WO2021148298A1 - Kit de composants pour un produit de nouilles emballé - Google Patents
Kit de composants pour un produit de nouilles emballé Download PDFInfo
- Publication number
- WO2021148298A1 WO2021148298A1 PCT/EP2021/050648 EP2021050648W WO2021148298A1 WO 2021148298 A1 WO2021148298 A1 WO 2021148298A1 EP 2021050648 W EP2021050648 W EP 2021050648W WO 2021148298 A1 WO2021148298 A1 WO 2021148298A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- noodle
- kit
- packed
- parts
- cake
- Prior art date
Links
- 235000012149 noodles Nutrition 0.000 title claims abstract description 142
- 238000000034 method Methods 0.000 claims description 36
- 239000000203 mixture Substances 0.000 claims description 34
- 235000013312 flour Nutrition 0.000 claims description 28
- 235000002639 sodium chloride Nutrition 0.000 claims description 25
- 239000000843 powder Substances 0.000 claims description 22
- 150000003839 salts Chemical class 0.000 claims description 21
- 238000002156 mixing Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 239000000796 flavoring agent Substances 0.000 claims description 10
- 235000019634 flavors Nutrition 0.000 claims description 10
- 238000010025 steaming Methods 0.000 claims description 10
- 241000209140 Triticum Species 0.000 claims description 9
- 235000021307 Triticum Nutrition 0.000 claims description 9
- 239000004615 ingredient Substances 0.000 claims description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 8
- 238000007605 air drying Methods 0.000 claims description 8
- 150000002632 lipids Chemical class 0.000 claims description 7
- 235000000346 sugar Nutrition 0.000 claims description 7
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
- 235000013311 vegetables Nutrition 0.000 claims description 5
- 108010068370 Glutens Proteins 0.000 claims description 4
- 235000013305 food Nutrition 0.000 claims description 4
- 235000021312 gluten Nutrition 0.000 claims description 4
- 239000011780 sodium chloride Substances 0.000 claims description 4
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 239000001488 sodium phosphate Substances 0.000 claims description 3
- 229910000162 sodium phosphate Inorganic materials 0.000 claims description 3
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 3
- 235000008446 instant noodles Nutrition 0.000 claims 1
- 239000003925 fat Substances 0.000 description 30
- 235000019197 fats Nutrition 0.000 description 28
- 239000003921 oil Substances 0.000 description 27
- 235000019198 oils Nutrition 0.000 description 27
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 22
- 239000000047 product Substances 0.000 description 19
- 239000004411 aluminium Substances 0.000 description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 17
- 229910052782 aluminium Inorganic materials 0.000 description 17
- 238000004806 packaging method and process Methods 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 11
- 238000001035 drying Methods 0.000 description 9
- 239000000284 extract Substances 0.000 description 9
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 7
- 241001465754 Metazoa Species 0.000 description 6
- 235000019482 Palm oil Nutrition 0.000 description 6
- 229920002472 Starch Polymers 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 239000002540 palm oil Substances 0.000 description 6
- 235000019698 starch Nutrition 0.000 description 6
- 239000008107 starch Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 235000021588 free fatty acids Nutrition 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- 241001133760 Acoelorraphe Species 0.000 description 3
- 235000019486 Sunflower oil Nutrition 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 159000000011 group IA salts Chemical class 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 3
- 235000003441 saturated fatty acids Nutrition 0.000 description 3
- 150000004671 saturated fatty acids Chemical class 0.000 description 3
- 239000002600 sunflower oil Substances 0.000 description 3
- 235000019640 taste Nutrition 0.000 description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 235000002566 Capsicum Nutrition 0.000 description 2
- 241000238424 Crustacea Species 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- 239000006002 Pepper Substances 0.000 description 2
- 235000016761 Piper aduncum Nutrition 0.000 description 2
- 240000003889 Piper guineense Species 0.000 description 2
- 235000017804 Piper guineense Nutrition 0.000 description 2
- 235000008184 Piper nigrum Nutrition 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 235000018102 proteins Nutrition 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 238000010561 standard procedure Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000009475 tablet pressing Methods 0.000 description 2
- 235000019871 vegetable fat Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- SSZWWUDQMAHNAQ-UHFFFAOYSA-N 3-chloropropane-1,2-diol Chemical compound OCC(O)CCl SSZWWUDQMAHNAQ-UHFFFAOYSA-N 0.000 description 1
- 244000291564 Allium cepa Species 0.000 description 1
- 235000002732 Allium cepa var. cepa Nutrition 0.000 description 1
- 244000153885 Appio Species 0.000 description 1
- 235000010591 Appio Nutrition 0.000 description 1
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 description 1
- 240000004160 Capsicum annuum Species 0.000 description 1
- 244000018436 Coriandrum sativum Species 0.000 description 1
- 235000002787 Coriandrum sativum Nutrition 0.000 description 1
- 244000304337 Cuminum cyminum Species 0.000 description 1
- 235000007129 Cuminum cyminum Nutrition 0.000 description 1
- 235000003392 Curcuma domestica Nutrition 0.000 description 1
- 244000008991 Curcuma longa Species 0.000 description 1
- 206010013911 Dysgeusia Diseases 0.000 description 1
- 240000002943 Elettaria cardamomum Species 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 1
- 235000014647 Lens culinaris subsp culinaris Nutrition 0.000 description 1
- 244000043158 Lens esculenta Species 0.000 description 1
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 240000004760 Pimpinella anisum Species 0.000 description 1
- 108010064851 Plant Proteins Proteins 0.000 description 1
- 240000003768 Solanum lycopersicum Species 0.000 description 1
- 244000062793 Sorghum vulgare Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 244000273928 Zingiber officinale Species 0.000 description 1
- 235000006886 Zingiber officinale Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229940041514 candida albicans extract Drugs 0.000 description 1
- 235000005300 cardamomo Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 235000003373 curcuma longa Nutrition 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229940029982 garlic powder Drugs 0.000 description 1
- 235000008397 ginger Nutrition 0.000 description 1
- 229930195712 glutamate Natural products 0.000 description 1
- -1 glycidyl fatty acid esters Chemical class 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 235000008216 herbs Nutrition 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- NEGYEDYHPHMHGK-UHFFFAOYSA-N para-methoxyamphetamine Chemical compound COC1=CC=C(CC(C)N)C=C1 NEGYEDYHPHMHGK-UHFFFAOYSA-N 0.000 description 1
- 235000021118 plant-derived protein Nutrition 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000021251 pulses Nutrition 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000009517 secondary packaging Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 230000030883 sensory perception of salty taste Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- WJCNZQLZVWNLKY-UHFFFAOYSA-N thiabendazole Chemical compound S1C=NC(C=2NC3=CC=CC=C3N=2)=C1 WJCNZQLZVWNLKY-UHFFFAOYSA-N 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 235000013976 turmeric Nutrition 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
- 239000012138 yeast extract Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L23/00—Soups; Sauces; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
- A23L7/113—Parboiled or instant pasta
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Definitions
- the present invention relates to a kit of parts for a packed noodle product.
- a kit of parts for a packed noodle product comprising a) a dried noodle cake and b) a tastemaker tablet, characterized in that the dried noodle cake comprises a formed hollow three-dimensional space and wherein the tastemaker tablet is embedded in that formed hollow three-dimensional space.
- an additional aluminium packaging for the tastemaker should be avoided. This will avoid high energy and chemicals used to manufacture aluminium, and that an aluminium packaging ends up on landfills. In addition, further processing steps to obtain an aluminium packed tastemaker is avoided and the cost can be reduced.
- the object of the present invention is to improve the state of the art and to provide an improved or at least an alternative solution to overcome at least some of the inconveniences described above.
- the object of the present invention is achieved by the subject matter of the independent claims.
- the dependent claims further develop the idea of the present invention.
- the object of the present invention is to provide a tastemaker tablet, which is not separately packed, especially not separately packed in aluminium and therefore avoid the high energy and chemicals used to manufacture aluminium, and that an aluminium packaging ends up on landfills.
- the noodle product should be self-stable for at least 3 months.
- the present invention provides in a first aspect a kit of parts for a packed noodle product comprising a) a dried noodle cake; b) a tastemaker tablet; characterized in, that the dried noodle cake comprises a formed hollow three-dimensional space, and wherein the tastemaker tablet is embedded in that formed hollow three- dimensional space.
- the invention in a second aspect, relates to a process for the production of a kit of parts for a packed noodle product comprising a) a dried noodle cake and b) a tastemaker tablet, characterized in that the dried noodle cake comprises a formed hollow three- dimensional space and wherein the tastemaker tablet is embedded in that formed hollow three-dimensional space, the process comprising the steps of preparing the dried noodle cake, preparing and forming the tastemaker tablet, putting the tastemaker tablet into the formed hollow three-dimensional space of the noodle cake and packing the kit of parts.
- the invention relates to use of a kit of parts for a packed noodle product for preparing a food product.
- a tastemaker tablet can be embedded in that formed hollow three-dimensional space of the dried noodle cake, wherein the tastemaker tablet is not separately packed, especially not separately packed in aluminium.
- the noodle product should be self-stable for at least 3 months. It has been surprisingly found by the inventors, that the dried noodle cake comprising a formed hollow three-dimensional space has a more homogenous moisture content after drying or frying.
- the present invention pertains to a first aspect a kit of parts for a packed noodle product comprising a) a dried noodle cake; b) a tastemaker tablet; characterized in, that the dried noodle cake comprises a formed hollow three-dimensional space, and wherein the tastemaker tablet is embedded in that formed hollow three- dimensional space.
- the invention in a second aspect, relates to a process for the production of a kit of parts for a packed noodle product comprising a dried noodle cake and a tastemaker tablet, characterized in that the dried noodle cake comprises a formed hollow three-dimensional shape and wherein the tastemaker tablet is embedded in that formed hollow three- dimensional space, the process comprising the steps of preparing the dried noodle cake, preparing and forming the tastemaker tablet, putting the tastemaker tablet into that formed hollow three-dimensional space of the dried noodle cake and packing the kit of parts.
- the invention relates to use of a kit of parts for a packed noodle product for preparing a food product.
- Fig 1 shows a standard dried noodle cake without a formed hollow three-dimensional space and a separate packed tastemaker.
- Fig 2 shows an example of a dried noodle cake with a formed hollow three- dimensional space and a tastemaker tablet embedded in that formed hollow three- dimensional space of the dried noodle cake.
- the tastemaker tablet will not be separate packed.
- Fig 3 shows an example of a dried noodle cake with a different shape and form of the dried noodle cake and the formed hollow three-dimensional space of the dried noodle cake compared to Fig 2.
- No tastemaker tablet is shown, but can be adapted by the skilled person to the corresponding cylindric form of the formed hollow three-dimensional space.
- noodle cake means noodles, which are cut into suitable lengths and moulded into conventional noodle cake of the required shape before drying or frying.
- the dimensions of the noodle cakes are chosen to give a cake which may weigh from about 25 to 250g, preferably from about 50 to 150g, more preferably from 50 to 100g.
- the noodle cake comprises flour, Kansui salts, oil, and optionally wheat gluten.
- tastemaker tablet means a composition in form of a sphere, ellipsoid, cuboid, rectangular, cylinder, cone or pyramid shape comprising salt, sugar, lipids, flavours or a combination thereof.
- tastemaker tablet means a tablet or cube obtained by pressing a powder into a tablet or cube form.
- the tastemaker tablet comprises 15 to 45wt% of salt (by weight of the total composition), preferable 20 to 40wt%, preferably 25 to 37wt% (by weight of the total composition).
- salt according to this invention means sodium chloride, but can also comprise other edible salts capable of imparting or enhancing a salty taste perception, such as potassium chloride.
- the tastemaker tablet comprises 0.5 to 15wt% of sugar (by weight of the total composition), preferable 1 to 10wt%, preferably 2 to 8wt% (by weight of the total composition). In an embodiment, the tastemaker tablet comprises 1 to 40wt% of flavours (by weight of the total composition), preferable 10 to 35wt%, preferably 15 to 35wt% (by weight of the total composition). In an embodiment, the tastemaker tablet comprises 1 to 30wt% of lipids (by weight of the total composition), preferable 5 to 25wt%, preferably 10 to 25wt% (by weight of the total composition).
- flavours means a composition comprising yeast extract, glutamate, vegetable powder, animal extract, bacterial extract, vegetable extract, animal powder, reaction flavour, hydrolyzed plant protein, herbs or combinations of thereof.
- a bacterial extract is described within W02009040150 or WO2010105842.
- a vegetable extract is described within WO2013092296.
- Vegetable powder means at least one ingredient of onion powder, chilli powder, cardamom powder, coriander powder, turmeric powder, cumin powder, ginger powder, pepper powder, pepper grans, anis powder, garlic powder, tomato powder, celery root powder or a combination thereof.
- Animal powder means at least one ingredient of meat powder, fish powder, crustacean powder or combination thereof.
- Meat powder means chicken powder or beef powder.
- Animal extract means at least one ingredient of meat extract, fish extract, crustacean extract or combination thereof.
- formed hollow three-dimensional space means a three-dimensional concavity formed on one face.
- the formed hollow three-dimensional space has an opening to the exterior surface of the noodle cake.
- the formed hollow three-dimensional space represents at least 3vol% (per cent of the total volume of the noodle cake) of the total dried noodle cake volume, preferably between 3 to 40vol%, preferably 3 to 30vol%, preferably 3 to 20vol%.
- the formed hollow three-dimensional space is selected from the group consisting of a sphere, ellipsoid, cuboid, rectangular, cylinder, cone or pyramid shape.
- flour means at least one ingredient of wheat flour, oat flour, corn flour, rice flour, barley flour, lentil flour, pulses flour, ancient grain flour, millet flour or combinations thereof, preferably wheat flour.
- the flour has a particle size of 50 to 400 pm. A finer particle size could mean a high chance of starch to be damaged in the flour leading to higher water absorption. The dough would become sticky and causes operation issues. In addition noodle would turns sticky, starchy and non-elastic. A flour with a large particle size, on the other hand, needs longer water absorption time and often forms large dough lumps.
- the flour is standard refined wheat flour.
- the dried noodle cake comprises 45 to 80 wt% of flour (by weight of the total composition), preferable 48 to 80wt%, preferably 50 to 75wt%, preferably 52 to 72wt% (by weight of the total composition).
- kansui salts comprises a mixture of alkaline salts comprising sodium chloride, sodium carbonate, potassium carbonate and sodium phosphate.
- the noodle cake comprises 0.2 to 3.5wt% of kansui salts (by weight of the total composition).
- the kansui salts are dissolved in water to obtain a kansui solution.
- kansui solution comprises a mixture of 1 to 15wt% of alkaline salts comprising sodium chloride, sodium carbonate, potassium carbonate and sodium phosphate (based on the total amount of the solution) in 85 to 99wt% of water (based on the total amount of the solution), preferably the kansui solution comprises 3 to 7wt% of alkaline salts and 93 to 97wt% of water (based on the total amount of the solution).
- a process to obtain a dried noodle cake comprising the steps of: a) Mixing flour and other dry ingredients with Kansui salts to form an uniform dough; b) Sheeting and slitting the dough to obtain noodle strands; c) Steaming the noodle strands from step b); d) Cutting the noodle strands from step c) and optionally folding e) Frying the noodle strands from step d) in oil or air drying the noodle strands from step d); f) Cooling; characterized in that the dried noodle cake comprises a formed hollow three-dimensional space and wherein the hollow three-dimensional space is formed in step e).
- the present invention pertains to a process for the production of a dried noodle cake comprising 45 to 80wt% of flour (by weight of the total composition), 0.2 to 3.5wt% of Kansui salts (by weight of the total composition), 0 to 7wt% of wheat gluten (by weight of the total composition), 0 to 20wt% of starch (by weight of the total composition) and 10 to 30wt% of oil (by weight of the total composition), the process comprising the steps of: a) Mixing flour and other dry ingredients with Kansui salts to form an uniform dough; b) Sheeting and slitting the dough to obtain noodle strands; c) Steaming the noodle strands from step b); d) Cutting the noodle strands from step c) and optionally folding; e) Optionally pre-drying to remove moisture before frying; f) Frying the noodle strands from step d) or e) in oil; g) Cooling;
- a process to obtain a tastemaker tablet comprising the steps of: a) Mixing salt, flavour, sugar, lipid or a combination thereof b) Forming a shape, which can be embedded in the formed hollow three-dimensional space of the dried noodle cake.
- a process to obtain a tastemaker tablet comprising 15 to 45wt% of salt (by weight of the total composition), 0.5 to 15wt% of sugar (by weight of the total composition), 1 to 40wt% of flavours (by weight of the total composition), 1 to 30wt% of lipids (by weight of the total composition) comprising the steps of: a) Mixing salt, flavours, sugar, lipids or a combination thereof b) Forming a shape, which can be embedded in the formed hollow three-dimensional space of the dried noodle cake.
- the formed hollow three-dimensional space of the dried noodle cake is done during frying of the noodle strands or air drying of the noodle strands by using a modified basket having a heightening in a desired form on the basket base, preferably having a centric heightening on the basket base.
- the dough mixing time is between 10 to 40 minutes, preferably 15 to 30 minutes.
- a twin speed mixer is used.
- the mixing speed is between 50 to 120 rpm.
- High speed mixing (between 100 to 120 rpm) is recommended during the time the kansui solution is dosed to avoid localized dosing and to ensure homogeneity.
- fortificant vitamin and/or mineral
- the amount of water added has a big influence on dough formation.
- the moisture content of the dough after mixing should be between 20 to 40%, preferably between 25 to 35%. If too much water is added the dough will be too soft and sticky. If too less water is added the noodle will be brittle, doughy and hard-centered due to insufficient gelatinisation during steaming as degree of gelatinisation depends on moisture content of dough.
- sheeting is a process step wherein the dough is passed through a series of rollers to obtain a final sheet of desired thickness which will then determine the noodle strand thickness.
- a network is developed as pressure is applied.
- the sheeting removes entrapped air from the dough and therefore reduces porosity and result in less oil uptake.
- the slitter/cutter called “kiriha” consists of a pair of grooved cylinders which cut and separate the dough sheet into strands that are trapped in the grooves. These strands are immediately removed by a comb-like scraper, called “kasuri” which is attached in between the two rollers. The width of the noodle strand is determined by Kiriha groove width.
- the purpose of steaming is to gelatinize the starch in order to eliminate the raw and doughy taste on the end-product.
- Steaming time and temperature along with steam pressure affect product quality and are known to the person skilled in the art. Good steaming results to obtain at least 80% starch gelatinisation is giving a better association of starch granules and protein matrix as well as better continuity of protein network.
- the steaming time is between 0.5 to 15 minutes, preferably 0.5 to 7 minutes. A saturated steam is used. If steaming is insufficient, the final noodle will have a gritty center, doughy and raw wheat after taste (cereal note). Noodle strands coming out of the steamer are hot and tend to stick to the steamer mesh conveyor. This can lead to poor cutting and folding down the line. Therefore, the strands are cooled and slightly dried up using fans or blowers/air knives at the exit of steamer tunnel.
- Pre-drying is used to reduce the wet cake moisture content by 2 to 10%.
- an oil up take reduction by 1 to 8%, preferably 2 to 4% is achieved.
- a pre drying step is done at a temperature between 50 to 120°C within 15 to 500 sec, preferably at a temperature between 60 to 100°C within 30 to 400 sec.
- the noodles are pre-dried.
- Frying is a process wherein moisture from cakes is removed to a desired level and doughy taste is eliminated in the end product. Steamed or pre-dried noodle cakes are conveyed to the fryer buckets which pass through the hot oil bath.
- the Frying in oil is done at temperatures between 110 to 170 °C and a frying time between 30 to 200 seconds, preferably at temperatures between 130 to 165 °C and a frying time between 40 to 150 seconds.
- After oil frying the final moisture in the product is less than 10wt%, preferably between 2 to 10wt% (by weight of the total composition).
- the final product has a water activity ⁇ 0.6.
- the frying is done with palm oil or high oleic oils or combination thereof, preferably palm oil or high oleic sunflower oil or combination thereof.
- Air drying is a process wherein moisture from cakes is removed to a desired level and doughy taste is eliminated in the end product.
- the air drying is done at temperatures between 80-100°C and a drying time between 20-120 min, preferably between 45-75 min; or at temperatures between 100-250°C and a drying time between 1-15 min, preferably between 2-3 min.
- the final product has a water activity ⁇ 0.6.
- the fried noodle has an amount of oil in the range of 10 to 30wt% (by weight of the total composition), preferably between 12 to 28wt%, preferably between 13 to 25wt%, preferably between 13 to 19wt% (by weight of the total composition).
- Cooling means that the temperature of the noodle after frying or air drying is reduced. It is desirable to have the noodle cake temperature the same as or close to room temperature before wrapping, preferably between 20 to 30°C, more preferably between 20 to 25°C. Otherwise, there may be condensation of water vapour in the packet of noodles, which may lead to mould growth. A side from condensates, hot cakes also cause expansion of air within the pack, subsequently causing difficulty in secondary packaging.
- the noodles maybe fried in palm oil due its low cost, ease of availability and high oxidative stability. Nevertheless, consumers are increasingly becoming sensitive to palm oil or palm fat concerns. Many of them perceive palm fat as not healthy due to high amounts of saturated fatty acids (SFA) and many others perceive it as not environmentally sustainable as a lot of news mention that the rain forest is destroyed to grow palm trees. Therefore, in order to provide nutritional benefits, reduction of total fat and/or SFA content in the product is of considerable importance. It is hence essential to explore also other vegetable oils for frying of noodles which are not only economical to produce and easy to handle but are also stable for frying purposes. It should make noodles healthier without compromising on the sensory attributes, and overall quality of the product.
- SFA saturated fatty acids
- a suitable oil, for frying comprises the fatty acids C16:0 in the range of 1 to 25 wt% (based on weight of total fat) and C18: 1 in the range of 60 to 90 wt% (based on weight of total fat) and C18:2 in the range of 0.1 to 20 wt% (based on weight of total fat) is a high oleic sunflower oil.
- the oil comprises C16:0.
- C16:0 is palmitic acid.
- C16:0 is in the range of 1 to 25 wt% (based on weight of total fat), preferably C16:0 is in the range of 1 to 20 wt% (based on weight of total fat), preferably C16:0 is in the range of 1 to 15 wt% (based on weight of total fat), preferably C16:0 is in the range of 1 to 10 wt% (based on weight of total fat), more preferably C16:0 is in the range of 2 to 7 wt% (based on weight of total fat).
- the oil comprises C18: 1.
- C18: 1 is oleic acid.
- C18:1 is in the range of 60 to 90 wt% (based on weight of total fat), preferably C18: 1 is in the range of 65 to 90 wt% (based on weight of total fat), preferably C18: 1 is in the range of 70 to 90 wt% (based on weight of total fat), preferably C18:1 is in the range of 75 to 90 wt% (based on weight of total fat), more preferably C18: 1 is in the range of 80 to 90 wt% (based on weight of total fat).
- the oil comprises C18:2.
- C18:2 is linoleic acid.
- C18:2 is in the range of 0.1 to 20 wt% (based on weight of total fat), preferably C18:1 is in the range of 0.1 to 15 wt% (based on weight of total fat), preferably C18:1 is in the range of 0.1 to 10 wt% (based on weight of total fat), preferably C18:1 is in the range of 0.5 to 10 wt% (based on weight of total fat), more preferably C18:1 is in the range of 0.5 to 5 wt% (based on weight of total fat).
- the oil of this invention has a melting point of -1 to +5°C and relative density of 0.91.
- the oil is liquid at room temperature (20°C) to avoid unnecessary heating during storage and transfer of oil into the process, higher storage temperature of oil would already lead to oxidation of oil.
- Standard commercial available sunflower oil comprising the fatty acids C16:0 in the range of 5 to 8 wt% (based on weight of total fat) and C18: 1 in the range of 14 to 40 wt% (based on weight of total fat) and C18:2 in the range of 48 to 74 wt% (based on weight of total fat).
- Standard commercial available palm oil comprising the fatty acids C16:0 in the range of 39 to 47 wt% (based on weight of total fat) and C18: 1 in the range of 36 to 44 wt% (based on weight of total fat) and C18:2 in the range of 9 to 12 wt% (based on weight of total fat).
- the standard palm oil has a slip melting point between 30 to 50°C and is solid at room temperature (20°C)
- the noodle manufacturing process involves mixing of flour (wheat flour) and kansui solution in a batch mixer.
- Noodle line used for the production is from CCK supplier.
- Dough from mixer is passed through rollers to form two sheets thereafter compounding the two dough sheets into one, reducing dough sheet to a desired thickness through a series of rollers.
- the final sheet is passed through the kiriha to slit the dough sheet and form the noodle strands, which are then steamed in a tunnel.
- the steamed noodles are cut, folded and moulded into pre-dryer.
- the pre-dryer removes moisture before frying and helps to reduce the oil uptake.
- the pre-dried noodle cakes are discharged from pre-dryer to frying bucket, which are then passed through a fryer where noodle cakes are fried and moisture is removed. After which, the cakes are cooled to ambient temperature before packing.
- This process describes a fried noddle.
- a skilled person can easily adapt the process to obtain an air dried noodle cake. For example an air dried noodle cake has no step of pre-drying and oil frying.
- the formed hollow three-dimensional space of the dried noodle cake is done during frying of the noodle strands or air drying of the noodle strands by using a modified basket having a heightening in a desired form on the basket base, preferably having a centric heightening on the basket base. It is similar like a punch or die or stamp.
- Below table shows details of all the process steps with the process parameters:
- the tastemaker tablet has been done by standard mixing and forming methods of the skilled person. In a preferred embodiment a standard bouillon tablet pressing procedure and equipment including a standard tablet pressing machine has been used.
- Water activity measurement Water activity is measured with AquaLab instruments 4TE and 4TEV connected to PC with Aqualink 4.0 software . Measurement is carried out at 25.0 ⁇ 0.5°C according to validated on the official AOAC method 978.18
- Peroxide Value (PV) in the samples is analyzed as per internal LI based on AOCS method Cd 8b- 90 and can be applied to animal and vegetable oils and fats. It is the quantity of all the substances in terms of mill equivalents of peroxides per 1000 grams of sample that oxidize potassium iodide under the operating conditions. These substances are generally assumed to be peroxides or other similar products of fat oxidation.
- TPM Total Polar Material
- TPM is measured using rapid method with hand-held probe (Testo 270) which is based on principal of capacitive measurement. This is validated with standard method, ISO 8420. TPM gives the value of total polar compounds in oil generated during frying process. Free Fatty Acid Measurement
- FFA Free Fatty Acids
- Examples 2 to 5 are prepared according to example 1.
- the noodle cake of the invention comprising a formed hollow three-dimensional space has been compared to a standard noodle cake without a formed hollow three-dimensional space.
- a standard commercial available Maggi noodle cup dimension has been used.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
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- Manufacturing & Machinery (AREA)
- Noodles (AREA)
Abstract
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EP21701416.6A EP4093215A1 (fr) | 2020-01-24 | 2021-01-14 | Kit de composants pour un produit de nouilles emballé |
CN202180007060.4A CN114786498A (zh) | 2020-01-24 | 2021-01-14 | 用于包装面条产品的部件套件 |
AU2021209787A AU2021209787A1 (en) | 2020-01-24 | 2021-01-14 | A kit of parts for a packed noodle product |
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CN (1) | CN114786498A (fr) |
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WO2023041493A1 (fr) * | 2021-09-15 | 2023-03-23 | Société des Produits Nestlé S.A. | Procédé pour nouilles non frites instantanées |
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SG86962A1 (en) * | 1995-07-19 | 2002-03-19 | Nestle Sa | Noodle preparation process |
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KR20120006142U (ko) * | 2011-02-24 | 2012-09-03 | 이태호 | 조리하기 쉬운 영지라면 |
CN204341719U (zh) * | 2014-11-19 | 2015-05-20 | 统一企业(中国)投资有限公司昆山研究开发中心 | 利于保持风味的方便面 |
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2021
- 2021-01-14 EP EP21701416.6A patent/EP4093215A1/fr active Pending
- 2021-01-14 WO PCT/EP2021/050648 patent/WO2021148298A1/fr unknown
- 2021-01-14 AU AU2021209787A patent/AU2021209787A1/en active Pending
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WO2023041493A1 (fr) * | 2021-09-15 | 2023-03-23 | Société des Produits Nestlé S.A. | Procédé pour nouilles non frites instantanées |
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