WO2021104493A1 - 雾化器及电子烟 - Google Patents

雾化器及电子烟 Download PDF

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Publication number
WO2021104493A1
WO2021104493A1 PCT/CN2020/132440 CN2020132440W WO2021104493A1 WO 2021104493 A1 WO2021104493 A1 WO 2021104493A1 CN 2020132440 W CN2020132440 W CN 2020132440W WO 2021104493 A1 WO2021104493 A1 WO 2021104493A1
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WO
WIPO (PCT)
Prior art keywords
infrared
coating
conductive
conductive part
heater
Prior art date
Application number
PCT/CN2020/132440
Other languages
English (en)
French (fr)
Inventor
陈伟
胡瑞龙
徐中立
李永海
Original Assignee
深圳市合元科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201911184333.3A external-priority patent/CN112841740B/zh
Priority claimed from CN202020021108.XU external-priority patent/CN211910545U/zh
Application filed by 深圳市合元科技有限公司 filed Critical 深圳市合元科技有限公司
Priority to EP20893595.7A priority Critical patent/EP4066663A4/en
Publication of WO2021104493A1 publication Critical patent/WO2021104493A1/zh
Priority to US17/824,983 priority patent/US20220279854A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/06Heater elements structurally combined with coupling elements or holders
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/46Heating elements having the shape of rods or tubes non-flexible heating conductor mounted on insulating base
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/021Heaters specially adapted for heating liquids
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/032Heaters specially adapted for heating by radiation heating

Definitions

  • This application relates to the technical field of smoking articles, and in particular to a heater and an aerosol generating device.
  • Smoking articles such as cigarettes and cigars burn tobacco during use to produce smoke. Attempts have been made to provide alternatives to these tobacco-burning articles by producing products that release compounds without burning. Examples of such products are so-called heat-not-burn products, which release compounds by heating the tobacco instead of burning the tobacco.
  • the existing low-temperature heating non-combustible smoking set is mainly coated with far-infrared coating and conductive coating on the outer surface of the substrate.
  • the far-infrared coating emits far-infrared rays after being energized to penetrate the substrate and impact the aerosol in the substrate.
  • the substrate is formed for heating; since far infrared rays have strong penetrability, they can penetrate the periphery of the aerosol-forming substrate into the interior, so that the heating of the aerosol-forming substrate is more uniform.
  • the main problem with the above structure is that the far-infrared coating is coated on the outer surface of the substrate, and the infrared rays emitted by the far-infrared coating after power-on will have heat loss when penetrating the substrate.
  • the present application provides a heater and a smoking set containing the heater, aiming to solve the problem of the existing smoking set. Since the far-infrared coating is coated on the outer surface of the substrate, the far-infrared coating after power-on emits far infrared rays to penetrate the substrate. There is a problem of heat loss.
  • the first aspect of the present application provides a heater, and the heater includes:
  • the base body has an inner surface
  • An infrared electrothermal coating is arranged on the inner surface of the substrate; the infrared electrothermal coating is used to generate infrared radiation to heat the aerosol to form a substrate to generate an aerosol for inhalation;
  • the conductive module includes a first conductive part and a second conductive part arranged on the substrate, and both the first conductive part and the second conductive part are electrically connected to the infrared electrothermal coating;
  • the first conductive part and the second conductive part both include a conductive part coating section arranged on the inner surface of the base body, and a conductive part electrode section arranged on the outer surface of the base body.
  • the second aspect of the present application provides an aerosol generating device for heating a smokable material to generate an aerosol for smoking; including a chamber for receiving the smokable material, a heater, and a heater for heating the smokable material.
  • Powered batteries; the heater includes:
  • a base having a first surface opposite to the cavity and a second surface facing away from the cavity;
  • first conductive element and the second conductive element attached to the substrate; wherein the first infrared electrothermal coating and the second infrared electrothermal coating are both coupled between the first conductive element and the second conductive element to At least radiate infrared rays to the chamber when it is energized;
  • the cell includes a first electrode and a second electrode; one of the first electrode and the second electrode is electrically connected to the first conductive element, and the other is electrically connected to the second conductive element.
  • the heater and aerosol generating device provided in the present application, by coating the infrared electric heating coating on the inner surface of the substrate, avoid the existence of far infrared rays emitted by the far-infrared coating after the current is energized in the existing smoking set when penetrating the substrate.
  • the phenomenon of heat loss reduces the heat loss of infrared heating and improves the efficiency of infrared heating.
  • Fig. 1 is a schematic diagram of a heater provided in the first embodiment of the present application
  • Fig. 2 is a schematic cross-sectional view of the heater provided in the first embodiment of the present application
  • Fig. 3 is a schematic diagram of a conductive element in a heater provided in the first embodiment of the present application
  • Fig. 4 is a schematic diagram of a heater with a reflective coating provided in the first embodiment of the present application
  • Fig. 5 The infrared emission spectrum of the first infrared emission coating provided by the first embodiment of the application;
  • Fig. 6 The infrared emission spectrum of the second infrared emission coating provided by the first embodiment of the present application.
  • Fig. 7 is a schematic diagram of the smoking set provided in the second embodiment of the present application.
  • Fig. 8 is an exploded schematic diagram of the smoking set provided in the second embodiment of the present application.
  • Fig. 9 is a schematic diagram of the aerosol production device provided in the third embodiment of the present application.
  • FIG. 10 is a schematic cross-sectional structure diagram of the aerosol generating device shown in FIG. 9;
  • Fig. 11 is an exploded schematic view of the heating assembly shown in Fig. 10;
  • Figure 12 is a schematic structural view of another heater shown in Figure 9;
  • Fig. 13 is a schematic diagram of the aerosol production device provided in the fourth embodiment of the present application.
  • the heater 1 includes a substrate 11, a first infrared electrothermal coating 12, and a conductive module (13, 14).
  • a cavity suitable for accommodating an aerosol-forming substrate is formed inside the base 11.
  • the base 11 has a first end 111 and a second end 112 relative to its length.
  • the base 11 extends in the longitudinal direction between the first end 111 and the second end 112 and has a hollow interior formed with a matrix suitable for accommodating an aerosol.
  • the base 11 may be cylindrical, prismatic, or other cylindrical shapes.
  • the base 11 is preferably cylindrical, and the cavity is a cylindrical hole penetrating the middle of the base 11. The inner diameter of the hole is slightly larger than the outer diameter of the aerosol-forming product or smoking product, which is convenient for placing the aerosol-forming product or smoking product in the cavity. Heat it indoors.
  • the base 11 can be made of high-temperature resistant and transparent materials such as quartz glass, ceramics or mica; it can also be made of other materials with high infrared transmittance, such as high temperature resistant with an infrared transmittance of 95% or more. Material; It can also be made of high-temperature resistant and non-transparent material, which is specifically not limited here.
  • An aerosol-forming substrate is a substrate capable of releasing volatile compounds that can form an aerosol. Such volatile compounds can be released by heating the aerosol to form a matrix.
  • the aerosol-forming substrate can be solid or liquid or include solid and liquid components.
  • the aerosol-forming substrate can be adsorbed, coated, impregnated or otherwise loaded onto the carrier or support.
  • the aerosol-forming substrate may conveniently be part of an aerosol-generating article or smoking article.
  • the aerosol-forming substrate may include nicotine.
  • the aerosol-forming substrate may include tobacco, for example, may include a tobacco-containing material containing volatile tobacco flavor compounds that are released from the aerosol-forming substrate when heated.
  • a preferred aerosol-forming substrate may include a homogeneous tobacco material, such as deciduous tobacco.
  • the aerosol-forming substrate may include at least one aerosol-forming agent, and the aerosol-forming agent may be any suitable known compound or mixture of compounds. In use, the compound or mixture of compounds is conducive to the compactness and stability of the aerosol. It forms and is basically resistant to thermal degradation at the operating temperature of the aerosol generating system.
  • Suitable aerosol forming agents are well known in the art and include, but are not limited to: polyols, such as triethylene glycol, 1,3-butanediol, and glycerol; esters of polyols, such as glycerol mono-, di- or triacetate ; And fatty acid esters of mono-, di- or polycarboxylic acids, such as dimethyl dodecanedioate and dimethyltetradecanedioate.
  • Preferred aerosol forming agents are polyhydric alcohols or mixtures thereof, such as triethylene glycol, 1,3-butanediol and most preferably glycerol.
  • the far-infrared coating of the existing smoking set is coated on the outer surface of the substrate, and the far-infrared rays emitted by the far-infrared coating after being energized will cause heat loss when penetrating the substrate.
  • the first infrared electrothermal coating 12 is coated on the inner surface of the substrate 11.
  • the first infrared electrothermal coating layer 12 can generate heat energy when energized, thereby generating infrared rays of a certain wavelength, for example, far infrared rays of 8 ⁇ m to 15 ⁇ m.
  • a certain wavelength for example, far infrared rays of 8 ⁇ m to 15 ⁇ m.
  • the wavelength of the infrared rays matches the absorption wavelength of the aerosol-forming substrate, the energy of the infrared rays is easily absorbed by the aerosol-forming substrate.
  • the wavelength of infrared rays is not limited, and may be 5 ⁇ m to 15 ⁇ m infrared rays, preferably 8 ⁇ m to 15 ⁇ m far infrared rays.
  • the first infrared electric heating coating 12 is preferably made of far-infrared electric heating ink, ceramic powder and inorganic binder, after being fully stirred and evenly mixed and then printed on the inner surface of the substrate 1, and then dried and cured for a certain period of time, the first infrared electric heating coating
  • the thickness of 12 is 30 ⁇ m-50 ⁇ m; of course, the first infrared electrothermal coating 12 can also be coated with tin tetrachloride, tin oxide, antimony trichloride, titanium tetrachloride and anhydrous copper sulfate in a certain proportion after mixing and stirring To the inner surface of the substrate 1; or silicon carbide ceramic layer, carbon fiber composite layer, zirconium titanium oxide ceramic layer, zirconium titanium nitride ceramic layer, zirconium titanium boride ceramic layer, zirconium titanium carbide ceramic layer , Iron-based oxide ceramic layer, iron-based nitride ceramic layer, iron-based boride ceramic layer, iron
  • the heater 1 further includes a protective layer (not shown in the drawings) coated on the first infrared electrothermal coating layer 12.
  • the protective layer may be a polytetrafluoroethylene layer, a glaze layer, or a combination of two, or a protective layer made of other high-temperature resistant materials.
  • the protective layer can prevent wear of the first infrared electrothermal coating 12 caused by, for example, aerosol-forming articles or smoking articles entering and exiting the cavity.
  • the heater 1 further includes a protective structural member disposed on the first infrared electrothermal coating 12.
  • the protective structure may be a bump 15 provided on the inner surface of the substrate.
  • the bump 15 makes a gap less than 1 mm between the first infrared electrothermal coating 12 and the aerosol-forming substrate. Therefore, the abrasion of the first infrared electrothermal coating 12 caused by, for example, aerosol-forming products or smoking products entering and exiting the cavity can be avoided.
  • the number of bumps 15 is not limited here, and can be multiple, and can be arranged at any position on the inner surface of the substrate.
  • the protective structure is not limited to the bump 15 shown in FIG.
  • the spacer may be a spacer that forms a gap of less than 1 mm between the first infrared electrothermal coating 12 and the aerosol-forming substrate.
  • the spacer is arranged on the inner surface of the substrate, and the shape and size of the spacer can be matched with the aerosol-forming substrate and the chamber, for example, a cylindrical and hollow spacer.
  • the conductive module includes a first conductive portion 13 and a second conductive portion 14 arranged on the substrate 11. Both the first conductive portion 13 and the second conductive portion 14 are electrically connected to the first infrared electrothermal coating 12; the conductive module needs to be connected to the An infrared electric heating coating 12 is tightly combined to ensure that current can flow from the first conductive part 13 through the first infrared electric heating coating 12 to the second conductive part 14 when energized, so as to avoid gaps that may cause part of the first infrared electric heating coating 12 Infrared rays cannot be emitted without electricity, which affects the heater to heat the aerosol-forming substrate in the chamber.
  • the first infrared electrothermal coating layer 12 is coated on the inner surface of the substrate 11, the first conductive portion 13 and the second conductive portion 14 each include a conductive portion coating section provided on the inner surface of the substrate 11, The conductive portion electrode segment on the outer surface of the conductive portion, and the conductive portion connecting segment connected with the conductive portion coating segment and the conductive portion electrode segment.
  • the first conductive portion 13 includes a conductive portion electrode segment 131 (shown in gray in the figure) disposed on the outer surface of the base 11, and The conductive part coating section 132 (shown in black in the figure) on the inner surface, and the conductive part connecting section 133 (shown in white in the figure) connected to the conductive part electrode section 131 and the conductive part coating section 132;
  • the conductive portion coating section 132 is mainly used for electrical connection with the first infrared electrothermal coating 12, the conductive portion electrode section 131 is mainly used for electrical connection with an external electrode, and the conductive portion connecting section 133 is used for respectively connecting with the conductive portion electrode section 131.
  • the conductive portion connecting section 133 spans the base 11 along the radial direction of the base 11 (that is, the direction perpendicular to the outer surface or the inner surface of the base 11 ). It should be noted that the conductive portion connecting section 133 may be integrated with the conductive portion electrode section 131.
  • the first conductive portion 13 and the second conductive portion 14 may be conductive coatings coated on the end of the substrate 11 by dipping, and the conductive coatings may be metal coatings or conductive tapes, etc.
  • the metal coatings may be Including silver, gold, palladium, platinum, copper, nickel, molybdenum, tungsten, niobium or the above metal alloy materials.
  • the first conductive portion 13 and the second conductive portion 14 may also be conductive members sleeved on the base 1 near the first end and the second end.
  • the conductive members include but are not limited to metal conductive sheets, such as copper sheets, steel sheets, etc. .
  • FIG. 3 is an example of a ring-shaped conductive member.
  • the outer diameter of the ring-shaped conductive member (shown in A in the figure) is slightly larger than the outer diameter of the base 11, and the inner diameter of the ring-shaped conductive member (shown in B in the figure) is slightly smaller than the inner diameter of the base 11; the ring-shaped conductive member
  • the setting of the inner and outer diameters ensures that the ring-shaped conductive member is sleeved on the base 11 and closely adhered to the first infrared electrothermal coating 12.
  • the heater 1 further includes a reflective coating 15 coated on the outer surface of the substrate 11.
  • part of the infrared rays generated by the first infrared electrothermal coating 12 will be reflected by the inner surface of the substrate 11 to be absorbed by the aerosol-forming substrate to be heated, and part of the infrared rays may be transmitted through the substrate 11.
  • the function of the reflective coating 15 is to reflect the infrared rays transmitted from the substrate 11 back into the substrate 11 to heat the aerosol inside the substrate 31 to form a substrate.
  • the effective utilization rate of the infrared rays emitted by the first infrared electrothermal coating 12 is improved, and the heating efficiency is improved; on the other hand, the heat insulation effect can be achieved, and the temperature of the casing of the smoking set can be prevented from being too high and the user experience is reduced.
  • the reflective coating 15 includes at least one of metal and metal oxide. Specifically, it can be gold, silver, nickel, aluminum, gold alloy, silver alloy, nickel alloy, aluminum alloy, gold oxide, silver oxide, nickel oxide and aluminum oxide, titanium oxide, zinc oxide , Manufactured from one or more of cerium oxide.
  • the thickness of the reflective coating 15 is between 0.3 ⁇ m and 200 ⁇ m.
  • the heater 1 further includes a hollow heat-insulating tube (not shown in the drawings);
  • the heat insulation pipe is arranged on the periphery of the base 11.
  • the heat-insulating tube can prevent a large amount of heat from being transferred to the shell of the smoking set and causing users to feel hot.
  • the heat insulation pipe includes heat insulation material, and the heat insulation material may be heat insulation glue, aerogel, aerogel felt, asbestos, aluminum silicate, calcium silicate, diatomaceous earth, zirconia, and the like.
  • the insulated pipe may also include a vacuum insulated pipe.
  • the heater 1 further includes a temperature collection module (not shown in the drawings) fixed on the base 11; the temperature collection module is used to collect temperature data of the base 11 to facilitate control of the temperature of the heater 1.
  • a temperature collection module (not shown in the drawings) fixed on the base 11; the temperature collection module is used to collect temperature data of the base 11 to facilitate control of the temperature of the heater 1.
  • the temperature acquisition module includes a temperature sensor and/or a digital temperature detection module.
  • the temperature sensor includes but is not limited to negative temperature coefficient (NTC), positive temperature coefficient (PTC), etc. Temperature Sensor.
  • the digital temperature detection module is a temperature detection module of a digital output type. For details, reference may be made to the prior art, which is not limited here.
  • the heater 1 further includes a second infrared electrothermal coating 16 formed on the outer surface of the base 11. Please continue to refer to Figure 1 and Figure 2,
  • the second infrared electrothermal coating 16 and the first infrared electrothermal coating 12 are both coupled between the first conductive portion 13 and the second conductive portion 14, and can be connected to the second conductive portion 13 and the second conductive portion 14
  • the infrared electrothermal coating 16 and the first infrared electrothermal coating 14 supply power. It should be noted that the structure and function of the second infrared electric heating coating 16 and the first infrared electric heating coating 14 are similar, and the relevant description of the first infrared electric heating coating 14 may be referred to, which will not be repeated here.
  • the first infrared emitting coating 14 and the second infrared emitting coating 16 are respectively provided to completely cover the outer surface and the inner surface of the substrate 11, that is, the first infrared emitting coating 14 and the second infrared emitting coating
  • the layer 16 completely overlaps the base 11 in the radial direction. This can ensure that the infrared radiation radiated to the aerosol-forming substrate received in the chamber is 360-degree radiation that can completely surround the axial direction of the aerosol-forming substrate, so as to ensure that the heating of the aerosol-forming substrate is uniform.
  • the first conductive portion 13 is configured to be electrically connected to the first infrared electrothermal coating 12 at a position close to the first end 111 on the inner surface of the base 11, and to be electrically connected to the second infrared electrothermal coating layer 12 at a position close to the first end 111 on the outer surface of the base 11
  • the infrared electrothermal coating 16 is electrically connected;
  • the second conductive portion 14 is configured to be electrically connected to the first infrared electrothermal coating 12 on the inner surface of the base 11 near the second end 112, and on the outer surface of the base 11 near the second end 112
  • the position is electrically connected to the second infrared electrothermal coating 16.
  • the first conductive portion 13 includes a first portion (not shown) formed on the inner surface of the base 11, a second portion (not shown) formed on the outer surface of the base 11, and a first portion (not shown) formed on the base 11
  • the third part of the end 111 (not shown).
  • the first part is at least partially overlapped with the second infrared electric heating coating 16 and is further electrically conductive with the second infrared electric heating coating 16; the second part is at least partially overlapped with the first infrared electric heating coating 12, and then is The first infrared electrothermal coating 12 is electrically connected; the two sides of the third part in the radial direction are respectively joined with the first part and the second part.
  • first part, the second part, and the third part are continuous and formed as a conductive whole; the first part and the second part are formed in a ring shape on the outer surface and the inner surface of the base 11, respectively.
  • the second conductive portion 14 also includes a fourth portion (not shown), a fifth portion (not shown), and a sixth portion (not shown) that are integrally conductive.
  • the first infrared electrothermal coating 12 and the second infrared electrothermal coating 16 are electrically connected in parallel, thereby reducing
  • the overall resistance of the first infrared electrothermal coating 12 and the second infrared electrothermal coating 16 increases the efficiency of infrared emission when the output voltage of the power supply is constant.
  • the first infrared electrothermal coating 12 has a different infrared emission wavelength and efficiency from the second infrared electrothermal coating 16.
  • the different organic components in the aerosol-forming matrix, and these different organic components each have different optimal infrared absorption peaks; for example, the optimal infrared absorption wavelength of nicotine in the aerosol-forming matrix and the aerosol-forming wetting agent Glycerin and vegetable glycerin are different. Therefore, in implementation, it is preferable that the first infrared electric heating coating 12 and the second infrared electric heating coating 16 respectively emit emission spectra for the above different components.
  • the peak wavelength ranges of the respective emission spectra are different, so as to promote the heating efficiency. .
  • Figures 5 and 6 respectively show the infrared emission spectra of the first infrared electrothermal coating 12 and the second infrared electrothermal coating 16 prepared from two different materials when their temperature rises to a certain temperature after power is supplied.
  • WLP peak wavelength, the wavelength corresponding to the maximum radiant power
  • an infrared-permeable protective layer can also be formed on the second infrared electrothermal coating 16 during implementation. It can be prepared by infrared-permeable zirconia ceramic paper, glass, polytetrafluoroethylene, glaze, etc.
  • a film or coating that reflects infrared rays may be provided or formed outside the first infrared electrothermal coating layer 12.
  • it may be gold, silver, nickel, aluminum, gold alloy, silver alloy, nickel alloy, Aluminum alloy, gold oxide, silver oxide; reflect the infrared radiation radiated from the infrared heating tube into the chamber to improve the efficiency of infrared utilization.
  • FIGS. 7-8 are a smoking set 100 provided in the second embodiment of the present application, which includes a housing assembly 6 and the above-mentioned heater 1, and the heater 1 is provided in the housing assembly 6.
  • the inner surface of the substrate 11 is coated with a first infrared electrothermal coating 12 and a first conductive portion 13 and a second conductive portion 14 electrically connected to the first infrared electrothermal coating 12.
  • the electrothermal coating 12 can emit infrared rays to radiately heat the aerosol-forming substrate in the cavity of the substrate 11.
  • the housing assembly 6 includes an outer shell 61, a fixed shell 62, a fixing piece 63, and a bottom cover 64.
  • the fixing shell 62 and the fixing piece 63 are all fixed in the housing 61, wherein the fixing piece 63 is used to fix the base 11, and the fixing piece 63 is arranged in the fixing Inside the shell 62, a bottom cover 64 is provided at one end of the shell 61 and covers the shell 61.
  • the fixing member 63 includes an upper fixing seat 631 and a lower fixing seat 632.
  • the upper fixing seat 631 and the lower fixing seat 632 are both provided in the fixing shell 62.
  • the first end and the second end of the base 11 are respectively fixed to the upper fixing seat.
  • the bottom cover 64 is protruded with an air inlet pipe 641, the end of the lower fixing seat 632 away from the upper fixing seat 631 is connected to the air inlet pipe 641, the upper fixing seat 631, the base 1, the lower fixing seat 632 and the inlet
  • the air pipe 641 is arranged coaxially, and the base 11 is sealed with the upper fixing seat 631 and the lower fixing seat 632.
  • the lower fixing seat 632 is also sealed with the air inlet pipe 641.
  • the air inlet pipe 641 communicates with the outside air so that the user can enter smoothly when inhaling. gas.
  • the smoking set 100 also includes a main control circuit board 3 and a battery 7.
  • the fixed housing 62 includes a front housing 621 and a rear housing 622, the front housing 621 and the rear housing 622 are fixedly connected, the main control circuit board 3 and the battery 7 are both arranged in the fixed housing 62, and the battery 7 is electrically connected to the main control circuit board 3.
  • the button 4 is protrudingly provided on the housing 61, and by pressing the button 4, the first infrared electrothermal coating 12 on the inner surface of the base 11 can be energized or de-energized.
  • the main control circuit board 3 is also connected to a charging interface 31 which is exposed on the bottom cover 64. The user can charge or upgrade the smoking set 100 through the charging interface 31 to ensure the continuous use of the smoking set 100.
  • the smoking set 100 also includes a heat-insulating tube 5, which is arranged in the fixed shell 62, and the heat-insulating tube 5 is sleeved outside the base body 11.
  • the heat-insulating tube 5 can prevent a large amount of heat from being transferred to the shell 61 and causing the user to feel hot.
  • the heat insulation tube 5 may also be coated with an infrared reflective coating to reflect the infrared rays emitted by the first infrared electrothermal coating 12 on the substrate 11 back into the substrate 11 to heat the aerosol-forming substrate located in the chamber. Improve heating efficiency.
  • the infrared reflective coating is similar to the aforementioned reflective coating 15 and will not be repeated here.
  • the smoking set 100 also includes an NTC temperature sensor 2 for detecting the real-time temperature of the substrate 11 and transmitting the detected real-time temperature to the main control circuit board 3.
  • the main control circuit board 3 flows through the first infrared electrothermal coating according to the real-time temperature regulation The magnitude of the current on 12. Specifically, when the NTC temperature sensor 2 detects that the real-time temperature in the substrate 11 is low, for example, when it detects that the temperature inside the substrate 11 is less than 150°C, the main control circuit board 3 controls the battery 7 to output a higher voltage to the conductive module , Thereby increasing the current fed into the first infrared electrothermal coating 12, increasing the heating power of the aerosol-forming substrate, and reducing the waiting time for the user to suck the first mouth.
  • the main control circuit board 3 controls the battery 7 to output a normal voltage to the conductive module 11.
  • the main control circuit board 3 controls the battery 7 to output a lower voltage to the conductive module; when the NTC temperature sensor 2 detects that the temperature inside the substrate 11 is 250 When it is °C and above, the main control circuit board 3 controls the battery 7 to stop outputting voltage to the conductive module.
  • Figures 9-10 show an aerosol generating device 1000 provided in the third embodiment of the present application.
  • the overall appearance of the device is roughly constructed in the shape of a flat tube.
  • the external components of the aerosol generating device include:
  • the housing 10 has a hollow structure inside, thereby forming an assembly space that can be used for necessary functional components such as infrared radiation;
  • the upper cover 11 is located at the upper end of the housing 10 along the length direction; on the one hand, the upper cover 11 can cover the upper end of the housing 10 to make the appearance of the aerosol generating device complete and beautiful; on the other hand, it can be viewed from the upper end of the housing 10 Disassembly, thereby facilitating the installation, disassembly and replacement of various functional components in the housing 10.
  • the upper cover 20 has an opening 12 through which the aerosol-forming substrate can be at least partially received in the casing 10 along the length of the casing 10 to be heated, or can pass through the opening 12 The opening 12 is removed from the housing 10.
  • the housing 10 is also provided with a switch button 13 on one side in the width direction. The user can manually brake the switch button 13 to control the start or stop of the aerosol generating device.
  • housing 10 is provided with:
  • the control circuit board 15 with integrated circuits is used to control the operation of the aerosol generating device
  • the charging interface 16 for charging the battery cell 14, such as a USB type-C interface, a pin interface, etc., can charge the battery cell 14 after being connected to an external power source or an adapter.
  • a heating mechanism is provided in the housing 10; the decomposition state of the heating mechanism and the structure of the components included can be seen in Figure 3; including:
  • the heater 20 is generally in a tubular shape extending along the length of the housing 10, and its internal space forms a chamber 21 for receiving and heating the aerosol-forming substrate; and the upper end of the tubular shape is an opening and the opening of the upper cover 11 12 is opposite, so that the aerosol-forming substrate can be received in the cavity 21 through the opening 12 of the upper cover 11 to be heated or removed.
  • the heater 20 is an electric heater that generates heat by itself while supplying power and radiates infrared rays into the chamber 21; for details, see Figure 11 and Figure 12,
  • the heater 20 includes:
  • a tubular base 22 that serves as a rigid carrier and an object that contains the aerosol-forming substrate
  • a first infrared emitting coating 23 formed on at least a part of the outer surface of the tubular base 22;
  • a second infrared emitting coating 24 formed on at least a part of the inner surface of the tubular base 22;
  • the heating mechanism further includes a heat insulating member 30 arranged outside the heater 20 in a radial direction.
  • the heat insulation member 30 includes a vacuum heat insulation pipe with an internal vacuum area, etc.
  • the heating mechanism also includes an upper support 40 and a lower support 50 each in a hollow ring shape; the two ends of the heater 20 and the heat insulator 30 are respectively provided with support, so that the heater 20 and the heat insulating member 30 are stably maintained in the housing 10.
  • the lower support 50 is respectively provided with a first boss 51 and a second boss 52 extending in the axial direction.
  • the first boss 51 is for the second end 220 of the heater 20 to abut, and then at the second end 220 provides support for the heater 20;
  • the second boss 52 is for the lower end of the heat insulating member 30 to abut to provide support for the heat insulating member 30;
  • the lower support 50 also includes a third boss 53 that at least partially extends into the heater 20.
  • the third boss 53 occupies a part of the space of the chamber 21 to form a reduced inner diameter of the chamber 21, thereby providing The aerosol-forming substrate abuts to provide a stop for the aerosol-forming substrate.
  • the upper support 40 includes a fourth boss 41 and a fifth boss 42 for the upper ends of the heater 20 and the heat insulator 30 to abut, so that the heater 20 and the heat insulator 30 are stable in the housing 10 installation.
  • the first conductive portion 13 and the second conductive portion 14 of the heater 1 can be provided with lead wires connected to the positive and negative electrodes of the power supply, and are respectively sleeved on the first portion 131 and the second conductive portion 13 of the first conductive portion 13
  • the fourth part 141 of the two conductive parts 14 is thus conductively connected.
  • the first conductive portion 13 and the second conductive portion 14 at both ends of the heater 1 are respectively supplied with power through conductive pins provided in connection methods such as welding; Each includes a first conductive pin connected to the first conductive portion 13 and a second conductive pin connected to the second conductive portion 14.
  • the lower support 50a is provided with an axially penetrating channel 54a in the implementation.
  • the first conductive lead The pin 271a and the second conductive pin 272a can penetrate to the outside to connect to the control circuit board 15 through the channel 54a.
  • the first conductive portion 13 and the second conductive portion 14 in addition to using the first conductive portion 13 and the second conductive portion 14 to supply power to the first infrared electrothermal coating 12 and the second infrared electrothermal coating 16, it can also be used with the first
  • the conductive part 13 and the second conductive part 14 have the same structure of the metal collar, which is in contact with the first infrared electrothermal coating 12 and the second infrared electrothermal coating 16, respectively, to achieve conductivity.
  • the metal collar may also include the first part 131 similar to the above.
  • the three ring-shaped parts of the second part 132 and the third part 133 are respectively in contact with the first conductive portion 13 and the second conductive portion 14 on the inner and outer surfaces of the base 11 and conduct electricity, thereby realizing power supply.
  • FIG. 10 is an aerosol generating device 100 provided by the fourth embodiment of the present application, which includes a receiving cylinder 10b with one end open and the other end closed.
  • the internal space of the receiving cylinder 10b is formed to receive powders, particles, etc.
  • the aerosol forms the cavity 11b of the substrate (not shown in the figure); of course, the receiving cylinder 10b is made of transparent materials such as glass, quartz, and other materials that can transmit infrared light.
  • the heater 20b includes:
  • the first infrared electrothermal coating 23b is formed on the first surface of the substrate 22b opposite to the cavity 11b;
  • the second infrared electrothermal coating 24b is formed on the second surface of the substrate 22b away from the cavity 11b;
  • a first conductive element 25b and a second conductive element 26b for simultaneously supplying power to the first infrared electrothermal coating 23b and the second infrared electrothermal coating 24b are provided on both sides of the sheet-shaped substrate 22b in the width direction, and the electronic The method causes the first infrared electrothermal coating 23b and the second infrared electrothermal coating 24b to radiate infrared rays to the smokeable material received in the cavity 11b to heat it;
  • the first conductive element 25b includes a first portion 251b on the first surface electrically connected to one end of the first infrared electrothermal coating 23b, and a first portion 251b on the second surface electrically connected to one end of the second infrared electrothermal coating 24b.
  • the connected second part 252b and the third part 253b which is located on the end side of the sheet-shaped base 22b and connects the first part 251b and the second part 252b into a conductive whole.
  • the second conductive element 26b also includes three parts 261b/262b/263b, which are respectively electrically connected to the side ends of the first infrared electrothermal coating 23b and the second infrared electrothermal coating 24b, and form a conductive whole by themselves.
  • the first infrared electrothermal coating 23b and the second infrared electrothermal coating 24b can radiate infrared rays. And the first infrared electrothermal coating 23b and the second infrared electrothermal coating 24b are connected in parallel on the circuit, thereby reducing the overall resistance, and increasing the efficiency of infrared emission when the power supply voltage is constant.
  • the sheet-shaped base 22b may have a suitably curved arc shape, and its opposite first surface and second surface may be configured into an arc shape.

Landscapes

  • Resistance Heating (AREA)

Abstract

一种加热器(1)以及气雾生成装置(100),加热器(1)包括基体(11),具有一内表面;红外电热涂层(12),设置在基体(1)的内表面上;导电模块(13、14),包括设置于基体(1)上的第一导电部(13)和第二导电部(14),第一导电部(13)和第二导电部(14)均与红外电热涂层(12)电性连接;其中,第一导电部(13)和第二导电部(14)均包括设置在基体(1)的内表面上的导电部涂层段(132)、以及设置在基体(1)的外表面上的导电部电极段(131),通过将红外电热涂层(12)涂覆在基体(1)的内表面上,避免了现有烟具中通电后的红外电热涂层(12)发出的远红外线在穿透基体(1)时存在的热量损失的现象,减少了红外加热的热量损失,提升了红外加热的效率。

Description

雾化器及电子烟
本申请要求于2019年11月27日提交中国专利局,申请号为201911184333.3,申请名称为“加热器以及包含该加热器的烟具”的中国专利申请的优先权,以及于2020年01月03日提交中国专利局,申请号为202020021108.X,申请名称为“气雾生成装置及用于气雾生成装置的红外发射器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及烟具技术领域,尤其涉及一种加热器以及气雾生成装置。
背景技术
诸如香烟和雪茄的吸烟物品在使用期间燃烧烟草以产生烟雾。已经尝试通过产生在不燃烧的情况下释放化合物的产品来为这些燃烧烟草的物品提供替代物。此类产品的示例是所谓的加热不燃烧产品,其通过加热烟草而不是燃烧烟草来释放化合物。
现有的一种低温加热不燃烧的烟具,主要是在基体的外表面涂覆远红外涂层和导电涂层,通电后的远红外涂层发出远红外线穿透基体并对基体内的气溶胶形成基质进行加热;由于远红外线具有较强的穿透性,可以穿透气溶胶形成基质的外围进入内部,使得对气溶胶形成基质的加热较为均匀。
采用以上结构方式存在的主要问题是:远红外涂层涂覆在基体的外表面,通电后的远红外涂层发出的红外线在穿透基体时会存在热量损失的现象。
申请内容
本申请提供一种加热器以及包含该加热器的烟具,旨在解决现有烟具,由于远红外涂层涂覆在基体的外表面,通电后的远红外涂层发出远红外线穿透基体时会存在热量损失的问题。
本申请第一方面提供了一种加热器,所述加热器包括:
基体,具有一内表面;
红外电热涂层,设置在所述基体的内表面上;所述红外电热涂层用于产生红外线辐射加热气溶胶形成基质以生成供吸食的气溶胶;
导电模块,包括设置于所述基体上的第一导电部和第二导电部,所述第一导电部和所述第二导电部均与所述红外电热涂层电性连接;
其中,所述第一导电部和所述第二导电部均包括设置在所述基体的内表面上的导电部涂层段、以及设置在所述基体的外表面上的导电部电极段。
本申请第二方面提供了一种气雾生成装置,用于加热可抽吸材料生成供吸食的气溶胶;包括用于接收可抽吸材料的腔室、以及加热器和用于为该加热器供电的电芯;所述加热器包括:
基体,具有与所述腔室相对的第一表面、以及背离所述腔室的第二表面;
形成于所述基体第一表面的第一红外电热涂层,以及形成于所述基体第二表面的第二红外电热涂层;
附设于所述基体上的第一导电元件和第二导电元件;其中所述第一红外电热涂层和第二红外电热涂层均耦接于该第一导电元件和第二导电元件之间以在通电情况下至少向所述腔室辐射红外线;
所述电芯包括第一电极和第二电极;所述第一电极和第二电极的其中一个与第一导电元件电连接,另一个与第二导电元件电连接。
本申请提供的加热器以及气雾生成装置,通过将红外电热涂层涂覆在基体的内表面上,避免了现有烟具中通电后的远红外涂层发出的远红外线在穿透基体时存在的热量损失的现象,减少了红外加热的热量损失,提升了红外加热的效率。
附图说明
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考 数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。
图1本申请实施方式一提供的加热器示意图;
图2本申请实施方式一提供的加热器剖面示意图;
图3本申请实施方式一提供的加热器中导电件示意图;
图4本申请实施方式一提供的具有反射涂层的加热器示意图;
图5本申请实施方式一提供的第一红外发射涂层辐射的红外线的发射谱;
图6本申请实施方式一提供的第二红外发射涂层辐射的红外线的发射谱;
图7本申请实施方式二提供的烟具示意图;
图8本申请实施方式二提供的烟具分解示意图;
图9本申请实施方式三提供的气雾生产装置的示意图;
图10是图9所示气雾生成装置的剖面结构示意图;
图11是图10所示中加热组件的分解示意图;
图12是图9所示的另一加热器的结构示意图;
图13本申请实施方式四提供的气雾生产装置的示意图。
具体实施方式
为了便于理解本申请,下面结合附图和具体实施方式,对本申请进行更详细的说明。需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。本说明书所使用的术语“上”、“下”、“左”、“右”、“内”、“外”以及类似的表述只是为了说明的目的。
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本说明书中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是用 于限制本申请。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。
实施方式一
如图1所示,为本申请实施方式一所提供一种加热器,所述加热器1包括基体11、第一红外电热涂层12以及导电模块(13、14)。
基体11内部形成有适于收容气溶胶形成基质的腔室。
具体地,基体11具有相对其长度方向的第一端111和第二端112,基体11沿第一端111和第二端之间112的纵向延伸并且内部中空形成有适于收容气溶胶形成基质的腔室。基体11可以为圆柱体状、棱柱体状或者其他柱体状。基体11优选为圆柱体状,腔室即为贯穿基体11中部的圆柱体状孔,孔的内径略大于气溶胶形成制品或吸烟制品的外径,便于将气溶胶形成制品或吸烟制品置于腔室内对其进行加热。
基体11可以由石英玻璃、陶瓷或云母等耐高温且透明的材料制成;也可以由其它具有较高的红外线透过率的材料制成,例如:红外线透过率在95%以上的耐高温材料;还可以由耐高温且非透明的材料制成,具体地在此不作限定。
气溶胶形成基质是一种能够释放可形成气溶胶的挥发性化合物的基质。这种挥发性化合物可通过加热该气溶胶形成基质而被释放出来。气溶胶形成基质可以是固体或液体或包括固体和液体组分。气溶胶形成基质可吸附、涂覆、浸渍或以其它方式装载到载体或支承件上。气溶胶形成基质可便利地是气溶胶生成制品或吸烟制品的一部分。
气溶胶形成基质可以包括尼古丁。气溶胶形成基质可以包括烟草,例如可以包括含有挥发性烟草香味化合物的含烟草材料,当加热时所述挥发性烟草香味化合物从气溶胶形成基质释放。优选的气溶胶形成基质可以包括均质烟草材料,例如落叶烟草。气溶胶形成基质可以包括至少一种气溶胶形成剂,气溶胶形成剂可为任何合适的已知化合物或化合物的混合物,在使用中,所述化合物或化合物的混合物有利于致密和稳定气溶胶的形成,并且对在气溶胶生成系统的操作温度下的热降解基本具 有抗性。合适的气溶胶形成剂是本领域众所周知的,并且包括但不限于:多元醇,例如三甘醇,1,3-丁二醇和甘油;多元醇的酯,例如甘油单、二或三乙酸酯;和一元、二元或多元羧酸的脂肪酸酯,例如二甲基十二烷二酸酯和二甲基十四烷二酸酯。优选的气溶胶形成剂是多羟基醇或其混合物,例如三甘醇、1,3-丁二醇和最优选的丙三醇。
在前面的叙述中已提到,现有烟具中远红外涂层涂覆在基体的外表面,通电后的远红外涂层发出的远红外线在穿透基体时会存在热量损失的现象。为了避免该现象,本示例中,第一红外电热涂层12涂覆在基体11的内表面上。
第一红外电热涂层12在通电情况下能够产生热能,进而生成一定波长的红外线,例如:8μm~15μm的远红外线。当红外线的波长与气溶胶形成基质的吸收波长匹配时,红外线的能量易于被气溶胶形成基质吸收。本示例中,对红外线的波长不作限定,可以为5μm~15μm的红外线,优选的为8μm~15μm的远红外线。
第一红外电热涂层12优选的由远红外电热油墨、陶瓷粉末和无机粘合剂充分搅拌均匀后涂印在基体1的内表面上,然后烘干固化一定的时间,第一红外电热涂层12的厚度为30μm-50μm;当然,第一红外电热涂层12还可以由四氯化锡、氧化锡、三氯化锑、四氯化钛以及无水硫酸铜按一定比例混合搅拌后涂覆到基体1的内表面上;或者为碳化硅陶瓷层、碳纤维复合层、锆钛系氧化物陶瓷层、锆钛系氮化物陶瓷层、锆钛系硼化物陶瓷层、锆钛系碳化物陶瓷层、铁系氧化物陶瓷层、铁系氮化物陶瓷层、铁系硼化物陶瓷层、铁系碳化物陶瓷层、稀土系氧化物陶瓷层、稀土系氮化物陶瓷层、稀土系硼化物陶瓷层、稀土系碳化物陶瓷层、镍钴系氧化物陶瓷层、镍钴系氮化物陶瓷层、镍钴系硼化物陶瓷层、镍钴系碳化物陶瓷层或高硅分子筛陶瓷层中的一种;第一红外电热涂层12还可以是现有的其他材料涂层。
在一示例中,加热器1还包括涂覆在第一红外电热涂层12上的保护层(附图未示出)。保护层可以为聚四氟乙烯层、釉层中的一种或两种的组合,或者为其他耐高温材料制成的保护层。保护层可避免例如气 溶胶形成制品或吸烟制品进出腔室造成的第一红外电热涂层12的磨损。
在一示例中,加热器1还包括设置在第一红外电热涂层12上的保护结构件。请参考图2所示,所述保护结构件可以为设置在所述基体的内表面上的凸块15,凸块15使得第一红外电热涂层12和气溶胶形成基质之间形成小于1mm的间隙,进而可避免例如气溶胶形成制品或吸烟制品进出腔室造成的第一红外电热涂层12的磨损。需要说明的是,凸块15的数量在此不作限定,可以为多个,可以设置在所述基体的内表面上的任何位置。还需要说明的是,保护结构件并不限于图2所示的凸块15,例如:可以为使得第一红外电热涂层12和气溶胶形成基质之间形成小于1mm的间隙的隔离件,该隔离件设置在所述基体的内表面上,隔离件的形状和大小可与气溶胶形成基质以及腔室相匹配,例如:圆柱体状、且为中空的隔离支架。
导电模块包括设置于基体11上的第一导电部13和第二导电部14,第一导电部13和第二导电部14均与第一红外电热涂层12电性连接;导电模块需要与第一红外电热涂层12紧密结合,保证通电时电流可以从第一导电部13经第一红外电热涂层12流到第二导电部14上,避免存在间隙而导致部分第一红外电热涂层12不通电无法发出红外线,进而影响加热器对腔室内的气溶胶形成基质进行加热。
由于第一红外电热涂层12涂覆在基体11的内表面上,第一导电部13和第二导电部14均包括设置在基体11的内表面上的导电部涂层段、设置在基体11的外表面上的导电部电极段、以及与导电部涂层段和导电部电极段连接的导电部连接段。
以第一导电部13为例,请参考图1所示,第一导电部13包括设置在基体11的外表面上的导电部电极段131(图中灰色部分所示)、设置在基体11的内表面上的导电部涂层段132(图中黑色部分所示)、以及与导电部电极段131和导电部涂层段132连接的导电部连接段133(图中白色部分所示);其中导电部涂层段132主要用于与第一红外电热涂层12电性连接,导电部电极段131主要用于与外部电极电性连接,导电部连接段133用于分别与导电部电极段131和导电部涂层段132电性 连接。图1中,导电部连接段133沿着基体11的径向方向(即垂直于基体11的外表面或者内表面的方向)横跨在基体11上。需要说明的是,导电部连接段133可与导电部电极段131合为一体。
在本示例中,第一导电部13和第二导电部14可以为通过浸渍方式涂覆在基体11端部上的导电涂层,导电涂层为金属涂层或导电胶带等,金属涂层可以包括银、金、钯、铂、铜、镍、钼、钨、铌或上述金属合金材料。第一导电部13和第二导电部14也可以为套接在基体1靠近第一端和第二端位置的导电件,导电件包括但不限于金属导电片,例如铜片、钢片等等。
请参考图3所示,为一种示例的圆环形状导电件。该圆环形状导电件的外径(图中A所示)略大于基体11的外径,圆环形状导电件的内径(图中B所示)略小于基体11的内径;圆环形状导电件的内径和外径之间具有一凹槽(图中a所示),基体11的壁可嵌入在该凹槽中。内外径的设置保证了圆环形状导电件套接在基体11上且与第一红外电热涂层12紧密贴合。
请参考图4所示,在一种示例中,加热器1还包括涂覆在基体11的外表面上的反射涂层15。
在该示例中,第一红外电热涂层12生成的红外线,部分红外线会通过基体11的内表面反射到待加热的气溶胶形成基质被吸收,部分红外线可能会通过基体11透射出去。反射涂层15的作用在于,将基体11透射出去的红外线反射回基体11内部来加热位于基体31内部的气溶胶形成基质。这样,一方面提升了第一红外电热涂层12发出的红外线的有效利用率,提高了加热效率;另一方面可起到隔热的效果,避免烟具的外壳温度过高,降低用户体验。
在该示例中,反射涂层15包括金属、金属氧化物中的至少一种。具体地,可为金、银、镍、铝、金合金、银合金、镍合金、铝合金、金的氧化物、银的氧化物、镍的氧化物和铝的氧化物、氧化钛、氧化锌、二氧化铈中一种或多种制作而成。反射涂层15的厚度在0.3μm-200μm之间。
在一种示例中,加热器1还包括呈中空状的隔热管(附图未示出);
隔热管设置在基体11的外围。隔热管可以避免大量的热量传递到烟具外壳上而导致用户觉得烫手。
在该示例中,隔热管包括隔热材料,隔热材料可以为隔热胶、气凝胶、气凝胶毡、石棉、硅酸铝、硅酸钙、硅藻土、氧化锆等。所述隔热管也可以包括真空隔热管。
在一种示例中,加热器1还包括固定在基体11上的温度采集模块(附图未示出);温度采集模块用于采集基体11的温度数据,便于对加热器1的温度进行控制。
在该示例中,温度采集模块包括温度传感器和/或数字型温度检测模块,温度传感器包括但不限于负温度系数(Negative Temperature Coefficient,简称NTC)、正温度系数(Positive Temperature Coefficient,简称PTC)等温度传感器。数字型温度检测模块为数字输出类型的温度检测模块,具体地可参考现有技术,在此不作限定。
在一种示例中,加热器1还包括形成于基体11的外表面的第二红外电热涂层16。请继续参阅图1和图2,
第二红外电热涂层16和第一红外电热涂层12均耦接于第一导电部13与第二导电部14之间,进而可通过第一导电部13和第二导电部14对第二红外电热涂层16和第一红外电热涂层14供电。需要说明的是,第二红外电热涂层16与第一红外电热涂层14的结构与功能相似,可参考第一红外电热涂层14的相关描述,在此不再赘述。
在该示例中,第一红外发射涂层14和第二红外发射涂层16分别是完全包覆基体11的外表面和内表面设置的,即第一红外发射涂层14和第二红外发射涂层16沿径向方向均是与基体11完全重叠的。这样可以保证对接收于腔室内的气溶胶形成基质辐射的红外线是能完全包围气溶胶形成基质的轴向方向的360度辐射,以确保对气溶胶形成基质的加热是均匀的。
具体,第一导电部13被构造成在基体11内表面靠近的第一端111的位置与第一红外电热涂层12电连接、以及在基体11外表面靠近第一 端111的位置与第二红外电热涂层16电连接;第二导电部14被构造成在基体11内表面靠近第二端112的位置与第一红外电热涂层12电连接、以及在基体11外表面靠近第二端112的位置与第二红外电热涂层16电连接。
在该示例中,第一导电部13包括形成于基体11的内表面的第一部分(图未示)、形成于基体11外表面的第二部分(图未示)以及形成于基体11的第一端111的第三部分(图未示)。在实施中,第一部分至少部分与第二红外电热涂层16是重叠的,进而与第二红外电热涂层16导电;第二部分至少部分与第一红外电热涂层12是重叠的,进而与第一红外电热涂层12电连接;第三部分沿径向方向的两侧分别是与第一部分和第二部分接合的。
进一步在实施中,第一部分、第二部分和第三部分是连续并形成的一个导电整体;第一部分和第二部分均是分别形成与基体11的外表面和内表面上的环形形状。
与第一导电部13类似,第二导电部14同样包括一体导电的第四部分(图未示)、第五部分(图未示)和第六部分(图未示)。
进而在使用中,通过将第一导电部13和第二导电部14分别连接至电源时,第一红外电热涂层12和第二红外电热涂层16在电结构上是并联的,进而降低了第一红外电热涂层12和第二红外电热涂层16的整体电阻,在电源的输出电压一定时增加了红外发射的效率。
进一步在优选的实施中,第一红外电热涂层12具有与第二红外电热涂层16不相同的红外发射的波长和效率。具体实施中气溶胶形成基质中不同的有机成分,而这些不同的有机成分各自具有不同最适的红外吸收峰;比如气溶胶形成基质中尼古丁的最适红外吸收波长与形成气雾的湿润剂的甘油和蔬菜甘油是不同的。因而在实施中,优选将第一红外电热涂层12与第二红外电热涂层16分别发出针对以上不同的成分的发射谱,当然各自发射谱的峰值波长范围是不同的,从而促进加热的效率。比如图5和图6分别示出了由两种不同的材料制备的第一红外电热涂层12和第二红外电热涂层16分别在供电后自身温度升高到一定温度时辐 射的红外发射谱图;从图5和图6中可以看出第一红外电热涂层12和第二红外电热涂层16各自发射谱具有不同的WLP(峰值波长,辐射功率最大处所对应的波长),分别可以适于气溶胶形成基质中不同的有机成分的最适吸收波长范围。
基于避免使用中气溶胶形成基质于腔室内接收和移除操作对第二红外电热涂层16的磨损,实施中第二红外电热涂层16上还可以形成一可透红外的保护层,保护层可以采用可透红外的氧化锆陶瓷纸、玻璃、聚四氟乙烯、釉等制备。
或者在其他可变示例中,第一红外电热涂层12外还可以设置或形成一反射红外线的膜或涂层,比如可以是金、银、镍、铝、金合金、银合金、镍合金、铝合金、金的氧化物、银的氧化物;将红外加热管工作中向外辐射的红外线反射至腔室内,提升红外线的利用效率。
实施方式二
图7-图8是本申请实施方式二提供的一种烟具100,包括壳体组件6和上述的加热器1,加热器1设于壳体组件6内。本实施例的烟具100,在基体11的内表面上涂覆第一红外电热涂层12以及与第一红外电热涂层12导电连接的第一导电部13和第二导电部14,第一红外电热涂层12可发出红外线对基体11的腔室内的气溶胶形成基质进行辐射加热。
壳体组件6包括外壳61、固定壳62、固定件63以及底盖64,固定壳62、固定件63均固定于外壳61内,其中固定件63用于固定基体11,固定件63设置于固定壳62内,底盖64设于外壳61一端且盖设外壳61。具体的,固定件63包括上固定座631和下固定座632,上固定座631和下固定座632均设于固定壳62内,基体11的第一端和第二端分别固定在上固定座631和下固定座632上,底盖64上凸设有进气管641,下固定座632背离上固定座631的一端与进气管641连接,上固定座631、基体1、下固定座632以及进气管641同轴设置,且基体11与上固定座631、下固定座632之间密封,下固定座632与进气管641也密封,进气管641与外界空气连通以便于用户抽吸时可以顺畅进气。
烟具100还包括主控制电路板3和电池7。固定壳62包括前壳621与后壳622,前壳621与后壳622固定连接,主控制电路板3和电池7均设置在固定壳62内,电池7与主控制电路板3电性连接,按键4凸设在外壳61上,通过按压按键4,可以实现对基体11内表面上的第一红外电热涂层12的通电或断电。主控制电路板3还连接有一充电接口31,充电接口31裸露于底盖64上,用户可以通过充电接口31对烟具100进行充电或升级,以保证烟具100的持续使用。
烟具100还包括隔热管5,隔热管5设置在固定壳62内,隔热管5套设在基体11外,隔热管5可以避免大量的热量传递到外壳61上而导致用户觉得烫手。具体的,隔热管5内还可涂覆有红外线反射涂层,以将基体11上的第一红外电热涂层12发出的红外线反射回基体11内部来加热位于腔室内的气溶胶形成基质,提高加热效率。红外线反射涂层与前述反射涂层15类似,在此不作赘述。
烟具100还包括NTC温度传感器2,用于检测基体11的实时温度,并将检测的实时温度传输到主控制电路板3,主控制电路板3根据该实时温度调节流经第一红外电热涂层12上的电流的大小。具体的,当NTC温度传感器2检测到基体11内的实时温度较低时,譬如检测到基体11内侧的温度不到150℃时,主控制电路板3控制电池7输出较高的电压给导电模块,进而提高第一红外电热涂层12中馈入的电流,提高气溶胶形成基质的加热功率,减少用户抽吸第一口所要等待的时间。当NTC温度传感器2检测到基体11的温度为150℃-200℃时,主控制电路板3控制电池7输出正常的电压给导电模块11。当NTC温度传感器2检测到基体11的温度在200℃-250℃时,主控制电路板3控制电池7输出较低的电压给导电模块;当NTC温度传感器2检测到基体11内侧的温度在250℃及以上时,主控制电路板3控制电池7停止输出电压给导电模块。
实施例三
图9-图10是本申请实施方式三提供的一种气雾生成装置1000,装 置的外形整体大致被构造为扁筒形状,气雾生成装置的外部构件包括:
壳体10,其内部为中空的构造,进而形成可用于红外辐射等必要功能部件的装配空间;
位于壳体10沿长度方向上端部的上盖11;该上盖11一方面可以对壳体10的上端进行遮盖使气雾生成装置的外形完整美观;另一方面可以从壳体10的上端部拆卸,从而便于各功能部件在壳体10内的安装和拆卸更换。
进一步从图9和图10可以看出,上盖20具有开口12,气溶胶形成基质可通过该开口12沿壳体10的长度方向至少部分地接收于壳体10内被加热,或者可以通过该开口12从壳体10内移除。
壳体10上还设有沿宽度方向一侧的开关按钮13,用户可通过手动制动该开关按钮13,从而控制气雾生成装置的工作启动或停止。
进一步图10,壳体10内设有:
供电的电芯14;
集成有电路的控制电路板15,用于控制气雾生成装置的工作;
为电芯14充电的充电接口16例如USB type-C接口、Pin针式接口等,通过与外部电源或适配器连接之后,可以对电芯14进行充电。
进一步参见图2和图3所示,为了实现对气溶胶形成基质的加热,壳体10内设置有加热机构;加热机构的分解状态和包含的部件构造可以参见3所示;包括:
加热器20,大体呈沿壳体10长度方向延伸的管状形状,其内部的空间形成用于接收并加热气溶胶形成基质的腔室21;并且管状形状的上端为敞口与上盖11的开口12相对,从而使得气溶胶形成基质可以通过上盖11的开口12接收于腔室21内加热或移除。
进一步在使用中,加热器20是在供电的同时其自身发热并向腔室21内辐射红外线的电子加热器;具体,参见图11和图12所示,
该加热器20,包括:
管状基体22,该管状基体22作为刚性载体以及容纳气溶胶形成基质的物件,以及
形成于管状基体22的至少一部分外表面的第一红外发射涂层23;
形成于管状基体22的至少一部分内表面的第二红外发射涂层24;
在一种示例中,加热机构还包括沿径向方向设置于加热器20外的隔热件30。请参阅图11和图12,在更加优选的实施中,隔热件30是包括具有内部真空区域的真空隔热管等。
进一步在图11和图12中,加热机构还包括均是呈中空的环形形状的上支撑件40和下支撑件50;分别对加热器20和隔热件30的两端提供支撑,使加热器20和隔热件30在壳体10内稳定保持。具体,
下支撑件50上分别设置有沿轴向方向延伸第一凸台51和第二凸台52,在使用中第一凸台51供加热器20的第二端220抵靠,进而在第二端220对加热器20提供支撑;相似地,第二凸台52供绝热件30的下端抵靠进而对绝热件30提供支撑;
同时,下支撑件50还包括至少部分延伸至加热器20内的第三凸台53,该第三凸台53占据腔室21的部分空间从而形成腔室21的内径减小的部分,从而供气溶胶形成基质抵接对气溶胶形成基质提供止动。
上支撑件40包括分别用于供加热器20和隔热件30的上端抵靠的第四凸台41和第五凸台42,从而使加热器20和隔热件30在壳体10内稳定安装。
基于以上加热器1的实施,加热器1的第一导电部13和第二导电部14,可以设置引线连接至电源正负极,分别套设于第一导电部13的第一部分131、以及第二导电部14的第四部分141,从而实现导电连接。
在更加优选的实施中,可以进一步参见图11至图12所示,加热器1的两端的第一导电部13和第二导电部14分别通过焊接等连接方式设置的导电引脚实现供电;具体分别包括连接至第一导电部13的第一导电引脚、以及连接至第二导电部14的第二导电引脚。
对应为了便于以上导电引脚与控制电路板15的电连接,在实施中下支撑件50a设置有沿轴向贯穿的通道54a,当加热器1抵靠在下支撑件50a上使,第一导电引脚271a和第二导电引脚272a可以通过通道54a贯穿至外部与控制电路板15连接。
或者在其他的可变实施中,除了采用以上第一导电部13和第二导电部14对第一红外电热涂层12和第二红外电热涂层16进行供电外,还可以采用与上述第一导电部13和第二导电部14构造相同的金属套环的结构与第一红外电热涂层12和第二红外电热涂层16分别接触实现导电,金属套环也可以包括类似于以上第一部分131、第二部分132和第三部分133的三个环形的部分,分别于基体11的内外表面与第一导电部13和第二导电部14接触并导电,从而实现供电。
实施例四
图10是本申请实施方式四提供的一种气雾生成装置100,包括一端为敞口、另一端为封闭的接收筒10b,该接收筒10b的内部空间形成用于接收由粉末、颗粒等形态的气溶胶形成基质(图中未示出)的腔室11b;当然该接收筒10b采用透明的比如玻璃、石英等可透红外的材质制备。进一步,加热器20b包括:
片状基体22b;
第一红外电热涂层23b,形成于基体22b与腔室11b相对的第一表面上;
第二红外电热涂层24b,形成于基体22b背离腔室11b的第二表面上;
同时在片状基体22b的宽度方向两侧分别设置有用于同时给第一红外电热涂层23b和第二红外电热涂层24b供电的第一导电元件25b和第二导电元件26b,并通过电子的方式使第一红外电热涂层23b和第二红外电热涂层24b向接收于腔室11b内的可抽吸材料辐射红外线使其加热;
具体,第一导电元件25b包括位于第一表面上与第一红外电热涂层23b的一侧端导电连接的第一部分251b,以及位于第二表面上与第二红外电热涂层24b一侧端导电连接的第二部分252b、以及位于片状基体22b的端侧面上并将第一部分251b和第二部分252b连接成导电整体的第三部分253b。同样,第二导电元件26b也包括三个部分261b/262b/263b,分别同时与第一红外电热涂层23b和第二红外电热涂层24b的侧端导电 连接,并且自身形成导电的整体。
后续在使用中,通过将第一导电元件25b和第二导电元件26b分别与电芯14的正负极连接后,即可使第一红外电热涂层23b和第二红外电热涂层24b辐射红外线,并且第一红外电热涂层23b和第二红外电热涂层24b在电路上是并联的,进而降低了整体电阻,在供电电压一定时增加了红外发射的效率。
或者在其他的可变实施中,该片状基体22b可以是具有适当弯曲的弧形形状,则其相对的第一表面和第二表面则可以被构造成弧面形状。
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的实施例,但是,本申请可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本申请内容的额外限制,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。并且,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本申请说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。

Claims (17)

  1. 一种加热器,其特征在于,所述加热器包括:
    基体,具有一内表面;
    第一红外电热涂层,设置在所述基体的内表面上;所述第一红外电热涂层用于产生红外线辐射加热气溶胶形成基质以生成供吸食的气溶胶;
    导电模块,包括设置于所述基体上的第一导电部和第二导电部,所述第一导电部和所述第二导电部均与所述第一红外电热涂层电性连接;
    其中,所述第一导电部和所述第二导电部均包括设置在所述基体的内表面上的导电部涂层段、以及设置在所述基体的外表面上的导电部电极段。
  2. 根据权利要求1所述的加热器,其特征在于,所述第一导电部和/或所述第二导电部还包括连接所述导电部涂层段和所述导电部电极段电性的导电部连接段。
  3. 根据权利要求1-2任一所述的加热器,其特征在于,所述加热器还包括涂覆在所述第一红外电热涂层上的保护层和/或设置在所述第一红外电热涂层上的保护结构件,以避免所述第一红外电热涂层的磨损。
  4. 根据权利要求3所述的加热器,其特征在于,所述保护结构件为设置在所述基体的内表面上的凸块或者隔离件,使得所述第一红外电热涂层可与所述气溶胶形成基质之间形成小于1mm的间隙。
  5. 根据权利要求3所述的加热器,其特征在于,所述保护层包括聚四氟乙烯层、釉层中的至少一种。
  6. 根据权利要求1-5任一所述的加热器,其特征在于,所述加热器还包括涂覆在所述基体的外表面上的反射涂层,用于反射所述基体透射的红外线。
  7. 根据权利要求6所述的加热器,其特征在于,所述反射涂层包括金属、金属氧化物中的至少一种。
  8. 根据权利要求7所述的加热器,其特征在于,所述反射涂层的 厚度为0.3μm-200μm。
  9. 根据权利要求1-8任一所述的加热器,其特征在于,所述第一导电部和所述第二导电部为以下中的至少一种:
    涂覆在所述基体端部上的导电涂层;
    套接于所述基体端部上的导电件。
  10. 根据权利要求1-9任一所述的加热器,其特征在于,所述加热器还包括温度采集模块;
    所述温度采集模块用于采集所述基体的温度数据。
  11. 根据权利要求1所述的加热器,其特征在于,所述加热器还包括形成于所述基体的外表面的第二红外电热涂层;
    所述第一红外电热涂层和第二红外电热涂层均耦接于该第一导电部和第二导电部之间;进而可通过所述第一导电部和第二导电部对所述第一红外电热涂层和第二红外电热涂层供电。
  12. 如权利要求11所述的加热器,其特征在于,所述基体具有相对的第一端和第二端;
    所述第一导电部被构造成在所述基体内表面靠近第一端的位置与第一红外电热涂层电连接、以及在所述基体外表面靠近第一端的位置与第二红外电热涂层电连接;
    所述第二导电部被构造成在所述基体内表面靠近第二端的位置与第一红外电热涂层电连接、以及在所述基体外表面靠近第二端的位置与第二红外电热涂层电连接。
  13. 如权利要求12所述的加热器,其特征在于,所述第一导电部包括形成于所述基体的内表面的第一部分、以及形成于所述基体的外表面的第二部分;
    所述第一部分与第一红外电热涂层电连接;
    所述第二部分与第二红外电热涂层电连接。
  14. 如权利要求13所述的加热器,其特征在于,所述第一导电部还包括形成于所述基体的第一端的第三部分,所述第一部分、第二部分和第三部分是连续导电的。
  15. 如权利要求11所述的加热器,其特征在于,所述第一红外电热涂层辐射的红外线和第二红外电热涂层辐射的红外线具有不同的发射谱。
  16. 如权利要求15所述的加热器,其特征在于,所述第一红外电热涂层辐射的红外线的发射谱具有与第二红外电热涂层辐射的红外线的发射谱不同的峰值波长。
  17. 一种气雾生成装置,用于加热可抽吸材料生成供吸食的气溶胶;包括用于接收可抽吸材料的腔室、以及加热器和用于为该加热器供电的电芯;其特征在于,
    所述加热器包括:
    基体,具有与所述腔室相对的第一表面、以及背离所述腔室的第二表面;
    形成于所述基体第一表面的第一红外电热涂层,以及形成于所述基体第二表面的第二红外电热涂层;
    附设于所述基体上的第一导电元件和第二导电元件;其中所述第一红外电热涂层和第二红外电热涂层均耦接于该第一导电元件和第二导电元件之间以在通电情况下至少向所述腔室辐射红外线;
    所述电芯包括第一电极和第二电极;所述第一电极和第二电极的其中一个与第一导电元件电连接,另一个与第二导电元件电连接。
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