WO2021102802A1 - Workpiece panel assembling device - Google Patents

Workpiece panel assembling device Download PDF

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Publication number
WO2021102802A1
WO2021102802A1 PCT/CN2019/121621 CN2019121621W WO2021102802A1 WO 2021102802 A1 WO2021102802 A1 WO 2021102802A1 CN 2019121621 W CN2019121621 W CN 2019121621W WO 2021102802 A1 WO2021102802 A1 WO 2021102802A1
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WO
WIPO (PCT)
Prior art keywords
top plate
pressing
bottom plate
plate
transfer
Prior art date
Application number
PCT/CN2019/121621
Other languages
French (fr)
Chinese (zh)
Inventor
乐国强
Original Assignee
乐国强
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 乐国强 filed Critical 乐国强
Priority to PCT/CN2019/121621 priority Critical patent/WO2021102802A1/en
Publication of WO2021102802A1 publication Critical patent/WO2021102802A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means

Definitions

  • the invention relates to the technical field of industrial processing, in particular to a workpiece panel assembly equipment.
  • Industrial automation refers to the general term for information processing and process control such as measurement and manipulation according to the expected goal of machinery equipment or production processes without direct manual intervention. It is one of the important technologies in the modern manufacturing field. In the fields of textiles, packaging, building materials, papermaking, automobiles, electronics, environmental protection, steel, transportation and water treatment, industrial automation technology involves individual equipment, sections, production lines, and even entire factories in the processing of these industries. It is the foundation of modern industry. Supporting technology.
  • FIG. 1 it is a workpiece panel 10, which is used on a positioning base of a punching machine tool.
  • the workpiece panel 10 includes a bottom plate 11 and a top plate 12.
  • the bottom plate 11 is provided with three mounting posts 13, and the top plate 12
  • Three mounting holes are provided on the upper part, and the three mounting holes are matched with the three mounting posts 13 in a one-to-one correspondence.
  • the bottom plate 11 and the top plate 12 need to be stamped, polished and electroplated respectively, and then the bottom plate 11 and the top plate 12 are stacked on the corresponding jig, and finally, the corresponding top plate 12 is pressed manually On the bottom plate 11, the three mounting posts 13 on the bottom plate 11 are respectively penetrated with corresponding mounting holes, so that the bottom plate 11 and the top plate 12 are installed in close contact with each other to form the workpiece panel 10.
  • the manual method of assembling the workpiece panel 10 is obviously not efficient and requires a certain amount of manpower and material resources.
  • the worker needs to install the top plate 12 on the bottom plate 11 in the process of installing the three mounting holes on the top plate 12 and the bottom plate.
  • the three mounting posts 13 on the 11 are aligned so that the top plate 12 can be quickly pressed onto the bottom plate 11.
  • the manual pressing and alignment method is obviously prone to errors, and it is easy to crush the fingers during the pressing process.
  • the top plate 12 is manually pressed to the bottom plate 11, the pressing force cannot be guaranteed, and the gap between the bottom plate 11 and the top plate 12 may be too large. In this way, the subsequent bottom plate 11 and the top plate 12 will be welded. Sewing processing has a certain impact, which reduces the quality of production and processing.
  • the purpose of the present invention is to overcome the deficiencies in the prior art, and provide a workpiece panel assembly equipment capable of combining and installing workpiece panels, thereby effectively improving the efficiency and quality of production and processing.
  • a workpiece panel assembly equipment for assembly and installation of workpiece panels including: a frame, a bottom plate feeding mechanism, a top plate feeding mechanism, a transfer mechanism, and a pressing mechanism, the bottom plate feeding mechanism, and the top plate feeding mechanism
  • the mechanism, the transfer mechanism and the pressing mechanism are respectively arranged on the frame, the bottom plate loading mechanism is located between the top plate feeding mechanism and the pressing mechanism, the transfer mechanism and the pressing mechanism
  • the discharge end of the feeding mechanism of the bottom plate is connected;
  • the bottom plate feeding mechanism is used to feed the bottom plate onto the transfer mechanism
  • the top plate feed mechanism is used to feed the top plate onto the transfer mechanism
  • the top plate feed mechanism is also used to feed the top plate Pre-pressing on the bottom plate at the transfer mechanism, and transporting the pre-compressed top plate and bottom plate to the pressing mechanism, the pressing mechanism is used for pressing and fixing the top plate and the bottom plate;
  • the top plate loading mechanism includes a top plate loading table, a top plate driving member, a top plate screw rod, and a top plate slide plate.
  • the top plate loading table is arranged on the frame, and the top plate driving member
  • the top plate blanking screw rods are respectively arranged on the top plate blanking table, the top plate blanking slide plate is slidably arranged on the top plate blanking table, the top plate blanking slide plate and the top plate blanking screw rod Connected, and a screw rod pair is formed between the top plate blanking screw rod and the top plate blanking slide plate;
  • top plate limiting spacers are arranged on the top plate blanking slide, and each top plate limiting spacer is arranged parallel to each other, and a top blank is arranged between two adjacent top plate limiting spacers Placement area
  • the top plate material mechanism further includes a plurality of top plate material positioning components, and each of the top plate material positioning components is arranged on the top plate material placement area in a one-to-one correspondence, and in one of the top plate material positioning components,
  • the top plate positioning assembly includes a top plate magnetic block and a top plate positioning drive member.
  • the top of the top plate magnetic block has a rounded corner structure, and the top plate placement area is provided with a top plate positioning
  • the top plate magnetic block slides through the top plate positioning hole, the top plate positioning drive is connected to the top plate magnetic block, and the top plate positioning drive is used to drive the The top plate magnetic block is reciprocally displaced in the top plate positioning hole, so that the top of the top plate magnetic block is close to or away from the top plate of the top plate placement area;
  • a positioning elastic glue layer is provided on the top of the top plate material magnetic block, the surface of the positioning elastic glue layer is a plane structure, and the surface where the positioning elastic glue layer and the top plate magnetic block are bonded has a plurality of protrusions.
  • a raised portion, a raised strip is connected between two adjacent raised portions, so that each of the raised portions is connected to form a wavy strip structure;
  • the top plate loading mechanism further includes a top plate conveying device.
  • the top plate conveying device includes a top plate conveying manipulator and a top plate conveying and adsorbing jig.
  • the top plate conveying manipulator is arranged on the frame, and the top plate conveying and adsorbing jig is connected to the top plate.
  • the top plate conveying manipulator is connected, the top plate conveying and adsorbing jig is provided with a plurality of top plate adsorbing air nozzles, and the top plate conveying manipulator is used to drive the top plate conveying and adsorbing jig to sequentially move to the top plate feeding table, transfer mechanism and pressure On the closing mechanism, and the top plate handling manipulator is also used to drive the top plate handling and adsorption jig to move up and down in the direction of the top plate loading table;
  • the transfer mechanism includes a transfer installation base, a transfer guide table, and a transfer storage box.
  • the transfer installation base is arranged on the rack, and the transfer installation base is provided with a plurality of pre-compressed cushion rubber columns.
  • the transfer guide The platform is connected to the transfer installation base through each of the pre-compressed buffer rubber columns, and the transfer guide platform is arranged in parallel with the transfer installation base, and the transfer guide table is provided with a transfer guide slide rail, and the transfer guide
  • the storage box is slidably arranged on the transfer guide rail, and two sides of the transfer storage box are respectively provided with transfer avoidance openings;
  • the pressing mechanism includes a pressing support table, a pressing transmission line and a pressing assembly.
  • the pressing support table is arranged on the frame, and a pressing channel is opened on the pressing support table.
  • the combined conveying pipeline is conveyed with the pressing channel, and pressing limiting plates are provided on both sides of the pressing channel;
  • the pressing assembly includes a pressing lifting cylinder and a pressing lifting plate, the pressing lifting cylinder is arranged on the pressing support table, the pressing lifting plate is arranged in the pressing passage, and the pressing The press-fit lifting plate is connected to the press-fit lifting cylinder, the press-fit lifting plate is located between the two press-fit limit plates, and the press-fit lifting cylinder is used to drive the press-fit lifting plate to the press Perform lifting movement in the direction of the conveying pipeline;
  • the surface of the pressing lifting plate is provided with a pressing buffer silica gel layer, and the surface of the pressing buffer silica gel layer is provided with a plurality of silica gel protrusions, and each of the silica gel protrusions is arranged in a rectangular array.
  • the top plate driving member is a motor.
  • the material magnetic block on the top plate is a magnet block.
  • the top plate positioning driving member is an air cylinder.
  • the positioning elastic adhesive layer is a rubber elastic layer.
  • the protrusions are conical protrusions.
  • the top plate sliding plate has a rectangular parallelepiped structure.
  • the roof handling manipulator is a crossbar manipulator.
  • the transfer storage box is a box structure with an open bottom.
  • the press-fit lifting plate has a rectangular parallelepiped structure.
  • the present invention has at least the following advantages:
  • the workpiece panel assembly equipment of the present invention completes the feeding, assembly, pressing and transfer operations of the workpiece panel by setting up a frame, a bottom plate feeding mechanism, a top plate feeding mechanism, a transfer mechanism, and a pressing mechanism, thereby replacing manual labor
  • the method has effectively improved production efficiency and processing quality.
  • Figure 1 is a schematic diagram of the structure of a workpiece panel
  • FIG. 2 is a schematic diagram of the structure of a workpiece panel assembling equipment according to an embodiment of the present invention
  • FIG. 3 is a schematic structural view of the bottom plate conveying device of the workpiece panel assembly equipment in FIG. 2;
  • FIG. 4 is a schematic diagram of the structure of the bottom plate conveying device of the workpiece panel assembly equipment in FIG. 2;
  • Fig. 5 is a schematic structural diagram of the top plate feeding mechanism of the workpiece panel assembly equipment in Fig. 2;
  • Fig. 6 is a schematic structural diagram of the top plate conveying device of the workpiece panel assembly equipment in Fig. 2;
  • Fig. 7 is a schematic structural diagram of a transfer mechanism of the workpiece panel assembly equipment in Fig. 2;
  • FIG. 8 is a schematic diagram of the structure of the pressing mechanism of the workpiece panel assembly equipment in FIG. 2.
  • connection of an element with another element also mean that the element is “connected” with another element, and fluids can be exchanged and communicated between the two.
  • a workpiece panel assembly equipment 20 for assembly and installation of the workpiece panel 10 including: a frame 100, a bottom plate feeding mechanism 200, a top plate feeding mechanism 300, a transfer mechanism 400, and a pressing mechanism 500,
  • the bottom plate feeding mechanism 200, the top plate feeding mechanism 300, the transfer mechanism 400 and the pressing mechanism 500 are respectively arranged on the frame 100.
  • the bottom plate feeding mechanism 200 is located between the top plate feeding mechanism 300 and the pressing mechanism 500, and the transfer mechanism 400 Connect with the discharge end of the bottom plate feeding mechanism 200.
  • the bottom plate loading mechanism is used to feed the bottom plate to the transfer mechanism
  • the top plate loading mechanism is used to feed the top plate to the transfer mechanism
  • the top plate loading mechanism is also used to pre-press the top plate at the transfer mechanism.
  • the pressing mechanism which is used for pressing and fixing the top plate and the bottom plate.
  • the bottom plate feeding mechanism 200 includes a bottom plate conveying device 210 and a bottom plate conveying device 220.
  • the bottom plate conveying device and the bottom plate conveying device are sequentially arranged on the frame; the bottom plate conveying device 210 is used to convey the bottom plate.
  • the bottom plate is conveyed to the bottom plate conveying device 220, and the bottom plate conveying device 220 is used to convey the bottom plate from the bottom plate conveying device 210 to the transfer mechanism 400.
  • the floor conveying device 210 includes a floor conveying installation table 211, a floor conveying belt 212, a floor conveying driving shaft 213, a floor conveying driven shaft 214, a floor conveying drive 215, a floor conveying limit stop bar 216, and a floor conveying fixture 217.
  • the bottom plate conveying installation table is set on the frame
  • the bottom plate conveying active shaft and the bottom plate conveying driven shaft are respectively rotatably arranged on the bottom plate conveying installation table
  • the bottom plate conveying belt is connected with the bottom plate conveying active shaft and the bottom plate conveying driven shaft respectively.
  • the conveying jig is set on the bottom conveyor belt.
  • the bottom conveyor drive is connected with the bottom conveyor drive shaft.
  • the bottom conveyor drive is used to drive the bottom conveyor drive shaft to rotate so that the bottom conveyor belt can rotate relative to the bottom conveyor installation table.
  • the two ends of the conveying limit bar are respectively connected to the two sides of the bottom plate conveying installation platform, and the bottom plate conveying limit bar is located at the discharge end of the bottom plate conveyor belt, and the bottom plate conveying limit bar and the bottom plate conveyor belt are set between Avoid the gap.
  • the bottom plate conveying driving member is a conveying motor.
  • the floor conveyor drive 215 drives the floor conveyor drive shaft 213 to rotate, so that the floor conveyor belt 212 and the floor conveyor driven shaft 214 move synchronously.
  • the bottom plate conveying belt 212 can transport the bottom plate conveying jig 217 to the bottom plate conveying device 220.
  • the conveying position of the bottom plate conveying jig 217 can be limited, so that the bottom plate conveying device 220 can accurately convey the bottom plate to the jig
  • the bottom plate in 217 is transported to the transfer mechanism 400.
  • the surface of the bottom plate conveying limit bar is provided with an anti-collision buffer glue layer.
  • the anti-collision buffer layer is a silicone buffer layer. In this way, it can play a certain buffering effect and avoid the bottom plate conveying jig 217 It collides with the bottom conveying limit bar and causes damage;
  • the surface of the anti-collision buffer rubber layer is provided with a first buffer bump and a second buffer bump, the first buffer bump and the second buffer bump are both A long strip structure, and the first buffer bump and the second buffer bump are cross-connected in an "X" shape. In this way, the structural strength of the bottom plate conveying limit barrier can be improved.
  • the first buffer bump and the second bump The arrangement of the buffer bumps can effectively improve the buffering effect and reduce the contact area between the bottom conveying limit bar and the bottom conveying jig 217, thereby improving the buffering effect; the first buffer bump and the second buffer bump cross each other
  • the connection is in an "X" shape, which can maximize contact with one side of the bottom conveying jig 217, thereby preventing the bottom conveying jig 217 from displacing after colliding with the bottom conveying limit bar, so that the bottom conveying jig 217 is The transfer operation is more stable.
  • the bottom plate conveying jig 217 is provided with a bottom plate placing groove 217a, and the bottom of the bottom plate placing groove is provided with a plurality of bottom plate positioning suction holes 217b, and each bottom plate positioning suction hole is provided with a bottom plate positioning suction air nozzle
  • Both sides of the bottom plate placing groove are respectively provided with bottom plate feeding avoidance openings 217c, and the cross section of the bottom plate feeding avoidance opening is a semicircular structure.
  • the positioning and suction holes of each bottom plate are arranged in a rectangular array at the bottom of the bottom plate placement groove, thereby improving the suction strength and making the distribution of the suction force more uniform.
  • the bottom plate conveying jig 217 is provided with a bottom plate placing groove 217a, so that the processed bottom plate can be placed in the bottom plate placing groove 217a, and the position of the bottom plate is limited by the bottom plate placing groove 217a, thereby improving The loading accuracy of the bottom plate; by opening a plurality of bottom plate positioning suction holes 217b at the bottom of the bottom plate placement groove, and setting the bottom plate positioning suction air nozzles in each bottom plate positioning suction hole, the bottom plate can be adsorbed by negative pressure adsorption
  • the bottom plate is fixed, so that the bottom plate can be more stable during the feeding and conveying process, thereby further improving the loading accuracy of the bottom plate; by opening the bottom plate loading avoidance opening 217c on both sides of the bottom plate placement groove, and the bottom plate loading avoidance
  • the cross section of the port is a semicircular structure, so that it can play a role in avoiding the position, making the placing operation and handling operation of the bottom plate faster, thereby improving the efficiency of production and processing.
  • the bottom plate conveying device 210 also includes a conveying controller 218.
  • the conveying controller is arranged on one side of the bottom conveying installation table.
  • the conveying controller is connected with the bottom conveying drive.
  • the conveying controller is used to control the bottom conveying drive. Steering, so that the floor conveying drive shaft rotates forward or backward.
  • the conveying controller is a frequency converter. In this way, the bottom plate conveying drive can be controlled to perform forward rotation or reverse rotation.
  • the bottom plate conveying driving member can be rotated forward or reversely.
  • the bottom plate conveying drive shaft 213 can be controlled to rotate clockwise or counterclockwise, so that the bottom plate can be conveyed.
  • the belt 212 realizes forward and reverse conveying, so that the bottom plate feeding and conveying can be adjusted according to the actual production situation, making the production and processing operations more flexible and convenient.
  • the bottom plate conveying device 210 also includes a bottom plate fixture pushing assembly 219.
  • the bottom plate fixture pushing assembly 219 includes a bottom plate fixture pushing mounting plate 219a, a bottom plate fixture discharging track 219b, and a bottom plate fixture pushing material.
  • the driving member 219c and the bottom plate jig pushing plate 219d, the bottom plate jig pushing mounting plate and the bottom plate jig discharging rail are respectively arranged on both sides of the bottom plate conveying installation platform 211, and the bottom plate jig pushing mounting plate and the bottom plate
  • the unloading track is respectively at the discharge end of the bottom plate conveying belt.
  • the bottom plate jig pushing drive is arranged on the bottom jig pushing mounting plate, and the bottom jig pushing plate is connected with the bottom jig pushing drive.
  • the bottom plate The jig pushing drive member is used to drive the bottom jig pusher plate to move back and forth in the direction of the bottom jig feeding track.
  • the bottom plate jig material pushing driving member is a material pushing cylinder, and the bottom plate jig material discharging track and the bottom plate conveying installation platform are arranged obliquely.
  • the bottom plate jig pusher driving member 219c drives the bottom plate jig pushing plate 219d to move in the direction of the bottom plate jig feeding track.
  • the empty floor conveying jig 217 is pushed onto the floor jig cutting rail 219b, and the empty floor conveying jig 217 is discharged to the corresponding station through the floor jig cutting rail 219b, so that the overall production
  • the processing operation has a higher degree of automation.
  • the bottom plate jig pushing plate 219d is far away from the bottom plate conveying limit
  • One end of the position stop bar is provided with a bottom plate pushing limit block 219e, and the top surface of the bottom plate pushing limit block has a slope structure; in this way, when the bottom plate jig pushing plate 219d pushes the bottom plate conveying jig 217 , The position of one side of the bottom plate conveying jig 217 is limited by the bottom plate pushing limit block 219e, so that the bottom plate conveying jig 217 has a higher precision when pushing and unloading, so that the bottom plate conveying jig 217 can move accurately Go to the bottom plate jig blanking track 219b for blanking operation.
  • the floor transport device 220 includes a floor transport installation base 221, a floor transport rotating seat 222, a floor transport support frame 223, a floor transport lifting block 224, a floor transport rotation drive 225, a floor transport lift drive 226, and a floor
  • the transport and suction assembly 227, the bottom transport and installation base is set on the rack, and the bottom transport and installation base is located between the output end of the bottom conveyor belt and the transfer mechanism, the bottom transport and rotation seat is rotatably set on the bottom transport and installation base, the bottom plate
  • the carrying support frame is fixedly arranged on the bottom carrying rotating seat, the bottom carrying lifting block is slidably arranged on the bottom carrying supporting frame, the bottom carrying suction assembly is arranged on the bottom carrying lifting block, the bottom carrying rotating drive is connected with the bottom carrying rotating seat, the bottom The lifting and transporting driver is connected with the lifting block of the bottom plate.
  • the rotating drive for the bottom transport is used to drive the bottom transport rotating seat to rotate relative to the bottom transport and installation base.
  • the bottom transport and lifting drive is used to drive the bottom transport and lifting block to the bottom transport and installation base.
  • the bottom plate transporting and rotating seat is a disc structure, so that the overall structural strength can be improved;
  • the bottom plate transporting and lifting block is an "L"-shaped structure, so that it can be transported The operation is more flexible and convenient, and the scope of application is wider; for another example, the bottom plate transporting and rotating drive part is a servo motor, so that the driving operation of the bottom plate transporting rotating seat can be realized.
  • the bottom plate conveying rotation drive 225 drives the bottom plate conveying rotating base 222 to rotate, so that the bottom plate conveying suction assembly 227 on the bottom plate conveying lifting block 224 moves to the bottom plate conveying jig 217 Then, the bottom plate conveying and lifting block 224 is driven by the bottom plate conveying and lifting drive 226 to move down, so that the bottom plate conveying and absorbing assembly 227 is attached to the surface of the bottom plate, so that the bottom plate can be sucked and fixed by negative pressure suction.
  • the bottom plate conveying and sucking assembly 227 includes a bottom plate suction adjusting motor 227a, a bottom plate suction jig 227b, a first bottom plate suction adjusting screw 227c, a second bottom plate suction adjusting screw 227d, and a plurality of first bottom plate conveying and adsorbing air nozzles 227e And a plurality of second bottom plate conveying adsorption air nozzles 227f, the bottom plate adsorption adjustment motor is arranged on the bottom plate transport lifting block, the bottom plate adsorption jig is connected with the bottom plate adsorption adjustment motor, the first bottom plate adsorption adjusting screw and the second bottom plate adsorption adjusting screw are respectively provided On both sides of the bottom plate adsorption jig, each first bottom plate conveying adsorption air nozzle is connected with the first bottom plate adsorption adjusting screw, and the connecting end of each first bottom plate conveying adsorption air nozzle is
  • the bottom plate conveying suction assembly 227 sucks and fixes the bottom plate through the first bottom plate conveying suction nozzle 227e and the second bottom plate conveying suction nozzle 227f.
  • the bottom plate suction adjustment motor 227a Drive the bottom plate suction jig 227b to rotate, so as to realize the bottom plate suction angle adjustment operation; when it is necessary to adjust the distance between each first bottom plate conveying suction nozzle 227e or each second bottom plate conveying suction nozzle 227f, only need
  • the adjustment operation can be realized by rotating the first bottom plate adsorption adjusting screw 227c or the second bottom plate adsorption adjusting screw 227d.
  • the top plate loading mechanism 300 includes a top plate loading table 310, a top plate driving member 320, a top plate screw 330, and a top plate slide plate 340.
  • the top plate is set on the frame, and the top plate is stacked.
  • the driving part and the top plate material screw are respectively arranged on the top plate material table, the top plate material slide plate is slidably arranged on the top plate material table, the top plate material slide plate is connected with the top plate material screw rod, and the top plate material screw rod and the top plate A screw rod pair is formed between the feeding slides.
  • top plate limiting spacers 341 are provided on the top plate slab 340, and the top plate limiting spacers are arranged in parallel with each other, and there are two adjacent top plate limiting spacers.
  • the top plate is placed on the top plate placement area of the top plate slide 340 manually or by a corresponding manipulator, and the position of the top plate is limited by the corresponding top plate limiting spacer 341, thereby preventing the top plate from moving A position shift occurred during the process.
  • the top plate driving member 320 drives the top plate screw 330 to rotate, thereby driving the top plate slide plate 340 to perform the feeding operation.
  • the top blanking mechanism 300 also includes a plurality of top blank positioning components 360.
  • Each top blank positioning component 360 is arranged on the top blank placement area 342 one by one, and one of the top blank positioning components Among them, the top plate positioning assembly 360 includes a top plate magnetic block 361 and a top plate positioning drive member.
  • the top of the top plate magnetic block has a rounded structure, and the top plate placement area is provided with a top plate positioning hole 342a.
  • the top plate material magnetic block slides through the top plate positioning hole, the top plate positioning drive part is connected with the top plate magnetic block, the top plate positioning drive part is used to drive the top plate magnetic block in the top plate positioning hole Perform reciprocating displacement so that the top of the top plate material magnetic block is close to or away from the top plate of the top plate material placement area;
  • the top plate magnetic block is driven by the top plate positioning driving member to rise, so that the top plate magnetic block and the top plate placement area 342
  • the top plates of the top plate are held against each other, and the top plate is fixed on the top plate material placement area 342 through the action of magnetic adsorption.
  • a positioning elastic glue layer is provided on the top of the top sheet magnetic block, the surface of the positioning elastic glue layer is a plane structure, and the positioning elastic glue layer is bonded to the top sheet magnetic block
  • the top plate can be buffered by positioning the elastic glue layer Function:
  • the top plate is scratched or bruised, and at the same time, the wave strip structure is set, that is, the side where the elastic adhesive layer and the top plate magnetic block are bonded is a wave strip structure, so that the magnetic block on the top plate can be adsorbed A certain reaction force is exerted during fixing, so that the top plate and the top plate material magnetic block are better separated.
  • the top plate feeding mechanism 300 also includes a top plate conveying device 350.
  • the top plate conveying device 350 includes a top plate conveying manipulator 351 and a top plate conveying adsorption jig 352.
  • the top plate conveying manipulator is set on the frame, and the top plate conveying manipulator is a cross bar.
  • the manipulator, the top plate conveying and adsorbing jig is connected with the top plate conveying manipulator, the top plate conveying and adsorbing jig 352 is provided with a plurality of top plate adsorbing air nozzles 353, and the top plate conveying manipulator is used to drive the top plate conveying and adsorbing jig to sequentially move to the top plate feeding table and transfer On the mechanism and the pressing mechanism, and the top plate handling manipulator is also used to drive the top plate handling and adsorption jig to move up and down in the direction of the top plate loading table.
  • the top plate conveying manipulator 351 drives the top plate conveying and adsorbing jig 352 to move, so that the top plate suction nozzle 353 on the top plate conveying and adsorbing jig 352 can be used to carry out the top plate. Adsorption and fixation, thereby realizing the moving operation of the top plate.
  • the transfer mechanism 400 includes a transfer installation base 410, a transfer guide 420, and a transfer storage box 430.
  • the transfer installation base is arranged on the frame, and the transfer installation base is provided with a plurality of pre-compressed cushion rubber columns 440, and the transfer guide
  • the platform is connected to the transfer installation base through each pre-compressed buffer rubber column, and the transfer guide table is arranged parallel to the transfer installation base.
  • the transfer guide table is provided with a transfer guide rail, and the transfer storage box is slidably arranged on the transfer guide rail.
  • the storage box is a box structure with an open bottom, and two sides of the transfer storage box are respectively provided with transfer avoidance openings;
  • the bottom plate loading mechanism 200 places the bottom plate on the transfer placement box 430, and then places the top plate in the transfer placement box 430 through the top plate conveying device 350, so that the top plate and the bottom plate are pressed against each other and passed through the top plate conveying device 350
  • the top plate and the bottom plate are pre-pressed together to complete the initial installation operation of the top plate and the bottom plate, and finally the top plate and the bottom plate after the pre-compression are transferred and placed on the pressing mechanism 500 by the top plate conveying device 350.
  • the pressing mechanism 500 includes a pressing support table 510, a pressing transmission line 520, and a pressing assembly 530.
  • the pressing support table is arranged on a frame, and a pressing channel 511 is opened on the pressing support table 510.
  • the pressing and conveying pipeline conveying and pressing passages, and pressing limit plates 512 are provided on both sides of the pressing passage 511;
  • the pressing assembly 530 includes a pressing lifting cylinder 531 and a pressing lifting plate 532.
  • the pressing lifting cylinder is arranged on the pressing support table.
  • the pressing lifting plate is arranged in the pressing channel.
  • the lifting cylinder is connected, the pressing lifting plate is located between the two pressing limit plates, and the pressing lifting cylinder is used to drive the pressing lifting plate to the direction of the pressing and conveying line to move up and down;
  • the surface of the pressing lifting plate is provided with a pressing buffer silica gel layer
  • the surface of the pressing buffer silica gel layer is provided with a plurality of silica gel protrusions, and each silica gel protrusion is arranged in a rectangular array.
  • the top plate and bottom plate after the pre-compression are placed at the pressing mechanism 500, the top plate and the bottom plate are conveyed through the pressing and conveying line 520.
  • the two The pressing limit plate 512 limits the positions of the top plate and the bottom plate so that the top plate and the bottom plate are located below the pressing lifting plate 532.
  • the pressing lifting cylinder 531 drives the pressing lifting plate 532 to descend, thereby pressing the lifting plate 532 compresses and fixes the top plate on the bottom plate, thereby assembling the workpiece panel 10.
  • the present invention has at least the following advantages:
  • the workpiece panel assembly equipment 20 of the present invention completes the loading, assembly, pressing and transfer of the workpiece panel by setting the frame 100, the bottom plate feeding mechanism 200, the top plate feeding mechanism 300, the transfer mechanism 400 and the pressing mechanism 500. Operation, thereby replacing manual methods, effectively improving production efficiency and processing quality.

Abstract

A workpiece panel (10) assembling device (20), comprising a rack (100), a bottom plate feeding mechanism (200), a top plate feeding mechanism (300), a transfer mechanism (400), and a press fitting mechanism (500). The bottom plate feeding mechanism, the top plate feeding mechanism, the transfer mechanism, and the press fitting mechanism are separately provided on the rack; the bottom plate feeding mechanism is located between the top plate feeding mechanism and the press fitting mechanism; the transfer mechanism is connected to the discharge end of the bottom plate feeding mechanism. By providing the rack, the bottom plate feeding mechanism, the top plate feeding mechanism, the transfer mechanism, and the press fitting mechanism, the workpiece panel assembling device completes the feeding, assembling, press fitting, and transfer operations on a workpiece panel, and thus, a manual mode is replaced, thereby effectively improving the production efficiency and the processing quality.

Description

工件面板组装设备Workpiece panel assembly equipment 技术领域Technical field
本发明涉及工业加工技术领域,特别是涉及一种工件面板组装设备。The invention relates to the technical field of industrial processing, in particular to a workpiece panel assembly equipment.
背景技术Background technique
工业自动化是指机器设备或生产过程在不需要人工直接干预的情况下,按预期的目标实现测量、操纵等信息处理和过程控制的统称,是现代制造领域中重要的技术之一。在纺织、包装、建材、造纸、汽车、电子、环保、钢铁、交通及水处理等领域,工业自动化技术涉及这些行业加工过程的单台设备、工段、生产线,甚至整个工厂,是现代工业的基础支撑技术。Industrial automation refers to the general term for information processing and process control such as measurement and manipulation according to the expected goal of machinery equipment or production processes without direct manual intervention. It is one of the important technologies in the modern manufacturing field. In the fields of textiles, packaging, building materials, papermaking, automobiles, electronics, environmental protection, steel, transportation and water treatment, industrial automation technology involves individual equipment, sections, production lines, and even entire factories in the processing of these industries. It is the foundation of modern industry. Supporting technology.
如图1所示,为一种工件面板10,用于冲压机床的定位底座上,所述工件面板10包括底板11及顶板12,所述底板11上设置有三个安装柱13,所述顶板12上开设有三个安装孔,三个所述安装孔一一对应与三个安装柱13相安装配合。在实际的加工操作中,底板11及顶板12需要分别进行冲压、抛光及电镀等操作,然后分别底板11及顶板12叠放在对应的治具上,最后,通过人工将对应的顶板12压合至底板11上,使得底板11上三个安装柱13分别穿设对应的安装孔,由此使得底板11与顶板12相贴合安装,从而组成工件面板10。As shown in FIG. 1, it is a workpiece panel 10, which is used on a positioning base of a punching machine tool. The workpiece panel 10 includes a bottom plate 11 and a top plate 12. The bottom plate 11 is provided with three mounting posts 13, and the top plate 12 Three mounting holes are provided on the upper part, and the three mounting holes are matched with the three mounting posts 13 in a one-to-one correspondence. In the actual processing operation, the bottom plate 11 and the top plate 12 need to be stamped, polished and electroplated respectively, and then the bottom plate 11 and the top plate 12 are stacked on the corresponding jig, and finally, the corresponding top plate 12 is pressed manually On the bottom plate 11, the three mounting posts 13 on the bottom plate 11 are respectively penetrated with corresponding mounting holes, so that the bottom plate 11 and the top plate 12 are installed in close contact with each other to form the workpiece panel 10.
然而,采用人工的方式对工件面板10进行组装显然效率不高,需要耗费一定的人力物力,同时,工人在顶板12安装在底板11上的过程中,需要将顶板12上三个安装孔与底板11上的三个安装柱13相对齐,才能将顶板12快速压合至底板11上,显然,人工压合对齐的方式显然容易出现错误,以及在压合过程中容易把手指压伤。最后,采用人工将顶板12压合至底板11上时,压紧力不能够得到保证,有可能会出现底板11与顶板12之间缝隙过大,如此,会对后续的底板11与顶板12焊缝加工带来一定影响,使得生产加工的质量降低。However, the manual method of assembling the workpiece panel 10 is obviously not efficient and requires a certain amount of manpower and material resources. At the same time, the worker needs to install the top plate 12 on the bottom plate 11 in the process of installing the three mounting holes on the top plate 12 and the bottom plate. The three mounting posts 13 on the 11 are aligned so that the top plate 12 can be quickly pressed onto the bottom plate 11. Obviously, the manual pressing and alignment method is obviously prone to errors, and it is easy to crush the fingers during the pressing process. Finally, when the top plate 12 is manually pressed to the bottom plate 11, the pressing force cannot be guaranteed, and the gap between the bottom plate 11 and the top plate 12 may be too large. In this way, the subsequent bottom plate 11 and the top plate 12 will be welded. Sewing processing has a certain impact, which reduces the quality of production and processing.
发明内容Summary of the invention
本发明的目的是克服现有技术中的不足之处,提供一种能够对工件面板进行组合安装,由此使得生产加工的效率及质量得到有效提高的工件面板组装设备。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a workpiece panel assembly equipment capable of combining and installing workpiece panels, thereby effectively improving the efficiency and quality of production and processing.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
一种工件面板组装设备,用于对工件面板进行组合安装,包括:机架、底板上料机构、顶板上料机构、中转机构及压合机构,所述底板上料机构、所述顶板上料机构、所述中转机构及所述压合机构分别设置于所述机架上,所述底板上料机构位于所述顶板上料机构与所述压合机构之间,所述中转机构与所述底板上料机构的出料端衔接;A workpiece panel assembly equipment for assembly and installation of workpiece panels, including: a frame, a bottom plate feeding mechanism, a top plate feeding mechanism, a transfer mechanism, and a pressing mechanism, the bottom plate feeding mechanism, and the top plate feeding mechanism The mechanism, the transfer mechanism and the pressing mechanism are respectively arranged on the frame, the bottom plate loading mechanism is located between the top plate feeding mechanism and the pressing mechanism, the transfer mechanism and the pressing mechanism The discharge end of the feeding mechanism of the bottom plate is connected;
所述底板上料机构用于将底板上料至所述中转机构上,所述顶板上料机构用于将顶板上料至所述中转机构上,且所述顶板上料机构还用于将顶板预压在所述中转机构处的底板上,并将预压后的顶板与底板搬运至所述压合机构上,所述压合机构用于对顶板与底板进行压紧固定;The bottom plate feeding mechanism is used to feed the bottom plate onto the transfer mechanism, the top plate feed mechanism is used to feed the top plate onto the transfer mechanism, and the top plate feed mechanism is also used to feed the top plate Pre-pressing on the bottom plate at the transfer mechanism, and transporting the pre-compressed top plate and bottom plate to the pressing mechanism, the pressing mechanism is used for pressing and fixing the top plate and the bottom plate;
所述顶板上料机构包括顶板上料台、顶板上料驱动件、顶板上料丝杆及顶板上料滑板,所述顶板上料台设置于所述机架上,所述顶板上料驱动件与所述顶板上料丝杆分别设置于所述顶板上料台上,所述顶板上料滑板滑动设置于所述顶板上料台上,所述顶板上料滑板与所述顶板上料丝杆连接,且所述顶板上料丝杆与所述顶板上料滑板之间形成丝杆副;The top plate loading mechanism includes a top plate loading table, a top plate driving member, a top plate screw rod, and a top plate slide plate. The top plate loading table is arranged on the frame, and the top plate driving member The top plate blanking screw rods are respectively arranged on the top plate blanking table, the top plate blanking slide plate is slidably arranged on the top plate blanking table, the top plate blanking slide plate and the top plate blanking screw rod Connected, and a screw rod pair is formed between the top plate blanking screw rod and the top plate blanking slide plate;
所述顶板上料滑板上设置有多个顶板上料限位隔条,各顶板上料限位隔条相互平行设置,且相邻两个顶板上料限位隔条之间设置有顶板上料放置区;A plurality of top plate limiting spacers are arranged on the top plate blanking slide, and each top plate limiting spacer is arranged parallel to each other, and a top blank is arranged between two adjacent top plate limiting spacers Placement area
所述顶板上料机构还包括多个顶板上料定位组件,各所述顶板上料定位组件一一对应设置于所述顶板上料放置区上,在其中一个所述顶板上料定位组件中,所述顶板上料定位组件包括顶板上料磁性块及顶板上料定位驱动件,所述顶板上料磁性块的顶部为倒圆角结构,所述顶板上料放置区上开设有顶板上料定位孔,所述顶板上料磁性块滑动穿设所述顶板上料定位孔,所述顶板上料定位驱动件与所述顶板上料磁性块连接,所述顶板上料定位驱动件用于带动所述顶板上料磁性块在所述顶板上料定位孔内进行往复式位移,以使所述顶板上料磁性块的顶部靠近或远离所述顶板上料放置区的顶板;The top plate material mechanism further includes a plurality of top plate material positioning components, and each of the top plate material positioning components is arranged on the top plate material placement area in a one-to-one correspondence, and in one of the top plate material positioning components, The top plate positioning assembly includes a top plate magnetic block and a top plate positioning drive member. The top of the top plate magnetic block has a rounded corner structure, and the top plate placement area is provided with a top plate positioning The top plate magnetic block slides through the top plate positioning hole, the top plate positioning drive is connected to the top plate magnetic block, and the top plate positioning drive is used to drive the The top plate magnetic block is reciprocally displaced in the top plate positioning hole, so that the top of the top plate magnetic block is close to or away from the top plate of the top plate placement area;
所述顶板上料磁性块的顶部设置有定位弹性胶层,所述定位弹性胶层的表面为平面结构,所述定位弹性胶层与所述顶板上料磁性块相黏结的一面具有多个凸起部,相邻两个凸起部之间连接有凸起条,使得各所述凸起部连接组成波浪条结构;A positioning elastic glue layer is provided on the top of the top plate material magnetic block, the surface of the positioning elastic glue layer is a plane structure, and the surface where the positioning elastic glue layer and the top plate magnetic block are bonded has a plurality of protrusions. A raised portion, a raised strip is connected between two adjacent raised portions, so that each of the raised portions is connected to form a wavy strip structure;
所述顶板上料机构还包括顶板搬运装置,所述顶板搬运装置包括顶板搬运机械手及顶板搬运吸附治具,所述顶板搬运机械手设置于所述机架上,所述顶板搬运吸附治具与所述顶板搬运机械手连接,所述顶板搬运吸附治具上设置有多个顶板吸附气嘴,所述顶板搬运机械手用于带动所述顶板搬运吸附治具顺序移动到顶板上料台、中转机构及压合机构上,且所述顶板搬运机械手还用于带动所述顶板搬运吸附治具向所述顶板上料台的方向进行升降运动;The top plate loading mechanism further includes a top plate conveying device. The top plate conveying device includes a top plate conveying manipulator and a top plate conveying and adsorbing jig. The top plate conveying manipulator is arranged on the frame, and the top plate conveying and adsorbing jig is connected to the top plate. The top plate conveying manipulator is connected, the top plate conveying and adsorbing jig is provided with a plurality of top plate adsorbing air nozzles, and the top plate conveying manipulator is used to drive the top plate conveying and adsorbing jig to sequentially move to the top plate feeding table, transfer mechanism and pressure On the closing mechanism, and the top plate handling manipulator is also used to drive the top plate handling and adsorption jig to move up and down in the direction of the top plate loading table;
所述中转机构包括中转安装底座、中转导向台及中转放置箱,所述中转安装底座设置于所述机架上,所述中转安装底座上设置有多个预压缓冲胶柱,所述中转导向台通过各所述预压缓冲胶柱与所述中转安装底座连接,且所述中转导向台与所述中转安装底座相平行设置,所述中转导向台上设置有中转导向滑轨,所述中转放置箱滑动设置于所述中转导向滑轨上,且所述中转放置箱的两侧面分别开设有中转避位口;The transfer mechanism includes a transfer installation base, a transfer guide table, and a transfer storage box. The transfer installation base is arranged on the rack, and the transfer installation base is provided with a plurality of pre-compressed cushion rubber columns. The transfer guide The platform is connected to the transfer installation base through each of the pre-compressed buffer rubber columns, and the transfer guide platform is arranged in parallel with the transfer installation base, and the transfer guide table is provided with a transfer guide slide rail, and the transfer guide The storage box is slidably arranged on the transfer guide rail, and two sides of the transfer storage box are respectively provided with transfer avoidance openings;
所述压合机构包括压合支撑台、压合传送流水线及压合组件,所述压合支撑台设置于所述机架上,所述压合支撑台上开设有压合通道,所述压合传送流水线传送与所述压合通道,所述压合通道的两侧面上均设置有压合限位板;The pressing mechanism includes a pressing support table, a pressing transmission line and a pressing assembly. The pressing support table is arranged on the frame, and a pressing channel is opened on the pressing support table. The combined conveying pipeline is conveyed with the pressing channel, and pressing limiting plates are provided on both sides of the pressing channel;
所述压合组件包括压合升降气缸及压合升降板,所述压合升降气缸设置于所述压合支撑台上,所述压合升降板设置于所述压合通道内,所述压合升降板与所述压合升降气缸连接,所述压合升降板位于两个所述压合限位板之间,所述压合升降气缸用于带动所述压合升降板向所述压合传送流水线的方向进行升降运动;The pressing assembly includes a pressing lifting cylinder and a pressing lifting plate, the pressing lifting cylinder is arranged on the pressing support table, the pressing lifting plate is arranged in the pressing passage, and the pressing The press-fit lifting plate is connected to the press-fit lifting cylinder, the press-fit lifting plate is located between the two press-fit limit plates, and the press-fit lifting cylinder is used to drive the press-fit lifting plate to the press Perform lifting movement in the direction of the conveying pipeline;
所述压合升降板的表面设置有压合缓冲硅胶层,所述压合缓冲硅胶层的表面设置有多个硅胶凸粒,各所述硅胶凸粒呈矩形阵列设置。The surface of the pressing lifting plate is provided with a pressing buffer silica gel layer, and the surface of the pressing buffer silica gel layer is provided with a plurality of silica gel protrusions, and each of the silica gel protrusions is arranged in a rectangular array.
在其中一个实施例中,所述顶板上料驱动件为电机。In one of the embodiments, the top plate driving member is a motor.
在其中一个实施例中,所述顶板上料磁性块为磁铁块。In one of the embodiments, the material magnetic block on the top plate is a magnet block.
在其中一个实施例中,所述顶板上料定位驱动件为气缸。In one of the embodiments, the top plate positioning driving member is an air cylinder.
在其中一个实施例中,所述定位弹性胶层为橡胶弹性层。In one of the embodiments, the positioning elastic adhesive layer is a rubber elastic layer.
在其中一个实施例中,所述凸起部为圆锥形凸粒。In one of the embodiments, the protrusions are conical protrusions.
在其中一个实施例中,所述顶板上料滑板为长方体结构。In one of the embodiments, the top plate sliding plate has a rectangular parallelepiped structure.
在其中一个实施例中,所述顶板搬运机械手为横杆机械手。In one of the embodiments, the roof handling manipulator is a crossbar manipulator.
在其中一个实施例中,所述中转放置箱为底部开口的箱体结构。In one of the embodiments, the transfer storage box is a box structure with an open bottom.
在其中一个实施例中,所述压合升降板为长方体结构。In one of the embodiments, the press-fit lifting plate has a rectangular parallelepiped structure.
与现有技术相比,本发明至少具有以下优点:Compared with the prior art, the present invention has at least the following advantages:
本发明的工件面板组装设备通过设置机架、底板上料机构、顶板上料机构、中转机构及压合机构,从而完成对工件面板的上料、组装、压合及转移操作,由此代替人工的方式,使得生产效率及加工质量得到有效提高。The workpiece panel assembly equipment of the present invention completes the feeding, assembly, pressing and transfer operations of the workpiece panel by setting up a frame, a bottom plate feeding mechanism, a top plate feeding mechanism, a transfer mechanism, and a pressing mechanism, thereby replacing manual labor The method has effectively improved production efficiency and processing quality.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings that need to be used in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative work.
图1为一种工件面板的结构示意图;Figure 1 is a schematic diagram of the structure of a workpiece panel;
图2为本发明一实施方式的工件面板组装设备的结构示意图;2 is a schematic diagram of the structure of a workpiece panel assembling equipment according to an embodiment of the present invention;
图3为图2中的工件面板组装设备的底板输送装置的结构示意图;3 is a schematic structural view of the bottom plate conveying device of the workpiece panel assembly equipment in FIG. 2;
图4为图2中的工件面板组装设备的底板搬运装置的结构示意图;4 is a schematic diagram of the structure of the bottom plate conveying device of the workpiece panel assembly equipment in FIG. 2;
图5为图2中的工件面板组装设备的顶板上料机构的结构示意图;Fig. 5 is a schematic structural diagram of the top plate feeding mechanism of the workpiece panel assembly equipment in Fig. 2;
图6为图2中的工件面板组装设备的顶板搬运装置的结构示意图;Fig. 6 is a schematic structural diagram of the top plate conveying device of the workpiece panel assembly equipment in Fig. 2;
图7为图2中的工件面板组装设备的中转机构的结构示意图;Fig. 7 is a schematic structural diagram of a transfer mechanism of the workpiece panel assembly equipment in Fig. 2;
图8为图2中的工件面板组装设备的压合机构的结构示意图。FIG. 8 is a schematic diagram of the structure of the pressing mechanism of the workpiece panel assembly equipment in FIG. 2.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。 附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or a central element may also be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or an intermediate element may be present at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only, and are not meant to be the only embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terminology used in the specification of the present invention herein is only for the purpose of describing specific embodiments, and is not intended to limit the present invention. The term "and/or" as used herein includes any and all combinations of one or more related listed items.
需要说明的是,本文所使用关于元件与另一个元件“连接”的相关表述,也表示元件与另一个元件“连通”,流体可以在两者之间进行交换连通。It should be noted that the relevant expressions used herein regarding the "connection" of an element with another element also mean that the element is "connected" with another element, and fluids can be exchanged and communicated between the two.
为了更好地对上述工件面板组装设备进行说明,以更好地理解上述工件面板组装设备的构思。请参阅图2,一种工件面板组装设备20,用于对工件面板10进行组合安装,包括:机架100、底板上料机构200、顶板上料机构300、中转机构400及压合机构500,底板上料机构200、顶板上料机构300、中转机构400及压合机构500分别设置于机架100上,底板上料机构200位于顶板上料机构300与压合机构500之间,中转机构400与底板上料机构200的出料端衔接。In order to better explain the above-mentioned workpiece panel assembly equipment, so as to better understand the concept of the above-mentioned workpiece panel assembly equipment. Please refer to FIG. 2, a workpiece panel assembly equipment 20 for assembly and installation of the workpiece panel 10, including: a frame 100, a bottom plate feeding mechanism 200, a top plate feeding mechanism 300, a transfer mechanism 400, and a pressing mechanism 500, The bottom plate feeding mechanism 200, the top plate feeding mechanism 300, the transfer mechanism 400 and the pressing mechanism 500 are respectively arranged on the frame 100. The bottom plate feeding mechanism 200 is located between the top plate feeding mechanism 300 and the pressing mechanism 500, and the transfer mechanism 400 Connect with the discharge end of the bottom plate feeding mechanism 200.
进一步地,底板上料机构用于将底板上料至中转机构上,顶板上料机构用于将顶板上料至中转机构上,且顶板上料机构还用于将顶板预压在中转机构处的底板上,并将预压后的顶板与底板搬运至压合机构上,压合机构用于对顶板与底板进行压紧固定。Further, the bottom plate loading mechanism is used to feed the bottom plate to the transfer mechanism, the top plate loading mechanism is used to feed the top plate to the transfer mechanism, and the top plate loading mechanism is also used to pre-press the top plate at the transfer mechanism. On the bottom plate, the pre-compressed top plate and bottom plate are transported to the pressing mechanism, which is used for pressing and fixing the top plate and the bottom plate.
请参阅图2与图3,底板上料机构200包括底板输送装置210及底板搬运装置220,底板输送装置与底板搬运装置顺序设置于机架上;底板输送装置210用于对底板进行输送操作,使得底板输送至底板搬运装置220处,底板搬运装置220用于将底板从底板输送装置210处搬运至中转机构400处。2 and 3, the bottom plate feeding mechanism 200 includes a bottom plate conveying device 210 and a bottom plate conveying device 220. The bottom plate conveying device and the bottom plate conveying device are sequentially arranged on the frame; the bottom plate conveying device 210 is used to convey the bottom plate. The bottom plate is conveyed to the bottom plate conveying device 220, and the bottom plate conveying device 220 is used to convey the bottom plate from the bottom plate conveying device 210 to the transfer mechanism 400.
进一步地,底板输送装置210包括底板输送安装台211、底板输送皮带212、底板输送主动轴213、底板输送从动轴214、底板输送驱动件215、底板输送限位挡条216及底板输送治具217,底板输送安装台设置于机架上,底板输送主动轴与底板输送从动轴分别转动设置于底板输送安装台上,底板输送皮带分别与底板输送主动轴及底板输送从动轴连接,底板输送治具设置于底板输送皮带上,底板输送驱动件与底板输送主动轴连接,底板输送驱动件用于带动底板输送主动轴进行旋转,以使底板输送皮带相对底板输送安装台进行旋转操作,底板输送限位挡条的两端分别与底板输送安装台的两侧面连接,且底板输送限位挡条位于底板输送皮带的出料端处,底板输送限位挡条与底板输送皮带之间设置有避位间隙。在本实施例中,底板输送驱动件为输送电机。Further, the floor conveying device 210 includes a floor conveying installation table 211, a floor conveying belt 212, a floor conveying driving shaft 213, a floor conveying driven shaft 214, a floor conveying drive 215, a floor conveying limit stop bar 216, and a floor conveying fixture 217. The bottom plate conveying installation table is set on the frame, the bottom plate conveying active shaft and the bottom plate conveying driven shaft are respectively rotatably arranged on the bottom plate conveying installation table, and the bottom plate conveying belt is connected with the bottom plate conveying active shaft and the bottom plate conveying driven shaft respectively. The conveying jig is set on the bottom conveyor belt. The bottom conveyor drive is connected with the bottom conveyor drive shaft. The bottom conveyor drive is used to drive the bottom conveyor drive shaft to rotate so that the bottom conveyor belt can rotate relative to the bottom conveyor installation table. The two ends of the conveying limit bar are respectively connected to the two sides of the bottom plate conveying installation platform, and the bottom plate conveying limit bar is located at the discharge end of the bottom plate conveyor belt, and the bottom plate conveying limit bar and the bottom plate conveyor belt are set between Avoid the gap. In this embodiment, the bottom plate conveying driving member is a conveying motor.
需要说明的是,当底板输送皮带212需要进行输送操作时,通过底板输送驱动件215带动底板输送主动轴213进行旋转,从而使得底板输送皮带212与底板输送从动轴214进行同步运动,由此使得底板输送皮带212能够将底板输送治具217输送至底板搬运装置220处。通过在底板输送皮带212的出料端处设置底板输送限位挡条216,从而能够对底板输送治具217的的输送位置进行限定,由此使得底板搬运装置220能够准确地将底板输送治具217内的底板搬运至中转机构400上。It should be noted that when the floor conveyor belt 212 needs to perform a conveying operation, the floor conveyor drive 215 drives the floor conveyor drive shaft 213 to rotate, so that the floor conveyor belt 212 and the floor conveyor driven shaft 214 move synchronously. The bottom plate conveying belt 212 can transport the bottom plate conveying jig 217 to the bottom plate conveying device 220. By providing the bottom plate conveying limit stop 216 at the discharge end of the bottom plate conveying belt 212, the conveying position of the bottom plate conveying jig 217 can be limited, so that the bottom plate conveying device 220 can accurately convey the bottom plate to the jig The bottom plate in 217 is transported to the transfer mechanism 400.
一实施方式中,底板输送限位挡条的表面设置有防撞缓冲胶层,优选的,防撞缓冲胶层为硅胶缓冲层,如此,能够起到一定的缓冲作用,避免底板输送治具217与底板输送限位挡条发生碰撞而造成损坏;进一步地,防撞缓冲胶层的表面设置有第一缓冲凸块及第二缓冲凸块,第一缓冲凸块与第二缓冲凸块均为长条状结构,且第一缓冲凸块与第二缓冲凸块相互交叉连接呈“X”状,如此,能够提高底板输送限位挡条的结构强度,同时,第一缓冲凸块与第二缓冲凸块的设置,能够有效提高缓冲的作用,以及减少底板输送限位挡条与底板输送治具217接触的面积,由此提高缓冲效果;第一缓冲凸块与第二缓冲凸块相互交叉连接呈“X”状,能够最大限度地与底板输送治具217的一侧面接触,从而防止底板输送治具217在与底板输送限位挡条发生碰撞后发生位移,使得底板输送治具217的传送操作更加稳定。In one embodiment, the surface of the bottom plate conveying limit bar is provided with an anti-collision buffer glue layer. Preferably, the anti-collision buffer layer is a silicone buffer layer. In this way, it can play a certain buffering effect and avoid the bottom plate conveying jig 217 It collides with the bottom conveying limit bar and causes damage; further, the surface of the anti-collision buffer rubber layer is provided with a first buffer bump and a second buffer bump, the first buffer bump and the second buffer bump are both A long strip structure, and the first buffer bump and the second buffer bump are cross-connected in an "X" shape. In this way, the structural strength of the bottom plate conveying limit barrier can be improved. At the same time, the first buffer bump and the second bump The arrangement of the buffer bumps can effectively improve the buffering effect and reduce the contact area between the bottom conveying limit bar and the bottom conveying jig 217, thereby improving the buffering effect; the first buffer bump and the second buffer bump cross each other The connection is in an "X" shape, which can maximize contact with one side of the bottom conveying jig 217, thereby preventing the bottom conveying jig 217 from displacing after colliding with the bottom conveying limit bar, so that the bottom conveying jig 217 is The transfer operation is more stable.
请再次参阅图3,底板输送治具217上开设有底板放置凹槽217a,底板放置凹槽的底部开设有多个底板定位吸附孔217b,各底板定位吸附孔内均设置有底板定位吸附气嘴,底板放置凹槽的两侧分别开设有底板上料避位口217c,底板上料避位口的横截面为半圆形结构。在本实施例中,各底板定位吸附孔呈矩形阵列设置于底板放置凹槽的底部,由此能够提高吸附强度,使得吸附力分布得更加均匀。Please refer to FIG. 3 again, the bottom plate conveying jig 217 is provided with a bottom plate placing groove 217a, and the bottom of the bottom plate placing groove is provided with a plurality of bottom plate positioning suction holes 217b, and each bottom plate positioning suction hole is provided with a bottom plate positioning suction air nozzle Both sides of the bottom plate placing groove are respectively provided with bottom plate feeding avoidance openings 217c, and the cross section of the bottom plate feeding avoidance opening is a semicircular structure. In this embodiment, the positioning and suction holes of each bottom plate are arranged in a rectangular array at the bottom of the bottom plate placement groove, thereby improving the suction strength and making the distribution of the suction force more uniform.
需要说明的是,底板输送治具217上开设有底板放置凹槽217a,从而能够将加工好的底板放置在底板放置凹槽217a内,通过底板放置凹槽217a对底板进行位置限定,由此提高底板的上料精度;通过在底板放置凹槽的底部开设多个底板定位吸附孔217b,以及在各底板定位吸附孔内设置底板定位吸附气嘴,从而能够通过负压吸附的方式对底板进行吸附固定,由此使得底板能够在上料传送过程中更加稳定,由此进一步提高底板的上料精度;通过在底板放置凹槽的两侧分别开设底板上料避位口217c,且底板上料避位口的横截面为半圆形结构,如此,能够起到避位作用,使得底板的放置操作及搬运操作更加快速,由此提高生产加工的效率。It should be noted that the bottom plate conveying jig 217 is provided with a bottom plate placing groove 217a, so that the processed bottom plate can be placed in the bottom plate placing groove 217a, and the position of the bottom plate is limited by the bottom plate placing groove 217a, thereby improving The loading accuracy of the bottom plate; by opening a plurality of bottom plate positioning suction holes 217b at the bottom of the bottom plate placement groove, and setting the bottom plate positioning suction air nozzles in each bottom plate positioning suction hole, the bottom plate can be adsorbed by negative pressure adsorption The bottom plate is fixed, so that the bottom plate can be more stable during the feeding and conveying process, thereby further improving the loading accuracy of the bottom plate; by opening the bottom plate loading avoidance opening 217c on both sides of the bottom plate placement groove, and the bottom plate loading avoidance The cross section of the port is a semicircular structure, so that it can play a role in avoiding the position, making the placing operation and handling operation of the bottom plate faster, thereby improving the efficiency of production and processing.
请再次参阅图3,底板输送装置210还包括输送控制器218,输送控制器设置于底板输送安装台的一侧,输送控制器与底板输送驱动件连接,输送控制器用于控制底板输送驱动件的转向,以使底板输送主动轴进行正向旋转或反向旋转。在本实施例中,输送控制器为变频器,如此,能够控制底板输送驱动件进行正转或反转操作。Please refer to FIG. 3 again. The bottom plate conveying device 210 also includes a conveying controller 218. The conveying controller is arranged on one side of the bottom conveying installation table. The conveying controller is connected with the bottom conveying drive. The conveying controller is used to control the bottom conveying drive. Steering, so that the floor conveying drive shaft rotates forward or backward. In this embodiment, the conveying controller is a frequency converter. In this way, the bottom plate conveying drive can be controlled to perform forward rotation or reverse rotation.
需要说明的是,通过设置输送控制器218,从而能够对底板输送驱动件进行正转或反转操作,如此,能够控制底板输送主动轴213进行顺时针旋转或者逆时针旋转,从而能够使得底板输送皮带212实现正向传送及反向传送,由此可以根据实际生产情况对底板上料传送进行调整,使得生产加工操作更加灵活方便。It should be noted that by providing the conveying controller 218, the bottom plate conveying driving member can be rotated forward or reversely. In this way, the bottom plate conveying drive shaft 213 can be controlled to rotate clockwise or counterclockwise, so that the bottom plate can be conveyed. The belt 212 realizes forward and reverse conveying, so that the bottom plate feeding and conveying can be adjusted according to the actual production situation, making the production and processing operations more flexible and convenient.
请再次参阅图3,底板输送装置210还包括底板治具推料组件219,底板治具推料组件219包括底板治具推料安装板219a、底板治具下料轨道219b、底板治具推料驱动件219c及底板治具推料板219d,底板治具推料安装板与底板治具 下料轨道分别设置于底板输送安装台211的两侧面上,且底板治具推料安装板与底板治具下料轨道分别与底板输送皮带的出料端处,底板治具推料驱动件设置于底板治具推料安装板上,底板治具推料板与底板治具推料驱动件连接,底板治具推料驱动件用于带动底板治具推料板向底板治具下料轨道的方向进行往复式位移。在本实施例中,底板治具推料驱动件为推料气缸,底板治具下料轨道与底板输送安装台倾斜设置。Please refer to FIG. 3 again. The bottom plate conveying device 210 also includes a bottom plate fixture pushing assembly 219. The bottom plate fixture pushing assembly 219 includes a bottom plate fixture pushing mounting plate 219a, a bottom plate fixture discharging track 219b, and a bottom plate fixture pushing material. The driving member 219c and the bottom plate jig pushing plate 219d, the bottom plate jig pushing mounting plate and the bottom plate jig discharging rail are respectively arranged on both sides of the bottom plate conveying installation platform 211, and the bottom plate jig pushing mounting plate and the bottom plate The unloading track is respectively at the discharge end of the bottom plate conveying belt. The bottom plate jig pushing drive is arranged on the bottom jig pushing mounting plate, and the bottom jig pushing plate is connected with the bottom jig pushing drive. The bottom plate The jig pushing drive member is used to drive the bottom jig pusher plate to move back and forth in the direction of the bottom jig feeding track. In this embodiment, the bottom plate jig material pushing driving member is a material pushing cylinder, and the bottom plate jig material discharging track and the bottom plate conveying installation platform are arranged obliquely.
需要说明的是,当底板搬运装置220将底板输送治具217上的底板转移后,底板治具推料驱动件219c带动底板治具推料板219d向底板治具下料轨道的方向进行运动,从而将空置的底板输送治具217推送至底板治具下料轨道219b上,由此通过底板治具下料轨道219b将空置的底板输送治具217下料至对应的工位处,使得整体生产加工操作的自动化程度更高。It should be noted that after the bottom plate conveying device 220 transfers the bottom plate on the bottom plate conveying jig 217, the bottom plate jig pusher driving member 219c drives the bottom plate jig pushing plate 219d to move in the direction of the bottom plate jig feeding track. Thereby, the empty floor conveying jig 217 is pushed onto the floor jig cutting rail 219b, and the empty floor conveying jig 217 is discharged to the corresponding station through the floor jig cutting rail 219b, so that the overall production The processing operation has a higher degree of automation.
进一步地,为了使得底板输送治具217在推送下料时精度更高,亦即,能够准确移动到底板治具下料轨道219b处进行下料操作,底板治具推料板219d远离底板输送限位挡条的一端设置有底板推料限位卡块219e,底板推料限位卡块的顶面为斜面结构;如此,当底板治具推料板219d对底板输送治具217进行推料时,通过底板推料限位卡块219e对底板输送治具217的一侧进行位置限定,从而使得底板输送治具217在推送下料时精度更高,由此使得底板输送治具217能够准确移动到底板治具下料轨道219b处进行下料操作。Further, in order to make the bottom plate conveying jig 217 more accurate when pushing and blanking, that is, it can accurately move to the bottom plate jig blanking track 219b for the blanking operation, the bottom plate jig pushing plate 219d is far away from the bottom plate conveying limit One end of the position stop bar is provided with a bottom plate pushing limit block 219e, and the top surface of the bottom plate pushing limit block has a slope structure; in this way, when the bottom plate jig pushing plate 219d pushes the bottom plate conveying jig 217 , The position of one side of the bottom plate conveying jig 217 is limited by the bottom plate pushing limit block 219e, so that the bottom plate conveying jig 217 has a higher precision when pushing and unloading, so that the bottom plate conveying jig 217 can move accurately Go to the bottom plate jig blanking track 219b for blanking operation.
请参阅图4,底板搬运装置220包括底板搬运安装基座221、底板搬运旋转座222、底板搬运支撑架223、底板搬运升降块224、底板搬运旋转驱动件225、底板搬运升降驱动件226及底板搬运吸附组件227,底板搬运安装基座设置于机架上,且底板搬运安装基座位于底板输送皮带的输出端与中转机构之间,底板搬运旋转座转动设置于底板搬运安装基座上,底板搬运支撑架固定设置于底板搬运旋转座上,底板搬运升降块滑动设置于底板搬运支撑架上,底板搬运吸附组件设置于底板搬运升降块上,底板搬运旋转驱动件与底板搬运旋转座连接,底板搬运升降驱动件与底板搬运升降块连接,底板搬运旋转驱动件用于带动底板搬运旋转座相对底板搬运安装基座进行旋转,底板搬运升降驱动件用于带动底板搬运升降块向底板搬运安装基座的方向进行升降运动;在本实施例中,底 板搬运旋转座为圆盘结构,如此,能够提高整体的结构强度;又如,底板搬运升降块为“L”字型结构,如此,能够使得搬运操作更加灵活便捷,适用范围更广;又如,底板搬运旋转驱动件为伺服电机,如此,能够实现对底板搬运旋转座的驱动操作。4, the floor transport device 220 includes a floor transport installation base 221, a floor transport rotating seat 222, a floor transport support frame 223, a floor transport lifting block 224, a floor transport rotation drive 225, a floor transport lift drive 226, and a floor The transport and suction assembly 227, the bottom transport and installation base is set on the rack, and the bottom transport and installation base is located between the output end of the bottom conveyor belt and the transfer mechanism, the bottom transport and rotation seat is rotatably set on the bottom transport and installation base, the bottom plate The carrying support frame is fixedly arranged on the bottom carrying rotating seat, the bottom carrying lifting block is slidably arranged on the bottom carrying supporting frame, the bottom carrying suction assembly is arranged on the bottom carrying lifting block, the bottom carrying rotating drive is connected with the bottom carrying rotating seat, the bottom The lifting and transporting driver is connected with the lifting block of the bottom plate. The rotating drive for the bottom transport is used to drive the bottom transport rotating seat to rotate relative to the bottom transport and installation base. The bottom transport and lifting drive is used to drive the bottom transport and lifting block to the bottom transport and installation base. In this embodiment, the bottom plate transporting and rotating seat is a disc structure, so that the overall structural strength can be improved; another example, the bottom plate transporting and lifting block is an "L"-shaped structure, so that it can be transported The operation is more flexible and convenient, and the scope of application is wider; for another example, the bottom plate transporting and rotating drive part is a servo motor, so that the driving operation of the bottom plate transporting rotating seat can be realized.
需要说明的是,当底板输送治具217移动到位后,底板搬运旋转驱动件225带动底板搬运旋转座222进行旋转,使得底板搬运升降块224上的底板搬运吸附组件227移动到底板输送治具217的上方,然后通过底板搬运升降驱动件226带动底板搬运升降块224进行下降运动,由此使得底板搬运吸附组件227贴附在底板的表面,从而能够采用负压吸附的方式将底板吸附固定。It should be noted that when the bottom plate conveying jig 217 is moved into position, the bottom plate conveying rotation drive 225 drives the bottom plate conveying rotating base 222 to rotate, so that the bottom plate conveying suction assembly 227 on the bottom plate conveying lifting block 224 moves to the bottom plate conveying jig 217 Then, the bottom plate conveying and lifting block 224 is driven by the bottom plate conveying and lifting drive 226 to move down, so that the bottom plate conveying and absorbing assembly 227 is attached to the surface of the bottom plate, so that the bottom plate can be sucked and fixed by negative pressure suction.
请再次参阅图4,底板搬运吸附组件227包括底板吸附调整电机227a、底板吸附治具227b、第一底板吸附调节螺杆227c、第二底板吸附调节螺杆227d、多个第一底板搬运吸附气嘴227e及多个第二底板搬运吸附气嘴227f,底板吸附调整电机设置于底板搬运升降块上,底板吸附治具与底板吸附调整电机连接,第一底板吸附调节螺杆与第二底板吸附调节螺杆分别设置于底板吸附治具的两侧,各第一底板搬运吸附气嘴分别与第一底板吸附调节螺杆连接,且各第一底板搬运吸附气嘴的连接端分别与第一底板吸附调节螺杆形成丝杆副,各第二底板搬运吸附气嘴分别与第二底板吸附调节螺杆连接,且各第二底板搬运吸附气嘴的连接端分别与第二底板吸附调节螺杆形成丝杆副;Please refer to FIG. 4 again, the bottom plate conveying and sucking assembly 227 includes a bottom plate suction adjusting motor 227a, a bottom plate suction jig 227b, a first bottom plate suction adjusting screw 227c, a second bottom plate suction adjusting screw 227d, and a plurality of first bottom plate conveying and adsorbing air nozzles 227e And a plurality of second bottom plate conveying adsorption air nozzles 227f, the bottom plate adsorption adjustment motor is arranged on the bottom plate transport lifting block, the bottom plate adsorption jig is connected with the bottom plate adsorption adjustment motor, the first bottom plate adsorption adjusting screw and the second bottom plate adsorption adjusting screw are respectively provided On both sides of the bottom plate adsorption jig, each first bottom plate conveying adsorption air nozzle is connected with the first bottom plate adsorption adjusting screw, and the connecting end of each first bottom plate conveying adsorption air nozzle is respectively connected with the first bottom plate adsorption adjusting screw to form a screw rod A pair, each of the second bottom plate conveying adsorption air nozzles is connected to the second bottom plate adsorption adjusting screw, and the connecting end of each second bottom plate conveying adsorption air nozzle is respectively connected with the second bottom plate adsorption adjusting screw to form a screw rod pair;
需要说明的是,底板搬运吸附组件227通过第一底板搬运吸附气嘴227e及第二底板搬运吸附气嘴227f对底板进行吸附固定,当需要对底板的吸附角度进行调整时,底板吸附调整电机227a驱动底板吸附治具227b进行转动,从而实现底板的吸附角度调整操作;当需要对各第一底板搬运吸附气嘴227e或各第二底板搬运吸附气嘴227f之间的距离进行调整是,只需要转动第一底板吸附调节螺杆227c或第二底板吸附调节螺杆227d即可实现调节操作。It should be noted that the bottom plate conveying suction assembly 227 sucks and fixes the bottom plate through the first bottom plate conveying suction nozzle 227e and the second bottom plate conveying suction nozzle 227f. When the suction angle of the bottom plate needs to be adjusted, the bottom plate suction adjustment motor 227a Drive the bottom plate suction jig 227b to rotate, so as to realize the bottom plate suction angle adjustment operation; when it is necessary to adjust the distance between each first bottom plate conveying suction nozzle 227e or each second bottom plate conveying suction nozzle 227f, only need The adjustment operation can be realized by rotating the first bottom plate adsorption adjusting screw 227c or the second bottom plate adsorption adjusting screw 227d.
请参阅图5,顶板上料机构300包括顶板上料台310、顶板上料驱动件320、顶板上料丝杆330及顶板上料滑板340,顶板上料台设置于机架上,顶板上料驱动件与顶板上料丝杆分别设置于顶板上料台上,顶板上料滑板滑动设置于顶板上料台上,顶板上料滑板与顶板上料丝杆连接,且顶板上料丝杆与顶板上料滑 板之间形成丝杆副。Please refer to FIG. 5, the top plate loading mechanism 300 includes a top plate loading table 310, a top plate driving member 320, a top plate screw 330, and a top plate slide plate 340. The top plate is set on the frame, and the top plate is stacked. The driving part and the top plate material screw are respectively arranged on the top plate material table, the top plate material slide plate is slidably arranged on the top plate material table, the top plate material slide plate is connected with the top plate material screw rod, and the top plate material screw rod and the top plate A screw rod pair is formed between the feeding slides.
进一步地,顶板上料滑板340上设置有多个顶板上料限位隔条341,各顶板上料限位隔条相互平行设置,且相邻两个顶板上料限位隔条之间设置有顶板上料放置区342;Further, a plurality of top plate limiting spacers 341 are provided on the top plate slab 340, and the top plate limiting spacers are arranged in parallel with each other, and there are two adjacent top plate limiting spacers. Top board material placement area 342;
需要说明的是,顶板通过人工或对应的机械手放置在顶板上料滑板340的顶板上料放置区上,通过对应的顶板上料限位隔条341对顶板的位置进行限定,从而防止顶板在移动过程中发生位置偏移。完成顶板放置后,顶板上料驱动件320带动顶板上料丝杆330进行旋转,由此带动顶板上料滑板340进行上料操作。It should be noted that the top plate is placed on the top plate placement area of the top plate slide 340 manually or by a corresponding manipulator, and the position of the top plate is limited by the corresponding top plate limiting spacer 341, thereby preventing the top plate from moving A position shift occurred during the process. After the top plate is placed, the top plate driving member 320 drives the top plate screw 330 to rotate, thereby driving the top plate slide plate 340 to perform the feeding operation.
请再次参阅图5,顶板上料机构300还包括多个顶板上料定位组件360,各顶板上料定位组件360一一对应设置于顶板上料放置区342上,在其中一个顶板上料定位组件中,顶板上料定位组件360包括顶板上料磁性块361及顶板上料定位驱动件,顶板上料磁性块的顶部为倒圆角结构,顶板上料放置区上开设有顶板上料定位孔342a,顶板上料磁性块滑动穿设顶板上料定位孔,顶板上料定位驱动件与顶板上料磁性块连接,顶板上料定位驱动件用于带动顶板上料磁性块在顶板上料定位孔内进行往复式位移,以使顶板上料磁性块的顶部靠近或远离顶板上料放置区的顶板;Please refer to FIG. 5 again. The top blanking mechanism 300 also includes a plurality of top blank positioning components 360. Each top blank positioning component 360 is arranged on the top blank placement area 342 one by one, and one of the top blank positioning components Among them, the top plate positioning assembly 360 includes a top plate magnetic block 361 and a top plate positioning drive member. The top of the top plate magnetic block has a rounded structure, and the top plate placement area is provided with a top plate positioning hole 342a. , The top plate material magnetic block slides through the top plate positioning hole, the top plate positioning drive part is connected with the top plate magnetic block, the top plate positioning drive part is used to drive the top plate magnetic block in the top plate positioning hole Perform reciprocating displacement so that the top of the top plate material magnetic block is close to or away from the top plate of the top plate material placement area;
需要说明的是,当顶板放置在顶板上料放置区342上时,顶板上料磁性块在顶板上料定位驱动件的带动下进行上升,使得顶板上料磁性块与顶板上料放置区342内的顶板相抵持,由此通过磁性吸附的作用将顶板固定在顶板上料放置区342上。It should be noted that when the top plate is placed on the top plate placement area 342, the top plate magnetic block is driven by the top plate positioning driving member to rise, so that the top plate magnetic block and the top plate placement area 342 The top plates of the top plate are held against each other, and the top plate is fixed on the top plate material placement area 342 through the action of magnetic adsorption.
一实施方式中,所述顶板上料磁性块的顶部设置有定位弹性胶层,所述定位弹性胶层的表面为平面结构,所述定位弹性胶层与所述顶板上料磁性块相黏结的一面具有多个凸起部,相邻两个凸起部之间连接有凸起条,使得各所述凸起部连接组成波浪条结构;由此,能够通过定位弹性胶层对顶板起到缓冲作用,方式顶板被刮伤或碰伤,同时,通过设置波浪条结构,亦即定位弹性胶层与顶板上料磁性块相黏结的一面为波浪条结构,从而能够在顶板上料磁性块进行吸附固定时起到一定的反作用力,由此使得顶板与顶板上料磁性块更好地分离。In one embodiment, a positioning elastic glue layer is provided on the top of the top sheet magnetic block, the surface of the positioning elastic glue layer is a plane structure, and the positioning elastic glue layer is bonded to the top sheet magnetic block There are a plurality of raised portions on one side, and raised strips are connected between two adjacent raised portions, so that the raised portions are connected to form a wave strip structure; thus, the top plate can be buffered by positioning the elastic glue layer Function: The top plate is scratched or bruised, and at the same time, the wave strip structure is set, that is, the side where the elastic adhesive layer and the top plate magnetic block are bonded is a wave strip structure, so that the magnetic block on the top plate can be adsorbed A certain reaction force is exerted during fixing, so that the top plate and the top plate material magnetic block are better separated.
请参阅图6,顶板上料机构300还包括顶板搬运装置350,顶板搬运装置350 包括顶板搬运机械手351及顶板搬运吸附治具352,顶板搬运机械手设置于机架上,且顶板搬运机械手为横杆机械手,顶板搬运吸附治具与顶板搬运机械手连接,顶板搬运吸附治具352上设置有多个顶板吸附气嘴353,顶板搬运机械手用于带动顶板搬运吸附治具顺序移动到顶板上料台、中转机构及压合机构上,且顶板搬运机械手还用于带动顶板搬运吸附治具向顶板上料台的方向进行升降运动。Referring to FIG. 6, the top plate feeding mechanism 300 also includes a top plate conveying device 350. The top plate conveying device 350 includes a top plate conveying manipulator 351 and a top plate conveying adsorption jig 352. The top plate conveying manipulator is set on the frame, and the top plate conveying manipulator is a cross bar. The manipulator, the top plate conveying and adsorbing jig is connected with the top plate conveying manipulator, the top plate conveying and adsorbing jig 352 is provided with a plurality of top plate adsorbing air nozzles 353, and the top plate conveying manipulator is used to drive the top plate conveying and adsorbing jig to sequentially move to the top plate feeding table and transfer On the mechanism and the pressing mechanism, and the top plate handling manipulator is also used to drive the top plate handling and adsorption jig to move up and down in the direction of the top plate loading table.
需要说明的是,当顶板上料滑板340将顶板移动到位后,顶板搬运机械手351带动顶板搬运吸附治具352进行运动,从而能够通过顶板搬运吸附治具352上的顶板吸附气嘴353对顶板进行吸附固定,由此实现对顶板移动操作。It should be noted that when the top plate slab 340 moves the top plate in place, the top plate conveying manipulator 351 drives the top plate conveying and adsorbing jig 352 to move, so that the top plate suction nozzle 353 on the top plate conveying and adsorbing jig 352 can be used to carry out the top plate. Adsorption and fixation, thereby realizing the moving operation of the top plate.
请参阅图7,中转机构400包括中转安装底座410、中转导向台420及中转放置箱430,中转安装底座设置于机架上,中转安装底座上设置有多个预压缓冲胶柱440,中转导向台通过各预压缓冲胶柱与中转安装底座连接,且中转导向台与中转安装底座相平行设置,中转导向台上设置有中转导向滑轨,中转放置箱滑动设置于中转导向滑轨上,中转放置箱为底部开口的箱体结构,且中转放置箱的两侧面分别开设有中转避位口;Referring to FIG. 7, the transfer mechanism 400 includes a transfer installation base 410, a transfer guide 420, and a transfer storage box 430. The transfer installation base is arranged on the frame, and the transfer installation base is provided with a plurality of pre-compressed cushion rubber columns 440, and the transfer guide The platform is connected to the transfer installation base through each pre-compressed buffer rubber column, and the transfer guide table is arranged parallel to the transfer installation base. The transfer guide table is provided with a transfer guide rail, and the transfer storage box is slidably arranged on the transfer guide rail. The storage box is a box structure with an open bottom, and two sides of the transfer storage box are respectively provided with transfer avoidance openings;
需要说明的是,底板上料机构200将底板放置在中转放置箱430上,然后通过顶板搬运装置350将顶板放置在中转放置箱430内,使得顶板与底板相互压合,并通过顶板搬运装置350将顶板与底板预压在一起,使得顶板与底板完成初安装操作,最后再通过顶板搬运装置350将预压完成后的顶板与底板转移放置在压合机构500上。It should be noted that the bottom plate loading mechanism 200 places the bottom plate on the transfer placement box 430, and then places the top plate in the transfer placement box 430 through the top plate conveying device 350, so that the top plate and the bottom plate are pressed against each other and passed through the top plate conveying device 350 The top plate and the bottom plate are pre-pressed together to complete the initial installation operation of the top plate and the bottom plate, and finally the top plate and the bottom plate after the pre-compression are transferred and placed on the pressing mechanism 500 by the top plate conveying device 350.
请参阅图8,压合机构500包括压合支撑台510、压合传送流水线520及压合组件530,压合支撑台设置于机架上,压合支撑台510上开设有压合通道511,压合传送流水线传送与压合通道,压合通道511的两侧面上均设置有压合限位板512;Referring to FIG. 8, the pressing mechanism 500 includes a pressing support table 510, a pressing transmission line 520, and a pressing assembly 530. The pressing support table is arranged on a frame, and a pressing channel 511 is opened on the pressing support table 510. The pressing and conveying pipeline conveying and pressing passages, and pressing limit plates 512 are provided on both sides of the pressing passage 511;
进一步地,压合组件530包括压合升降气缸531及压合升降板532,压合升降气缸设置于压合支撑台上,压合升降板设置于压合通道内,压合升降板与压合升降气缸连接,压合升降板位于两个压合限位板之间,压合升降气缸用于带动压合升降板向压合传送流水线的方向进行升降运动;Further, the pressing assembly 530 includes a pressing lifting cylinder 531 and a pressing lifting plate 532. The pressing lifting cylinder is arranged on the pressing support table. The pressing lifting plate is arranged in the pressing channel. The lifting cylinder is connected, the pressing lifting plate is located between the two pressing limit plates, and the pressing lifting cylinder is used to drive the pressing lifting plate to the direction of the pressing and conveying line to move up and down;
再进一步地,压合升降板的表面设置有压合缓冲硅胶层,压合缓冲硅胶层的表面设置有多个硅胶凸粒,各硅胶凸粒呈矩形阵列设置。Furthermore, the surface of the pressing lifting plate is provided with a pressing buffer silica gel layer, and the surface of the pressing buffer silica gel layer is provided with a plurality of silica gel protrusions, and each silica gel protrusion is arranged in a rectangular array.
需要说明的是,当预压完成后的顶板与底板放置在压合机构500处时,通过压合传送流水线520对顶板与底板进行传送操作,当顶板与底板经过压合通道511时,两个压合限位板512对顶板与底板进行位置限定,使得顶板与底板位于压合升降板532的下方,此时,压合升降气缸531带动压合升降板532下降,由此通过压合升降板532将顶板压紧固定在底板上,从而组装成工件面板10.通过在压合升降板的表面设置压合缓冲硅胶层,以及在压合缓冲硅胶层的表面设置多个硅胶凸粒,从而能够防止顶板在压合固定是被压坏,由此提高生产加工的质量。It should be noted that when the top plate and bottom plate after the pre-compression are placed at the pressing mechanism 500, the top plate and the bottom plate are conveyed through the pressing and conveying line 520. When the top plate and the bottom plate pass through the pressing channel 511, the two The pressing limit plate 512 limits the positions of the top plate and the bottom plate so that the top plate and the bottom plate are located below the pressing lifting plate 532. At this time, the pressing lifting cylinder 531 drives the pressing lifting plate 532 to descend, thereby pressing the lifting plate 532 compresses and fixes the top plate on the bottom plate, thereby assembling the workpiece panel 10. By setting the pressure cushioning silica gel layer on the surface of the pressure lifting plate, and setting a plurality of silica gel protrusions on the surface of the pressure cushioning silica gel layer, it can be Prevent the top plate from being crushed during pressing and fixing, thereby improving the quality of production and processing.
与现有技术相比,本发明至少具有以下优点:Compared with the prior art, the present invention has at least the following advantages:
本发明的工件面板组装设备20通过设置机架100、底板上料机构200、顶板上料机构300、中转机构400及压合机构500,从而完成对工件面板的上料、组装、压合及转移操作,由此代替人工的方式,使得生产效率及加工质量得到有效提高。The workpiece panel assembly equipment 20 of the present invention completes the loading, assembly, pressing and transfer of the workpiece panel by setting the frame 100, the bottom plate feeding mechanism 200, the top plate feeding mechanism 300, the transfer mechanism 400 and the pressing mechanism 500. Operation, thereby replacing manual methods, effectively improving production efficiency and processing quality.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and their description is relatively specific and detailed, but they should not be understood as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

  1. 一种工件面板组装设备,用于对工件面板进行组合安装,其特征在于,包括:机架、底板上料机构、顶板上料机构、中转机构及压合机构,所述底板上料机构、所述顶板上料机构、所述中转机构及所述压合机构分别设置于所述机架上,所述底板上料机构位于所述顶板上料机构与所述压合机构之间,所述中转机构与所述底板上料机构的出料端衔接;A work-piece panel assembly equipment for assembly and installation of work-piece panels, which is characterized by comprising: a frame, a bottom plate feeding mechanism, a top plate feeding mechanism, a transfer mechanism, and a pressing mechanism. The top plate feeding mechanism, the transfer mechanism and the pressing mechanism are respectively arranged on the frame, the bottom plate feeding mechanism is located between the top plate feeding mechanism and the pressing mechanism, and the transfer mechanism The mechanism is connected with the discharge end of the bottom plate feeding mechanism;
    所述底板上料机构用于将底板上料至所述中转机构上,所述顶板上料机构用于将顶板上料至所述中转机构上,且所述顶板上料机构还用于将顶板预压在所述中转机构处的底板上,并将预压后的顶板与底板搬运至所述压合机构上,所述压合机构用于对顶板与底板进行压紧固定;The bottom plate feeding mechanism is used to feed the bottom plate onto the transfer mechanism, the top plate feed mechanism is used to feed the top plate onto the transfer mechanism, and the top plate feed mechanism is also used to feed the top plate Pre-pressing on the bottom plate at the transfer mechanism, and transporting the pre-compressed top plate and bottom plate to the pressing mechanism, the pressing mechanism is used for pressing and fixing the top plate and the bottom plate;
    所述顶板上料机构包括顶板上料台、顶板上料驱动件、顶板上料丝杆及顶板上料滑板,所述顶板上料台设置于所述机架上,所述顶板上料驱动件与所述顶板上料丝杆分别设置于所述顶板上料台上,所述顶板上料滑板滑动设置于所述顶板上料台上,所述顶板上料滑板与所述顶板上料丝杆连接,且所述顶板上料丝杆与所述顶板上料滑板之间形成丝杆副;The top plate loading mechanism includes a top plate loading table, a top plate driving member, a top plate screw rod, and a top plate slide plate. The top plate loading table is arranged on the frame, and the top plate driving member The top plate blanking screw rods are respectively arranged on the top plate blanking table, the top plate blanking slide plate is slidably arranged on the top plate blanking table, the top plate blanking slide plate and the top plate blanking screw rod Connected, and a screw rod pair is formed between the top plate blanking screw rod and the top plate blanking slide plate;
    所述顶板上料滑板上设置有多个顶板上料限位隔条,各顶板上料限位隔条相互平行设置,且相邻两个顶板上料限位隔条之间设置有顶板上料放置区;A plurality of top plate limiting spacers are arranged on the top plate blanking slide, and each top plate limiting spacer is arranged parallel to each other, and a top blank is arranged between two adjacent top plate limiting spacers Placement area
    所述顶板上料机构还包括多个顶板上料定位组件,各所述顶板上料定位组件一一对应设置于所述顶板上料放置区上,在其中一个所述顶板上料定位组件中,所述顶板上料定位组件包括顶板上料磁性块及顶板上料定位驱动件,所述顶板上料磁性块的顶部为倒圆角结构,所述顶板上料放置区上开设有顶板上料定位孔,所述顶板上料磁性块滑动穿设所述顶板上料定位孔,所述顶板上料定位驱动件与所述顶板上料磁性块连接,所述顶板上料定位驱动件用于带动所述顶板上料磁性块在所述顶板上料定位孔内进行往复式位移,以使所述顶板上料磁性块的顶部靠近或远离所述顶板上料放置区的顶板;The top plate material mechanism further includes a plurality of top plate material positioning components, and each of the top plate material positioning components is arranged on the top plate material placement area in a one-to-one correspondence, and in one of the top plate material positioning components, The top plate positioning assembly includes a top plate magnetic block and a top plate positioning drive member. The top of the top plate magnetic block has a rounded corner structure, and the top plate placement area is provided with a top plate positioning The top plate magnetic block slides through the top plate positioning hole, the top plate positioning drive is connected to the top plate magnetic block, and the top plate positioning drive is used to drive the The top plate magnetic block is reciprocally displaced in the top plate positioning hole, so that the top of the top plate magnetic block is close to or away from the top plate of the top plate placement area;
    所述顶板上料磁性块的顶部设置有定位弹性胶层,所述定位弹性胶层的表面为平面结构,所述定位弹性胶层与所述顶板上料磁性块相黏结的一面具有多个凸起部,相邻两个凸起部之间连接有凸起条,使得各所述凸起部连接组成波 浪条结构;A positioning elastic glue layer is provided on the top of the top plate material magnetic block, the surface of the positioning elastic glue layer is a plane structure, and the surface where the positioning elastic glue layer and the top plate magnetic block are bonded has a plurality of protrusions. A raised portion, a raised strip is connected between two adjacent raised portions, so that each of the raised portions is connected to form a wavy strip structure;
    所述顶板上料机构还包括顶板搬运装置,所述顶板搬运装置包括顶板搬运机械手及顶板搬运吸附治具,所述顶板搬运机械手设置于所述机架上,所述顶板搬运吸附治具与所述顶板搬运机械手连接,所述顶板搬运吸附治具上设置有多个顶板吸附气嘴,所述顶板搬运机械手用于带动所述顶板搬运吸附治具顺序移动到顶板上料台、中转机构及压合机构上,且所述顶板搬运机械手还用于带动所述顶板搬运吸附治具向所述顶板上料台的方向进行升降运动;The top plate loading mechanism further includes a top plate conveying device. The top plate conveying device includes a top plate conveying manipulator and a top plate conveying and adsorbing jig. The top plate conveying manipulator is arranged on the frame, and the top plate conveying and adsorbing jig is connected to the top plate. The top plate conveying manipulator is connected, the top plate conveying and adsorbing jig is provided with a plurality of top plate adsorbing air nozzles, and the top plate conveying manipulator is used to drive the top plate conveying and adsorbing jig to sequentially move to the top plate feeding table, transfer mechanism and pressure On the closing mechanism, and the top plate handling manipulator is also used to drive the top plate handling and adsorption jig to move up and down in the direction of the top plate loading table;
    所述中转机构包括中转安装底座、中转导向台及中转放置箱,所述中转安装底座设置于所述机架上,所述中转安装底座上设置有多个预压缓冲胶柱,所述中转导向台通过各所述预压缓冲胶柱与所述中转安装底座连接,且所述中转导向台与所述中转安装底座相平行设置,所述中转导向台上设置有中转导向滑轨,所述中转放置箱滑动设置于所述中转导向滑轨上,且所述中转放置箱的两侧面分别开设有中转避位口;The transfer mechanism includes a transfer installation base, a transfer guide table, and a transfer storage box. The transfer installation base is arranged on the rack, and the transfer installation base is provided with a plurality of pre-compressed cushion rubber columns. The transfer guide The platform is connected to the transfer installation base through each of the pre-compressed buffer rubber columns, and the transfer guide platform is arranged in parallel with the transfer installation base, and the transfer guide table is provided with a transfer guide slide rail, and the transfer guide The storage box is slidably arranged on the transfer guide rail, and two sides of the transfer storage box are respectively provided with transfer avoidance openings;
    所述压合机构包括压合支撑台、压合传送流水线及压合组件,所述压合支撑台设置于所述机架上,所述压合支撑台上开设有压合通道,所述压合传送流水线传送与所述压合通道,所述压合通道的两侧面上均设置有压合限位板;The pressing mechanism includes a pressing support table, a pressing transmission line and a pressing assembly. The pressing support table is arranged on the frame, and a pressing channel is opened on the pressing support table. The combined conveying pipeline is conveyed with the pressing channel, and pressing limiting plates are provided on both sides of the pressing channel;
    所述压合组件包括压合升降气缸及压合升降板,所述压合升降气缸设置于所述压合支撑台上,所述压合升降板设置于所述压合通道内,所述压合升降板与所述压合升降气缸连接,所述压合升降板位于两个所述压合限位板之间,所述压合升降气缸用于带动所述压合升降板向所述压合传送流水线的方向进行升降运动;The pressing assembly includes a pressing lifting cylinder and a pressing lifting plate, the pressing lifting cylinder is arranged on the pressing support table, the pressing lifting plate is arranged in the pressing passage, and the pressing The press-fit lifting plate is connected to the press-fit lifting cylinder, the press-fit lifting plate is located between the two press-fit limit plates, and the press-fit lifting cylinder is used to drive the press-fit lifting plate to the press Perform lifting movement in the direction of the conveying pipeline;
    所述压合升降板的表面设置有压合缓冲硅胶层,所述压合缓冲硅胶层的表面设置有多个硅胶凸粒,各所述硅胶凸粒呈矩形阵列设置。The surface of the pressing lifting plate is provided with a pressing buffer silica gel layer, and the surface of the pressing buffer silica gel layer is provided with a plurality of silica gel protrusions, each of the silica gel protrusions being arranged in a rectangular array.
  2. 根据权利要求1所述的工件面板组装设备,其特征在于,所述顶板上料驱动件为电机。The workpiece panel assembling equipment according to claim 1, wherein the top plate driving member is a motor.
  3. 根据权利要求1所述的工件面板组装设备,其特征在于,所述顶板上料磁性块为磁铁块。The workpiece panel assembling equipment according to claim 1, wherein the material magnetic block on the top plate is a magnet block.
  4. 根据权利要求1所述的工件面板组装设备,其特征在于,所述顶板上料 定位驱动件为气缸。The workpiece panel assembling equipment according to claim 1, wherein the top plate positioning driving member is an air cylinder.
  5. 根据权利要求1所述的工件面板组装设备,其特征在于,所述定位弹性胶层为橡胶弹性层。The workpiece panel assembly equipment according to claim 1, wherein the positioning elastic adhesive layer is a rubber elastic layer.
  6. 根据权利要求1所述的工件面板组装设备,其特征在于,所述凸起部为圆锥形凸粒。The workpiece panel assembling equipment according to claim 1, wherein the protrusions are conical protrusions.
  7. 根据权利要求1所述的工件面板组装设备,其特征在于,所述顶板上料滑板为长方体结构。The workpiece panel assembling equipment according to claim 1, characterized in that the top plate sliding plate has a rectangular parallelepiped structure.
  8. 根据权利要求1所述的工件面板组装设备,其特征在于,所述顶板搬运机械手为横杆机械手。The workpiece panel assembling equipment according to claim 1, wherein the top plate handling manipulator is a crossbar manipulator.
  9. 根据权利要求1所述的工件面板组装设备,其特征在于,所述中转放置箱为底部开口的箱体结构。The workpiece panel assembly equipment according to claim 1, wherein the transfer storage box is a box structure with an open bottom.
  10. 根据权利要求1所述的工件面板组装设备,其特征在于,所述压合升降板为长方体结构。The workpiece panel assembly equipment according to claim 1, wherein the press-fit lifting plate has a rectangular parallelepiped structure.
PCT/CN2019/121621 2019-11-28 2019-11-28 Workpiece panel assembling device WO2021102802A1 (en)

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