WO2021081941A1 - 一种用于喷涂的环保装置 - Google Patents

一种用于喷涂的环保装置 Download PDF

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Publication number
WO2021081941A1
WO2021081941A1 PCT/CN2019/114863 CN2019114863W WO2021081941A1 WO 2021081941 A1 WO2021081941 A1 WO 2021081941A1 CN 2019114863 W CN2019114863 W CN 2019114863W WO 2021081941 A1 WO2021081941 A1 WO 2021081941A1
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Prior art keywords
spraying
filter plate
processing chamber
box door
filter
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PCT/CN2019/114863
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English (en)
French (fr)
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徐海峰
王明辉
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苏州绿如蓝环保科技有限公司
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Application filed by 苏州绿如蓝环保科技有限公司 filed Critical 苏州绿如蓝环保科技有限公司
Priority to JP2021555098A priority Critical patent/JP7033238B1/ja
Priority to DE212019000082.7U priority patent/DE212019000082U1/de
Publication of WO2021081941A1 publication Critical patent/WO2021081941A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/04Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia
    • B01D45/08Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia by impingement against baffle separators
    • B01D45/10Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia by impingement against baffle separators which are wetted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours

Definitions

  • the utility model relates to the technical field of spraying, in particular to an environmental protection device for spraying.
  • Paint spraying is the most common technique used in the surface coating process of workpieces.
  • the paint spraying process will produce a large amount of waste gas containing paint mist, dust and volatile organic compounds.
  • VOCs in the spray paint waste gas are one of the inducements of bad weather such as "photochemical smog" and haze.
  • the country has always attached great importance to this category.
  • For the collection and treatment of waste gas a series of rectification documents have been issued.
  • due to the high viscosity and fine particles of the paint mist in the waste gas the subsequent VOCs waste gas treatment technology is extremely unstable.
  • the removal of paint mist is the pretreatment system of paint spraying waste gas treatment facilities. It is also a key technology to ensure the continuous and stable operation of the system.
  • the common spraying device only performs a simple one-time filtration, and the removal of dust and sprayed paint is not thorough; most toxic and harmful gases and particles will remain in the air. Therefore, serious environmental pollution will occur during the spraying process, and it will also affect the health of workers.
  • the present utility model proposes an environmental protection device for spraying, which can effectively remove paint mist and toxic and harmful gases after spraying, with high purification efficiency, and environmental protection and high efficiency.
  • the utility model proposes an environmental protection device for spraying, including a box, a support leg, a spraying device, a partition, a first power device, a spray rod, a nozzle, a first filter plate, a baffle, a second power device, and a storage device.
  • the partition divides the box into the spraying chamber and the first treatment chamber; the top of the spraying chamber is equipped with a spraying device; the spray rod is located in the first treatment chamber; the top of the first treatment chamber is provided with a spray rod for driving The first rotating power device; the lower end of the spray rod is provided with a plurality of nozzles; the first filter plate and the second filter plate are arranged up and down in parallel on the inner wall of the first processing chamber; the lower end of the first filter plate is provided with a plurality of baffles; There are multiple baffles at the upper end of the second filter plate; multiple baffles are arranged staggered and inclined; a water storage tank is provided at the bottom of the first treatment chamber; a water outlet is provided at the bottom of the water storage tank; the water inlet end of the water pump is connected with the water outlet through a pipe; The water outlet end is connected with the spray rod through a pipe; an air inlet is provided on the partition; the air inlet is located between the first
  • the inside of the blanking block is hollow and has a conical shape.
  • the rails are arranged in a staggered manner, and the length of the rails is sequentially reduced from top to bottom.
  • a filter screen is provided in the water storage tank; the filter screen is located above the water outlet.
  • a sealed protective cover is provided on the outside of the first power unit.
  • a sealed protective cover is provided on the outside of the second power device.
  • the first box door, the second box door and the third box door are all provided with handles.
  • the remaining paint mist enters the first treatment room through the air inlet, and the upper first power device drives the spray rod to continuously rotate, and the nozzle sprays water onto the baffle.
  • a water curtain is formed, and the exhaust gas collides with the baffle back and forth to remove paint mist and solid particles in the exhaust gas.
  • the first filter plate and the second filter plate assist in removing most of the paint mist at the same time.
  • the paint mist removal efficiency is high, and the remaining exhaust gas passes through the exhaust gas.
  • the air port enters the second processing chamber, and the exhaust gas and the remaining paint mist enter the blanking block through the air guide holes on the horizontal plate.
  • the second power device drives the bar to rotate to further remove the paint mist.
  • the remaining exhaust gas passes through the paint mist filter cotton to remove the paint.
  • the mist is cleaned up, and the paint mist filter cotton can absorb the paint mist as little as possible, which can prolong the service life of the paint mist filter cotton, and can prevent the paint mist filter cotton from being oversaturated as much as possible to ensure the filtering quality and filtering effect , More environmentally friendly, then the exhaust gas flows down, and then through the activated carbon filter plate to absorb the toxic and harmful gases, and finally after drying through the dry filter cotton, the suction fan discharges the dry and clean air, with high purification efficiency and more environmental protection and efficiency.
  • Figure 1 is a schematic structural diagram of the environmental protection device for spraying proposed by the utility model
  • Figure 2 is a schematic diagram of the position of the outer box door of the environmental protection device for spraying proposed by the utility model
  • Figure 3 is an enlarged view of A in the environmental protection device for spraying proposed by the utility model.
  • an environmental protection device for spraying proposed by the present utility model includes a box body 1, a leg 2, a spraying device 4, a partition 5, a first power device 7, a spray rod 8, and a nozzle 9.
  • the first filter plate 10 the baffle 11, the second power unit 12, the water storage tank 13, the water pump 15, the horizontal plate 18, the second power unit 19, the blanking block 21, the rotating shaft 22, the bar 23, the paint mist Filter cotton 24, activated carbon filter plate 25, dry filter cotton 26, suction fan 27, first box door 29, second box door 30 and third box door 31;
  • the box 1 is provided with a partition 5; the partition 5 divides the box 1 into the spraying chamber 3 and the first processing chamber 6; the top of the spraying chamber 3 is provided with a spraying device 4; the spray rod 8 is located in the first processing chamber 6;
  • the top of the first processing chamber 6 is provided with a first power device 7 for driving the spray rod 8 to rotate; the lower end of the spray rod 8 is provided with a plurality of nozzles 9;
  • the first filter plate 10 and the second filter plate 12 are arranged vertically and parallel in the first
  • the lower end of the first filter plate 10 is provided with a plurality of baffles 11; the upper end of the second filter plate 12 is provided with a plurality of baffles 11;
  • the remaining paint mist enters the first processing chamber 6 through the air inlet 51.
  • the first power device 7 above drives the spray rod 8 to continuously rotate, and the nozzle 9 sprays water to On the baffle 11, a water curtain is formed on the baffle 11, and at the same time, the exhaust gas collides with the baffle 11 to remove paint mist and solid particles in the exhaust gas.
  • the first filter plate 10 and the second filter plate 12 simultaneously assist in removing most of the paint mist .
  • the paint mist removal efficiency is high, the remaining exhaust gas enters the second processing chamber 28 through the air outlet 17, the exhaust gas and the remaining paint mist enter the blanking block 21 through the air guide hole on the horizontal plate 18, and the second power device 19 drives the barrier 23 is rotated to further remove the paint mist.
  • the remaining exhaust gas passes through the paint mist filter cotton 24 to remove the paint mist.
  • the paint mist filter cotton 24 can absorb the paint mist as little as possible, which can prolong the service life of the paint mist filter cotton 24.
  • the paint mist filter cotton 24 can prevent the paint mist filter cotton 24 from being over-saturated by adsorption, ensuring the filtering quality and filtering effect, and is more environmentally friendly.
  • the exhaust gas flows downward, and then passes through the activated carbon filter plate 25 to absorb the toxic and harmful gases, and finally passes through the dry filter cotton.
  • the suction fan 27 discharges the dry and clean air, which has high purification efficiency and is more environmentally friendly and efficient.
  • the blank 21 is hollow and has a conical shape.
  • the rails 23 are arranged in a staggered arrangement, and the length of the rails 23 is sequentially reduced from top to bottom.
  • a filter screen 14 is provided in the water storage tank 13; the filter screen 14 is located above the water outlet 16.
  • a sealed protective cover is provided on the outside of the first power device 7.
  • a sealed protective cover is provided on the outside of the second power device 19.
  • a handle 32 is provided on the first box door 29, the second box door 30, and the third box door 31.

Abstract

提供一种用于喷涂的环保装置,包括:箱体(1)、支腿(2)、喷涂装置(4)、隔板(5)、第一动力装置(7)、喷杆(8)、喷嘴(9)、第一滤板(10)、挡板(11)、第二滤板(12)、储水箱(13)、水泵(15)、横板(18)、第二动力装置(19)、下料块(21)、转动轴(22)、拦杆(23)、漆雾过滤棉(24)、活性炭过滤板(25)、干式过滤棉(26)和吸风机(27),其中箱体(1)内设有隔板(5);隔板(5)将箱体(1)分割成喷涂室(3)和第一处理室(6);喷涂室(3)顶部设有喷涂装置(4);喷杆(8)位于第一处理室(6)内;第一处理室(6)顶部设有用于驱动喷杆(8)转动的第一动力装置(7);喷杆(8)下端设有多个喷嘴(9);第一滤板(10)和第二滤板(12)呈上下平行设置在第一处理室(6)内壁上;第一滤板(10)下端设有多个挡板(11);第二滤板(12)上端设有多个挡板(11);多个挡板(11)交错倾斜布置。该装置能够去除喷涂后的漆雾。

Description

一种用于喷涂的环保装置 技术领域
本实用新型涉及喷涂技术领域,尤其涉及一种用于喷涂的环保装置。
背景技术
油漆喷涂是工件表面涂装过程中应用最普遍的技术。油漆喷涂过程中会产生大量含油漆雾、粉尘和挥发性有机物等物质的废气,喷漆废气中的VOCs是导致“光化学烟雾”、雾霾等恶劣天气的诱因之一,国家一直很重视对该类废气的收集治理,出台了一系列的整治文件。在该类废气治理过程中,由于废气中油漆雾的高粘性、细颗粒的特点,导致后续的VOCs废气治理技术运行极不稳定,对油漆雾的去除是油漆喷涂废气治理设施的预处理系统,也是保证系统持续稳定运行的关键技术。
现有技术中,常见的用于喷涂的装置只是进行简单的一次过滤,去除粉尘和喷涂后的油漆并不彻底;大多数有毒有害的气体和颗粒会残留到空气中。因此在喷涂过程中会产生严重的环境污染,也会影响到工人的身体健康。
实用新型内容
(一)实用新型目的
为解决背景技术中存在的技术问题,本实用新型提出一种用于喷涂的环保装置,有效去除喷涂后的漆雾以及有毒有害气体,净化效率高,环保高效。
(二)技术方案
本实用新型提出一种用于喷涂的环保装置,包括箱体、支腿、喷涂装置、隔板、第一动力装置、喷杆、喷嘴、第一滤板、挡板、第二动力装置、储水箱、水泵、横板、第二动力装置、下料块、转动轴、拦杆、漆雾过滤棉、活性炭过 滤板、干式过滤棉、吸风机、第一箱门、第二箱门和第三箱门;
箱体内设有隔板;隔板将箱体分割成喷涂室和第一处理室;喷涂室顶部设有喷涂装置;喷杆位于第一处理室内;第一处理室顶部设有用于驱动喷杆转动的第一动力装置;喷杆下端设有多个喷嘴;第一滤板和第二滤板呈上下平行设置在第一处理室内壁上;第一滤板下端设有多个挡板;第二滤板上端设有多个挡板;多个挡板交错倾斜布置;第一处理室底部设有储水箱;储水箱底部设有出水口;水泵的进水端通过管道与出水口连通;水泵的出水端通过管道与喷杆连通;隔板上设置有进气口;进气口位于第一滤板和第二滤板之间;箱体侧壁上设有出气口;出气口与进气口相对设置;箱体外侧设有第二处理室;横板设置在第二处理室内壁上,横板上设有多个导气孔;下料块设置在横板下端;漆雾过滤棉设置在下料块底部;转动轴位于下料块内;横板底端设有用于驱动转动轴转动的第二动力装置;转动轴上设有多个拦杆;第二处理室内壁上依次设置有活性炭过滤板和干式过滤棉,第二处理室侧壁底部设有排气口;吸风机设置在第二处理室外侧壁上,且吸风机的吸风口与排气口连通;喷涂室、第一处理室和第二处理室分别对应铰接有第一箱门、第二箱门和第三箱门。
优选的,下料块内部中空并呈圆锥形。
优选的,拦杆交错布置,且拦杆的长度由上到下依次减短。
优选的,储水箱内设有滤网;滤网位于出水口上方。
优选的,第一动力装置外侧设有密封保护罩。
优选的,第二动力装置外侧设有密封保护罩。
优选的,第一箱门、第二箱门和第三箱门上均设置有把手。
本实用新型的上述技术方案具有如下有益的技术效果:
本实用新型中,喷涂室喷涂后,剩余的漆雾经由进气口进入第一处理室内, 上方的第一动力装置带动喷杆不停旋转,喷嘴将水喷淋到挡板上,挡板上形成水帘,同时废气来回碰撞挡板,将废气中的漆雾以及固体颗粒物除去,第一过滤板和第二过滤板同时辅助去除大部分漆雾,除漆雾效率高,剩余的废气经由出气口进入第二处理室,废气以及剩余的漆雾经由横板上的导气孔进入下料块内,第二动力装置带动拦杆转动,进一步除去漆雾,剩余的废气经过漆雾过滤棉将漆雾清除干净,同时漆雾过滤棉能够尽可能的少吸附漆雾,这样能够延长漆雾过滤棉的使用寿命,而且能够尽可能的防止漆雾过滤棉的吸附过饱和,保证过滤质量及过滤效果,更加环保,随后废气流向下方,再经过活性炭过滤板将有毒有害气体吸收干净,最后经过干式过滤棉干燥后,吸风机将干燥洁净的空气排出,净化效率高,更加环保高效。
附图说明
图1为本实用新型提出的用于喷涂的环保装置的结构示意图;
图2为本实用新型提出的用于喷涂的环保装置的外部箱门位置示意图;
图3为本实用新型提出的用于喷涂的环保装置中的A处放大图。
附图标记:1、箱体;2、支腿;3、第一处理室;4、喷涂装置;5、隔板;51、进气口;6、第二处理室;7、第一动力装置;8、喷杆;9、喷嘴;10、第一滤板;11、挡板;12、第二动力装置;13、储水箱;14、滤网;15、水泵;16、出水口;17、出气口;18、横板;19、第二动力装置;20、排气口;21、下料块;22、转动轴;23、拦杆;24、漆雾过滤棉;25、活性炭过滤板;26、干式过滤棉;27、吸风机;28、第二处理室;29、第一箱门;30、第二箱门、31、第三箱门;32、把手。
具体实施方式
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实 施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。
如图1-3所示,本实用新型提出的一种用于喷涂的环保装置,包括箱体1、支腿2、喷涂装置4、隔板5、第一动力装置7、喷杆8、喷嘴9、第一滤板10、挡板11、第二动力装置12、储水箱13、水泵15、横板18、第二动力装置19、下料块21、转动轴22、拦杆23、漆雾过滤棉24、活性炭过滤板25、干式过滤棉26、吸风机27、第一箱门29、第二箱门30和第三箱门31;
箱体1内设有隔板5;隔板5将箱体1分割成喷涂室3和第一处理室6;喷涂室3顶部设有喷涂装置4;喷杆8位于第一处理室6内;第一处理室6顶部设有用于驱动喷杆8转动的第一动力装置7;喷杆8下端设有多个喷嘴9;第一滤板10和第二滤板12呈上下平行设置在第一处理室6内壁上;第一滤板10下端设有多个挡板11;第二滤板12上端设有多个挡板11;多个挡板11交错倾斜布置;第一处理室6底部设有储水箱13;储水箱13底部设有出水口16;水泵15的进水端通过管道与出水口16连通;水泵15的出水端通过管道与喷杆8连通;隔板5上设置有进气口51;进气口51位于第一滤板10和第二滤板12之间;箱体1侧壁上设有出气口17;出气口17与进气口51相对设置;箱体1外侧设有第二处理室28;横板18设置在第二处理室28内壁上;下料块21设置在横板18下端;漆雾过滤棉24设置在下料块21底部;转动轴22位于下料块21内;横板18底端设有用于驱动转动轴22转动的第二动力装置19;转动轴22上设有多个拦杆23;第二处理室28内壁上依次设置有活性炭过滤板25和干式过滤棉26,第二处理室28侧壁底部设有排气口20;吸风机27设置在第二处理室28外侧壁上,且吸风机27的吸风口与排气口20连通;喷涂室3、第一处理室6和第 二处理室28分别对应铰接有第一箱门29、第二箱门30和第三箱门31。
本实用新型中,喷涂室3喷涂后,剩余的漆雾经由进气口51进入第一处理室6内,上方的第一动力装置7带动喷杆8不停旋转,喷嘴9将水喷淋到挡板11上,挡板11上形成水帘,同时废气来回碰撞挡板11,将废气中的漆雾以及固体颗粒物除去,第一过滤板10和第二过滤板12同时辅助去除大部分漆雾,除漆雾效率高,剩余的废气经由出气口17进入第二处理室28,废气以及剩余的漆雾经由横板18上的导气孔进入下料块21内,第二动力装置19带动拦杆23转动,进一步除去漆雾,剩余的废气经过漆雾过滤棉24将漆雾清除干净,同时漆雾过滤棉24能够尽可能的少吸附漆雾,这样能够延长漆雾过滤棉24的使用寿命,而且能够尽可能的防止漆雾过滤棉24的吸附过饱和,保证过滤质量及过滤效果,更加环保,随后废气流向下方,再经过活性炭过滤板25将有毒有害气体吸收干净,最后经过干式过滤棉26干燥后,吸风机27将干燥洁净的空气排出,净化效率高,更加环保高效。
在一个可选的实施例中,下料块21内部中空并呈圆锥形。
在一个可选的实施例中,拦杆23交错布置,且拦杆23的长度由上到下依次减短。
在一个可选的实施例中,储水箱13内设有滤网14;滤网14位于出水口16上方。
在一个可选的实施例中,第一动力装置7外侧设有密封保护罩。
在一个可选的实施例中,第二动力装置19外侧设有密封保护罩。
在一个可选的实施例中,第一箱门29、第二箱门30和第三箱门31上均设置有把手32。
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解 释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (7)

  1. 一种用于喷涂的环保装置,其特征在于,包括箱体(1)、支腿(2)、喷涂装置(4)、隔板(5)、第一动力装置(7)、喷杆(8)、喷嘴(9)、第一滤板(10)、挡板(11)、第二动力装置(12)、储水箱(13)、水泵(15)、横板(18)、第二动力装置(19)、下料块(21)、转动轴(22)、拦杆(23)、漆雾过滤棉(24)、活性炭过滤板(25)、干式过滤棉(26)、吸风机(27)、第一箱门(29)、第二箱门(30)和第三箱门(31);
    箱体(1)内设有隔板(5);隔板(5)将箱体(1)分割成喷涂室(3)和第一处理室(6);喷涂室(3)顶部设有喷涂装置(4);喷杆(8)位于第一处理室(6)内;第一处理室(6)顶部设有用于驱动喷杆(8)转动的第一动力装置(7);喷杆(8)下端设有多个喷嘴(9);第一滤板(10)和第二滤板(12)呈上下平行设置在第一处理室(6)内壁上;第一滤板(10)下端设有多个挡板(11);第二滤板(12)上端设有多个挡板(11);多个挡板(11)交错倾斜布置;第一处理室(6)底部设有储水箱(13);储水箱(13)底部设有出水口(16);水泵(15)的进水端通过管道与出水口(16)连通;水泵(15)的出水端通过管道与喷杆(8)连通;隔板(5)上设置有进气口(51);进气口(51)位于第一滤板(10)和第二滤板(12)之间;箱体(1)侧壁上设有出气口(17);出气口(17)与进气口(51)相对设置;箱体(1)外侧设有第二处理室(28);横板(18)设置在第二处理室(28)内壁上,横板(18)上设有多个导气孔;下料块(21)设置在横板(18)下端;漆雾过滤棉(24)设置在下料块(21)底部;转动轴(22)位于下料块(21)内;横板(18)底端设有用于驱动转动轴(22)转动的第二动力装置(19);转动轴(22)上设有多个拦杆(23);第二处理室(28)内壁上依次设置有活性炭过滤板(25)和干式过滤棉(26), 第二处理室(28)侧壁底部设有排气口(20);吸风机(27)设置在第二处理室(28)外侧壁上,且吸风机(27)的吸风口与排气口(20)连通;喷涂室(3)、第一处理室(6)和第二处理室(28)分别对应铰接有第一箱门(29)、第二箱门(30)和第三箱门(31)。
  2. 根据权利要求1所述的用于喷涂的环保装置,其特征在于,下料块(21)内部中空并呈圆锥形。
  3. 根据权利要求1所述的用于喷涂的环保装置,其特征在于,拦杆(23)交错布置,且拦杆(23)的长度由上到下依次减短。
  4. 根据权利要求1所述的用于喷涂的环保装置,其特征在于,储水箱(13)内设有滤网(14);滤网(14)位于出水口(16)上方。
  5. 根据权利要求1所述的用于喷涂的环保装置,其特征在于,第一动力装置(7)外侧设有密封保护罩。
  6. 根据权利要求1所述的用于喷涂的环保装置,其特征在于,第二动力装置(19)外侧设有密封保护罩。
  7. 根据权利要求1所述的用于喷涂的环保装置,其特征在于,第一箱门(29)、第二箱门(30)和第三箱门(31)上均设置有把手(32)。
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