WO2021103475A1 - Multifunctional industrial robot technology application practical training platform - Google Patents

Multifunctional industrial robot technology application practical training platform Download PDF

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Publication number
WO2021103475A1
WO2021103475A1 PCT/CN2020/094790 CN2020094790W WO2021103475A1 WO 2021103475 A1 WO2021103475 A1 WO 2021103475A1 CN 2020094790 W CN2020094790 W CN 2020094790W WO 2021103475 A1 WO2021103475 A1 WO 2021103475A1
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WO
WIPO (PCT)
Prior art keywords
station
lifting unit
plate
lifting
double
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Application number
PCT/CN2020/094790
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French (fr)
Chinese (zh)
Inventor
黄麟
郑贞平
王海荣
华旭奋
商进
Original Assignee
无锡职业技术学院
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Application filed by 无锡职业技术学院 filed Critical 无锡职业技术学院
Publication of WO2021103475A1 publication Critical patent/WO2021103475A1/en

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B9/00Simulators for teaching or training purposes

Definitions

  • the multifunctional industrial robot technology application training platform of the present invention relates to a system platform used in intelligent production, especially an application training platform closely integrated with an industrial robot coupling assembly production line.
  • the assembly of bearing seats mostly adopts manual control, which has low production efficiency, unstable and complicated structure.
  • Most of the assembly uses mechanized operations, but the labor intensity is high and the efficiency is low, and it often fails to keep up with the needs of automated continuous production. Coupled with the different shapes and sizes of parts, the assembly accuracy is often not achieved.
  • the purpose of the present invention is to provide a multifunctional industrial robot technology application training platform in view of the above shortcomings, which has six stations and supporting industrial robots, and several training rooms to realize quick and accurate assembly and stacking of bearing seats. Library.
  • the multi-functional industrial robot technology application training platform includes a wall, a coupling assembly line and several training rooms.
  • the wall is surrounded by the coupling assembly line and the outside of the training room; the training room is set in parallel in the coupling assembly One side of the production line; the training room includes a welding training room and a palletizing training room.
  • the welding training room is used to complete welding training, and the palletizing training room is used to complete industrial robot palletizing training; coupling assembly production line It consists of a double-speed chain conveyor line and six stations evenly distributed on one side of the double-speed chain conveyor line; at both ends of the double-speed chain conveyor line are equipped with a circulating lifting transfer device to remove the pallets from the double-speed chain conveyor line or The pallets are transferred to the double-speed chain conveyor line; the six stations are specifically the first station, the second station, the third station, the fourth station, the fifth station and the sixth station; among them, the first station The second station is used for conveying and assembling the bushings, the third station is used for conveying and assembling the upper cover, and the fourth station is used for feeding the bolts to the vibration plate. And assembly, the fifth station is used for feeding and assembling the vibrating plate of the oil cup holder, and the sixth station is used for the handling and conveying of finished products; each station has a station conveyor line and a movable station work table .
  • the double-speed chain conveyor line adopts a double-layer double-speed chain conveyor line.
  • the double-speed chain conveyor line is fixed on the ground by the double-speed chain conveyor frame.
  • the double-speed chain conveyor line has an upper conveyor line and a lower conveyor line that are parallel to each other with opposite conveying directions.
  • the inner side of the conveying body corresponding to the station on the conveying line is equipped with a pneumatic positioning device.
  • the pneumatic positioning device has a double-speed chain positioning plate.
  • the four corners of the double-speed chain positioning plate are equipped with positioning pins, and the positioning cylinder is installed under the double-speed chain positioning plate.
  • the plate is fixedly installed with positioning cylinders, and the pallet supports the workpiece to be assembled on the double-speed chain positioning plate; on both sides of the double-speed chain positioning plate, blocking cylinders are installed through the blocking cylinder mounting plate to form a pneumatic blocking device to block neighboring workers.
  • the other pallets in the position are moved over to ensure that each station completes their own assembly work; the lower conveyor line transports the empty pallets back.
  • Two circular lifting transfer devices are arranged side by side at both ends of the double speed chain conveyor line.
  • the circulating lifting transfer device at the right end of the double speed chain conveyor line transfers empty pallets from the lower conveyor line of the double speed chain to the upper conveyor line of the double speed chain;
  • the circulating lifting transfer device at the left end of the double-speed chain conveyor transfers empty pallets from the upper conveyor line of the double-speed chain to the lower conveyor line of the double-speed chain.
  • the workstation working table realizes the positioning on the coupling assembly production line through the positioning connection device arranged on the side of the double-speed chain conveyor line, and is fixed on the coupling assembly production line.
  • the working table of the workstation can be moved to the wall by removing the positioning and connecting device.
  • the positioning and connecting device is fixedly installed on the frame of the double-speed chain conveyor line, and consists of a concave connecting device positioning block and a connecting device positioning pin installed between two protruding plates of the connecting device positioning block.
  • the circulating lifting transfer device includes a circulating lifting unit frame and a lifting component; the lifting component includes a cylinder bottom plate, a fixed plate, a supporting plate, a middle supporting plate and a lifting transmission transmission component.
  • a pair of symmetrical long fixed plates are fixedly connected to each other.
  • the two sides of the cylinder bottom plate; the inner side of the fixed plate is provided with a guide rail, and two upper and lower sliding blocks that can move up and down along the guide rail are respectively installed in the middle of the guide rail.
  • the supporting plate is L-shaped; the upper part of the symmetrical supporting plate is connected by two supporting rods; the middle supporting plate is fixedly connected to the middle of the supporting plate, and both ends of the middle supporting plate are provided with transfer lifting chain through holes.
  • transfer lifting chain mounting holes On the opposite side of the transfer lifting chain through hole, there are transfer lifting chain mounting holes, the first chain mounting piece and the second chain mounting piece respectively pass through the corresponding transfer lifting chain mounting holes and then are fixed on the middle support plate by nuts;
  • a cylinder through hole is opened in the middle of the middle support plate;
  • the bottom of the lifting cylinder is fixed to the middle of the cylinder bottom plate through the cylinder support plate, the end of the cylinder tube of the lifting cylinder passes through the cylinder through hole, and the end of the cylinder piston rod is connected to the cylinder top through a floating joint
  • the upper part of the cylinder top column is provided with a jacking sprocket shaft through hole, the jacking sprocket shaft passes through the jacking sprocket shaft through hole, the two ends of the jacking sprocket shaft are respectively connected with the cylinder jacking sprocket; the cylinder jacking sprocket
  • a transfer lifting chain is engaged on the upper part, one end
  • the circulating lifting unit frame is surrounded by the jacking assembly.
  • the circulating lifting unit frame includes a vertical lifting unit support rod, a horizontal lifting unit crossbar, and a lifting unit frame link connecting the frame support rod and the lifting unit crossbar; the lifting unit supports Support feet are connected to the bottom end of the rod.
  • the lifting unit support rods include a first lifting unit support rod, a second lifting unit support rod, a third lifting unit support rod, and a fourth lifting unit support rod that are installed on the four sides of the rear frame; the lifting unit cross bar includes a first lifting unit support rod.
  • the unit cross bar, the second lifting unit cross bar, the third lifting unit cross bar, and the fourth lifting unit cross bar; the lifting unit frame link includes two ends of the first lifting unit cross bar and the second lifting unit cross bar
  • the connecting rod of the first lifting unit and the connecting rod of the third lifting unit further includes a second lifting unit connecting rod and a fourth lifting unit installed between the ends of the third lifting unit cross bar and the fourth lifting unit cross bar Connecting rod;
  • a fifth lifting unit support rod is provided in the middle of the first lifting unit connecting rod and the second lifting unit connecting rod, and a sixth lifting unit support rod is provided in the middle of the third lifting unit connecting rod and the fourth lifting unit connecting rod .
  • the front frame has a fifth lifting unit cross bar installed between the first lifting unit support bar and the second lifting unit support bar and parallel to the third lifting unit cross bar; the front frame also has a fifth lifting unit cross bar.
  • the sixth lifting unit cross bar horizontally opposed to the third lifting unit cross bar, the seventh lifting unit cross bar horizontally opposite to the third lifting unit cross bar, and the seventh lifting unit cross bar connected between the sixth lifting unit cross bar and the seventh lifting unit cross bar.
  • the front part of the front frame is fixedly equipped with a vertical front sealing plate through corner pieces; the rear part of the rear frame is fixedly equipped with a vertical rear sealing plate through corner pieces.
  • the structure of the station conveyor line of the first station, the second station, the third station and the sixth station is the same.
  • the station conveyor line adopts a belt conveyor line.
  • the station conveyor line includes the station conveyor line frame and the station Conveying line side plate and conveying motor.
  • Two station conveyor line side plates are installed symmetrically on both sides of the upper part of the station conveyor line frame.
  • a synchronous belt pulley mounting plate is installed symmetrically.
  • the lower part of the belt wheel mounting plate is fixedly provided with a synchronous belt installation support plate.
  • a synchronous belt drive wheel installation connection plate is installed between the two synchronous belt installation support plates.
  • a conveyor motor is installed on one of the synchronous belt installation support plates.
  • the output shaft of the motor passes through the through hole on the synchronous belt installation support plate and is connected to the synchronous belt wheel 1 of the conveying motor; both of the two synchronous belt wheel mounting plates are equipped with an active belt wheel and one of the two active belt wheels. It is connected through the driving wheel shaft; the driving wheel shaft and the end of the same side of the output shaft of the conveying motor, pass through the synchronous belt pulley mounting plate, and then connect to the synchronous belt wheel 2 of the conveying motor; the synchronous belt wheel 1 of the conveying motor and the synchronous belt wheel 2 of the conveying motor Connected by a synchronous belt; at the output end of the station conveyor line is symmetrically equipped with a synchronous belt pulley mounting plate two, on the two synchronous belt pulley mounting plate two are equipped with active pulley two; located in the station conveyor line The driving pulley 1 and the driving pulley 2 on the same side of the side plate are connected by the station conveyor belt; the synchronous belt pulley mounting plate at the output end of the station conveyor line is
  • the six workstations have the same structure of the workstation working table, and the workstation robot is fixed on the workstation working table through the robot base for conveying and assembling the corresponding parts.
  • the station robot is movably installed on one side of the station work table.
  • On the other side of the station work table there is an activity training platform positioning block for positioning the activity training platform; in the first station and the second station ,
  • the tray baffle is a long L-shaped baffle for fixing the tray to be operated; the work table of the station includes a rack and a desktop board.
  • the cabinet the desktop board is installed on the rack, the lower part of the desktop board is provided with a hollow cabinet; the cabinet is equipped with front and rear double doors, and the door is equipped with handles; both sides of the cabinet are also equipped with side doors; the bottom of the cabinet is equipped with bottom brackets
  • the cabinet forms a relatively closed space; the cabinet is equipped with a controller, and the side door on one side of the cabinet is fixedly installed with a pneumatic triplex through a pneumatic triplex mounting plate; a work table is installed and fixed on the side of the cabinet near the double-speed chain conveyor line Positioning block, the work table positioning block has several shapes, the middle protruding part of the work table positioning block is matched with the concave positioning block of the positioning connection device, when the work table is used, the protruding part is embedded in the concave positioning block, It is fixed by positioning pins.
  • the multifunctional hand grips of the industrial robots in the second and third stations include pneumatic hand grips and vacuum suction cup grips that are fixed on the end connecting bottom plate at the same time, and the pneumatic hand grips adopt opposite vertical grippers; vacuum;
  • the suction cup grip uses two vertical vacuum to take over the organ-shaped suction cups.
  • the multifunctional hand grips of the industrial robots on the fourth and fifth stations adopt parallel finger manipulators, which have two-hand grips parallel to each other.
  • the fourth station and the fifth station also have a vibrating disk feeding device, which includes a vibrating disk frame, a vibrating disk backing plate, a vibrating disk and a linear feeder, and the vibrating disk backing plate is installed on the vibrating disk rack
  • a vibrating disk feeding device which includes a vibrating disk frame, a vibrating disk backing plate, a vibrating disk and a linear feeder, and the vibrating disk backing plate is installed on the vibrating disk rack
  • the vibrating plate is fixed on the right side of the vibrating plate backing plate, and a linear feeder is fixedly installed on the left side of the vibrating plate backing plate.
  • the feeding channel of the linear feeder is connected with the discharge pipe of the vibrating plate.
  • Material arrange the bolts or oil cup holders one by one, and the industrial robots on the fourth and fifth stations drive the pneumatic hand to grasp and clamp a bolt or oil cup holder at the end, and assemble it at the previous station and transfer it.
  • On the bearing seat On the bearing seat.
  • the welding training room includes a welding robot, a positioner and a control cabinet.
  • the welding robot adopts an industrial robot.
  • the arm end of the welding robot is equipped with a welding gun through a coupling.
  • the positioner adopts a seated positioner or a vertical positioner.
  • the seated positioner adopts a flat welding table, and the vertical positioner adopts a vertical welding table;
  • the control cabinet is connected with the positioner drive motor to control the movement of the positioner.
  • the palletizing training room includes a palletizing robot.
  • the palletizing robot uses a commercially available six-joint industrial robot.
  • a splint-type fixture is installed at the end of the palletizer robot through a coupling.
  • the splint-type fixture can be replaced according to training needs.
  • Figure 1 is a schematic diagram of the overall structural layout of the platform of the present invention (industrial robots on the coupling assembly production line);
  • FIG. 2 is a schematic diagram of the overall structural layout of the platform of the present invention (industrial robots are not on the coupling assembly production line);
  • Figure 3 is a schematic diagram of the structure layout of the coupling assembly production line of the platform of the present invention (industrial robots on the production line);
  • Figure 4 is a partial structural diagram 1 of the double-speed chain conveyor line in the present invention.
  • Figure 5 is a partial structural diagram 2 of the double-speed chain conveyor line in the present invention.
  • Figure 6 is a structural schematic diagram of the double-speed chain conveyor line of the present invention connected to the circulating lifting transfer device at the right end (the lifting transmission transmission assembly is on the lower layer);
  • Figure 7 is a schematic structural diagram of the double-speed chain conveyor line of the present invention connected to the left end of the circulating lifting transfer device;
  • Figure 8 is a schematic diagram of the industrial robot training table in the present invention fixed to the coupling assembly production line;
  • Figure 9 is a schematic diagram of the structure of the cyclic lifting and transferring device in the present invention.
  • Fig. 10 is a structural schematic diagram 1 of the jacking assembly of the circulating lifting transfer device in the present invention.
  • FIG. 11 is a schematic diagram 2 of the lifting assembly structure of the circulating lifting transfer device in the present invention.
  • Figure 12 is a rear view of the lifting assembly structure of the circulating lifting transfer device of the present invention.
  • FIG. 13 is a schematic diagram of the frame structure of the circulating lifting unit of the circulating lifting transfer device of the present invention.
  • FIG. 14 is a structural schematic diagram 1 of the lifting transmission transmission assembly of the circulating lifting transfer device in the present invention.
  • 15 is a schematic structural diagram 2 of the lifting transmission transmission assembly of the circulating lifting transfer device of the present invention.
  • FIG. 17 is a schematic diagram of the control end structure of the station conveying line in the present invention.
  • Figure 18 is a schematic diagram of the structure of the working table of the present invention.
  • Figure 19 is a schematic diagram of the first station layout structure of the present invention.
  • 20 is a schematic diagram of the multifunctional hand grasping structure of the industrial robot on the first station and the sixth station of the present invention.
  • Figure 21 is a schematic diagram of the second station layout structure of the present invention.
  • Figure 22 is a schematic diagram of the multifunctional hand grasping structure of the industrial robot at the second and third stations in the present invention.
  • Figure 23 is a schematic diagram of the third station layout structure of the present invention.
  • 25 is a schematic diagram of the multifunctional hand grasping structure of the industrial robot on the fourth station and the fifth station in the present invention.
  • Figure 26 is a schematic view of the structure of the vibrating feeding device in the present invention.
  • Figure 27 is a schematic diagram of the fifth station layout structure of the present invention.
  • Figure 28 is a schematic diagram of the sixth station layout structure of the present invention.
  • Figure 29 is a schematic diagram of the multifunctional hand grasping structure of the industrial robot on the sixth station of the present invention.
  • Figure 30 is a layout diagram of the welding training room in the present invention (sitting positioner);
  • Figure 31 is a layout diagram of the welding training room in the present invention (vertical positioner);
  • Figure 32 is a layout diagram of the stacking training room in the present invention.
  • Double-speed chain conveyor line 4-1, double-speed chain conveyor line frame, 4-2, double-speed chain positioning plate, 4-3, positioning pin, 4-4, blocking cylinder mounting plate, 4-5, blocking cylinder, 4-6.
  • Positioning block of connecting device 4-7.
  • Positioning pin of connecting device 4-8.
  • Lifting components 6-1, cylinder bottom plate, 6-2, fixed plate, 6-3, support plate, 6-4, middle support plate, 6-5, guide rail, 6-6, slider, 6 7.
  • Circulating lifting unit frame 7-1, lifting unit support rod, 7-2, lifting unit cross bar, 7-3, lifting unit frame connecting rod, 7-4, supporting foot;
  • Station conveyor line 18-1, station conveyor line frame, 18-2, station conveyor line side plate, 18-3, conveyor motor, 18-4, synchronous belt pulley mounting plate 1, 18- 5.
  • Work desk 19-1, rack, 19-2, desktop board, 19-3, cabinet, 19-4, double door, 19-5, handle, 19-6, side door, 19-7, Pneumatic triple parts, 19-8, work table positioning block; 20, workstation robot, 20-1, multifunctional hand grip, 21, active training platform positioning block, 22, tray baffle;
  • Vibration plate feeding device 26-1, vibration plate frame, 26-2, vibration plate backing plate, 26-3, vibration plate, 26-4, linear feeder;
  • the multifunctional industrial robot technology application training platform of the present invention includes a wall 1, a coupling assembly line 2 and a number of training rooms 3.
  • the wall 1 is surrounded by the coupling assembly line 2 and the actual The outside of training room 3;
  • the training room 3 is arranged in parallel on the side of the coupling assembly line 2;
  • the training room 3 includes welding training room 3-1 and stacking training room 3-2, and the welding training room is used to complete Welding training,
  • the palletizing training room is used to complete the industrial robot palletizing training, by setting the partition wall to block the harmful strong light generated in the welding training;
  • the coupling assembly line 2 is composed of the double-speed chain conveyor line 2-1 and It consists of six stations 2-2 evenly distributed on one side of the double-speed chain conveyor line 2-1; at both ends of the double-speed chain conveyor line 2-1, a circulating lifting transfer device 5 is provided to transport the pallets from the double-speed chain Take off the line 2-1 or transfer the pallets to the double-speed chain conveyor line 2-1; the six
  • the double-speed chain conveyor line 2-2 adopts a double-layer double-speed chain conveyor line
  • the double-speed chain conveyor line 2-2 is fixed on the ground by the double-speed chain conveyor frame 4-1
  • the double-speed chain conveyor line 4- 1 It has an upper conveying line and a lower conveying line that are parallel to each other in opposite conveying directions.
  • the inner side of the conveying body corresponding to the station on the upper conveying line is equipped with a pneumatic positioning device.
  • the pneumatic positioning device has a double-speed chain positioning plate 4-2 , Four corners of the double-speed chain positioning plate 4-2 are equipped with positioning pins 4-3, under the double-speed chain positioning plate 4-2, a positioning cylinder is fixedly installed through the positioning cylinder mounting plate, and the tray 11-5 supports the workpiece to be assembled.
  • a blocking cylinder 4-5 is installed through the blocking cylinder mounting plate 4-4 to form a pneumatic blocking device to block other trays in adjacent stations Move over to ensure that each station completes their own assembly work; the lower conveyor line transports the empty pallets back.
  • Two circular lifting transfer devices 5 are arranged side by side at both ends of the double-speed chain conveyor line 2-1.
  • the circulating lifting transfer device 5 at the right end of the double-speed chain conveyor line 2-1 transfers empty pallets from the lower conveyor line of the double-speed chain To the upper conveying line of the double-speed chain; the circulating lifting transfer device 5 at the left end of the double-speed chain conveying line 2-1 transfers empty pallets from the upper conveying line of the double-speed chain to the lower conveying line of the double-speed chain.
  • the positioning connecting device 4-8 is fixedly installed on the double-speed chain conveyor frame 4-1, and is positioned by the concave connecting device positioning block 4-6 and the connecting device installed between the two protruding plates of the connecting device positioning block 4-6 Composition of pins 4-7.
  • the workstation working table 19 realizes the positioning on the coupling assembly production line 2 through the positioning connection device 4-8 arranged on the side of the double-speed chain conveyor line 2-1, and is fixed on the coupling assembly production line 2.
  • a corresponding station on the double-speed chain conveyor line 2-1 has two pneumatic blocking devices and a pneumatic positioning device, both of which are pneumatically driven.
  • the blocking cylinder 4-5 of the pneumatic blocking device rises and blocks the conveying of the tray 11-5.
  • the positioning cylinder of the pneumatic positioning device rises and is accurately positioned by the positioning pin 4-3.
  • the corresponding position can be carried out.
  • the operation is completed (such as assembly, assembly, welding, labeling, etc.)
  • the positioning cylinder goes down, blocking the cylinder 4-5 from going down, and the double-speed chain drives the tray 11-5 to move to the next station.
  • the circulating lifting transfer device 5 includes a circulating lifting unit frame and a jacking assembly 6;
  • the jacking assembly 6 includes a cylinder bottom plate 6-1, a fixed plate 6-2, a support plate 6-3, and a middle support plate 6-4 and the lifting transmission transmission assembly, a pair of symmetrical long fixed plates 6-2 are respectively fixedly connected to the two sides of the cylinder bottom plate 6-1; the inner side of the fixed plate 6-2 is opened with a guide rail 6-5, and the guide rail 6
  • the middle part of -5 is equipped with two upper and lower sliding blocks 6-6 that can move up and down along the guide rail 6-5.
  • the two sliding blocks 6-6 are respectively fixedly connected to the upper and lower parts of the support plate 6-3.
  • the support The plate 6-3 is L-shaped; the upper part of the symmetrical supporting plate 6-3 is connected by two supporting rods; the middle of the supporting plate 6-3 is fixedly connected with the middle supporting plate 6-4, and the two middle supporting plates 6-4 Both ends are provided with transfer lifting chain through holes 6-7, on the opposite side of the transfer lifting chain through holes 6-7 are opened transfer lifting chain mounting holes, the first chain mounting member 6-8 and the second chain
  • the mounting parts 6-9 respectively pass through the corresponding transfer lifting chain mounting holes and are fixed on the middle support plate 6-4 by nuts 6-10; the middle support plate 6-4 is provided with a cylinder through hole 6-11;
  • the bottom of the cylinder 6-24 is fixed to the middle of the cylinder bottom plate 6-1 through the cylinder support plate 6-12, the end of the cylinder barrel of the lifting cylinder 6-24 passes through the cylinder through hole 6-11, and the end of the cylinder piston rod 6-13 It is connected with the cylinder top column 6-15 through the floating joint 6-14.
  • the upper cylinder top column 6-15 is provided with a jacking sprocket shaft 6-16 through hole, and the jacking sprocket shaft 6-16 passes through the jacking sprocket shaft through hole. Both ends of the jacking sprocket shaft 6-16 are respectively connected with the cylinder jacking sprocket 6-17; the cylinder jacking sprocket 6-17 is engaged with a transfer lifting chain 6-18, and one end of the transfer lifting chain 6-18 It is fixedly connected with the first chain mounting member 6-8, and the other end of the transfer lifting chain 6-18 is fixedly connected with the second chain mounting member 6-9 fixed on the cylinder bottom plate 6-1; on the support plate 6-3
  • the middle part and the end part of the lower transverse part are respectively equipped with a first supporting plate 6-19 and a second supporting plate 6-20 parallel to each other; fixedly installed between the first supporting plate 6-19 and the second supporting plate 6-20 There is a transfer and conveying motor bottom plate 6-21; the first support plate 6-19 and the second
  • the circulating lifting unit frame 7 is surrounded by the jacking assembly 6.
  • the circulating lifting unit frame 7 includes a vertical lifting unit support rod 7-1, a horizontal lifting unit crossbar 7-2, and the lifting connecting frame support rod and the lifting unit crossbar.
  • Unit frame connecting rod 7-3; supporting legs 7-4 are connected to the bottom end of the lifting unit support rod 7-1.
  • the lifting unit support rod 7-1 includes a first lifting unit support rod 8-1, a second lifting unit support rod 8-2, a third lifting unit support rod 8-3, and a fourth lifting unit support installed on the four sides of the rear frame Rod 8-4;
  • the lifting unit crossbar 7-2 includes a first lifting unit crossbar 9-1, a second lifting unit crossbar 9-2, a third lifting unit crossbar 9-3 and a fourth lifting unit crossbar Rod 9-4;
  • the lifting unit frame link 7-3 includes a first lifting unit link 10- installed between the two ends of the first lifting unit cross bar 9-1 and the second lifting unit cross bar 9-2 1 and the third lifting unit link 10-3, further comprising a second lifting unit link 10-2 installed between the ends of the third lifting unit cross bar 9-3 and the fourth lifting unit cross bar 9-4, and
  • a fifth lifting unit support rod 8-5 is provided in the middle of the first lifting unit link 10-1 and the second lifting unit link 10-2, and the third lifting unit link
  • a sixth lifting unit support rod 8-6 is provided in
  • the front frame has a fifth lifting unit cross bar 9-5 installed between the first lifting unit support bar 8-1 and the second lifting unit support bar 8-2 and parallel to the third lifting unit cross bar 9-3
  • the front frame also has a sixth lifting unit cross bar 9-6 horizontally opposite to the fifth lifting unit cross bar 9-5, and a seventh lifting unit cross bar 9- horizontally opposite to the third lifting unit cross bar 9-3 7.
  • the seventh lifting unit support rod 8-7 and the eighth lifting unit support rod 8-8 connected between the ends of the sixth lifting unit cross bar 9-6 and the seventh lifting unit cross bar 9-7 are connected to The fifth lifting unit link 10-5 and the seventh lifting unit link 10-7 between the ends of the sixth lifting unit cross bar 9-6 and the fifth lifting unit cross bar 9-5, and connected to the third lifting unit The sixth lifting unit link 10-6 and the eighth lifting unit link 10-8 between the two ends of the unit cross bar 9-3 and the seventh lifting unit cross bar 9-7.
  • the components of the circulating lifting unit frame 7 are all connected by right-angle pieces 11-1.
  • a vertical front sealing plate 11-3 is fixed at the front of the front frame through corner pieces 11-2; a vertical rear sealing plate 11-4 is fixed at the rear of the rear frame through corner pieces 11-2.
  • the lifting cylinder adopts a commercially available standard cylinder.
  • the station conveyor lines 18 of the first station 12, the second station 13, the third station 14 and the sixth station 17 have the same structure.
  • the station conveyor line 18 adopts a belt conveyor line.
  • the position conveyor line 18 includes a station conveyor line frame 18-1, a station conveyor line side plate 18-2 and a conveyor motor 18-3.
  • the two station conveyor line side plates 18-2 are installed symmetrically on the station conveyor line machine.
  • On both sides of the upper part of the frame 18-1, a synchronous belt pulley mounting plate 18-4 is installed symmetrically at the conveying end of the station conveying line 18, and a synchronous belt installation support is fixed at the bottom of the synchronous belt pulley mounting plate 18-4.
  • a synchronous belt drive wheel installation connecting plate 18-6 is installed between the two synchronous belt installation support plates 18-5, and a conveyor motor 18-3 is installed on one of the synchronous belt installation support plates 18-5,
  • the output shaft of the conveying motor 18-3 passes through the through hole on the synchronous belt installation support plate 18-5 and is connected to the conveying motor synchronous belt wheel 18-7; both are installed on the two synchronous belt wheel mounting plates 18-4.
  • driving pulley 18-8 There is a driving pulley 18-8, the two driving pulleys 18-8 are connected by the driving axle 18-9; the driving axle 18-9 is on the same side of the output shaft of the conveying motor 18-3, passing through the timing belt
  • the belt wheel mounting plate 18-4 is connected with the conveyor motor synchronous belt wheel 18-10; the conveyor motor synchronous belt wheel 18-7 and the conveyor motor synchronous belt wheel 18-10 are connected by the synchronous belt 18-11;
  • the driving pulley 18-8 and driving pulley 18-12 on the same side of the side plate 18-2 of the conveyor line are connected by the conveyor belt 18-13 of the station; synchronization at the output end of the conveyor line 18 Mounting plate with pulley II 18-19 The end is fixedly installed with the final stop plate 18-14 of the station.
  • the station positioning blocking device mounting plate 18-15 is fixedly connected with the plate 18-2, the positioning plate 18-16 is fixedly installed behind the station positioning blocking device mounting plate 18-15, and the station positioning blocking device mounting plate 18 is fixedly installed at the rear of the station positioning blocking device mounting plate 18-15.
  • the front part of -15 is fixedly equipped with station blocking cylinder 18-18 through the blocking cylinder mounting plate 18-17, which is used to limit the position during training.
  • the six workstations have the same structure of the workstation working tables 19, and the workstation robots 20 are fixed on the workstation working tables 19 through the robot base for conveying and assembling corresponding parts.
  • the station robot 20 is movably installed on one side of the station work table 19, and on the other side of the station work table 19 is an active training platform positioning block 21 for positioning the active training platform; in the first station 12 ,
  • the second station 13, the third station 14 and the sixth station 17 are also provided with a tray baffle 22 on the work table 19, the tray baffle 22 is a long L-shaped baffle, used to fix the tray to be operated
  • the work station 19 includes a rack 19-1, a desktop board 19-2 and a cabinet 19-3.
  • the desktop board 19-2 is installed on the rack 19-1, and the lower part of the desktop board 19-2 is provided with a hollow Cabinet 19-3; the cabinet 19-3 is equipped with front and rear double doors 19-4, and the door is equipped with handles 19-5; the cabinet 19-3 is also equipped with side doors 19-6; the bottom of the cabinet 19-3 is equipped with a bottom
  • the pallet makes the cabinet 19-3 form a relatively closed space; the cabinet 19-3 is equipped with a controller, and the side door 19-6 on one side of the cabinet 19-3 is fixedly installed with the pneumatic triple piece 19- through the pneumatic triple piece mounting plate 7;
  • a work table positioning block 19-8 is installed and fixed on the side of the cabinet 19-3 close to the double-speed chain conveying line 4.
  • the work table positioning block 19-8 has a few shapes, and the middle protruding part of the work table positioning block 19-8 and positioning The concave positioning blocks of the connecting devices 4-8 are matched.
  • the protruding part is embedded in the concave positioning block and fixed by positioning pins.
  • the station robot 20 adopts a commercially available ABB industrial robot, and a multifunctional hand grip 20-1 is installed at the end of the robot arm through a connecting flange, and different multifunctional hand grips are installed according to different training requirements.
  • the multifunctional hand grip 20-1 of the industrial robot 20 on the first station 12 and the sixth station 17 includes a pneumatic hand grip 24 and a vacuum suction cup hand grip 25 fixed on the end connecting base plate at the same time, the pneumatic hand grip 24 uses a relatively wide gripper; the vacuum gripper 25 uses two vertical vacuum to take over the organ-shaped suction cup.
  • the multifunctional hand grip 20-1 of the industrial robot 20 at the second station 13 and the third station 14 includes a pneumatic hand grip 24 and a vacuum suction cup grip 25 that are simultaneously fixed on the end connecting base plate.
  • the pneumatic hand grip 24 adopts opposite vertical grippers; vacuum gripper 25 adopts two vertical vacuum takeover organ-type suction cups.
  • the multifunctional hand grip of the industrial robot 20 on the fourth station 15 and the fifth station 16 adopts a parallel finger manipulator 27, which has two-hand grips parallel to each other.
  • the base 23-1 to be assembled is placed on the tray 11- In 5, it is placed on the station conveyor line 18.
  • the station conveyor line 18 moves forward with the tray 11-5 and the base 23-1.
  • the station conveyor line 18 The station in the pneumatic positioning device (station positioning blocking device) blocks the movement of the cylinder 18-18, and lifts up to position the tray and the base 23-1; at the same time, the station blocks the cylinder 18-18 from rising, blocking The next pallet comes over; at this time, after the station robot 20 pneumatically grips and clamps the base, it will be transported and placed on the empty pallet on the first station corresponding to the double-speed chain conveyor line 4; after the assembly is completed, the station The pneumatic hand grip 24 of the robot 20 is released; the blocking cylinder 4-5 of the pneumatic blocking device on the double-speed chain conveyor line 4 descends, and the pallet and base are transported to the next station by the double-speed chain conveyor line 4; the vacuum of the station robot 20 The suction cup grip 25 sucks the empty tray on the station conveyor line 18 and transports it to the empty tray placement place on the work table 19 of the station.
  • station positioning blocking device blocks the movement of the cylinder 18-18, and lifts up to position the tray and the base 23-1; at
  • the fourth station 15 and the fifth station 16 also have a vibrating disk feeding device 26.
  • the vibrating disk feeding device 26 includes a vibrating disk frame 26-1, a vibrating disk backing plate 26-2, a vibrating disk 26-3 and a straight line.
  • the feeder 26-4, the vibration plate backing plate 26-2 is installed on the plane of the vibration plate frame 26-1, the vibration plate is fixed on the right side of the vibration plate backing plate 26-2, and the vibration plate backing plate 26-2 is fixed on the left side
  • the linear feeder 26-4 is installed.
  • the feeding channel of the linear feeder 26-4 is connected with the discharge pipe of the vibration plate 26-3.
  • the material is loaded through the vibration plate 26-3, and the bolt 23-4 or the oil cup
  • the seats 23-5 are arranged one by one.
  • the industrial robot 20 on the fourth station 15 and the fifth station 16 drives the pneumatic hand grip 24 to clamp a bolt or oil cup holder at the end, which is assembled at the previous station and transferred. On the bearing seat.
  • the vibrating plate feeding device adopts a commercially available vibrating plate automatic feeder, such as a vibrating plate feeding mechanism produced by Xinyi Ding Equipment Co., Ltd.
  • the sixth station 17 is used for the handling and conveying of finished products; the working process of the sixth station 17 is as follows: the vacuum suction cup of the station robot 20 handles the pallet from the pallet placement place of the working table 19 of the sixth station To the lower end of the station conveyor line 18, and then position, the pneumatic hand grip of the station robot 20 transports the finished product on the double-speed chain conveyor line 4 to the pallet (just moved over) on the station conveyor line 18.
  • the position conveyor line 18 drives the pallets to move and convey (the conveying direction is just opposite to the first station 12), and the empty pallets on the double-speed chain conveyor line 4 are conveyed to the lower double-speed chain conveyor line 4 through the circulating lift transfer device 5, so far , The assembly of the coupling on the double-speed chain conveyor line 4 has completed a cycle.
  • the welding training room 3-1 includes the first welding training room 28 and the second welding training room 29.
  • the welding training room 3-1 is equipped with a welding robot 28-1, a positioner 28-2 and a control cabinet 28- 3.
  • the welding robot 28-1 adopts an industrial robot, the arm end of the welding robot 28-1 is equipped with a welding torch through a coupling, and the positioner 28-2 adopts a seated positioner 28-2-1 or a vertical positioner.
  • the drive motor is connected to control the action of the positioner.
  • the palletizing training room 30 includes a palletizing robot 30-1.
  • the palletizing robot 30-1 uses a commercially available six-joint industrial robot.
  • the arm end of the palletizing robot 30-1 is equipped with a splint clamp through a coupling to clamp and take
  • the splint clamps can be replaced according to training needs.

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Abstract

Disclosed is a multifunctional industrial robot technology application practical training platform, relating to a system platform used in intellectualized production, and in particular to an application practical training platform which is tightly combined with an industrial robot coupler assembly production line (2). The application practical training platform comprises a wall body (1), the coupler assembly production line (2) and a plurality of practical training rooms (3), wherein the wall body (1) surrounds the coupler assembly production line (2) and the practical training rooms (3); the practical training rooms (3) are arranged on one side of the coupler assembly production line (2) in parallel; the coupler assembly production line (2) is composed of a speed chain conveying line (2-1) and six stations (2-2) evenly distributed on one side of the speed chain conveying line (2-1); circulating lifting transfer devices (5) are arranged at two ends of the speed chain conveying line (2-1) in a matching manner and used for removing trays (11-5) from the speed chain conveying line (2-1) or conveying the trays (11-5) to the speed chain conveying line (2-1); and each of the stations (2-2) is provided with a station conveying line (18) and a movable station work table (19). Compared with the prior art, the present application practical training platform is more flexible and practical, and is simple in terms of operation.

Description

多功能工业机器人技术应用实训平台Multifunctional industrial robot technology application training platform 技术领域Technical field
本发明多功能工业机器人技术应用实训平台涉及的是智能化生产中使用的系统平台,尤其是一种与工业机器人联轴器组装生产线紧密结合的应用实训平台。The multifunctional industrial robot technology application training platform of the present invention relates to a system platform used in intelligent production, especially an application training platform closely integrated with an industrial robot coupling assembly production line.
背景技术Background technique
目前的轴承座组装大多采用人工控制、生产效率低、结构不稳定并且复杂。组装大都采用机械化作业,但劳动强度大,效率低,往往跟不上自动化连续式生产的需要。再加上零部件的形状、大小不一,往往达不到应有的装配精度。At present, the assembly of bearing seats mostly adopts manual control, which has low production efficiency, unstable and complicated structure. Most of the assembly uses mechanized operations, but the labor intensity is high and the efficiency is low, and it often fails to keep up with the needs of automated continuous production. Coupled with the different shapes and sizes of parts, the assembly accuracy is often not achieved.
尚未有能跟得上时代发展的全自动高速生产线,高校以及技术人员的技术培训也都只能单一地进行,没有能够直观感性的认识的实训平台,因此迫切需要开发出具有高自动化水平、操作简单的应用实训平台。There is no fully automatic high-speed production line that can keep up with the development of the times. Technical training for universities and technicians can only be carried out in a single way. There is no training platform that can be intuitive and perceptual. Therefore, there is an urgent need to develop a high level of automation, Simple operation application training platform.
发明内容Summary of the invention
本发明的目的是针对上述不足之处提供一种多功能工业机器人技术应用实训平台,具有六工位及配套工业机器人,以及若干实训室,实现轴承座快速而准确的组装和码垛入库。The purpose of the present invention is to provide a multifunctional industrial robot technology application training platform in view of the above shortcomings, which has six stations and supporting industrial robots, and several training rooms to realize quick and accurate assembly and stacking of bearing seats. Library.
本发明是采取以下技术方案实现的:The present invention is realized by adopting the following technical solutions:
多功能工业机器人技术应用实训平台包括墙体、联轴器组装生产线和若干个实训室,墙体包围在联轴器组装生产线以及实训室外部;实训室并列设置在联轴器组装生产线一侧;实训室包括焊接实训室和码垛实训室,焊接实训室用于完成焊接实训,码垛实训室用于完成工业机器人码垛实训;联轴器组装生产线由倍速链输送线和均布在倍速链输送线一侧的六个工位组成;在倍速链输送线两端配套设置有循环升降移载装置,用于将托盘从倍速链输送线取下或将托盘传送到倍速链输送线上;六个工位具体为第一工位、第二工位、第三工位、第四工位、第五工位和第六工位;其中第一工位用于进行底座的输送和装配,第二工位用于进行轴衬的输送和装配,第三工位用于上盖的输送和装配,第四工位用于进行螺栓的振动盘上料和装配,第五工位用于油杯座的振动盘上料和装配,第六工位用于成品的搬运和输送;每个工位都具有工位输送线和可移动的工位工作桌。The multi-functional industrial robot technology application training platform includes a wall, a coupling assembly line and several training rooms. The wall is surrounded by the coupling assembly line and the outside of the training room; the training room is set in parallel in the coupling assembly One side of the production line; the training room includes a welding training room and a palletizing training room. The welding training room is used to complete welding training, and the palletizing training room is used to complete industrial robot palletizing training; coupling assembly production line It consists of a double-speed chain conveyor line and six stations evenly distributed on one side of the double-speed chain conveyor line; at both ends of the double-speed chain conveyor line are equipped with a circulating lifting transfer device to remove the pallets from the double-speed chain conveyor line or The pallets are transferred to the double-speed chain conveyor line; the six stations are specifically the first station, the second station, the third station, the fourth station, the fifth station and the sixth station; among them, the first station The second station is used for conveying and assembling the bushings, the third station is used for conveying and assembling the upper cover, and the fourth station is used for feeding the bolts to the vibration plate. And assembly, the fifth station is used for feeding and assembling the vibrating plate of the oil cup holder, and the sixth station is used for the handling and conveying of finished products; each station has a station conveyor line and a movable station work table .
倍速链输送线采用双层倍速链输送线,倍速链输送线通过倍速链输送线机架固定在地面上,倍速链输送线具有相互平行的输送方向相反的上层输送线和下层输送线,在上层输送线上与工位相对应的输送体内侧均设有气动定位装置,所述气动定位装置具有倍速链定位板,在倍速链定位板四角装有定位销,在倍速链定位板下通过定位气缸安装板固定安装有定位气缸,托盘承托着待装配的工件放置于倍速链定位板上;在倍速链定位板两侧均通过阻挡气缸安装板安装有阻挡气缸,形成气动阻挡装置,阻挡相邻工位的其他托盘移动过来,从而确保各个工位完成各自的装配工作;下层输送线将空托盘输送回来。在倍速链输送线的两端并列设有两个循环升降移载装置,倍速链输送线右端的循环升降移载装置将空托盘从倍速链的下层输送线移载至倍速链的上层输送线;倍速链输送线左端的循环升降移载装置将空托盘从倍速链的上层输送线移载至倍速链的下层输送线。The double-speed chain conveyor line adopts a double-layer double-speed chain conveyor line. The double-speed chain conveyor line is fixed on the ground by the double-speed chain conveyor frame. The double-speed chain conveyor line has an upper conveyor line and a lower conveyor line that are parallel to each other with opposite conveying directions. The inner side of the conveying body corresponding to the station on the conveying line is equipped with a pneumatic positioning device. The pneumatic positioning device has a double-speed chain positioning plate. The four corners of the double-speed chain positioning plate are equipped with positioning pins, and the positioning cylinder is installed under the double-speed chain positioning plate. The plate is fixedly installed with positioning cylinders, and the pallet supports the workpiece to be assembled on the double-speed chain positioning plate; on both sides of the double-speed chain positioning plate, blocking cylinders are installed through the blocking cylinder mounting plate to form a pneumatic blocking device to block neighboring workers. The other pallets in the position are moved over to ensure that each station completes their own assembly work; the lower conveyor line transports the empty pallets back. Two circular lifting transfer devices are arranged side by side at both ends of the double speed chain conveyor line. The circulating lifting transfer device at the right end of the double speed chain conveyor line transfers empty pallets from the lower conveyor line of the double speed chain to the upper conveyor line of the double speed chain; The circulating lifting transfer device at the left end of the double-speed chain conveyor transfers empty pallets from the upper conveyor line of the double-speed chain to the lower conveyor line of the double-speed chain.
进一步的,工位工作桌通过设置在倍速链输送线侧的定位连接装置实现在联轴器组装生产线上的定位,并固定在联轴器组装生产线上。当不需要用时,可以通过拆下所述定位连接装置,将工位工作桌移至靠墙。Further, the workstation working table realizes the positioning on the coupling assembly production line through the positioning connection device arranged on the side of the double-speed chain conveyor line, and is fixed on the coupling assembly production line. When it is not needed, the working table of the workstation can be moved to the wall by removing the positioning and connecting device.
所述定位连接装置固定安装在倍速链输送线机架上,由凹形的连接装置定位块以及安装在连接装置定位块两突出板之间的连接装置定位销组成。The positioning and connecting device is fixedly installed on the frame of the double-speed chain conveyor line, and consists of a concave connecting device positioning block and a connecting device positioning pin installed between two protruding plates of the connecting device positioning block.
循环升降移载装置包括循环升降单元框架和顶升组件;顶升组件包括气缸底板、固 定板、支撑板、中部支撑板和升降传输传动组件,左右对称的一对长条固定板分别固定连接在气缸底板上的两边;固定板内侧开有导轨,在导轨中部分别装有能沿导轨上下移动的上、下两个滑块,两个滑块分别与支撑板的上部和下部固定相连,所述支撑板为L形;对称的支撑板的上部通过两根支撑杆相连;在支撑板的中部固定连接有中部支撑板,中部支撑板的两端均开有移载升降链条通孔,在所述移载升降链条通孔的对侧开有移载升降链条安装孔,第一链条安装件和第二链条安装件分别穿过对应的移载升降链条安装孔后通过螺母固定在中部支撑板上;中部支撑板的中间开有气缸通孔;升降气缸的底部通过气缸支撑板固定在气缸底板中部,升降气缸的缸筒端部穿过气缸通孔,气缸活塞杆的端部通过浮动接头与气缸顶柱相连,气缸顶柱上部开有顶升链轮轴通孔,顶升链轮轴穿过顶升链轮轴通孔,顶升链轮轴的两端分别与气缸顶升链轮相连;气缸顶升链轮上啮合有移载升降链条,移载升降链条的一端与第一链条安装件相固定连接,移载升降链条的另一端与固定在气缸底板上的第二链条安装件固定相连;在支撑板的下部横向部分中部以及端部分别装有互相平行的第一支撑板和第二支撑板;在第一支撑板和第二支撑板之间固定安装有移载输送电机底板;在第一支撑板和第二支撑板上装有升降传输传动组件;所述升降传输传动组件包括带轮固定板、带导槽固定轮和移载输送系统电机;在第一支撑板和第二支撑板上均安装有相互平行的带轮固定板;在所述带轮固定板相对的内侧分别装有三个带导槽固定轮,这三个带导槽固定轮之间的间距相等;三个带导槽固定轮外围装有带导条花纹皮带;在最右边相对的两个带导槽固定轮之间通过转向传动轴相连,在转向传动轴上固定有升降传输第一从动链轮;移载输送系统电机通过输送移载电机安装板固定在移载输送电机底板上,移载输送系统电机的输出轴与升降传输第二从动链轮相连;升降传输第一从动链轮和升降传输第二从动链轮水平设置,并啮合有同一根移载链条。The circulating lifting transfer device includes a circulating lifting unit frame and a lifting component; the lifting component includes a cylinder bottom plate, a fixed plate, a supporting plate, a middle supporting plate and a lifting transmission transmission component. A pair of symmetrical long fixed plates are fixedly connected to each other. The two sides of the cylinder bottom plate; the inner side of the fixed plate is provided with a guide rail, and two upper and lower sliding blocks that can move up and down along the guide rail are respectively installed in the middle of the guide rail. The supporting plate is L-shaped; the upper part of the symmetrical supporting plate is connected by two supporting rods; the middle supporting plate is fixedly connected to the middle of the supporting plate, and both ends of the middle supporting plate are provided with transfer lifting chain through holes. On the opposite side of the transfer lifting chain through hole, there are transfer lifting chain mounting holes, the first chain mounting piece and the second chain mounting piece respectively pass through the corresponding transfer lifting chain mounting holes and then are fixed on the middle support plate by nuts; A cylinder through hole is opened in the middle of the middle support plate; the bottom of the lifting cylinder is fixed to the middle of the cylinder bottom plate through the cylinder support plate, the end of the cylinder tube of the lifting cylinder passes through the cylinder through hole, and the end of the cylinder piston rod is connected to the cylinder top through a floating joint The upper part of the cylinder top column is provided with a jacking sprocket shaft through hole, the jacking sprocket shaft passes through the jacking sprocket shaft through hole, the two ends of the jacking sprocket shaft are respectively connected with the cylinder jacking sprocket; the cylinder jacking sprocket A transfer lifting chain is engaged on the upper part, one end of the transfer lifting chain is fixedly connected with the first chain mounting member, and the other end of the transfer lifting chain is fixedly connected with the second chain mounting member fixed on the bottom plate of the cylinder; The middle and end parts of the lower transverse part are respectively equipped with a first support plate and a second support plate that are parallel to each other; between the first support plate and the second support plate, a transfer and conveying motor bottom plate is fixedly installed; on the first support plate and The second support plate is equipped with a lifting transmission transmission assembly; the lifting transmission transmission assembly includes a pulley fixed plate, a fixed wheel with a guide groove, and a transfer and conveying system motor; the first support plate and the second support plate are both installed with each other Parallel pulley fixing plate; three fixed pulleys with guide grooves are installed on the opposite inner side of the fixing plate of pulleys, and the distance between the three fixed pulleys with guide grooves is equal; the periphery of the three fixed wheels with guide grooves is installed There is a patterned belt with guide strips; the two fixed wheels with guide grooves on the far right are connected by a steering transmission shaft, and the first driven sprocket is fixed on the steering transmission shaft; the transfer conveying system motor is conveyed through The transfer motor mounting plate is fixed on the bottom plate of the transfer conveying motor, and the output shaft of the transfer conveying system motor is connected with the second driven sprocket of lifting transmission; the first driven sprocket of lifting transmission and the second driven sprocket of lifting transmission It is set horizontally and engages with the same transfer chain.
循环升降单元框架包围在顶升组件外部,循环升降单元框架包括纵向的升降单元支撑杆、横向的升降单元横杆以及连接框架支撑杆和升降单元横杆的升降单元框架连杆;在升降单元支撑杆底端连接有撑脚。The circulating lifting unit frame is surrounded by the jacking assembly. The circulating lifting unit frame includes a vertical lifting unit support rod, a horizontal lifting unit crossbar, and a lifting unit frame link connecting the frame support rod and the lifting unit crossbar; the lifting unit supports Support feet are connected to the bottom end of the rod.
升降单元支撑杆包括安装在后部框架四边的第一升降单元支撑杆、第二升降单元支撑杆、第三升降单元支撑杆和第四升降单元支撑杆;所述升降单元横杆包括第一升降单元横杆、第二升降单元横杆、第三升降单元横杆和第四升降单元横杆;所述升降单元框架连杆包括安装在第一升降单元横杆和第二升降单元横杆两端之间的第一升降单元连杆以及第三升降单元连杆,还包括安装在第三升降单元横杆和第四升降单元横杆两端之间的第二升降单元连杆以及第四升降单元连杆;在第一升降单元连杆和第二升降单元连杆中部设置有第五升降单元支撑杆,在第三升降单元连杆和第四升降单元连杆中部设置有第六升降单元支撑杆。前部框架具有安装在第一升降单元支撑杆和第二升降单元支撑杆之间,且与第三升降单元横杆平行的第五升降单元横杆;前部框架还具有与第五升降单元横杆水平相对的第六升降单元横杆、与第三升降单元横杆水平相对的第七升降单元横杆、连接在第六升降单元横杆与第七升降单元横杆两端之间的第七升降单元支撑杆和第八升降单元支撑杆、连接在第六升降单元横杆和第五升降单元横杆两端之间的第五升降单元连杆和第七升降单元连杆、及连接在第三升降单元横杆和第七升降单元横杆两端之间的第六升降单元连杆和第八升降单元连杆。The lifting unit support rods include a first lifting unit support rod, a second lifting unit support rod, a third lifting unit support rod, and a fourth lifting unit support rod that are installed on the four sides of the rear frame; the lifting unit cross bar includes a first lifting unit support rod. The unit cross bar, the second lifting unit cross bar, the third lifting unit cross bar, and the fourth lifting unit cross bar; the lifting unit frame link includes two ends of the first lifting unit cross bar and the second lifting unit cross bar The connecting rod of the first lifting unit and the connecting rod of the third lifting unit further includes a second lifting unit connecting rod and a fourth lifting unit installed between the ends of the third lifting unit cross bar and the fourth lifting unit cross bar Connecting rod; a fifth lifting unit support rod is provided in the middle of the first lifting unit connecting rod and the second lifting unit connecting rod, and a sixth lifting unit support rod is provided in the middle of the third lifting unit connecting rod and the fourth lifting unit connecting rod . The front frame has a fifth lifting unit cross bar installed between the first lifting unit support bar and the second lifting unit support bar and parallel to the third lifting unit cross bar; the front frame also has a fifth lifting unit cross bar. The sixth lifting unit cross bar horizontally opposed to the third lifting unit cross bar, the seventh lifting unit cross bar horizontally opposite to the third lifting unit cross bar, and the seventh lifting unit cross bar connected between the sixth lifting unit cross bar and the seventh lifting unit cross bar. The lifting unit support rod and the eighth lifting unit support rod, the fifth lifting unit link and the seventh lifting unit link connected between both ends of the sixth lifting unit cross bar and the fifth lifting unit cross bar, and the fifth lifting unit link connected to the first The sixth lifting unit link and the eighth lifting unit link between the two ends of the third lifting unit cross bar and the seventh lifting unit cross bar.
所述循环升降单元框架的组件之间均采用直角件相连。The components of the frame of the circulating lifting unit are all connected by right-angle pieces.
在前部框架的前部通过角件固定装有垂直的前封板;在后部框架的后部通过角件固定装有垂直的后封板。The front part of the front frame is fixedly equipped with a vertical front sealing plate through corner pieces; the rear part of the rear frame is fixedly equipped with a vertical rear sealing plate through corner pieces.
第一工位、第二工位、第三工位和第六工位的工位输送线结构相同,工位输送线采用皮带输送线,工位输送线包括工位输送线机架、工位输送线侧板和输送电机,两条工 位输送线侧板对称安装在工位输送线机架上部两侧,在工位输送线的输送端对称装有同步带带轮安装板一,在同步带带轮安装板一下部固定设置有同步带安装支撑板,在两块同步带安装支撑板之间装有同步带主动轮安装连接板,在其中一个同步带安装支撑板上装有输送电机,输送电机的输出轴穿过同步带安装支撑板上的通孔与输送电机同步带轮一相连;在两块同步带带轮安装板一上均装有主动带轮一,两个主动带轮一之间通过主动轮轴相连;主动轮轴与输送电机输出轴相同侧的一端,穿过同步带带轮安装板一后与输送电机同步带轮二相连;输送电机同步带轮一和输送电机同步带轮二通过同步带相套连;在工位输送线的输出端对称装有同步带带轮安装板二,在两块同步带带轮安装板二上均装有主动带轮二;位于工位输送线侧板同侧的主动带轮一和主动带轮二之间通过工位输送皮带相套连;在工位输送线的输出端的同步带带轮安装板二尾端固定安装有工位最终阻挡板,在工位输送线的输出端的工位输送皮带下方装有与两条工位输送线侧板相固定连接的工位定位阻挡装置安装板,在工位定位阻挡装置安装板后部固定安装有定位板,在工位定位阻挡装置安装板前部通过阻挡气缸安装板固定装有工位阻挡气缸,用于在实训时限位。The structure of the station conveyor line of the first station, the second station, the third station and the sixth station is the same. The station conveyor line adopts a belt conveyor line. The station conveyor line includes the station conveyor line frame and the station Conveying line side plate and conveying motor. Two station conveyor line side plates are installed symmetrically on both sides of the upper part of the station conveyor line frame. At the conveying end of the station conveyor line, a synchronous belt pulley mounting plate is installed symmetrically. The lower part of the belt wheel mounting plate is fixedly provided with a synchronous belt installation support plate. A synchronous belt drive wheel installation connection plate is installed between the two synchronous belt installation support plates. A conveyor motor is installed on one of the synchronous belt installation support plates. The output shaft of the motor passes through the through hole on the synchronous belt installation support plate and is connected to the synchronous belt wheel 1 of the conveying motor; both of the two synchronous belt wheel mounting plates are equipped with an active belt wheel and one of the two active belt wheels. It is connected through the driving wheel shaft; the driving wheel shaft and the end of the same side of the output shaft of the conveying motor, pass through the synchronous belt pulley mounting plate, and then connect to the synchronous belt wheel 2 of the conveying motor; the synchronous belt wheel 1 of the conveying motor and the synchronous belt wheel 2 of the conveying motor Connected by a synchronous belt; at the output end of the station conveyor line is symmetrically equipped with a synchronous belt pulley mounting plate two, on the two synchronous belt pulley mounting plate two are equipped with active pulley two; located in the station conveyor line The driving pulley 1 and the driving pulley 2 on the same side of the side plate are connected by the station conveyor belt; the synchronous belt pulley mounting plate at the output end of the station conveyor line is fixedly installed with the final stop plate at the end of the station , Below the station conveyor belt at the output end of the station conveyor line is equipped with a station positioning blocking device mounting plate fixedly connected to the side plates of the two station conveyor lines, and fixedly installed at the rear of the station positioning blocking device mounting plate Positioning plate, in front of the installation plate of the station positioning blocking device, the station blocking cylinder is fixed by the blocking cylinder mounting plate, which is used to limit the position during training.
六个工位的工位工作桌结构相同,在工位工作桌上均通过机器人底座固定有工位机器人,用于进行相应部件的输送和装配。工位机器人活动安装在工位工作桌一侧,在工位工作桌的另一侧设有活动实训台定位块,用于给活动实训台定位;在第一工位、第二工位、第三工位和第六工位的工位工作桌上还设有托盘挡板,托盘挡板为长L形挡板,用于固定待操作托盘;工位工作桌包括机架、桌面板和机柜,所述桌面板安装在机架上,桌面板下部设有中空的机柜;在机柜上装有前后的双开门,门上装有拉手;机柜两侧还装有侧门;机柜底部装有底部托板,使机柜形成相对密闭的空间;机柜内装有控制器,机柜的一侧的侧门上通过气动三联件安装板固定安装有气动三联件;在机柜靠近倍速链输送线一侧安装固定有工作桌定位块,工作桌定位块为几形,工作桌定位块中部凸出部与定位连接装置的凹形定位块相配合,当工位工作桌使用时,将该凸出部嵌入凹形定位块,通过定位销固定。The six workstations have the same structure of the workstation working table, and the workstation robot is fixed on the workstation working table through the robot base for conveying and assembling the corresponding parts. The station robot is movably installed on one side of the station work table. On the other side of the station work table, there is an activity training platform positioning block for positioning the activity training platform; in the first station and the second station , There are also tray baffles on the work tables of the third and sixth stations. The tray baffle is a long L-shaped baffle for fixing the tray to be operated; the work table of the station includes a rack and a desktop board. And the cabinet, the desktop board is installed on the rack, the lower part of the desktop board is provided with a hollow cabinet; the cabinet is equipped with front and rear double doors, and the door is equipped with handles; both sides of the cabinet are also equipped with side doors; the bottom of the cabinet is equipped with bottom brackets The cabinet forms a relatively closed space; the cabinet is equipped with a controller, and the side door on one side of the cabinet is fixedly installed with a pneumatic triplex through a pneumatic triplex mounting plate; a work table is installed and fixed on the side of the cabinet near the double-speed chain conveyor line Positioning block, the work table positioning block has several shapes, the middle protruding part of the work table positioning block is matched with the concave positioning block of the positioning connection device, when the work table is used, the protruding part is embedded in the concave positioning block, It is fixed by positioning pins.
所述工位机器人采用市售的ABB工业机器人,在机器人臂端通过连接法兰装有多功能手抓,根据不同的实训要求,安装不同的多功能手抓。在第一工位和第六工位上的工业机器人的多功能手抓包括同时固定在末端连接底板上的气动手抓和真空吸盘手抓,所述气动手抓采用相对的宽型气爪;真空吸盘手抓采用两个垂直真空接管风琴型吸盘。在第二工位和第三工位上的工业机器人的多功能手抓包括同时固定在末端连接底板上的气动手抓和真空吸盘手抓,所述气动手抓采用相对的垂直气爪;真空吸盘手抓采用两个垂直真空接管风琴型吸盘。在第四工位和第五工位上的工业机器人的多功能手抓采用平行手指机械手,具有互相平行的双手抓。The station robot adopts a commercially available ABB industrial robot, and is equipped with a multi-functional hand grip through a connecting flange at the end of the robot arm. According to different training requirements, different multi-functional hand grips are installed. The multifunctional hand grips of the industrial robots at the first station and the sixth station include a pneumatic hand grip and a vacuum suction cup hand grip that are fixed on the end connecting bottom plate at the same time, and the pneumatic hand grip adopts a relatively wide gripper; The vacuum suction cup grip adopts two vertical vacuum to take over the organ-shaped suction cups. The multifunctional hand grips of the industrial robots in the second and third stations include pneumatic hand grips and vacuum suction cup grips that are fixed on the end connecting bottom plate at the same time, and the pneumatic hand grips adopt opposite vertical grippers; vacuum; The suction cup grip uses two vertical vacuum to take over the organ-shaped suction cups. The multifunctional hand grips of the industrial robots on the fourth and fifth stations adopt parallel finger manipulators, which have two-hand grips parallel to each other.
第四工位和第五工位还具有振动盘送料装置,所述振动盘送料装置包括振动盘机架、振动盘垫板、振动盘和直线送料器,振动盘垫板安装在振动盘机架上平面,振动盘固定在振动盘垫板右侧,在振动盘垫板左侧固定安装有直线送料器,直线送料器的送料通道与振动盘的出料管道相连,使用时,通过振动盘上料,将螺栓或油杯座一个一个依次排好,第四工位和第五工位上的工业机器人带动气动手抓夹紧末端的一个螺栓或油杯座,装配在上一个工位传送过来的轴承座上。The fourth station and the fifth station also have a vibrating disk feeding device, which includes a vibrating disk frame, a vibrating disk backing plate, a vibrating disk and a linear feeder, and the vibrating disk backing plate is installed on the vibrating disk rack On the upper plane, the vibrating plate is fixed on the right side of the vibrating plate backing plate, and a linear feeder is fixedly installed on the left side of the vibrating plate backing plate. The feeding channel of the linear feeder is connected with the discharge pipe of the vibrating plate. Material, arrange the bolts or oil cup holders one by one, and the industrial robots on the fourth and fifth stations drive the pneumatic hand to grasp and clamp a bolt or oil cup holder at the end, and assemble it at the previous station and transfer it. On the bearing seat.
焊接实训室包括焊接机器人、变位器和控制柜,所述焊接机器人采用工业机器人,焊接机器人的臂端通过联轴器安装有焊枪,变位器采用坐式变位器或立式变位器,坐式变位器采用平面焊接工作台,立式变位器采用立式焊接工作台;控制柜与变位器驱动电机相连,控制变位器的动作。The welding training room includes a welding robot, a positioner and a control cabinet. The welding robot adopts an industrial robot. The arm end of the welding robot is equipped with a welding gun through a coupling. The positioner adopts a seated positioner or a vertical positioner. The seated positioner adopts a flat welding table, and the vertical positioner adopts a vertical welding table; the control cabinet is connected with the positioner drive motor to control the movement of the positioner.
码垛实训室包括码垛机器人,码垛机器人采用市售的六关节工业机器人,在码垛机 器人臂端通过联轴器安装有夹板式夹具,夹板式夹具可以根据实训需要进行更换。The palletizing training room includes a palletizing robot. The palletizing robot uses a commercially available six-joint industrial robot. A splint-type fixture is installed at the end of the palletizer robot through a coupling. The splint-type fixture can be replaced according to training needs.
本发明的优点:一种多功能工业机器人技术应用实训平台不仅仅适用于本发明具体实施例中的联轴器组装,由于工位和工业机器人的灵活设置,可以移动,还根据实训要求进行工位以及工位工作桌布置上的变化,能适应多方位的要求。通过在平台设置实训室,满足单独实训的功能要求。因此,本实训平台相比现有技术,更加灵活实用,操作简单,适合推广。The advantages of the present invention: a multifunctional industrial robot technology application training platform is not only suitable for the coupling assembly in the specific embodiment of the present invention, but also can be moved due to the flexible setting of the workstation and the industrial robot, and also according to the training requirements Make changes to the work station and work table layout, which can adapt to the requirements of multiple directions. By setting up a training room on the platform, the functional requirements of individual training can be met. Therefore, compared with the existing technology, this training platform is more flexible and practical, simple to operate, and suitable for promotion.
附图说明Description of the drawings
以下将结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1是本发明平台的总体结构布局示意图(工业机器人在联轴器组装生产线上);Figure 1 is a schematic diagram of the overall structural layout of the platform of the present invention (industrial robots on the coupling assembly production line);
图2是本发明平台的总体结构布局示意图(工业机器人不在联轴器组装生产线上);Figure 2 is a schematic diagram of the overall structural layout of the platform of the present invention (industrial robots are not on the coupling assembly production line);
图3是本发明平台的联轴器组装生产线结构布局示意图(工业机器人在生产线上);Figure 3 is a schematic diagram of the structure layout of the coupling assembly production line of the platform of the present invention (industrial robots on the production line);
图4是本发明中的倍速链输送线的局部结构示意图1;Figure 4 is a partial structural diagram 1 of the double-speed chain conveyor line in the present invention;
图5是本发明中的倍速链输送线的局部结构示意图2;Figure 5 is a partial structural diagram 2 of the double-speed chain conveyor line in the present invention;
图6是本发明中的倍速链输送线的右端与循环升降移载装置相连的结构示意图(升降传输传动组件在下层);Figure 6 is a structural schematic diagram of the double-speed chain conveyor line of the present invention connected to the circulating lifting transfer device at the right end (the lifting transmission transmission assembly is on the lower layer);
图7是本发明中的倍速链输送线的左端与循环升降移载装置相连的结构示意图;Figure 7 is a schematic structural diagram of the double-speed chain conveyor line of the present invention connected to the left end of the circulating lifting transfer device;
图8是本发明中的工业机器人实训桌与联轴器组装生产线相固定的示意图;Figure 8 is a schematic diagram of the industrial robot training table in the present invention fixed to the coupling assembly production line;
图9是本发明中的循环升降移载装置的结构示意图;Figure 9 is a schematic diagram of the structure of the cyclic lifting and transferring device in the present invention;
图10是本发明中的循环升降移载装置的顶升组件结构示意图1;Fig. 10 is a structural schematic diagram 1 of the jacking assembly of the circulating lifting transfer device in the present invention;
图11是本发明中的循环升降移载装置的顶升组件结构示意图2;11 is a schematic diagram 2 of the lifting assembly structure of the circulating lifting transfer device in the present invention;
图12是本发明中的循环升降移载装置的顶升组件结构后视图;Figure 12 is a rear view of the lifting assembly structure of the circulating lifting transfer device of the present invention;
图13是本发明中的循环升降移载装置的循环升降单元框架结构示意图;13 is a schematic diagram of the frame structure of the circulating lifting unit of the circulating lifting transfer device of the present invention;
图14是本发明中的循环升降移载装置的升降传输传动组件的结构示意图1;14 is a structural schematic diagram 1 of the lifting transmission transmission assembly of the circulating lifting transfer device in the present invention;
图15是本发明中的循环升降移载装置的升降传输传动组件的结构示意图2;15 is a schematic structural diagram 2 of the lifting transmission transmission assembly of the circulating lifting transfer device of the present invention;
图16是本发明中的工位输送线结构示意图;16 is a schematic diagram of the structure of the station conveyor line in the present invention;
图17是本发明中的工位输送线的控制端结构示意图;FIG. 17 is a schematic diagram of the control end structure of the station conveying line in the present invention;
图18是本发明中的工位工作桌结构示意图;Figure 18 is a schematic diagram of the structure of the working table of the present invention;
图19是本发明中的第一工位布局结构示意图;Figure 19 is a schematic diagram of the first station layout structure of the present invention;
图20是本发明中的第一工位和第六工位上的工业机器人多功能手抓结构示意图;20 is a schematic diagram of the multifunctional hand grasping structure of the industrial robot on the first station and the sixth station of the present invention;
图21是本发明中的第二工位布局结构示意图;Figure 21 is a schematic diagram of the second station layout structure of the present invention;
图22是本发明中的第二工位和第三工位上的工业机器人多功能手抓结构示意图;Figure 22 is a schematic diagram of the multifunctional hand grasping structure of the industrial robot at the second and third stations in the present invention;
图23是本发明中的第三工位布局结构示意图;Figure 23 is a schematic diagram of the third station layout structure of the present invention;
图24是本发明中的第四工位布局结构示意图;Figure 24 is a schematic diagram of the fourth station layout structure of the present invention;
图25是本发明中的第四工位和第五工位上的工业机器人多功能手抓结构示意图;25 is a schematic diagram of the multifunctional hand grasping structure of the industrial robot on the fourth station and the fifth station in the present invention;
图26是本发明中的振动上料装置结构示意图;Figure 26 is a schematic view of the structure of the vibrating feeding device in the present invention;
图27是本发明中的第五工位布局结构示意图;Figure 27 is a schematic diagram of the fifth station layout structure of the present invention;
图28是本发明中的第六工位布局结构示意图;Figure 28 is a schematic diagram of the sixth station layout structure of the present invention;
图29是本发明中的第六工位上的工业机器人多功能手抓结构示意图;Figure 29 is a schematic diagram of the multifunctional hand grasping structure of the industrial robot on the sixth station of the present invention;
图30是本发明中的焊接实训室布局图(坐式变位器);Figure 30 is a layout diagram of the welding training room in the present invention (sitting positioner);
图31是本发明中的焊接实训室布局图(立式变位器);Figure 31 is a layout diagram of the welding training room in the present invention (vertical positioner);
图32是本发明中的码垛实训室布局图。Figure 32 is a layout diagram of the stacking training room in the present invention.
图中:1、墙体,2、联轴器组装生产线,2-1、倍速链输送线,2-2、工位;3、实训室,3-1、焊接实训室,3-2、码垛实训室;In the picture: 1. Wall, 2. Coupling assembly production line, 2-1, double-speed chain conveyor line, 2-2, station; 3. Training room, 3-1, Welding training room, 3-2 , Stacking training room;
4、倍速链输送线,4-1、倍速链输送线机架,4-2、倍速链定位板,4-3、定位销, 4-4、阻挡气缸安装板,4-5、阻挡气缸,4-6、连接装置定位块,4-7、连接装置定位销,4-8、定位连接装置;4. Double-speed chain conveyor line, 4-1, double-speed chain conveyor line frame, 4-2, double-speed chain positioning plate, 4-3, positioning pin, 4-4, blocking cylinder mounting plate, 4-5, blocking cylinder, 4-6. Positioning block of connecting device, 4-7. Positioning pin of connecting device, 4-8. Positioning connecting device;
5、循环升降移载装置;5. Circulating lifting and transferring device;
6、顶升组件,6-1、气缸底板,6-2、固定板,6-3、支撑板,6-4、中部支撑板,6-5、导轨,6-6、滑块,6-7、移载升降链条通孔,6-8、第一链条安装件,6-9、第二链条安装件,6-10、螺母,6-11、气缸通孔,6-12、气缸支撑板,6-13、气缸活塞杆,6-14、浮动接头,6-15、气缸顶柱,6-16、顶升链轮轴,6-17、气缸顶升链轮,6-18、移载升降链条,6-19、第一支撑板,6-20、第二支撑板,6-21、移载输送电机底板;6-22、升降传输传动组件,6-22-1、带轮固定板,6-22-2、带导槽固定轮,6-22-3、移载输送系统电机,6-22-4、带导条花纹皮带,6-22-5、转向传动轴,6-22-6、升降传输第一从动链轮,6-22-7、输送移载电机安装板,6-22-8、升降传输第二从动链轮,6-22-9、移载链条;6-23、支撑杆,6-24、升降气缸;6. Lifting components, 6-1, cylinder bottom plate, 6-2, fixed plate, 6-3, support plate, 6-4, middle support plate, 6-5, guide rail, 6-6, slider, 6 7. Transferring lifting chain through hole, 6-8, first chain mounting part, 6-9, second chain mounting part, 6-10, nut, 6-11, cylinder through hole, 6-12, cylinder support plate , 6-13, cylinder piston rod, 6-14, floating joint, 6-15, cylinder top column, 6-16, lifting sprocket shaft, 6-17, cylinder lifting sprocket, 6-18, shifting and lifting Chain, 6-19, the first supporting plate, 6-20, the second supporting plate, 6-21, the bottom plate of the transfer and conveying motor; 6-22, the lifting transmission transmission assembly, 6-22-1, the pulley fixing plate, 6-22-2, fixed wheel with guide groove, 6-22-3, transfer conveyor system motor, 6-22-4, pattern belt with guide, 6-22-5, steering drive shaft, 6-22- 6. The first driven sprocket for lifting transmission, 6-22-7, the mounting plate of the conveying transfer motor, 6-22-8, the second driven sprocket for lifting transmission, 6-22-9, the transfer chain; 6 -23. Support rod, 6-24. Lifting cylinder;
7、循环升降单元框架,7-1、升降单元支撑杆,7-2、升降单元横杆,7-3、升降单元框架连杆,7-4、撑脚;7. Circulating lifting unit frame, 7-1, lifting unit support rod, 7-2, lifting unit cross bar, 7-3, lifting unit frame connecting rod, 7-4, supporting foot;
8-1、第一升降单元支撑杆,8-2、第二升降单元支撑杆,8-3、第三升降单元支撑杆,8-4、第四升降单元支撑杆,8-5、第五升降单元支撑杆,8-6、第六升降单元支撑杆,8-7、第七升降单元支撑杆,8-8、第八升降单元支撑杆;8-1, the first lifting unit support rod, 8-2, the second lifting unit support rod, 8-3, the third lifting unit support rod, 8-4, the fourth lifting unit support rod, 8-5, the fifth Lifting unit support rod, 8-6, the sixth lifting unit support rod, 8-7, the seventh lifting unit support rod, 8-8, the eighth lifting unit support rod;
9-1、第一升降单元横杆,9-2、第二升降单元横杆,9-3、第三升降单元横杆,9-4、第四升降单元横杆,9-5、第五升降单元横杆,9-6、第六升降单元横杆,9-7、第七升降单元横杆;9-1, the first lifting unit cross bar, 9-2, the second lifting unit cross bar, 9-3, the third lifting unit cross bar, 9-4, the fourth lifting unit cross bar, 9-5, the fifth Lifting unit cross bar, 9-6, the sixth lifting unit cross bar, 9-7, the seventh lifting unit cross bar;
10-1、第一升降单元连杆,10-2、第二升降单元连杆,10-3、第三升降单元连杆,10-4、第四升降单元连杆,10-5、第五升降单元连杆,10-6、第六升降单元连杆,10-7、第七升降单元连杆,10-8、第八升降单元连杆;10-1, the link of the first lifting unit, 10-2, the link of the second lifting unit, 10-3, the link of the third lifting unit, 10-4, the link of the fourth lifting unit, 10-5, the fifth Lifting unit connecting rod, 10-6, the sixth lifting unit connecting rod, 10-7, the seventh lifting unit connecting rod, 10-8, the eighth lifting unit connecting rod;
11-1、直角件,11-2、角件,11-3、前封板,11-4、后封板,11-5、托盘;11-1. Right-angle pieces, 11-2, corner pieces, 11-3, front sealing plate, 11-4, rear sealing plate, 11-5, tray;
12、第一工位,13、第二工位,14、第三工位,15、第四工位,16、第五工位,17、第六工位;12. The first station, 13, the second station, 14, the third station, 15, the fourth station, 16, the fifth station, 17, and the sixth station;
18、工位输送线,18-1、工位输送线机架,18-2、工位输送线侧板,18-3、输送电机,18-4、同步带带轮安装板一,18-5、同步带安装支撑板,18-6、同步带主动轮安装连接板,18-7、输送电机同步带轮一,18-8、主动带轮一,18-9、主动轮轴,18-10、输送电机同步带轮二,18-11、同步带,18-12、主动带轮二,18-13、工位输送皮带,18-14、工位最终阻挡板,18-15、工位定位阻挡装置安装板,18-16、定位板,18-17、阻挡气缸安装板,18-18、工位阻挡气缸,18-19、同步带带轮安装板二;18. Station conveyor line, 18-1, station conveyor line frame, 18-2, station conveyor line side plate, 18-3, conveyor motor, 18-4, synchronous belt pulley mounting plate 1, 18- 5. Synchronous belt installation support plate, 18-6, synchronous belt driving wheel installation connecting plate, 18-7, conveyor motor synchronous belt wheel one, 18-8, driving belt wheel one, 18-9, driving axle, 18-10 , Conveyor motor synchronous belt wheel two, 18-11, synchronous belt, 18-12, active belt wheel two, 18-13, station conveyor belt, 18-14, station final stop plate, 18-15, station positioning Blocking device mounting plate, 18-16, positioning plate, 18-17, blocking cylinder mounting plate, 18-18, station blocking cylinder, 18-19, timing belt pulley mounting plate two;
19、工位工作桌,19-1、机架,19-2、桌面板,19-3、机柜,19-4、双开门,19-5、拉手,19-6、侧门,19-7、气动三联件,19-8、工作桌定位块;20、工位机器人,20-1、多功能手抓,21、活动实训台定位块,22、托盘挡板;19. Work desk, 19-1, rack, 19-2, desktop board, 19-3, cabinet, 19-4, double door, 19-5, handle, 19-6, side door, 19-7, Pneumatic triple parts, 19-8, work table positioning block; 20, workstation robot, 20-1, multifunctional hand grip, 21, active training platform positioning block, 22, tray baffle;
23-1、底座,23-2、轴衬,23-3、上盖,23-4、螺栓,23-5、油杯座,23-6、轴承座(成品);23-1, base, 23-2, bushing, 23-3, upper cover, 23-4, bolts, 23-5, oil cup holder, 23-6, bearing seat (finished product);
24、气动手抓,25、真空吸盘手抓;24. Pneumatic hand grip, 25. Vacuum suction cup hand grip;
26、振动盘送料装置,26-1、振动盘机架,26-2、振动盘垫板,26-3、振动盘,26-4、直线送料器;26. Vibration plate feeding device, 26-1, vibration plate frame, 26-2, vibration plate backing plate, 26-3, vibration plate, 26-4, linear feeder;
27、平行手指机械手;27. Parallel finger manipulator;
28、第一焊接实训室,28-1、焊接机器人,28-2、变位器,28-2-1、坐式变位器,28-2-2立式变位器,28-3、控制柜;29、第二焊接实训室,30、码垛实训室,30-1、码垛机器人,30-2、集装箱。28. The first welding training room, 28-1, welding robot, 28-2, positioner, 28-2-1, sitting positioner, 28-2-2 vertical positioner, 28-3 , Control cabinet; 29, the second welding training room, 30, palletizing training room, 30-1, palletizing robot, 30-2, container.
具体实施方式Detailed ways
下面结合附图1~32和具体实施例对本发明做详细说明。Hereinafter, the present invention will be described in detail with reference to FIGS. 1 to 32 and specific embodiments.
参照附图1~3,本发明多功能工业机器人技术应用实训平台包括墙体1、联轴器组装生产线2和若干个实训室3,墙体1包围在联轴器组装生产线2以及实训室3外部;实训室3并列设置在联轴器组装生产线2一侧;实训室3包括焊接实训室3-1和码垛实训室3-2,焊接实训室用于完成焊接实训,码垛实训室用于完成工业机器人码垛实训,通过设置分隔墙体阻隔焊接实训中产生的有害强烈光线;联轴器组装生产线2由倍速链输送线2-1和均布在倍速链输送线2-1一侧的六个工位2-2组成;在倍速链输送线2-1两端配套设置有循环升降移载装置5,用于将托盘从倍速链输送线2-1取下或将托盘传送到倍速链输送线2-1上;六个工位具体为第一工位12、第二工位13、第三工位14、第四工位15、第五工位16和第六工位17;其中第一工位12用于进行底座23-1的输送和装配,第二工位13用于进行轴衬23-2的输送和装配,第三工位14用于上盖23-3的输送和装配,第四工位15用于进行螺栓23-4的振动盘上料和装配,第五工位16用于油杯座23-6的振动盘上料和装配,第六工位17用于轴承座(成品)23-6的搬运和输送;每个工位都具有工位输送线18和可移动的工位工作桌19。Referring to Figures 1 to 3, the multifunctional industrial robot technology application training platform of the present invention includes a wall 1, a coupling assembly line 2 and a number of training rooms 3. The wall 1 is surrounded by the coupling assembly line 2 and the actual The outside of training room 3; the training room 3 is arranged in parallel on the side of the coupling assembly line 2; the training room 3 includes welding training room 3-1 and stacking training room 3-2, and the welding training room is used to complete Welding training, the palletizing training room is used to complete the industrial robot palletizing training, by setting the partition wall to block the harmful strong light generated in the welding training; the coupling assembly line 2 is composed of the double-speed chain conveyor line 2-1 and It consists of six stations 2-2 evenly distributed on one side of the double-speed chain conveyor line 2-1; at both ends of the double-speed chain conveyor line 2-1, a circulating lifting transfer device 5 is provided to transport the pallets from the double-speed chain Take off the line 2-1 or transfer the pallets to the double-speed chain conveyor line 2-1; the six stations are specifically the first station 12, the second station 13, the third station 14, and the fourth station 15, The fifth station 16 and the sixth station 17; the first station 12 is used for conveying and assembling the base 23-1, the second station 13 is used for conveying and assembling the bushing 23-2, and the third Station 14 is used for conveying and assembling the upper cover 23-3, the fourth station 15 is used for loading and assembling the vibration plate of the bolt 23-4, and the fifth station 16 is used for the vibration of the oil cup holder 23-6 Plate loading and assembly, the sixth station 17 is used for the handling and conveying of the bearing seat (finished product) 23-6; each station has a station conveying line 18 and a movable station working table 19.
参照附图1~8,倍速链输送线2-2采用双层倍速链输送线,倍速链输送线2-2通过倍速链输送线机架4-1固定在地面上,倍速链输送线4-1具有相互平行的输送方向相反的上层输送线和下层输送线,在上层输送线上与工位相对应的输送体内侧均设有气动定位装置,所述气动定位装置具有倍速链定位板4-2,在倍速链定位板4-2四角装有定位销4-3,在倍速链定位板4-2下通过定位气缸安装板固定安装有定位气缸,托盘11-5承托着待装配的工件放置于倍速链定位板4-2上;在倍速链定位板4-2两侧均通过阻挡气缸安装板4-4安装有阻挡气缸4-5,形成气动阻挡装置,阻挡相邻工位的其他托盘移动过来,从而确保各个工位完成各自的装配工作;下层输送线将空托盘输送回来。在倍速链输送线2-1的两端并列设有两个循环升降移载装置5,倍速链输送线2-1右端的循环升降移载装置5将空托盘从倍速链的下层输送线移载至倍速链的上层输送线;倍速链输送线2-1左端的循环升降移载装置5将空托盘从倍速链的上层输送线移载至倍速链的下层输送线。Referring to Figures 1-8, the double-speed chain conveyor line 2-2 adopts a double-layer double-speed chain conveyor line, the double-speed chain conveyor line 2-2 is fixed on the ground by the double-speed chain conveyor frame 4-1, and the double-speed chain conveyor line 4- 1 It has an upper conveying line and a lower conveying line that are parallel to each other in opposite conveying directions. The inner side of the conveying body corresponding to the station on the upper conveying line is equipped with a pneumatic positioning device. The pneumatic positioning device has a double-speed chain positioning plate 4-2 , Four corners of the double-speed chain positioning plate 4-2 are equipped with positioning pins 4-3, under the double-speed chain positioning plate 4-2, a positioning cylinder is fixedly installed through the positioning cylinder mounting plate, and the tray 11-5 supports the workpiece to be assembled. On the double-speed chain positioning plate 4-2; on both sides of the double-speed chain positioning plate 4-2, a blocking cylinder 4-5 is installed through the blocking cylinder mounting plate 4-4 to form a pneumatic blocking device to block other trays in adjacent stations Move over to ensure that each station completes their own assembly work; the lower conveyor line transports the empty pallets back. Two circular lifting transfer devices 5 are arranged side by side at both ends of the double-speed chain conveyor line 2-1. The circulating lifting transfer device 5 at the right end of the double-speed chain conveyor line 2-1 transfers empty pallets from the lower conveyor line of the double-speed chain To the upper conveying line of the double-speed chain; the circulating lifting transfer device 5 at the left end of the double-speed chain conveying line 2-1 transfers empty pallets from the upper conveying line of the double-speed chain to the lower conveying line of the double-speed chain.
定位连接装置4-8固定安装在倍速链输送线机架4-1上,由凹形的连接装置定位块4-6以及安装在连接装置定位块4-6两突出板之间的连接装置定位销4-7组成。工位工作桌19通过设置在倍速链输送线2-1侧的定位连接装置4-8实现在联轴器组装生产线2上的定位,并固定在联轴器组装生产线2上。当工业机器人需要进行其他实训(如搬运、码垛、装配和示教)时,可以通过拆下所述定位连接装置4-8,将工位工作桌19移至靠墙,桌面板19-2上放置相应的实训道具即可进行相应的实训。The positioning connecting device 4-8 is fixedly installed on the double-speed chain conveyor frame 4-1, and is positioned by the concave connecting device positioning block 4-6 and the connecting device installed between the two protruding plates of the connecting device positioning block 4-6 Composition of pins 4-7. The workstation working table 19 realizes the positioning on the coupling assembly production line 2 through the positioning connection device 4-8 arranged on the side of the double-speed chain conveyor line 2-1, and is fixed on the coupling assembly production line 2. When the industrial robot needs other training (such as handling, palletizing, assembling and teaching), you can move the working table 19 against the wall by removing the positioning and connecting devices 4-8, and the table top 19- 2 Put the corresponding training props on it to carry out the corresponding training.
在本实施例中,倍速链输送线2-1上对应的一个工位有两个气动阻挡装置和一个气动定位装置,都是采用气动驱动,当托盘11-5输送至后部的气动阻挡装置时,气动阻挡装置的阻挡气缸4-5上升,阻挡了托盘11-5的输送,这时气动定位装置的定位气缸上升,通过定位销4-3进行精确定位,这时可以进行该工位相应的操作(如组装、装配、焊接、贴标等),当操作完成后,定位气缸下降,阻挡气缸4-5下降,倍速链带动托盘11-5移动到下一个工位。In this embodiment, a corresponding station on the double-speed chain conveyor line 2-1 has two pneumatic blocking devices and a pneumatic positioning device, both of which are pneumatically driven. When the tray 11-5 is transported to the rear pneumatic blocking device At this time, the blocking cylinder 4-5 of the pneumatic blocking device rises and blocks the conveying of the tray 11-5. At this time, the positioning cylinder of the pneumatic positioning device rises and is accurately positioned by the positioning pin 4-3. At this time, the corresponding position can be carried out. When the operation is completed (such as assembly, assembly, welding, labeling, etc.), when the operation is completed, the positioning cylinder goes down, blocking the cylinder 4-5 from going down, and the double-speed chain drives the tray 11-5 to move to the next station.
参照附图9~15,循环升降移载装置5包括循环升降单元框架和顶升组件6;顶升组件6包括气缸底板6-1、固定板6-2、支撑板6-3、中部支撑板6-4和升降传输传动组件,左右对称的一对长条固定板6-2分别固定连接在气缸底板6-1上的两边;固定板6-2内侧开有导轨6-5,在导轨6-5中部分别装有能沿导轨6-5上下移动的上、下两个滑块6-6,两个滑块6-6分别与支撑板6-3的上部和下部固定相连,所述支撑板6-3为L形; 对称的支撑板6-3的上部通过两根支撑杆相连;在支撑板6-3的中部固定连接有中部支撑板6-4,中部支撑板6-4的两端均开有移载升降链条通孔6-7,在所述移载升降链条通孔6-7的对侧开有移载升降链条安装孔,第一链条安装件6-8和第二链条安装件6-9分别穿过对应的移载升降链条安装孔后通过螺母6-10固定在中部支撑板6-4上;中部支撑板6-4的中间开有气缸通孔6-11;升降气缸6-24的底部通过气缸支撑板6-12固定在气缸底板6-1中部,升降气缸6-24的缸筒端部穿过气缸通孔6-11,气缸活塞杆6-13的端部通过浮动接头6-14与气缸顶柱6-15相连,气缸顶柱6-15上部开有顶升链轮轴6-16通孔,顶升链轮轴6-16穿过顶升链轮轴通孔,顶升链轮轴6-16的两端分别与气缸顶升链轮6-17相连;气缸顶升链轮6-17上啮合有移载升降链条6-18,移载升降链条6-18的一端与第一链条安装件6-8相固定连接,移载升降链条6-18的另一端与固定在气缸底板6-1上的第二链条安装件6-9固定相连;在支撑板6-3的下部横向部分中部以及端部分别装有互相平行的第一支撑板6-19和第二支撑板6-20;在第一支撑板6-19和第二支撑板6-20之间固定安装有移载输送电机底板6-21;在第一支撑板6-19和第二支撑板6-20上装有升降传输传动组件6-22;所述升降传输传动组件6-22包括带轮固定板6-22-1、带导槽固定轮6-22-2和移载输送系统电机6-22-3;在第一支撑板6-19和第二支撑6-20板上均安装有相互平行的带轮固定板6-22-1;在所述带轮固定板6-22-1相对的内侧分别装有三个带导槽固定轮6-22-2,这三个带导槽固定轮6-22-2之间的间距相等;三个带导槽固定轮6-22-2外围装有带导条花纹皮带6-22-4;在最右边相对的两个带导槽固定轮6-22-2之间通过转向传动轴6-22-5相连,在转向传动轴6-22-5上固定有升降传输第一从动链轮6-22-6;移载输送系统电机6-22-3通过输送移载电机安装板6-22-7固定在移载输送电机底板6-21上,移载输送系统电机6-22-3的输出轴与升降传输第二从动链轮6-22-8相连;升降传输第一从动链轮6-22-6和升降传输第二从动链轮6-22-8水平设置,并啮合有同一根移载链条6-22-9。Referring to Figures 9-15, the circulating lifting transfer device 5 includes a circulating lifting unit frame and a jacking assembly 6; the jacking assembly 6 includes a cylinder bottom plate 6-1, a fixed plate 6-2, a support plate 6-3, and a middle support plate 6-4 and the lifting transmission transmission assembly, a pair of symmetrical long fixed plates 6-2 are respectively fixedly connected to the two sides of the cylinder bottom plate 6-1; the inner side of the fixed plate 6-2 is opened with a guide rail 6-5, and the guide rail 6 The middle part of -5 is equipped with two upper and lower sliding blocks 6-6 that can move up and down along the guide rail 6-5. The two sliding blocks 6-6 are respectively fixedly connected to the upper and lower parts of the support plate 6-3. The support The plate 6-3 is L-shaped; the upper part of the symmetrical supporting plate 6-3 is connected by two supporting rods; the middle of the supporting plate 6-3 is fixedly connected with the middle supporting plate 6-4, and the two middle supporting plates 6-4 Both ends are provided with transfer lifting chain through holes 6-7, on the opposite side of the transfer lifting chain through holes 6-7 are opened transfer lifting chain mounting holes, the first chain mounting member 6-8 and the second chain The mounting parts 6-9 respectively pass through the corresponding transfer lifting chain mounting holes and are fixed on the middle support plate 6-4 by nuts 6-10; the middle support plate 6-4 is provided with a cylinder through hole 6-11; The bottom of the cylinder 6-24 is fixed to the middle of the cylinder bottom plate 6-1 through the cylinder support plate 6-12, the end of the cylinder barrel of the lifting cylinder 6-24 passes through the cylinder through hole 6-11, and the end of the cylinder piston rod 6-13 It is connected with the cylinder top column 6-15 through the floating joint 6-14. The upper cylinder top column 6-15 is provided with a jacking sprocket shaft 6-16 through hole, and the jacking sprocket shaft 6-16 passes through the jacking sprocket shaft through hole. Both ends of the jacking sprocket shaft 6-16 are respectively connected with the cylinder jacking sprocket 6-17; the cylinder jacking sprocket 6-17 is engaged with a transfer lifting chain 6-18, and one end of the transfer lifting chain 6-18 It is fixedly connected with the first chain mounting member 6-8, and the other end of the transfer lifting chain 6-18 is fixedly connected with the second chain mounting member 6-9 fixed on the cylinder bottom plate 6-1; on the support plate 6-3 The middle part and the end part of the lower transverse part are respectively equipped with a first supporting plate 6-19 and a second supporting plate 6-20 parallel to each other; fixedly installed between the first supporting plate 6-19 and the second supporting plate 6-20 There is a transfer and conveying motor bottom plate 6-21; the first support plate 6-19 and the second support plate 6-20 are equipped with a lifting transmission transmission assembly 6-22; the lifting transmission transmission assembly 6-22 includes a pulley fixing plate 6-22-1, fixed wheel with guide groove 6-22-2 and transfer conveying system motor 6-22-3; on the first support plate 6-19 and the second support plate 6-20 are installed parallel to each other The pulley fixing plate 6-22-1; on the opposite inner side of the pulley fixing plate 6-22-1 are respectively equipped with three guide groove fixed wheels 6-22-2, these three guide groove fixed wheels 6 The spacing between -22-2 is equal; the three fixed wheels with guide grooves 6-22-2 are equipped with belts with guide strips 6-22-4 on the periphery; the two fixed wheels with guide grooves opposite to each other on the rightmost side 6 Between 22-2 through the steering drive shaft 6-22 -5 is connected, the first driven sprocket 6-22-6 of lifting transmission is fixed on the steering drive shaft 6-22-5; the transfer conveying system motor 6-22-3 passes through the conveying transfer motor mounting plate 6-22 -7 is fixed on the bottom plate 6-21 of the transfer and conveying motor, and the output shaft of the transfer and conveying system motor 6-22-3 is connected with the second driven sprocket 6-22-8 of the lifting transmission; the first driven chain of the lifting transmission The wheel 6-22-6 and the second driven sprocket 6-22-8 of the lifting transmission are arranged horizontally, and are engaged with the same transfer chain 6-22-9.
循环升降单元框架7包围在顶升组件6外部,循环升降单元框架7包括纵向的升降单元支撑杆7-1、横向的升降单元横杆7-2以及连接框架支撑杆和升降单元横杆的升降单元框架连杆7-3;在升降单元支撑杆7-1底端连接有撑脚7-4。The circulating lifting unit frame 7 is surrounded by the jacking assembly 6. The circulating lifting unit frame 7 includes a vertical lifting unit support rod 7-1, a horizontal lifting unit crossbar 7-2, and the lifting connecting frame support rod and the lifting unit crossbar. Unit frame connecting rod 7-3; supporting legs 7-4 are connected to the bottom end of the lifting unit support rod 7-1.
升降单元支撑杆7-1包括安装在后部框架四边的第一升降单元支撑杆8-1、第二升降单元支撑杆8-2、第三升降单元支撑杆8-3和第四升降单元支撑杆8-4;所述升降单元横杆7-2包括第一升降单元横杆9-1、第二升降单元横杆9-2、第三升降单元横杆9-3和第四升降单元横杆9-4;所述升降单元框架连杆7-3包括安装在第一升降单元横杆9-1和第二升降单元横杆9-2两端之间的第一升降单元连杆10-1以及第三升降单元连杆10-3,还包括安装在第三升降单元横杆9-3和第四升降单元横杆9-4两端之间的第二升降单元连杆10-2以及第四升降单元连杆10-4;在第一升降单元连杆10-1和第二升降单元连杆10-2中部设置有第五升降单元支撑杆8-5,在第三升降单元连杆10-3和第四升降单元连杆10-4中部设置有第六升降单元支撑杆8-6。前部框架具有安装在第一升降单元支撑杆8-1和第二升降单元支撑杆8-2之间,且与第三升降单元横杆9-3平行的第五升降单元横杆9-5;前部框架还具有与第五升降单元横杆9-5水平相对的第六升降单元横杆9-6、与第三升降单元横杆9-3水平相对的第七升降单元横杆9-7、连接在第六升降单元横杆9-6与第七升降单元横杆9-7两端之间的第七升降单元支撑杆8-7和第八升降单元支撑杆8-8、连接在第六升降单元横杆9-6和第五升降单元横杆9-5两端之间的第五升降单元连杆10-5和第七升降单元连杆10-7、及连接在第三升降单元横杆9-3和第七升降单元横杆9-7两端之间的第六升降单元连杆10-6和第八升降单元连杆10-8。The lifting unit support rod 7-1 includes a first lifting unit support rod 8-1, a second lifting unit support rod 8-2, a third lifting unit support rod 8-3, and a fourth lifting unit support installed on the four sides of the rear frame Rod 8-4; the lifting unit crossbar 7-2 includes a first lifting unit crossbar 9-1, a second lifting unit crossbar 9-2, a third lifting unit crossbar 9-3 and a fourth lifting unit crossbar Rod 9-4; the lifting unit frame link 7-3 includes a first lifting unit link 10- installed between the two ends of the first lifting unit cross bar 9-1 and the second lifting unit cross bar 9-2 1 and the third lifting unit link 10-3, further comprising a second lifting unit link 10-2 installed between the ends of the third lifting unit cross bar 9-3 and the fourth lifting unit cross bar 9-4, and The fourth lifting unit link 10-4; a fifth lifting unit support rod 8-5 is provided in the middle of the first lifting unit link 10-1 and the second lifting unit link 10-2, and the third lifting unit link A sixth lifting unit support rod 8-6 is provided in the middle of 10-3 and the fourth lifting unit link 10-4. The front frame has a fifth lifting unit cross bar 9-5 installed between the first lifting unit support bar 8-1 and the second lifting unit support bar 8-2 and parallel to the third lifting unit cross bar 9-3 The front frame also has a sixth lifting unit cross bar 9-6 horizontally opposite to the fifth lifting unit cross bar 9-5, and a seventh lifting unit cross bar 9- horizontally opposite to the third lifting unit cross bar 9-3 7. The seventh lifting unit support rod 8-7 and the eighth lifting unit support rod 8-8 connected between the ends of the sixth lifting unit cross bar 9-6 and the seventh lifting unit cross bar 9-7 are connected to The fifth lifting unit link 10-5 and the seventh lifting unit link 10-7 between the ends of the sixth lifting unit cross bar 9-6 and the fifth lifting unit cross bar 9-5, and connected to the third lifting unit The sixth lifting unit link 10-6 and the eighth lifting unit link 10-8 between the two ends of the unit cross bar 9-3 and the seventh lifting unit cross bar 9-7.
所述循环升降单元框架7的组件之间均采用直角件11-1相连。The components of the circulating lifting unit frame 7 are all connected by right-angle pieces 11-1.
在前部框架的前部通过角件11-2固定装有垂直的前封板11-3;在后部框架的后部 通过角件11-2固定装有垂直的后封板11-4。A vertical front sealing plate 11-3 is fixed at the front of the front frame through corner pieces 11-2; a vertical rear sealing plate 11-4 is fixed at the rear of the rear frame through corner pieces 11-2.
所述升降气缸采用市售的标准气缸。The lifting cylinder adopts a commercially available standard cylinder.
参照附图16~28,第一工位12、第二工位13、第三工位14和第六工位17的工位输送线18结构相同,工位输送线18采用皮带输送线,工位输送线18包括工位输送线机架18-1、工位输送线侧板18-2和输送电机18-3,两条工位输送线侧板18-2对称安装在工位输送线机架18-1上部两侧,在工位输送线18的输送端对称装有同步带带轮安装板一18-4,在同步带带轮安装板一18-4下部固定设置有同步带安装支撑板18-5,在两块同步带安装支撑板18-5之间装有同步带主动轮安装连接板18-6,在其中一个同步带安装支撑板18-5上装有输送电机18-3,输送电机18-3的输出轴穿过同步带安装支撑板18-5上的通孔与输送电机同步带轮一18-7相连;在两块同步带带轮安装板一18-4上均装有主动带轮一18-8,两个主动带轮一18-8之间通过主动轮轴18-9相连;主动轮轴18-9与输送电机18-3输出轴相同侧的一端,穿过同步带带轮安装板一18-4后与输送电机同步带轮二18-10相连;输送电机同步带轮一18-7和输送电机同步带轮二18-10通过同步带18-11相套连;在工位输送线18的输出端对称装有同步带带轮安装板二18-19,在两块同步带带轮安装板二18-19上均装有主动带轮二18-12;位于工位输送线侧板18-2同侧的主动带轮一18-8和主动带轮二18-12之间通过工位输送皮带18-13相套连;在工位输送线18的输出端的同步带带轮安装板二18-19尾端固定安装有工位最终阻挡板18-14,在工位输送线18的输出端的工位输送皮带18-13下方装有与两条工位输送线侧板18-2相固定连接的工位定位阻挡装置安装板18-15,在工位定位阻挡装置安装板18-15后部固定安装有定位板18-16,在工位定位阻挡装置安装板18-15前部通过阻挡气缸安装板18-17固定装有工位阻挡气缸18-18,用于在实训时限位。Referring to Figures 16-28, the station conveyor lines 18 of the first station 12, the second station 13, the third station 14 and the sixth station 17 have the same structure. The station conveyor line 18 adopts a belt conveyor line. The position conveyor line 18 includes a station conveyor line frame 18-1, a station conveyor line side plate 18-2 and a conveyor motor 18-3. The two station conveyor line side plates 18-2 are installed symmetrically on the station conveyor line machine. On both sides of the upper part of the frame 18-1, a synchronous belt pulley mounting plate 18-4 is installed symmetrically at the conveying end of the station conveying line 18, and a synchronous belt installation support is fixed at the bottom of the synchronous belt pulley mounting plate 18-4. Plate 18-5, a synchronous belt drive wheel installation connecting plate 18-6 is installed between the two synchronous belt installation support plates 18-5, and a conveyor motor 18-3 is installed on one of the synchronous belt installation support plates 18-5, The output shaft of the conveying motor 18-3 passes through the through hole on the synchronous belt installation support plate 18-5 and is connected to the conveying motor synchronous belt wheel 18-7; both are installed on the two synchronous belt wheel mounting plates 18-4. There is a driving pulley 18-8, the two driving pulleys 18-8 are connected by the driving axle 18-9; the driving axle 18-9 is on the same side of the output shaft of the conveying motor 18-3, passing through the timing belt After the belt wheel mounting plate 18-4 is connected with the conveyor motor synchronous belt wheel 18-10; the conveyor motor synchronous belt wheel 18-7 and the conveyor motor synchronous belt wheel 18-10 are connected by the synchronous belt 18-11; At the output end of the station conveyor line 18, there are symmetrically installed synchronous belt pulley mounting plates two 18-19, and two synchronous belt pulley mounting plates two 18-19 are equipped with active pulley two 18-12; The driving pulley 18-8 and driving pulley 18-12 on the same side of the side plate 18-2 of the conveyor line are connected by the conveyor belt 18-13 of the station; synchronization at the output end of the conveyor line 18 Mounting plate with pulley II 18-19 The end is fixedly installed with the final stop plate 18-14 of the station. Below the station conveyor belt 18-13 at the output end of the station conveyor line 18 is equipped with two station conveyor lines. The station positioning blocking device mounting plate 18-15 is fixedly connected with the plate 18-2, the positioning plate 18-16 is fixedly installed behind the station positioning blocking device mounting plate 18-15, and the station positioning blocking device mounting plate 18 is fixedly installed at the rear of the station positioning blocking device mounting plate 18-15. The front part of -15 is fixedly equipped with station blocking cylinder 18-18 through the blocking cylinder mounting plate 18-17, which is used to limit the position during training.
六个工位的工位工作桌19结构相同,在工位工作桌19上均通过机器人底座固定有工位机器人20,用于进行相应部件的输送和装配。工位机器人20活动安装在工位工作桌19一侧,在工位工作桌19的另一侧设有活动实训台定位块21,用于给活动实训台定位;在第一工位12、第二工位13、第三工位14和第六工位17的工位工作桌19上还设有托盘挡板22,托盘挡板22为长L形挡板,用于固定待操作托盘;工位工作桌19包括机架19-1、桌面板19-2和机柜19-3,所述桌面板19-2安装在机架19-1上,桌面板19-2下部设有中空的机柜19-3;在机柜19-3上装有前后的双开门19-4,门上装有拉手19-5;机柜19-3两侧还装有侧门19-6;机柜19-3底部装有底部托板,使机柜19-3形成相对密闭的空间;机柜19-3内装有控制器,机柜19-3的一侧的侧门19-6上通过气动三联件安装板固定安装有气动三联件19-7;在机柜19-3靠近倍速链输送线4一侧安装固定有工作桌定位块19-8,工作桌定位块19-8为几形,工作桌定位块19-8中部凸出部与定位连接装置4-8的凹形定位块相配合,当工位工作桌19使用时,将该凸出部嵌入凹形定位块,通过定位销固定。The six workstations have the same structure of the workstation working tables 19, and the workstation robots 20 are fixed on the workstation working tables 19 through the robot base for conveying and assembling corresponding parts. The station robot 20 is movably installed on one side of the station work table 19, and on the other side of the station work table 19 is an active training platform positioning block 21 for positioning the active training platform; in the first station 12 , The second station 13, the third station 14 and the sixth station 17 are also provided with a tray baffle 22 on the work table 19, the tray baffle 22 is a long L-shaped baffle, used to fix the tray to be operated The work station 19 includes a rack 19-1, a desktop board 19-2 and a cabinet 19-3. The desktop board 19-2 is installed on the rack 19-1, and the lower part of the desktop board 19-2 is provided with a hollow Cabinet 19-3; the cabinet 19-3 is equipped with front and rear double doors 19-4, and the door is equipped with handles 19-5; the cabinet 19-3 is also equipped with side doors 19-6; the bottom of the cabinet 19-3 is equipped with a bottom The pallet makes the cabinet 19-3 form a relatively closed space; the cabinet 19-3 is equipped with a controller, and the side door 19-6 on one side of the cabinet 19-3 is fixedly installed with the pneumatic triple piece 19- through the pneumatic triple piece mounting plate 7; A work table positioning block 19-8 is installed and fixed on the side of the cabinet 19-3 close to the double-speed chain conveying line 4. The work table positioning block 19-8 has a few shapes, and the middle protruding part of the work table positioning block 19-8 and positioning The concave positioning blocks of the connecting devices 4-8 are matched. When the work station 19 is used, the protruding part is embedded in the concave positioning block and fixed by positioning pins.
所述工位机器人20采用市售的ABB工业机器人,在机器人臂端通过连接法兰装有多功能手抓20-1,根据不同的实训要求,安装不同的多功能手抓。在第一工位12和第六工位17上的工业机器人20的多功能手抓20-1包括同时固定在末端连接底板上的气动手抓24和真空吸盘手抓25,所述气动手抓24采用相对的宽型气爪;真空吸盘手抓25采用两个垂直真空接管风琴型吸盘。在第二工位13和第三工位14上的工业机器人20的多功能手抓20-1包括同时固定在末端连接底板上的气动手抓24和真空吸盘手抓25,所述气动手抓24采用相对的垂直气爪;真空吸盘手抓25采用两个垂直真空接管风琴型吸盘。在第四工位15和第五工位16上的工业机器人20的多功能手抓采用平行手指机械手27,具有互相平行的双手抓。The station robot 20 adopts a commercially available ABB industrial robot, and a multifunctional hand grip 20-1 is installed at the end of the robot arm through a connecting flange, and different multifunctional hand grips are installed according to different training requirements. The multifunctional hand grip 20-1 of the industrial robot 20 on the first station 12 and the sixth station 17 includes a pneumatic hand grip 24 and a vacuum suction cup hand grip 25 fixed on the end connecting base plate at the same time, the pneumatic hand grip 24 uses a relatively wide gripper; the vacuum gripper 25 uses two vertical vacuum to take over the organ-shaped suction cup. The multifunctional hand grip 20-1 of the industrial robot 20 at the second station 13 and the third station 14 includes a pneumatic hand grip 24 and a vacuum suction cup grip 25 that are simultaneously fixed on the end connecting base plate. The pneumatic hand grip 24 adopts opposite vertical grippers; vacuum gripper 25 adopts two vertical vacuum takeover organ-type suction cups. The multifunctional hand grip of the industrial robot 20 on the fourth station 15 and the fifth station 16 adopts a parallel finger manipulator 27, which has two-hand grips parallel to each other.
下面以第一工位12为例,说明实训工位(第一工位12、第二工位13以及第三工位 14)工作原理:将待装配的底座23-1放置在托盘11-5中,置于工位输送线18上,工位输送线18带着托盘11-5和底座23-1前进,当即将输送到工位输送线18的输出端时,工位输送线18上的气动定位装置(工位定位阻挡装置)中的工位阻挡气缸18-18动作,往上顶,将托盘和底座23-1进行定位;同时,由于工位阻挡气缸18-18上升,阻挡住了下一个托盘过来;此时,工位机器人20气动手抓夹紧底座后,将其搬运并放置在倍速链输送线4对应的第一工位上的空托盘上;装配完成后,工位机器人20气动手抓24松开;倍速链输送线4上的气动阻挡装置的阻挡气缸4-5下降,由倍速链输送线4将托盘和底座输送至下一工位;工位机器人20的真空吸盘手抓25将工位输送线18上的空托盘吸住,搬运至工位工作桌19上的空托盘放置处。Taking the first station 12 as an example, the working principles of the training stations (the first station 12, the second station 13 and the third station 14) are explained below: the base 23-1 to be assembled is placed on the tray 11- In 5, it is placed on the station conveyor line 18. The station conveyor line 18 moves forward with the tray 11-5 and the base 23-1. When it is about to be transported to the output end of the station conveyor line 18, the station conveyor line 18 The station in the pneumatic positioning device (station positioning blocking device) blocks the movement of the cylinder 18-18, and lifts up to position the tray and the base 23-1; at the same time, the station blocks the cylinder 18-18 from rising, blocking The next pallet comes over; at this time, after the station robot 20 pneumatically grips and clamps the base, it will be transported and placed on the empty pallet on the first station corresponding to the double-speed chain conveyor line 4; after the assembly is completed, the station The pneumatic hand grip 24 of the robot 20 is released; the blocking cylinder 4-5 of the pneumatic blocking device on the double-speed chain conveyor line 4 descends, and the pallet and base are transported to the next station by the double-speed chain conveyor line 4; the vacuum of the station robot 20 The suction cup grip 25 sucks the empty tray on the station conveyor line 18 and transports it to the empty tray placement place on the work table 19 of the station.
第四工位15和第五工位16还具有振动盘送料装置26,所述振动盘送料装置26包括振动盘机架26-1、振动盘垫板26-2、振动盘26-3和直线送料器26-4,振动盘垫板26-2安装在振动盘机架26-1上平面,振动盘固定在振动盘垫板26-2右侧,在振动盘垫板26-2左侧固定安装有直线送料器26-4,直线送料器26-4的送料通道与振动盘26-3的出料管道相连,使用时,通过振动盘26-3上料,将螺栓23-4或油杯座23-5一个一个依次排好,第四工位15和第五工位16上的工业机器人20带动气动手抓24夹紧末端的一个螺栓或油杯座,装配在上一个工位传送过来的轴承座上。The fourth station 15 and the fifth station 16 also have a vibrating disk feeding device 26. The vibrating disk feeding device 26 includes a vibrating disk frame 26-1, a vibrating disk backing plate 26-2, a vibrating disk 26-3 and a straight line. The feeder 26-4, the vibration plate backing plate 26-2 is installed on the plane of the vibration plate frame 26-1, the vibration plate is fixed on the right side of the vibration plate backing plate 26-2, and the vibration plate backing plate 26-2 is fixed on the left side The linear feeder 26-4 is installed. The feeding channel of the linear feeder 26-4 is connected with the discharge pipe of the vibration plate 26-3. When in use, the material is loaded through the vibration plate 26-3, and the bolt 23-4 or the oil cup The seats 23-5 are arranged one by one. The industrial robot 20 on the fourth station 15 and the fifth station 16 drives the pneumatic hand grip 24 to clamp a bolt or oil cup holder at the end, which is assembled at the previous station and transferred. On the bearing seat.
所述振动盘送料装置采用市售的振动盘全自动送料机,例如信义鼎设备有限公司生产的振动盘送料机构。The vibrating plate feeding device adopts a commercially available vibrating plate automatic feeder, such as a vibrating plate feeding mechanism produced by Xinyi Ding Equipment Co., Ltd.
第六工位17用于成品的搬运和输送;第六工位17的工作过程如下:工位机器人20的真空吸盘手抓把托盘从第六工位的工位工作桌19的托盘放置处搬运至工位输送线18上的下方端,然后定位,工位机器人20的气动手抓将倍速链传输线4上的完成品搬运至工位输送线18上的托盘(刚搬过来的)上,工位输送线18带动托盘运动输送(该输送方向与第一工位12刚好相反),倍速链输送线4上的空托盘通过循环升降移载装置5输送到下层的倍速链输送线4上,至此,倍速链输送线4上的联轴器组装完成了一个循环。The sixth station 17 is used for the handling and conveying of finished products; the working process of the sixth station 17 is as follows: the vacuum suction cup of the station robot 20 handles the pallet from the pallet placement place of the working table 19 of the sixth station To the lower end of the station conveyor line 18, and then position, the pneumatic hand grip of the station robot 20 transports the finished product on the double-speed chain conveyor line 4 to the pallet (just moved over) on the station conveyor line 18. The position conveyor line 18 drives the pallets to move and convey (the conveying direction is just opposite to the first station 12), and the empty pallets on the double-speed chain conveyor line 4 are conveyed to the lower double-speed chain conveyor line 4 through the circulating lift transfer device 5, so far , The assembly of the coupling on the double-speed chain conveyor line 4 has completed a cycle.
焊接实训室3-1包括第一焊接实训室28和第二焊接实训室29,焊接实训室3-1中设置焊接机器人28-1、变位器28-2和控制柜28-3,所述焊接机器人28-1采用工业机器人,焊接机器人28-1的臂端通过联轴器安装有焊枪,变位器28-2采用坐式变位器28-2-1或立式变位器28-2-2,坐式变位器28-2-1采用平面焊接工作台,立式变位器28-2-2采用立式焊接工作台;控制柜28-3与变位器驱动电机相连,控制变位器的动作。The welding training room 3-1 includes the first welding training room 28 and the second welding training room 29. The welding training room 3-1 is equipped with a welding robot 28-1, a positioner 28-2 and a control cabinet 28- 3. The welding robot 28-1 adopts an industrial robot, the arm end of the welding robot 28-1 is equipped with a welding torch through a coupling, and the positioner 28-2 adopts a seated positioner 28-2-1 or a vertical positioner. Positioner 28-2-2, sitting positioner 28-2-1 adopts plane welding table, vertical positioner 28-2-2 adopts vertical welding table; control cabinet 28-3 and positioner The drive motor is connected to control the action of the positioner.
码垛实训室30包括码垛机器人30-1,码垛机器人30-1采用市售的六关节工业机器人,在码垛机器人30-1臂端通过联轴器安装有夹板式夹具,夹取需码垛的集装箱30-2,所述夹板式夹具可以根据实训需要进行更换。The palletizing training room 30 includes a palletizing robot 30-1. The palletizing robot 30-1 uses a commercially available six-joint industrial robot. The arm end of the palletizing robot 30-1 is equipped with a splint clamp through a coupling to clamp and take For containers 30-2 that need to be stacked, the splint clamps can be replaced according to training needs.

Claims (10)

  1. 一种多功能工业机器人技术应用实训平台,其特征在于:包括墙体、联轴器组装生产线和若干个实训室,墙体包围在联轴器组装生产线以及实训室外部;实训室并列设置在联轴器组装生产线一侧;实训室包括焊接实训室和码垛实训室,焊接实训室用于完成焊接实训,码垛实训室用于完成工业机器人码垛实训;联轴器组装生产线由倍速链输送线和均布在倍速链输送线一侧的六个工位组成;在倍速链输送线两端配套设置有循环升降移载装置,用于将托盘从倍速链输送线取下或将托盘传送到倍速链输送线上。A multifunctional industrial robot technology application training platform, which is characterized in that it includes a wall, a coupling assembly production line and several training rooms. The wall is surrounded by the coupling assembly production line and the outside of the training room; the training room It is arranged in parallel on the side of the coupling assembly line; the training room includes a welding training room and a palletizing training room. The welding training room is used to complete welding training, and the palletizing training room is used to complete industrial robot palletizing training. Training; the coupling assembly production line is composed of a double-speed chain conveyor line and six stations evenly distributed on one side of the double-speed chain conveyor line; at both ends of the double-speed chain conveyor line, a circulating lifting transfer device is provided to transfer the pallets from The double-speed chain conveyor line removes or transfers the pallets to the double-speed chain conveyor line.
  2. 根据权利要求1所述的多功能工业机器人技术应用实训平台,其特征在于:六个工位具体为第一工位、第二工位、第三工位、第四工位、第五工位和第六工位;其中第一工位用于进行底座的输送和装配,第二工位用于进行轴衬的输送和装配,第三工位用于上盖的输送和装配,第四工位用于进行螺栓的振动盘上料和装配,第五工位用于油杯座的振动盘上料和装配,第六工位用于成品的搬运和输送;每个工位都具有工位输送线和可移动的工位工作桌。The multifunctional industrial robot technology application training platform according to claim 1, wherein the six stations are specifically the first station, the second station, the third station, the fourth station, and the fifth station. And the sixth station; the first station is used for conveying and assembling the base, the second station is used for conveying and assembling the bushing, the third station is used for conveying and assembling the upper cover, and the fourth The station is used for loading and assembling the vibrating plate of bolts, the fifth station is used for loading and assembling the vibrating plate of the oil cup holder, and the sixth station is used for handling and conveying finished products; each station has a station Bit conveyor line and movable station work table.
  3. 根据权利要求2所述的多功能工业机器人技术应用实训平台,其特征在于:第一工位、第二工位、第三工位和第六工位的工位输送线结构相同,工位输送线采用皮带输送线,工位输送线包括工位输送线机架、工位输送线侧板和输送电机,两条工位输送线侧板对称安装在工位输送线机架上部两侧,在工位输送线的输送端对称装有同步带带轮安装板一,在同步带带轮安装板一下部固定设置有同步带安装支撑板,在两块同步带安装支撑板之间装有同步带主动轮安装连接板,在其中一个同步带安装支撑板上装有输送电机,输送电机的输出轴穿过同步带安装支撑板上的通孔与输送电机同步带轮一相连;在两块同步带带轮安装板一上均装有主动带轮一,两个主动带轮一之间通过主动轮轴相连;主动轮轴与输送电机输出轴相同侧的一端,穿过同步带带轮安装板一后与输送电机同步带轮二相连;输送电机同步带轮一和输送电机同步带轮二通过同步带相套连;在工位输送线的输出端对称装有同步带带轮安装板二,在两块同步带带轮安装板二上均装有主动带轮二;位于工位输送线侧板同侧的主动带轮一和主动带轮二之间通过工位输送皮带相套连;在工位输送线的输出端的同步带带轮安装板二尾端固定安装有工位最终阻挡板,在工位输送线的输出端的工位输送皮带下方装有与两条工位输送线侧板相固定连接的工位定位阻挡装置安装板,在工位定位阻挡装置安装板后部固定安装有定位板,在工位定位阻挡装置安装板前部通过阻挡气缸安装板固定装有工位阻挡气缸,用于在实训时限位;The multifunctional industrial robot technology application training platform according to claim 2, characterized in that: the structure of the station conveyor line of the first station, the second station, the third station and the sixth station is the same, and the station The conveyor line adopts a belt conveyor line. The station conveyor line includes a station conveyor line frame, a station conveyor line side plate and a conveyor motor. The two station conveyor line side plates are symmetrically installed on both sides of the upper part of the station conveyor line frame. Synchronous belt pulley mounting plate 1 is installed symmetrically at the conveying end of the station conveyor line, and a synchronous belt installation support plate is fixed at the bottom of the synchronous belt pulley installation plate. Synchronization is installed between the two synchronous belt installation support plates. The connecting plate is installed with the driving wheel. A conveyor motor is installed on one of the synchronous belt installation support plates. The output shaft of the conveyor motor passes through the through hole on the synchronous belt installation support plate and is connected to the synchronous belt wheel of the conveyor motor; on the two synchronous belts The first pulley mounting plate is equipped with a driving pulley one, and the two driving pulleys are connected by a driving axle; the end of the driving axle and the output shaft of the conveying motor on the same side, passing through the timing belt pulley mounting plate, and Conveyor motor synchronous belt wheel two is connected; Conveyor motor synchronous belt wheel 1 and conveyor motor synchronous belt wheel 2 are connected by a synchronous belt; at the output end of the station conveyor line is symmetrically equipped with a synchronous belt wheel mounting plate two, in the two The two synchronous belt pulleys are equipped with two driving pulleys; the driving pulley 1 and the driving pulley 2 located on the same side of the side plate of the station conveyor line are connected by the station conveyor belt; conveying at the station The two ends of the timing belt pulley mounting plate at the output end of the line are fixedly installed with the final stop plate of the station, and the side plate of the two station conveyor lines is fixedly connected under the station conveyor belt at the output end of the station conveyor line. Station positioning blocking device mounting plate, a positioning plate is fixedly installed at the rear of the station positioning blocking device mounting plate, and a station blocking cylinder is fixedly installed at the front of the station positioning blocking device mounting plate through the blocking cylinder mounting plate, which is used in practice. Training time limit;
    六个工位的工位工作桌结构相同,在工位工作桌上均通过机器人底座固定有工位机器人,用于进行相应部件的输送和装配;工位机器人活动安装在工位工作桌一侧,在工位工作桌的另一侧设有活动实训台定位块,用于给活动实训台定位;在第一工位、第二工位、第三工位和第六工位的工位工作桌上还设有托盘挡板,托盘挡板为长L形挡板,用于固定待操作托盘;工位工作桌包括机架、桌面板和机柜,所述桌面板安装在机架上,桌面板下部设有中空的机柜;在机柜上装有前后的双开门,门上装有拉手;机柜两侧还装有侧门;机柜底部装有底部托板,使机柜形成相对密闭的空间;机柜内装有控制器,机柜的一侧的侧门上通过气动三联件安装板固定安装有气动三联件;在机柜靠近倍速链输送线一侧安装固定有工作桌定位块,工作桌定位块为几形,工作桌定位块中部凸出部与定位连接装置的凹形定位块相配合,当工位工作桌使用时,将该凸出部嵌入凹形定位块,通过定位销固定;The six workstations have the same structure of the workstation working table. The workstation robot is fixed on the workstation working table through the robot base for the transportation and assembly of the corresponding parts; the workstation robot is movably installed on the side of the workstation working table , There is an activity training platform positioning block on the other side of the work table of the station, which is used to position the activity training platform; in the first station, the second station, the third station and the sixth station A pallet baffle is also provided on the work desk, which is a long L-shaped baffle for fixing the tray to be operated; the work desk of the work station includes a rack, a desktop board and a cabinet, and the desktop board is installed on the rack , The lower part of the desktop board is equipped with a hollow cabinet; the cabinet is equipped with front and rear double doors, with handles on the door; side doors are also installed on both sides of the cabinet; bottom brackets are installed at the bottom of the cabinet to make the cabinet form a relatively closed space; the cabinet is installed There is a controller, the side door on one side of the cabinet is fixedly installed with a pneumatic triple piece through a pneumatic triple piece mounting plate; a work table positioning block is installed and fixed on the side of the cabinet close to the double-speed chain conveyor line. The work table positioning block has a few shapes and works. The middle protruding part of the table positioning block is matched with the concave positioning block of the positioning connection device. When the working table is used, the protruding part is embedded in the concave positioning block and fixed by the positioning pin;
    第四工位和第五工位还具有振动盘送料装置,所述振动盘送料装置包括振动盘机架、振动盘垫板、振动盘和直线送料器,振动盘垫板安装在振动盘机架上平面,振动盘固定在振动盘垫板右侧,在振动盘垫板左侧固定安装有直线送料器,直线送料器的送料通道与振动盘的出料管道相连,使用时,通过振动盘上料,将螺栓或油杯座一个一个依次排好,第四工位和第五工位上的工业机器人带动气动手抓夹紧末端的一个螺栓或油杯座,装配在上一个工位传送过来的轴承座上。The fourth station and the fifth station also have a vibrating disk feeding device, which includes a vibrating disk frame, a vibrating disk backing plate, a vibrating disk and a linear feeder, and the vibrating disk backing plate is installed on the vibrating disk rack On the upper plane, the vibrating plate is fixed on the right side of the vibrating plate backing plate, and a linear feeder is fixedly installed on the left side of the vibrating plate backing plate. The feeding channel of the linear feeder is connected with the discharge pipe of the vibrating plate. Material, arrange the bolts or oil cup holders one by one, and the industrial robots on the fourth and fifth stations drive the pneumatic hand to grasp and clamp a bolt or oil cup holder at the end, and assemble it at the previous station and transfer it. On the bearing seat.
  4. 根据权利要求3所述的多功能工业机器人技术应用实训平台,其特征在于:所述工位机器人采用ABB工业机器人,在机器人臂端通过连接法兰装有多功能手抓,在第一工位和第六工位上的工业机器人的多功能手抓包括同时固定在末端连接底板上的气动手抓和真空吸盘手抓,所述气动手抓采用相对的宽型气爪;真空吸盘手抓采用两个垂直真空接管风琴型吸盘;在第二工位和第三工位上的工业机器人的多功能手抓包括同时固定在末端连接底板上的气动手抓和真空吸盘手抓,所述气动手抓采用相对的垂直气爪;真空吸盘手抓采用两个垂直真空接管风琴型吸盘;在第四工位和第五工位上的工业机器人的多功能手抓采用平行手指机械手,具有互相平行的双手抓。The multifunctional industrial robot technology application training platform according to claim 3, characterized in that: the station robot adopts an ABB industrial robot, and a multifunctional hand grip is installed at the end of the robot arm through a connecting flange. The multifunctional hand grips of the industrial robots on the sixth station and the sixth station include a pneumatic hand grip and a vacuum suction cup grip that are fixed on the end connecting bottom plate at the same time. The pneumatic hand grip uses a relatively wide air claw; the vacuum suction cup hand grip Two vertical vacuum-connected organ-type suction cups are used; the multifunctional hand grip of the industrial robot at the second and third stations includes a pneumatic hand grip and a vacuum suction cup hand grip that are fixed on the end connecting bottom plate at the same time. The hand grip adopts opposite vertical grippers; the vacuum suction cup grip adopts two vertical vacuum pipe organ suction cups; the multifunctional hand grip of the industrial robot on the fourth and fifth stations uses parallel finger manipulators, which are parallel to each other Grabbing with both hands.
  5. 根据权利要求1或2所述的多功能工业机器人技术应用实训平台,其特征在于:倍速链输送线采用双层倍速链输送线,倍速链输送线通过倍速链输送线机架固定在地面上,倍速链输送线具有相互平行的输送方向相反的上层输送线和下层输送线,在上层输送线上与工位相对应的输送体内侧均设有气动定位装置,所述气动定位装置具有倍速链定位板,在倍速链定位板四角装有定位销,在倍速链定位板下通过定位气缸安装板固定安装有定位气缸,托盘承托着待装配的工件放置于倍速链定位板上;在倍速链定位板两侧均通过阻挡气缸安装板安装有阻挡气缸,形成气动阻挡装置,阻挡相邻工位的其他托盘移动过来,从而确保各个工位完成各自的装配工作;下层输送线将空托盘输送回来。在倍速链输送线的两端并列设有两个循环升降移载装置,倍速链输送线右端的循环升降移载装置将空托盘从倍速链的下层输送线移载至倍速链的上层输送线;倍速链输送线左端的循环升降移载装置将空托盘从倍速链的上层输送线移载至倍速链的下层输送线。The multifunctional industrial robot technology application training platform according to claim 1 or 2, characterized in that: the double-speed chain conveyor line adopts a double-layer double-speed chain conveyor line, and the double-speed chain conveyor line is fixed on the ground through a double-speed chain conveyor frame. The double-speed chain conveying line has an upper conveying line and a lower conveying line that are parallel to each other in opposite conveying directions. The inner side of the conveying body corresponding to the station on the upper conveying line is equipped with a pneumatic positioning device, and the pneumatic positioning device has double-speed chain positioning The plate is equipped with positioning pins at the four corners of the positioning plate of the double-speed chain, and a positioning cylinder is fixedly installed under the positioning plate of the double-speed chain through the positioning cylinder mounting plate. The tray supports the workpiece to be assembled and placed on the positioning plate of the double-speed chain; positioning on the double-speed chain Blocking cylinders are installed on both sides of the plate through the blocking cylinder mounting plate to form a pneumatic blocking device to block other pallets from adjacent stations from moving, so as to ensure that each station completes their own assembly work; the lower conveyor line transports empty pallets back. Two circular lifting transfer devices are arranged side by side at both ends of the double-speed chain conveyor line. The circulating lifting transfer device at the right end of the double-speed chain conveyor line transfers empty pallets from the lower conveyor line of the double-speed chain to the upper conveyor line of the double-speed chain; The circulating lifting transfer device at the left end of the double-speed chain conveyor transfers empty pallets from the upper conveyor line of the double-speed chain to the lower conveyor line of the double-speed chain.
  6. 根据权利要求5所述的多功能工业机器人技术应用实训平台,其特征在于:工位工作桌通过设置在倍速链输送线侧的定位连接装置实现在联轴器组装生产线上的定位,并固定在联轴器组装生产线上。The multifunctional industrial robot technology application training platform according to claim 5, characterized in that: the work station work table realizes the positioning on the coupling assembly production line through the positioning connecting device arranged on the side of the double-speed chain conveyor line, and is fixed On the coupling assembly line.
  7. 根据权利要求6所述的多功能工业机器人技术应用实训平台,其特征在于:所述定位连接装置固定安装在倍速链输送线机架上,由凹形的连接装置定位块以及安装在连接装置定位块两突出板之间的连接装置定位销组成。The multifunctional industrial robot technology application training platform according to claim 6, characterized in that: the positioning connection device is fixedly installed on the frame of the double-speed chain conveyor line, and the concave connection device positioning block is installed on the connection device The connecting device between the two protruding plates of the positioning block is composed of positioning pins.
  8. 根据权利要求1所述的多功能工业机器人技术应用实训平台,其特征在于:循环升降移载装置包括循环升降单元框架和顶升组件;顶升组件包括气缸底板、固定板、支撑板、中部支撑板和升降传输传动组件,左右对称的一对长条固定板分别固定连接在气缸底板上的两边;固定板内侧开有导轨,在导轨中部分别装有能沿导轨上下移动的上、下两个滑块,两个滑块分别与支撑板的上部和下部固定相连,所述支撑板为L形;对称的支撑板的上部通过两根支撑杆相连;在支撑板的中部固定连接有中部支撑板,中部支撑板的两端均开有移载升降链条通孔,在所述移载升降链条通孔的对侧开有移载升降链条安装孔,第一链条安装件和第二链条安装件分别穿过对应的移载升降链条安装孔后通过螺母固定在中部支撑板上;中部支撑板的中间开有气缸通孔;升降气缸的底部通过气缸支撑板固定在气缸底板中部,升降气缸的缸筒端部穿过气缸通孔,气缸活塞杆的端部通过浮动接头与气缸顶柱相连,气缸顶柱上部开有顶升链轮轴通孔,顶升链轮轴穿过顶升链轮轴通孔,顶升链轮轴的两端分别与气缸顶升链轮相连;气缸顶升链轮上啮合有移载升降链条,移载升降链条的一端与第一链条安装件相固定连接,移载升降链条的另一端与固定在气缸底板上的第二链条安装件固定相连;在支撑板的下部横向部分中部以及端部分别装有互相平行的第一支撑板和第二支撑板;在第一支撑板和第二支撑板之间固定安装有移载输送电机底板;在第一支撑板和第二支撑板上装有升降传输传动组件;所述升降传输传动组件包括带轮固定板、带导槽固定轮和移载输送系统电机;在第一支撑板和第二支撑板上均安装有相互平行的带轮固定板;在所述带轮固定板相对的内侧分别装有三个带导槽固定轮,这三个带导槽固定轮之间的间距相等;三个带导槽固定轮外围装有带导条花纹皮带;在最右边相对的两个带导槽固定轮之间通过转向传动轴相连,在转向传动轴上固定有升降传输第一从动链轮;移载输送系统电机通过输送移载电机安装板固定在移载输送电机底板上,移载输送系统电机的输出轴与升降传输第二从动链轮相连;升降传 输第一从动链轮和升降传输第二从动链轮水平设置,并啮合有同一根移载链条;The multifunctional industrial robot technology application training platform according to claim 1, characterized in that: the circulating lifting transfer device includes a circulating lifting unit frame and a lifting assembly; the lifting assembly includes a cylinder bottom plate, a fixed plate, a supporting plate, and a middle part. The support plate and the lifting transmission transmission assembly, a pair of symmetrical long fixed plates are fixed and connected to the two sides of the cylinder bottom plate; the inner side of the fixed plate is opened with a guide rail, and the upper and lower two can move up and down along the guide rail in the middle of the guide rail. Two sliders, the two sliders are respectively fixedly connected to the upper and lower parts of the support plate, the support plate is L-shaped; the upper part of the symmetrical support plate is connected by two support rods; the middle part of the support plate is fixedly connected with a middle support Plate, both ends of the middle support plate are provided with transfer lifting chain through holes, the transfer lifting chain mounting hole, the first chain mounting part and the second chain mounting part are opened on the opposite side of the transfer lifting chain through hole After passing through the corresponding transfer lifting chain installation holes, they are fixed on the middle support plate by nuts; the middle of the middle support plate is provided with a cylinder through hole; the bottom of the lifting cylinder is fixed to the middle of the cylinder bottom plate through the cylinder support plate, and the cylinder of the lifting cylinder The end of the cylinder passes through the cylinder through hole, and the end of the cylinder piston rod is connected to the cylinder top column through a floating joint. The upper part of the cylinder top column is provided with a jacking sprocket shaft through hole, and the jacking sprocket shaft passes through the jacking sprocket shaft through hole. The two ends of the lifting sprocket shaft are respectively connected with the cylinder lifting sprocket; the cylinder lifting sprocket is engaged with a transfer lifting chain, one end of the transfer lifting chain is fixedly connected with the first chain mounting member, and the transfer lifting chain The other end is fixedly connected to the second chain mounting member fixed on the bottom plate of the cylinder; the first support plate and the second support plate parallel to each other are installed in the middle and the end of the lower transverse part of the support plate; The bottom plate of the transfer conveying motor is fixedly installed between the second support plates; the first support plate and the second support plate are equipped with a lifting transmission transmission assembly; the lifting transmission transmission assembly includes a pulley fixing plate, a fixed wheel with a guide groove and Transfer and conveying system motor; on the first support plate and the second support plate are installed parallel to each other with the pulley fixing plate; on the opposite inner side of the pulley fixing plate are respectively equipped with three fixed wheels with guide grooves, these three The distances between the two fixed wheels with guide grooves are equal; the three fixed wheels with guide grooves are equipped with belts with a pattern on the periphery; the two fixed wheels with guide grooves on the far right are connected by a steering drive shaft. The first driven sprocket for lifting transmission is fixed on the drive shaft; the transfer conveying system motor is fixed on the bottom plate of the shifting conveying motor through the conveying transfer motor mounting plate, and the output shaft of the shifting conveying system motor is connected to the lifting transmission second follower. The sprocket is connected; the first driven sprocket of the lifting transmission and the second driven sprocket of the lifting transmission are arranged horizontally, and are engaged with the same transfer chain;
    循环升降单元框架包围在顶升组件外部,循环升降单元框架包括纵向的升降单元支撑杆、横向的升降单元横杆以及连接框架支撑杆和升降单元横杆的升降单元框架连杆;在升降单元支撑杆底端连接有撑脚。The circulating lifting unit frame is surrounded by the jacking assembly. The circulating lifting unit frame includes a vertical lifting unit support rod, a horizontal lifting unit crossbar, and a lifting unit frame link connecting the frame support rod and the lifting unit crossbar; the lifting unit supports Support feet are connected to the bottom end of the rod.
  9. 根据权利要求8所述的多功能工业机器人技术应用实训平台,其特征在于:升降单元支撑杆包括安装在后部框架四边的第一升降单元支撑杆、第二升降单元支撑杆、第三升降单元支撑杆和第四升降单元支撑杆;所述升降单元横杆包括第一升降单元横杆、第二升降单元横杆、第三升降单元横杆和第四升降单元横杆;所述升降单元框架连杆包括安装在第一升降单元横杆和第二升降单元横杆两端之间的第一升降单元连杆以及第三升降单元连杆,还包括安装在第三升降单元横杆和第四升降单元横杆两端之间的第二升降单元连杆以及第四升降单元连杆;在第一升降单元连杆和第二升降单元连杆中部设置有第五升降单元支撑杆,在第三升降单元连杆和第四升降单元连杆中部设置有第六升降单元支撑杆;前部框架具有安装在第一升降单元支撑杆和第二升降单元支撑杆之间,且与第三升降单元横杆平行的第五升降单元横杆;前部框架还具有与第五升降单元横杆水平相对的第六升降单元横杆、与第三升降单元横杆水平相对的第七升降单元横杆、连接在第六升降单元横杆与第七升降单元横杆两端之间的第七升降单元支撑杆和第八升降单元支撑杆、连接在第六升降单元横杆和第五升降单元横杆两端之间的第五升降单元连杆和第七升降单元连杆、及连接在第三升降单元横杆和第七升降单元横杆两端之间的第六升降单元连杆和第八升降单元连杆;The multifunctional industrial robot technology application training platform according to claim 8, wherein the lifting unit support rods include a first lifting unit support rod, a second lifting unit support rod, and a third lifting unit that are installed on the four sides of the rear frame. The unit support rod and the fourth lifting unit support rod; the lifting unit crossbar includes a first lifting unit crossbar, a second lifting unit crossbar, a third lifting unit crossbar, and a fourth lifting unit crossbar; the lifting unit The frame link includes a first lifting unit link and a third lifting unit link installed between the two ends of the first lifting unit cross bar and the second lifting unit cross bar, and also includes the third lifting unit cross bar and the second lifting unit link. The second lifting unit connecting rod and the fourth lifting unit connecting rod between the two ends of the four lifting unit crossbars; the fifth lifting unit support rod is provided in the middle of the first lifting unit connecting rod and the second lifting unit connecting rod. A sixth lifting unit support rod is provided in the middle of the three lifting unit connecting rods and the fourth lifting unit connecting rod; the front frame has a support rod installed between the first lifting unit support rod and the second lifting unit support rod, and is connected to the third lifting unit A fifth lifting unit crossbar parallel to the crossbar; the front frame also has a sixth lifting unit crossbar horizontally opposite to the fifth lifting unit crossbar, a seventh lifting unit crossbar horizontally opposite to the third lifting unit crossbar, The seventh lifting unit support rod and the eighth lifting unit support rod, which are connected between the sixth lifting unit cross bar and the seventh lifting unit cross bar, are connected to the sixth lifting unit cross bar and the fifth lifting unit cross bar. The fifth lifting unit link and the seventh lifting unit link between the ends, and the sixth lifting unit link and the eighth lifting unit connected between the third lifting unit cross bar and the seventh lifting unit cross bar both ends link;
    所述循环升降单元框架的组件之间均采用直角件相连;The components of the frame of the circulating lifting unit are all connected by right-angle pieces;
    在前部框架的前部通过角件固定装有垂直的前封板;在后部框架的后部通过角件固定装有垂直的后封板。The front part of the front frame is fixedly equipped with a vertical front sealing plate through corner pieces; the rear part of the rear frame is fixedly equipped with a vertical rear sealing plate through corner pieces.
  10. 根据权利要求1所述的多功能工业机器人技术应用实训平台,其特征在于:焊接实训室包括焊接机器人、变位器和控制柜,所述焊接机器人采用工业机器人,焊接机器人的臂端通过联轴器安装有焊枪,变位器采用坐式变位器或立式变位器,坐式变位器采用平面焊接工作台,立式变位器采用立式焊接工作台;控制柜与变位器驱动电机相连,控制变位器的动作;The multifunctional industrial robot technology application training platform according to claim 1, characterized in that: the welding training room includes a welding robot, a positioner and a control cabinet, the welding robot adopts an industrial robot, and the arm end of the welding robot passes The coupling is equipped with a welding gun, the positioner adopts a seated positioner or a vertical positioner, the seated positioner adopts a flat welding table, and the vertical positioner adopts a vertical welding table; the control cabinet and the changer The positioner drive motor is connected to control the action of the positioner;
    码垛实训室包括码垛机器人,码垛机器人采用市售的六关节工业机器人,在码垛机器人臂端通过联轴器安装有夹板式夹具,夹板式夹具能根据实训需要进行更换。The palletizing training room includes a palletizing robot. The palletizing robot uses a commercially available six-joint industrial robot. A splint clamp is installed at the palletizing robot arm end through a coupling. The splint clamp can be replaced according to the training needs.
PCT/CN2020/094790 2019-11-29 2020-06-07 Multifunctional industrial robot technology application practical training platform WO2021103475A1 (en)

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