WO2021082496A1 - 一种多孔复合磁性磨料的制备装置 - Google Patents

一种多孔复合磁性磨料的制备装置 Download PDF

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Publication number
WO2021082496A1
WO2021082496A1 PCT/CN2020/099193 CN2020099193W WO2021082496A1 WO 2021082496 A1 WO2021082496 A1 WO 2021082496A1 CN 2020099193 W CN2020099193 W CN 2020099193W WO 2021082496 A1 WO2021082496 A1 WO 2021082496A1
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Prior art keywords
fixedly connected
inner cavity
stirring
rotating shaft
motor
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PCT/CN2020/099193
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English (en)
French (fr)
Inventor
盛一
孙淑琴
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南京星合精密智能制造研究院有限公司
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Publication of WO2021082496A1 publication Critical patent/WO2021082496A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/80Mixers with rotating receptacles rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/80Mixers with rotating receptacles rotating about a substantially vertical axis
    • B01F29/83Mixers with rotating receptacles rotating about a substantially vertical axis with rotary paddles or arms, e.g. movable out of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/80Mixers with rotating receptacles rotating about a substantially vertical axis
    • B01F29/87Mixers with rotating receptacles rotating about a substantially vertical axis with rotary cylinders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

Definitions

  • the utility model relates to the technical field of abrasives, in particular to a porous composite magnetic abrasive.
  • Abrasives are sharp and hard materials used to grind the surface of softer materials.
  • abrasives There are two types of abrasives: natural abrasives and artificial abrasives. According to their hardness, there are two types of super-hard abrasives and ordinary abrasives. The range of abrasives is very wide. From soft household detergents, gem abrasives to the hardest material diamond, abrasives are indispensable materials for the manufacture of every precision product. Many natural abrasives have been replaced by artificial abrasives. Porous composite magnetic abrasives are being produced. In the process, most of them are made by bonding iron powder and abrasive powder into one body under the action of a binder.
  • the purpose of the utility model is to provide a porous composite magnetic abrasive, which has the advantage of good mixing effect, and solves the problem of poor mixing effect of the mixing device during the preparation process of the traditional porous composite magnetic abrasive.
  • the binder cannot be fully mixed and bonded, which leads to the problem of uneven distribution of abrasive particles in the abrasive.
  • a porous composite magnetic abrasive comprising a ground, a fixing frame is fixedly connected to both sides of the top of the ground, and a fixing frame is fixedly connected to the center of the inner cavity of the fixing frame.
  • the first motor the output end of the first motor is fixedly connected with a first rotating shaft, the bottom of the first rotating shaft is fixedly connected with a stirring box, the inner cavity of the stirring box is provided with a stirring mechanism, the stirring box
  • the left side of the top of the inner cavity is connected with a feed pipe, and the center of the bottom of the inner cavity of the mixing box is connected with a discharge pipe.
  • the stirring mechanism includes a second motor, a second rotating shaft and a stirring frame, a second motor is fixedly connected to the center of the top of the inner cavity of the stirring box, and a support is fixedly connected to the inner side of the top of the inner cavity of the stirring box.
  • the output end of the second motor is fixedly connected with a second rotating shaft, the bottom of the second rotating shaft penetrates the supporting plate and is fixedly connected with a stirring blade, and the bottom of the second rotating shaft is fixedly connected with a stirring frame, The surface of the bottom of the stirring rack is fixedly connected with stirring blades.
  • a first sliding groove is provided around the top center of the inner cavity of the fixing frame, and the inner cavity of the first sliding groove is slidably connected with first sliding blocks from left to right.
  • the bottom of the block penetrates the inner cavity of the first chute and is fixedly connected with the top of the inner cavity of the mixing box.
  • a second sliding groove is formed on the inner side of the bottom of the inner cavity of the fixing frame, the inner cavity of the second sliding groove is slidably connected with a second sliding block, and the inner side of the second sliding block penetrates through the second sliding groove.
  • the inner cavity is fixedly connected with the two sides of the top of the mixing box.
  • the bottom of the feed pipe is provided with a first valve
  • the left side of the discharge pipe is provided with a second valve
  • the fixing frame is cylindrical.
  • the user drives the second rotating shaft to start to rotate through the second motor, thereby driving the stirring frame to start to rotate, and the stirring blades start to rotate at this time, which is convenient to use
  • the person stirs the iron powder, abrasive powder and binder uniformly in the mixing box.
  • the user turns on the first motor.
  • the first motor drives the first rotating shaft to rotate, and then drives the mixing box to start rotating, which is easy to use It speeds up the stirring rate in the stirring box, and at the same time strengthens the mixing effect of the equipment, and solves the problem that the mixing effect of the traditional porous composite magnetic abrasive is poor due to the poor mixing effect of the mixing device. Adequate mixing and bonding will result in uneven distribution of abrasive grains in the abrasive.
  • the utility model is convenient for the user to uniformly stir the iron powder, the abrasive powder and the binder in the stirring box, and pass through the first chute and the first slide.
  • the cooperation of the blocks facilitates the user to fix the mixing box, and at the same time assists the rapid rotation of the mixing box, thereby improving the mixing efficiency of the equipment.
  • the mixing box Enhance the fixing effect of the equipment
  • the first valve and the second valve it is convenient for the user to control the opening and closing of the feed pipe and the discharge pipe, and prevent the iron powder, abrasive powder and binder from overflowing during the mixing process. .
  • Figure 1 is a schematic diagram of the structure of the utility model
  • Figure 2 is a cross-sectional view of the utility model mixing box structure
  • Figure 3 is a bottom view of the first chute structure of the present invention.
  • a porous composite magnetic abrasive including the ground 1, both sides of the top of the ground 1 are fixedly connected with a fixing frame 2, and the fixing frame 2 is provided with a first chute 7 around the top center of the inner cavity of the fixing frame 2 ,
  • the inner cavity of the first chute 7 is slidably connected with the first slider 6 from left to right, and the bottom of the first slider 6 penetrates the inner cavity of the first chute 7 and is fixed to the top of the inner cavity of the mixing box 5 Connection, through the cooperation of the first chute 7 and the first sliding block 6, it is convenient for the user to fix the mixing box 5 and at the same time assist the mixing box 5 to rotate quickly, thereby improving the mixing efficiency of the equipment.
  • a second slide groove 9 is opened on the inner side of the second slide groove 9, and the inner cavity of the second slide groove 9 is slidably connected with a second slider 8.
  • the two sides are fixedly connected.
  • the center of the inner cavity of the fixing frame 2 is fixedly connected with the first A motor 3, the output end of the first motor 3 is fixedly connected with a first rotating shaft 4, the bottom of the first rotating shaft 4 is fixedly connected with a stirring box 5, the inner cavity of the stirring box 5 is provided with a stirring mechanism 12, the stirring mechanism 12 includes The second motor 121, the second rotating shaft 122 and the stirring frame 123, a second motor 121 is fixedly connected to the center of the top of the inner cavity of the stirring box 5, and a support plate is fixedly connected to the inner side of the top of the inner cavity of the stirring box 5, and the second motor 121
  • the output end of the second rotating shaft 122 is fixedly connected with a second rotating shaft 122, the bottom of the second rotating shaft 122 penetrates the supporting plate and is fixedly connected with a stirring blade, the bottom of the second rotating shaft 122 is fixedly connected with a stirring frame 123, and the surface of the bottom of the stirring frame 123 is fixed
  • the mixing blade is connected, through the cooperation of the second motor
  • the inner cavity of the mixing box 5 The left side of the top is connected with a feed pipe 10, the bottom of the feed pipe 10 is provided with a first valve, and the left side of the discharge pipe 11 is provided with a second valve.
  • the fixing frame 2 is cylindrical, passing through the first valve and the second valve. The cooperation of the valves facilitates the user to control the opening and closing of the feed pipe 10 and the discharge pipe 11 to prevent iron powder, abrasive powder and binder from overflowing during the mixing process.
  • the center of the inner cavity of the mixing box 5 is connected with an outlet.
  • the material pipe 11, through the arrangement of the first motor 3, the first rotating shaft 4, and the stirring mechanism 12, the user drives the second rotating shaft 122 to start to rotate through the second motor 121, thereby driving the stirring frame 123 to start to rotate.
  • the stirring blades Starting to rotate, it is convenient for the user to uniformly stir the iron powder, abrasive powder and binder in the mixing box 5.
  • the user turns on the first motor 3, and the first motor 3 drives the first rotating shaft 4 to start rotating.
  • the stirring box 5 is driven to start to rotate, which is convenient for the user to speed up the stirring rate in the stirring box 5, and at the same time strengthens the mixing effect of the equipment, and solves the problem of poor mixing effect of the traditional porous composite magnetic abrasive in the preparation process.
  • the iron powder, the abrasive powder and the binder cannot be fully mixed and bonded, resulting in The problem of uneven distribution of abrasive particles in the abrasive.
  • the user When in use, the user injects iron powder, abrasive powder, and binder into the feeding tube 10 respectively.
  • the user turns on the second motor 121, and the second motor 121 drives the second rotating shaft 122 to start to rotate, thereby driving the stirring rack 123 starts to rotate.
  • the mixing blades start to rotate, thereby uniformly mixing the iron powder, abrasive powder and binder in the mixing box 5.
  • the user turns on the first motor 3, and the first motor 3 drives the first The rotating shaft 4 starts to rotate, and then drives the mixing box 5 to start rotating, which speeds up the stirring rate in the mixing box 5, so that the iron powder, abrasive powder and binder are uniformly stirred.
  • the abrasive is conveyed out through the discharge pipe 11 Mixing box 5.
  • the electrical components appearing in this article are all connected to the external main controller and 220V mains power, and the main controller can be conventional known equipment that controls the motor, etc.
  • the standard parts used in this application file can be obtained from Purchased on the market, the specific connection methods of each part adopt the conventional methods such as mature bolts, rivets, and welding in the existing technology.
  • the machinery, parts and equipment adopt the conventional models in the existing technology, and the internal structure belongs to the existing technology. With the structure, the user can complete the normal operation according to the prior art manual, and the circuit connection adopts the conventional connection method in the prior art, and no detailed description is given here.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

一种多孔复合磁性磨料的制备装置,包括地面,所述地面顶部的两侧均固定连接有固定架,所述固定架内腔顶部的中心处固定连接有第一电机,所述第一电机的输出端固定连接有第一旋转轴,所述第一旋转轴的底部固定连接有搅拌箱,所述搅拌箱的内腔设置有搅拌机构,所述搅拌箱内腔顶部的左侧连通有进料管。

Description

[根据细则37.2由ISA制定的发明名称] 一种多孔复合磁性磨料的制备装置 技术领域
本实用新型涉及磨料技术领域,具体为一种多孔复合磁性磨料。
背景技术
磨料是锐利、坚硬的材料,用以磨削较软的材料表面,磨料有天然磨料和人造磨料两大类,按硬度分类有超硬磨料和普通磨料两大类,磨料的范围很广,从较软的家用去垢剂、宝石磨料到最硬的材料金刚石,磨料是制造每一种精密产品所必不可少的材料,许多天然磨料,已被人造磨料所代替,多孔复合磁性磨料在制取过程中,大多是利用铁粉和磨料粉在粘结剂的作用下粘结为一体制作而成,然而传统的多孔复合磁性磨料在制取过程中,由于混合装置的混合效果很差,使铁粉与磨料粉和粘结剂不能充分混合粘接,从而导致磨料中的磨粒分布不均匀,会影响磨料的使用效果。
技术问题
本实用新型的目的在于提供一种多孔复合磁性磨料,具备混合效果好的优点,解决了传统多孔复合磁性磨料在制取过程中,由于混合装置的混合效果很差,使铁粉与磨料粉和粘结剂不能充分混合粘接,从而导致磨料中的磨粒分布不均匀的问题。
技术解决方案
为实现上述目的,本实用新型提供如下技术方案:一种多孔复合磁性磨料,包括地面,所述地面顶部的两侧均固定连接有固定架,所述固定架内腔顶部的中心处固定连接有第一电机,所述第一电机的输出端固定连接有第一旋转轴,所述第一旋转轴的底部固定连接有搅拌箱,所述搅拌箱的内腔设置有搅拌机构,所述搅拌箱内腔顶部的左侧连通有进料管,所述搅拌箱内腔底部的中心处连通有出料管。
优选的,所述搅拌机构包括第二电机、第二旋转轴和搅拌架,所述搅拌箱内腔顶部的中心处固定连接有第二电机,所述搅拌箱内腔顶部的内侧固定连接有支撑板,所述第二电机的输出端固定连接有第二旋转轴,所述第二旋转轴的底部贯穿支撑板并固定连接有搅拌叶片,所述第二旋转轴的底部固定连接有搅拌架,所述搅拌架底部的表面固定连接有搅拌叶片。
优选的,所述固定架内腔顶部中心处的四周均开设有第一滑槽,所述第一滑槽的内腔从左至右均依次滑动连接有第一滑块,所述第一滑块的底部贯穿第一滑槽的内腔并与搅拌箱内腔的顶部固定连接。
优选的,所述固定架内腔底部的内侧开设有第二滑槽,所述第二滑槽的内腔滑动连接有第二滑块,所述第二滑块的内侧贯穿第二滑槽的内腔并与搅拌箱顶部的两侧固定连接。
优选的,所述进料管的底部设置有第一阀门,所述出料管的左侧设置有第二阀门,所述固定架为圆柱形。
有益效果
1、本实用新型通过第一电机、第一旋转轴和搅拌机构的设置,使用者通过第二电机带动第二旋转轴开始旋转,从而带动搅拌架开始旋转,此时搅拌叶片开始旋转,便于使用者对搅拌箱内的铁粉、磨料粉和粘结剂进行均匀搅拌,此时使用者打开第一电机,此时第一电机带动第一旋转轴开始旋转,继而带动搅拌箱开始旋转,便于使用者加快搅拌箱内的搅拌速率,同时加强了设备的混合效果,解决了传统多孔复合磁性磨料在制取过程中,由于混合装置的混合效果很差,使铁粉与磨料粉和粘结剂不能充分混合粘接,从而导致磨料中的磨粒分布不均匀的问题。
2、本实用新型通过第二电机、第二旋转轴和搅拌架的配合,便于使用者对搅拌箱内的铁粉、磨料粉和粘结剂进行均匀搅拌,通过第一滑槽和第一滑块的配合,便于使用者对搅拌箱进行固定,同时辅助搅拌箱进行快速转动,从而提高了设备的搅拌效率,通过第二滑槽和第二滑块的配合,便于使用者对搅拌箱进行固定,增强了设备的固定效果,通过第一阀门和第二阀门的配合,便于使用者对进料管和出料管的开关进行控制,防止铁粉、磨料粉和粘结剂在搅拌过程中外溢。
附图说明
图1为本实用新型结构示意图;
图2为本实用新型搅拌箱结构剖视图;
图3为本实用新型第一滑槽结构仰视图。
图中:1、地面;2、固定架;3、第一电机;4、第一旋转轴;5、搅拌箱;6、第一滑块;7、第一滑槽;8、第二滑块;9、第二滑槽;10、进料管;11、出料管;12、搅拌机构;121、第二电机;122、第二旋转轴;123、搅拌架。
本发明的实施方式
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。
请参阅图1-3,一种多孔复合磁性磨料,包括地面1,地面1顶部的两侧均固定连接有固定架2,固定架2内腔顶部中心处的四周均开设有第一滑槽7,第一滑槽7的内腔从左至右均依次滑动连接有第一滑块6,第一滑块6的底部贯穿第一滑槽7的内腔并与搅拌箱5内腔的顶部固定连接,通过第一滑槽7和第一滑块6的配合,便于使用者对搅拌箱5进行固定,同时辅助搅拌箱5进行快速转动,从而提高了设备的搅拌效率,固定架2内腔底部的内侧开设有第二滑槽9,第二滑槽9的内腔滑动连接有第二滑块8,第二滑块8的内侧贯穿第二滑槽9的内腔并与搅拌箱5顶部的两侧固定连接,通过第二滑槽9和第二滑块8的配合,便于使用者对搅拌箱5进行固定,增强了设备的固定效果,固定架2内腔顶部的中心处固定连接有第一电机3,第一电机3的输出端固定连接有第一旋转轴4,第一旋转轴4的底部固定连接有搅拌箱5,搅拌箱5的内腔设置有搅拌机构12,搅拌机构12包括第二电机121、第二旋转轴122和搅拌架123,搅拌箱5内腔顶部的中心处固定连接有第二电机121,搅拌箱5内腔顶部的内侧固定连接有支撑板,第二电机121的输出端固定连接有第二旋转轴122,第二旋转轴122的底部贯穿支撑板并固定连接有搅拌叶片,第二旋转轴122的底部固定连接有搅拌架123,搅拌架123底部的表面固定连接有搅拌叶片,通过第二电机121、第二旋转轴122和搅拌架123的配合,便于使用者对搅拌箱5内的铁粉、磨料粉和粘结剂进行均匀搅拌,搅拌箱5内腔顶部的左侧连通有进料管10,进料管10的底部设置有第一阀门,出料管11的左侧设置有第二阀门,固定架2为圆柱形,通过第一阀门和第二阀门的配合,便于使用者对进料管10和出料管11的开关进行控制,防止铁粉、磨料粉和粘结剂在搅拌过程中外溢,搅拌箱5内腔底部的中心处连通有出料管11,通过第一电机3、第一旋转轴4和搅拌机构12的设置,使用者通过第二电机121带动第二旋转轴122开始旋转,从而带动搅拌架123开始旋转,此时搅拌叶片开始旋转,便于使用者对搅拌箱5内的铁粉、磨料粉和粘结剂进行均匀搅拌,此时使用者打开第一电机3,此时第一电机3带动第一旋转轴4开始旋转,继而带动搅拌箱5开始旋转,便于使用者加快搅拌箱5内的搅拌速率,同时加强了设备的混合效果,解决了传统多孔复合磁性磨料在制取过程中,由于混合装置的混合效果很差,使铁粉与磨料粉和粘结剂不能充分混合粘接,从而导致磨料中的磨粒分布不均匀的问题。
使用时,使用者将铁粉、磨料粉和粘结剂分别注入进料管10内,此时使用者打开第二电机121,第二电机121带动第二旋转轴122开始旋转,从而带动搅拌架123开始旋转,此时搅拌叶片开始旋转,从而对搅拌箱5内的铁粉、磨料粉和粘结剂进行均匀搅拌,此时使用者打开第一电机3,此时第一电机3带动第一旋转轴4开始旋转,继而带动搅拌箱5开始旋转,加快了搅拌箱5内的搅拌速率,使铁粉、磨料粉和粘结剂进行均匀搅拌,搅拌完成之后,磨料经由出料管11传送出搅拌箱5。
在该文中出现的电器元件均与外界的主控制器及220V市电电连接,并且主控制器可为电机等起到控制的常规已知设备,本申请文件中使用到的标准零件均可以从市场上购买,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中常规的型号,且其内部构造属于现有技术结构,使用者根据现有技术手册就可完成对其进行正常操作,加上电路连接采用现有技术中常规的连接方式,在此不再作出具体叙述。
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。

Claims (5)

  1. 一种多孔复合磁性磨料,包括地面(1),其特征在于:所述地面(1)顶部的两侧均固定连接有固定架(2),所述固定架(2)内腔顶部的中心处固定连接有第一电机(3),所述第一电机(3)的输出端固定连接有第一旋转轴(4),所述第一旋转轴(4)的底部固定连接有搅拌箱(5),所述搅拌箱(5)的内腔设置有搅拌机构(12),所述搅拌箱(5)内腔顶部的左侧连通有进料管(10),所述搅拌箱(5)内腔底部的中心处连通有出料管(11)。
  2. 根据权利要求1所述的一种多孔复合磁性磨料,其特征在于:所述搅拌机构(12)包括第二电机(121)、第二旋转轴(122)和搅拌架(123),所述搅拌箱(5)内腔顶部的中心处固定连接有第二电机(121),所述搅拌箱(5)内腔顶部的内侧固定连接有支撑板,所述第二电机(121)的输出端固定连接有第二旋转轴(122),所述第二旋转轴(122)的底部贯穿支撑板并固定连接有搅拌叶片,所述第二旋转轴(122)的底部固定连接有搅拌架(123),所述搅拌架(123)底部的表面固定连接有搅拌叶片。
  3. 根据权利要求1所述的一种多孔复合磁性磨料,其特征在于:所述固定架(2)内腔顶部中心处的四周均开设有第一滑槽(7),所述第一滑槽(7)的内腔从左至右均依次滑动连接有第一滑块(6),所述第一滑块(6)的底部贯穿第一滑槽(7)的内腔并与搅拌箱(5)内腔的顶部固定连接。
  4. 根据权利要求1所述的一种多孔复合磁性磨料,其特征在于:所述固定架(2)内腔底部的内侧开设有第二滑槽(9),所述第二滑槽(9)的内腔滑动连接有第二滑块(8),所述第二滑块(8)的内侧贯穿第二滑槽(9)的内腔并与搅拌箱(5)顶部的两侧固定连接。
  5. 根据权利要求1所述的一种多孔复合磁性磨料,其特征在于:所述进料管(10)的底部设置有第一阀门,所述出料管(11)的左侧设置有第二阀门,所述固定架(2)为圆柱形。
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