WO2021147328A1 - 具有缓存分拣区的立式铝型材处理系统 - Google Patents

具有缓存分拣区的立式铝型材处理系统 Download PDF

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Publication number
WO2021147328A1
WO2021147328A1 PCT/CN2020/113391 CN2020113391W WO2021147328A1 WO 2021147328 A1 WO2021147328 A1 WO 2021147328A1 CN 2020113391 W CN2020113391 W CN 2020113391W WO 2021147328 A1 WO2021147328 A1 WO 2021147328A1
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Prior art keywords
module
surface treatment
buffer
sorting area
aging
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PCT/CN2020/113391
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English (en)
French (fr)
Inventor
刘立斌
廖玉庆
吴锡坤
董杰
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广东兴发铝业有限公司
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Publication of WO2021147328A1 publication Critical patent/WO2021147328A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
    • B23Q41/02—Features relating to transfer of work between machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes

Definitions

  • the present invention relates to the field of aluminum profile production, in particular to a profile processing system for performing subsequent processing of aluminum profiles immediately after being produced from a horizontal extruder through a vertical suspension track transmission mode and a production workshop equipped with the processing system.
  • the existing aluminum profile factory is implemented in accordance with the functional zone design concept, including several functional workshops. Each workshop completes independent steps. After the melting and casting workshop completes the casting of the aluminum ingots, they are transported to each extrusion workshop to complete the production and extrusion of the profile. ⁇ Pressure steps. Most aluminum profile factories use horizontal extrusion lines. The extruded profiles are about forty to fifty meters long. After cooling, straightening, and cutting to length, aluminum profiles of about 67 meters each are formed, and then shipped according to the order. Go to different surface treatment workshops for surface treatment.
  • the existing surface treatment workshops generally include anodizing workshops, powder coating workshops, fluorocarbon painting workshops, electrophoresis workshops, etc. After surface treatment, the profile can be deep-processed, broken bridge (heat insulation through strip, glue injection) door and window treatment line, etc., or packaged and stored.
  • the mold workshop is generally set up separately to provide various molds for the extrusion production line.
  • the aluminum profile that has been cooled, straightened, and cut to length must first enter the aging furnace. This step requires a certain amount of time, and then various surface treatments are performed as needed.
  • each workshop operates independently, and the subsequent steps need to wait for the materials of the previous steps.
  • the layout of the workshop is scattered, so that the production of the entire aluminum profile is basically completed in one step, and then manual handling or other vehicle transportation methods enter the next step.
  • the overall efficiency remains to be improve. If there is a problem in one of the workshops, the other workshops will have to shut down or adjust accordingly, which will affect the continuity of the overall work.
  • the technical problem solved by the present invention is to provide a large-scale production workshop for aluminum profiles with a high degree of intelligence.
  • the aluminum profiles after the extrusion line are directly transported to the subsequent each through the suspension conveyor line to the vertical suspension.
  • This process can be combined with the previous horizontal extrusion line and the subsequent horizontal deep processing line, and the deep processing area, packaging area and storage area can be set up in a large workshop to form a "horizontal-vertical-horizontal"
  • a large workshop concept that completes the production, sorting, surface treatment, and subsequent processing steps of all profiles in a large area.
  • the present invention provides a vertical aluminum profile processing system with a buffering and sorting area, including a suspended conveying device, characterized in that it includes a plurality of profile processing modules, and the suspended conveying device sequentially conveys the profiles to each profile processing module , Before, and/or between, and/or after each of the profile processing modules are provided with a buffer/sorting area, the buffer/sorting area is realized by the setting of a suspended conveyor, which includes branch lines and/or buses , In the form of "branch-bus-branch” or “branch-branch” or “branch-bus-parallel multiple branches” or “parallel multiple branches-bus-branch” or “parallel multiple branches-bus-parallel multiple Arrangement of "branch line” or "multiple branch lines in parallel-multiple branch lines in parallel”, the bus line is a linear conveying section and/or a circular conveying section, and the branch line is a linear conveying section and/or a circular conveying section .
  • the profile processing module includes: an aging module, the suspension conveying device conveys the profile to the aging module, the suspension conveying device includes an aging conveying section provided in the aging module, and The buffer/sorting area is set before and/or after the aging module.
  • the profile processing module further includes: a surface treatment module, the suspension conveying device sequentially conveys the profiles to the aging module and the surface treatment module, and the suspension conveying device is included in the
  • the surface treatment conveying section provided in the surface treatment module is provided with the buffer/sorting area before the aging module, and/or between the aging module and the surface treatment module, and/or after the surface treatment module.
  • the profile processing module further includes: a packaging module, the suspension conveying device sequentially transports the profiles to the aging module, the surface treatment module, and the packaging module, before the aging module, and /Or between the aging module and the surface treatment module, and/or between the surface treatment module and the packaging module, and/or the packaging module is provided with the buffer/sorting area.
  • the profile processing module further includes: a finished product storage module, the suspension conveying device sequentially transports the profiles to the aging module, the surface treatment module, the packaging module, and the finished product storage module, and the aging
  • the buffer/sorting area is set before the module, and/or between the aging module and the surface treatment module, and/or between the surface treatment module and the packaging module, and/or between the packaging module and the finished product storage module.
  • the profile processing module further includes: a bridge breaking module and/or a deep processing module, and the suspension conveying device sequentially transports the profile to the aging module, the surface treatment module, the bridge breaking module and/or Or before the aging module described in the deep processing module, and/or between the aging module and the surface treatment module, and/or between the surface treatment module and the bridge-breaking module and/or the deep-processing module, and/or the bridge-breaking module and/or the deep-processing module Then set up the buffer/sorting area.
  • the profile processing module further includes: a finished product storage module, and the suspension conveying device sequentially transports the profiles to the aging module, the surface treatment module, the bridge breaking module and/or the deep processing module, and finally To the finished product storage module, before the aging module, and/or between the aging module and the surface treatment module, and/or between the surface treatment module and the bridge-breaking module and/or the deep processing module, and/or the bridge-breaking module and/or The buffer/sorting area is arranged between the deep processing module and the finished product storage module.
  • the profile processing module further includes: a packaging module, the suspension conveying device sequentially transports the profiles to the aging module and the packaging module, before the aging module, and/or the aging module and The buffer/sorting area is arranged between the packaging modules and/or after the packaging modules.
  • the profile processing module further includes: a finished product storage module, the suspension conveying device sequentially transports the profiles to the aging module, the packaging module, and the finished product storage module, before the aging module, and The buffer/sorting area is set between the aging module and the packaging module, and/or between the packaging module and the finished product storage module.
  • the ninth solution based on the sovereignty item includes a surface treatment module, the suspension conveying device conveys the profile to the surface treatment module, and the suspension conveying device includes the surface arranged in the surface treatment module
  • the processing and conveying section is provided with the buffer/sorting area before and/or before the surface processing module.
  • the profile processing module further includes: a packaging module, the suspension conveying device sequentially transports the profiles to the surface treatment module and the packaging module, and/or the surface treatment module before the surface treatment module.
  • the buffer/sorting area is arranged between the processing module and the packaging module, and/or after the packaging module.
  • the profile processing module further includes: a bridge breaking module and/or a deep processing module, and the suspension conveying device sequentially transports the profiles to the surface treatment module and the broken bridge module and/or deep processing
  • the buffer/sorting area is arranged before the surface treatment module, and/or between the surface treatment module and the bridge-breaking module and/or the deep-processing module, and/or after the bridge-breaking module and/or the deep-processing module.
  • the profile processing module further includes: a finished product storage module, the suspension conveying device sequentially transports the profiles to the surface treatment module and the finished product storage module, before the surface treatment module, and /Or the buffer/sorting area is arranged between the surface treatment module and the finished product storage module.
  • the profile processing module further includes: a finished product storage module, the suspension conveying device sequentially transports the profiles to the surface treatment module, the packaging module, and the finished product storage module, and the surface treatment
  • the buffer/sorting area is arranged before the module, and/or between the surface treatment module and the packaging module, and/or between the packaging module and the finished product storage module.
  • the profile processing module further includes: a finished product storage module, and the suspension conveying device sequentially transports the profiles to the surface treatment module, the bridge breaking module and/or the deep processing module, and the finished product Storage module, in front of the surface treatment module, and/or between the surface treatment module and the bridge breaking module and/or the deep processing module, and/or the bridge breaking module and/or the deep processing module and the finished product storage module are provided with the buffer / Sorting area.
  • the profile processing module includes: a packaging module and a finished product warehouse module, the suspension conveying device conveys the profile from the packaging module to the finished product warehouse module, before the packaging module, and/or The buffer/sorting area is arranged between the packaging module and the finished product storage module.
  • the suspension conveying device further includes at least one loading section and at least a loading section
  • the profile processing module correspondingly includes: Automatic or manual feeding device, and automatic or manual feeding device matched with the blanking section.
  • the suspension conveying device further includes at least one return section for receiving the empty hanging mechanism to return after the unloading section To the feeding section.
  • the profile processing module phase further includes: an extrusion module and a finished product sawing device.
  • the profile processing module further includes: an automatic or manual detection device, an automatic or manual shaping device, and an automatic or manual punching device.
  • the manual detection device and the automatic or manual shaping device form a cyclic process, and the qualified aluminum profile is conveyed to the subsequent automatic or manual punching device.
  • the suspension conveying device includes a hanging mechanism, and the hanging mechanism is a single profile hanging mechanism and/or a track-type profile hanging mechanism and/or a vehicle Type profile hanging mechanism.
  • the material hanging mechanism is provided with an intelligent identification label and/or each profile is provided with an intelligent identification label.
  • the information reading system is provided on each of the profile processing modules, and the information reading system is set at the position of the automatic hanging material, and/or the aging furnace, and/or the first buffer area, And/or spray center, and/or second buffer area, and/or curing furnace, and/or third buffer area, and/or fourth buffer area, and/or packaging unloading position, and/or under the broken bridge Material position, and/or deep processing unloading position, and/or finished product warehouse unloading position, and/or temporary loading position, and/or temporary unloading position, and/or first cooling zone, and/or second cooling Area.
  • the forty to fifty meters of profile extruded by the horizontal extrusion line of the present invention is cooled, straightened, and cut to length, directly changed to a vertical suspension, and transported by rail logistics through the suspension conveyor line to the subsequent
  • the suspension conveyor line is used as a series of various profile processing modules, which is transformed into a unified operation of the entire large workshop, which has the beneficial effects of intelligence, economy, and overall management.
  • the present invention provides a large workshop that includes aluminum extrusion production, surface treatment, deep processing, and storage. It truly realizes that all links are concentrated in one large workshop, and the intermediate steps have been realized. All unmanned processing.
  • the buffer/sorting area of the present invention is classified according to different alloys and wall thicknesses, so that it enters different aging furnaces, and plays the role of material preparation, storage and classification.
  • the buffer sorting area can provide buffer time, continue to accept the aluminum profile after the previous extrusion line has been extruded, cooled, straightened, and cut to length to ensure extrusion
  • the normal work of the pressure line reduces the mutual influence.
  • the buffer sorting area receives the profiles processed by the aging furnace.
  • the storage and sorting area can be used to flexibly arrange the conveying lines of extruded profiles for processing projects at different times. According to the classification and buffering area settings, it can be coordinated with computer and artificial intelligence detection, and further more reasonable arrangements are under the suspended conveying line
  • the suspended profiles are conveyed at the conveyor position of the branch suspension conveyor line to achieve a completely unmanned intelligent processing.
  • this structure can also solve the connection problem between processing projects at different times to a certain extent, and improve production efficiency.
  • a variety of specific setting methods for the cache and sorting area are provided, which can be flexibly set according to the existing situation and efficiently realize various requirements of the system.
  • Figure 1 is a schematic diagram of the process flow of a vertical aluminum profile processing system with a cache and sorting area according to the present invention.
  • 2 to 12 are different embodiments of the present invention including a suspended conveyor line and different profile processing modules.
  • Fig. 13 is a specific implementation case 1 of a vertical aluminum profile processing system with a cache and sorting area according to the present invention.
  • Fig. 14 is the second specific implementation case of the vertical aluminum profile processing system with cache and sorting area of the present invention.
  • each profile processing module is arranged in a large area or arranged in multiple adjacent areas middle. It can include: extrusion module 1, aging module 2, surface treatment module 3, packaging module 4, bridge breaking module 5, finished product storage module 6 and deep processing module 13, as well as automatic or manual inspection device 7, automatic or manual shaping device 8. Automatic or manual punching device 9, automatic or manual hanging device 10, automatic or manual feeding device 11, and finished product sawing device 12.
  • the aluminum ingot is heated by the furnace of the extrusion module 1, and is extruded and shaped by the extruder, cooled and straightened, and then cut to length by the finished saw, and then enters the automatic or manual detection device 7 device. After the test is qualified, it enters the automatic or manual Punching device 9, unqualified products will enter the automatic or manual shaping device 8 for shaping. After shaping, the products will be sent to the automatic or manual inspection device 7 again. After being qualified, the profile will be punched through the automatic or manual punching device 9. The profile after the hole is transported to each profile processing module one by one through the suspension transport line. Such as: aging, surface treatment, etc., and subsequent packaging, bridge breaking, deep processing, etc.
  • the packaging module 4 may include the conventional steps of filming, wrapping, wrapping head, wrapping paper, wrapping, labeling, and framing, which can be completed by an automatic packaging mechanism or manually.
  • the bridge-breaking module 5 may include conventional steps such as strip threading and glue injection, which can be completed by automatic strip threading equipment and automatic glue injection equipment, and further process the module, such as assembling doors, windows, furniture, and industrial parts.
  • the finished product storage module 6 is a storage unit such as warehouses and shelves for pre-packed profiles, broken bridges, and doors and windows, which can be used with manual or intelligent equipment for manual or unmanned intelligent storage.
  • the present invention includes a conveying mechanism, which is connected in series with each of the above-mentioned profile processing modules to achieve the purpose of conveying profiles. Due to the different actual conditions of each process of the profile, the conveying mechanism can adopt multiple sections and/or multiple forms, and may be a combination of different conveying mechanisms.
  • the key improvement in the present invention is that the conveying mechanism includes at least one or more sections of the suspended conveying device 100 , Which accepts the aluminum profile after the extrusion line cut-to-length sawing and punching, and transports it to the aging module 2 and/or the surface treatment module 3, which at least includes the aging conveying section provided in the aging module 102, further includes a surface treatment conveying section 103 provided in the surface treatment module 3.
  • the suspended conveying device 100 further includes at least one loading section 101 and at least a loading section 104, and correspondingly also includes an automatic or manual hanging device 10, and an automatic or manual unloading device 11, from the loading The section 101 or the unloading section 104 completes automatic or manual hanging and automatic or manual unloading.
  • the suspension conveying device 100 also includes at least one return section 105 to form a circulating conveying line.
  • the hanging mechanism after unloading the aluminum profile can be returned to the automatic hanging position to reload the profile to be processed.
  • the conveying mechanism also includes conventional methods such as cranes, rail cars, and transport vehicles, and combinations of these methods.
  • a buffer/sorting area can be provided in front of the aging module 2, and/or after the aging module 2, in front of the surface treatment module 3, and/or after the surface treatment module 3, a buffer/sorting area can be provided.
  • the process is different, the process between the surface treatment modules, such as before entering the curing furnace, can also be set up with a buffer/sorting area.
  • the buffering/sorting area is realized by the arrangement of different chains, which may include branch lines and/or buses, in a "branch line-bus-branch line” or “branch line-branch line” arrangement, and the bus is a linear conveying section ( Straight lines, broken lines, arcs, etc.), and/or circular conveying sections (circular, circular, track-shaped closed circular conveying lines with entrances and exits, etc.), the branch lines are linear conveying sections, and/or circular conveying parts part.
  • the bus accepts the profiles conveyed by each device in the previous module, first aggregates and temporarily stores them, and then sorts and conveys them through the subsequent branch lines.
  • the one branch line corresponds to a certain device in the subsequent profile processing module, and the branch line corresponding to one device may also include multiple parallel lines to achieve the functions of sorting and temporary storage.
  • the suspension conveying device 100 includes conveying devices in the form of chains, rails (single or double rails, upper and lower rails, etc.), rope bodies, rollers, rollers, etc., which can be directly connected to the profile, or can include matching with the profile
  • the hanging (loading) mechanism is one of a single profile hanging mechanism, a rail-type profile hanging mechanism, and a vehicle-type profile hanging mechanism, or a combination of at least two of them, which is mainly used for hanging Set a single profile, or a row of profiles, or a row of profiles, or a group of profiles, or a combination of at least two groups of these methods.
  • the hanging mechanism is arranged integrally with the conveying line or arranged separately.
  • the hanging mechanism and/or each profile can be provided with an intelligent identification label, which can be a barcode, a two-dimensional code or an RFID identification tag, etc.
  • the intelligent identification label is an integral part of the entire profile process management system.
  • the process management system also includes upper-level control systems such as information reading system, sorting system, control system, etc., which cooperate with each mechanical structure in this scheme to complete the profile processing of each step.
  • the information reading system can read the intelligent identification label attached to the profile and equipment, locate the profile, locate the equipment, and locate the process, and record the relevant information of the process through the profile by reading the code to perform the entire process. Control of links.
  • a buffering/sorting area can be set between the sub-modules, and the buffering/sorting area performs sorting and/or buffering work on the preceding profiles.
  • FIGS. 2 to 12 are several other embodiments of the present invention.
  • the embodiment of FIG. 2 sequentially includes an extrusion module 1, an aging module 2, a surface treatment module 3, a packaging module 4, and The finished product storage module 6, the aluminum profiles are transported between the modules through a conveying device.
  • the conveying device includes at least one of the above-mentioned suspended conveying device 100.
  • the feeding section 101 is set in the extrusion module 1 and the aging module Between 2, the blanking section 104 is arranged in or before the packaging module 4, and similarly, the blanking section 104 may also be provided in or outside the finished product storage module 6.
  • the loading section 101, the aging conveying section 102, the surface treatment conveying section 103, and the unloading section 104 are connected in sequence, and include at least one return section 105 for receiving unloaded hanging materials after the unloading section 104
  • the mechanism returns to the feeding section 101.
  • Other suitable conveying devices can also be used between the packaging module 4 and the finished product storage module 6. Such as transport vehicles, cranes, rail cars, etc.
  • a buffer/sorting area is arranged in front of the aging module (2) and/or between the aging module (2) and the surface treatment module (3), and/or after the surface treatment module (3).
  • the cache/sorting area includes branch lines and/or buses, in the form of "branch line-bus-branch line” or “branch line-branch line” or” branch line-bus-parallel multiple branch lines” or “parallel multiple branch lines-bus-branch line "Or “multiple branch lines in parallel-bus-multiple branch lines in parallel” or “multiple branch lines in parallel-multiple branch lines in parallel”, the bus is a linear conveying section and/or a cyclic conveying section.
  • the branch line is a linear conveying section and/or a circulating conveying section.
  • the bus collects and undertakes the profiles conveyed by each device in the previous module, temporarily stores them, then sorts them, and conveys them to each device in the latter module through subsequent branch lines.
  • the embodiment of FIG. 3 includes an extrusion module 1, an aging module 2, a surface treatment module 3, a bridge breaking module 5, and a finished product storage module 6 in sequence.
  • the aluminum profiles are transported between the modules by a conveying device, and the conveying device includes at least one In the above suspension conveying device 100, the feeding section 101 is arranged between the extrusion module 1 and the aging module 2, and the feeding section 104 is arranged in or before the bridge breaking module 5.
  • the finished product storage module 6 Or, a blanking section 104 may also be provided.
  • the loading section 101, the aging conveying section 102, the surface treatment conveying section 103, and the unloading section 104 are connected in sequence, and include at least one return section 105 for receiving unloaded hanging materials after the unloading section 104
  • the mechanism returns to the feeding section 101.
  • Other suitable conveying devices can also be used between the bridge breaking module 5 and the finished product storage module 6. Such as transport vehicles, cranes, rail cars, etc.
  • the aforementioned buffer/sorting area may be provided in front of the aging module 2, and/or between the aging module 2 and the surface treatment module 3, and/or after the surface treatment module 3.
  • the embodiment of FIG. 4 includes an extrusion module 1, an aging module 2, a packaging module 4, and a finished product storage module 6 in sequence, and the aluminum profiles are transported between the modules through a conveying device, and the conveying device includes at least one of the above-mentioned suspended conveying device 100
  • the feeding section 101 is arranged between the extrusion module 1 and the aging module 2, and the feeding section 104 is arranged in or before the packaging module 4.
  • the finished product storage module 6 may also be provided with a lower ⁇ 104 ⁇ Material section 104.
  • the loading section 101, the aging conveying section 102, and the unloading section 104 are connected in sequence, and include at least one return section 105 for receiving the empty hanging mechanism after the unloading section 104 to return to the loading section 101 .
  • Other suitable conveying devices can also be used between the packaging module 4 and the finished product storage module 6. Such as transport vehicles, cranes, rail cars, etc.
  • the aforementioned buffer/sorting area may be provided in front of the aging module 2 and
  • the embodiment of FIG. 5 only includes the extrusion module 1 and the aging module 2, and the aluminum profile is transported by a conveying device.
  • the conveying device includes the above-mentioned suspended conveying device 100, and the feeding section 101 is arranged in the extrusion module and the aging module. Between the modules 2, the blanking section 104 is set after the aging module 2.
  • the aluminum ingot is heated by the furnace of the extrusion module 1, and is extruded and formed by the extruder, cooled, straightened, and cut to length by the finished saw. It enters the aging conveying section 102 from the feeding section 101, and is finally unloaded by the feeding section 104 for use in other processes.
  • the aforementioned buffer/sorting area may be provided in front of the aging module 2 and/or after the aging module 2.
  • the embodiment of FIG. 6 only includes the aging module 2 and the surface treatment module 3, and includes the above-mentioned suspended conveying device 100.
  • the loading section 101 is arranged before the aging module 2, and the unloading section 104 is set on the surface treatment module. After 3, the aluminum profile enters the aging conveying section 102 and the surface treatment conveying section 103 sequentially from the feeding section 101, and is finally unloaded by the unloading section 104 for use in other processes.
  • a buffer/sorting area may be provided in front of the aging module 2 and/or between the aging module 2 and the surface treatment module 3 and/or after the surface treatment module 3.
  • the embodiment of FIG. 7 only includes the aging module 2 and the packaging module 4, and includes the above-mentioned suspended conveying device 100.
  • the loading section 101 is arranged before the aging module 2, and the unloading section 104 is set in the packaging module 4.
  • the aluminum profile enters the aging conveying section 102 from the loading section 101, and is unloaded into the packaging module through the unloading section 104 or before, there may also be at least one return section 105 for receiving after the unloading section 104
  • the empty hanging mechanism returns to the feeding section 101.
  • the aforementioned buffer/sorting area may be provided in front of the aging module 2 and/or after the aging module 2.
  • the embodiment of FIG. 8 only includes the surface treatment module 3 and the packaging module 4, and includes the above-mentioned suspended conveying device 100.
  • the loading section 101 is set before the surface treatment module 3, and the unloading section 104 is set on the packaging module. 4 or before, the aluminum profile enters the surface treatment and conveying section 103 from the feeding section 101, and is unloaded into the packaging module through the unloading section 104 or before, there can also be at least one return section 105 for the unloading section After 104, the unloaded material hanging mechanism returns to the loading section 101.
  • the above-mentioned buffer/sorting area may be provided before the surface treatment module 3 and/or after the surface treatment module 3.
  • the embodiment of FIG. 9 only includes the surface treatment module 3 and the bridge-breaking module 5, and includes the above-mentioned suspended conveying device 100.
  • the loading section 101 is set before the surface treatment module 3, and the unloading section 104 is set at the break In or before the bridge module 5, the aluminum profile enters the surface treatment and conveying section 103 from the feeding section 101, and is unloaded into the bridge breaking module 5 through the unloading section 104 or before it.
  • the above-mentioned buffer/sorting area may be provided before the surface treatment module 3 and/or after the surface treatment module 3.
  • the embodiment of FIG. 10 only includes the surface treatment module 3 and the finished product storage module 6, and includes the above-mentioned suspended conveying device 100.
  • the loading section 101 is set before the surface treatment module 3, and the unloading section 104 is set on the finished product.
  • the aluminum profile enters the surface treatment and conveying section 103 from the loading section 101, and is unloaded into the finished product storage module 6 through the unloading section 104 or before, there may also be at least one return section 105 for After the unloading section 104 receives the empty hanging mechanism, it returns to the loading section 101.
  • the above-mentioned buffer/sorting area may be provided before the surface treatment module 3 and/or after the surface treatment module 3.
  • the embodiment of FIG. 11 only includes the packaging module 4 and the finished product storage module 6.
  • the conveying device can be a conventional transport vehicle, a rail car or a crane, or the above-mentioned suspended transport
  • the feeding section 101 is arranged outside the packaging module 4 and the finished product storage module 6, and the unloading section 104 is arranged inside the packaging module 4 and/or the finished product storage module 6.
  • the feeding section 101 is arranged after the packaging module 4, and the unloading section 104 is arranged before or inside the finished product storage module 6.
  • the embodiment of FIG. 12 only includes the bridge-breaking module 5 and the finished product storage module 6.
  • the conveying device can be a conventional transport vehicle, rail car or crane, or the above-mentioned suspension
  • the feeding section 101 is arranged after the bridge breaking module 5, and the unloading section 104 is arranged in or before the finished product storage module 6, or the feeding section 101 is arranged on the bridge breaking module 5 and the finished product storage module 6.
  • the blanking section 104 is arranged inside the two modules.
  • FIGS. 2 to 12 omit automatic or manual detection device 7, automatic or manual shaping device 8, automatic or manual punching device 9, automatic or manual hanging device 10, automatic or manual loading
  • the deep processing module 13 is omitted, and the above-mentioned reprocessing modules applicable to the surface treatment program can all be applied to the deep processing module 13.
  • Figure 13 is a plant design based on the technical idea of the present invention, which includes an extrusion module 1, an aging module 2, a surface treatment module 3, a packaging module 4, and a bridge breaking module 5.
  • the extrusion module 1 includes six sets of furnaces 201 and six sets of extruders 202.
  • the aging module 2 contains six sets of industrial vertical aging furnaces 203.
  • the surface treatment module 3 usually includes pretreatment, drying, spraying (spraying room, spraying center), pre-curing and curing, etc. Steps, in order to simplify the description, only the pretreatment equipment 204, the spraying center 205 and the curing furnace 206 are used to represent the representative equipment in the surface treatment module, of course, other necessary equipment is not excluded.
  • the important conveying component in this embodiment is the suspension conveying device 100, which includes a loading section 101, an aging conveying section 102, and a surface treatment conveying section 103, and is arranged in the packaging module 4 and the packaging module 4 through the unloading section 104.
  • the profile extruded by the extruder is conveyed to the finished product sawing area, cut to length, inspected, and punched, and then enters the suspension conveying device 100 from the feeding section 101.
  • the feeding section 101 is six parallel branch lines, and the six branch lines can be connected to a first buffer section 106.
  • the first buffer section 106 is a linear conveying section.
  • it is linear, or it may be Curved shape, curved shape, broken line shape, etc., of course, can also be a circular conveying section, such as a racetrack with entrance and exit, round, square, irregular closed shape, etc., or it can be included in two conveying lines ( Including multiple linear conveying sections and/or circulating conveying sections arranged side by side between the inlet and the outlet.
  • the return section 105 can be connected to the first buffer section 106 to serve as a buffer area and a loading area of an empty loading mechanism.
  • the first buffer section 106 is further connected to six conveying branch lines corresponding to the six groups of industrial vertical aging furnaces 203, and each branch line is respectively connected to the aging conveying section 102 in the vertical aging furnace, that is, the six feeding parts
  • the section 101, the first buffer section 106 and the six connecting branch lines before entering the aging furnace form a "point-total-point" connection arrangement.
  • the loading section 101 may also be directly connected to the connecting branch before entering the aging furnace to enter each aging conveying section 102 without a buffer section, that is, a direct connection manner of "one-to-one".
  • the suspension conveying device 100 also includes a second buffer section 107 arranged behind the aging furnace, a third buffer section 108 between the spray center and the curing furnace, and a fourth buffer section after the curing furnace. 109.
  • the second buffer section 107 includes a second ring buffer section 1071 and a plurality of spraying sorting branch lines 1072 corresponding to each subsequent spraying center.
  • the ring buffer section 1071 is arranged corresponding to the above-mentioned multiple sets of aging furnaces. Described in the connection arrangement of "divide-total-point", the second ring buffer section 1071 integrates the aluminum profiles from each group of aging furnaces to complete the "divide-total" summary, and the above-mentioned profile process management system is in accordance with the order or according to the order. If necessary, transfer the profile "total-point" to the corresponding spraying sorting branch line 1072.
  • each spraying sorting branch line 1072 contains multiple parallel lines, which can be temporarily stored before entering the surface treatment equipment, and can reach the waiting time. Sequence step, or through this setting, sort again.
  • the third buffer section 108 includes a third ring buffer section 1081 and a plurality of solidification sorting branch lines 1082 corresponding to subsequent solidification furnaces.
  • the solidification sorting branch line 1082 corresponding to each solidification furnace also includes parallel multiple Article, the third ring buffer section 1081 integrates the aluminum profiles from the spraying center, and enters the corresponding curing furnace according to the smooth surface and wrinkle classification through the profile process management system.
  • the curing furnace is provided with three groups, flat powder Curing furnace, wrinkle powder curing furnace, and a spare curing furnace.
  • the fourth buffer section 109 includes the fourth ring buffer section 1091 and the subsequent processing branch line 1092.
  • the aluminum profiles from the fourth ring buffer section 1091 integrated with the curing furnace are automatically classified according to packaging and broken bridges through the above-mentioned profile process management system. It automatically enters the corresponding module through the subsequent processing branch line 1092.
  • One or more of the second cache section 107, the third cache section 108, and the fourth cache section 109 can be connected to the pre-order and post-order by using the above-mentioned "score-total-score".
  • the layout and "one-to-one" way Whether it is a bus or branch line, it can be a linear conveying section (straight, arc, curve, broken line, etc.) or a cyclic conveying section (track, round, square, irregular) Closed shape, etc.), it may also be a plurality of linear conveying sections and/or circulating conveying sections that are juxtaposed between two conveying lines (including inlets and outlets).
  • the branch line corresponding to the subsequent equipment can contain multiple parallel lines to achieve control of different groups of profiles, and then enter the follow-up
  • the purpose of the corresponding equipment, through the step-by-step cache processing, is used for adjustment: such as waiting during the maintenance of the machine or troubleshooting, the cooling of the profile, the adjustment of different colors, etc.
  • the present invention also includes another embodiment, as shown in FIG. 14, most of the layout is the same as that of the embodiment in FIG. 13, and the same drawing numbers are used. The difference is that it shows an industrial vertical
  • a fifth buffer section 110 is provided in front of the aging furnace 203, which includes a fifth ring buffer section 1101 and an aging branch 1102.
  • the aging branch 1102 corresponding to each aging furnace includes a plurality of parallel aging branches, showing "branch-bus-parallel" "Multiple branch lines” arrangement.
  • a separate curing furnace is not included, and the surface-treated profiles are transported to the packaging workshop or the bridge-broken workshop as needed.
  • deep-processing workshop and the profiles that pass through one of the three processes mentioned above are transported to the finished product warehouse.
  • the deep processing workshop is provided with a first return branch line 1051 connected to the return section 105, and a second return branch line 1052 connected to the return section 105 is also provided in the finished product warehouse.
  • the embodiment of Fig. 13 and Fig. 14 is also provided with two cooling zones, the first cooling zone 120 after the industrial aging furnace and the second cooling zone 130 after the solidification furnace.
  • the length of the conveying section is appropriately controlled to achieve cooling.
  • the temporary storage in the cache area can also achieve the purpose of cooling at the same time.
  • a temporary loading section and a temporary unloading section which are used to upload aluminum profiles that are processed back to the factory by outsourcing, or to unload the profiles that need to be processed by outsourcing, or unload some problematic profiles, due to replenishment, etc Reason to upload profiles.
  • a temporary loading section 1073 and a temporary unloading section 1074 are externally connected to the second buffer section 1071. Of course, it can also be connected to the first buffer section and the third buffer section 1074.
  • the section, the fourth buffer section, and/or the fifth buffer section are provided with a temporary loading section or a temporary unloading section.
  • the location of the information reading section can include: 1. Automatic loading place, 2. Aging furnace, 3. The first buffer area (especially the starting point of the sorting branch), 4. The spraying center, 5. The second buffer area ( (Especially the starting point of the sorting branch), 6, curing furnace, 7, the third buffer area (especially the starting point of the sorting branch), 8, the packaging and unloading position, 9, the broken bridge and the unloading position, 10, the first cooling zone 120 , 11.
  • the second cooling zone 130 and for the specific implementation of the second case, the increase of 12, the fourth buffer zone, 13, the deep processing unloading position, 14, the finished product warehouse unloading position, 15, the temporary loading position, 16, the temporary Unloading position, etc.

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Abstract

本发明具有缓存分拣区的立式铝型材处理系统，包含悬吊输送装置，其包含若干型材处理模块，该悬吊输送装置按照顺序将型材输送至各个型材处理模块，所述各个型材处理模块之前，及/或之间，及/或之后设置缓存/分拣区，所述缓存/分拣区通过悬吊输送装置的设置来实现，其包含支线及/或总线，呈"支线-总线-支线"或"支线--支线"或"支线-总线-并列多条支线"或"并列多条支线-总线-支线"或"并列多条支线-总线-并列多条支线"或"并列多条支线--并列多条支线"的布置方式，所述总线为线性输送部段及/或循环输送部段，所述支线为线性输送部段及/或循环输送部段。

Description

具有缓存分拣区的立式铝型材处理系统 技术领域
本发明关于铝型材生产领域，特别是一种铝型材自卧式挤压机出产后立即通过立式悬吊式轨道传输方式进行后续处理的型材处理系统及具备该套处理系统的生产车间。
背景技术
现有铝型材厂是按照功能区设计理念来实现的，包含若干功能车间，每一个车间内完成独立的步骤，熔铸车间完成铝锭的熔铸之后，依次运送至各挤压车间完成型材的生产挤压步骤。大多数铝型材厂采用卧式挤压生产线，挤出型材大约四五十米长，待冷却，矫直，定尺锯切后，形成大约六七米一根的铝型材，随后依据订单情况运送至不同的表面处理车间进行表面处理，现有的表面处理车间一般包括阳极氧化车间、粉末喷涂车间、氟碳喷漆车间、电泳车间等。表面处理后的型材可以进行深加工、断桥(隔热穿条、注胶)门窗处理线等或者包装入库。而模具车间一般是单独设置，为挤压生产线提供各类模具。
其中，上述经冷却，矫直，定尺锯切后的铝型材，要先进入时效炉中，此步骤需要若干时间左右，再按需进行各种表面处理。
现有的按照功能区来规划的大厂区各车间的方式，各个车间独立运作，后续步骤需要等待前序步骤的物料。但因各个车间的处理工序不同，会存在一定的时间差异，加之车间布置分散，使得整个铝型材的生产基本都是一个步骤完毕，再人工搬运或其他车运方式进入下一个步骤，整体效率有待提高。如果其中一个车间出问题，其他的车间都要跟着进行停工或调整，影响整体工作的连贯性。
现有的厂房设置，车间与车间之间无特定的位置，完成前序步骤后，人工搬运至下一个步骤。铝型材在同一个车间内，可以使用叉车，天车或直接人工搬运，运送至下一个车间使用叉车或轨道车搬运，工人的劳动强度大，厂区内人车混行，存在安全隐患。
发明内容
本发明所解决的技术问题在于：提供一种智能化程度高的铝型材生产大车间，从挤压线出来后的铝型材，直接通过悬吊输送线改为立式悬吊输送至后续的每个处理工序，配合前序卧式挤压线，后续卧式深加工处理线，并可以在一个大车间内设置深加工区，包装区和存储区，形成一“卧式—立式—卧式”于一个大区域内完成全部型材的生产、分拣、表面处理，后续加工等步骤的大车间概念。
本发明所采用的技术手段如下所述。
本发明中提供一种具有缓存分拣区的立式铝型材处理系统，包含悬吊输送装置，其特征在于：包含若干型材处理模块，该悬吊输送装置按照顺序将型材输送至各个型材处理模块，所述各个型材处理模块之前，及/或之间，及/或之后设置缓存/分拣区，所述缓存/分拣区通过悬吊输送装置的设置来实现，其包含支线及/或总线，呈“支线-总线-支线”或“支线--支线”或“支线-总线-并列多条支线”或“并列多条支线-总线-支线”或“并列多条支线-总线-并列多条支线”或“并列多条支线--并列多条支线”的布置方式，所述总线为线性输送部段及/或循环输送部段，所述支线为线性输送部段及/或循环输送部段。
其中，包含第一方案：该型材处理模块包括：时效模块，所述悬吊输送装置将型材输送至时效模块，所述悬吊输送装置包含于所述时效模块内设置的时效输送部段，所述时效模块之前，及/或之后设置所述缓存/分拣区。
其中，基于第一方案的第二方案：该型材处理模块进一步包含：表面处理模块，所述悬吊输送装置将型材依次输送至时效模块及表面处理模块，所述悬吊输送装置包含于所述表面处理模块内设置的表面处理输送部段，所述时效模块之前，及/或时效模块与表面处理模块之间，及/或表面处理模块之后设置所述缓存/分拣区。
其中，基于第二方案的第三方案：该型材处理模块进一步包含：包装模块，所述悬吊输送装置将型材依次输送至时效模块、表面处理模块，及包装模块，所述时效模块之前，及/或时效模块与表面处理模块之间，及/或表面处理模块与包装模块之间，及/或包装模块设置所述缓存/分拣区。
其中，基于第三案的第四方案：该型材处理模块进一步包含：成品仓储模块，所述悬吊输送装置将型材依次输送至时效模块、表面处理模块，包装模块及成品仓储模块，所述时效模块之前，及/或时效模块与表面处理模块之间，及/或表面处 理模块与包装模块之间，及/或包装模块与成品仓储模块之间设置所述缓存/分拣区。
其中，基于第二案的第五方案：该型材处理模块进一步包含：断桥模块及/或深加工模块，所述悬吊输送装置将型材依次输送至时效模块、表面处理模块，断桥模块及/或深加工模块所述时效模块之前，及/或时效模块与表面处理模块之间，及/或表面处理模块与断桥模块及/或深加工模块之间，及/或断桥模块及/或深加工模块之后设置所述缓存/分拣区。
其中，基于第五案的第六方案：该型材处理模块进一步包含：成品仓储模块，所述悬吊输送装置将型材依次输送至时效模块、表面处理模块、断桥模块及/或深加工模块，最终至成品仓储模块，所述时效模块之前，及/或时效模块与表面处理模块之间，及/或表面处理模块与断桥模块及/或深加工模块之间，及/或断桥模块及/或深加工模块与成品仓储模块之间设置所述缓存/分拣区。
其中，基于第一方案的第七方案，该型材处理模块进一步包含：包装模块，所述悬吊输送装置将型材依次输送至时效模块及包装模块，所述时效模块之前，及/或时效模块与包装模块之间，及/或包装模块之后设置所述缓存/分拣区。
其中，基于第七方案的第八方案：该型材处理模块进一步包含：成品仓储模块，所述悬吊输送装置将型材依次输送至时效模块、包装模块及成品仓储模块，所述时效模块之前，及/或时效模块与包装模块之间，及/或包装模块与成品仓储模块之间设置所述缓存/分拣区。
其中，基于主权项的第九方案：该型材处理模块包括表面处理模块，所述悬吊输送装置将型材输送至表面处理模块，所述悬吊输送装置包含于所述表面处理模块内设置的表面处理输送部段，所述表面处理模块之前及/或之前设置有所述缓存/分拣区。
其中，基于第九方案的第十方案：该型材处理模块进一步包含：包装模块，所述悬吊输送装置将型材依次输送至表面处理模块及包装模块，所述表面处理模块之前，及/或表面处理模块与包装模块之间，及/或包装模块之后设置有所述缓存/分拣区。
其中，基于第十方案的第十一方案：该型材处理模块进一步包含：断桥模块及/或深加工模块，所述悬吊输送装置将型材依次输送至表面处理模块及断桥模块 及/或深加工模块，所述表面处理模块之前，及/或表面处理模块与断桥模块及/或深加工模块之间，及/或断桥模块及/或深加工模块之后设置有所述缓存/分拣区。
其中，基于第九方案的第十二方案：该型材处理模块进一步包含：成品仓储模块，所述悬吊输送装置将型材依次输送至表面处理模块及成品仓储模块，所述表面处理模块之前，及/或表面处理模块与成品仓储模块之间设置有所述缓存/分拣区。
其中，基于第十方案的第十三方案：该型材处理模块进一步包含：成品仓储模块，所述悬吊输送装置将型材依次输送至表面处理模块、包装模块、及成品仓储模块，所述表面处理模块之前，及/或表面处理模块与包装模块之间，及/或包装模块与成品仓储模块之间设置有所述缓存/分拣区。
其中，基于第十一方案的第十四方案：该型材处理模块进一步包含：成品仓储模块，所述悬吊输送装置将型材依次输送至表面处理模块及断桥模块及/或深加工模块、及成品仓储模块，所述表面处理模块之前，及/或表面处理模块与断桥模块及/或深加工模块之间，及/或断桥模块及/或深加工模块与成品仓储模块之间设置有所述缓存/分拣区。
其中，基于主权项的第十五方案：该型材处理模块包括：包装模块及成品仓模块，所述悬吊输送装置将型材自包装模块输送至成品仓模块，所述包装模块之前，及/或包装模块与成品仓储模块之间设置有所述缓存/分拣区。
其中，基于主权项的第十六方案：该型材处理模块包括：断桥模块及/或深加工模块，及成品仓储模块，所述悬吊输送装置将型材自断桥模块及/或深加工模块输送至成品仓储模块，所述断桥模块及/或深加工模块之前，断桥模块及/或深加工模块与成品仓储模块之间设置有所述缓存/分拣区。
其中，基于上述全部技术方案的中任一方案：所述悬吊输送装置还包含至少一上料部段及至少一下料部段，该型材处理模块相应的包括：与上料部段相配合的自动或人工挂料装置，及与下料部段相配合的自动或人工下料装置。
其中，基于主权项至十六方案的上述上料部段及下料部段：所述悬吊输送装置还包含至少一返回部段，用于下料部段后接收空载的挂料机构返回至上料部段。
其中，基于主权项至十六方案：该型材处理模块相进一步包含：挤压模块及成品锯切装置。
其中，基于主权项至十六方案的挤压模块及成品锯切装置：该型材处理模块相进一步包含：自动或人工检测装置、自动或人工整形装置及自动或人工打孔装置，所述自动或人工检测装置及自动或人工整形装置形成循环工序，向后续自动或人工打孔装置输送检测合格的铝型材。
其中，基于主权项至十六方案的上述相关方案：所述悬吊输送装置包含挂料机构，所述挂料机构为单根型材挂料机构及/或轨道式型材挂料机构及/或车辆式型材挂料机构。
其中，基于上述方案：所述挂料机构上设置有智能识别标签及/或每根型材上设置有智能识别标签。
其中，基于上述方案：所述各型材处理模块上设置有信息读取系统，所述信息读取系统设置的位置为：自动挂料处，及/或时效炉，及/或第一缓存区，及/或喷涂中心，及/或第二缓存区，及/或固化炉，及/或第三缓存区，及/或第四缓存区，及/或包装下料位置，及/或断桥下料位置，及/或深加工下料位置，及/或成品仓下料位置，及/或临时上料位置，及/或临时下料位置，及/或第一冷却区，及/或第二冷却区。
本发明的有益效果如下所述：
首先：本发明中卧式挤压线挤出的四五十米型材，经过冷却，矫直，定尺锯切后，直接改为立式悬吊，通过悬吊输送线进行轨道物流运输至后续处理的各个步骤，以悬吊输送线为串联各个型材处理模块，转化成整个大车间统一作业，具备智能，节约，统筹管理的有益效果。基于悬吊输送线的设置，本发明提供了一种包含铝型材挤压生产，表面处理，深加工，存储为一体的大车间，真正实现了全部环节集中于一个大车间内，且中间步骤已经实现了全部无人化处理。
其中，本发明缓存/分拣区，并将其根据不同合金和壁厚进行分类，使其进入不同的时效炉，起到备料存料和分类的作用。同时如果后面程序过慢或者出现问题需要检修，该缓存分拣区可以提供缓冲的时间，继续承接前序挤压线经挤压，冷却，矫直，定尺锯切后的铝型材，保证挤压线的正常工作，减小相互之间的影响。其中，缓存分拣区接收自时效炉处理后的型材，此时需要根据铝型材后续处理方式的不同，而选择进入其中一个支线，通过进入不同的支线，使得来自相同挤压线或不同挤压线的需要进行相同表面处理的型材集结，随后再进入后续的表 面处理线。利用缓存分拣区可以针对不同时间的加工项目，灵活安排挤压型材的输送线路，依据分类和缓冲区域的设定，可以配合计算机以及人工智能检测，进一步更加合理的安排在悬吊输送线下方悬挂的型材，在支路悬吊输送线上的输送位置，以达到完全无人化的智能处理。当然，出于成本考虑，以此结构，并配合人工，也可以在一定程度上解决不同时间加工项目之间的衔接问题，提高生产效率。其中，提供了多种缓存分拣区的具体设置方式，可以依照现有情况，灵活设置，高效的实现系统各类需求。
附图说明
图1为本发明具有缓存分拣区的立式铝型材处理系统的工序流程示意图。
图2至图12为本发明中包含悬吊输送线及不同型材处理模块的不同实施例。
图13为本发明具有缓存分拣区的立式铝型材处理系统的具体实施案例一。
图14为本发明具有缓存分拣区的立式铝型材处理系统的具体实施案例二。
具体实施方式
如图1所示，本发明具有缓存分拣区的立式铝型材处理系统的工序流程示意图，其包含若干型材处理模块，各型材处理模块设置在一个大区域中或布置在邻近的多个区域中。其可以包含：挤压模块1、时效模块2、表面处理模块3、包装模块4、断桥模块5、成品仓储模块6及深加工模块13，还包含自动或人工检测装置7、自动或人工整形装置8、自动或人工打孔装置9、自动或人工挂料装置10、自动或人工下料装置11及成品锯切装置12。铝锭通过挤压模块1的熔炉加热，经挤压机挤压成型，冷却，矫直，通过成品锯定尺锯切，后进入自动或人工检测装置7装置，检测合格后，进入自动或人工打孔装置9，不合格产品将进入自动或人工整形装置8整形，整形后产品将再次送至自动或人工检测装置7，合格后，通过自动或人工打孔装置9对型材进行打孔，打孔后的型材作为通过悬吊运输线逐一输送至各型材处理模块。如：时效，表面处理等，及后续的包装，断桥，深加工等。其中，包装模块4可以包含贴膜、包棉、包料头、包纸、打包、贴标签、装框能常规步骤，通过自动包装机构或人工完成。断桥模块5可以包含穿条和注胶等常规步骤，通过自动穿条设备和自动注胶设备来完成，深加工模块，如组装门，窗，家具，工业 部件。成品仓储模块6为前序包装后的型材，断桥后型材，及门窗等的存储单元，如仓库，货架，可以配合人工或智能设备进行人工或无人智能存储仓库。
本发明中包含输送机构，串接上述各个型材处理模块，起到输送型材的目的。因型材各个工序的实际情况不同，输送机构可以采用多段及/或多种形式，可以是不同输送机构的组合，本发明中重点的改进在于，输送机构至少包含一段或多段的悬吊输送装置100，其承接挤压线定尺锯切打孔处理后的铝型材，将其悬吊输送至时效模块2和/或表面处理模块3，其至少包含于所述时效模块内设置的时效输送部段102，还包含于所述表面处理模块3内设置的表面处理输送部段103。此外，悬吊输送装置100还包含至少一上料部段101及至少一下料部段104，相应的还包含自动或人工挂料装置10，及自动或人工下料装置11，自所述上料部段101或下料部段104完成自动或人工挂料及自动或人工下料。所述悬吊输送装置100还包含有至少一返回部段105，用以形成循环输送线路，卸载了铝型材的挂料机构可以返回至自动挂料处重新装载需要加工的型材。当然，所述输送机构除重点的悬吊输送线以外，还包含如天车、轨道车、运输车等常规方式，及该些方式的组合。
本发明中另外一重点改进在于，所述时效模块2前，及/或时效模块2后，表面处理模块3前，及/或表面处理模块3之后均可以设置有缓存/分拣区，根据实际工序的不同，所述表面处理模块之间的工序，如进入固化炉之前也可以设置缓存/分拣区。所述缓存/分拣区通过不同链条的设置来实现，可以包含支线及/或总线，呈“支线-总线-支线”或“支线-支线”的布置方式，所述总线为线性输送部段(直线，折线，弧线等)，及/或循环输送部段(环形，圆形，跑道型等带有出入口的封闭循环输送线)，所述支线为线性输送部段，及/或循环输送部段。其中，总线承接上一模块中各设备输送的型材，先汇总暂存，再通过后续支线分拣输送。其中所述某一条支线对应后续型材处理模块中的某一个设备，其中，对应于一个设备的所述支线还可以包含并列的多条，达到分拣及暂存的功能。
所述悬吊输送装置100包含形式为链条、轨道(单轨或双轨、上、下轨等)、绳体、滚轮、滚筒等形式的输送装置，其可以直接与型材连接，或可以包含与型材配合的挂(载)料机构，所述挂料机构为单根型材挂料机构、轨道式型材挂料机构和车辆式型材挂料机构中的一种或者其中至少二种的组合，主要用于挂设单根型材，或一列型材，或一排型材，或一组型材，或这些方式中的至少二组的组合。所述挂料机构设置与输送线一体设置或分体设置。所述挂料机构及/或每一根 型材上可以设置有智能识别标签，其可以为条形码，二维码或者RFID识别标签等，所述智能识别标签是整个型材工序管理系统的组成部分，型材工序管理系统还包含信息读取系统，分拣系统，控制系统等上层控制系统其与本方案中的各机械结构配合，完成各个步骤的型材处理。其中，所述信息读取系统可以通过读取贴附于型材、设备上的智能识别标签，定位型材，定位设备，定位工序，通过读取码记录该型材所经工序的相关信息，进行整个处理环节的管控。
本发明中，所述时效模块2之前，之后、时效模块2与表面处理模块3之间、表面处理模块3之前，表面处理模块3与后续处理模块之间和/或表面处理模块3内部的各个子模块之间可以设置缓存/分拣区，所述缓存/分拣区对前序型材进行分拣和/或缓存的工作。
请同时参阅图2至图12所示，其为本发明中其他几种实施方式，其中，图2的实施例中依次包含挤压模块1、时效模块2、表面处理模块3、包装模块4及成品仓储模块6，各模块之间通过输送装置运输铝型材，所述输送装置至少包含一上述悬吊输送装置100，本实施例中，其上料部段101设置于挤压模块1和时效模块2之间，下料部段104设置于包装模块4内或之前，同样，所述成品仓储模块6内或之也可以设置有下料部段104。上料部段101、时效输送部段102、表面处理输送部段103、下料部段104依次连接，并包含至少一返回部段105，用于下料部段104后接收空载的挂料机构返回至上料部段101。所述包装模块4和成品仓储模块6之间还可以采用其他合适的输送装置。如运输车、天车、轨道车等。所述时效模块(2)前及/或时效模块(2)与表面处理模块(3)之间，及/或表面处理模块(3)之后设置有缓存/分拣区。所述缓存/分拣区包含支线及/或总线，呈“支线-总线-支线”或“支线--支线”或“支线-总线-并列多条支线”或“并列多条支线-总线-支线”或“并列多条支线-总线-并列多条支线”或“并列多条支线--并列多条支线”的布置方式，所述总线为线性输送部段及/或循环输送部段，所述支线为线性输送部段及/或循环输送部段。总线汇总承接上一模块中各设备输送的型材，先暂存，再分拣，并通过后续支线输送至后一模块中的各个设备。
图3的实施例中依次包含挤压模块1、时效模块2、表面处理模块3、断桥模块5及成品仓储模块6，各模块之间通过输送装置运输铝型材，所述输送装置至少包含一上述悬吊输送装置100，其上料部段101设置于挤压模块1和时效模块2之间，下料部段104设置于断桥模块5内或之前，同样，所述成品仓储模块6内或之也可以设 置有下料部段104。上料部段101、时效输送部段102、表面处理输送部段103、下料部段104依次连接，并包含至少一返回部段105，用于下料部段104后接收空载的挂料机构返回至上料部段101。所述断桥模块5和成品仓储模块6之间还可采用其他合适的输送装置。如运输车、天车、轨道车等。所述时效模块2前，及/或时效模块2与表面处理模块3之间，及/或表面处理模块3之后可以设置有上述缓存/分拣区。
图4的实施例中依次包含挤压模块1、时效模块2、包装模块4及成品仓储模块6，各模块之间通过输送装置运输铝型材，所述输送装置至少包含一上述悬吊输送装置100，其上料部段101设置于挤压模块1和时效模块2之间，下料部段104设置于包装模块4内或之前，同样，所述成品仓储模块6内或之也可以设置有下料部段104。上料部段101、时效输送部段102、下料部段104依次连接，并包含至少一返回部段105，用于下料部段104后接收空载的挂料机构返回至上料部段101。所述包装模块4和成品仓储模块6之间还可采用其他合适的输送装置。如运输车、天车、轨道车等。所述时效模块2前及/或时效模块2之后可以设置有上述缓存/分拣区。
图5的实施例中仅包含挤压模块1和时效模块2，通过输送装置运输铝型材，所述输送装置包含一上述悬吊输送装置100，其上料部段101设置于挤压模块和时效模块2之间，下料部段104设置于时效模块2后，铝锭通过挤压模块1的熔炉加热，经挤压机挤压成型，冷却，矫直，通过成品锯定尺锯切后，自上料部段101进入时效输送部段102，最后经下料部段104卸载，以备其他工序使用。所述时效模块2前及/或时效模块2之后可以设置有上述缓存/分拣区。
图6的实施例中仅包含时效模块2和表面处理模块3，并包含一上述悬吊输送装置100，其上料部段101设置于时效模块2之前，下料部段104设置于表面处理模块3后，铝型材自上料部段101依次进入时效输送部段102、表面处理输送部段103，最后经下料部段104卸载，以备其他工序使用。所述时效模块2前及/或时效模块2与表面处理模块3之间及/或及表面处理模块3之后可以设置有缓存/分拣区。
图7的实施例中仅包含时效模块2和包装模块4，并包含一上述悬吊输送装置100，其上料部段101设置于时效模块2之前，下料部段104设置于包装模块4内或之前，铝型材自上料部段101进入时效输送部段102，经下料部段104卸载至包装模块内或之前，还可以至少一返回部段105，用于下料部段104后接收空载的挂料机构返回至上料部段101。所述时效模块2前及/或时效模块2之后可以设置有上述缓存/分拣区。
图8的实施例中仅包含表面处理模块3和包装模块4，并包含一上述悬吊输送装置100，其上料部段101设置于表面处理模块3之前，下料部段104设置于包装模块4内或之前，铝型材自上料部段101进入表面处理输送部段103，经下料部段104卸载至包装模块内或之前，还可以至少一返回部段105，用于下料部段104后接收空载的挂料机构返回至上料部段101。所述表面处理模块3前及/或表面处理模块3之后可以设置有上述缓存/分拣区。
图9的实施例中仅包含表面处理模块3和断桥模块5，并包含一上述悬吊输送装置100，其上料部段101设置于表面处理模块3之前，下料部段104设置于断桥模块5内或之前，铝型材自上料部段101进入表面处理输送部段103，经下料部段104卸载至断桥模块5内或之前，还可以至少一返回部段105，用于下料部段104后接收空载的挂料机构返回至上料部段101。所述表面处理模块3前及/或表面处理模块3之后可以设置有上述缓存/分拣区。
图10的实施例中仅包含表面处理模块3和成品仓储模块6，并包含一上述悬吊输送装置100，其上料部段101设置于表面处理模块3之前，下料部段104设置于成品仓储模块6内或之前，铝型材自上料部段101进入表面处理输送部段103，经下料部段104卸载至成品仓储模块6内或之前，还可以至少一返回部段105，用于下料部段104后接收空载的挂料机构返回至上料部段101。所述表面处理模块3前及/或表面处理模块3之后可以设置有上述缓存/分拣区。
图11的实施例中仅包含包装模块4和成品仓储模块6，两个模块之间具有输送装置，所述输送装置可以为常规的运输车，轨道车或天车，也可以为上述悬吊输送装置100，其上料部段101设置于包装模块4之及成品仓储模块6外，下料部段104设置于包装模块4内及/或成品仓储模块6内。或上料部段101设置于包装模块4之后，下料部段104设置于成品仓储模块6之前或内部。
图12的实施例中仅包含断桥模块5和成品仓储模块6，两个模块之间具有输送装置，所述输送装置可以为常规的运输车，轨道车或天车，也可以为上述悬吊输送装置100，其上料部段101设置于断桥模块5之后，下料部段104设置于成品仓储模块6内或之前，或者上料部段101设置于断桥模块5及成品仓储模块6外，下料部段104设置于两个模块内部。
上述图2至图12的实施方式中为了表述方便，省略了自动或人工检测装置7、自动或人工整形装置8、自动或人工打孔装置9、自动或人工挂料装置10、自动或 人工下料装置11，成品锯切装置12，深加工模块13等及与这些及上述机械装置配合的智能识别机构及控制机构。且省略了深加工模块13，上述适用于表面处理程序后的再加工模块，均可以适用于深加工模块13。
图13为基于本发明技术思想下的一种厂房设计，其包含挤压模块1、时效模块2、表面处理模块3、包装模块4和断桥模块5，其中，挤压模块1包含六组熔炉201及六组挤压机202，时效模块2中包含六组工业立式时效炉203，表面处理模块3中通常包含前处理，烘干、喷涂(喷房、喷涂中心)、预固化及固化等步骤，为了简化说明，仅以预处理设备204、喷涂中心205和固化炉206来代表表面处理模块中的代表设备，当然不排除其他必要设备。本实施方式中重要的输送部件为悬吊输送装置100，其包含上料部段101、时效输送部段102、表面处理输送部段103，并经下料部段104，布置于包装模块4和断桥模块5内部或前端。时效模块2前、时效模块2与表面处理模块3之间、喷涂中心205和固化炉206之间，固化炉206之后，型材卸载前均设置有缓存/分拣区，用以平衡前后工序的时间差，及按照型材订单内容，分拣型材。
于本实施例中，挤压机挤出的型材，被输送至成品锯切区，定尺锯切、检测、打孔后，自上料部段101处进入悬吊输送装置100。此处上料部段101为六条并列支线，六条支线可以连接至一第一缓存部段106，所述第一缓存部段106为线性输送部段，本实施例中为直线型，也可以为弧线形，曲线形，折线形等，当然也可以是循环输送部段，如具有入口和出口的跑道型，圆形，方形，不规则闭合形状等，也可以是包含于两条输送线(包含入口及出口)之间并列的多条线性输送部段及/或循环输送段。所述返回部段105可连接至该第一缓存部段106处，作为空载的挂料机构的缓存区域及上料区域。所述第一缓存部段106另连接与六组工业立式时效炉203对应的六条输送支线，每一条支线分别连接至立式时效炉内的时效输送部段102，即所述六条上料部段101、第一缓存部段106及六条进入时效炉前的衔接支线形成“分—总—分”的连接布置方式。此处，上料部段101也可以无需缓存部段而直接连接至进入时效炉前的衔接支线分别进入各时效输送部段102，即“一对一”直接连接的方式。
此外，所述悬吊输送装置100还包含于时效炉后设置的第二缓存部段107，于喷涂中心及固化炉之间的第三缓存部段108，于固化炉之后的第四缓存部段109。
其中，第二缓存部段107包含第二环形缓存部段1071及与多条与后续每个喷涂 中心对应的喷涂分拣支线1072，环形缓存部段1071与上述多组时效炉对应设置，按照所述“分—总—分”的连接布置方式，第二环形缓存部段1071整合各组时效炉出来的铝型材，完成“分—总”的汇总，通过上述型材工序管理系统按照订单或者按照所需，将型材“总—分”至相应的喷涂分拣支线1072，此处，每一支喷涂分拣支线1072包含并列的多条，实现进入表面处理设备前的再次暂存，可以达到等待前序步骤，或通过此设置，再次分拣。
其中，第三缓存部段108包含第三环形缓存部段1081及多条与后续固化炉对应的固化分拣支线1082，所述与每一个固化炉对应的固化分拣支线1082同样包含并列的多条，所述第三环形缓存部段1081整合喷涂中心出来的铝型材，通过上述型材工序管理系统按照按光面、皱纹分类进入相应的固化炉，本实施方式中固化炉设置有三组，平面粉固化炉，皱纹粉固化炉，及设置一个备用固化炉。
其中，第四缓存部段109包含第四环形缓存部段1091及后续处理支线1092，第四环形缓存部段1091整合固化炉出来的铝型材通过上述型材工序管理系统自动按照包装、断桥分类，通过后续处理支线1092自动进入相应的模块。
上述第二缓存部段107、第三缓存部段108及第四缓存部段109中的一个或多个，与前序及后序的连接方式，均可以采用上述的“分—总—分”的布置方式和“一对一”方式。无论是总线还是支线，均可以采用其可以为线性输送部段(直线型，弧线形，曲线形，折线形等)，也可以是循环输送部段(跑道型，圆形，方形，不规则闭合形状等)，也可以是包含于两条输送线之间(包含入口及出口)并列的多条线性输送部段及/或循环输送段。如图13中的喷涂分拣支线1072、固化分拣支线1082、后续处理支线1092，与后续设备对应的该条支线均可以包含包含并列的多条，以达到控制不同组的型材，依次进入后续相应设备的目的，通过逐级的缓存处理，用于调整：如检修机器或排查故障期间的等待，对型材的冷却，不同颜色的调整等。
本发明还包含另一种实施方式，如图14所示，其大部分布置与图13中的实施例相同，且使用了相同的图号标记，其不同的是，其展示了在工业立式时效炉203前设置有第五缓存部110，其包含第五环形缓存部段1101及时效支线1102，其中与每一个时效炉对应的时效支线1102包含并列的多条，呈现“支线—总线—并列多条支线”的布置方式。本实施方式中，并未包含单独分出来的固化炉，经过表面处理后的型材，被按需输送至包装车间、或断桥车间。或深加工车间，而通过上 述三个处理之一的型材，被输送至成品仓。所述包装车间、或断桥车间。或深加工车间中均设置有连接至返回部段105的第一返回支线1051，所述成品仓内也设置有连接至返回部段105的第二返回支线1052。
图13和图14的实施方式中还设置有两个冷却区，于工业时效炉之后的第一冷却区120及固化炉之后第二冷却区130，通过适当控制输送部段的长度，以达到冷却的目的，当然通过于缓存区域的暂存也可以同时达到冷却的目的。
此外，还包含临时上料部段及临时下料部段，用于上传外协加工回厂的铝型材，或卸下需要外协处理的型材，或卸下某些问题型材，由于补料等原因上传型材。本图13和图14的实施例中，于所述第二缓存部段1071外接一临时上料部段1073及临时下料部段1074，当然也可以在上述第一缓存部段、第三缓存部段、第四缓存部段，及/或第五缓存部段设置临时上料部段或临时下料部段。
上述各个型材处理模块及各个模块中的各设备及连接设备均可以设置有智能识别标签，当然，一些必要的设备，通过其固有的方式连接至上层控制系统中，通过各种方式将全部参与工序的设备纳入到型材工序管理系统中，实时管理和分配。信息读取分部的位置可以包含有：1、自动挂料处，2、时效炉，3、第一缓存区(尤其是分拣支线起点)，4、喷涂中心，5、第二缓存区(尤其是分拣支线起点)，6、固化炉，7、第三缓存区(尤其是分拣支线起点)，8、包装下料位置，9、断桥下料位置，10、第一冷却区120，11、第二冷却区130，及针对具体实施案例二中增加了12、第四缓存区，13、深加工下料位置，14、成品仓下料位置，15、临时上料位置，16、临时下料位置等。

Claims (24)

  1. 具有缓存分拣区的立式铝型材处理系统，包含悬吊输送装置(100)，其特征在于：包含若干型材处理模块，该悬吊输送装置(100)按照顺序将型材输送至各个型材处理模块，所述各个型材处理模块之前，及/或之间，及/或之后设置缓存/分拣区，所述缓存/分拣区通过悬吊输送装置(100)的设置来实现，其包含支线及/或总线，呈“支线-总线-支线”或“支线--支线”或“支线-总线-并列多条支线”或“并列多条支线-总线-支线”或“并列多条支线-总线-并列多条支线”或“并列多条支线--并列多条支线”的布置方式，所述总线为线性输送部段及/或循环输送部段，所述支线为线性输送部段及/或循环输送部段。
  2. 如权利要求1所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块包括：时效模块(2)，所述悬吊输送装置将型材输送至时效模块(2)，所述悬吊输送装置(100)包含于所述时效模块内设置的时效输送部段(102)，所述时效模块(2)之前，及/或之后设置所述缓存/分拣区。
  3. 如权利要求2所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：表面处理模块(3)，所述悬吊输送装置(100)将型材依次输送至时效模块(2)及表面处理模块(3)，所述悬吊输送装置(100)包含于所述表面处理模块(3)内设置的表面处理输送部段(103)，所述时效模块(2)之前，及/或时效模块(2)与表面处理模块(3)之间，及/或表面处理模块(3)之后设置所述缓存/分拣区。
  4. 如权利要求3所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：包装模块(4)，所述悬吊输送装置(100)将型材依次输送至时效模块(2)、表面处理模块(3)，及包装模块(4)，所述时效模块(2)之前，及/或时效模块(2)与表面处理模块(3)之间，及/或表面处理模块(3)与包装模块(4)之间，及/或包装模块(4)设置所述缓存/分拣区。
  5. 如权利要求4所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：成品仓储模块(6)，所述悬吊输送装置(100)将型材依次输送至时效模块(2)、表面处理模块(3)，包装模块(4)及成品仓储模块(6)，所述时效模块(2)之前，及/或时效模块(2)与表面处理模块(3)之间，及/或表面处理模块(3)与包装模块(4)之间，及/或包装模块(4)与成品仓储模块(6)之间设置所述缓存/分拣区。
  6. 如权利要求3所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：断桥模块(5)及/或深加工模块(13)，所述悬吊输送装置(100)将型材依次输送至时效模块(2)、表面处理模块(3)、断桥模块(5)及/或深加工模块(13)，所述时效模块(2)之前，及/或时效模块(2)与表面处理模块(3)之间，及/或表面处理模块(3)与断桥模块(5)及/或深加工模块(13)之间，及/或断桥模块(5)及/或深加工模块(13)之后设置所述缓存/分拣区。
  7. 如权利要求6所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：成品仓储模块(6)，所述悬吊输送装置(100)将型材依次输送至时效模块(2)、表面处理模块(3)，、断桥模块(5)及/或深加工模块(13)，最终至成品仓储模块(6)，所述时效模块(2)之前，及/或时效模块(2)与表面处理模块(3)之间，及/或表面处理模块(3)与断桥模块(5)及/或深加工模块(13)之间，及/或断桥模块(5)及/或深加工模块(13)与成品仓储模块(6)之间设置所述缓存/分拣区。
  8. 如权利要求2所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：包装模块(4)，所述悬吊输送装置(100)将型材依次输送至时效模块(2)及包装模块(4)，所述时效模块(2)之前，及/或时效模块(2)与包装模块(4)之间，及/或包装模块(4)之后设置所述缓存/分拣区。
  9. 如权利要求8所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：成品仓储模块(6)，所述悬吊输送装置(100)将型材依次输送至时效模块(2)、包装模块(4)及成品仓储模块(6)，所述时效模块(2)之前，及/或时效模块(2)与包装模块(4)之间，及/或包装模块(4)与成品仓储模块(6)之间设置所述缓存/分拣区。
  10. 如权利要求1所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块包括表面处理模块(3)，所述悬吊输送装置(100)将型材输送至表面处理模块(3)，所述悬吊输送装置(100)包含于所述表面处理模块(3)内设置的表面处理输送部段(103)，所述表面处理模块(3)之前及/或之前设置有所述缓存/分拣区。
  11. 如权利要求10所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：包装模块(4)，所述悬吊输送装置(100)将型材依次输送至表面处理模块(3)及包装模块(4)，所述表面处理模块(3)之前， 及/或表面处理模块(3)与包装模块(4)之间，及/或包装模块(4)之后设置有所述缓存/分拣区。
  12. 如权利要求10所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：断桥模块(5)及/或深加工模块(13)，所述悬吊输送装置(100)将型材依次输送至表面处理模块(3)及断桥模块(5)及/或深加工模块(13)，所述表面处理模块(3)之前，及/或表面处理模块(3)与断桥模块(5)及/或深加工模块(13)之间，及/或断桥模块(5)及/或深加工模块(13)之后设置有所述缓存/分拣区。
  13. 如权利要求10所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：成品仓储模块(6)，所述悬吊输送装置(100)将型材依次输送至表面处理模块(3)及成品仓储模块(6)，所述表面处理模块(3)之前，及/或表面处理模块(3)与成品仓储模块(6)之间设置有所述缓存/分拣区。
  14. 如权利要求11所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：成品仓储模块(6)，所述悬吊输送装置(100)将型材依次输送至表面处理模块(3)、包装模块(4)、及成品仓储模块(6)，所述表面处理模块(3)之前，及/或表面处理模块(3)与包装模块(4)之间，及/或包装模块(4)与成品仓储模块(6)之间设置有所述缓存/分拣区。
  15. 如权利要求12所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块进一步包含：成品仓储模块(6)，所述悬吊输送装置(100)将型材依次输送至表面处理模块(3)及断桥模块(5)及/或深加工模块(13)、及成品仓储模块(6)，所述表面处理模块(3)之前，及/或表面处理模块(3)与断桥模块(5)及/或深加工模块(13)之间，及/或断桥模块(5)及/或深加工模块(13)与成品仓储模块(6)之间设置有所述缓存/分拣区。
  16. 如权利要求1所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块包括：包装模块(4)及成品仓模块(6)，所述悬吊输送装置(100)将型材自包装模块(4)输送至成品仓模块(6)所述包装模块(4)之前，及/或包装模块(4)与成品仓储模块(6)之间设置有所述缓存/分拣区。
  17. 如权利要求1所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块包括：断桥模块(5)及/或深加工模块(13)，及成品仓储模块(6)，所述悬吊输送装置(100)将型材自断桥模块(5)及/或深加工模块(13)输送至 成品仓储模块(6)，所述断桥模块(5)及/或深加工模块(13)之前，断桥模块(5)及/或深加工模块(13)与成品仓储模块(6)之间设置有所述缓存/分拣区。
  18. 如权利要求1至17中任一权利要求所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：所述悬吊输送装置还包含至少一上料部段(101)及至少一下料部段(104)，该型材处理模块相应的包括：与上料部段(101)相配合的自动或人工挂料装置(10)，及与下料部段(104)相配合的自动或人工下料装置(11)。
  19. 如权利要求18所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：所述悬吊输送装置还包含至少一返回部段(105)，用于下料部段(104)后接收空载的挂料机构返回至上料部段(101)。
  20. 如权利要求1至17中任一权利要求所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块相进一步包含：挤压模块(1)及成品锯切装置(12)。
  21. 如权利要求20所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：该型材处理模块相进一步包含：自动或人工检测装置(7)、自动或人工整形装置(8)及自动或人工打孔装置(9)，所述自动或人工检测装置(7)及自动或人工整形装置(8)形成循环工序，向后续自动或人工打孔装置(9)输送检测合格的铝型材。
  22. 如权利要求1至17或19或21任一权利要求所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：所述悬吊输送装置(100)包含挂料机构，所述挂料机构为单根型材挂料机构及/或轨道式型材挂料机构及/或车辆式型材挂料机构。
  23. 如权利要求22所述的所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：所述挂料机构上设置有智能识别标签及/或每根型材上设置有智能识别标签。
  24. 如权利要求23所述的所述的具有缓存分拣区的立式铝型材处理系统，其特征在于：所述各型材处理模块上设置有信息读取系统，所述信息读取系统设置的位置为：自动挂料处，及/或时效炉，及/或第一缓存区，及/或喷涂中心，及/或第二缓存区，及/或固化炉，及/或第三缓存区，及/或第四缓存区，及/或包装下料位置，及/或断桥下料位置，及/或深加工下料位置，及/或成品仓下料位置，及/或临时上料位置，及/或临时下料位置，及/或第一冷却区，及/或第二冷却区。
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