CN117485014B - Antibacterial biomass floor mute pad laminating machine and process - Google Patents

Antibacterial biomass floor mute pad laminating machine and process Download PDF

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Publication number
CN117485014B
CN117485014B CN202311847442.5A CN202311847442A CN117485014B CN 117485014 B CN117485014 B CN 117485014B CN 202311847442 A CN202311847442 A CN 202311847442A CN 117485014 B CN117485014 B CN 117485014B
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China
Prior art keywords
floor
biomass
pad
antibacterial
baffle
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CN202311847442.5A
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Chinese (zh)
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CN117485014A (en
Inventor
郦海星
郦峻嵘
张军华
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Jiangsu Ousheng New Material Co ltd
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Jiangsu Ousheng New Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure

Abstract

The invention relates to the technical field of floor processing, in particular to an antibacterial biomass floor mute pad film laminating machine and a process, wherein the film laminating machine comprises: a floor feeding conveyor belt for conveying the biomass floors which are not yet coated one by one; the gluing device is arranged at the tail end of the floor feeding conveyor belt and used for gluing the back surface of the single biomass floor; the rigid conveying belt is arranged at the tail end of the gluing device and is used for cutting off the glued biomass floor; the mute pad feeding conveyor belt is arranged at one side of the rigid conveyor belt and is used for conveying the antibacterial mute pads with the same size as the biomass floor one by one; according to the invention, by designing the film laminating machine with innovative process, secondary processing and waste generated in the production process of the antibacterial biomass floor mute pad are effectively reduced, so that the production cost is reduced, and the environmental protection is improved.

Description

Antibacterial biomass floor mute pad laminating machine and process
Technical Field
The invention relates to the technical field of floor processing, in particular to an antibacterial biomass floor mute pad laminating machine and a process.
Background
The antibacterial biomass floor mute pad is a floor product which adopts biological materials as a base material and is added with antibacterial additives and mute pads, and the floor has the main advantages of environmental protection, low noise and maintenance on human health; in the production, the procedure of gluing the back of the floor and then pressing the mute pad is adopted, the mute pad cutting edges of the multi-out floor are needed after the pressing is finished, four cutter positions in the transverse direction and the longitudinal direction are needed to cut, and the cut mute pad crushed aggregates are processed and utilized again.
In the production process, the edge cutting treatment required by the laminating machine leads to secondary processing of raw materials, further leads to a series of cost increases such as increase of assembly line equipment, manual increase and the like, and is not environment-friendly; in order to solve this problem, the existing laminator needs to be technically renovated.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides an antibacterial biomass floor mute pad laminating machine and a process thereof so as to realize the production targets of no need of edge cutting treatment, cost saving and environmental protection of the laminating machine.
The technical scheme for solving the technical problems is as follows:
the utility model provides an antibiotic living beings floor silence pad laminating machine, the laminating machine includes:
a floor feeding conveyor belt for conveying the biomass floors which are not yet coated one by one;
the gluing device is arranged at the tail end of the floor feeding conveyor belt and used for gluing the back surface of the single biomass floor;
the rigid conveying belt is arranged at the tail end of the gluing device and is used for cutting off the glued biomass floor;
the mute pad feeding conveyor belt is arranged at one side of the rigid conveyor belt and is used for conveying the antibacterial mute pads with the same size as the biomass floor one by one;
the laminating device is arranged on the rigid conveyor belt and positioned at the tail end of the silent pad feeding conveyor belt, and is used for capturing the single antibacterial silent pad and laminating the antibacterial silent pad to the back surface of the stopped biomass floor;
the rolling device is arranged at the tail end of the rigid conveying belt and is used for secondarily compacting the antibacterial mute pad adhered to the back surface of the biomass floor; and
And a finished product conveying belt arranged at the tail end of the rolling device and used for conveying the coated biomass floor.
Still further, the film covering device includes:
a support frame mounted on the rigid conveyor belt;
an electric push rod mounted on the support frame;
the negative pressure sliding plate is slidably arranged on the supporting frame, the movable end of the electric push rod is fixed at the upper end of the negative pressure sliding plate, the negative pressure sliding plate is folded into a groove shape, and a negative pressure hole is formed in the negative pressure sliding plate;
the honeycomb plate is arranged in the negative pressure sliding plate groove, a negative pressure cavity is formed between the honeycomb plate and the negative pressure sliding plate, and the negative pressure cavity is used for adsorbing the antibacterial mute pad; and
And the adjusting baffles are arranged on two sides of the negative pressure sliding plate and are used for adjusting the height of the covering pressure according to the thickness of the biomass floor.
Furthermore, two sides of the upper end of the rigid conveying belt are provided with width limiting square tubes, and the distance between the two width limiting square tubes is equal to the width of the biomass floor;
an arc-shaped guide plate is arranged at one end of the width limiting square tube, which is close to the gluing device, and is used for capturing the biomass floor which is deviated due to the gluing process;
the baffle plate assembly is arranged in the width limiting square tube and used for stopping the biomass floor after gluing, and two abdicating grooves for the baffle plate assembly to pass through are formed in the side wall of the width limiting square tube.
Still further, the baffle assembly includes:
the rotating shaft is hinged in the width limiting square tube;
the driving arm is arranged at one end of the rotating shaft, and the tail end of the driving arm is provided with a switch touch plate;
the driven arm is arranged at the other end of the rotating shaft, and a stop baffle is arranged at the tail end of the driven arm; and
Two torsion springs mounted between the driving arm and the rotating shaft, and between the driven arm and the rotating shaft.
Further, the length of the driving arm is shorter than the length of the driven arm;
the two sides of the upper end of the negative pressure sliding plate are respectively provided with a contact lug for contacting the switch touch plate;
when the negative pressure sliding plate descends for a certain height, the abutting lugs abut against the switch touch plate, the stop baffle swings inwards in the width limiting direction, the biomass floor is released, and the adjustment baffles arranged on the two sides of the negative pressure sliding plate are abducted;
when the negative pressure sliding plate rises to a certain height, the abutting lugs are separated from the switch touch plate, and the stop baffle resets to stop the next biomass floor.
Still further, be equipped with two guide bodies of opposition between tectorial membrane device and silence pad feed conveyer belt for the direction is caught antibiotic silence pad, the guide body is from top to bottom respectively:
the longitudinal guide plate is folded or arc-shaped;
the transverse guide plate is arranged outside the longitudinal guide plate and is folded or arc-shaped;
the bending part is arranged at the lower end of the transverse guide plate and used for gradually pushing the antibacterial mute pad which does not enter the honeycomb plate into the laminating device;
the straight part is arranged at the lower end of the bent part, and the inner side surface of the straight part is flush with the inner side surface of the width limiting square through.
Further, the distance between the transverse guide plates of the two guide bodies is equal to the length of the antibacterial silencing pad and the length of the biomass floor;
the lower end face of the longitudinal guide plate is flush with the lower end face of the honeycomb plate;
the inner side surface of the longitudinal guide plate is flush with the inner side surface of the straight part.
Further, a first feeding baffle plate is arranged on the floor feeding conveyor belt, and the height of the first feeding baffle plate is adjustable and is used for adapting to the biomass floors with different thicknesses;
the second feeding baffle is arranged on the feeding conveyor belt of the mute pad, and the height of the second feeding baffle is adjustable and is used for adapting to the antibacterial mute pad with different thickness.
Furthermore, the side surface of the negative pressure sliding plate is provided with at least one chute, at least one convex groove body is correspondingly arranged on the adjusting baffle, the height of the convex groove body is smaller than the thickness of the chute, and the chute and the convex groove body are fixed through a fastening nut;
scale marks are arranged on the side end face of the negative pressure sliding plate, and positioning lines are arranged on the adjusting baffle plate.
Still further, there is provided an antibacterial biomass floor mute mat laminating process using the antibacterial biomass floor mute mat laminating machine as described above, the laminating process comprising the steps of:
s100, adjusting gaps, namely respectively adjusting the gaps between the first feeding baffle plate and the floor feeding conveyer belt, the gaps between the second feeding baffle plate and the silencing pad feeding conveyer belt and the gaps between the baffle plates and the rigid conveyer belt according to thicknesses of the biomass floor and the antibacterial silencing pad;
s200, material feeding, namely respectively stacking biomass floors and antibacterial silent pads at a first feeding baffle plate of a floor feeding conveyer belt and at a second feeding baffle plate of the silent pad feeding conveyer belt, wherein the first feeding baffle plate is used for blocking the stacked biomass floors and only limiting the passage of the bottommost single biomass floors, and the second feeding baffle plate is used for limiting the passage of the bottommost antibacterial silent pads;
s300, coating preparation, namely conveying a biomass floor to a gluing device by a floor feeding conveyor belt for gluing, and conveying an antibacterial mute pad to a laminating device by a mute pad feeding conveyor belt and capturing the antibacterial mute pad by the laminating device;
s400, starting to cover the pressure, moving the glued biomass floor along a rigid conveying belt until the glued biomass floor is stopped by a baffle plate assembly, stopping the rigid conveying belt, enabling a film covering device for capturing an antibacterial mute pad to move downwards, unlocking the baffle plate assembly by the film covering device in the process until the antibacterial mute pad is tightly attached to the gluing surface of the biomass floor, moving the film covering device upwards in the opposite direction, starting the rigid conveying belt in the process, resetting the baffle plate assembly to stop the next biomass floor in advance, and capturing the next antibacterial mute pad by adsorption when the film covering device moves upwards to the highest point;
s500, secondarily compacting, namely conveying the biomass floor covered with the antibacterial mute pad into a rolling device under the conveying of a rigid conveying belt, secondarily rolling the antibacterial mute pad by the rolling device, and conveying the finished floor covered with the mute pad into a finished conveying belt for packing and boxing.
The beneficial effects of the invention are as follows:
the invention effectively reduces secondary processing and waste generated in the production process of the antibacterial biomass floor silence pad by designing the film laminating machine with innovative process, thereby reducing the production cost and improving the environmental protection; specifically, the invention adopts an accurate laminating device to accurately press the antibacterial mute pad to the back of the biomass floor, and the biomass floor does not need four traditional transverse and longitudinal cutter positions in the whole production process of laminating the antibacterial mute pad by the laminating device, so that the equipment quantity and labor cost are reduced, the utilization rate of raw materials is improved, the design concept of the invention is not needed, and the invention is also the exploration and innovation of the whole laminating production industry; meanwhile, the invention improves the automation level of equipment and realizes a more efficient and more environment-friendly production mode.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of the present invention at "A" in FIG. 1;
FIG. 3 is an enlarged view of a portion of the present invention at "B" in FIG. 2;
FIG. 4 is a schematic diagram of the whole structure of the second embodiment of the present invention;
FIG. 5 is a top view of the present invention;
FIG. 6 is a schematic diagram of the overall structure of the present invention;
FIG. 7 is a schematic view of a partial structure of the present invention;
FIG. 8 is a schematic diagram of the overall structure of the silent pad feed conveyor belt and laminating apparatus of the present invention;
FIG. 9 is a schematic diagram showing the overall structure of a silent pad feed conveyor belt and a laminating apparatus according to the present invention;
FIG. 10 is a schematic view of the overall structure of the rigid conveyor belt and the laminating apparatus of the present invention;
FIG. 11 is an enlarged view of a portion of FIG. 10 at "C" in accordance with the present invention;
FIG. 12 is a schematic view showing a film laminating apparatus according to the present invention;
FIG. 13 is an overall construction view of the guide body of the present invention;
in the drawings, the list of parts represented by the reference numerals is as follows:
1. a floor feed conveyor; 11. a first feed baffle;
2. a gluing device;
3. a rigid conveyor belt; 31. width limiting square through; 311. an arc-shaped guide plate; 312. a relief groove; 32. a baffle assembly; 321. a rotating shaft; 322. a drive arm; 323. a switch touch plate; 324. a driven arm; 325. a stop baffle; 326. a torsion spring;
4. a silent pad feed conveyor belt; 41. a second feed baffle;
5. a film covering device; 51. a support frame; 52. an electric push rod; 53. a negative pressure sliding plate; 531. a negative pressure hole; 532. a contact lug; 533. a chute; 534. scale marks; 54. a honeycomb panel; 55. adjusting a baffle; 551. a convex groove body; 552. a positioning line; 56. a fastening nut;
6. a rolling device;
7. a finished product conveying belt;
8. a guide body; 81. a longitudinal guide plate; 82. a transverse guide plate; 83. a bending portion; 84. a straight portion;
9. a biomass floor; 10. an antibacterial silence pad;
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. Examples of the embodiments are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements throughout or elements having like or similar functionality. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention. Furthermore, it should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "left," "right," "horizontal," "top," "bottom," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The following disclosure provides many different embodiments, or examples, for implementing different structures of the invention. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize applications of other processes and/or usage scenarios for other materials.
The present invention provides the following preferred embodiments:
example 1
Referring to fig. 1 and fig. 4 to fig. 6, the embodiment provides an antibacterial biomass floor silence pad laminating machine, and the specific implementation manner is as follows: at the beginning of the production process, the biomass floors 9 which are not coated are firstly placed on the floor feeding conveyor belt 1, the floor feeding conveyor belt 1 conveys the biomass floors 9 to the gluing device 2 one by one, and the gluing device 2 coats the back surfaces of the single biomass floors 9 with special glue so as to enable the single biomass floors to have the capability of adhering to the mute mats.
After the gluing is finished, the biomass floor 9 is conveyed to the rigid conveying belt 3, and the rigid conveying belt 3 is responsible for stopping the biomass floor 9 after the gluing; meanwhile, the silence pad feeding conveyor belt 4 is responsible for conveying the antibacterial silence pads 10 having the same size as the biomass floor 9 one by one to the position of the laminating apparatus 5.
The laminating device 5 is positioned above the rigid conveying belt 3 and is close to the tail end of the mute mat feeding conveying belt 4, and when the mute mat is conveyed to the laminating device 5, the single antibacterial mute mat 10 can be captured by the laminating device 5 and accurately laminated on the back of the cut biomass floor 9; it will be appreciated that the primary adhesion of the biomass floor 9 to the antimicrobial silence pad 10 is possible.
Next, the biomass floor 9 will continue to advance to the rolling device 6, and the rolling device 6 is responsible for performing secondary compaction on the antibacterial mute pad 10 already adhered to the back of the biomass floor 9, so as to ensure that the adhesion effect between the biomass floor 9 and the mute pad is firmer, and improve the quality of the product.
Finally, the coated biomass floor 9 will be transferred to the finished conveyor belt 7, the finished conveyor belt 7 being responsible for transporting the coated biomass floor 9 to the bagging line.
According to the embodiment, the design and the working principle of the laminating machine are optimized, so that the process of producing the antibacterial biomass floor 9 mute pad is more efficient and accurate, the waste of raw materials and the production cost are reduced, the equipment for cutting and recycling waste is reduced, and a brand-new solution is provided for the floor processing industry.
Example two
Referring to fig. 1, 2, 3 to 6 and 12, the embodiment further explains the film laminating device 5 on the basis of the silence pad film laminating machine for the biomass floor 9 described in the first embodiment, and the specific embodiment is as follows:
the film covering device 5 comprises a supporting frame 51 arranged on the rigid conveying belt 3, the supporting frame 51 serves as a main carrier of each component of the film covering device 5 and provides stable support for subsequent operation, an electric push rod 52 is arranged on the supporting frame 51, and the electric push rod 52 is mainly responsible for driving the main working part of the film covering device 5, namely a negative pressure sliding plate 53 to complete up-down sliding movement; the moving end of the electric push rod 52 is fixed at the upper end of the negative pressure sliding plate 53 positioned below the electric push rod 52, so that the telescopic movement of the electric push rod 52 can directly drive the negative pressure sliding plate 53 to move.
Further, the negative pressure sliding plate 53 is a key component installed on the supporting frame 51 and tightly connected with the movable end of the electric push rod 52, and is designed to be a folding groove shape, and a negative pressure cavity is formed between the negative pressure sliding plate 53 and the honeycomb plate 54 due to the structural design, and a negative pressure hole 531 is further formed in the negative pressure sliding plate 53, and the negative pressure hole 531 is connected with a negative pressure air pipe, so that the air pressure of the negative pressure cavity can be ensured to be suitable for adsorbing the antibacterial silence pad 10.
Further, a honeycomb plate 54 is installed in the folding groove of the negative pressure sliding plate 53, and a negative pressure cavity can be formed between the honeycomb plate 54 and the negative pressure sliding plate 53 through sealing fit between the honeycomb plate 54 and the negative pressure sliding plate 53, when negative pressure is generated, the negative pressure cavity can generate adsorption force on the anti-bacterial mute pad 10, and the mute pad can be effectively sucked, so that the anti-bacterial mute pad cannot fall in the laminating process.
Further, the film laminating device 5 is provided with adjusting baffles 55 at two sides of the negative pressure sliding plate 53, and is a working part for adjusting the laminating height according to the thickness of the biomass floor 9, and the height of the negative pressure sliding plate 53 can be accurately adjusted by adjusting the displacement of the baffles 55, so that the distance between the negative pressure sliding plate and the back of the biomass floor 9 is kept moderate, the laminating pressure is ensured, the flow of the mute pad film of the biomass floor 9 is optimized, the film laminating process is more accurate and stable, and a detailed solution is provided for optimizing the production process.
Example III
Referring to fig. 7, 10 and 11, the design and working principle of the rigid conveyor belt 3 are specifically described based on the antibacterial biomass floor 9 mute pad laminator described in the first embodiment; the rigid conveyor belt 3 helps to ensure accuracy and efficiency of the whole lamination process.
The two sides of the upper end of the rigid conveyer belt 3 are provided with width limiting square-shaped openings 31, and the main responsibility of the width limiting square-shaped openings 31 is to limit and guide the transportation track of the biomass floor 9 so as not to deviate from the designed film-covered track; it will be appreciated that the spacing of the two width-limiting stops 31 is set to be equal to the width of the biomass floor 9, which ensures that the biomass floor 9 can move forward over a uniform and accurate path.
An arc-shaped guide plate 311 is arranged at one end of the width limiting square tube 31 close to the gluing device 2; the task of the curved guide 311 is to capture and correct the biomass floor 9 which is offset during gluing so that it can be returned to the set transport path, the curved design being such that it does not interfere with the normal movement of the biomass floor 9 while at the same time providing an accurate correction function.
A baffle plate assembly 32 is arranged in the width limiting square through 31, and the baffle plate assembly 32 is used for stopping the glued biomass floor 9; the baffle plate assembly 32 can effectively limit excessive movement of the biomass floor 9, so that preparation of the next step is carried out at a correct position; in addition, in order to adapt to the working requirement of the baffle assembly 32, two abdication grooves 312 are formed on the side wall of the width-limiting square tube 31, and the two abdication grooves 312 can allow the baffle assembly 32 to pass through when necessary, so as to provide continuous stopping conditions, and finally complete continuous film covering steps.
The design of the embodiment optimizes the transportation and the position positioning of the biomass floor 9 in the process of laminating the mute pad of the antibacterial biomass floor 9, ensures the accurate gluing and laminating of the biomass floor 9, improves the quality and the production efficiency of products, and provides conditions for the process of laminating to be performed.
Example IV
Referring to fig. 10 and 11, in the antimicrobial biomass floor 9 mute mat laminator described in the third embodiment, the baffle assembly 32 implements the power balancing principle of highly fine design and fine tuning, and the specific embodiment thereof is as follows:
the baffle plate assembly 32 is a connecting rod structure, a rotating shaft 321 fixed inside the width limiting square through 31 provides supporting and rotating functions, and the existence of the rotating shaft 321 enables a driving arm 322 and a driven arm 324 of the structure to completely and synchronously move, so that the requirement of stopping the floor in the process of covering the biomass floor 9 is met.
Further, a driving arm 322 is fixedly installed at one end of the rotating shaft 321, and the tail end of the driving arm 322 is provided with a switch touch plate 323, which is mainly responsible for touching the negative pressure sliding plate 53 and completing the extrusion of the baffle plate assembly 32 through the touching process, thereby completing the unlocking of the floor stop; meanwhile, since the driving arm 322 is closely attached to the rotation shaft 321, this also means that it can be directly subjected to the power input of the rotation shaft 321, thereby rapidly and accurately stopping or starting the rigid conveyor belt 3.
Further, a driven arm 324 is fixedly installed at the other end of the rotating shaft 321, the driven arm 324 has a stop baffle 325 at the end thereof, and the stop baffle 325 is a solid part which directly contacts the biomass floor 9 and stops it; due to the existence of the driven arm 324, the baffle assembly 32 can perform accurate stopping operation according to specific situations so as to ensure that the glued biomass floor 9 just stops under the negative pressure sliding plate 53 for covering the antibacterial silence pad 10.
The baffle assembly 32 is further provided with torsion springs 326, two torsion springs 326 are respectively arranged between the driving arm 322 and the rotating shaft 321 and between the driven arm 324 and the rotating shaft 321, a set of recovery mechanism is established, namely, when the negative pressure sliding plate 53 moves upwards to be separated from the switch touch plate 323, the rigid conveying belt 3 is started to drive the floor covered with the antibacterial silence pad 10 to move towards the rolling device 6, the baffle assembly 32 is in a recovery state in the process, but the side wall of the floor covered with the antibacterial silence pad 10 stops recovering the baffle assembly 32 until the floor covered with the antibacterial silence pad 10 completely passes through the baffle assembly 32, and the stop baffle 325 and the switch touch plate 323 pop up immediately to stop the next floor.
The design of this embodiment allows the baffle assembly 32 to perform its critical duties in the antimicrobial biomass floor 9 silent pad laminator, ensuring the integrity and stability of its production process, and ensuring high quality and continuous production of the biomass floor 9.
Example five
Referring to fig. 7, 8 and 11, in the fourth embodiment, the proportional arrangement of the arm lengths is a point to be noted; specifically, setting the length of the driving arm 322 shorter than the driven arm 324 improves the degree of motion coordination between the driving arm 322 and the driven arm 324, and the short driving arm 322 also ensures that it can contact or disengage the negative pressure slide plate 53 at an appropriate speed and efficiency, which is essential for achieving a precisely controlled pressing action.
The design of the negative pressure sliding plate 53 is also modified correspondingly, and a pair of interference lugs 532 are provided on both sides of the upper end of the negative pressure sliding plate 53 to facilitate contact with the switch contact plate 323 at the end of the driving arm 322; it will be appreciated that when the slide plate is lowered by a certain height, the interference lugs 532 will interfere with the switch contact plate 323, which will cause the stop plate 325 controlled by the driven arm 324 to swing toward the inside of the width-limiting direction 31, and will give way to the adjustment plates 55 disposed on both sides of the negative pressure slide plate 53, so as to ensure the accuracy and quality of the assembly and production process.
Further, when the negative pressure sliding plate 53 is raised to a certain height, the above-mentioned swing will return according to a preset program; specifically, the raised slide plate will disengage the interference tab 532 from the switch contact plate 323, inducing the stop plate 325 to return to its original position, which effectively intercepts the next biomass floor 9, facilitating the subsequent pressing step.
The design of this embodiment is to improve productivity and efficiency while maintaining product quality; by adjusting the length ratio of the driving arm 322 and the driven arm 324, and careful design of the action of the negative pressure sliding plate 53 and dynamic adjustment of the baffle assembly 32, the antimicrobial biomass floor 9 mute pad laminator can process the biomass floor 9 more finely and effectively, ensure the accuracy of the production process thereof, and ensure the continuous production of the biomass floor 9.
Example six
Referring to fig. 5, 9 and 13, in the design of the antibacterial biomass floor 9 silence pad laminator described in the third embodiment, how to guide the antibacterial silence pad 10 is a key point, and the difference in size or the coverage deviation will be caused to generate inferior products, so two symmetrically placed guide bodies 8 are designed, and the key of the working mechanism of these guide bodies 8 is that they skillfully guide the antibacterial silence pad 10 to a precise position for accurate coverage on the glued surface of the floor.
From top to bottom, the guide body 8 is firstly provided with a longitudinal guide plate 81, the shape of the longitudinal guide plate 81 can be folded or arc-shaped, and the arc-shaped design is better and is more beneficial to the smooth movement of the antibacterial silence pad 10 depending on the specific requirements and the configuration of a specific production line; the smoothness of the affinity of the longitudinal guide 81 is critical to the smooth entry of the antimicrobial silence pad 10 from the conveyor belt into the laminating apparatus 5.
At the outer end of the longitudinal guide 81, a transverse guide 82 is mounted, which transverse guide 82 may likewise be folded or curved, the design of which is to provide additional guidance and support for the silence pad after it has passed through the longitudinal guide 81; by such a design, the lateral guides 82 and the longitudinal guides 81 together provide a continuous and accurate guiding effect so that the antimicrobial silence pad 10 can be accurately guided to a preset position.
The guide body 8 also has a bending portion 83 provided below the lateral guide plate 82, the bending portion 83 having a main function of pushing the antibacterial silence pad 10 which has not completely entered the honeycomb panel 54 to slide to the film laminating device 5; this process is critical to ensure that the antimicrobial silence pad 10 accurately and stably enters the laminating apparatus 5.
The guide body 8 is provided with the straight part 84 at the bottom, and the straight part 84 keeps flush with the inner side surface of the width limiting square through 31 in design, so that space occupation is reduced, the antibacterial mute pad 10 can enter a laminating link more stably after smoothly passing through the whole guide body 8, and the design ensures that the mute pad can be subjected to next laminating under the accurate and error-free conditions, and the quality of products and the production efficiency are greatly ensured.
In this embodiment, the guiding body 8 enables the antibacterial silent pad 10 to enter the laminating device 5 in the most effective and accurate manner, so that the accuracy and efficiency of the antibacterial biomass floor 9 silent pad laminating machine in the production process are remarkably improved, and the quality and continuous production of products are further ensured.
Example seven
Referring to fig. 5 and 12, in the antibacterial biomass floor 9 mute mat laminating machine described in the sixth embodiment, the guide body 8 is further optimally designed to help to improve the guiding effect and the production efficiency; in detail, the distance between the lateral guides 82 of the two guide bodies 8 is designed to be equal to the length of the antibacterial silent pad 10 and the biomass floor 9, and the configuration enables the antibacterial silent pad 10 to be accurately attached to the honeycomb panel 54 after passing through the guide bodies 8, thereby realizing a smooth conveying process.
Further, the lower end face of the longitudinal guide plate 81 is flush with the lower end face of the honeycomb plate 54, and the design effectively reduces friction and resistance, so that the antibacterial silence pad 10 can more smoothly reach the inside of the honeycomb plate 54 when passing through the longitudinal guide plate 81, normal laminating operation is ensured, and unnecessary clamping is reduced.
Further, the inner side surface of the longitudinal guide plate 81 is flush with the inner side surface of the straight part 84, and the design is beneficial to realizing better positioning and guiding of the antibacterial silence pad 10; this flush design makes the guiding process smoother and quicker when the antimicrobial silence pad 10 passes through the longitudinal guide 81 and the straight portion 84, avoiding the problems that the antimicrobial silence pad 10 may affect the production efficiency due to friction, blockage, etc. when passing through the guide body 8.
The design of the embodiment ensures that the guide body 8 more accords with the actual requirement of the production flow, and improves the speed and efficiency of the whole laminating production process; in this embodiment, the alignment and cooperation of the spacing of the transverse guides 82, the lower end surfaces of the longitudinal guides 81 and the lower end surfaces of the honeycomb panel 54, and the inner side surfaces of the longitudinal guides 81 and the inner side surfaces of the straight portions 84 together ensure that the antimicrobial silence pad 10 is smoothly and accurately positioned and laminated while passing through the guide body 8.
Example eight
Referring to fig. 1, 4 and 6, in implementing a described antimicrobial biomass floor 9 silent pad laminator, the feeding baffle on the floor feeding conveyor 1 and the silent pad feeding conveyor 4 are an integral ring in the whole system; however, given the varied thicknesses of the biomass floor 9 and the antimicrobial silence pad 10, this requires that the feed baffle be flexible enough to accommodate this variation to optimize the production process and reduce any possible production interruption.
To meet this requirement, the floor feed conveyor 1 is provided with a first feed baffle 11, the height of which is designed to be adjustable; such a design means that by increasing or decreasing the height of the baffle within a predetermined range, it can be easily adjusted to accommodate biomass floors 9 of various thicknesses; the height-adjustable first feed baffle 11 enables the machine to handle different thickness sheets without stopping or adjusting, thereby improving production efficiency and reducing maintenance requirements.
Similarly, a second feeding baffle 41 with adjustable height is also installed on the feeding conveyer belt 4 for the mute pad, and the main function of the baffle is to adapt to and process the antibacterial mute pad 10 with different thickness, and by adjusting the height of the baffle 55, the smooth transmission and processing process can be maintained no matter how the thickness of the mute pad changes, and the setting reduces the machine shutdown times caused by processing the mute pads with different thickness, so that the production efficiency is improved.
These two height-adjustable baffles play an important role in the production process, in particular on a production line handling biomass floors 9 and silence mats of various sizes or gauges; the design of the embodiment has the function of improving the adaptability of the laminating machine, ensures the stability and the continuity in the production process, ensures the flexibility of the production line, and reduces the unnecessary production interruption times, thereby improving the overall production efficiency and benefit.
Example nine
Referring to fig. 2, 3 and 12, on the basis of the silence pad laminator for the antibacterial biomass floor 9 described in the second embodiment, in order to enable the sliding plate to slide and position better, the design structure of the negative pressure sliding plate 53 is improved; specifically: at least one chute 533 is designed on the side of the negative pressure slide plate 53. This chute 533 plays a critical role in controlling the movement of the slide plate. For the adjusting baffle 55, at least one convex groove 551 is correspondingly arranged for matching with the sliding groove 533 of the sliding plate; the height of the protruding groove bodies 551 is designed to be smaller than the thickness of the sliding groove 533, so that when the sliding groove 533 is fixed with the protruding groove bodies 551 through the fastening nuts 56, the stability of the sliding plate in the vertical direction is ensured, the position of the sliding plate can be fully fixed through the use of the fastening nuts 56, the position deviation caused by small errors or vibration is eliminated, and the accuracy and the stability of the machine are improved.
Further, graduation marks 534 are provided on the side end surface of the negative pressure sliding plate 53 to facilitate reading the specific position of the sliding plate, and positioning lines 552 are provided on the adjusting baffle 55; this design further improves the accuracy of adjustment so that the worker can read and adjust the position of the slide plate more quickly and accurately, which is the case when minor adjustments need to be made to meet different specifications or size product requirements.
The design of the negative pressure sliding plate 53 and the adjusting baffle 55 in this embodiment improves the working efficiency and accuracy of the machine, and brings convenience for operation, and under the cooperation between them, the laminating treatment process of the biomass floor 9 and the antibacterial silent pad 10 becomes smoother, and the operation efficiency of the production line will also be significantly improved.
Examples ten
Referring to fig. 1 to 10, an antibacterial biomass floor mute pad laminating process is provided, and this embodiment provides an antibacterial biomass floor 9 mute pad laminating process using an antibacterial biomass floor 9 mute pad laminator, wherein the laminating process is implemented through the steps of precise gap adjustment, material feeding, laminating preparation, laminating start, secondary pressing and the like.
The gap adjustment is the first step of a given process, and this step aims at the preparation activity before the start of the process, and according to the thickness of the biomass floor 9 and the antibacterial silent pad 10, the gap between the first feeding baffle 11 and the floor feeding conveyor belt 1, the gap between the second feeding baffle 41 and the silent pad feeding conveyor belt 4, and the gap between the baffle 55 and the rigid conveyor belt 3 need to be accurately adjusted, so as to cope with the biomass floor 9 and the silent pad with different thicknesses, and ensure that the biomass floor 9 and the silent pad can be smoothly transferred and processed in the continuous production process without frequently adjusting the machine.
A subsequent material loading step, in which the biomass floor 9 and the antimicrobial silence pad 10 are stacked and placed at the first feeding baffle 11 of the floor feeding conveyor 1 and at the second feeding baffle 41 of the silence pad feeding conveyor 4, respectively; by using the working principle of the baffle plate, only the lowest single biomass floor 9 and the antibacterial silencing pad 10 are allowed to pass, so that the ordered feeding on the production line is ensured.
In the laminating preparation process, the floor feeding conveyor belt 1 can convey a biomass floor 9 to the gluing device 2 for gluing treatment, the mute pad feeding conveyor belt 4 conveys the antibacterial mute pad 10 to the laminating device 5 and is successfully captured by the laminating device 5, and the gluing and laminating processes can be synchronously carried out by the setting, so that the production efficiency is improved.
Then, in the step of starting the lamination, the biomass floor 9 after the glue coating treatment is driven by the rigid conveyor belt 3 until the rigid conveyor belt 3 is stopped by the baffle plate assembly 32, at this time, the rigid conveyor belt 3 stops running, the laminating device 5 moves down and is attached to the glue coating surface of the biomass floor 9, then the laminating device 5 starts to move reversely and upwards, and along with the reset of the baffle plate assembly 32, the rigid conveyor belt 3 starts to run, and the next biomass floor 9 is pre-stopped.
Finally, in the secondary compaction process, the rigid conveying belt 3 of the laminator conveys the biomass floor 9 coated with the antibacterial silence pad 10 to the rolling device 6, the rolling device 6 carries out secondary rolling on the antibacterial silence pad 10 to ensure the laminating connection strength and quality, and the floor coated with the silence pad after completion enters the finished conveying belt 7 and is ready for the final packing and boxing step.
The antibacterial biomass floor 9 mute pad laminating process in the embodiment utilizes highly-automated assembly line design and accurate gap adjustment, so that the whole laminating process has obvious high efficiency and accuracy, and the production quality and the production efficiency of products are ensured.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention, but rather to enable any modification, equivalent replacement, improvement or the like to be made within the spirit and principles of the invention.

Claims (3)

1. An antibacterial biomass floor silence pad laminating machine, its characterized in that, the laminating machine includes:
a floor feeding conveyor belt (1) for conveying the biomass floors (9) which have not been coated one by one;
a gluing device (2) mounted at the end of the floor feeding conveyor belt (1) for gluing the back of the individual biomass floors (9);
a rigid conveyor belt (3) arranged at the tail end of the gluing device (2) and used for stopping the biomass floor (9) after gluing;
a mute pad feeding conveyor belt (4) arranged at one side of the rigid conveyor belt (3) for conveying the antibacterial mute pads (10) with the same size as the biomass floor (9) one by one;
a film covering device (5) arranged on the rigid conveying belt (3) and positioned at the tail end of the silent pad feeding conveying belt (4) and used for capturing the single antibacterial silent pad (10) and covering and pressing the antibacterial silent pad to the back surface of the cut biomass floor (9);
the rolling device (6) is arranged at the tail end of the rigid conveying belt (3) and is used for secondarily compacting the antibacterial mute pad (10) adhered to the back surface of the biomass floor (9); and
A finished product conveying belt (7) arranged at the tail end of the rolling device (6) and used for conveying the coated biomass floor (9);
the film laminating device (5) comprises:
a support (51) mounted on the rigid conveyor belt (3);
an electric push rod (52) mounted on the support frame (51);
the negative pressure sliding plate (53) is slidably arranged on the supporting frame (51), the movable end of the electric push rod (52) is fixed at the upper end of the negative pressure sliding plate (53), the negative pressure sliding plate (53) is folded into a groove shape, and a negative pressure hole (531) is formed in the negative pressure sliding plate (53);
a honeycomb plate (54) arranged in the groove of the negative pressure sliding plate (53), wherein a negative pressure cavity is formed between the honeycomb plate (54) and the negative pressure sliding plate (53) and is used for adsorbing the antibacterial mute pad (10); and
The adjusting baffles (55) are arranged at two sides of the negative pressure sliding plate (53) and are used for adjusting the height of the covering pressure according to the thickness of the biomass floor (9);
two sides of the upper end of the rigid conveying belt (3) are provided with width limiting square-shaped openings (31), and the distance between the two width limiting square-shaped openings (31) is equal to the width of the biomass floor (9);
an arc-shaped guide plate (311) is arranged at one end of the width limiting square tube (31) close to the gluing device (2) and used for capturing the biomass floor (9) deflected in the gluing process;
a baffle plate assembly (32) is arranged in the width limiting square through (31) and used for stopping the biomass floor (9) after glue spreading, and two abdication grooves (312) for the baffle plate assembly (32) to pass through are formed in the side wall of the width limiting square through (31);
the baffle assembly (32) includes:
a rotating shaft (321) hinged in the width limiting square tube (31);
a driving arm (322) arranged at one end of the rotating shaft (321), and a switch touch plate (323) is arranged at the tail end of the driving arm (322);
a driven arm (324) mounted at the other end of the rotating shaft (321), wherein a stop baffle (325) is mounted at the tail end of the driven arm (324); and
Two torsion springs (326) mounted between the driving arm (322) and the rotation shaft (321), and between the driven arm (324) and the rotation shaft (321);
the length of the driving arm (322) is shorter than the length of the driven arm (324);
the two sides of the upper end of the negative pressure sliding plate (53) are respectively provided with a contact lug (532) for contacting the switch contact plate (323);
when the negative pressure sliding plate (53) descends by a certain height, the abutting lugs (532) abut against the switch contact plate (323), the stop baffle (325) swings into the width limiting direction (31), releases the biomass floor (9) and gives way to the adjusting baffles (55) arranged on two sides of the negative pressure sliding plate (53);
when the negative pressure sliding plate (53) rises to a certain height, the abutting lugs (532) are separated from the switch contact plate (323), and the stop baffle (325) is reset to stop the next biomass floor (9);
the laminating device (5) and be equipped with two guide bodies (8) of opposition between silence pad feed conveyer belt (4) for the direction is caught antibiotic silence pad (10), guide body (8) are from top to bottom respectively:
a longitudinal guide plate (81), wherein the longitudinal guide plate (81) is in a folded shape or an arc shape;
a transverse guide plate (82) arranged outside the longitudinal guide plate (81), wherein the transverse guide plate (82) is in a folded shape or an arc shape;
a bending part (83) arranged at the lower end of the transverse guide plate (82) and used for gradually pushing the antibacterial silencing pad (10) which does not enter the honeycomb panel (54) into the film covering device (5);
a straight part (84) arranged at the lower end of the bending part (83), wherein the inner side surface of the straight part (84) is flush with the inner side surface of the width limiting direction communication (31);
the distance between the transverse guide plates (82) of the two guide bodies (8) is equal to the length of the antibacterial silencing pad (10) and the biomass floor (9);
the lower end face of the longitudinal guide plate (81) is flush with the lower end face of the honeycomb panel (54);
the inner side surface of the longitudinal guide plate (81) is flush with the inner side surface of the straight part (84);
the negative pressure sliding plate (53) is provided with at least one chute (533), at least one convex groove body (551) is correspondingly arranged on the adjusting baffle plate (55), the height of the convex groove body (551) is smaller than the thickness of the chute (533), and the chute (533) and the convex groove body (551) are fixed through a fastening nut (56);
scale marks (534) are arranged on the side end face of the negative pressure sliding plate (53), and positioning lines (552) are arranged on the adjusting baffle plate (55).
2. The antibacterial biomass floor silence pad laminator of claim 1, wherein a first feeding baffle (11) is mounted on the floor feeding conveyor belt (1), the first feeding baffle (11) being height-adjustable for adapting to different thicknesses of the biomass floor (9);
install second feeding baffle (41) on silence pad feeding conveyer belt (4), second feeding baffle (41) height-adjustable for adapt to different thickness antibiotic silence pad (10).
3. An antibacterial biomass floor mute mat laminating process, characterized in that the laminating process uses the antibacterial biomass floor mute mat laminating machine as claimed in claim 2, and the laminating process comprises the following steps:
gap adjustment, namely adjusting the gap between the first feeding baffle (11) and the floor feeding conveyor belt (1), the gap between the second feeding baffle (41) and the silencing pad feeding conveyor belt (4) and the gap between the adjusting baffle (55) and the rigid conveyor belt (3) according to the thicknesses of the biomass floor (9) and the antibacterial silencing pad (10);
material feeding, namely respectively stacking biomass floors (9) and antibacterial silent pads (10) at a first feeding baffle (11) of a floor feeding conveyer belt (1) and at a second feeding baffle (41) of a silent pad feeding conveyer belt (4), wherein the first feeding baffle (11) blocks the stacked biomass floors (9), only a single biomass floor (9) at the lowest part passes, and only the antibacterial silent pad (10) at the lowest part passes at the second feeding baffle (41);
the method comprises the steps of preparing for laminating, conveying a piece of biomass floor (9) to a gluing device (2) by a floor feeding conveyor belt (1) for gluing, and conveying an antibacterial mute pad (10) to a laminating device (5) by a mute pad feeding conveyor belt (4) and capturing the antibacterial mute pad by the laminating device (5);
starting to cover the pressure, moving the glued biomass floor (9) along the rigid conveying belt (3) until the biomass floor is stopped by the baffle assembly (32), stopping the rigid conveying belt (3), enabling the film covering device (5) for capturing the antibacterial mute pad (10) to move downwards, unlocking the baffle assembly (32) by the film covering device (5) in the process until the antibacterial mute pad (10) is tightly attached to the gluing surface of the biomass floor (9), enabling the rigid conveying belt (3) to operate in the process, resetting the baffle assembly (32) to pre-stop the next biomass floor (9), and capturing the next antibacterial mute pad (10) by adsorption when the film covering device (5) moves upwards to the highest point;
the biomass floor (9) covered with the antibacterial mute pad (10) enters a rolling device (6) under the conveying of the rigid conveying belt (3), the rolling device (6) performs secondary rolling on the antibacterial mute pad (10), and the finished floor covered with the mute pad enters a finished conveying belt (7) for packing and boxing.
CN202311847442.5A 2023-12-29 2023-12-29 Antibacterial biomass floor mute pad laminating machine and process Active CN117485014B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6142286A (en) * 1997-06-20 2000-11-07 Inventio Ag Floor covering for conveying equipment for persons
EP2243606A2 (en) * 2009-04-24 2010-10-27 GreCon Dimter Holzoptimierung Süd GmbH & Co. KG Assembly for producing boards from wooden lamellae and method for producing such boards
CN104609243A (en) * 2014-12-26 2015-05-13 绍兴文理学院 Cystosepiment gluing machine
CN111791572A (en) * 2020-07-13 2020-10-20 中国矿业大学 Automatic film laminating production line and method for mute pad of PVC (polyvinyl chloride) composite floor
CN114311207A (en) * 2021-12-17 2022-04-12 樊汉豪 Composite WPC floor production and processing equipment
CN117021735A (en) * 2023-07-17 2023-11-10 广东百能家居有限公司 Automatic edge sealing equipment and method for honeycomb panel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6142286A (en) * 1997-06-20 2000-11-07 Inventio Ag Floor covering for conveying equipment for persons
EP2243606A2 (en) * 2009-04-24 2010-10-27 GreCon Dimter Holzoptimierung Süd GmbH & Co. KG Assembly for producing boards from wooden lamellae and method for producing such boards
CN104609243A (en) * 2014-12-26 2015-05-13 绍兴文理学院 Cystosepiment gluing machine
CN111791572A (en) * 2020-07-13 2020-10-20 中国矿业大学 Automatic film laminating production line and method for mute pad of PVC (polyvinyl chloride) composite floor
CN114311207A (en) * 2021-12-17 2022-04-12 樊汉豪 Composite WPC floor production and processing equipment
CN117021735A (en) * 2023-07-17 2023-11-10 广东百能家居有限公司 Automatic edge sealing equipment and method for honeycomb panel

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