WO2021068687A1 - 立式铝型材轨道输送式处理系统及相应生产车间 - Google Patents

立式铝型材轨道输送式处理系统及相应生产车间 Download PDF

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Publication number
WO2021068687A1
WO2021068687A1 PCT/CN2020/112849 CN2020112849W WO2021068687A1 WO 2021068687 A1 WO2021068687 A1 WO 2021068687A1 CN 2020112849 W CN2020112849 W CN 2020112849W WO 2021068687 A1 WO2021068687 A1 WO 2021068687A1
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line
temporary storage
branch
aluminum profile
surface treatment
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PCT/CN2020/112849
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English (en)
French (fr)
Inventor
刘立斌
吴锡坤
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广东兴发铝业有限公司
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Publication of WO2021068687A1 publication Critical patent/WO2021068687A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
    • B21C35/02—Removing or drawing-off work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/69—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being accumulated temporarily
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

Definitions

  • the present invention relates to the field of aluminum profile production, in particular to a profile processing system for performing subsequent processing of aluminum profiles immediately after being produced from a horizontal extruder through a vertical suspension track transmission mode and a production workshop equipped with the processing system.
  • the existing aluminum profile factory is implemented in accordance with the functional zone design concept, including several functional workshops. Each workshop completes independent steps. As shown in Figure 1, after the melting and casting workshop completes the aluminum ingot casting, it is transported to each extrusion in turn The workshop completes the production and extrusion steps of the profile. Most aluminum profile factories use horizontal extrusion lines. The extruded profiles are about forty to fifty meters long. After cooling, straightening, and cutting to length, aluminum profiles of about 67 meters each are formed, and then shipped according to the order. Go to different surface treatment workshops for surface treatment.
  • the existing surface treatment workshops generally include anodizing workshops, powder coating workshops, fluorocarbon spraying workshops, and electrophoretic painting workshops. After surface treatment, the profile can be deep-processed (heat insulation through strips, door and window treatment lines, etc.) or packed into storage.
  • the mold workshop is generally set up separately to provide various molds for the extrusion production line.
  • the aluminum profile that has been cooled, straightened, and cut to length must first enter the aging furnace. This step takes about 2 to 3 hours, and then various surface treatments are performed as needed.
  • the processing time in the surface treatment workshop is relatively short, usually 15-20 minutes.
  • each workshop operates independently, and the subsequent steps need to wait for the materials of the previous steps.
  • the layout of the workshop is scattered, so that the production of the entire aluminum profile is basically completed in one step, and then manually transported to the next step.
  • the overall efficiency needs to be improved. If there is a problem in one of the workshops, other workshops will have to shut down or adjust accordingly, which will affect the continuity of the overall work.
  • the technical problem solved by the present invention is to provide a large-scale production workshop for aluminum profiles with a high degree of intelligence.
  • the aluminum profiles after the extrusion line are directly transported to the subsequent each through the suspension conveyor line to the vertical suspension.
  • This process can be combined with the previous horizontal extrusion line and the subsequent horizontal deep processing line, and the deep processing area, packaging area and storage area can be set up in a large workshop to form a "horizontal-vertical-horizontal"
  • a large workshop concept that completes the production, surface treatment, and subsequent processing of all profiles in a large area.
  • a vertical aluminum profile track conveying processing system comprising a suspension conveying line, which receives the aluminum profile processed by the extrusion line, and the aluminum profile is suspended vertically through the suspension conveying line;
  • the suspension conveyor line at least includes a material preparation temporary storage line, an aging furnace conveyor line, a classification temporary storage line, and a surface treatment line that are sequentially connected in series;
  • the material preparation temporary storage line, the aging furnace conveying line, the classification temporary storage line, and the surface treatment line all include at least one branch line;
  • Each branch line of the material preparation temporary storage line is selectively connected to one of the branch lines of the aging furnace conveyor line;
  • the aluminum profiles conveyed on the conveyor line of the aging furnace are selected to enter a branch line of the classification temporary storage line;
  • Each branch line of the classification temporary storage line is selectively connected to one of the branch lines of the surface treatment line.
  • the branch lines of the material preparation temporary storage line, the aging furnace conveying line, the classification temporary storage line and/or the surface treatment line are arranged in parallel or in series, and have the same or different lengths.
  • each branch line of the material preparation temporary storage line and/or the classification temporary storage line is a circular conveying line or a linear conveying line.
  • the front end of the material preparation temporary storage line is connected with at least one transfer branch line from a horizontal profile to a vertical profile.
  • the above scheme is a kind of intelligent mechanical equipment for vertical suspension conveying and processing. There is no manual processing in the whole process, which is safe and efficient.
  • the setting of the temporary storage line and the classification temporary storage line can not only balance the time difference between the previous steps and the subsequent steps, but also It can effectively deal with emergencies such as equipment maintenance in each step, making the aluminum profile processing efficient and intelligent, and can play the function of directly entering the subsequent steps through the reasonable classification of the previous steps.
  • the invention also provides an aluminum profile production workshop, which includes a horizontal extrusion line and a vertical aluminum profile track conveying system;
  • the horizontal extrusion line includes multiple branch lines in parallel;
  • the vertical aluminum profile rail conveyor type processing system includes a suspension conveyor line, which receives the aluminum profile processed by the extrusion line, and the aluminum profile is suspended vertically through the suspension conveyor line;
  • the suspension conveyor line at least includes a material preparation temporary storage line, an aging furnace conveyor line, a classification temporary storage line, and a surface treatment line that are sequentially connected in series;
  • the material preparation temporary storage line includes at least one branch line, the classification temporary storage line includes parallel multiple branch lines, and the surface treatment line includes parallel multiple branch lines;
  • At least one branch line of the material preparation temporary storage line is connected to the aging furnace conveying line;
  • the conveyor line of the aging furnace is connected to each branch line of the classification temporary storage line, and the aluminum profile conveyed thereon is selected to enter one of the branch lines according to the subsequent processing mode;
  • Each branch line of the classification temporary storage line can alternatively correspond to each branch line of the surface treatment line.
  • it also includes a deep processing area and/or a packaging area set up in the vertical aluminum profile track conveyor type processing system. It can also include storage areas.
  • it also includes a deep processing area, and/or a packaging area, and/or a storage area set up in the vertical aluminum profile track conveying processing system.
  • waste recycling branches are provided at the front end of the material preparation temporary storage line and/or the back end of the aging furnace conveyor line and/or the back end of the surface treatment line.
  • the branch lines of the material preparation temporary storage line, the aging furnace conveying line, the classification temporary storage line and/or the surface treatment line are arranged in parallel or in series with the same or different lengths.
  • each branch of the material preparation temporary storage line and/or the classification temporary storage line is a circular conveying line or a linear conveying line.
  • the front end of the material preparation temporary storage line is connected with at least one transfer branch line from a horizontal profile to a vertical profile.
  • the forty to fifty meters of profile extruded by the horizontal extrusion line of the present invention is cooled, straightened, and cut to length, directly changed to a vertical suspension, and transported by rail logistics through the suspension conveyor line to the subsequent
  • the entire aluminum profile is processed in series with multiple existing workshops independent operations with the suspension conveyor line, and transformed into a unified operation for the entire large workshop.
  • the present invention provides the concept of two classification and buffering areas: a temporary storage line for materials and a temporary storage line for classification.
  • the temporary storage lines for materials are used to receive profiles from different extrusion lines and classify them according to different alloys and wall thicknesses. , Make it enter different aging furnaces, play the role of material preparation, storage and classification.
  • the material preparation line can provide buffer time, and continue to accept the aluminum profiles that have been extruded, cooled, straightened, and cut to length by the previous extrusion line to ensure extrusion
  • the normal work of the pressure line reduces the mutual influence.
  • the classification temporary storage line is received from the profile processed by the aging furnace. At this time, it is necessary to select one of the branch lines according to the subsequent processing methods of the aluminum profile, and enter different branch lines to make it come from the same extrusion line or different extrusion lines.
  • the profiles of the line that need the same surface treatment are assembled, and then enter the subsequent surface treatment line.
  • classification and buffering areas can flexibly arrange the conveying lines of extruded profiles for processing projects at different times. According to the classification and buffering area settings, it can be coordinated with computer and artificial intelligence detection, and further more reasonable arrangements for suspension The profile suspended under the conveyor line is suspended at the conveying position of the conveyor line in the branch road to achieve a completely unmanned intelligent processing.
  • this structure combined with labor, can also solve the connection problem between processing projects at different times to a certain extent, and improve production efficiency.
  • the present invention provides a large workshop that includes aluminum extrusion production, surface treatment, deep processing, and storage.
  • the front end is a horizontal extrusion production line
  • the middle end is a vertical suspension.
  • the processing line was subsequently changed to horizontal deep processing, packaging area, and storage area, which truly realized that all the links were concentrated in a large workshop, and the intermediate steps had been completely unmanned.
  • Figure 1 is a schematic diagram of the structure of each functional workshop of an existing aluminum profile factory.
  • Fig. 2 is a schematic structural diagram of the vertical aluminum profile rail conveying processing system of the present invention.
  • the present invention discloses a vertical aluminum profile rail conveyor type processing system, which includes an extrusion line 1, which can be multiple parallel extrusion lines formed by multiple sets of horizontal extruders.
  • the aluminum ingots are extruded, cooled, straightened, cut to length, and then directly transported through the suspension conveyor line 2.
  • the horizontal extrusion is directly connected to the aluminum profile vertical suspension rail for transportation ⁇ Type processing system.
  • an automatic device can be used to suspend the six- to seven-meter-long profile after being cooled, straightened, and cut to length on the suspension conveyor line 2, or the profile can be manually hung on the suspension conveyor line. Under the hoisting conveyor line, there are usually hooks to hang the profile, which are all existing structures and methods.
  • the focus of this case is that the profile processed from the extrusion line is directly changed to a suspended type for subsequent processing through a suspended conveyor line 2, which at least includes various functional sections in series, including: material preparation A temporary storage line 10, an aging furnace conveyor line 20, a classification temporary storage line 30, and a surface treatment line 40.
  • the material preparation temporary storage line 10 includes at least one branch line
  • the aging furnace conveyor line 20 includes at least one branch line.
  • the storage line 30 includes at least one branch line
  • the surface treatment line 40 includes at least one branch line.
  • the branches of each functional section may be arranged in parallel, or may include the case of serial arrangement, and it is preferably a scheme of parallel arrangement.
  • each branch line of the material preparation temporary storage line (10) is alternatively connected to one of the branch lines of the aging furnace conveyor line (20); the aluminum profile conveyed on the aging furnace conveyor line (20) is based on the surface treatment method Different alternatives enter a branch line of the classification temporary storage line (30); each branch of the classification temporary storage line (30) is selectively connected to one of the branch lines of the surface treatment line (40).
  • the material preparation temporary storage line 10 includes a first material preparation temporary storage line 11 and a second material preparation temporary storage line 12 arranged in parallel.
  • the aging furnace conveying line (20) includes a first aging furnace conveying line (21) and a second aging furnace conveying line (22) arranged in parallel.
  • the classification temporary storage line 30 includes a first classification temporary storage line 31, a second classification temporary storage line 32, and a third classification temporary storage line 33 arranged in parallel.
  • the surface treatment line 40 includes an anodic oxidation treatment line 41, an inkjet electrostatic treatment line 42 and a paint electrostatic treatment line 43.
  • each branch of the temporary storage line 10 and the temporary storage line 30 is a circular conveying line, which is set according to the temporary storage and classification functions.
  • the temporary storage line 10 is used to receive and store aluminum profiles from various pressurization lines. Because each extrusion line produces different profile models, different alloys and different wall thicknesses are used, and different alloys and different wall thicknesses are used. The profiles need to be processed in different aging furnaces, so each branch of the temporary storage line 10 can store profiles of the same model or different models of different alloys and different wall thicknesses to achieve the purpose of sorting before entering the aging furnace. As shown in the figure, both the first material preparation temporary storage line 11 and the second material preparation temporary storage line 12 can be connected to the first aging furnace conveyor line (21) and the second aging furnace conveyor line (22) in the subsequent steps.
  • the temporary storage line 11 can alternatively enter the first aging furnace conveyor line (21) or the second aging furnace conveyor line (22).
  • the second material preparation temporary storage line 12 can also alternatively enter the first aging furnace conveyor line (21).
  • the second aging furnace conveyor line (22) which has achieved the purpose of switching to different subsequent aging furnaces at any time for aluminum profiles processed in different batches.
  • it can also be set as a one-to-one correspondence between the first aging furnace conveyor line (21) and the subsequent branch line without switching.
  • the first aging furnace conveyor line (21) and the second aging furnace conveyor line (22) are connected to one of the branch lines of the classification temporary storage line 30 after passing through the aging furnace.
  • Each branch line of the instant furnace conveyor line 20 is It can be respectively connected to the first classification temporary storage line 31, the second classification temporary storage line 32 and the third classification temporary storage line 33, so that the aluminum profiles conveyed thereon will enter one of the branch lines according to the subsequent processing method to achieve The purpose of subsequent bifurcation delivery.
  • the purpose of setting multiple parallel branches of the classification temporary storage line is to solve the problem of the assembly of aluminum profiles that require the same batch of surface treatments with different extrusion lines or the same extrusion line in the previous order.
  • the same batch of profiles that need to be sprayed with red on the surface may come from different extrusion lines and have different models. After the aging furnace is processed, if you need to enter one of the classification temporary storage lines, wait for the number of collections, and then enter the corresponding surface treatment line . Of course, even the profiles of the same extrusion line need to wait in batches for subsequent surface treatment.
  • Each branch line of the classification temporary storage line 30 needs to alternatively correspond to each branch of the surface treatment line 40, that is: the first classification temporary storage line 31 can alternatively correspond to the anodizing treatment line 41, the inkjet electrostatic treatment line 42 or the paint Electrostatic treatment line 43; the second classification temporary storage line 32 can alternatively correspond to the anodizing treatment line 41, the inkjet electrostatic treatment line 42 or the paint electrostatic treatment line 43; the third classification temporary storage line 33 can alternatively correspond to the anodization treatment line 41.
  • the anodic oxidation treatment line 41 can be connected to an electrophoresis treatment line 44.
  • each classification temporary storage line can be switched to any surface treatment line.
  • the corresponding logic also applies here.
  • the end of each branch line of the surface treatment line 40 needs to be changed from a vertical suspension type to a horizontal type for subsequent steps.
  • the subsequent steps can directly enter the deep processing area or the packaging area, and the processed profiles in the packaging area are subsequently sent to the warehouse.
  • bifurcation etc., that is: the main track enters the branch track, the branch track then enters the main track and other implementation methods can be realized by a bifurcation device, which belongs to the existing technology, and each branch can be selected by chains, tracks, etc. It can also be a combination of multiple ways.
  • the system includes equipment for completing each step of the profile processing, such as an aging furnace and various corresponding surface treatment equipment, which are set in the corresponding section of the suspension conveyor line 2.
  • the conveyor line 20 of the aging furnace passes through the aging furnace, and the surface treatment line 40 passes through each surface treatment device.
  • the front end of the material preparation temporary storage line 10 is connected with at least one transfer branch line 13 from a horizontal extrusion profile to a vertical profile, and each transfer branch line 13 corresponds to a plurality of branches of the horizontal extrusion line.
  • the following lines of the above-mentioned anodizing treatment line 41, inkjet electrostatic treatment line 42, and paint electrostatic treatment line 43 directly enter the subsequent treatment process.
  • the anodizing treatment line 41 can also be connected to the electrophoresis treatment line 44.
  • the surface treatment line of the present invention can also be equipped with different branch lines according to different needs and treatment methods, or a waste inspection station can be set in each branch line or at the end of the branch line, and another branch line can be connected to transport waste to the recycling area.
  • waste recycling branch lines are provided at the front end of the material preparation temporary storage line (10) and/or the rear end of the aging furnace conveying line (20) and/or the rear end of the surface treatment line (40).
  • the profile processed by the horizontal extrusion line is directly suspended vertically to the temporary storage line 10 or is transferred to the branch line of each temporary storage line 10 through each transfer branch line 13 to complete the material preparation process. According to the progress of subsequent processing, it enters the aging furnace one by one to meet the smooth and uninterrupted extrusion process.
  • the length of the specific material preparation temporary storage line and the number of branch lines are set according to the actual situation.
  • the processing time for aluminum profiles in the aging furnace is relatively long, about 3 hours, and the aging furnace conveyor line 20 set therein is relatively long, which can be arranged back and forth to achieve the purpose of controlling sufficient time for the aluminum profiles in the interior.
  • the present invention integrates the previously separated processing workshops into one processing line to form a complete aluminum profile full-function large workshop.
  • the entire large workshop is penetrated from the extrusion line exit to the vertical surface treatment line exit through the suspension conveyor line.
  • the hoisting conveyor line runs through to complete the processing after aluminum extrusion.
  • the aging furnace generally requires about 3 hours for the aluminum profiles to pass through, while the subsequent vertical surface treatment line requires 15-20 minutes. Due to the setting of classification and buffering areas, when there are too many aluminum profiles in the aging furnace, the aluminum profiles prepared to be sent into the aging furnace can be transferred to each branch suspension conveyor line of the temporary storage line. The same applies. When there is too much accumulation of aluminum profiles in the vertical surface treatment line, the aluminum profiles that were prepared to be sent to the vertical surface treatment line can also be transferred to the second classification and buffer area of each branch suspension conveyor line.
  • This control method can use computer monitoring for distribution control, or manual monitoring of distribution control.
  • the aluminum profiles are directly imported from the upper branch suspension conveyor line in the figure.
  • the aluminum profiles of the extrusion line are allocated to the branch suspension conveyor lines in the middle and below the temporary storage line. At this time, they are striving for the subsequent processing of the profiles. Time, and the output work of the front extrusion line is not affected, and aluminum profiles can continue to be produced at the original speed.
  • the follow-up vertical surface treatment line is also the same principle, so that if there are too many profiles, the speed of the follow-up profile entry needs to be controlled.
  • the front profile is guided to the branch suspension conveyor line of the second classification and buffer area. Yes, it will not affect the output speed of the profiles in the previous steps.
  • each branch of the temporary storage line 10 and/or the temporary storage line 30 may be a circulating conveying line.
  • it can also be a linear conveying line, and the length of each branch line can be set to be the same or different.
  • the first material preparation temporary storage line 11 and the second material preparation temporary storage line 12 are circular conveying lines, which are racetrack-shaped.
  • the first sorting temporary storage line 31, the second sorting temporary storage line 32, and the third sorting temporary storage line 33 are also set as circular conveying lines, which are racetrack-shaped.
  • the width and circumference of each branch can also be different according to different needs, so that the entire workshop production line has more flexible operating space.
  • the racetrack-shaped structure can also be changed according to requirements, for example, it can be set to have more bends and turns to increase its circumference, so that it can increase the number of aluminum profiles that can be accommodated while occupying the same floor area. .
  • the aging furnace conveyor line 20 is arranged in a multi-layer zigzag folding arrangement as shown in the figure.
  • the branches of the surface treatment line 40 are also arranged in a multi-layer zigzag folding arrangement as shown in the figure.
  • the present invention provides an aluminum profile production workshop based on the above-mentioned vertical aluminum profile rail conveying processing system. As shown in the figure, it includes a front-end horizontal extrusion line, a middle-end vertical suspension processing line, and an end Three main areas such as the horizontal processing line.
  • the front end contains multiple sets of horizontal extrusion lines. After extrusion molding, cooling, straightening, and cutting to length, the profile cut to length directly enters the mid-end vertical suspension treatment through the suspension conveyor line 2.
  • the surface-treated aluminum profile When entering the subsequent deep processing area, it will be changed to horizontal deep processing, such as threading, making aluminum doors, windows, and various architectural and decorative profiles.
  • the end horizontal processing line also includes a packaging area and can also include a storage area.
  • the forty to fifty meters of profile extruded by the horizontal extrusion line of the present invention is directly changed to vertical suspension after cooling, straightening, and cut to length.
  • the suspension conveying line is used for rail logistics transportation to subsequent processing.
  • the entire aluminum profile is processed in series with multiple existing workshops independent operations with the suspension conveyor line, and transformed into a unified operation for the entire large workshop.
  • the present invention provides the concept of two classification and buffering areas: a material preparation temporary storage line and a classification temporary storage line.
  • the material preparation temporary storage line is used to receive profiles from different extrusion lines to prepare materials and store materials and at the same time to enter different aging furnaces. Classification function. At the same time, if the subsequent procedures are too slow or there is a problem that needs to be overhauled, the material preparation line can provide buffer time, and continue to accept the aluminum profiles that have been extruded, cooled, straightened, and cut to length by the previous extrusion line to ensure extrusion The normal work of the pressure line reduces the mutual influence.
  • the classification temporary storage line receives the profiles processed by the self-supporting aging furnace.
  • classification and buffering areas can flexibly arrange the conveying lines and conveying policies of the extruded profiles for processing projects at different times. According to the settings of the classification and buffering areas, it can even cooperate with computers and artificial intelligence detection to further arrange more reasonable arrangements in The profile suspended below the suspension conveyor line is transported at the position of the branch suspension conveyor line to achieve completely unmanned intelligent processing.
  • this structure combined with labor, can also solve the connection problem between processing projects at different times to a certain extent, and improve production efficiency.
  • the present invention Based on the setting of the suspension conveyor line, the present invention provides a large workshop that includes aluminum extrusion production, surface treatment, deep processing, and storage.
  • the front end is a horizontal extrusion production line
  • the middle end is a vertical suspension processing line.
  • horizontal deep processing, packaging area, storage area truly realize that all links are concentrated in a large workshop, and the intermediate steps have been completely unmanned processing.

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Abstract

本发明涉及一种立式铝型材轨道输送式处理系统及相应的生产车间，其承接挤压线处理后的铝型材，包含备料暂存线、时效炉输送线、分类暂存线和表面处理线，各部段功能线路均包含多条支线，前序各条支线择一进入后续各条支线中的一条，起到缓存，分类的目的，从挤压线出来后的铝型材，直接通过悬吊输送线改为立式悬吊输送至后续的每个处理工序，配合前序卧式挤压线，后续卧式深加工处理线，在一个大车间内设置深加工区，包装区和存储区，形成一"卧式加工设备—立式加工设备—卧式加工设备"的设备布局，建立于一个大区域内完成全部型材的生产、表面处理，后续加工等步骤的大车间。

Description

立式铝型材轨道输送式处理系统及相应生产车间 技术领域
本发明关于铝型材生产领域，特别是一种铝型材自卧式挤压机出产后立即通过立式悬吊式轨道传输方式进行后续处理的型材处理系统及具备该套处理系统的生产车间。
背景技术
现有铝型材厂是按照功能区设计理念来实现的，包含若干功能车间，每一个车间内完成独立的步骤，如图1所示，熔铸车间完成铝锭的熔铸之后，依次运送至各挤压车间完成型材的生产挤压步骤。大多数铝型材厂采用卧式挤压生产线，挤出型材大约四五十米长，待冷却，矫直，定尺锯切后，形成大约六七米一根的铝型材，随后依据订单情况运送至不同的表面处理车间进行表面处理，现有的表面处理车间一般包括阳极氧化车间、粉末喷涂车间、氟碳喷涂车间、电泳涂漆车间等。表面处理后的型材可以进行深加工(隔热穿条，门窗处理线等)或者包装入库。而模具车间一般是单独设置，为挤压生产线提供各类模具。
其中，上述经冷却，矫直，定尺锯切后的铝型材，要先进入时效炉中，此步骤需要2到3小时左右，再按需进行各种表面处理。在表面处理车间中处理时间较短，一般15-20分钟。
现有的按照功能区来规划的大厂区各车间的方式，各个车间独立运作，后续步骤需要等待前序步骤的物料。但因各个车间的处理工序不同，会存在一定的时间差异，加之车间布置分散，使得整个铝型材的生产基本都是一个步骤完毕，再人工搬运进入下一个步骤，整体效率有待提高。如果其中一个车间出问题，其他的车间都要跟着进行停工或调整，影响整体工作的连贯性。
现有的厂房设置，车间与车间之间无特定的位置，完成前序步骤后，人工搬运至下一个步骤。铝型材在同一个车间内，可以使用叉车，天车或直接人工搬运，运送至下一个车间使用叉车或火车搬运，工人的劳动强度大，厂区内人车混行，存在安全隐患。
发明内容
本发明所解决的技术问题在于：提供一种智能化程度高的铝型材生产大车间，从挤压线出来后的铝型材，直接通过悬吊输送线改为立式悬吊输送至后续的每个处理工序，配合前序卧式挤压线，后续卧式深加工处理线，并可以在一个大车间内设置深加工区，包装区和存储区，形成一“卧式—立式—卧式”于一个大区域内完成全部型材的生产、表面处理，后续加工等步骤的大车间概念。
本发明所采用的技术手段如下所述。
一种立式铝型材轨道输送式处理系统，包含悬吊输送线，其承接挤压线处理后的铝型材，所述铝型材通过悬吊输送线立式悬吊而出；
所述悬吊输送线至少包含依次串接的备料暂存线、时效炉输送线、分类暂存线和表面处理线；
所述备料暂存线、所述时效炉输送线、所述分类暂存线及所述表面处理线均包含至少一条支线；
所述备料暂存线的每一条支线择一连接至时效炉输送线的其中一条支线；
所述时效炉输送线上输送的铝型材根据表面处理方式的不同择一进入分类暂存线中的一条支线；
所述分类暂存线的每一条支线择一连接至表面处理线的其中一条支线。
其中，所述备料暂存线、所述时效炉输送线、所述分类暂存线及/或所述表面处理线的各条支线是并行或串行设置，长度相同或不同。
其中，所述备料暂存线和/或所述分类暂存线的各个支线为循环输送线或线性输送线。
其中，所述备料暂存线前端连接至少一卧式型材转立式型材的转接支线。
上述方案为一种立式悬吊输送处理的智能化机械设备，全程无人工处理，安全高效，其中备料暂存线及分类暂存线的设置，不仅可以平衡前序步骤和后续步骤的时间差，可以有效应对各个步骤设备检修等突发情况，使得铝型材处理高效智能，而且可以起到通过前序步骤合理分类直接进入后续步骤的功能。
本发明还提供了一种铝型材生产车间，包含卧式挤压线，立式铝型材轨道输送式处理系统；
其中，所述卧式挤压线包含并行的多条支线；
其中，所述立式铝型材轨道输送式处理系统包含悬吊输送线，其承接挤压线处理后的铝型材，所述铝型材通过悬吊输送线立式悬吊而出；
所述悬吊输送线至少包含依次串接的备料暂存线、时效炉输送线、分类暂存线和表面处理线；
所述备料暂存线包含至少一条支线，所述分类暂存线包含并行的多条支线，所述表面处理线包含并行的多条支线；
所述备料暂存线的至少一条支线均连接至时效炉输送线；
所述时效炉输送线连接至分类暂存线的各条支线，其上输送的铝型材根据后续处理方式而择一进入其中一条支线；
所述分类暂存线的各条支线择一对应于表面处理线的各条支线。
在此基础上，还包含设置于立式铝型材轨道输送式处理系统后续的深加工区，和/或包装区。还可以包含仓储区。
在此基础上，还包含设置于立式铝型材轨道输送式处理系统后续的深加工区，和/或包装区，和/或仓储区。
在此基础上，所述备料暂存线前端及/或时效炉输送线后端及/或表面处理线后端均设置有废料回收支线。
在此基础上，所述备料暂存线、所述时效炉输送线、所述分类暂存线及/或所述表面处理线的各条支线是并行或串行设置，长度相同或不同。
在此基础上，所述备料暂存线和/或所述分类暂存线的各个支线为循环输送线或线性输送线。
在此基础上，所述备料暂存线前端连接至少一卧式型材转立式型材的转接支线。
本发明的有益效果如下所述：
首先：本发明中卧式挤压线挤出的四五十米型材，经过冷却，矫直，定尺锯切后，直接改为立式悬吊，通过悬吊输送线进行轨道物流运输至后续处理的各个步骤，以悬吊输送线为串联将整个铝型材处理有现有的多个车间独立作业，转化成整个大车间统一作业。
其次，本发明提供备料暂存线和分类暂存线两个分类和缓冲区域的概念，其中备料暂存线用于接收不同挤压线过来的型材，并将其根据不同合金和壁厚进行 分类，使其进入不同的时效炉，起到备料存料和分类的作用。同时如果后面程序过慢或者出现问题需要检修，该备料暂存线可以提供缓冲的时间，继续承接前序挤压线经挤压，冷却，矫直，定尺锯切后的铝型材，保证挤压线的正常工作，减小相互之间的影响。其中，分类暂存线接收自时效炉处理后的型材，此时需要根据铝型材后续处理方式的不同，而选择进入其中一个支线，通过进入不同的支线，使得来自相同挤压线或不同挤压线的需要进行相同表面处理的型材集结，随后再进入后续的表面处理线。
再者，利用分类和缓冲区域可以针对不同时间的加工项目，灵活安排挤压型材的输送线路，依据分类和缓冲区域的设定，可以配合计算机以及人工智能检测，进一步更加合理的安排在悬吊输送线下方悬挂的型材，在支路悬吊输送线上的输送位置，以达到完全无人化的智能处理。当然，出于成本考虑，以此结构，并配合人工，也可以在一定程度上解决不同时间加工项目之间的衔接问题，提高生产效率。
最后，基于悬吊输送线的设置，本发明提供了一种包含铝型材挤压生产，表面处理，深加工，存储为一体的大车间，前端为卧式挤压生产线，中端为立式悬吊处理线，后续又改为卧式的深加工，及包装区，存储区，真正实现了全部环节集中于一个大车间内，且中间步骤已经实现了全部无人化处理。
附图说明
图1为现有铝型材厂各功能车间的结构示意图。
图2为本发明立式铝型材轨道输送式处理系统的结构示意图。
具体实施方式
如图2所示，本发明公开一种立式铝型材轨道输送式处理系统，其包括挤压线1，其可以为多组卧式挤压机形成的多条并行的挤压线，加热后的铝锭从经过挤压线1挤压成型、冷却，矫直，定尺锯切后直接通过悬吊输送线2悬吊输送而出，卧式挤压直接连接铝型材立式悬吊轨道输送式处理系统。此处，可以采用自动装置将经过冷却，矫直，定尺锯切后六七米长的型材悬吊在悬吊输送线2上，也可以采用人工将型材挂在悬吊输送线上，悬吊输送线下面一般有挂钩挂住型材，这都是 现有的结构和方法。
本案重点在于，自挤压线处理后的型材直接改为悬吊式通过悬吊输送线2进行后续的处理，所述悬吊输送线2至少包含依次串联的各个功能部段，其包含：备料暂存线10、时效炉输送线20、分类暂存线30和表面处理线40，所述备料暂存线10包含至少一条支线，所述时效炉输送线20包含至少一条支线，所述分类暂存线30包含至少一条支线，所述表面处理线40包含至少一条支线。所述各个功能部段的各条支线可以并行设置，也可以包含串行设置的情况，优选为并行设置的方案。其中，所述备料暂存线(10)的每一条支线择一连接至时效炉输送线(20)的其中一条支线；所述时效炉输送线(20)上输送的铝型材根据表面处理方式的不同择一进入分类暂存线(30)中的一条支线；所述分类暂存线(30)的每一条支线择一连接至表面处理线(40)的其中一条支线。
本实施例中，所述备料暂存线10包含并行设置的第一备料暂存线11和第二备料暂存线12。所述时效炉输送线(20)包含并行设置的第一时效炉输送线(21)和第二时效炉输送线(22)。所述分类暂存线30包含并行设置的第一分类暂存线31、第二分类暂存线32、第三分类暂存线33。所述表面处理线40包含阳极氧化处理线41、喷墨静电处理线42和油漆静电处理线43。且其中备料暂存线10和分类暂存线30的各个支线为循环输送线，按照暂存和分类功能而设置。其中备料暂存线10用于接收、存储来自各个加压线的铝型材，因为每条挤压线生产的型材型号不同，使用不同的合金和不同的壁厚，而不同合金和不同壁厚的型材需要进入不同的时效炉处理，故备料暂存线10的各个分支可以存储相同型号或不同型号的不同合金，不同壁厚的型材，以达到进入时效炉前分类的目的。如图所示，第一备料暂存线11和第二备料暂存线12均可以连接至后续步骤的第一时效炉输送线(21)和第二时效炉输送线(22)，第一备料暂存线11可以择一进入第一时效炉输送线(21)或第二时效炉输送线(22)，同理第二备料暂存线12也可以择一进入第一时效炉输送线(21)或第二时效炉输送线(22)，已达到不同批次处理的铝型材，随时切换至后续不同时效炉的目的。此处，当然也可以设置为第一时效炉输送线(21)与后续支线一一对应的不需切换的方式。
第一时效炉输送线(21)和第二时效炉输送线(22)自时效炉穿出后择一连接至分类暂存线30其中的一条支线，即时效炉输送线20的各条支线均可以分别连接至第一分类暂存线31、第二分类暂存线32及第三分类暂存线33，以达到其上输送的铝 型材根据后续处理方式而择一进入其中一条支线，以达到后续分叉输送的目的。所述分类暂存线设置多条并行的分支目的在于解决前序不同挤压线或相同挤压线，需要进行同一批表面处理的铝型材的集结。例如：同一批需要进行表面喷涂红色的型材，可能来自不同的挤压线，型号不同，进行时效炉的处理后如需要进入其中一个分类暂存线，等待集齐数量后，进入相应表面处理线。当然，即使是同一条挤压线的型材，也需要批量等待进入后续表面处理。
所述分类暂存线30的各个分支线需要择一对应表面处理线40的各个分支，即：第一分类暂存线31可以择一对应阳极氧化处理线41、喷墨静电处理线42或油漆静电处理线43；第二分类暂存线32可以择一对应阳极氧化处理线41、喷墨静电处理线42或油漆静电处理线43；第三分类暂存线33可以择一对应阳极氧化处理线41、喷墨静电处理线42或油漆静电处理线43。其中，阳极氧化处理线41可以连接一电泳处理线44。当然，此处也可以选择如备料暂存线与时效炉输送线的类似方式，每一条分类暂存线可以切换至任一表面处理线。相应逻辑也适用于此处。所述表面处理线40的各个支线的末端需要将立式悬吊式改为卧式进行后续步骤，所述后续步骤可以直接进入深加工区或包装区，包装区处理完毕的型材后续送入仓库。
上述择一，分叉等方式，即：主轨道进入分支轨道，分支轨道再进入主轨道等实现方式可以通过分叉装置得以实现，属于现有技术，各分支机构可以是链条，轨道等选择，也可以是多种方式的组合方式。
当然，系统中包含了完成各个步骤的型材处理的设备，如时效炉及各个相应的表面处理设备，于悬吊输送线2相应的部段设置。时效炉输送线20穿设于时效炉内，表面处理线40穿设于各个表面处理设备内。所述备料暂存线10前端连接至少一条卧式挤压型材转立式型材的转接支线13，各转接支线13对应于卧式挤压线的多条支线。上述阳极氧化处理线41、喷墨静电处理线42和油漆静电处理线43后续线路直接进入后续的处理工序，其中阳极氧化处理线41还可以连接至电泳处理线44，经过电泳涂漆处理后，在进入后续步骤。当然，本发明中表面处理线还可以根据不同的需求和处理方式的不同设置不同的分支线路，也可以在每一条支线中或支线末端设置有废料检查站，另接一条支线输送废料至回收区。尤其是所述备料暂存线(10)前端及/或时效炉输送线(20)后端及/或表面处理线(40)后端均设置有废料回收支线。
卧式挤压线处理后的型材直接立式悬吊至备料暂存线10上或通过各转接支线 13传送至各备料暂存线10的分支线中，即完成备料的过程。其根据后续处理的进度，依次进入时效炉，以满足前序挤压程序的顺畅及无间断，具体备料暂存线的长度，及支线的个数，根据现实情况予以设定。
铝型材于时效炉内处理的时间较长，大概在3小时左右，其内设置的时效炉输送线20比较长，可以往返迂回设置，以达到控制铝型材于内足够时间的目的。
本发明将原来各自分开的处理车间，整合成一条处理线，形成一个完整的铝型材全功能大车间，整个大车间通过悬吊输送线从挤压线出口贯穿到立式表面处理线出口，悬吊输送线贯穿始终，完成铝型材挤压之后的加工处理。在铝型材的生产过程中，时效炉一般需要铝型材在其中经过3个小时左右的时间，而后续的立式表面处理线则需要15-20分钟的时间。由于设置了分类和缓冲区域，时效炉中铝型材堆积过多时，可以将前面准备送入时效炉中的铝型材分别转入备料暂存线的各个支路悬吊输送线中，同理，当立式表面处理线中铝型材堆积过多时，也可以将前面准备送入立式表面处理线中的铝型材分别转入第二分类和缓冲区域的各个支路悬吊输送线中。
这种控制方式可以采用电脑监控进行分配控制，也可以人工监控分配控制，例如，当时效炉中型材不太多时，铝型材直接从图中最上方支路悬吊输送线导入，当时效炉中铝型材较多，需要控制进入铝型材的数量时，将挤压线的铝型材往备料暂存线的中间和下方的支路悬吊输送线进行分配，此时就为后续的型材处理争取了时间，而前方挤压线的产出工作也不受到影响，可以继续依据原速度产出铝型材。同理，后续的立式表面处理线也是同样的原理，使得如果其型材过多需要控制后续型材进入的速度是，将前方的型材往第二分类和缓冲区域的支路悬吊输送线引导即可，不会影响前序步骤型材的输出速度。
为了有更宽裕的缓冲距离和缓冲效果，所述备料暂存线10和/或所述分类暂存线30的各个支线可以为循环输送线。当然也可以为线性输送线，各个支线长度可以设置为相同，也可以设置为不同。
如图所示，在本实施例中，第一备料暂存线11和第二备料暂存线12为循环输送线，为跑道型。第一分类暂存线31、第二分类暂存线32及第三分类暂存线33也设置为循环输送线，为跑道型。在实际设置时，根据不同的需求，各个支路的宽度、周长也都可以各不相同，使得整个车间生产线更具有灵活的操作空间。甚至，该跑道型的结构，也可以依据需求改变，例如设置成具有更多弯折和转弯，以增 加其周长，使得其可以在占地面积不变的情况下，增加容纳铝型材的数目。
另外，同样为了增加容纳铝型材的数量，时效炉输送线20如图排列成为多层Z字型折叠排列。表面处理线40的各条支线也如图为多层Z字型折叠排列。
本发明基于上述立式铝型材轨道输送式处理系统的基础上，提供了一种铝型材生产车间，其如图所示，包含前端卧式挤压线，中端立式悬吊处理线，末端卧式处理线等三个主要区域。前端包含多组卧式挤压线，经过挤压成型、冷却，矫直，定尺锯切后的型材直接通过悬吊输送线2进入中端立式悬吊处理，表面处理后的铝型材，进入后续的深加工区，则改为卧式深加工处理，如穿条，制作铝型材门，窗及各类建筑及装饰型材。末端卧式处理线还包括包装区，也可以包含存储区。本发明中卧式挤压线挤出的四五十米型材，经过冷却，矫直，定尺锯切后，直接改为立式悬吊，通过悬吊输送线进行轨道物流运输至后续处理的各个步骤，以悬吊输送线为串联将整个铝型材处理有现有的多个车间独立作业，转化成整个大车间统一作业。
本发明提供备料暂存线和分类暂存线两个分类和缓冲区域的概念，备料暂存线用于接收不同挤压线过来的型材，起到备料存料，同时起到进入不同时效炉的分类作用。同时如果后面程序过慢或者出现问题需要检修，该备料暂存线可以提供缓冲的时间，继续承接前序挤压线经挤压，冷却，矫直，定尺锯切后的铝型材，保证挤压线的正常工作，减小相互之间的影响。其中，分类暂存线接收自立式时效炉处理后的型材，此时需要根据铝型材后续处理方式的不同，而选择进入其中一个支线，通过进入不同的支线，使得来自相同挤压线或不同挤压线的需要进行相同表面处理的型材集结，随后再进入后续的表面处理线。
利用分类和缓冲区域可以针对不同时间的加工项目，灵活安排挤压出型材的输送线路和输送政策，依据分类和缓冲区域的设定，甚至可以配合计算机以及人工智能检测，进一步更加合理的安排在悬吊输送线下方悬挂的型材，在支路悬吊输送线上的输送位置，以达到完全无人化的智能处理。当然，出于成本考虑，以此结构，并配合人工，也可以在一定程度上解决不同时间加工项目之间的衔接问题，提高生产效率。
基于悬吊输送线的设置，本发明提供了一种包含铝型材挤压生产，表面处理，深加工，存储为一体的大车间，前端为卧式挤压生产线，中端为立式悬吊处理线，后续又改为卧式的深加工，及包装区，存储区，真正实现了全部环节集中于一个 大车间内，且中间步骤已经实现了全部无人化处理。

Claims (10)

  1. 一种立式铝型材轨道输送式处理系统，其特征在于：包含悬吊输送线(2)，其承接挤压线处理后的铝型材，所述铝型材通过悬吊输送线(2)立式悬吊而出；
    所述悬吊输送线(2)至少包含依次串接的备料暂存线(10)、时效炉输送线(20)、分类暂存线(30)和表面处理线(40)；
    所述备料暂存线(10)、所述时效炉输送线(20)、所述分类暂存线(30)及所述表面处理线(40)均包含至少一条支线；
    所述备料暂存线(10)的每一条支线择一连接至时效炉输送线(20)的其中一条支线；
    所述时效炉输送线(20)上输送的铝型材根据表面处理方式的不同择一进入分类暂存线(30)中的一条支线；
    所述分类暂存线(30)的每一条支线择一连接至表面处理线(40)的其中一条支线。
  2. 如权利要求1所述的立式铝型材轨道输送式处理系统，其特征在于，所述备料暂存线(10)、所述时效炉输送线(20)、所述分类暂存线(30)及/或所述表面处理线(40)的各条支线是并行或串行设置，长度相同或不同。
  3. 如权利要求1或2所述的立式铝型材轨道输送式处理系统，其特征在于，所述备料暂存线(10)和/或所述分类暂存线(30)的各个支线为循环输送线或线性输送线。
  4. 如权利要求3述的立式铝型材轨道输送式处理系统，其特征在于，所述备料暂存线(10)前端连接至少一卧式型材转立式型材的转接支线(13)。
  5. 一种铝型材生产车间，其特征在于，包含卧式挤压线和立式铝型材轨道输送式处理系统；
    其中，所述卧式挤压线包含并行的多条支线；
    其中，所述立式铝型材轨道输送式处理系统包含悬吊输送线(2)，其承接挤压线处理后的铝型材，所述铝型材通过悬吊输送线(2)立式悬吊而出；
    所述悬吊输送线(2)至少包含依次串接的备料暂存线(10)、时效炉输送线(20)、分类暂存线(30)和表面处理线(40)；
    所述备料暂存线(10)、所述时效炉输送线(20)、所述分类暂存线(30)及所述表面处理线(40)均包含至少一条支线；
    所述备料暂存线(10)的每一条支线择一连接至时效炉输送线(20)的其中一条支线；
    所述时效炉输送线(20)上输送的铝型材根据表面处理方式的不同择一进入分类暂存线(30)中的一条支线；
    所述分类暂存线(30)的每一条支线择一连接至表面处理线(40)的其中一条支线。
  6. 如权利要求5所述的一种铝型材生产车间，其特征在于，还包含设置于立式铝型材轨道输送式处理系统后续的深加工区，和/或包装区，和/或仓储区。
  7. 如权利要求6所述的一种铝型材生产车间，其特征在于，所述备料暂存线(10)前端及/或时效炉输送线(20)后端及/或表面处理线(40)后端均设置有废料回收支线。
  8. 如权利要求7所述的一种铝型材生产车间，其特征在于，所述备料暂存线(10)、所述时效炉输送线(20)、所述分类暂存线(30)及/或所述表面处理线(40)的各条支线是并行或串行设置，长度相同或不同。
  9. 如权利要求8所述的立式铝型材轨道输送式处理系统，其特征在于，所述备料暂存线(10)和/或所述分类暂存线(30)的各个支线为循环输送线或线性输送线。
  10. 如权利要求9述的立式铝型材轨道输送式处理系统，其特征在于，所述备料暂存线(10)前端连接至少一卧式型材转立式型材的转接支线(13)。
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