WO2022012678A1 - 加热器以及包括该加热器的烟具 - Google Patents

加热器以及包括该加热器的烟具 Download PDF

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Publication number
WO2022012678A1
WO2022012678A1 PCT/CN2021/106864 CN2021106864W WO2022012678A1 WO 2022012678 A1 WO2022012678 A1 WO 2022012678A1 CN 2021106864 W CN2021106864 W CN 2021106864W WO 2022012678 A1 WO2022012678 A1 WO 2022012678A1
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WIPO (PCT)
Prior art keywords
electrode
coating
heater
base body
smoking article
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Application number
PCT/CN2021/106864
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English (en)
French (fr)
Inventor
卢志明
胡瑞龙
陈伟
徐中立
李永海
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深圳市合元科技有限公司
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Application filed by 深圳市合元科技有限公司 filed Critical 深圳市合元科技有限公司
Publication of WO2022012678A1 publication Critical patent/WO2022012678A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50Control or monitoring

Definitions

  • the present application relates to the field of smoking articles, in particular to a heater and a smoking article including the heater.
  • Smoking articles such as cigarettes and cigars burn tobacco to produce smoke during use. Attempts have been made to provide alternatives to these tobacco-burning articles by creating products that release compounds without burning. Examples of such products are so-called heat-not-burn products, which release compounds by heating tobacco rather than burning it.
  • An existing low-temperature heating and non-burning smoking device mainly coats a far-infrared coating and a conductive coating on the outer surface of a base body, and the far-infrared coating after being energized emits far-infrared rays to penetrate the base body and cause aerosol in the base body.
  • the matrix is formed for heating; since far infrared rays have strong penetrability, they can penetrate the periphery of the aerosol-forming matrix and enter the interior, so that the heating of the aerosol-forming matrix is relatively uniform.
  • the conductive coating is usually coated on both ends of the base body, and then sleeved on the conductive coating through conductive rings with notches respectively, and then the external wires are welded on the conductive rings.
  • the problem of the smoking device is that wires are connected at both ends of the base body, and the wires at one end are long and need to pass through a heating area, which causes the wires to be easily damaged.
  • the present application provides a heater and a smoking article including the heater, which aims to solve the problem in existing smoking articles that wires need to be connected at both ends of a base body, and the wires at one end are long and need to pass through a heating area, resulting in easy damage to the wires.
  • the problem is a problem in existing smoking articles that wires need to be connected at both ends of a base body, and the wires at one end are long and need to pass through a heating area, resulting in easy damage to the wires.
  • a first aspect of the present application provides a heater, the heater comprising:
  • a substrate including a proximal end and a distal end, extending on a surface between the proximal end and the distal end, the surface including a coated area and a first non-coated area disposed proximate the distal end;
  • the infrared electrothermal coating is configured to receive electrical power to generate heat and to generate infrared rays for radiant heating;
  • a conductive element comprising a first electrode and a second electrode spaced on the substrate for feeding the electrical power to the infrared electrothermal coating
  • both the first electrode and the second electrode include a first coupling electrode disposed in the first uncoated area, and a strip extending from the first coupling electrode toward the proximal end
  • the strip electrodes of the first electrode and the second electrode are both located at least partially within the coating area to form an electrical connection with the infrared electrothermal coating.
  • a second aspect of the present application provides a smoking article, the smoking article comprising:
  • the heater of the first aspect for heating the aerosol-forming substrate to generate an aerosol.
  • the coupling electrode in the non-coated area and arranging the coupling electrode at the same end of the base body, the external wire line is short, and the wire connected at one end is avoided.
  • the need to pass through the hot area leads to the problem that the wire is easily damaged.
  • Fig. 1 is a schematic diagram of a smoking article provided by an embodiment of the present application.
  • Fig. 2 is the exploded schematic diagram of the smoking set provided by the embodiment of the present application.
  • FIG. 3 is a schematic diagram of a heater provided by an embodiment of the present application.
  • FIG. 4 is a schematic diagram of another perspective of the heater provided by the embodiment of the present application.
  • FIG. 5 is a schematic diagram of another heater provided by an embodiment of the present application.
  • FIG. 6 is a schematic diagram of another perspective view of another heater provided by an embodiment of the present application.
  • FIG. 7 is a schematic diagram of another heater provided by an embodiment of the present application.
  • FIG. 8 is a schematic diagram of another perspective view of another heater provided by an embodiment of the present application.
  • FIG. 9 is an exploded schematic diagram of some components of the smoking article provided by the embodiment of the present application.
  • FIG. 10 is a schematic cross-sectional view of some components of a smoking article provided by an embodiment of the present application.
  • FIG. 11 is a schematic diagram of an electrode connector provided by an embodiment of the present application.
  • FIG. 12 is a schematic diagram of a base provided by an embodiment of the present application.
  • FIG. 13 is a schematic diagram of another electrode connector provided by an embodiment of the present application.
  • a smoking article 100 provided by an embodiment of the present application, which includes a housing assembly 6 and a heater, and the heater is provided in the housing assembly 6 .
  • an infrared electrothermal coating and a conductive element conductively connected to the infrared electrothermal coating are provided on the outer surface of the base body 11 , and the infrared electrothermal coating can emit infrared rays to radiate the aerosol-forming substrate in the cavity of the base body 11 heating.
  • the housing assembly 6 includes an outer shell 61, a fixed shell 62, a base and a bottom cover 64.
  • the fixed shell 62 and the base are both fixed in the outer shell 61, wherein the base is used to fix the base body 11, and the base is arranged in the fixed shell 62,
  • the bottom cover 64 is disposed on one end of the casing 61 and covers the casing 61 .
  • the base includes a base 15 sleeved on the proximal end A of the base body 11 and a base 13 sleeved at the distal end B of the base body 11 .
  • the cover 64 is protruded with an air intake pipe 641, and the end of the base 13 away from the base 15 is connected with the air intake pipe 641.
  • the base 13 is sealed by a seal, the base 13 and the air intake pipe 641 are also sealed, and the air intake pipe 641 is communicated with the outside air so that the user can take in air smoothly when sucking.
  • the smoking article 100 also includes a main control circuit board 3 and a battery 7 .
  • the fixed shell 62 includes a front shell 621 and a rear shell 622, the front shell 621 and the rear shell 622 are fixedly connected, the main control circuit board 3 and the battery 7 are both arranged in the fixed shell 62, the battery 7 is electrically connected with the main control circuit board 3, and the button is pressed. 4 is protruded on the casing 61, and by pressing the button 4, the power-on or power-off of the infrared electrothermal coating on the surface of the base body 11 can be realized.
  • the main control circuit board 3 is also connected with a charging interface 31 , which is exposed on the bottom cover 64 , and the user can charge or upgrade the smoking article 100 through the charging interface 31 to ensure the continuous use of the smoking article 100 .
  • the smoking device 100 further includes an insulating pipe 17, which is arranged in the fixed shell 62, and the insulating pipe 17 is arranged on the periphery of the base body 11.
  • the insulating pipe 17 can prevent a large amount of heat from being transferred to the outer casing 61 and causing the user to feel hot.
  • the heat insulating pipe 17 includes heat insulating material, and the heat insulating material may be heat insulating glue, aerogel, aerogel felt, asbestos, aluminum silicate, calcium silicate, diatomaceous earth, zirconia and the like.
  • the thermal insulation tube may also be a vacuum thermal insulation tube.
  • An infrared reflective coating can also be formed in the heat insulation pipe 17 to reflect the infrared rays emitted by the infrared electrothermal coating on the base 11 back to the infrared electrothermal coating to improve the heating efficiency.
  • the smoking device 100 also includes a temperature sensor 2, such as an NTC temperature sensor, for detecting the real-time temperature of the substrate 11, and transmitting the detected real-time temperature to the main control circuit board 3, and the main control circuit board 3 adjusts the flow of infrared electric heat according to the real-time temperature. The magnitude of the current on the coating.
  • a temperature sensor 2 such as an NTC temperature sensor
  • the main control circuit board 3 controls the battery 7 to output a higher voltage to the conductive element, Further, the current fed into the infrared electrothermal coating is increased, the heating power of the aerosol-forming substrate is increased, and the waiting time for the user to take the first puff is reduced.
  • the main control circuit board 3 controls the battery 7 to output a normal voltage to the conductive element.
  • the main control circuit board 3 controls the battery 7 to output a lower voltage to the conductive element.
  • the main control circuit board 3 controls the battery 7 to stop outputting voltage to the conductive element.
  • 3 to 4 are a heater provided by an embodiment of the present application, and the heater includes:
  • the base body 11 is formed with a chamber suitable for accommodating the aerosol-forming substrate.
  • the base body 11 includes a proximal end A and a distal end B, extending on the surface between the proximal end A and the distal end B.
  • a cavity suitable for accommodating the aerosol-forming substrate is formed in the interior of the base body 11 .
  • the base body 11 may be cylindrical, prismatic or other cylindrical shape.
  • the base body 11 is preferably cylindrical, and the cavity is a cylindrical hole running through the middle of the base body 11. The inner diameter of the hole is slightly larger than the outer diameter of the aerosol-forming product, so that the aerosol-forming product can be placed in the chamber for heating.
  • the base 11 can be made of high temperature resistant and transparent materials such as quartz glass, ceramics or mica, or can be made of other materials with high infrared transmittance, for example: high temperature resistant materials with infrared transmittance above 95% The material is not specifically limited here.
  • An aerosol-forming substrate is a substrate capable of releasing aerosol-forming volatile compounds. Such volatile compounds can be released by heating the aerosol-forming matrix. Aerosol-forming substrates can be solid or liquid or include solid and liquid components. The aerosol-forming substrate can be adsorbed, coated, impregnated, or otherwise loaded onto a carrier or support. The aerosol-forming substrate may conveniently be part of an aerosol-generating article.
  • the aerosol-forming matrix may include nicotine.
  • the aerosol-forming substrate may include tobacco, for example, may include a tobacco-containing material containing volatile tobacco flavor compounds that are released from the aerosol-forming substrate when heated.
  • Preferred aerosol-forming substrates may include homogenized tobacco material, such as deciduous tobacco.
  • the aerosol-forming substrate may comprise at least one aerosol-forming agent, which may be any suitable known compound or mixture of compounds which, in use, facilitates the formation of dense and stable aerosols. form and are substantially resistant to thermal degradation at the operating temperature of the aerosol-generating system.
  • Suitable aerosol formers are well known in the art and include, but are not limited to: polyols such as triethylene glycol, 1,3-butanediol and glycerol; esters of polyols such as glycerol mono-, di- or triacetate ; and fatty acid esters of mono-, di- or polycarboxylic acids, such as dimethyldodecanedioate and dimethyltetradecanedioate.
  • Preferred aerosol formers are polyhydric alcohols or mixtures thereof, such as triethylene glycol, 1,3-butanediol and most preferably glycerol.
  • An infrared electrothermal coating is formed on the surface of the base body 11 .
  • the infrared electrothermal coating can be formed on the outer surface of the base body 11 or on the inner surface of the base body 11 .
  • the outer surface of the substrate 11 includes a coated area 111 and an uncoated area 112 .
  • the non-coated area 112 is disposed adjacent to the distal end B of the base body 11 .
  • the length of the uncoated region 112 in the axial direction is 1 mm to 2 mm.
  • the infrared electrothermal coating is formed on the coating region 111 of the outer surface of the base body 11 .
  • the infrared electrothermal coating receives electric power to generate heat, and then generates infrared rays of a certain wavelength, such as far infrared rays of 8 ⁇ m to 15 ⁇ m.
  • the wavelength of the infrared rays matches the absorption wavelength of the aerosol-forming substrate, the energy of the infrared rays is easily absorbed by the aerosol-forming substrate.
  • the wavelength of infrared rays is not limited, and may be infrared rays of 0.75 ⁇ m to 1000 ⁇ m, preferably far infrared rays of 1.5 ⁇ m to 400 ⁇ m.
  • the infrared electrothermal coating is preferably made of far-infrared electrothermal ink, ceramic powder and inorganic binder fully stirred and then coated on the outer surface of the substrate 11, and then dried and cured for a certain period of time.
  • the thickness of the infrared electrothermal coating is 30 ⁇ m- 50 ⁇ m; of course, the infrared electrothermal coating can also be coated on the outer surface of the substrate 11 by mixing and stirring tin tetrachloride, tin oxide, antimony trichloride, titanium tetrachloride and anhydrous copper sulfate in a certain proportion; or Silicon carbide ceramic layer, carbon fiber composite layer, zirconium titanium oxide ceramic layer, zirconium titanium nitride ceramic layer, zirconium titanium boride ceramic layer, zirconium titanium carbide ceramic layer, iron oxide ceramic layer, iron Nitride ceramic layer, iron boride ceramic layer, iron carbide ceramic layer, rare earth oxide ceramic layer, rare earth nit
  • the conductive element includes a first electrode and a second electrode spaced on the base body 11 for feeding the electric power to the infrared electrothermal coating.
  • Both the first electrode and the second electrode are at least partially electrically connected to the infrared electrocaloric coating such that electrical current can flow from one electrode to the other via the infrared electrocaloric coating.
  • the polarities of the first electrode and the second electrode are opposite, for example, the first electrode is a positive electrode and the second electrode is a negative electrode; or, the first electrode is a negative electrode and the second electrode is a positive electrode.
  • the first electrode and the second electrode are conductive coatings
  • the conductive coatings can be metal coatings or conductive tapes, etc.
  • the metal coatings can include silver, gold, palladium, platinum, copper, nickel, molybdenum, tungsten, etc. , niobium or the above metal alloy materials.
  • the first electrode and the second electrode are arranged symmetrically along the central axis of the base body 11 .
  • the first electrode includes a first coupling electrode 1132 extending along the circumferential direction of the base body 11 and a strip electrode 1131 extending from the first coupling electrode 1132 toward the proximal end A in the axial direction.
  • the first coupling electrode 1132 is disposed on the In the non-coated area 112 of the outer surface of the base body 11, the strip electrode 1131 is partially located in the coated area 111 to form an electrical connection with the infrared electrothermal coating.
  • the second electrode includes a first coupling electrode 1142 extending along the circumferential direction of the base body 11 and a strip electrode 1141 extending from the first coupling electrode 1142 toward the proximal end A in the axial direction.
  • the first coupling electrode 1142 is disposed on the In the non-coated area 112 of the outer surface of the base body 11, the strip electrode 1141 is partially located in the coated area 111 to form an electrical connection with the infrared electrothermal coating.
  • the distribution distance between the strip electrodes 1131 and the strip electrodes 1141 is uniform. end B.
  • the arrangement of the first coupling electrode 1132 and the first coupling electrode 1142 is convenient for coupling with the power supply, and avoids the problem that the wire connected at one end needs to pass through the heating area, which causes the wire to be easily damaged.
  • the infrared electrothermal coating can be uniformly heated, and the heating efficiency of the smoking device can be improved.
  • FIGS. 5-6 are another heater provided by the embodiment of the present application.
  • the outer surface of the substrate 11 includes a first non-coating area 1121 and a second non-coating area 1122,
  • the first non-coated area 1121 is disposed adjacent to the distal end B of the base body 11
  • the second non-coated area 1122 is disposed adjacent to the proximal end A of the base body 11 .
  • the first electrode includes a first coupling electrode 1132 disposed in the first non-coating region 1121, a second coupling electrode 1133 disposed in the second non-coating region 1122, and extending axially from the first coupling electrode 1132 To the strip electrode 1131 of the second coupling electrode 1133, the strip electrode 1131 is partially located in the coating area 111 to form an electrical connection with the infrared electrothermal coating;
  • the second electrode includes a first coupling electrode 1142 disposed in the first uncoated region 1121, a second coupling electrode 1143 disposed in the second uncoated region 1122, and extending axially from the first coupling electrode 1142 To the strip electrode 1141 of the second coupling electrode 1143, the strip electrode 1141 is partially located in the coating area 111 to form an electrical connection with the infrared electrothermal coating.
  • both the proximal end A and the distal end B of the base body 11 are provided with coupling electrodes, and the power supply can be coupled from either end of the base body 11.
  • the electrode connector 12 When assembled with the electrode connector 12, the base 13 or the base 15, Can improve assembly efficiency.
  • FIGS. 7-8 are another heater provided by the embodiment of the present application.
  • the conductive element further includes third electrodes arranged on the base 11 at intervals, namely the first electrode, Both the second electrode and the third electrode are spaced apart from each other.
  • the first electrode and the second electrode are both positive electrodes, and the third electrode is a common negative electrode.
  • the third electrode includes a third coupling electrode 1152 disposed in the first uncoated region 1121, and a strip electrode 1151 extending axially from the third coupling electrode 1152 toward the proximal end A.
  • the first coupling electrode 1132 , the first coupling electrode 1142 and the third coupling electrode 1152 are all disposed in the first non-coating region 1121 at intervals and located at the distal end B of the base body 11 .
  • the strip electrode 1131, the strip electrode 1141 and the strip electrode 1151 separate the infrared electrothermal coating into two independent heating areas along the circumferential direction of the substrate 11, namely the two coating areas shown in 1111 and 1112 in the figure Two infrared electrothermal coatings formed on it.
  • the heating can be started by controlling two independent heating areas, so that the aerosol-forming substrate can be heated in stages. .
  • the smoking article 100 further includes two electrode connectors 12.
  • the two electrode connectors 12 are respectively electrically connected to the first electrode and the second electrode, and respectively connect the first electrode The electrode and the second electrode extend to a position away from the base body 11 .
  • the following description takes the electrode connector 12 electrically connected to the first electrode as an example:
  • the electrode connector 12 includes a contact portion and an extension portion 124 . At least a part of the contact portion protrudes toward the outer surface of the base body 11 to contact the first coupling electrode 1132 to form an electrical connection; the extension portion 124 extends away from the base body 11 relative to the contact portion, and the extension portion 124 is used for coupling power supply.
  • the contact portion includes a body 121 , two contact arcs 122 protruding from the surface of the body 121 , and two clamping arms 123 connected to the body 121 .
  • the extension portion 124 extends from the body 121 toward a position away from the base body 11 .
  • the body 121 matches the shape of the end of the base body 11 , and specifically, the body 121 is formed in an arc shape.
  • the arc-shaped body 121 is limited by contacting the end surface of the base body 11 to limit the relative position of the contact portion and the base body 11 so that the contact arc 122 is positioned at the position of the first coupling electrode 1132 .
  • the two contact arcs 122 are arranged on the body 121 at intervals along the axial direction of the base body 11 .
  • the number of contact arcs 122 is also not limited, and may be one or more than three. It is understood that multiple contact arcs 122 are helpful for reliable electrical connection of electrodes, but will increase the processing cost. Technicians can choose according to their needs.
  • the two clamping arms 123 are configured to generate a pressing force when they are in contact with the inner surface of the base body 11 , so that the contact arc 122 is kept in contact with the first coupling electrode 1132 to form an electrical connection. It should be noted that the number of the clamping arms 123 is also not limited.
  • the smoking device 100 further includes a base 13 sleeved on the distal end B, and the base 13 is made of insulating, high-temperature-resistant and heat-insulating material.
  • the base 13 includes an inner cylinder 134 and an outer cylinder 135 , and the base body 11 is detachably sleeved on the periphery of the inner cylinder 134 .
  • the inner cylinder 134 is in the shape of a hollow tube, and the air flows to the cavity of the base body 11 through the inner cylinder 134 .
  • the axial length of the inner barrel 134 is slightly larger than the axial length of the first non-coated region 1121 to avoid contact with the electrode connector 12 when the aerosol-forming article (eg, a cigarette) is inserted.
  • the end of the inner barrel 134 has a plurality of circumferentially distributed notches to facilitate airflow through the notches to the aerosol-forming article.
  • the outer wall of the outer cylinder 135 has a plurality of radially extending bosses distributed in the circumferential direction, and the end of the outer cylinder 135 has a radially extending abutting portion.
  • the heat insulating pipe 17 can abut on the abutting part, and at the same time, the inner wall of the heat insulating pipe 17 and the outer wall of the outer cylinder 135 have a certain gap to facilitate the inflow of cold air.
  • the base 13 is provided with a circumferential stop portion for preventing the base body 11 from rotating.
  • the circumferential stop portion includes a positioning protrusion 133 protruding from the base 13 toward the base body 11.
  • the tube wall of the base body 11 is provided with a The positioning protrusions 133 correspond to the matching positioning recesses.
  • the base 13 is also provided with a via hole 131 for drawing out the extension portion 124 of the electrode connector 12 .
  • the inner surface of the outer cylinder 135 also has a plurality of holding parts 132 distributed at intervals.
  • the holding parts 132 extend from the inner surface of the outer cylinder 135 toward the inner cylinder 134.
  • the holding parts 132 abut on the outer surface of the base body 11 to maintain the Ends.
  • the heater further includes a sealing member 14 , and the sealing member 14 is disposed between the base 13 and the base body 11 to seal the gap between the base 13 and the base body 11 .
  • the sealing member 14 is made of an insulating, high-temperature-resistant and heat-insulating elastic material, such as a silicone material.
  • the smoking article 100 further includes a base 15 and a sealing member 16 sleeved on the proximal end A of the base body 11 , and the materials of the base 15 and the sealing member 16 may refer to the aforementioned parts.
  • the base 15 may not have the via hole 131 for extracting the extension portion 124 of the electrode connector 12 , that is, the base 15 and the base 13 may have different structures.
  • FIG. 13 is another electrode connector 12 provided by an embodiment of the present application.
  • the electrode connector 12 includes a contact portion and an extension portion 124 .
  • the contact portion includes a body 121 and four cantilever arms 125 hollowed out on the body 121 .
  • the four cantilever arms 125 are spaced apart along the circumferential direction of the base body 11 , and the number of the cantilever arms 125 is not limited.
  • elastic force can be generated to realize electrical connection with the first coupling electrode 1132 ;
  • the electrode connectors 12 shown in FIG. 11 and FIG. 13 may be used in combination.

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Abstract

一种加热器以及包括该加热器的烟具(100),其中,加热器包括:基体(11),包括近端(A)和远端(B),延伸于近端(A)和远端(B)之间的表面,该表面包括涂层区域(111)和紧邻远端(B)设置的第一非涂层区域(1121);红外电热涂层,形成在涂层区域(111)内;导电元件,包括间隔设置于基体(11)上的第一电极和第二电极,第一电极和第二电极均包括设置在第一非涂层区域(1121)内的第一藕接电极(1132、1142)、以及自第一藕接电极(1132、1142)朝向近端(A)延伸的条形电极(1131、1141);第一电极和第二电极的条形电极(1131、1141)均至少部分位于涂层区域(111)内以与红外电热涂层形成电连接。通过在非涂层区域(112)内设置藕接电极且将藕接电极设置在基体(11)的同一端,外接导线线路较短,且避免了一端连接的导线需要经过发热区域导致导线容易损坏的问题。

Description

加热器以及包括该加热器的烟具
相关申请的交叉参考
本申请要求于2020年07月17日提交中国专利局,申请号为202021417947.X,名称为“加热器以及包括该加热器的烟具”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及烟具领域,尤其涉及一种加热器以及包括该加热器的烟具。
背景技术
诸如香烟和雪茄的吸烟物品在使用期间燃烧烟草以产生烟雾。已经尝试通过产生在不燃烧的情况下释放化合物的产品来为这些燃烧烟草的物品提供替代物。此类产品的示例是所谓的加热不燃烧产品,其通过加热烟草而不是燃烧烟草来释放化合物。
现有的一种低温加热不燃烧的烟具,主要是在基体的外表面涂覆远红外涂层和导电涂层,通电后的远红外涂层发出远红外线穿透基体并对基体内的气溶胶形成基质进行加热;由于远红外线具有较强的穿透性,可以穿透气溶胶形成基质的外围进入内部,使得对气溶胶形成基质的加热较为均匀。
在该烟具中,导电涂层通常是涂覆在基体的两端,然后分别通过具有缺口的导电环套接在导电涂层上,再将外接导线焊接在导电环上。该烟具存在的问题是,在基体的两端连接导线,一端的导线线路较长且需要经过发热区域,导致该导线容易损坏。
申请内容
本申请提供一种加热器以及包括该加热器的烟具,旨在解决现有烟具中存在的需要在基体的两端连接导线,一端的导线线路较长且需要经过发热区域,导致该导线容易损坏的问题。
本申请第一方面提供了一种加热器,所述加热器包括:
基体,包括近端和远端,延伸于所述近端和所述远端之间的表面,该表面包括涂层区域和紧邻所述远端设置的第一非涂层区域;
红外电热涂层,形成在所述涂层区域内;所述红外电热涂层被配置为接受电功率产生热量进而产生用于辐射加热的红外线;
导电元件,包括间隔设置于所述基体上的第一电极和第二电极,用于将所述电功率馈送至所述红外电热涂层;
其中,所述第一电极和所述第二电极均包括设置在所述第一非涂层区域内的第一藕接电极、以及自所述第一藕接电极朝向所述近端延伸的条形电极;所述第一电极和所述第二电极的条形电极均至少部分位于所述涂层区域内以与所述红外电热涂层形成电连接。
本申请第二方面提供了一种烟具,所述烟具包括:
壳体组件;
腔室,用于接收气溶胶形成基质;
以及第一方面所述的加热器,用于加热所述气溶胶形成基质以生成气溶胶。
本申请提供的加热器以及包括该加热器的烟具,通过在非涂层区域内设置藕接电极且将藕接电极设置在基体的同一端,外接导线线路较短,且避免了一端连接的导线需要经过发热区域导致导线容易损坏的问题。
附图说明
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限定。
图1是本申请实施方式提供的烟具示意图;
图2是本申请实施方式提供的烟具的分解示意图;
图3是本申请实施方式提供的加热器示意图;
图4是本申请实施方式提供的加热器的另一视角的示意图;
图5是本申请实施方式提供的另一加热器示意图;
图6是本申请实施方式提供的另一加热器的另一视角的示意图;
图7是本申请实施方式提供的又一加热器示意图;
图8是本申请实施方式提供的又一加热器的另一视角的示意图;
图9是本申请实施方式提供的烟具的部分器件的分解示意图;
图10是本申请实施方式提供的烟具的部分器件的剖面示意图;
图11是本申请实施方式提供的电极连接件示意图;
图12是本申请实施方式提供的基座示意图;
图13是本申请实施方式提供的另一电极连接件示意图。
具体实施例方式
为了便于理解本申请,下面结合附图和具体实施方式,对本申请进行更详细的说明。需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。本说明书所使用的术语“上”、“下”、“左”、“右”、“内”、“外”以及类似的表述只是为了说明的目的。
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本说明书中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是用于限制本申请。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。
图1-图2是本申请实施方式提供的一种烟具100,包括壳体组件6和加热器,加热器设于壳体组件6内。本实施例的烟具100,在基体11的外表面设置红外电热涂层以及与红外电热涂层导电连接的导电元件,红外电热涂层可发出红外线对基体11的腔室内的气溶胶形成基质进行辐射加热。
壳体组件6包括外壳61、固定壳62、基座以及底盖64,固定壳62、基座均固定于外壳61内,其中基座用于固定基体11,基座设置于固定壳62内,底盖64设于外壳61一端且盖设外壳61。
具体的,基座包括套接在基体11的近端A的基座15和套接在基体11的远端B的基座13,基座15和基座13均设于固定壳62内,底盖64上凸设有进气管641,基座13背离基座15的一端与进气管641连接,基座15、基体11、基座13以及进气管641同轴设置,且基体11与基座15、基座13之间通过密封件密封,基座13与进气管641也密封,进气管641与外界空气连通以便于用户抽吸时可以顺畅进气。
烟具100还包括主控制电路板3和电池7。固定壳62包括前壳621与后壳622,前壳621与后壳622固定连接,主控制电路板3和电池7均设置在固定壳62内,电池7与主控制电路板3电连接,按键4凸设 在外壳61上,通过按压按键4,可以实现对基体11表面上的红外电热涂层的通电或断电。主控制电路板3还连接有一充电接口31,充电接口31裸露于底盖64上,用户可以通过充电接口31对烟具100进行充电或升级,以保证烟具100的持续使用。
烟具100还包括隔热管17,隔热管17设置在固定壳62内,隔热管17设置在基体11的外围,隔热管17可以避免大量的热量传递到外壳61上而导致用户觉得烫手。隔热管17包括隔热材料,隔热材料可以为隔热胶、气凝胶、气凝胶毡、石棉、硅酸铝、硅酸钙、硅藻土、氧化锆等。所述隔热管也可以为真空隔热管。隔热管17内还可形成有红外线反射涂层,以将基体11上的红外电热涂层发出的红外线反射回红外电热涂层,提高加热效率。
烟具100还包括温度传感器2,例如NTC温度传感器,用于检测基体11的实时温度,并将检测的实时温度传输到主控制电路板3,主控制电路板3根据该实时温度调节流经红外电热涂层上的电流的大小。
具体的,当NTC温度传感器检测到基体11内的实时温度较低时,譬如检测到基体11内侧的温度不到150℃时,主控制电路板3控制电池7输出较高的电压给导电元件,进而提高红外电热涂层中馈入的电流,提高气溶胶形成基质的加热功率,减少用户抽吸第一口所要等待的时间。
当NTC温度传感器检测到基体11的温度为150℃-200℃时,主控制电路板3控制电池7输出正常的电压给导电元件。
当NTC温度传感器检测到基体11的温度在200℃-250℃时,主控制电路板3控制电池7输出较低的电压给导电元件。
当NTC温度传感器检测到基体11内侧的温度在250℃及以上时,主控制电路板3控制电池7停止输出电压给导电元件。
图3-图4是本申请实施方式提供的一种加热器,加热器包括:
基体11,内部形成有适于收容气溶胶形成基质的腔室。
具体地,基体11包括近端A和远端B,延伸于所述近端A和所述远端B之间的表面。基体11内部中空形成有适于收容气溶胶形成基质的腔室。基体11可以为圆柱体状、棱柱体状或者其他柱体状。基体11优选为圆柱体状,腔室即为贯穿基体11中部的圆柱体状孔,孔的内径略大于气溶胶形成制品的外径,便于将气溶胶形成制品置于腔室内对其进行加热。
基体11可以由石英玻璃、陶瓷或云母等耐高温且透明的材料制成,也可以由其它具有较高的红外线透过率的材料制成,例如:红外线透过率在95%以上的耐高温材料,具体地在此不作限定。
气溶胶形成基质是一种能够释放可形成气溶胶的挥发性化合物的基质。这种挥发性化合物可通过加热该气溶胶形成基质而被释放出来。气溶胶形成基质可以是固体或液体或包括固体和液体组分。气溶胶形成基质可吸附、涂覆、浸渍或以其它方式装载到载体或支承件上。气溶胶形成基质可便利地是气溶胶生成制品的一部分。
气溶胶形成基质可以包括尼古丁。气溶胶形成基质可以包括烟草,例如可以包括含有挥发性烟草香味化合物的含烟草材料,当加热时所述挥发性烟草香味化合物从气溶胶形成基质释放。优选的气溶胶形成基质可以包括均质烟草材料,例如落叶烟草。气溶胶形成基质可以包括至少一种气溶胶形成剂,气溶胶形成剂可为任何合适的已知化合物或化合物的混合物,在使用中,所述化合物或化合物的混合物有利于致密和稳定气溶胶的形成,并且对在气溶胶生成系统的操作温度下的热降解基本具有抵抗性。合适的气溶胶形成剂是本领域众所周知的,并且包括但不限于:多元醇,例如三甘醇,1,3-丁二醇和甘油;多元醇的酯,例如甘油单、二或三乙酸酯;和一元、二元或多元羧酸的脂肪酸酯,例如二甲基十二烷二酸酯和二甲基十四烷二酸酯。优选的气溶胶形成剂是多羟基醇或其混合物,例如三甘醇、1,3-丁二醇和最优选的丙三醇。
红外电热涂层形成在基体11的表面上。红外电热涂层可以形成在基体11的外表面上,也可以形成在基体11的内表面上。
在本示例中,基体11的外表面包括涂层区域111和非涂层区域112。其中,非涂层区域112紧邻基体11的远端B设置。一般的,非涂层区域112的轴向方向的长度为1mm~2mm。
红外电热涂层形成在基体11的外表面的涂层区域111上。红外电热涂层接受电功率产生热量,进而生成一定波长的红外线,例如:8μm~15μm的远红外线。当红外线的波长与气溶胶形成基质的吸收波长匹配时,红外线的能量易于被气溶胶形成基质吸收。在本示例中,对红外线的波长不作限定,可以为0.75μm~1000μm的红外线,优选的为1.5μm~400μm的远红外线。
红外电热涂层优选的由远红外电热油墨、陶瓷粉末和无机粘合剂充分搅拌均匀后涂覆在基体11的外表面上,然后烘干固化一定的时间,红外电热涂层的厚度为30μm-50μm;当然,红外电热涂层还可以由四氯化锡、氧化锡、三氯化锑、四氯化钛以及无水硫酸铜按一定比例混合搅拌后涂覆到基体11的外表面上;或者为碳化硅陶瓷层、碳纤维复合层、锆钛系氧化物陶瓷层、锆钛系氮化物陶瓷层、锆钛系硼化物陶瓷层、锆钛系碳化物陶瓷层、铁系氧化物陶瓷层、铁系氮化物陶瓷层、铁系硼 化物陶瓷层、铁系碳化物陶瓷层、稀土系氧化物陶瓷层、稀土系氮化物陶瓷层、稀土系硼化物陶瓷层、稀土系碳化物陶瓷层、镍钴系氧化物陶瓷层、镍钴系氮化物陶瓷层、镍钴系硼化物陶瓷层、镍钴系碳化物陶瓷层或高硅分子筛陶瓷层中的一种;红外电热涂层还可以是现有的其他材料涂层。
导电元件,包括间隔设置于所述基体11上的第一电极和第二电极,用于将所述电功率馈送至所述红外电热涂层。
第一电极和第二电极均至少部分地与红外电热涂层电性连接,以使得电流可以经由红外电热涂层从其中一个电极流向另一个电极。第一电极和第二电极的极性相反,例如:第一电极为正极、第二电极为负极;或者,第一电极为负极、第二电极为正极。
在本示例中,第一电极和第二电极为导电涂层,导电涂层可以为金属涂层或导电胶带等,金属涂层可以包括银、金、钯、铂、铜、镍、钼、钨、铌或上述金属合金材料。
在本示例中,第一电极和第二电极沿基体11的中心轴对称设置。
第一电极包括沿基体11周向方向延伸的第一藕接电极1132以及自第一藕接电极1132朝向所述近端A轴向方向延伸的条形电极1131,第一藕接电极1132设置在基体11的外表面的非涂层区域112内,条形电极1131部分位于涂层区域111内以与所述红外电热涂层形成电连接。
第二电极包括沿基体11周向方向延伸的第一藕接电极1142以及自第一藕接电极1142朝向所述近端A轴向方向延伸的条形电极1141,第一藕接电极1142设置在基体11的外表面的非涂层区域112内,条形电极1141部分位于涂层区域111内以与所述红外电热涂层形成电连接。
由上述可以看出,条形电极1131和条形电极1141之间分布距离均匀,第一藕接电极1132和第一藕接电极1142均间隔设置在非涂层区域112内且位于基体11的远端B。第一藕接电极1132和第一藕接电极1142的设置,便于与电源藕接,且避免了一端连接的导线需要经过发热区域导致导线容易损坏的问题。另外,第一藕接电极1132和第一藕接电极1142与电源藕接之后,可确保红外电热涂层发热均匀,提升烟具的加热效率。
图5-图6是本申请实施方式提供的另一种加热器,与图3-图4不同的是,基体11的外表面包括第一非涂层区域1121和第二非涂层区域1122,第一非涂层区域1121紧邻基体11的远端B设置,第二非涂层区域1122紧邻基体11的近端A设置。
第一电极包括设置在第一非涂层区域1121内的第一藕接电极1132、 设置在第二非涂层区域1122内的第二藕接电极1133、自第一藕接电极1132轴向延伸至第二藕接电极1133的条形电极1131,条形电极1131部分位于涂层区域111内以与所述红外电热涂层形成电连接;
第二电极包括设置在第一非涂层区域1121内的第一藕接电极1142、设置在第二非涂层区域1122内的第二藕接电极1143、自第一藕接电极1142轴向延伸至第二藕接电极1143的条形电极1141,条形电极1141部分位于涂层区域111内以与所述红外电热涂层形成电连接。
由上看出,基体11的近端A和远端B均设置有藕接电极,电源可以从基体11的任一端藕接,在与电极连接件12、基座13或者基座15装配时,可提高装配效率。
图7-图8是本申请实施方式提供的另一种加热器,与图3-图4不同的是,导电元件还包括间隔设置于所述基体11上的第三电极,即第一电极、第二电极以及第三电极均是相互间隔。第一电极和第二电极均为正极,第三电极为共用负极。
第三电极包括设置在所述第一非涂层区域1121内的第三藕接电极1152,自所述第三藕接电极1152朝向所述近端A轴向延伸的条形电极1151。
第一藕接电极1132、第一藕接电极1142以及第三藕接电极1152均间隔设置在第一非涂层区域1121内且位于基体11的远端B。条形电极1131、条形电极1141以及条形电极1151将红外电热涂层沿基体11周向方向分隔为两个独立的加热区域,即在图中的1111和1112所示的两个涂层区域上形成的两个红外电热涂层。
第一藕接电极1132、第一藕接电极1142以及第三藕接电极1152与电源藕接之后,通过控制两个独立的加热区域启动加热,可以实现对所述气溶胶形成基质进行分段加热。
请结合图3-图4、图9-图12进行理解,烟具100还包括两个电极连接件12,两个电极连接件12分别与第一电极和第二电极电连接,且分别将第一电极和第二电极延伸到远离基体11的位置。
以下以与第一电极电连接的电极连接件12为例进行说明:
电极连接件12包括接触部和延伸部124。接触部的至少一部分朝向所述基体11的外表面凸出以与第一藕接电极1132接触以形成电连接;延伸部124相对接触部朝向远离基体11的位置延伸,延伸部124用于耦接电源。
接触部包括本体121、自本体121的表面凸出的二个接触弧122、以及与本体121连接的二个夹紧臂123。延伸部124自本体121朝向远 离基体11的位置延伸。
本体121与基体11的端部的形状相匹配,具体地,本体121形成为弧状。弧状的本体121通过抵接在基体11的端部面进行限位,用于限制接触部与基体11的相对位置进而使接触弧122定位在第一藕接电极1132位置。
二个接触弧122沿基体11轴向方向间隔设置在本体121上。在其他示例中,接触弧122的数量也不作限定,可以为1个或3个以上,可以理解的是,多个接触弧122对于可靠的电连接电极有帮助,但是会增加加工成本,本领域技术人员可以根据需要进行选择。
二个夹紧臂123被配置为与基体11的内表面接触时可产生压紧力,以使得接触弧122与第一藕接电极1132保持接触形成电连接。需要说明的是,夹紧臂123的数量也不作限定。
烟具100还包括套接在远端B上的基座13,基座13选用绝缘的、耐高温隔热的材质。
具体地,基座13包括内筒134和外筒135,基体11可拆卸地套设于所述内筒134的外围。内筒134呈中空管状,气流通过内筒134流向基体11的腔室。内筒134的轴向方向的长度略大于第一非涂层区域1121的轴向方向的长度,以避免气溶胶形成制品(例如烟支)插入时与电极连接件12接触。内筒134的端部具有多个周向分布的凹口,以便于气流通过该凹口流向气溶胶形成制品。外筒135的外壁上具有周向分布的多个径向延伸的凸台,外筒135的端部具有径向延伸的抵接部,凸台和抵接部的设置,便于与隔热管17装配时,使得隔热管17可抵接在抵接部上、同时使得隔热管17的内壁与外筒135的外壁具有一定的间隙以便于冷空气流入。
在基座13上设置有用于阻止基体11转动的周向止动部,周向止动部包括在基座13朝向基体11一侧凸设的定位凸起133,基体11的管壁开设有与定位凸起133对应配合的定位凹口。当基体11套设于内筒134的外围时,定位凸起133与定位凹口对应卡扣配合,以使得阻止基体11相对于基座13周向转动。
在基座13上还设置有用于引出电极连接件12的延伸部124的过孔131。外筒135的内表面还具有多个间隔分布的保持部132,保持部132自外筒135的内表面朝向内筒134方向延伸,保持部132抵接在基体11的外表面以保持基体11的端部。
进一步地,加热器还包括密封件14,密封件14设置在基座13与基体11之间,以对基座13与基体11之间的间隙进行密封。密封件14选 用绝缘的、耐高温隔热的弹性材质,例如:硅胶材质。
进一步地,烟具100还包括套接在基体11的近端A上的基座15以及密封件16,基座15以及密封件16的材质可参考前述部分。
需要说明的是,基座15可以不具有用于引出电极连接件12的延伸部124的过孔131,即基座15与基座13的结构可以不同。
图13是本申请实施方式提供的另一种电极连接件12,与图11不同的是,电极连接件12包括接触部和延伸部124。接触部包括本体121、镂空形成在本体121上的四个悬臂125,四个悬臂125沿基体11周向方向间隔分布,悬臂125的数量也不作限定。四个悬臂125与第一藕接电极1132抵接时能够产生弹性力,实现与第一藕接电极1132的电连接;延伸部124自本体121朝向远离基体11的位置延伸。需要说明的是,图11和图13所示的电极连接件12可以混合使用。
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的实施例,但是,本申请可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本申请内容的额外限制,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。并且,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本申请说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。

Claims (15)

  1. 一种加热器,其特征在于,所述加热器包括:
    基体,包括近端和远端,延伸于所述近端和所述远端之间的表面,该表面包括涂层区域和紧邻所述远端设置的第一非涂层区域;
    红外电热涂层,形成在所述涂层区域内;所述红外电热涂层被配置为接受电功率产生热量进而产生用于辐射加热的红外线;
    导电元件,包括间隔设置于所述基体上的第一电极和第二电极,用于将所述电功率馈送至所述红外电热涂层;
    其中,所述第一电极和所述第二电极均包括设置在所述第一非涂层区域内的第一藕接电极、以及自所述第一藕接电极朝向所述近端延伸的条形电极;所述第一电极和所述第二电极的条形电极均至少部分位于所述涂层区域内以与所述红外电热涂层形成电连接。
  2. 根据权利要求1所述的加热器,其特征在于,所述第一非涂层区域的轴向方向的长度为1mm~2mm。
  3. 根据权利要求1-2任一所述的加热器,其特征在于,所述表面还包括紧邻所述近端设置的第二非涂层区域;
    所述第一电极和所述第二电极还均包括设置在所述第二非涂层区域内的第二藕接电极,所述第一电极和所述第二电极的条形电极均自所述第一藕接电极延伸至所述第二藕接电极。
  4. 根据权利要求1-3任一所述的加热器,其特征在于,所述第一电极和所述第二电极沿所述基体的中心轴对称设置。
  5. 根据权利要求1-3任一所述的加热器,其特征在于,所述导电元件还包括间隔设置于所述基体上的第三电极,所述第三电极包括设置在所述第一非涂层区域内的第三藕接电极以及自所述第三藕接电极朝向所述近端延伸的条形电极;
    所述第一电极、所述第二电极以及所述第三电极的条形电极将所述红外电热涂层沿所述基体周向方向分隔为至少两个独立的加热区域。
  6. 一种烟具,其特征在于,所述烟具包括:
    壳体组件;
    腔室,用于接收气溶胶形成基质;
    以及权利要求1-5任一所述的加热器,用于加热所述气溶胶形成基质以生成气溶胶。
  7. 根据权利要求6所述的烟具,其特征在于,所述烟具还包括电 极连接件、用于保持所述电极连接件的基座;
    所述电极连接件包括接触部,所述接触部的至少一部分朝向所述基体的表面凸出以与导电元件接触形成电连接。
  8. 根据权利要求7所述的烟具,其特征在于,所述接触部包括本体、自所述本体的表面凸出的接触弧;
    所述接触弧与所述导电元件保持接触以形成电连接。
  9. 根据权利要求8所述的烟具,其特征在于,所述接触弧的数量为多个,且沿所述基体轴向方向间隔分布。
  10. 根据权利要求7所述的烟具,其特征在于,所述接触部包括本体以及镂空形成在所述本体上的悬臂,所述悬臂与所述导电元件弹性接触以形成电连接。
  11. 根据权利要求10所述的烟具,其特征在于,所述悬臂的数量为多个,且沿所述基体周向方向间隔分布。
  12. 根据权利要求8-11任一所述的烟具,其特征在于,所述接触部还包括与所述本体连接的夹紧臂;
    所述夹紧臂被配置为与所述基体的表面相对的一个面接触时可产生压紧力,以使得所述接触部与所述导电元件保持接触。
  13. 根据权利要求7-12任一所述的烟具,其特征在于,所述电极连接件还包括延伸部;
    所述延伸部相对所述接触部朝向远离所述基体的位置延伸,所述延伸部用于耦接电源。
  14. 根据权利要求7-13任一所述的烟具,其特征在于,所述基座的内表面还具有多个间隔分布的保持部,所述保持部抵接在所述基体的外表面以保持所述基体。
  15. 根据权利要求7-14任一所述的烟具,其特征在于,所述加热器还包括密封件,所述密封件设置在所述基座与所述基体之间。
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