WO2024027386A1 - 加热组件、雾化器及气溶胶生成装置 - Google Patents

加热组件、雾化器及气溶胶生成装置 Download PDF

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Publication number
WO2024027386A1
WO2024027386A1 PCT/CN2023/103316 CN2023103316W WO2024027386A1 WO 2024027386 A1 WO2024027386 A1 WO 2024027386A1 CN 2023103316 W CN2023103316 W CN 2023103316W WO 2024027386 A1 WO2024027386 A1 WO 2024027386A1
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WO
WIPO (PCT)
Prior art keywords
layer
heating component
base body
heating
aerosol
Prior art date
Application number
PCT/CN2023/103316
Other languages
English (en)
French (fr)
Inventor
梁峰
杜贤武
郭玉
刘小力
冼小毅
Original Assignee
深圳麦时科技有限公司
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Publication of WO2024027386A1 publication Critical patent/WO2024027386A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts

Definitions

  • the present invention relates to the technical field of electronic atomization, and in particular to a heating component, an atomizer and an aerosol generating device.
  • Low-temperature baking aerosol generation devices have attracted more and more attention and favor due to their advantages such as safety, convenience, health, and environmental protection.
  • Aerosol generating devices typically include a heating component and a power supply component.
  • the heating component is used to receive the aerosol-generating article to heat and atomize the aerosol-generating article to form an aerosol that can be inhaled.
  • the ventilation method of the heating component is atmospheric pressure oxygen suction, that is, air flow is introduced outside the heating component, and the air flow is continuously passed through the aerosol-generating product to carry out the aerosol formed by atomization.
  • the air flow passing through the aerosol-generating product will cause the heating temperature of the aerosol-generating product to drop sharply, and the aerosol-generating product will have poor stability in the cracking reaction; and the air flow provides sufficient oxygen, thereby making the aerosol-generating product
  • the reaction is mainly oxidation reaction, resulting in fewer types and contents of aroma-causing substances formed by atomization, and the user experience is less satisfying.
  • the heating assembly, atomizer and aerosol generation device provided by this application are designed to solve the problem that the air flow passing through the aerosol-generating products will cause the heating temperature of the aerosol-generating products to drop sharply, and the stability of the cracking reaction of the aerosol-generating products will be relatively low. Poor; and the air flow provides sufficient oxygen, so that the aerosol-generating products are mainly oxidation reactions, resulting in the aerosol formed by atomization
  • the content and component types are small, and the user experience is relatively unsatisfactory.
  • the heating component includes: a base body and a radiating layer; wherein the base body is a hollow cavity with an open end, used to accommodate aerosol-generating products in or remove the aerosol-generating product from the cavity through the opening; the radiating layer at least corresponds to The side wall of the base body is configured to radiate infrared rays when heated to heat the aerosol-generating product in the cavity.
  • the heating component further includes a resistance heating layer, which is disposed on the side where the outer wall surface of the side wall of the base body is located, and is used to generate heat to heat the radiation layer when electricity is applied.
  • the radiating layer is disposed on the side where the outer wall surface of the side wall of the base body is located, and the resistance heating layer is disposed on the side of the radiating layer facing away from the base body;
  • the radiation layer is disposed on the side where the inner wall surface of the side wall of the base body is located, and the resistance heating layer is disposed on the side of the base body away from the radiation layer.
  • the substrate is a transparent substrate.
  • the radiation layer is provided on the side where the outer wall surface of the side wall of the base body is located, and is used to generate heat to heat the aerosol-generating product in the cavity when electricity is applied.
  • the base body is an insulating base material; the radiation layer is provided on the outer wall surface of the side wall of the base body.
  • the base is a conductive metal base material; the heating component further includes an insulating layer, and the insulating layer is provided between the radiation layer and the base.
  • the radiation layer is arranged corresponding to the entire outer wall surface of the side wall of the base body.
  • it also includes an electrode layer electrically connected to the radiation layer to energize the radiation layer; wherein the electrode layer is provided on a side surface of the radiation layer facing away from the base body; or,
  • the electrode layer and the radiation layer are arranged in the same layer.
  • the heating component further includes a conductive coil, which is arranged around the periphery of the radiation layer and is used to generate a changing magnetic field when energized; the radiation layer is provided on the side where the outer wall surface of the side wall of the base body is located, The radiation layer forms eddy currents in the changing magnetic field and is heated.
  • the heating component further includes a conductive coil, which is arranged around the periphery of the base body and is used to generate a changing magnetic field when energized; the radiation layer is provided on the side where the inner wall surface of the side wall of the base body is located, so The substrate forms eddy currents in the changing magnetic field and generates heat to increase the Heat the radiating layer.
  • the radiation layer is an infrared layer.
  • the atomizer includes: the above-mentioned heating component, a shell and an aerosol-generating product; wherein, the shell has a receiving cavity and at least one air inlet connecting the receiving cavity and outside air; and the aerosol-generating product is accommodated in the atomizer.
  • the receiving cavity wherein, part of the housing is detachably connected to the cavity of the heating component; and the at least one air inlet hole is opened on the part of the housing that extends outside the heating component.
  • the aerosol generating device includes: one of a heating component and an atomizer; wherein the heating component is the above-mentioned heating component; the atomizer is the above-mentioned atomizer; a power supply component and the heating component Or the atomizer is electrically connected for supplying power to the heating component or the atomizer.
  • the beneficial effects of the embodiments of the present application are different from those of the prior art: the heating assembly, the atomizer and the aerosol generation device provided by the embodiments of the present application.
  • the heating assembly uses a base body for containing the aerosol-generating product to be a hollow with one end open.
  • the cavity can effectively reduce the amount of low-temperature fresh air flowing through the cavity through the aerosol-generating product during the suction process, so that the aerosol-generating product can be in a negative pressure and low-oxygen state in the early stages of heating; and in the low-oxygen state
  • the materials in aerosol-generating products mainly undergo hydrogenation, reduction and cracking reactions, effectively increasing the types and contents of aroma-causing substances formed by atomization, and overcoming the problem of fresh air flowing through aerosol-generating products.
  • the problem caused by sufficient oxidation is that there are fewer aroma-causing substances.
  • a radiation layer is provided on the side wall of the base body to radiate infrared rays when heated, thereby heating the aerosol-generating product in the cavity, effectively improving the utilization rate of the aerosol-generating product and the uniformity of heating.
  • Figure 1 is a schematic diagram of the overall structure of a heating assembly provided by an embodiment of the present application.
  • Figure 2 is a cross-sectional view of the heating assembly provided by the first specific embodiment of the present application.
  • Figure 3 is a schematic diagram of the overall structure of a base provided by an embodiment of the present application.
  • Figure 4 is a cross-sectional view of the heating assembly provided by the second specific embodiment of the present application.
  • Figure 5 is a cross-sectional view of the heating assembly provided by the third specific embodiment of the present application.
  • Figure 6 is a cross-sectional view of the heating assembly provided by the fourth specific embodiment of the present application.
  • Figure 7 is a schematic plan view of the radiation layer, resistance heating film layer and electrode layer provided by an embodiment of the present application.
  • Figure 8 is a cross-sectional view of the heating assembly provided by the fifth specific embodiment of the present application.
  • Figure 9 is a cross-sectional view of the heating assembly provided by the sixth specific embodiment of the present application.
  • Figure 10 is a cross-sectional view of the heating assembly provided by the seventh specific embodiment of the present application.
  • Figure 11 is a schematic structural diagram of an atomizer provided by an embodiment of the present application.
  • Figure 12 is a schematic structural diagram of an aerosol generating device provided by an embodiment of the present application.
  • Figure 13 is a schematic structural diagram of an aerosol generating device provided by another embodiment of the present application.
  • Heating component 10 base 1; opening 11; cavity 12; radiation layer 2; electrode layer 3; conductive coil 4; resistance heating layer 5; atomizer 20; shell 21; air inlet 211; air outlet channel 212; air Sol-generating article 22; power supply assembly 30.
  • first”, “second” and “third” in this application are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined as “first”, “second”, and “third” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise clearly and specifically limited. All directional indicators in the embodiments of this application Indications (such as up, down, left, right, front, back%) are only used to explain the relative positional relationship, movement, etc. between the components in a specific posture (as shown in the accompanying drawings). If the specific posture When the posture changes, the directional indication also changes accordingly.
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
  • Figure 1 is a schematic diagram of the overall structure of a heating component provided by an embodiment of the present application
  • Figure 2 is a cross-sectional view of a heating component provided by a first specific embodiment of the present application; in this embodiment, a heating component is provided 10.
  • the heating component 10 is used to heat and atomize the aerosol-generating product 22 (see Figure 11 below) when energized to form an aerosol.
  • the heating component 10 can be used in different fields, such as medical treatment, beauty, recreational smoking and other fields.
  • the aerosol-generating product 22 preferably uses a solid matrix, which may include plant leaves such as tobacco, vanilla leaves, tea leaves, mint leaves, one or more powders, granules, fragments, thin strips, strips or flakes, or A variety; alternatively, the solid matrix may contain additional volatile fragrance compounds that are released when the matrix is heated.
  • the aerosol-generating product 22 can also be a liquid base or a paste base, such as oils, medicinal liquids, etc. with added aroma components.
  • the following embodiments all take the aerosol-generating product 22 using a solid matrix as an example.
  • the heating component 10 includes a base 1 , a radiation layer 2 and an electrode layer 3 .
  • Figure 3 is a schematic diagram of the overall structure of a base body provided by an embodiment of the present application; the base body 1 is a hollow cavity 12 with an opening 11 at one end.
  • the base body 1 can be a hollow cylinder, used to pass the opening 11 through the opening 11.
  • the aerosol-generating article 22 is received in or removed from the cavity 12 .
  • the inner diameter of the cavity 12 can be generated according to the aerosol required to be contained.
  • the outer diameter of article 22 is adapted to reduce the gap between aerosol-generating article 22 and the side walls of cavity 12 .
  • the base 1 for accommodating the aerosol-generating product 22 as a hollow cavity 12 with one end open 11, compared with a hollow base with both ends open, the air flowing through the cavity 12 can be effectively reduced during the suction process.
  • the amount of low-temperature fresh air flow to the aerosol-generating product 22 allows the aerosol-generating product 22 to be in a negative pressure and low-oxygen state in the initial stage of heating; and under the oxygen-poor negative pressure suction condition, the materials in the aerosol-generating product 22 are mainly Hydrogenation, reduction and cracking reactions occur, effectively increasing the types and contents of aroma-causing substances formed by atomization, and overcoming the problem of less aroma-causing substances due to sufficient oxidation when fresh air flows through the aerosol-generating product 22 .
  • the aerosol-generating product 22 is always in a relatively stable cracking temperature environment, and the problem of unstable cracking reaction caused by the fresh air flowing through the aerosol-generating product 22 causing the temperature of the aerosol-generating product 22 to drop sharply is overcome. .
  • the radiation layer 2 is provided corresponding to the side wall of the substrate 1, and is used to radiate infrared rays when heated to heat the aerosol-generating product 22 in the cavity 12; effectively improving the utilization of the aerosol-generating product 22 rate and heating uniformity.
  • the radiation layer 2 may be further disposed corresponding to the bottom wall of the base body 1 (ie, the end wall of one end disposed opposite to the opening 11 ) to improve the heating efficiency of the heating assembly 10 .
  • the radiation layer 2 may be an infrared layer.
  • the infrared layer radiates infrared rays when heated. Due to the strong thermal radiation ability of infrared rays, the infrared rays can penetrate the interior of the aerosol-generating article 22 and affect the aerosol-generating article 22 The entire inside and outside of the aerosol-generating product 22 are heated at the same time, which reduces the temperature difference between the inside and outside of the aerosol-generating product 22. Compared with conventional resistance heating methods or electromagnetic heating methods, the infrared heating method has better heating uniformity and can avoid problems caused by local high temperatures. The problem of the aerosol-generating article 22 being burned.
  • the radiation layer 2 can be a far-infrared ceramic layer, a metal layer or a conductive carbon layer, which can be selected according to needs.
  • the radiating layer 2 is an infrared ceramic coating, and the radiating layer 2 radiates infrared rays to heat the aerosol-generating product 22 during operation.
  • the infrared heating wavelength is 2.5um ⁇ 20um.
  • the infrared emissivity is above 0.8.
  • the heating temperature reaches about 350°C, the energy radiation extreme value is mainly in the 3 ⁇ 5um band.
  • the radiating layer 2 is specifically disposed on the side of the outer wall of the side wall of the base 1.
  • the infrared rays radiated by the radiating layer 2 pass through the base 1 and enter the interior of the cavity 12 to accommodate the
  • the aerosol-generating article 22 within the cavity 12 is heated.
  • the substrate 1 can be a transparent substrate; this allows more infrared rays radiated by the radiation layer 2 to pass through the substrate 1 to heat the aerosol-generating product 22 in the cavity 12, effectively improving the utilization rate of infrared rays and the aerosol-generating product. Heating efficiency of 22%.
  • the electrode layer 3 is electrically connected to the radiation layer 2. After the electrode layer 3 is energized, current flows through the radiation layer 2, and the temperature of the radiation layer 2 increases, exciting higher infrared rays. Radiation; since the transparent quartz substrate 1 can transmit infrared radiation with a wavelength less than 4 ⁇ m, the infrared energy excited by the radiation layer 2 passes through the substrate 1 to heat the aerosol-generating product 22 in the cavity 12; at the same time, the substrate 1 is radiated by the radiation layer 2 Heating, stimulating far-infrared radiation to heat the aerosol-generating product 22 inside, thereby allowing the aerosol-generating product 22 in the cavity 12 to be heated by radiation and heat conduction, thereby improving the heating uniformity and utilization of the aerosol-generating product 22 Rate.
  • the electrode layer 3 can be disposed on a side surface of the radiation layer 2 facing away from the base 1 to be electrically connected to the radiation layer 2 .
  • Figure 4 is a cross-sectional view of the heating component provided by the second specific embodiment of the present application; the electrode layer 3 can also be disposed on both sides of the base body 1 end edge, and is located on the outer wall surface of the side wall of the base body 1, and is arranged on the same layer as the radiation layer 2, thereby achieving electrical connection with the radiation layer 2; in this way, the spatial position of the surface of the base body 1 can be fully utilized to reduce the size of the entire heating assembly 10' space footprint.
  • the electrode layer 3 can be sintered on the radiation layer 2 or the outer wall surface of the side wall of the base body 1 using a metal material with high thermal conductivity.
  • the material of the base 1 may be an insulating base material.
  • the substrate 1 can be made of materials that are resistant to high temperatures and have high infrared transmittance, including but not limited to the following materials: quartz glass, yttrium aluminum garnet single crystal, germanium single crystal, magnesium fluoride ceramics, and yttrium oxide ceramics , magnesia-aluminum spinel ceramics, sapphire, silicon carbide, etc.
  • the substrate 1 is made of quartz glass.
  • the radiation layer 2 can be formed on the entire outer wall surface of the side wall of the base body 1 by silk screen printing, coating, sputtering, printing or tape casting to ensure the generation of aerosols located in the cavity 12.
  • the finished product 22 can be heated.
  • the shape, area, and thickness of the radiation layer 2 can be set according to actual needs; for example, the shape, area, and thickness of the radiation layer 2 can be set according to a preset plan of the temperature field of the heating component 10 .
  • the shape of the radiation layer 2 can be a continuous film, a porous network or a strip, etc. Specifically, it can be made into a film-like surface to generate heat.
  • the thickness everywhere on the base 1 is usually the same; of course, for some special needs, the thickness of the radiation layer 2 everywhere on the base 1 can also be set. Therefore, the infrared energy density in different areas of the heating component 10 is different. That is, when the heating component 10 is powered on, the heat density in different areas is different to form different temperature fields.
  • the radiation layer 2 can be made of a conductor or semiconductor material that conducts electricity and generates heat.
  • the radiation layer 2 is made of ABO 3- type perovskite material with metallic properties.
  • A is one or more of La, Sr, Ca, Mg, and Bi
  • B is one or more of Al, Ni, Fe, Co, Mn, Mo, and Cr.
  • the material of the substrate 1 can also be a conductive metal substrate, such as a stainless steel substrate or a metal aluminum substrate, etc.
  • the heating component 10 also includes an insulating layer, which is disposed between the radiation layer 2 and the resistance heating layer 5.
  • the insulating layer can be formed on the outer wall surface of the side wall of the base body 1 by silk screen printing, coating, sputtering, printing or tape casting.
  • the material of the insulating layer can specifically be high-temperature-resistant insulating materials such as ceramics, quartz glass, and mica.
  • the heating component 10 also It includes a conductive coil 4, and the electrode layer 3 is specifically electrically connected to the conductive coil 4 to energize the conductive coil 4.
  • the radiation layer 2 includes infrared material and ferromagnetic material doped in the infrared material.
  • the infrared material can be one or more of perovskite, spinel, olivine and carbide.
  • the ferromagnetic material may be one or more of iron-based, cobalt-based or nickel-based metals or alloys, and ferrites.
  • the conductive coil 4 is arranged around the periphery of the radiation layer 2 for generating a changing magnetic field when energized.
  • the ferromagnetic material of the radiation layer 2 forms eddy currents in the changing magnetic field and is heated.
  • the conductive coil 4 can be made of conductive metal, such as copper, aluminum, silver, etc. In this embodiment, it is preferable that the conductive coil 4 is a metal coil made of copper.
  • the conductive coil 4 can be an enameled wire or a Litz wire, and is wound on the side of the radiation layer 2 away from the base body 1; it can be understood that in this embodiment, the paint outside the wire is an insulating material to prevent the occurrence between the coils. Short circuit problem.
  • the heating component 10 also It includes: a resistance heating layer 5, which is arranged on the side surface of the radiation layer 2 facing away from the substrate 1.
  • the electrode layer 3 is specifically electrically connected to the resistance heating layer 5. After the electrode layer 3 is energized, current flows through the resistance heating layer 5, causing the resistance heating layer 5 to generate heat to heat the radiation layer 2, thereby causing the radiation layer 2 to be heated and radiate infrared rays. .
  • the electrode layer 3 can be disposed on the side surface of the resistance heating layer 5 facing away from the radiation layer 2 or on the same layer as the resistance heating layer 5. This embodiment does not limit the arrangement method of the electrode layer 3, as long as it achieves the same effect as the resistance heating layer. 5 electrical connections are enough.
  • the resistance heating layer 5 may be in the form of surface heating, such as a continuous cylindrical surface.
  • the resistance heating layer 5 can also be any pattern that satisfies the heating effect.
  • FIG. 7 which is a schematic plan view of the radiation layer, the resistance heating film layer, and the electrode layer according to an embodiment of the present application; the resistance heating layer 5 also has It can be W type, M type or spiral type etc.
  • the material of the resistance heating layer 5 can be a mixture of metal Ag and glass, or a material with a positive temperature coefficient of resistance such as a silver-palladium alloy; or other types of resistance electric heating materials with a negative temperature coefficient of resistance.
  • the material of the radiation layer 2 can be a conductive or insulating high infrared emissivity material; such as: perovskite system, spinel system, carbide, silicide, nitride, oxide and rare earth It is made of at least one of high infrared emissivity materials such as high-infrared emissivity materials.
  • an insulating layer can be further provided between the radiation layer 2 and the resistance heating layer 5 to prevent short circuit.
  • the material and arrangement method of the insulating layer are similar to the above-mentioned insulating layers.
  • FIG. 8 is a cross-sectional view of a heating assembly provided by the fifth embodiment of the present application; the heating assembly 10 provided by the embodiment corresponding to the above-mentioned FIGS. 2 to 7
  • the radiating layer 2 is disposed on the side of the inner wall of the side wall of the base 1; compared to the solution where the radiating layer 2 is disposed on the side of the outer wall of the side wall of the base 1, the radiating layer 2 radiates Infrared rays can directly heat the aerosol-generating product 22 without passing through the substrate 1 , further improving the utilization rate of infrared rays.
  • the electrode layer 3 can also be electrically connected to the radiation layer 2, so that after the electrode layer 3 is energized, current flows through the radiation layer 2 to increase the temperature of the radiation layer 2. , to stimulate higher infrared radiation; for details, please refer to the relevant description of the embodiment corresponding to Figure 2 above.
  • the electrode layer 3 in this specific embodiment can also be disposed on the inner wall surface of the side wall of the base body 1 and is disposed on the same layer as the radiation layer 2 .
  • the electrode layer 3 can also be provided on a side surface of the base body 1 facing away from the radiation layer 2, or on a side surface of the radiation layer 2 facing away from the base body 1.
  • the base 1 may be an insulating base material, and the radiation layer 2 is specifically disposed on the inner wall surface of the side wall of the base 1.
  • the base 1 can also be a conductive metal base.
  • an insulating layer can be provided between the radiation layer 2 and the base 1.
  • the base 1 also includes The conductive coil 4 and the electrode layer 3 are specifically electrically connected to the conductive coil 4 to energize the conductive coil 4 .
  • the base body 1 is made of a material that can induce a changing magnetic field to generate eddy currents and generate heat; the base body 1 can be a metal base material, such as iron-based, cobalt-based or nickel-based metals or alloys, and ferrite. of one or more.
  • the conductive coil 4 is arranged around the periphery of the base 1 for generating a changing magnetic field when energized.
  • the substrate 1 induces magnetic field changes in the high-frequency changing magnetic field generated by the conductive coil 4 to generate eddy currents and generate heat, thereby converting electrical energy into thermal energy, and then transfers the heat to the radiating layer 2 through thermal conduction, causing the radiating layer 2 to heat up and be excited, and then The radiation heats infrared light to heat the aerosol-generating article 22.
  • the radiating layer 2 can also be made of a material that can induce a changing magnetic field to generate eddy currents and generate heat, so that the radiating layer 2 can also induce changes in the magnetic field to generate eddy currents and heat in the high-frequency changing magnetic field generated by the conductive coil 4; thus, The overall heating efficiency of the heating assembly 10 is improved.
  • an insulating layer is provided between the radiation layer 2 and the base 1 .
  • the heating component 10 also It includes: a resistance heating layer 5, which is arranged on the side of the base body 1 away from the radiation layer 2.
  • the electrode layer 3 is specifically electrically connected to the resistance heating layer 5. After the electrode layer 3 is energized, current flows through the resistance heating layer 5, causing the resistance heating layer 5 to generate heat to heat the base body 1.
  • the base body 1 conducts heat to the radiation layer 2 through thermal conduction. , so that the radiation layer 2 is heated and radiates infrared rays.
  • the electrode layer 3 may be disposed on a side surface of the resistance heating layer 5 away from the radiation layer 2 or may be disposed on the same layer as the resistance heating layer 5 .
  • the resistance heating layer 5 can be disposed on a side surface of the base 1 away from the radiation layer 2 .
  • the base 1 is a conductive metal base material
  • an insulating layer is provided between the resistance heating layer 5 and the base 1 to prevent short circuit.
  • the heating assembly 10 provided in this embodiment can effectively reduce the flow of the aerosol-generating product through the cavity 12 during the suction process by using the base 1 for accommodating the aerosol-generating product 22 as a hollow cavity 12 with an opening 11 at one end.
  • the amount of low-temperature fresh air flow of 22 is such that the aerosol-generating product 22 can be in a negative pressure and low-oxygen state in the early stage of heating; and under low-oxygen and negative-pressure suction conditions, the materials in the aerosol-generating product 22 mainly undergo hydrogenation,
  • the reduction and cracking reactions effectively increase the types and contents of aroma-causing substances formed by atomization, and overcome the problem of less aroma-causing substances due to sufficient oxidation when the fresh air flows through the aerosol-generating product 22 .
  • the aerosol-generating product 22 is always in a relatively stable cracking temperature environment, and the problem of unstable cracking reaction caused by the fresh air flowing through the aerosol-generating product 22 causing the temperature of the aerosol-generating product 22 to drop sharply is overcome. .
  • the radiation layer 2 on the side wall of the base 1 to radiate infrared rays when heated, the aerosol-generating product 22 in the cavity 12 is heated, effectively improving the utilization rate of the aerosol-generating product 22 and the heating efficiency. Uniformity.
  • FIG 11 is a schematic structural diagram of an atomizer provided by an embodiment of the present application.
  • an atomizer 20 is provided.
  • the atomizer 20 includes a heating component 10 , a housing 21 and an aerosol generating product 22 .
  • the heating component 10 is any one of the above embodiments.
  • the specific structure and function of the heating component 10 provided can be referred to the above-mentioned relevant descriptions, and will not be described again here.
  • the housing 21 has a receiving cavity, an air outlet channel 212 and at least one air inlet hole 211 .
  • a receiving cavity is formed in a portion of the housing 21 located in the heating component 10 , and the aerosol generating product 22 is received in the receiving cavity.
  • the air outlet channel 212 communicates with the receiving cavity and each air inlet hole 211 .
  • the number of air inlet holes 211 may be two, three, four or more.
  • Each air inlet hole 211 communicates with the receiving cavity and the outside air respectively, and each air inlet hole 211 is opened on the part of the housing 21 that extends out of the heating component 10 and is close to the opening 11 of the heating component 10 .
  • the air flow flows in from the air inlet 211 , carries away the aerosol formed by atomization of the heating component 10 through the opening 11 of the base 1 , and flows out from the air outlet channel 212 .
  • the base body 1 is a hollow cavity 12 with an opening 11 at one end, and the air inlet 211 connected with the receiving cavity is provided outside the base body 1 and is located in the housing 21 close to the opening of the base body 1
  • the position 11 can remove the aerosol formed by the atomization of the heating component 10 during the suction process, and effectively reduce the amount of low-temperature fresh air flowing through the aerosol-generating product 22, thereby making the aerosol-generating product 22 In the early stage of heating, it can be in a negative pressure and low oxygen state; under the low oxygen and negative pressure suction conditions, the materials in the aerosol-generating product 22 mainly undergo hydrogenation, reduction and cracking reactions, effectively increasing the concentration of aroma-causing substances formed by atomization.
  • the type and content overcome the problem of less aroma-causing substances due to sufficient oxidation when the fresh air flows through the aerosol-generating product 22 .
  • FIG 12 is a schematic structural diagram of an aerosol generating device provided by an embodiment of the present application.
  • an aerosol generating device is provided, which includes a heating component 10 and a power supply component 30 .
  • the heating component 10 is used to heat and atomize the aerosol-generating product 22 when powered on for the user to inhale.
  • the specific structure and function of the heating component 10 can be referred to the relevant description of the heating component 10 provided in the above embodiment, and can achieve the same or similar technical effects. This will not be described again.
  • the power supply component 30 is electrically connected to the heating component 10 and is used to supply power to the heating component 10 to ensure that the aerosol generating device can operate normally.
  • the power component 30 may specifically be a dry battery, a lithium battery, etc.
  • FIG 13 is a schematic structural diagram of an aerosol generating device provided by another embodiment of the present application.
  • another aerosol generating device is provided, which includes an atomizer 20 and a power supply assembly 30 .
  • the atomizer 20 is used to heat and atomize the aerosol-generating product 22 when powered on for the user to inhale.
  • the specific structure and function of the atomizer 20 can be referred to the relevant description of the atomizer 20 provided in the above embodiments, and can achieve the same or similar technical effects, and will not be described again here.
  • the power supply assembly 30 is electrically connected to the atomizer 20 and is used to provide power to the atomizer 20 to ensure that the aerosol generating device can operate normally.
  • the power component 30 may specifically be a dry battery, a lithium battery, etc.

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Abstract

一种加热组件(10)、雾化器(20)及气溶胶生成装置。加热组件(10)包括:基体(1)和辐射层(2);其中,基体(1)为一端开口(11)的中空腔体(12),用于通过开口(11)将气溶胶生成制品(22)收容于腔体(12)内或从腔体(12)内移出;辐射层(2)至少对应基体(1)的侧壁设置,用于在被加热时辐射红外线,以加热腔体(12)内的气溶胶生成制品(22)。该加热组件(10)有效增加了雾化形成的致香物质的种类和含量,提高了气溶胶生成制品(22)的利用率及加热的均匀性;同时,能够保证气溶胶生成制品(22)一直处于较为稳定的裂解温度环境。

Description

加热组件、雾化器及气溶胶生成装置
相关申请的交叉引用
本申请基于2022年08月03日提交的中国专利申请202210936179.6主张其优先权,此处通过参照引入其全部的记载内容。
【技术领域】
本发明涉及电子雾化技术领域,尤其涉及一种加热组件、雾化器及气溶胶生成装置。
【背景技术】
低温烘烤式气溶胶生成装置因其具有使用安全、方便、健康、环保等优点,而越来越受到人们的关注和青睐。
气溶胶生成装置通常包括加热组件和电源组件。加热组件用于收容气溶胶生成制品,以加热并雾化气溶胶生成制品,从而形成可供吸食的气溶胶。目前,加热组件的通气方式为常压通氧抽吸,即在加热组件的外部引入空气流,并使空气流不断经过气溶胶生成制品,以携带出雾化形成的气溶胶。
然而,空气流经过气溶胶生成制品,会使气溶胶生成制品的加热温度急剧下降,气溶胶生成制品进行裂解反应的稳定性较差;且空气流提供了充足的氧气,从而使气溶胶生成制品的反应以氧化反应为主,导致雾化形成的致香物质的种类及含量较少,用户体验满足感较为欠缺。
【发明内容】
本申请提供的加热组件、雾化器及气溶胶生成装置,旨在解决空气流经过气溶胶生成制品,会使气溶胶生成制品的加热温度急剧下降,气溶胶生成制品进行裂解反应的稳定性较差;且空气流提供了充足的氧气,从而使气溶胶生成制品以氧化反应为主,导致雾化形成的气溶胶的 含量及组分种类较少,用户体验满足感较为欠缺的问题。
为解决上述技术问题,本申请采用的一个技术方案是:提供一种加热组件。该加热组件包括:基体和辐射层;其中,基体为一端开口的中空腔体,用于通过所述开口将气溶胶生成制品收容于所述腔体内或从所述腔体内移出;辐射层至少对应所述基体的侧壁设置,用于在被加热时辐射红外线,以加热所述腔体内的气溶胶生成制品。
其中,所述加热组件还包括电阻加热层,设置于所述基体的侧壁的外壁面所在的一侧,用于在通电时产生热量以加热所述辐射层。
其中,所述辐射层设置于所述基体的侧壁的外壁面所在的一侧,所述电阻加热层设置于所述辐射层背离所述基体的一侧;或,
所述辐射层设置于所述基体的侧壁的内壁面所在的一侧,所述电阻加热层设置于所述基体背离所述辐射层的一侧。
其中,所述基体为透明基体。
其中,所述辐射层设于所述基体的侧壁的外壁面所在的一侧,用于在通电时产生热量以加热所述腔体内的气溶胶生成制品。
其中,所述基体为绝缘基材;所述辐射层设于所述基体的侧壁的外壁面上。
其中,所述基体为导电金属基材;所述加热组件还包括绝缘层,所述绝缘层设于所述辐射层与所述基体之间。
其中,所述辐射层对应所述基体的侧壁的整个外壁面设置。
其中,还包括电极层,与所述辐射层电连接,以向所述辐射层通电;其中,所述电极层设置于所述辐射层背离所述基体的一侧表面;或,
所述电极层与所述辐射层同层设置。
其中,所述加热组件还包括导电线圈,环绕于所述辐射层的外围设置,用于在通电时产生变化磁场;所述辐射层设于所述基体的侧壁的外壁面所在的一侧,所述辐射层在所述变化磁场中形成涡流而被加热。
其中,所述加热组件还包括导电线圈,环绕于所述基体的外围设置,用于在通电时产生变化磁场;所述辐射层设于所述基体的侧壁的内壁面所在的一侧,所述基体在所述变化磁场中形成涡流并产生热量,以加 热所述辐射层。
其中,所述辐射层为红外层。
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种雾化器。该雾化器包括:上述所涉及的加热组件、壳体和气溶胶生成制品;其中,壳体具有收容腔和连通所述收容腔与外界空气的至少一进气孔;气溶胶生成制品收容于所述收容腔内;其中,所述壳体的部分可拆卸式连接于所述加热组件的腔体内;所述至少一进气孔开设于所述壳体的伸出所述加热组件外的部分上。
为解决上述技术问题,本申请采用的又一个技术方案是:提供一种气溶胶生成装置。该气溶胶生成装置包括:加热组件和雾化器中的其中一种;其中,加热组件为上述所涉及的加热组件;雾化器为上述所涉及的雾化器;电源组件与所述加热组件或所述雾化器电连接,用于向所述加热组件或所述雾化器供电。
本申请实施例的有益效果,区别于现有技术:本申请实施例提供的加热组件、雾化器及气溶胶生成装置,该加热组件通过使用于收容气溶胶生成制品的基体为一端开口的中空腔体,能够在抽吸过程中,有效减少通过腔体流经气溶胶生成制品的低温新鲜空气流的量,从而使气溶胶生成制品在加热初期能够处于负压少氧状态;而在少氧负压抽吸条件下,气溶胶生成制品中的物料主要发生氢化、还原和裂解反应,有效增加了雾化形成的致香物质的种类和含量,克服了新鲜空气流流经气溶胶生成制品时带来的因氧化充分使致香物质较少的问题。同时,能够保证气溶胶生成制品一直处于较为稳定的裂解温度环境,克服了因新鲜空气流流经气溶胶生成制品使得气溶胶生成制品的温度急剧下降而导致的裂解反应不稳定的问题。另外,通过在基体的侧壁上设置辐射层,以在被加热时辐射红外线,从而加热腔体内的气溶胶生成制品,有效提高了气溶胶生成制品的利用率及加热的均匀性。
【附图说明】
图1为本申请一实施例提供的加热组件的整体结构示意图;
图2为本申请第一具体实施例提供的加热组件的剖视图;
图3为本申请一实施例提供的基体的整体结构示意图;
图4为本申请第二具体实施例提供的加热组件的剖视图;
图5为本申请第三具体实施例提供的加热组件的剖视图;
图6为本申请第四具体实施例提供的加热组件的剖视图;
图7为本申请一实施例提供的辐射层、电阻加热膜层以及电极层的平面示意图;
图8为本申请第五具体实施例提供的加热组件的剖视图;
图9为本申请第六具体实施例提供的加热组件的剖视图;
图10为本申请第七具体实施例提供的加热组件的剖视图;
图11为本申请一实施例提供的雾化器的结构示意图;
图12为本申请一实施例提供的气溶胶生成装置的结构简图;
图13为本申请另一实施例提供的气溶胶生成装置的结构简图。
附图标记说明
加热组件10;基体1;开口11;腔体12;辐射层2;电极层3;导电线圈4;电阻加热层5;雾化器20;壳体21;进气孔211;出气通道212;气溶胶生成制品22;电源组件30。
【具体实施方式】
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
本申请中的术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指 示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。
下面结合附图和实施例对本申请进行详细的说明。
请参阅图1,图1为本申请一实施例提供的加热组件的整体结构示意图;图2为本申请第一具体实施例提供的加热组件的剖视图;在本实施例中,提供一种加热组件10,该加热组件10用于在通电时加热并雾化气溶胶生成制品22(见下图11),以形成气溶胶。该加热组件10可用于不同的领域,例如医疗、美容、休闲吸食等领域。其中,气溶胶生成制品22优选采用固体基质,可以包括烟草、香草叶、茶叶、薄荷叶等植物叶类,一种或多种的粉末、颗粒、碎片细条、条带或薄片中的一种或多种;或者,固体基质可以包含附加的挥发性香味化合物,以在基质受热时被释放。当然,气溶胶生成制品22也可为液体基质或膏状基质,比如添加香气成分的油类、药液等。以下实施例均以气溶胶生成制品22采用固体基质为例。
如图2所示,该加热组件10包括基体1、辐射层2和电极层3。
其中,参见图3,图3为本申请一实施例提供的基体的整体结构示意图;基体1为一端开口11的中空腔体12,比如,基体1可为中空圆柱体,用于通过开口11将气溶胶生成制品22收容于腔体12内或从腔体12内移出。其中,腔体12的内径尺寸可根据所需收容的气溶胶生成 制品22的外径进行适配,以减小气溶胶生成制品22与腔体12侧壁之间的间隙。
其中,通过使用于收容气溶胶生成制品22的基体1为一端开口11的中空腔体12,相比于两端开口的中空基体,能够在抽吸过程中,有效减少通过腔体12流经气溶胶生成制品22的低温新鲜空气流的量,从而使气溶胶生成制品22在加热初期能够处于负压少氧状态;而在少氧负压抽吸条件下,气溶胶生成制品22中的物料主要发生氢化、还原和裂解反应,有效增加了雾化形成的致香物质的种类和含量,克服了新鲜空气流流经气溶胶生成制品22时带来的因氧化充分使致香物质较少的问题。同时,能够保证气溶胶生成制品22一直处于较为稳定的裂解温度环境,克服了因新鲜空气流流经气溶胶生成制品22使得气溶胶生成制品22的温度急剧下降而导致的裂解反应不稳定的问题。
如图2所示,辐射层2对应于基体1的侧壁设置,用于在被加热时辐射红外线,以加热腔体12内的气溶胶生成制品22;有效提高了气溶胶生成制品22的利用率及加热的均匀性。当然,在其它实施例中,辐射层2可进一步对应于基体1的底壁(即,相对开口11设置的一端的端壁)设置,以提高加热组件10的加热效率。
在具体实施例中,辐射层2可为红外层,红外层在加热时辐射红外线,由于红外线的热辐射能力较强,使得红外线可以穿透气溶胶生成制品22的内部而对气溶胶生成制品22的内外整体同时进行加热,减小了气溶胶生成制品22的内外温差,相比于常规的电阻式加热方式或电磁式加热方式,红外加热方式的加热均匀性更好,可避免因局部高温导致气溶胶生成制品22被烧焦的问题。辐射层2具体可为远红外陶瓷层、金属层或导电碳层,具体可根据需要进行选择。
在一具体实施例中,辐射层2为红外陶瓷涂层,辐射层2在工作时辐射红外线,以加热气溶胶生成制品22。红外加热波长为2.5um~20um,针对加热气溶胶生成制品22的特点,通常加热温度在200℃~300℃时,红外发射率在0.8以上。而当加热温度达到350℃左右,能量辐射极值主要在3~5um波段。
在一实施例中,请继续参阅图2,辐射层2具体设置于基体1的侧壁的外壁面所在的一侧,辐射层2辐射的红外线穿过基体1进入腔体12内部,以对收容于腔体12内的气溶胶生成制品22进行加热。具体的,基体1可为透明基体;这样能够使辐射层2辐射的红外线更多地透过基体1以加热腔体12内的气溶胶生成制品22,有效提高了红外线的利用率和气溶胶生成制品22的加热效率。
在一具体实施例中,如图2所示,电极层3与辐射层2电连接,电极层3通电后,辐射层2有电流流过,辐射层2的温度升高,激发较高的红外线辐射;因透明的石英的基体1可透过小于4μm波长的红外辐射,所以辐射层2激发的红外线能量透过基体1加热腔体12内的气溶胶生成制品22;同时基体1被辐射层2加热,激发远红外辐射加热其内的气溶胶生成制品22,由此可对腔体12内的气溶胶生成制品22进行辐射加热与热传导加热,可提高气溶胶生成制品22的加热均匀性及利用率。
其中,如图2所示,电极层3可设置于辐射层2背离基体1的一侧表面,以与辐射层2电连接。当然,在辐射层2未覆盖基体1的两端边缘时,如图4所示,图4为本申请第二具体实施例提供的加热组件的剖视图;电极层3还可以设置于基体1的两端边缘,并位于基体1的侧壁的外壁面,且与辐射层2同层设置,从而实现与辐射层2电连接;如此,能够充分利用基体1表面的空间位置,以减小整个加热组件10的空间占地面积。
具体的,电极层3可采用高导热率金属材料烧结在辐射层2上或基体1的侧壁的外壁面。
在该实施例中,基体1的材质可以为绝缘基材。基体1具体可以选用耐高温且具有较高的红外线透过率的材料制成,包括但不限于以下材料:石英玻璃、钇铝石榴石单晶、锗单晶、氟化镁陶瓷、氧化钇陶瓷、镁铝尖晶石陶瓷、蓝宝石、碳化硅等等。优选的,基体1由石英玻璃制成。
辐射层2具体可采用丝印、涂敷、溅射、印刷或流延成型等方式形成于基体1的侧壁的整个外壁面上,以保证位于腔体12内的气溶胶生 成制品22均能够被加热。其中,该辐射层2可根据实际需要对其形状、面积及厚度进行设置;例如根据加热组件10的温度场的预设方案对该辐射层2的形状、面积及厚度进行设置。例如,辐射层2的形状可以为连续的膜状、多孔的网状或条状等,具体可制成膜状面发热。可以理解,为了使辐射层2的加热效果更均匀,其在基体1上各处的厚度通常是一致的;当然,对于一些特殊的需求,辐射层2在基体1上各处的厚度也可以设置成不同的,从而使得加热组件10的不同区域的红外线能量密度不同,即加热组件10通电工作时,不同区域的热量密度不同,以形成不同的温度场。
具体的,辐射层2可选用导电发热的导体或半导体材料。比如辐射层2的材质为具有金属特性的ABO3型钙钛矿材料。其中,A为La、Sr、Ca、Mg、Bi中的一种或多种,B为Al、Ni、Fe、Co、Mn、Mo、Cr中的一种或多种。
当然,在其它具体实施例中,基体1的材质还可以是导电金属基材,比如不锈钢基材或者金属铝基等等。为了防止基体1与辐射层2之间短路;加热组件10还包括绝缘层,绝缘层设置于辐射层2与电阻加热层5之间。绝缘层具体可采用丝印、涂敷、溅射、印刷或流延成型等方式形成于基体1的侧壁的外壁面。绝缘层的材质具体可为陶瓷、石英玻璃、云母等耐高温的绝缘材料。
在另一具体实施例中,参见图5,图5为本申请第三具体实施例提供的加热组件的剖视图;与上述图2所对应实施例提供的加热组件10不同的是:加热组件10还包括导电线圈4,电极层3具体与导电线圈4电连接,以向导电线圈4通电。辐射层2包括红外材料和掺杂于红外材料中的铁磁性材料。其中,红外材料可以为钙钛矿、尖晶石、橄榄石和碳化物中的一种或多种。铁磁性材料可以为铁基、钴基或镍基金属或合金、以及铁氧体中的一种或多种。
在该具体实施例中,导电线圈4围绕辐射层2的外围设置,用于在通电产生变化磁场。辐射层2的铁磁性材料在变化磁场中形成涡流而被加热。
具体的,导电线圈4可为导电金属材质,例如铜、铝、银等材质,在该实施例中,优选导电线圈4为铜材质的金属线圈。导电线圈4具体可为漆包线或利兹线,绕设于辐射层2的背离基体1的一侧;可以理解的是,在该实施例中,导线外的漆为绝缘材质,以防止线圈之间发生短路问题。
在又一具体实施例中,参见图6,图6为本申请第四具体实施例提供的加热组件的剖视图;与上述图2所对应实施例提供的加热组件10不同的是:加热组件10还包括:电阻加热层5,设置于辐射层2背离基体1的一侧表面。电极层3具体与电阻加热层5电连接,电极层3通电后,电流流过电阻加热层5,使电阻加热层5产生热量,以加热辐射层2,从而使辐射层2被加热而辐射红外线。具体的,电极层3可设置于电阻加热层5背离辐射层2的一侧表面或与电阻加热层5同层设置,本实施例对电极层3的设置方式不作限定,只要实现与电阻加热层5的电连接即可。
其中,电阻加热层5具体可以是面发热形式,比如为连续的圆柱面。当然,电阻加热层5也可以为任意满足加热效果的图形,比如参见图7,图7为本申请一实施例提供的辐射层、电阻加热膜层以及电极层的平面示意图;电阻加热层5还可以为W型、或M型或螺旋型等等。
电阻加热层5的材质可用金属Ag和玻璃的混合物,或银钯合金等具有电阻的正温度系数特性的材料;或其他类型具有电阻的负温度系数特性的电阻电热材料。
在该具体实施例中,辐射层2的材质可以为可导电或绝缘的高红外发射率材料;如:钙钛矿体系、尖晶石体系、碳化物、硅化物、氮化物、氧化物以及稀土系材料等高红外发射率材料中的至少一种制成。在辐射层2为可导电的材料时,辐射层2与电阻加热层5之间可进一步设置一绝缘层,以防止短路。绝缘层的材质及设置方式与上述所涉及的绝缘层类似。
在另一实施例中,参见图8,图8为本申请第五具体实施例提供的加热组件的剖视图;与上述图2至图7所对应实施例提供的加热组件10 不同的是:辐射层2设置于基体1的侧壁的内壁面所在的一侧;相比于辐射层2设置于基体1的侧壁的外壁面所在的一侧的方案,辐射层2辐射的红外线能够直接加热气溶胶生成制品22,无需穿过基体1,进一步提高了红外线的利用率。
其中,在一具体实施例中,如图8所示,电极层3同样可与辐射层2电连接,以在电极层3通电后,电流流过辐射层2,使辐射层2的温度升高,激发较高的红外线辐射;具体可参见上述图2所对应实施例的相关描述。其中,如图8所示,该具体实施例中的电极层3,也可设置于基体1的侧壁的内壁面,并与辐射层2同层设置。当然,电极层3也可设置于基体1背离辐射层2的一侧表面,或者设置于辐射层2背离基体1的一侧表面。
其中,基体1可为绝缘基材,辐射层2具体设置于基体1的侧壁的内壁面上,具体可参见上述相关文字。当然,基体1也可为导电金属基材,此时,为了防止辐射层2与基体1之间短路,可在辐射层2与基体1之间设置绝缘层。
在另一具体实施例中,参见图9,图9为本申请第六具体实施例提供的加热组件的剖视图;与上述图8所对应实施例提供的加热组件10不同的是:基体1还包括导电线圈4,电极层3具体与导电线圈4电连接,以向导电线圈4通电。在该具体实施例中,基体1由能够感应变化磁场产生涡流而发热的材料制成;基体1具体可为金属基材,比如铁基、钴基或镍基金属或合金、以及铁氧体中的一种或多种。
在该具体实施例中,导电线圈4围绕基体1的外围设置,用于在通电产生变化磁场。基体1在导电线圈4产生的高频变化磁场中感应磁场变化而产生涡流并发热,从而将电能转化为热能,然后通过热传导将热量传递给辐射层2,使得辐射层2升温而被激发,进而辐射加热红外线,以加热气溶胶生成制品22。
具体的,辐射层2也可由能够感应变化磁场产生涡流而发热的材料制成,以使辐射层2在导电线圈4产生的高频变化磁场中也能感应磁场变化而产生涡流并而加热;从而提高加热组件10的整体加热效率。需 要说明的是,在该实施例中,辐射层2与基体1之间设置有绝缘层。
在又一具体实施例中,参见图10,图10为本申请第七具体实施例提供的加热组件的剖视图;与上述图8所对应实施例提供的加热组件10不同的是:加热组件10还包括:电阻加热层5,设置于基体1背离辐射层2的一侧。电极层3具体与电阻加热层5电连接,电极层3通电后,电流流过电阻加热层5,使电阻加热层5产生热量,以加热基体1,基体1通过热传导将热量传导至辐射层2,从而使辐射层2被加热而辐射红外线。其中,电极层3可设置于电阻加热层5背离辐射层2的一侧表面或者与电阻加热层5同层设置。具体可参见上述电极层3的设置方式。
其中,在基体1为绝缘基材时,电阻加热层5可设置于基体1背离辐射层2的一侧表面。在基体1为导电金属基材时,电阻加热层5和基体1之间设置有绝缘层,以防止短路。绝缘层的材质及具体设置方式可参见上述相关描述。
本实施例提供的加热组件10,通过使用于收容气溶胶生成制品22的基体1为一端开口11的中空腔体12,能够在抽吸过程中,有效减少通过腔体12流经气溶胶生成制品22的低温新鲜空气流的量,从而使气溶胶生成制品22在加热初期能够处于负压少氧状态;而在少氧负压抽吸条件下,气溶胶生成制品22中的物料主要发生氢化、还原和裂解反应,有效增加了雾化形成的致香物质的种类和含量,克服了新鲜空气流流经气溶胶生成制品22时带来的因氧化充分使致香物质较少的问题。同时,能够保证气溶胶生成制品22一直处于较为稳定的裂解温度环境,克服了因新鲜空气流流经气溶胶生成制品22使得气溶胶生成制品22的温度急剧下降而导致的裂解反应不稳定的问题。另外,通过在基体1的侧壁上设置辐射层2,以在被加热时辐射红外线,从而加热腔体12内的气溶胶生成制品22,有效提高了气溶胶生成制品22的利用率及加热的均匀性。
参见图11,图11为本申请一实施例提供的雾化器的结构示意图。在本实施例中,提供一种雾化器20,该雾化器20包括加热组件10、壳体21以及气溶胶生成制品22。其中,加热组件10为上述任一实施例所 提供的加热组件10,其具体结构与功能可参见上述相关描述,在此不再赘述。
壳体21的部分可拆卸式连接于加热组件10的腔体12内,其余部分延伸出加热组件10。在具体实施例中,壳体21具有收容腔、出气通道212和至少一进气孔211。其中,收容腔形成于壳体21的位于加热组件10内的部分,气溶胶生成制品22收容于收容腔内。出气通道212连通收容腔和每一进气孔211。进气孔211的数量可为两个、三个、四个或更多个。每一进气孔211分别连通收容腔与外界空气,且每一进气孔211开设于壳体21的伸出加热组件10外的部分上,并靠近加热组件10的开口11。在抽吸过程中,空气流从进气孔211流入,经过基体1的开口11将加热组件10雾化形成的气溶胶带走,并从出气通道212流出。
本实施例提供的雾化器20,通过使基体1为一端开口11的中空腔体12,将与收容腔连通的进气孔211设置于基体1外,并位于壳体21靠近基体1的开口11的位置,能够在抽吸过程中,将加热组件10雾化形成的气溶胶带走,并有效减少通过流经气溶胶生成制品22的低温新鲜空气流的量,从而使气溶胶生成制品22在加热初期能够处于负压少氧状态;而在少氧负压抽吸条件下,气溶胶生成制品22中的物料主要发生氢化、还原和裂解反应,有效增加了雾化形成的致香物质的种类和含量,克服了新鲜空气流流经气溶胶生成制品22时带来的因氧化充分使致香物质较少的问题。同时,能够保证气溶胶生成制品22一直处于较为稳定的裂解温度环境,克服了因新鲜空气流流经气溶胶生成制品22使得气溶胶生成制品22的温度急剧下降而导致的裂解反应不稳定的问题。
参见图12,图12为本申请一实施例提供的气溶胶生成装置的结构简图。在本实施例中,提供一种气溶胶生成装置,该气溶胶生成装置包括加热组件10和电源组件30。
其中,加热组件10用于在通电时加热并雾化气溶胶生成制品22,供使用者抽吸。该加热组件10的具体结构与功能可参加上述实施例提供的加热组件10的相关描述,且可实现相同或或相似的技术效果,在 此不再赘述。
电源组件30与加热组件10电连接,用于向加热组件10供电,以保证该气溶胶产生装置能够正常工作。电源组件30具体可以是干电池、锂电池等。
参见图13,图13为本申请另一实施例提供的气溶胶生成装置的结构简图。在本实施例中,提供另一种气溶胶生成装置,该气溶胶生成装置包括雾化器20和电源组件30。
其中,雾化器20用于在通电时加热并雾化气溶胶生成制品22,供使用者抽吸。该雾化器20的具体结构与功能可参加上述实施例提供的雾化器20的相关描述,且可实现相同或或相似的技术效果,在此不再赘述。
电源组件30与雾化器20电连接,用于向雾化器20供电,以保证该气溶胶产生装置能够正常工作。电源组件30具体可以是干电池、锂电池等。
以上仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。

Claims (14)

  1. 一种加热组件,其中,包括:
    基体,为一端开口的中空腔体,用于通过所述开口将气溶胶生成制品收容于所述腔体内或从所述腔体内移出;
    辐射层,至少对应所述基体的侧壁设置,用于在被加热时辐射红外线,以加热所述腔体内的气溶胶生成制品。
  2. 根据权利要求1所述的加热组件,其中,所述加热组件还包括电阻加热层,设置于所述基体的侧壁的外壁面所在的一侧,用于在通电时产生热量以加热所述辐射层。
  3. 根据权利要求2所述的加热组件,其中,所述辐射层设置于所述基体的侧壁的外壁面所在的一侧,所述电阻加热层设置于所述辐射层背离所述基体的一侧;或,
    所述辐射层设置于所述基体的侧壁的内壁面所在的一侧,所述电阻加热层设置于所述基体背离所述辐射层的一侧。
  4. 根据权利要求2所述的加热组件,其中,所述基体为透明基体。
  5. 根据权利要求1所述的加热组件,其中,所述辐射层设于所述基体的侧壁的外壁面所在的一侧,用于在通电时产生热量以加热所述腔体内的气溶胶生成制品。
  6. 根据权利要求5所述的加热组件,其中,所述基体为绝缘基材;所述辐射层设于所述基体的侧壁的外壁面上。
  7. 根据权利要求5所述的加热组件,其中,所述基体为导电金属基材;
    所述加热组件还包括绝缘层,所述绝缘层设于所述辐射层与所述基体之间。
  8. 根据权利要求5所述的加热组件,其中,所述辐射层对应所述基体的侧壁的整个外壁面设置。
  9. 根据权利要求5所述的加热组件,其中,还包括电极层,与所述辐射层电连接,以向所述辐射层通电;
    其中,所述电极层设置于所述辐射层背离所述基体的一侧表面;或,所述电极层与所述辐射层同层设置。
  10. 根据权利要求1所述的加热组件,其中,所述加热组件还包括导电线圈,环绕于所述辐射层的外围设置,用于在通电时产生变化磁场;
    所述辐射层设于所述基体的侧壁的外壁面所在的一侧,所述辐射层在所述变化磁场中形成涡流而被加热。
  11. 根据权利要求1所述的加热组件,其中,所述加热组件还包括导电线圈,环绕于所述基体的外围设置,用于在通电时产生变化磁场;
    所述辐射层设于所述基体的侧壁的内壁面所在的一侧,所述基体在所述变化磁场中形成涡流并产生热量,以加热所述辐射层。
  12. 根据权利要求1所述的加热组件,其中,所述辐射层为红外层。
  13. 一种雾化器,其中,包括:
    如权利要求1-12任一项所述的加热组件;
    壳体,具有收容腔和连通所述收容腔与外界空气的至少一进气孔;
    气溶胶生成制品,收容于所述收容腔内;
    其中,所述壳体的部分可拆卸式连接于所述加热组件的腔体内;所述至少一进气孔开设于所述壳体的伸出所述加热组件外的部分上。
  14. 一种气溶胶生成装置,其中,包括:
    加热组件和雾化器中的其中一种;其中,所述加热组件为如权利要求1-12中任一项所述的加热组件;所述雾化器为如权利要求13所述雾化器;
    电源组件,与所述加热组件或所述雾化器电连接,用于向所述加热组件或所述雾化器供电。
PCT/CN2023/103316 2022-08-03 2023-06-28 加热组件、雾化器及气溶胶生成装置 WO2024027386A1 (zh)

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