CN213935264U - Intelligent manufacturing automatic production line training platform - Google Patents
Intelligent manufacturing automatic production line training platform Download PDFInfo
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- CN213935264U CN213935264U CN202120175447.8U CN202120175447U CN213935264U CN 213935264 U CN213935264 U CN 213935264U CN 202120175447 U CN202120175447 U CN 202120175447U CN 213935264 U CN213935264 U CN 213935264U
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Abstract
The utility model discloses a real platform of instructing of automatic production line is made to intelligence, including a set of work platform, be equipped with material storage frame on one of them work platform's the tip, material storage frame top is equipped with the material loading unit, material loading unit below is equipped with first automatic conveyer, first automatic conveyer output tip is equipped with second automatic conveyer, the inboard of first automatic conveyer output is equipped with the numerical control processing unit, second automatic conveyer output is equipped with the automatic unit of transporting, the automatic unit output of transporting is equipped with work piece heat treatment unit, work piece heat treatment unit output is equipped with third automatic conveyer, the inboard of third automatic conveyer output is equipped with work piece surface treatment unit and detecting element, the outside is equipped with the clamping unit. The practical training platform can carry out systematic heat treatment and cooling treatment on materials, not only can demonstrate production operation of each part independently, but also can form a systematic automatic production line, is beneficial to understanding of students and is convenient for systematic teaching of the students.
Description
Technical Field
The utility model relates to a real platform of instructing of automatic production line specifically is a real platform of instructing of automatic production line is made to intelligence.
Background
At present, the application of the automatic production line training platform is more and more common, because the automatic production line training platform not only has good demonstration effect, but also well cultivates the practical ability of students, the automatic production line training platform is widely applied to various universities and colleges, and is particularly important for universities and colleges without factory practice learning opportunities.
Traditional production line training platform when heat treatment to the work piece, generally adopt the manual operation hoist to transport the work piece to heat treatment processing unit after, the reuse hoist hangs out the work piece after heat treatment processing to the cooling unit, and the process is loaded down with trivial details, and the security is low, can't systematically accomplish whole production line's experiment course totally, brings certain difficulty for system teaching.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the not enough of prior art, and provide an intelligent manufacturing automatic production line real standard platform. The practical training platform can carry out systematic heat treatment and cooling treatment on materials, not only can demonstrate the production operation of each part independently, but also can form a systematic automatic production line, is beneficial to understanding of students, is convenient for systematic teaching of the students, and can also combine production to carry out integral processing operation.
Realize the utility model discloses the technical scheme of purpose is:
a practical training platform for intelligent manufacturing automatic production lines comprises a group of working platforms which are connected end to end, wherein a liftable material storage frame is arranged at the end part of one of the working platforms, a slidable material loading unit with air cylinder adsorption is arranged above the material storage frame, a first automatic conveyor is arranged on the working platform below the material loading unit, a second automatic conveyor horizontally spaced from the first automatic conveyor is arranged at the output end part of the first automatic conveyor, a spanned sorting unit with air cylinder adsorption and sliding is arranged above the output end of the first automatic conveyor and the input end of the second automatic conveyor, a movable numerical control processing unit with a workpiece clamping function is arranged at the inner side of the output end of the first automatic conveyor, an automatic transfer unit with air cylinder expansion and workpiece clamping function and connected with the second automatic conveyor is arranged at the output end of the second automatic conveyor, a workpiece heat treatment unit connected with the automatic transfer unit is arranged at the output end of the automatic transfer unit, the output end of the workpiece heat treatment unit is provided with a third automatic conveyor which is abutted with the workpiece heat treatment unit, the inner side of the output end of the third automatic conveyor is provided with a swingable workpiece surface treatment unit and a detection unit with an air cylinder for adsorption, the outer side of the output end of the third automatic conveyor is provided with a clamping unit with a slidable fixture, the output end of the third automatic conveyor is provided with a fourth automatic conveyor with double conveyor belts which is close to the third automatic conveyor, the detection unit is positioned right above the input end of the fourth automatic conveyor, the inner side of the output end of the fourth automatic conveyor is provided with an industrial robot, the output end of the fourth automatic conveyor is provided with an automatic assembly platform with an assembly tool which is close to the fourth automatic conveyor, an automatic detection platform with a detection tool is arranged on a workbench beside the automatic assembly platform, a movable carrying robot is arranged beside the automatic detection platform, and a three-dimensional storage warehouse is arranged on the inner side of a working platform where the carrying robot is positioned,
the material storage frame, the sorting unit, the automatic transfer unit, the workpiece surface processing unit and the industrial robot are all provided with an industrial camera detection machine for detecting whether materials exist or arrive,
the outer side of the working platform where the material storage frame is located, the outer side of the working platform where the sorting unit is located, the outer side of the working platform where the automatic transfer unit is located, the outer side of the working platform where the workpiece heat treatment unit is located, the outer sides of the clamping unit and the working platform where the automatic assembly platform is located are all provided with single control platform systems for control, and the single control platform systems are controlled by the master control platform system.
The workpiece heat treatment unit comprises a group of plane connecting rods and vertical connecting rods which are arranged at intervals in a staggered mode, wherein a four-connecting-rod stepping feeding unit with a motor is arranged at the bottom of each vertical connecting rod.
An unqualified material box is arranged beside the industrial robot.
The sorting unit can slide to a position right above the workpiece clamped by the numerical control machining unit.
The number of the working platforms is at least 3.
The working platform can be increased or decreased according to actual needs.
The industrial robot is a six-degree-of-freedom manipulator, and the model is ARC Mate 120 Ib/10L.
And a cold water frame for cooling treatment is arranged behind the workpiece surface treatment unit in the swinging direction.
The working process is as follows:
the material is placed into a material storage frame, the material is lifted by a lifting system of the material storage frame, an industrial camera detection machine beside the material storage frame detects whether the material is lifted to a frame opening of the material storage frame, when the industrial camera detects that the material is lifted to the frame opening of the material storage frame, a feeding unit works, the material is placed on a first automatic conveyor in an adsorption mode through a cylinder, the first automatic conveyor runs, when the industrial camera beside the sorting unit detects that the material is conveyed to the output end of the first automatic conveyor, the sorting unit works, the material is placed on a clamping workpiece of a numerical control processing unit in an adsorption mode through the cylinder of the sorting unit, the clamping workpiece of the numerical control processing unit clamps and moves the material to be under a numerical control processing unit processing tool, the numerical control processing unit processes the material on the clamping workpiece, the clamping workpiece after the processing is completed moves to be under the sorting unit and releases the material, meanwhile, when the industrial camera beside the sorting unit detects that the material is positioned under the sorting unit, the sorting unit works, the processed material is adsorbed and placed at the input end of the second automatic conveyor through the air cylinder of the sorting unit, the second automatic conveyor works, when the industrial camera beside the automatic transfer unit detects that the processed material is conveyed to the output end of the second automatic conveyor, the clamp of the automatic transfer unit clamps the current material, the air cylinder of the automatic transfer unit pushes the clamp to convey the material to the plane connecting rod and the vertical connecting rod of the workpiece heat treatment unit, the four-connecting-rod step feeding unit of the workpiece heat treatment unit works to convey the material to the third automatic conveyor in a step-by-step mode, the third automatic conveyor works, when the industrial camera beside the workpiece surface treatment unit detects that the material is conveyed to the output end of the third automatic conveyor, the material is clamped and placed on the workpiece surface processing unit by the clamp of the clamping unit, the workpiece surface processing unit works, the material is placed on a cold water frame to be cooled in a swinging mode, then the cooled material is placed on a supporting plate in front of a fourth automatic conveyor by the clamp of the clamping unit, the detection unit detects the material of the current cooled material, the current cooled material is placed on a conveying belt corresponding to the fourth automatic conveyor through the adsorption of an air cylinder of the detection unit, the fourth automatic conveyor works, when an industrial camera beside the industrial robot detects that the material is conveyed to the output end of the fourth automatic conveyor, the industrial robot works, the material at the output end of the fourth automatic conveyor is placed on the automatic assembly platform, other materials are placed on the automatic assembly platform by the industrial robot through the operation mode, an assembly tool of the automatic assembly platform works, the required materials are assembled to be completed to obtain the products, the industrial robot places the products on an automatic detection platform, the detection tool of the automatic detection platform works, if the products are unqualified, the industrial robot places the unqualified products in an unqualified material box, and if the products are qualified, the carrying robot places the qualified products in a three-dimensional storage warehouse to complete all operations of one product.
The practical training platform can carry out systematic heat treatment and cooling treatment on materials, not only can demonstrate the production operation of each part independently, but also can form a systematic automatic production line, is beneficial to understanding of students, is convenient for systematic teaching of the students, and can also combine production to carry out integral processing operation.
Drawings
FIG. 1 is a schematic diagram of an example structure.
In the figure, 1, a working platform 2, a material storage frame 3, a feeding unit 4, a first automatic conveyor 5, a second automatic conveyor 6, a sorting unit 7, a numerical control machining unit 8, an automatic transfer unit 9, a workpiece heat treatment unit 91, a plane connecting rod 92, a vertical connecting rod 93, a four-connecting-rod stepping feeding unit 10, a third automatic conveyor 11, a workpiece surface treatment unit 12, a detection unit 13, a clamping unit 14, a fourth automatic conveyor 15, an industrial robot 16, an automatic assembly platform 17, an automatic detection platform 18, a transfer robot 19, a three-dimensional storage warehouse 20, an industrial camera 21, a single control platform system 22, a master control platform system 23, materials 24 and unqualified material boxes are arranged.
Detailed Description
The contents of the present invention will be further described with reference to the accompanying drawings and examples, but the present invention is not limited thereto.
Example (b):
the material storage frames are provided with 2 material storage frames which are respectively placed on two sides of the input end of the first automatic conveyor and used for placing different materials.
Referring to fig. 1, a practical training platform for an intelligent manufacturing automatic production line comprises a group of working platforms 1 connected end to end, wherein a liftable material storage frame 2 is arranged at the end part of one of the working platforms 1, a slidable material loading unit 3 with cylinder adsorption is arranged above the material storage frame 2, a first automatic conveyor 4 is arranged on the working platform 1 below the material loading unit 3, a second automatic conveyor 5 horizontally spaced from the first automatic conveyor 4 is arranged at the output end part of the first automatic conveyor 4, a straddling cylinder adsorption slidable sorting unit 6 with cylinder adsorption is arranged above the output end of the first automatic conveyor 4 and the input end of the second automatic conveyor 5, a movable numerical control processing unit 7 with a workpiece clamping function is arranged at the inner side of the output end of the first automatic conveyor 4, an automatic transferring unit 8 with cylinder expansion and workpiece clamping function and connected with the second automatic conveyor 5 is arranged at the output end of the second automatic conveyor 5, the output end of the automatic transfer unit 8 is provided with a workpiece heat treatment unit 9 which is abutted to the automatic transfer unit 8, the output end of the workpiece heat treatment unit 9 is provided with a third automatic conveyor 10 which is abutted to the workpiece heat treatment unit 9, the inner side of the output end of the third automatic conveyor 10 is provided with a swingable workpiece surface treatment unit 11 and a detection unit 12 with cylinder adsorption, the outer side is provided with a clamping unit 13 with a slidable clamp, the output end of the third automatic conveyor 10 is provided with a fourth automatic conveyor 14 with a double conveyor belt which is close to the third automatic conveyor 10, the detection unit 12 is positioned right above the input end of the fourth automatic conveyor 14, the inner side of the output end of the fourth automatic conveyor 14 is provided with an industrial robot 15, the output end of the fourth automatic conveyor 14 is provided with an automatic assembly platform 16 with an assembly tool which is close to the fourth automatic conveyor 14, an automatic detection platform 17 with a detection tool is arranged on a working platform beside the automatic assembly platform 16, a movable carrying robot 18 is arranged beside the automatic detection platform 17, a three-dimensional storage warehouse 19 is arranged at the inner side of the working platform 1 where the carrying robot 18 is positioned,
an industrial camera detection machine 20 for detecting whether materials exist or arrive is arranged beside the material storage frame 2, the sorting unit 6, the automatic transfer unit 8, the workpiece surface processing unit 11 and the industrial robot 15,
the outer side of the working platform 1 where the material storage frame 2 is located, the outer side of the working platform 1 where the sorting unit 6 is located, the outer side of the working platform 1 where the automatic transfer unit 8 is located, the outer side of the working platform 1 where the workpiece heat treatment unit 9 is located, the outer side of the clamping unit 13 and the outer side of the working platform 1 where the automatic assembly platform 16 is located are all provided with single control platform systems 21 for control, and the single control platform systems 21 are controlled by a master control platform system 22.
The workpiece heat treatment unit 9 comprises a group of plane connecting rods 91 and vertical connecting rods 92 which are arranged at intervals in a staggered mode, wherein a four-bar stepping feeding unit 93 with a motor is arranged at the bottom of each vertical connecting rod 92.
An unqualified material box 24 is arranged beside the industrial robot 15.
The sorting unit 6 can slide to a position right above the workpiece clamped by the numerical control machining unit 7.
The number of the working platforms 1 is at least 3, and the number of the working platforms is 4 in the embodiment.
The working platform 1 can be increased or decreased according to actual needs.
The industrial robot 15 is a six-degree-of-freedom manipulator with the model of ARC Mate 120 Ib/10L.
A cold water frame for cooling treatment is arranged behind the workpiece surface treatment unit 11 in the swinging direction.
The working process is as follows:
putting a material 23 into a material storage frame 2, lifting the material 23 by a lifting system of the material storage frame 2, detecting whether the material 23 rises to a frame opening of the material storage frame 2 by an industrial camera detection machine 20 beside the material storage frame 2, when the industrial camera 20 detects that the material 23 rises to the frame opening of the material storage frame 2, a feeding unit 3 works, adsorbing and placing the material 23 onto a first automatic conveyor 4 through a cylinder, operating the first automatic conveyor 4, when the industrial camera 20 beside a sorting unit 6 detects that the material 23 is conveyed to an output end of the first automatic conveyor 4, the sorting unit 6 works, adsorbing and placing the material 23 onto a clamping workpiece of a numerical control processing unit 7 through the cylinder of the sorting unit 6, clamping the material 23 by the clamping workpiece of the numerical control processing unit 7 and moving the clamping workpiece to be under a processing tool of the numerical control processing unit 7, and processing the material 23 on the clamping workpiece by the numerical control processing unit 7, after the machining is finished, the clamped workpiece moves to the position right below the sorting unit 6 and the material 23 is loosened, meanwhile, the industrial camera 20 beside the sorting unit 6 detects the material 23 located right below the sorting unit 6, the sorting unit 6 works, the machined material 23 is adsorbed and placed to the input end of the second automatic conveyor 5 through the air cylinder of the sorting unit 6, the second automatic conveyor 5 works, when the industrial camera 20 beside the automatic transfer unit 8 detects that the machined material 23 is conveyed to the output end of the second automatic conveyor 5, the clamp of the automatic transfer unit 8 clamps the current material 23, the air cylinder of the automatic transfer unit 8 pushes the clamp to convey the material 23 to the plane connecting rod 91 and the vertical connecting rod 92 of the workpiece heat treatment unit 9, the four-connecting-rod stepping feeding unit 93 of the workpiece heat treatment unit 9 works to convey the material 23 to the third automatic conveyor 10 in a stepping mode, when the third automatic conveyor 10 works, the industrial camera 20 beside the workpiece surface processing unit 11 detects that the material 23 is transported to the output end of the third automatic conveyor 10, the clamp of the clamping unit 13 clamps and places the material 23 on the workpiece surface processing unit 11, the workpiece surface processing unit 11 works, the material 23 is placed in a cold water frame in a swinging mode to be cooled, then the clamp of the clamping unit 13 places the cooled material on a supporting plate in front of the fourth automatic conveyor 14, the detection unit 12 detects the current cooled material 23, the current cooled material is placed on a conveying belt corresponding to the fourth automatic conveyor 14 through the cylinder adsorption of the detection unit 12, the fourth automatic conveyor 14 works, when the industrial camera 20 beside the industrial robot 15 detects that the material 23 is transported to the output end of the fourth automatic conveyor 14, the industrial robot 15 works, the material 23 at the output end of the fourth automatic conveyor 14 is placed on the automatic assembly platform 16, other materials are placed on the automatic assembly platform 16 through the industrial robot 15 in the operation mode, the assembly tool of the automatic assembly platform 16 works, the required material 23 is assembled, the product is obtained, the industrial robot 15 places the product on the automatic detection platform 17, the detection tool of the automatic detection platform 17 works, if the product is unqualified, the industrial robot 15 places the unqualified product in the unqualified material box 24, if the product is qualified, the transfer robot 18 places the qualified product in the stereoscopic storage warehouse 19, and all operations of the product are completed.
Claims (5)
1. A practical training platform for intelligent manufacturing of automatic production lines is characterized by comprising a group of working platforms which are connected end to end, wherein a liftable material storage frame is arranged at the end part of one of the working platforms, a slidable material loading unit with cylinder adsorption is arranged above the material storage frame, a first automatic conveyor is arranged on the working platform below the material loading unit, a second automatic conveyor horizontally spaced from the first automatic conveyor is arranged at the output end part of the first automatic conveyor, a crossed sorting unit with cylinder adsorption and sliding is arranged above the output end of the first automatic conveyor and the input end of the second automatic conveyor, a movable numerical control processing unit with a workpiece clamping function is arranged at the inner side of the output end of the first automatic conveyor, an automatic transfer unit with cylinder expansion and workpiece clamping function and abutted with the second automatic conveyor is arranged at the output end of the second automatic conveyor, the output end of the automatic transfer unit is provided with a workpiece heat treatment unit which is abutted with the automatic transfer unit, the output end of the workpiece heat treatment unit is provided with a third automatic conveyor which is abutted with the workpiece heat treatment unit, the inner side of the output end of the third automatic conveyor is provided with a workpiece surface treatment unit which can swing and a detection unit which is adsorbed by a belt cylinder, the outer side of the output end of the third automatic conveyor is provided with a clamping unit with a slidable clamp, the output end of the third automatic conveyor is provided with a fourth automatic conveyor which is close to the third automatic conveyor and is provided with a double conveyor belt, the detection unit is positioned right above the input end of the fourth automatic conveyor, the inner side of the output end of the fourth automatic conveyor is provided with an industrial robot, the output end of the fourth automatic conveyor is provided with an automatic assembly platform which is close to the fourth automatic conveyor and is provided with an assembly tool, and an automatic detection platform which is provided with a detection tool is arranged on a working platform beside the automatic assembly platform, a movable carrying robot is arranged beside the automatic detection platform, a three-dimensional storage warehouse is arranged at the inner side of the working platform where the carrying robot is positioned,
the material storage frame, the sorting unit, the automatic transfer unit, the workpiece surface processing unit and the industrial robot are all provided with an industrial camera detection machine for detecting whether materials exist or arrive,
the outer side of the working platform where the material storage frame is located, the outer side of the working platform where the sorting unit is located, the outer side of the working platform where the automatic transfer unit is located, the outer side of the working platform where the workpiece heat treatment unit is located, the outer sides of the clamping unit and the working platform where the automatic assembly platform is located are all provided with single control platform systems for control, and the single control platform systems are controlled by the master control platform system.
2. The practical training platform for the intelligent manufacturing automatic production line according to claim 1, wherein the workpiece heat treatment unit comprises a group of planar connecting rods and vertical connecting rods which are arranged at intervals in a staggered mode, and a four-connecting-rod stepping feeding unit with a motor is arranged at the bottom of each vertical connecting rod.
3. The practical training platform for the intelligent manufacturing automatic production line according to claim 1, wherein an unqualified material box is arranged beside the industrial robot.
4. The practical training platform for the intelligent manufacturing automatic production line according to claim 1, wherein the sorting unit can slide right above a workpiece clamped by the numerical control machining unit.
5. The intelligent manufacturing automatic production line training platform according to claim 1, wherein the number of the working platforms is at least 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120175447.8U CN213935264U (en) | 2021-01-22 | 2021-01-22 | Intelligent manufacturing automatic production line training platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120175447.8U CN213935264U (en) | 2021-01-22 | 2021-01-22 | Intelligent manufacturing automatic production line training platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213935264U true CN213935264U (en) | 2021-08-10 |
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ID=77159067
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120175447.8U Expired - Fee Related CN213935264U (en) | 2021-01-22 | 2021-01-22 | Intelligent manufacturing automatic production line training platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213935264U (en) |
-
2021
- 2021-01-22 CN CN202120175447.8U patent/CN213935264U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210810 Termination date: 20220122 |