WO2021159675A1 - 一种杯体焊接检测装置及其检测方法 - Google Patents

一种杯体焊接检测装置及其检测方法 Download PDF

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Publication number
WO2021159675A1
WO2021159675A1 PCT/CN2020/106889 CN2020106889W WO2021159675A1 WO 2021159675 A1 WO2021159675 A1 WO 2021159675A1 CN 2020106889 W CN2020106889 W CN 2020106889W WO 2021159675 A1 WO2021159675 A1 WO 2021159675A1
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Prior art keywords
detection
transmitter
cup
cup body
welding
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PCT/CN2020/106889
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English (en)
French (fr)
Inventor
毛运强
詹小飞
钟溢文
谭玉龙
杨程远
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浙江飞剑工贸有限公司
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Publication of WO2021159675A1 publication Critical patent/WO2021159675A1/zh

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00—Investigating fluid-tightness of structures
    • G01M3/38—Investigating fluid-tightness of structures by using light

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  • the invention relates to a detection device, in particular to a cup body welding detection device and a detection method thereof.
  • the welding quality inspection process method of the cup body in the production of insulation cups is to seal the mouth of the cup body with a jig, then put it into water and fill the inner cavity of the cup body with a certain pressure of gas, and then observe whether there is any welding part. If there are bubbles in the welding part, the cup body is judged to be unqualified for welding, otherwise it is qualified; the second method is to seal the mouth of the cup body with a jig, and then fill the inner cavity of the cup body with a certain pressure of gas, and then observe the cup body Whether the pressure is lowered or the pressure in the inner cavity of the cup body is lowered, it is judged that the welding of the cup body is unqualified, otherwise, it is qualified.
  • the third method is to seal the mouth of the cup body with a jig, and then use a vacuum machine to extract the air in the body cavity of the cup body to form a negative pressure environment, and then observe whether the negative pressure in the body cavity of the cup body decreases after a certain period of time. If the pressure in the internal cavity of the body is reduced, it is judged that the welding of the cup body is unqualified, and vice versa.
  • the existing method for inspecting the welding quality of the cup body is not only complicated in process, high in energy consumption, and low in efficiency, but also the result of the inspection is inaccurate. Therefore, it is necessary to improve the existing method of detecting the welding quality of the cup body.
  • a cup body welding detection device comprising a fixing seat, a supporting shaft, and a base.
  • the fixing seat is slidably connected to the supporting shaft, the supporting shaft is connected to the base, and also includes a detection receiver , A detection transmitter, a connecting piece, the connecting piece is respectively connected with the support shaft, the detection transmitter, the detection transmitter is connected to the base, the detection receiver is connected to the On the fixed seat, the detection receiver is adapted to the detection transmitter and is located above the detection transmitter.
  • the fixed seat provides a mounting platform for the detection receiver; the support shaft provides a connecting shaft for the sliding connection of the fixed seat; the connector provides a positioning limit for the detection transmitter, so that the detection signal of the detection transmitter is more evenly transmitted to the cup to be detected On the body; the base not only provides a receiving space for the supporting shaft and the detection transmitter, but also is the carrying platform of the present invention; the detection transmitter provides a sealed space for the cup to be detected on the one hand, and emits to the cup to be detected on the other hand Detection signal; the detection receiver is used to detect whether there is a detection signal for the detection transmitter in the cup body, and feedback the detection result to the user, and the user judges the welding quality of the cup body according to the detection result.
  • the invention makes the method for detecting the welding quality of the cup body not only simple in process, low in energy consumption and high in efficiency, but also in high accuracy of the detection result.
  • the detection transmitter includes a transmitter body, a transmitter, and a mounting seat, the transmitter body is provided with an opening slot, and the transmitter body ,
  • the mounting bases are respectively connected to the base, the transmitter is adapted to the mounting base, and the connecting piece is connected to the transmitter through the opening slot.
  • the detection transmitter adopts the matching structure of the transmitter body, the transmitter, and the mounting seat. On the one hand, it is convenient for the subsequent maintenance and replacement of corresponding parts. On the other hand, the processing technology of the matching structure of the transmitter body, the transmitter and the mounting seat is relatively The integrated structure of the transmitter is simpler.
  • the transmitter body cooperates with the mounting seat and the base to provide a sealed space for the cup to be tested, so that the test result is more accurate.
  • the opening slot provided on the transmitter body provides a connection space for the connection between the connector and the transmitter, so that the connection between the connector and the transmitter is more convenient.
  • the mounting seat provides a accommodating space for the cup to be tested, facilitating the taking and placing of the cup.
  • the transmitter provides a detection signal for the cup to be detected, and the transmitter cooperates with the detection receiver, which further makes the detection operation of the cup more convenient and the detection result more accurate.
  • a cup body accommodating cavity is provided on the mounting seat, and a tapered surface is provided on the transmitter.
  • the cup accommodating cavity provided on the mounting seat not only provides accommodating space for the cup to be tested, but also makes the detection position of the cup to be tested more accurate.
  • the cone makes the detection signal emitted by the transmitter gather together, and the detection signal acts more on the cup body of the cup detection, making the detection result more accurate.
  • the transmitter is provided with a buzzer
  • the detection receiver includes a contact part, a sensor, and a sensor seat, and the sensor seat is connected to the sensor seat respectively.
  • the fixing seat, the contact part and the sensor are connected, and the sensor is adapted to the buzzer.
  • the detection receiver adopts the matching structure of the contact part, the sensor, and the sensor seat, so that the manufacturing cost of the present invention is lower, and the subsequent maintenance is also convenient.
  • the contact part is adapted to the cup body to be detected, so that the cup body forms a sealed space, which further improves the accuracy of detection.
  • the sensor collects and feeds back the test results of the cup, so that the tester can get the test results more conveniently.
  • the sensor base provides connection space for the contact part and the sensor.
  • the detection receiver further includes an air cylinder, the air cylinder is connected to the fixing base, the sensor base is connected to the air cylinder, and The air cylinder drives the sensor base to move up and down.
  • the air cylinder provides the driving force for the up and down movement of the sensor base, so that the contact part can be fitted with the cup body following the instructions of the inspector, so that the fitting state of the contact part and the cup body can be controlled more conveniently.
  • the contact portion is provided with an inclined surface.
  • the inclined surface makes the sealed space formed between the contact portion and the cup body more tightly sealed, thereby making the detection result of the present invention more accurate.
  • the transmitter is provided with a light source
  • the detection receiver includes a camera and an adjuster
  • the adjuster is connected to the camera, so The camera is connected to the fixed seat and the camera is adapted to the light source.
  • the use of the light source as the transmitter of the detection signal is to use its mature technology to save costs on the one hand, and on the other hand, because the light source has a wide market and convenient purchase, which is convenient for subsequent maintenance and replacement.
  • the detection receiver adopts a camera and adjuster coordination structure, on the one hand, it is convenient for subsequent maintenance and replacement of parts, on the other hand, the camera and adjuster technology is mature, which further reduces the cost.
  • the adjuster is adapted to the cup body to be tested, so that the cup body forms a sealed space, which further improves the accuracy of detection.
  • the camera collects and feeds back the test results of the cup, so that the tester can get the test results more conveniently.
  • the fixing seat includes a first connecting portion and a second connecting portion, the first connecting portion is connected to the second connecting portion, and the The second connecting portion is slidably connected to the support shaft, and the camera is connected to the first connecting portion.
  • the fixing base adopts the first connecting part and the second connecting part to make the structure of the present invention more compact.
  • a recess is provided on the base, a through hole is provided on the transmitter body, and the mounting seat passes through the recess and the Base connection.
  • the recess makes the connection of the mounting seat more convenient and makes the position of the mounting seat more accurate; on the one hand, the through hole provides an entrance for the connection between the cup to be tested and the mounting seat, and on the other hand, it limits the cup to be tested. It makes the detection result more accurate.
  • the detection method of a cup body welding detection device described above includes the following steps:
  • the cup includes a mouth, a cup body, a bottom of the cup, and a welding part, and the cup body is welded to the bottom of the cup to form the welding part, Put the bottom of the cup body and the welding part into the detection transmitter;
  • the present invention only needs to put the bottom of the cup body and the welding part into the detection transmitter, and then drive the detection receiver to move down to the cup body, that is, the detection receiver and the inner cavity of the cup body form a sealed space to detect the transmitter.
  • the detector transmits a detection signal, and then the detection receiver detects the internal cavity of the cup body.
  • the detection receiver detects that there is a detection signal emitted by the detection transmitter in the internal cavity of the cup body, which proves that the detected cup body is unqualified, and vice versa.
  • the detection method of the present invention is not only simple in operation, fewer processes, but also accurate in the detection result, and at the same time, the detection efficiency of the cup body is improved.
  • Figure 1 is a perspective view of embodiment 1 of the present invention.
  • Figure 2 is a schematic view of the structure of the cylinder direction in embodiment 1 of the present invention.
  • Fig. 3 is a schematic sectional view of the structure taken along the A-A direction in Fig. 2;
  • Fig. 4 is a partial enlarged view of part A in Fig. 3;
  • Figure 5 is a partial enlarged view of part B in Figure 3;
  • Figure 6 is a perspective view of Embodiment 2 of the present invention.
  • FIG. 7 is a schematic structural diagram of the direction of the regulator in Embodiment 2 of the present invention.
  • Fig. 8 is a schematic sectional view of the structure in the direction of B-B in Fig. 7;
  • Fig. 9 is a partial enlarged view of part C in Fig. 8;
  • FIG. 10 is a schematic diagram of the circuit between the detection receiver and the display in the present invention.
  • a cup body welding detection device includes a fixing seat 1, a supporting shaft 3, and a base 5.
  • the fixing seat 1 is slidably connected to the supporting shaft 3, so
  • the support shaft 3 is connected to the base 5, and further includes a detection receiver 2, a detection transmitter 4, and a connecting piece 6.
  • the connecting pieces 6 are respectively connected with the support shaft 3 and the detection transmitter 4 ,
  • the detection transmitter 4 is connected to the base 5, the detection receiver 2 is connected to the fixed base 1, and the detection receiver 2 is compatible with the detection transmitter 4 It is equipped and located above the detection transmitter 4.
  • the assembly of the present invention connect the detection transmitter 4 to the base 5; connect the support shaft 3 to the base 5; connect the connecting piece 6 to the support shaft 3 and the detection transmitter 4 respectively; and then connect the fixing base 1 to On the support shaft 3; connect the detection receiver 2 to the fixing base 1, and complete the assembly of the cup welding detection device.
  • the detection transmitter 4 Place the cup to be detected on the detection transmitter 4; then drive the detection receiver 2 to move down to contact with the cup, and the detection receiver 2 forms a sealed space with the inner cavity of the cup; start the detection transmitter
  • the detector 4 emits a detection signal; the detection receiver 2 detects the detection signal in the sealed space. If the detection receiver 2 detects a detection signal in the sealed space, the detected cup is a failed cup, otherwise it is qualified
  • the cup body of the present invention and the detection receiver 2 feedback the detection result, which completes the detection work of the cup body of the present invention.
  • the detection transmitter 4 includes a transmitter body 41, a transmitter 42, and a mounting seat 43.
  • the transmitter body 41 is provided with an opening slot 411, and the transmitter body 41 and the mounting seat 43 are respectively Connected to the base 5, the transmitter 42 is adapted to the mounting base 43, and the connecting member 6 passes through the opening slot 411 to connect to the transmitter 42.
  • the transmitter 42 is provided with a buzzer 422, and the detection receiver 2 includes a contact portion 21, a sensor 22, and a sensor seat 23.
  • the sensor seat 23 is connected to the fixed seat 1 respectively.
  • the contact part 21 and the sensor 22 are connected, and the sensor 22 is adapted to the buzzer 422.
  • the detection receiver 2 further includes an air cylinder 24, the air cylinder 24 is connected to the fixed base 1, the sensor base 23 is connected to the air cylinder 24, and the air cylinder 24 drives The sensor base 23 moves up and down.
  • an inclined surface 211 is provided on the contact portion 21.
  • the base 5 is provided with a recess 51
  • the transmitter body 41 is provided with a through hole 412
  • the mounting seat 43 is connected to the base 5 through the recess 51.
  • the assembly of the present invention connect the mounting base 43 to the recess 51, connect the transmitter body 41 to the base 5; connect the support shaft 3 to the base 5; connect the connecting piece 6 to the support shaft 3 , Connect the connector 6 to the transmitter 42 through the opening slot 411 and adapt the transmitter 42 to the mounting base 43, and set the buzzer 422 on the transmitter 42; then connect the fixing base 1 to the support shaft 3; Connect the contact part 21 and the sensor 22 to the fixed base 1, and then connect the fixed base 1 to the cylinder 24 to complete the assembly of the cup welding detection device.
  • the bottom 73 of the cup and the welding part 74 of the cup to be tested are placed in the cup accommodating cavity 431 through the through hole 412; then the air cylinder 24 is driven to move downward, and the air cylinder 24 drives the inclined surface 211 to the mouth 71 is in contact, and the inclined surface 211 forms a sealed space with the inner cavity of the cup body 72; the buzzer 422 is activated to emit a detection signal; the sensor 22 detects the detection signal of the sealed space. If the sensor 22 detects a detection signal in the sealed space, then The detected cup 7 is the unqualified cup 7, otherwise it is the qualified cup 7, and the sensor 22 feeds back the detection result to the display 8, which completes the detection of the cup 7 of the present invention.
  • a cup body welding detection device includes a fixing base 1, a supporting shaft 3, and a base 5.
  • the fixing base 1 is slidably connected to the supporting shaft 3, so
  • the support shaft 3 is connected to the base 5, and further includes a detection receiver 2, a detection transmitter 4, and a connecting piece 6.
  • the connecting pieces 6 are respectively connected with the support shaft 3 and the detection transmitter 4 ,
  • the detection transmitter 4 is connected to the base 5, the detection receiver 2 is connected to the fixed base 1, and the detection receiver 2 is compatible with the detection transmitter 4 It is equipped and located above the detection transmitter 4.
  • the detection transmitter 4 includes a transmitter body 41, a transmitter 42, and a mounting seat 43.
  • the transmitter body 41 is provided with an opening slot 411, and the transmitter body 41 and the mounting seat 43 are respectively Connected to the base 5, the transmitter 42 is adapted to the mounting base 43, and the connecting member 6 passes through the opening slot 411 to connect to the transmitter 42.
  • the mounting seat 43 is provided with a cup accommodating cavity 431, and the transmitter 42 is provided with a tapered surface 421.
  • the transmitter 42 is provided with a light source 423
  • the detection receiver 2 includes a camera 25 and an adjuster 26, the adjuster 26 is connected to the camera 25, and the camera 25 is connected It is mounted on the fixed seat 1 and the camera 25 is adapted to the light source 423.
  • the fixing seat 1 includes a first connecting portion 11 and a second connecting portion 12.
  • the first connecting portion 11 is connected to the second connecting portion 12, and the second connecting portion 12 is connected to
  • the supporting shaft 3 is slidably connected, and the camera 25 is connected to the first connecting portion 11.
  • the base 5 is provided with a recess 51
  • the transmitter body 41 is provided with a through hole 412
  • the mounting seat 43 is connected to the base 5 through the recess 51.
  • the assembly of the present invention connect the mounting base 43 to the recess 51, connect the transmitter body 41 to the base 5; connect the support shaft 3 to the base 5; connect the connecting piece 6 to the support shaft 3 Connect the connecting member 6 to the transmitter 42 through the opening slot 411 and adapt the transmitter 42 to the mounting base 43, and set the light source 423 on the conical surface 421; connect the first connecting portion 11 and the second connecting portion 12 is connected, and then the second connecting part 12 is connected to the support shaft 3; the camera 25 and the adjuster 26 are connected, and then the camera 25 is connected to the first connecting part 11, and the cup body welding detection device is completed Assembly.
  • the use of the present invention Place the bottom 73 and the welding part 74 of the cup to be tested into the cup accommodating cavity 431 through the through hole 412; then drive the regulator 26 to move downwards, and the regulator 26 and the cup body 72
  • the cavity forms a sealed space;
  • the light source 423 is activated to emit a detection signal;
  • the camera 25 detects the detection signal of the sealed space. If the camera 25 detects that there is a detection signal in the sealed space, the detected cup 7 is an unqualified cup 7 Otherwise, the cup 7 is qualified, and the camera 25 feeds back the detection result to the display 8, which completes the detection of the cup 7 of the present invention.

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Abstract

一种杯体焊接检测装置及其检测方法，包括固定座（1）、支撑轴（3）、底座（5），固定座（1）滑动连接于支撑轴（3）上，支撑轴（3）连接于底座（5）上，还包括检测接收器（2）、检测发射器（4）、连接件（6），连接件（6）分别与支撑轴（3）、检测发射器（4）连接，检测发射器（4）连接于底座（5）上，检测接收器（2）连接于固定座（1）上，检测接收器（2）与检测发射器（4）适配且位于检测发射器（4）的上方。检测方法包括：(a)取一杯体（7），将杯体底部（73）、焊接部（74）置入检测发射器（4）内；(b)将检测接收器（2）向下滑动至口部（71）且与杯体本体（72）内腔形成密封空间；(c)检测接收器（2）对杯体本体（72）内腔进行检测，且检测接收器（2）将检测到的结果反馈到显示器（8）。杯体焊接检测装置的检测方法工艺简单，能耗低，效率高，而且检测结果准确性高。

Description

一种杯体焊接检测装置及其检测方法 技术领域
本发明涉及检测装置，尤其涉及一种杯体焊接检测装置及其检测方法。
背景技术
目前保温杯生产中的杯体焊接质量检测工序方法一是通过用治具密封杯体口部，然后将其放入水中并向杯体本体内腔充一定压力的气体，然后观察焊接部是否有气泡，焊接部有气泡则判定该杯体焊接为不合格，反之为合格；方法二是用治具密封杯体口部，然后向杯体本体内腔充一定压力的气体，然后通过观察杯体内压力是否降低，杯体本体内腔里的压力降低则判定该杯体焊接为不合格反之则为合格。方法三是用治具密封杯体口部，然后用真空机抽取杯体本体内腔里的空气使之形成负压环境，然后经过一定时间后观察杯体本体内腔负压力是否降低，杯体本体内腔里的压力降低则判定该杯体焊接为不合格反之则为合格。现有的对杯体焊接质量检测的方法不仅工艺复杂，能耗高，效率低，而且检测的结果也是不准确的。因此，需要对现有的杯体焊接质量的检测方式作出改进。
发明内容
本发明针对现有技术中存在的杯体焊接质量检测的方法不仅工艺复杂，能耗高，效率低，且检测结果不准确等缺陷，提供了一种新的杯体焊接检测装置及其检测方法。
为了解决上述技术问题，本发明通过以下技术方案实现：
一种杯体焊接检测装置，包括固定座、支撑轴、底座，所述的固定座滑动连接于所述的支撑轴上，所述的支撑轴连接于所述的底座上，还包括检测接收器、检测发射器、连接件，所述的连接件分别与所述的支撑轴、检测发射器连接，所述的检测发射器连接于所述的底座上，所述的检测接收器连接于所述的固定座上，所述的检测接收器与所述的检测发射器适配且位于所述的检测发射器的上方。
固定座为检测接收器提供安装平台；支撑轴为固定座的滑动连接提供连接轴；连接件为检测发射器提供定位限位作用，使得检测发射器的检测信号更加均匀的发射到待检测的杯体上；底座不仅为支撑轴、检测发射器提供接纳空间，且是本发明的承载平台；检测发射器一方面为待检测的杯体提供容纳密封空间，另 一方面向待检测的杯体发射检测信号；检测接收器用于检测杯体中是否有检测发射器的检测信号，并将检测到的结果反馈到使用者，使用者根据检测结果判断杯体的焊接质量。本发明使得杯体焊接质量检测的方法不仅工艺简单，能耗低，效率高，而且检测结果准确性高。
作为优选，上述所述的一种杯体焊接检测装置，所述的检测发射器包括发射器本体、发射器、安装座，所述的发射器本体上设置有开口槽，所述的发射器本体、安装座分别连接于所述的底座上，所述的发射器与所述的安装座适配，所述的连接件穿过所述的开口槽与所述的发射器连接。
检测发射器采用发射器本体、发射器、安装座的配合结构一方面是便于后续相应零部件的维修和更换，另一方面发射器本体、发射器、安装座的配合结构的加工工艺相对于检测发射器一体式结构而言更简单。发射器本体与安装座、底座配合为待检测的杯体提供一个密封空间，使得检测的结果更加的精准。发射器本体上设置的开口槽为连接件与发射器之间的连接提供一个连接空间，使得连接件与发射器之间的连接更加的便捷。安装座为待检测的杯体提供容纳空间，便于杯体的取放。发射器为待检测的杯体提供检测信号，且发射器与检测接收器配合，进一步使得杯体的检测操作更加的便捷、检测的结果更加的准确。
作为优选，上述所述的一种杯体焊接检测装置，所述的安装座上设置有杯体容纳腔，所述的发射器上设置有锥面。
安装座上设置的杯体容纳腔不仅为待检测的杯体提供容纳空间，同时使得待检测杯体的检测位置更加的精准。锥面使得发射器发射的检测信号聚集在一起，检测信号更多的作用于杯检测的杯体，使得检测的结果更加的精准。
作为优选，上述所述的一种杯体焊接检测装置，所述的发射器上设置有蜂鸣器，所述的检测接收器包括接触部、传感器、传感器座，所述的传感器座分别与所述的固定座、接触部、传感器连接，所述的传感器与所述的蜂鸣器适配。
采用蜂鸣器作为检测信号的发射器一方面是利用其成熟的技术，节约成本，另一方面是因为蜂鸣器的市场广，采购便捷，便于后续零件的维修和更换。检测接收器采用接触部、传感器、传感器座的配合结构使得本发明的制造成本更低，且也便于后续的维修。接触部与待检测的杯体适配，使杯体形成密封空间，进一步提高检测的精准度。传感器对杯体的检测结果进行收集并反馈，使得检测者能 够更便捷的得到检测结果。传感器座为接触部、传感器提供连接空间。
作为优选，上述所述的一种杯体焊接检测装置，所述的检测接收器还包括气缸，所述的气缸与所述的固定座连接，所述的传感器座与所述的气缸连接，且所述的气缸驱动所述的传感器座上下运动。
气缸为传感器座的上下运动提供驱动力，使得接触部能够遵循检测者的指令与杯体适配，从而更加便捷的控制接触部与杯体的适配状态。
作为优选，上述所述的一种杯体焊接检测装置，所述的接触部上设置有斜面。
斜面使得接触部与杯体之间构成的密封空间的密封性更好，从而使得本发明检测的结果更加的精准。
作为优选，上述所述的一种杯体焊接检测装置，所述的发射器上设置有光源，所述的检测接收器包括摄像头、调节器，所述的调节器与所述的摄像头连接，所述的摄像头连接于所述的固定座上且所述的摄像头与所述的光源适配。
采用光源作为检测信号的发射器一方面是利用其成熟的技术，节约成本，另一方面是因为光源的市场广，采购便捷，便于后续的维修和更换。检测接收器采用摄像头、调节器配合结构一方面是便于后续的维修和零件的更换，另一方面摄像头、调节器技术成熟，进一步降低成本。调节器与待检测的杯体适配，使杯体形成密封空间，进一步提高检测的精准度。摄像头对杯体的检测结果进行收集并反馈，使得检测者能够更便捷的得到检测结果。
作为优选，上述所述的一种杯体焊接检测装置，所述的固定座包括第一连接部、第二连接部，所述的第一连接部与所述的第二连接部连接，所述的第二连接部与所述的支撑轴滑动连接，所述的摄像头连接于所述的第一连接部上。
固定座采用第一连接部、第二连接部配合结构使得本发明的结构更加紧凑。
作为优选，上述所述的一种杯体焊接检测装置，所述的底座上设置有凹部，所述的发射器本体上设置有通孔，所述的安装座通过所述的凹部与所述的底座连接。
凹部使得安装座的连接更加的便捷且使得安装座连接的位置更加的准确；通孔一方面为待检测的杯体与安装座之间的连接提供入口，另一方面对待检测的杯体进行限位，使得检测结果更加的精准。
作为优选，上述所述的一种杯体焊接检测装置的检测方法，包括以下步骤：
(a)取一杯体，所述的杯体包括口部、杯体本体、杯体底部、焊接部，所述的杯体本体与所述的杯体底部焊接连接并形成所述的焊接部，将所述的杯体底部、焊接部置入所述的检测发射器内；
(b)将所述的检测接收器向下滑动至所述的口部且所述的检测接收器与所述的杯体本体内腔形成密封空间；
(c)启动所述的检测发射器发出检测信号，所述的检测接收器对所述的杯体本体内腔进行检测，判断所述的杯体本体内腔是否有所述的检测发射器发出的检测信号，且所述的检测接收器将检测到的结果反馈到显示器，即完成杯体的焊接检测。
本发明一种杯体焊接检测装置的检测方法具有如下有益效果：
因本发明只需要将杯体底部、焊接部置入所述的检测发射器内，然后驱动检测接收器向下运动至杯体本体即检测接收器与杯体本体内腔形成密封空间，检测发射器发射检测信号，然后检测接收器对杯体本体内腔进行检测，检测接收器检测到杯体本体内腔内有检测发射器发射的检测信号，则证明该检测的杯体为不合格，反之为合格，且检测接收器将检测的结果反馈到显示器，本发明的检测方法不仅操作简单、工序较少，而且检测的结果准确，同时也提高了杯体的检测效率。
附图说明
图1为本发明实施例1的立体图；
图2为本发明实施例1中气缸方向的结构示意图；
图3为图2中A-A向的剖视结构示意图；
图4为图3中A部的局部放大图；
图5为图3中B部的局部放大图；
图6为本发明实施例2的立体图；
图7为本发明实施例2中调节器方向的结构示意图；
图8为图7中B-B向的剖视结构示意图；
图9为图8中C部的局部放大图；
图10为本发明中检测接收器与显示器之间的电路示意图。
具体实施方式
下面结合附图1-10和具体实施方式对本发明作进一步详细描述，但它们不 是对本发明的限制：
实施例1
如图1至图5和图10所示，一种杯体焊接检测装置，包括固定座1、支撑轴3、底座5，所述的固定座1滑动连接于所述的支撑轴3上，所述的支撑轴3连接于所述的底座5上，还包括检测接收器2、检测发射器4、连接件6，所述的连接件6分别与所述的支撑轴3、检测发射器4连接，所述的检测发射器4连接于所述的底座5上，所述的检测接收器2连接于所述的固定座1上，所述的检测接收器2与所述的检测发射器4适配且位于所述的检测发射器4的上方。
本发明的组装:将检测发射器4连接到底座5上；将支撑轴3连接到底座5上；将连接件6分别连接到支撑轴3、检测发射器4上；再将固定座1连接到支撑轴3上；将检测接收器2连接到固定座1上，完成杯体焊接检测装置的组装。
本发明的使用:将待检测的杯体放置到检测发射器4上；然后驱动检测接收器2向下运动至与杯体接触，且检测接收器2与杯体内腔形成密封空间；启动检测发射器4发射检测信号；检测接收器2对密封空间的检测信号进行检测，如果检测接收器2检测到密封空间里面有检测信号，则该被检测的杯体为不合格的杯体，反之为合格的杯体，且检测接收器2对检测的结果进行反馈，即完成了本发明对杯体的检测工作。
作为优选，所述的检测发射器4包括发射器本体41、发射器42、安装座43，所述的发射器本体41上设置有开口槽411，所述的发射器本体41、安装座43分别连接于所述的底座5上，所述的发射器42与所述的安装座43适配，所述的连接件6穿过所述的开口槽411与所述的发射器42连接。
作为优选，所述的发射器42上设置有蜂鸣器422，所述的检测接收器2包括接触部21、传感器22、传感器座23，所述的传感器座23分别与所述的固定座1、接触部21、传感器22连接，所述的传感器22与所述的蜂鸣器422适配。
作为优选，所述的检测接收器2还包括气缸24，所述的气缸24与所述的固定座1连接，所述的传感器座23与所述的气缸24连接，且所述的气缸24驱动所述的传感器座23上下运动。
作为优选，所述的接触部21上设置有斜面211。
作为优选，所述的底座5上设置有凹部51，所述的发射器本体41上设置有 通孔412，所述的安装座43通过所述的凹部51与所述的底座5连接。
作为优选，包括以下步骤：
(a)取一杯体7，所述的杯体7包括口部71、杯体本体72、杯体底部73、焊接部74，所述的杯体本体72与所述的杯体底部73焊接连接并形成所述的焊接部74，将所述的杯体底部73、焊接部74置入所述的检测发射器4内；
(b)将所述的检测接收器2向下滑动至所述的口部71且所述的检测接收器2与所述的杯体本体72内腔形成密封空间；
(c)启动所述的检测发射器4发出检测信号，所述的检测接收器2对所述的杯体本体72内腔进行检测，判断所述的杯体本体72内腔是否有所述的检测发射器4发出的检测信号，且所述的检测接收器2将检测到的结果反馈到显示器8，即完成杯体的焊接检测。
更为具体的，本发明的组装:将安装座43连接到凹部51上，将发射器本体41连接到底座5上；将支撑轴3连接到底座5上；将连接件6连接到支撑轴3上，将连接件6穿过开口槽411连接到发射器42上且使发射器42与安装座43适配，将蜂鸣器422设置于发射器42上；再将固定座1连接到支撑轴3上；将接触部21、传感器22连接到固定座1上，再将固定座1连接到气缸24上，完成杯体焊接检测装置的组装。
本发明的使用:将待检测杯体的杯体底部73、焊接部74通过通孔412放置到杯体容纳腔431内；然后驱动气缸24向下运动，且气缸24带动斜面211至与口部71接触，且斜面211与杯体本体72内腔形成密封空间；启动蜂鸣器422发射检测信号；传感器22对密封空间的检测信号进行检测，如果传感器22检测到密封空间里面有检测信号，则该被检测的杯体7为不合格的杯体7，反之为合格的杯体7，且传感器22将检测的结果反馈到显示器8，即完成了本发明对杯体7的检测工作。
实施例2
如图6至图9和图10所示，一种杯体焊接检测装置，包括固定座1、支撑轴3、底座5，所述的固定座1滑动连接于所述的支撑轴3上，所述的支撑轴3连接于所述的底座5上，还包括检测接收器2、检测发射器4、连接件6，所述的连接件6分别与所述的支撑轴3、检测发射器4连接，所述的检测发射器4连 接于所述的底座5上，所述的检测接收器2连接于所述的固定座1上，所述的检测接收器2与所述的检测发射器4适配且位于所述的检测发射器4的上方。
作为优选，所述的检测发射器4包括发射器本体41、发射器42、安装座43，所述的发射器本体41上设置有开口槽411，所述的发射器本体41、安装座43分别连接于所述的底座5上，所述的发射器42与所述的安装座43适配，所述的连接件6穿过所述的开口槽411与所述的发射器42连接。
作为优选，所述的安装座43上设置有杯体容纳腔431，所述的发射器42上设置有锥面421。
作为优选，所述的发射器42上设置有光源423，所述的检测接收器2包括摄像头25、调节器26，所述的调节器26与所述的摄像头25连接，所述的摄像头25连接于所述的固定座1上且所述的摄像头25与所述的光源423适配。
作为优选，所述的固定座1包括第一连接部11、第二连接部12，所述的第一连接部11与所述的第二连接部12连接，所述的第二连接部12与所述的支撑轴3滑动连接，所述的摄像头25连接于所述的第一连接部11上。
作为优选，所述的底座5上设置有凹部51，所述的发射器本体41上设置有通孔412，所述的安装座43通过所述的凹部51与所述的底座5连接。
作为优选，包括以下步骤：
(a)取一杯体7，所述的杯体7包括口部71、杯体本体72、杯体底部73、焊接部74，所述的杯体本体72与所述的杯体底部73焊接连接并形成所述的焊接部74，将所述的杯体底部73、焊接部74置入所述的检测发射器4内；
(b)将所述的检测接收器2向下滑动至所述的口部71且所述的检测接收器2与所述的杯体本体72内腔形成密封空间；
(c)启动所述的检测发射器4发出检测信号，所述的检测接收器2对所述的杯体本体72内腔进行检测，判断所述的杯体本体72内腔是否有所述的检测发射器4发出的检测信号，且所述的检测接收器2将检测到的结果反馈到显示器8，即完成杯体的焊接检测。
更为具体的，本发明的组装:将安装座43连接到凹部51上，将发射器本体41连接到底座5上；将支撑轴3连接到底座5上；将连接件6连接到支撑轴3上，将连接件6穿过开口槽411连接到发射器42上且使发射器42与安装座43 适配，将光源423设置于锥面421上；将第一连接部11、第二连接部12进行连接，再将第二连接部12连接到支撑轴3上；将摄像头25、调节器26进行连接，再将摄像头25连接到第一连接部11上，于是就完成了杯体焊接检测装置的组装。
本发明的使用:将待检测杯体的杯体底部73、焊接部74通过通孔412放置到杯体容纳腔431内；然后驱动调节器26向下运动，调节器26与杯体本体72内腔形成密封空间；启动光源423发射检测信号；摄像头25对密封空间的检测信号进行检测，如果摄像头25检测到密封空间里面有检测信号，则该被检测的杯体7为不合格的杯体7，反之为合格的杯体7，且摄像头25将检测的结果反馈到显示器8，即完成了本发明对杯体7的检测工作。
总之，以上所述仅为本发明的较佳实施例，凡依本发明申请专利的范围所作的均等变化与修饰，皆应属本发明的涵盖范围。

Claims (10)

  1. 一种杯体焊接检测装置，包括固定座(1)、支撑轴(3)、底座(5)，所述的固定座(1)滑动连接于所述的支撑轴(3)上，所述的支撑轴(3)连接于所述的底座(5)上，其特征在于：还包括检测接收器(2)、检测发射器(4)、连接件(6)，所述的连接件(6)分别与所述的支撑轴(3)、检测发射器(4)连接，所述的检测发射器(4)连接于所述的底座(5)上，所述的检测接收器(2)连接于所述的固定座(1)上，所述的检测接收器(2)与所述的检测发射器(4)适配且位于所述的检测发射器(4)的上方。
  2. 根据权利要求1所述的一种杯体焊接检测装置，其特征在于：所述的检测发射器(4)包括发射器本体(41)、发射器(42)、安装座(43)，所述的发射器本体(41)上设置有开口槽(411)，所述的发射器本体(41)、安装座(43)分别连接于所述的底座(5)上，所述的发射器(42)与所述的安装座(43)适配，所述的连接件(6)穿过所述的开口槽(411)与所述的发射器(42)连接。
  3. 根据权利要求2所述的一种杯体焊接检测装置，其特征在于：所述的安装座(43)上设置有杯体容纳腔(431)，所述的发射器(42)上设置有锥面(421)。
  4. 根据权利要求2所述的一种杯体焊接检测装置，其特征在于：所述的发射器(42)上设置有蜂鸣器(422)，所述的检测接收器(2)包括接触部(21)、传感器(22)、传感器座(23)，所述的传感器座(23)分别与所述的固定座(1)、接触部(21)、传感器(22)连接，所述的传感器(22)与所述的蜂鸣器(422)适配。
  5. 根据权利要求4所述的一种杯体焊接检测装置，其特征在于：所述的检测接收器(2)还包括气缸(24)，所述的气缸(24)与所述的固定座(1)连接，所述的传感器座(23)与所述的气缸(24)连接，且所述的气缸(24)驱动所述的传感器座(23)上下运动。
  6. 根据权利要求4所述的一种杯体焊接检测装置，其特征在于：所述的接触部(21)上设置有斜面(211)。
  7. 根据权利要求2所述的一种杯体焊接检测装置，其特征在于：所述的发射器(42)上设置有光源(423)，所述的检测接收器(2)包括摄像头(25)、调节器(26)，所述的调节器(26)与所述的摄像头(25)连接，所述的摄像头(25)连接于所述的固定座(1)上且所述的摄像头(25)与所述的光源(423)适配。
  8. 根据权利要求7所述的一种杯体焊接检测装置，其特征在于：所述的固定座(1)包括第一连接部(11)、第二连接部(12)，所述的第一连接部(11)与所述的第二连接部(12)连接，所述的第二连接部(12)与所述的支撑轴(3)滑动连接，所述的摄像头(25)连接于所述的第一连接部(11)上。
  9. 根据权利要求2所述的一种杯体焊接检测装置，其特征在于：所述的底座(5)上设置有凹部(51)，所述的发射器本体(41)上设置有通孔(412)，所述的安装座(43)通过所述的凹部(51)与所述的底座(5)连接。
  10. 根据权利要求1所述的一种杯体焊接检测装置的检测方法，其特征在于：包括以下步骤：
    (a)取一杯体(7)，所述的杯体(7)包括口部(71)、杯体本体(72)、杯体底部(73)、焊接部(74)，所述的杯体本体(72)与所述的杯体底部(73)焊接连接并形成所述的焊接部(74)，将所述的杯体底部(73)、焊接部(74)置入所述的检测发射器(4)内；
    (b)将所述的检测接收器(2)向下滑动至所述的口部(71)且所述的检测接收器(2)与所述的杯体本体(72)内腔形成密封空间；
    (c)启动所述的检测发射器(4)发出检测信号，所述的检测接收器(2)对所述的杯体本体(72)内腔进行检测，判断所述的杯体本体(72)内腔是否有所述的检测发射器(4)发出的检测信号，且所述的检测接收器(2)将检测到的结果反馈到显示器(8)，即完成杯体的焊接检测。
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