WO2021064811A1 - エレベーターのロープ張力測定システム - Google Patents
エレベーターのロープ張力測定システム Download PDFInfo
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- WO2021064811A1 WO2021064811A1 PCT/JP2019/038581 JP2019038581W WO2021064811A1 WO 2021064811 A1 WO2021064811 A1 WO 2021064811A1 JP 2019038581 W JP2019038581 W JP 2019038581W WO 2021064811 A1 WO2021064811 A1 WO 2021064811A1
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- vibration waveform
- rope
- frequency
- rope tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/06—Arrangements of ropes or cables
- B66B7/10—Arrangements of ropes or cables for equalising rope or cable tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/12—Checking, lubricating, or cleaning means for ropes, cables or guides
- B66B7/1207—Checking means
- B66B7/1215—Checking means specially adapted for ropes or cables
- B66B7/1238—Checking means specially adapted for ropes or cables by optical techniques
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B1/00—Control systems of elevators in general
- B66B1/34—Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
- B66B1/3407—Setting or modification of parameters of the control system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B1/00—Control systems of elevators in general
- B66B1/34—Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
- B66B1/3415—Control system configuration and the data transmission or communication within the control system
- B66B1/3446—Data transmission or communication within the control system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B1/00—Control systems of elevators in general
- B66B1/34—Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
- B66B1/3492—Position or motion detectors or driving means for the detector
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/12—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions in case of rope or cable slack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/12—Checking, lubricating, or cleaning means for ropes, cables or guides
- B66B7/1207—Checking means
- B66B7/1215—Checking means specially adapted for ropes or cables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L1/00—Measuring force or stress, in general
- G01L1/10—Measuring force or stress, in general by measuring variations of frequency of stressed vibrating elements, e.g. of stressed strings
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
- G01L5/042—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands by measuring vibrational characteristics of the flexible member
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
- G01L5/047—Specific indicating or recording arrangements, e.g. for remote indication, for indicating overload or underload
Definitions
- the present invention relates to an elevator rope tension measuring system.
- Patent Document 1 discloses an elevator rope tension measuring system. According to the rope tension measuring system, the tension of the rope of the elevator can be measured.
- An object of the present invention is to provide an elevator rope tension measuring system capable of reducing a measurement error in quantitatively measuring the rope tension of an elevator.
- the elevator rope tension measuring system has a measurement resolution calculated from a vibration waveform collecting unit that collects vibration waveforms of an elevator rope and a vibration waveform collection time and collection cycle in the vibration waveform collecting unit. Based on this, a frequency calculation unit for selecting a method for calculating the frequency of the vibration waveform collected by the vibration waveform collection unit is provided.
- the elevator rope tension measuring system collects the vibration waveform of the elevator rope, and calculates the frequency of the vibration waveform based on the measurement resolution calculated from the collection time and the collection cycle of the vibration waveform.
- a vibration waveform collecting unit for transmitting the collected vibration waveform information to the frequency calculation unit to be selected is provided.
- the elevator rope tension measuring system receives vibration waveform information from a vibration waveform collecting unit that collects vibration waveforms of an elevator rope, and measures calculated from the collection time and collection cycle of the vibration waveform.
- a frequency calculation unit for selecting a method for calculating the frequency of the vibration waveform collected by the vibration waveform collection unit based on the resolution is provided.
- the method of calculating the frequency of the vibration waveform of the rope is selected based on the measurement resolution calculated from the collection time and the collection cycle of the vibration waveform of the rope. Therefore, it is possible to reduce the measurement error when quantitatively measuring the tension of the rope of the elevator.
- FIG. 1 It is a block diagram of the elevator system to which the rope tension measurement system of the elevator in Embodiment 1 is applied. It is a block diagram of the rope tension measuring apparatus used in the rope tension measuring system of an elevator in Embodiment 1.
- FIG. It is a perspective view of the rope tension measuring apparatus used in the rope tension measuring system of an elevator in Embodiment 1.
- FIG. It is a figure which shows the detection result of the acceleration by the rope tension measuring apparatus used in the rope tension measuring system of an elevator in Embodiment 1.
- FIG. It is a figure which shows the detection result of the acceleration by the rope tension measuring apparatus used in the rope tension measuring system of an elevator in Embodiment 1.
- FIG. 1 shows the detection result of the acceleration by the rope tension measuring apparatus used in the rope tension measuring system of an elevator in Embodiment 1.
- FIG. 5 is a plan view of a first example of a mounting jig used in the rope tension measuring system of an elevator according to the first embodiment.
- FIG. 5 is a perspective view of a fifth example of a mounting jig used in the rope tension measuring system of an elevator according to the first embodiment.
- FIG. 5 is a perspective view of a sixth example of a mounting jig used in the rope tension measuring system of an elevator according to the first embodiment.
- FIG. 5 is a plan view of a main part of a sixth example of a mounting jig used in the rope tension measuring system of an elevator according to the first embodiment. It is a figure for demonstrating the vibration wave of the rope of the elevator system used for the rope tension measurement system of an elevator in Embodiment 1.
- FIG. It is a figure for demonstrating Fourier transform of the vibration waveform of the rope of the elevator system used for the rope tension measurement system of an elevator in Embodiment 1.
- FIG. 1 It is a figure for demonstrating the autocorrelation function of the vibration waveform of the rope of the elevator system used for the rope tension measurement system of an elevator in Embodiment 1. It is a figure for demonstrating the calculation method of the frequency of the rope tension measuring apparatus used in the rope tension measuring system of an elevator in Embodiment 1.
- FIG. It is a figure for demonstrating the curve interpolation method by the rope tension measuring apparatus used in the rope tension measuring system of an elevator in Embodiment 1.
- FIG. It is a flowchart for demonstrating the outline of operation of the rope tension measuring apparatus used in the rope tension measuring system of an elevator in Embodiment 1.
- FIG. It is a flowchart for demonstrating the rope adjustment method using the rope tension measurement system of an elevator in Embodiment 1.
- FIG. FIG. 5 is a hardware configuration diagram of a control device of an elevator system to which the rope tension measuring system of the elevator according to the first embodiment is applied. It is a block diagram of the rope tension measurement system of the elevator in Embodiment 2. It is a block diagram which shows the modification of the rope tension measurement system of an elevator in Embodiment 2. FIG. It is a block diagram of the rope tension measurement system of the elevator in Embodiment 3. It is a block diagram which shows the modification of the rope tension measurement system of an elevator in Embodiment 3. It is a block diagram of the rope tension measurement system of the elevator in Embodiment 4. It is a block diagram which shows the modification of the rope tension measurement system of an elevator in Embodiment 4.
- FIG. 1 is a configuration diagram of an elevator system to which the rope tension measuring system of the elevator according to the first embodiment is applied.
- the hoistway 1 penetrates each floor of a building (not shown).
- Each of the plurality of landings 2 is provided on each floor of the building.
- Each of the plurality of landings 2 faces the hoistway 1.
- the hoisting machine 3 is provided at the lower part of the hoistway 1.
- the pair of car side tension wheels 4 are provided on the upper part of the hoistway 1.
- the weight side tension wheel 5 is provided on the upper part of the hoistway 1.
- the plurality of ropes 6 are wound around the hoisting machine 3, the pair of car side tensioning wheels 4, and the weight side tensioning vehicles 5. Both ends of the plurality of ropes 6 are fixed to the upper part of the hoistway 1. In addition, in FIG. 1, only one rope 6 is shown.
- the pair of car-side suspension wheels 7 are supported by the rope 6 on the side of one end of the rope 6 rather than the pair of car-side tension wheels 4.
- FIG. 1 only one car-side suspension wheel 7 is shown.
- the weight-side suspension wheel 8 is supported by the rope 6 on the other end side of the rope 6 with respect to the weight-side tension wheel 5.
- the car 9 is provided inside the hoistway 1.
- the lower part of the car 9 is supported by a pair of car-side suspension wheels 7.
- the balance weight 10 is provided inside the hoistway 1.
- the upper portion of the balance weight 10 is supported by the weight side suspension wheel 8.
- the control device 11 is provided at the lower part of the hoistway 1.
- the control device 11 is electrically connected to the hoisting machine 3 and the like.
- the control device 11 is provided so as to be able to control the elevator as a whole.
- the monitoring device 12 is provided at the lower part of the hoistway 1.
- the monitoring device 12 is electrically connected to the control device 11.
- the monitoring device 12 is provided so that the state of the elevator can be monitored based on the information from the control device 11.
- the information center device 13 is provided at a place away from the building where the elevator is provided.
- the information center device 13 is provided in an elevator maintenance company.
- the information center device 13 is provided so that the state of the elevator can be grasped based on the information from the monitoring device 12.
- the rope tension measuring system includes a rope tension measuring device 14 and a mounting jig 15.
- the rope tension measuring device 14 is a mobile terminal such as a smartphone.
- the mounting jig 15 is mounted on the rope 6 to be measured while holding the rope tension measuring device 14.
- the rope tension measuring device 14 calculates the variation in the tensions of the plurality of ropes 6 based on the vibration waveforms of the plurality of ropes 6.
- the rope tension measuring device 14 displays the necessity of adjusting the tension based on the variation in the tension of the plurality of ropes 6.
- the worker adjusts the tension of the rope 6 indicated as requiring adjustment.
- FIG. 2 is a block diagram of a rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- the rope tension measuring device 14 includes a touch panel unit 16, a storage unit 17, a vibration waveform collecting unit 18, an accuracy calculation unit 19, a determination unit 20, a frequency calculation unit 21, an extraction unit 22, and an adjustment amount calculation.
- a unit 23, a battery unit 24, and a housing unit 25 are provided.
- at least one processor realizes the functions of each part by reading and executing a program stored in at least one memory.
- the touch panel unit 16 is provided so as to be able to accept an input operation from the outside.
- the touch panel unit 16 is provided so as to be able to display information.
- the storage unit 17 is provided so as to be able to store various types of information.
- the vibration waveform collecting unit 18 collects the vibration waveform of the rope 6.
- the vibration waveform collecting unit 18 is an acceleration sensor.
- the vibration waveform collecting unit 18 has a function of an acceleration detecting unit and an acceleration collecting unit.
- the acceleration detection unit has a function of detecting acceleration.
- the acceleration collecting unit has a function of collecting the acceleration detected by the acceleration detecting unit.
- the vibration waveform collecting unit 18 sets a time for collecting the vibration waveform of the rope 6 based on the information of the height of the hoistway 1 or the length of the rope 6 input from the outside. For example, the vibration waveform collecting unit 18 resamples the collected vibration waveform.
- the accuracy calculation unit 19 calculates the acceleration detection accuracy from the acceleration information collected by the vibration waveform collection unit 18.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the detection accuracy calculated by the accuracy calculation unit 19.
- the frequency calculation unit 21 uses the vibration waveform collection unit 18 to collect the vibration waveform based on the measurement resolution calculated from the vibration waveform collection time and the collection cycle. Select the method for calculating the frequency of the waveform. For example, the frequency calculation unit 21 calculates the frequency of the vibration waveform based on the calculation results of the autocorrelation function of the vibration waveform and the Fourier transform collected by the vibration waveform collection unit 18.
- the extraction unit 22 calculates the variation in tension for each rope 6 from the information of the calculation result of the frequency calculation unit 21, and then extracts the rope 6 whose tension deviates from the specified value.
- the adjustment amount calculation unit 23 calculates the adjustment amount of the rope 6 extracted by the extraction unit 22.
- the battery unit 24 supplies electric power to the touch panel unit 16, the storage unit 17, the vibration waveform collection unit 18, the frequency calculation unit 21, the extraction unit 22, and the adjustment amount calculation unit 23.
- the housing portion 25 forms the outer shell of the rope tension measuring device 14.
- the housing unit 25 houses the touch panel unit 16, the storage unit 17, the vibration waveform collection unit 18, the frequency calculation unit 21, the extraction unit 22, the adjustment amount calculation unit 23, and the battery unit 24.
- FIG. 3 is a perspective view of a rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- FIG. 4 is a diagram showing an acceleration detection result by the rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- the rope tension measuring device 14 is maintained in a stationary state so that the direction of the axis for measuring the tension of the rope 6 in the vibration waveform collecting unit 18 coincides with the direction of the gravitational acceleration. In this state, the vibration waveform collecting unit 18 collects the acceleration for a certain period of time.
- the accuracy calculation unit 19 calculates the difference between the acceleration collected by the vibration waveform collection unit 18 and the gravitational acceleration.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the difference calculated by the accuracy calculation unit 19. Specifically, the determination unit 20 determines that the rope tension measuring device 14 can be used to measure the tension of the rope 6 when the difference calculated by the accuracy calculation unit 19 is smaller than a preset threshold value. The determination unit 20 determines that the rope tension measuring device 14 cannot be used for measuring the tension of the rope 6 when the difference calculated by the accuracy calculation unit 19 is equal to or greater than a preset threshold value. By turning the front and back of the rope tension measuring device 14, the vibration waveform collecting unit 18 collects the accelerations on the + side and the-side, and both can be used for determination.
- FIG. 5 is a diagram showing an acceleration detection result by the rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- the rope tension measuring device 14 maintains a stationary state so that the direction of the axis for measuring the tension of the rope 6 in the vibration waveform collecting unit 18 coincides with the direction of the gravitational acceleration. Will be done. In this state, the vibration waveform collecting unit 18 collects the acceleration for a certain period of time.
- the accuracy calculation unit 19 calculates the variance of the acceleration collected by the vibration waveform collection unit 18.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the variance calculated by the accuracy calculation unit 19. Specifically, the determination unit 20 determines that the rope tension measuring device 14 can be used to measure the tension of the rope 6 when the variance calculated by the accuracy calculation unit 19 is smaller than the preset threshold value. The determination unit 20 determines that the rope tension measuring device 14 cannot be used for measuring the tension of the rope 6 when the variance calculated by the accuracy calculation unit 19 is equal to or greater than a preset threshold value. By turning the front and back of the rope tension measuring device 14, the vibration waveform collecting unit 18 collects the accelerations on the + side and the-side, and both can be used for determination.
- FIG. 6 is a diagram showing an acceleration detection result by the rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- the rope tension measuring device 14 maintains the stationary state so that the direction of the axis for measuring the tension of the rope 6 in the vibration waveform collecting unit 18 coincides with the direction of the gravitational acceleration. Will be done. In this state, the vibration waveform collecting unit 18 collects the acceleration for a certain period of time a plurality of times.
- the accuracy calculation unit 19 calculates the average value of the accelerations collected by the vibration waveform collection unit 18 for each time and the maximum value of the absolute difference between the average values of each time.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the maximum value calculated by the accuracy calculation unit 19. Specifically, the determination unit 20 determines that the rope tension measuring device 14 can be used to measure the tension of the rope 6 when the maximum value calculated by the accuracy calculation unit 19 is smaller than a preset threshold value. .. The determination unit 20 determines that the rope tension measuring device 14 cannot be used for measuring the tension of the rope 6 when the maximum value calculated by the accuracy calculation unit 19 is equal to or greater than a preset threshold value. By turning the front and back of the rope tension measuring device 14, the vibration waveform collecting unit 18 collects the accelerations on the + side and the-side, and both can be used for determination.
- the + side and-side accelerations can be collected by the vibration waveform collecting unit 18 by turning the front and back of the rope tension measuring device 14, and the determination can be made using both.
- the speaker S After the vibration waveform collecting unit 18 completes collecting the acceleration on the + side or the-side, the speaker S notifies the measurer by sound.
- the touch panel unit 16 is displayed to the effect that the collection is completed, and the operator is urged to move to the next measurement. Further, even after the accuracy, variance, error measurement, and determination are completed, the speaker S notifies the measurer by sound. Alternatively, the touch panel unit 16 is displayed to the effect that the determination is complete.
- FIG. 7 is a perspective view of a rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- the vibration waveform collecting unit 18 uses an acceleration detecting unit based on the angle detected by the angle detecting unit 26.
- the component of gravitational acceleration is calculated from the detected acceleration.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the component of the gravitational acceleration calculated by the vibration waveform collection unit 18.
- the determination method at this time may be the same as the determination method of any of the first to third examples.
- FIG. 8 is a diagram for explaining a management method of a rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- the storage device 27 is provided in an elevator maintenance company or the like.
- the storage device 27 receives product information capable of identifying the acceleration sensor as the vibration waveform collecting unit 18 from a plurality of models of rope tension measuring devices 14 and information on spec determination results regarding whether or not the tension of the rope 6 can be measured.
- a measuring device selection table is created by storing the product information and the information of the judgment result of the relevant specifications in association with each other.
- FIG. 9 is a side view of a first example of a mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- FIG. 10 is a plan view of a first example of a mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- the mounting jig 15 includes a grip body 28, a holding body 29, a connecting body 30, and a fall suppressing body 31.
- the grip body 28 includes a pair of grip portions 28a.
- the pair of grip portions 28a are arranged in the vertical direction.
- the pair of grip portions 28a are clips having a grip surface having a curvature that matches the outer diameter of the rope 6.
- the pair of gripping portions 28a grip the rope 6.
- the holding body 29 includes a holding portion 29a and a movable portion 29b.
- the holding portion 29a is provided on one side of the holding body 29.
- the holding portion 29a is provided so as to be movable in the horizontal direction.
- the holding portion 29a holds the rope tension measuring device 14 from the side.
- the movable portion 29b generates a load in the horizontal direction so as to give a force for holding the rope tension measuring device 14 to the holding portion 29a by the stress of an elastic body such as a spring.
- the connecting body 30 is formed in a rectangular shape.
- the connecting body 30 connects the gripping body 28 and the holding body 29.
- One side of the connecting body 30 is connected to one side of the holding body 29.
- the connecting body 30 is orthogonal to the holding body 29.
- the connecting body 30 has a plate thickness having a natural frequency higher than that of the rope 6.
- the connecting body 30 does not necessarily have to have a rectangular shape as long as it has a natural frequency higher than that of the rope 6.
- the fall restraint body 31 is a curl code.
- One side of the fall restraint body 31 is connected to the mounting jig 15.
- one side of the fall restraint body 31 is connected to the connecting body 30.
- the other side of the fall restraint body 31 is attached to an adjacent rope 6 or an elevator structure other than the rope for measuring at a position higher than the rope tension measuring device 14.
- the fall restraint body 31 prevents the mounting jig 15 from falling.
- the mounting jig 15 may be provided with a second fall restraint body (not shown) in order to prevent the rope tension measuring device 14 from falling.
- a second fall restraint body (not shown) in order to prevent the rope tension measuring device 14 from falling.
- one side of the second fall restraint body is connected to the mounting jig 15.
- the other side of the second fall restraint body is attached to the rope tension measuring device 14.
- the product of the distance L1 of the holding position of the rope 6 in the pair of grip portions 28a and the gripping force F of the rope 6 in the upper grip portion 28a is the rotational moment MgL2 due to the own weight Mg of the rope tension measuring device 14. Is set to be larger than.
- the plurality of ropes 6 are arranged separately in the first row and the second row.
- the rope 6 in the first row and the rope 6 in the second row are arranged with a gap L3.
- the width L4 of the connecting body 30 is wider than the distance L3 between the rope 6 in the first row and the rope 6 in the second row. Therefore, when the gripping body 28 grips any of the ropes 6 in the first row, the holding body 29 is arranged on the side opposite to the rope 6 in the first row with respect to the rope 6 in the second row. As a result, the rope tension measuring device 14 is arranged at a position that does not interfere with the rope 6 in the second row.
- the grip body 28 is the most in the first row so that the holding body 29 is arranged on the left side of the connecting body 30. Grasp the rope 6 on the right side. As a result, the rope tension measuring device 14 is arranged at a position that does not interfere with the wall.
- the grip 28 is the most in the first row so that the retainer 29 is located on the right side of the connector 30. Grasp the rope 6 on the left side.
- the rope tension measuring device 14 is arranged at a position that does not interfere with the wall.
- FIG. 11 is a plan view of a second example of the mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- FIG. 12 is a side view of a second example of the mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- the grip portion 28a of the grip body 28 is a clip having a grip surface having a plurality of curvatures corresponding to each of the outer diameters of the plurality of ropes 6.
- the grip body 28 includes a first grip surface, a second grip surface, and a third grip surface. The first gripping surface, the second gripping surface, and the third gripping surface are continuously formed in order from the side of the fulcrum of the clip.
- the curvature of the first gripping surface is R 1 .
- the curvature of the second gripping surface is R 2 .
- R 2 is set to be larger than R 1.
- Curvature of the third gripping surface is R 3.
- R 3 is set to be larger than R 2.
- three gripping surfaces having different curvatures are provided, but the number of gripping surfaces may be two or four or more.
- FIG. 13 is a perspective view of a third example of the mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- the tip end portion of the grip portion 28a is formed in a concavo-convex shape so as to fit into the unevenness of the outer circumference of the rope 6.
- FIG. 14 is a plan view of a fourth example of the mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- the inner surface of the grip portion 28a includes a plurality of protrusions 32 that fit into the unevenness of the outer circumference of the rope 6.
- FIG. 15 is a perspective view of a fifth example of the mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- each of the pair of grip portions 28a includes a pair of grip pieces 33.
- the connecting body 30 includes a pair of connecting portions. Each of the pair of connecting portions includes a pair of connecting pieces 34.
- Each gripping piece 33 and each connecting piece 34 are integrally formed of a wire rod.
- FIG. 16 is a perspective view of a sixth example of the mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- FIG. 17 is a plan view of a main part of the sixth example of the mounting jig used in the rope tension measuring system of the elevator according to the first embodiment.
- each of the pair of grip portions 28a includes a pair of grip pieces 33.
- the connecting body 30 includes a pair of connecting portions. Each of the pair of connecting portions includes a pair of connecting pieces 34.
- Each gripping piece 33 and each connecting piece 34 are integrally formed of a plate material.
- FIG. 18 is a diagram for explaining a vibration wave of the rope of the elevator system used in the rope tension measuring system of the elevator according to the first embodiment.
- FIG. 19 is a diagram for explaining the Fourier transform of the vibration waveform of the rope of the elevator system used in the rope tension measuring system of the elevator according to the first embodiment.
- FIG. 20 is a diagram for explaining an autocorrelation function of the vibration waveform of the rope of the elevator system used in the rope tension measuring system of the elevator according to the first embodiment.
- FIG. 21 is a diagram for explaining a method of calculating the frequency of the rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- the frequency calculation unit 21 employs an analysis method suitable for the way the rope 6 sways.
- the rope tension measuring device 14 employs an analysis method suitable for the way the rope 6 swings from the Fourier transform and the autocorrelation function.
- the frequency calculation unit 21 uses a Fourier transform to determine how much each frequency component is included when the vibration waveform of the rope 6 is expressed as the sum of sine waves having different frequencies. To analyze. The frequency calculation unit 21 calculates the frequency of the vibration waveform of the rope 6 from the position of the peak of the frequency spectrum obtained by the Fourier transform.
- the rope tension measuring device 14 calculates by an autocorrelation function how much it matches the vibration waveform itself when the vibration waveform of the rope 6 is time-shifted.
- k is an integer representing the amount of shift in the time direction.
- the frequency calculation unit 21 calculates the period of the vibration waveform of the rope 6 from the position of the peak of the autocorrelation function. Then, the frequency calculation unit 21 calculates the frequency of the vibration original waveform of the rope 6 by using the following equation (2).
- T is the period (seconds) of the vibration waveform.
- f is the frequency (Hz).
- the frequency calculation unit 21 properly uses the Fourier transform and the autocorrelation function within a range of high resolution.
- the frequency measurement resolution with respect to the measured value f of the vibration frequency of the rope 6 is expressed as ⁇ f / f (%).
- the measurement resolution when the frequency is obtained using the autocorrelation function is expressed by the following equation (3).
- the measurement resolution when the frequency is obtained by using the Fourier transform is expressed by the following equation (4).
- fs is the sampling frequency (Hz) of the vibration waveform collecting unit 18.
- N is the number of sample points of the vibration waveform that undergoes the Fourier transform.
- the Fourier transform has a higher measurement resolution when the vibration frequency f of the rope 6 is high, and the autocorrelation function has a higher measurement resolution when the vibration frequency is obtained when the vibration frequency f is low. That is, the value of ⁇ f / f is small.
- the graph of FIG. 21 shows this characteristic. From Eqs. (3) and (4), the intersection of the resolution characteristic curve of the Fourier transform and the autocorrelation function is the collection time and collection cycle of the vibration waveform in the vibration waveform collection unit 18, that is, the number of sample points N and the sampling frequency f s. Depends on. The frequency that is the intersection of the characteristic curves is called the switching frequency here.
- the frequency calculation unit 21 calculates the switching frequency A when the Fourier transform and the autocorrelation function are used properly from the equations (3) and (4).
- the frequency calculation unit 21 is limited to the vicinity of the frequency calculated from the autocorrelation function when obtaining the frequency of the vibration waveform collected by the vibration waveform collection unit 18 from the frequency spectrum calculated by the Fourier transform. Search for the peak of the frequency spectrum.
- the frequency calculation unit 21 determines the excess or deficiency of the vibration waveform collection time by the vibration waveform collection unit 18 based on the calculated frequency, and the vibration waveform collection time by the vibration waveform collection unit 18 is insufficient. If it is determined that the frequency is present, the calculated frequency information is not output.
- FIG. 22 is a diagram for explaining a curve interpolation method by the rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- the frequency calculation unit 21 obtains the position of the peak by performing numerical interpolation in the vicinity of the frequency peak.
- the frequency calculation unit 21 reduces the measurement error by artificially increasing the resolution by curve interpolation for the autocorrelation function.
- FIG. 23 is a flowchart for explaining an outline of the operation of the rope tension measuring device used in the rope tension measuring system of the elevator according to the first embodiment.
- step S1 the rope tension measuring device 14 preprocesses the vibration waveform to be measured. After that, the operation of step S2 is performed. In step S2, the rope tension measuring device 14 calculates the autocorrelation function. After that, the operation of step S3 is performed. In step S3, the rope tension measuring device 14 determines whether or not the frequency estimated from the autocorrelation function is lower than the switching frequency A.
- step S4 When the frequency estimated from the autocorrelation function in step S3 is lower than the switching frequency A, the operation of step S4 is performed.
- step S4 the rope tension measuring device 14 calculates the frequency from the peak position of the autocorrelation function. Then, the process proceeds to step S5.
- step S5 the rope tension measuring device 14 uses the frequency as the measured value.
- step S6 the operation of step S6 is performed.
- step S6 the rope tension measuring device 14 calculates the Fourier transform. After that, the operation of step S7 is performed.
- step S7 the rope tension measuring device 14 narrows down the frequency band to be analyzed based on the frequency estimated from the autocorrelation function in step S3. After that, the operation of step S8 is performed.
- step S8 the rope tension measuring device 14 determines whether or not there is a peak on the frequency spectrum.
- step S4 If there is no peak on the frequency spectrum in step S8, the operation of step S4 is performed. In step S4, the frequency is calculated from the peak position of the autocorrelation function. Then, the process proceeds to step S5. In step S5, the rope tension measuring device 14 uses the frequency as the measured value.
- step S9 the rope tension measuring device 14 calculates the frequency from the peak position of the frequency spectrum. Then, the process proceeds to step S5. In step S5, the rope tension measuring device 14 uses the frequency as the measured value.
- FIG. 24 is a flowchart for explaining a rope adjusting method using the rope tension measuring system of the elevator according to the first embodiment.
- step S11 the worker moves to the position where the tension of the rope 6 is measured in the car 9. After that, the worker performs the operation of step S12.
- step S12 the worker starts the application of the rope tension measuring device 14 and sets the basic information.
- step S13 the worker attaches the rope tension measuring device 14 to the rope 6 by the attachment jig 15. After that, the worker performs the operation of step S14.
- step S14 the worker makes the necessary settings for measuring the tension of the rope 6.
- step S15 the worker starts measuring the tension of the rope 6.
- step S16 the worker confirms the time of 5 cycles of vibration of the rope 6. The operations of steps S13 to S16 are repeated for the number of ropes 6.
- step S17 the worker confirms the variation in tension of the plurality of ropes 6 on the display of the rope tension measuring device 14. After that, the worker performs the operation of step S18.
- step S18 the worker adjusts the tensions of the plurality of ropes 6 based on the variation in the tensions of the plurality of ropes 6. After that, the worker finishes the work of adjusting the tensions of the plurality of ropes 6.
- the rope tension measuring device 14 calculates the frequency of the vibration waveform of the rope 6 based on the measurement resolution calculated from the collection time and the collection cycle of the vibration waveform of the rope 6. Select a method. Therefore, the measurement error when quantitatively measuring the tension of the rope 6 can be reduced.
- the rope tension measuring device 14 calculates the frequency of the vibration waveform of the rope 6 based on the calculation result of the autocorrelation function of the vibration waveform of the rope 6 and the Fourier transform. Therefore, it is possible to calculate the frequencies of both the standing wave and the traveling wave.
- frequency calculation method other methods such as short-time Fourier transform and wavelet transform may be adopted.
- the rope tension measuring device 14 sets a time for collecting the vibration waveform of the rope 6 based on the information of the height of the hoistway 1 or the length of the rope 6 input from the outside. Therefore, the work for measuring the tension of the rope 6 can be efficiently performed.
- the rope tension measuring device 14 calculates the position of the peak by performing numerical interpolation in the vicinity of the peak of the frequency. Therefore, the resolution when calculating the frequency can be improved.
- the rope tension measuring device 14 obtains the frequency of the vibration waveform of the rope 6 from the frequency spectrum calculated by the Fourier transform, the peak of the frequency spectrum is limited to the vicinity of the frequency obtained from the autocorrelation function. Explore. Therefore, it is possible to prevent erroneous output of higher-order frequency components as frequency measurement values.
- the rope tension measuring device 14 does not output the calculated frequency information when it is determined that the collection time of the vibration waveform of the rope 6 is insufficient. Therefore, the frequency measurement accuracy can be ensured especially when the frequency is low.
- the rope tension measuring device 14 resamples the vibration waveform of the rope 6. Therefore, even if the sampling interval of the vibration waveform of the rope 6 varies, the sampling can be corrected at equal intervals. As a result, the tension of the rope 6 can be measured accurately.
- the rope tension measuring device 14 accepts an input operation from the outside and displays the calculated frequency in characters or images. Therefore, the rope tension measuring device 14 can be operated intuitively.
- the rope tension measuring device 14 stores the information of the calculation result for the plurality of ropes 6 of the elevator. Therefore, the variation in tension of the plurality of ropes 6 can be confirmed by the rope tension measuring device 14.
- the rope tension measuring device 14 extracts the rope 6 whose tension deviates from the specified value. Therefore, the adjustment can be started from the rope 6 having a large variation in tension.
- the rope tension measuring device 14 calculates the adjustment amount of the rope 6 whose tension deviates from the specified value. Therefore, the tightening amount of the shackle nut of the rope 6 can be easily grasped. As a result, the adjustment of the rope 6 can be completed earlier.
- the housing unit 25 houses the vibration waveform collection unit 18, the frequency calculation unit 21, the touch panel unit 16, the storage unit 17, the extraction unit 22, and the adjustment amount calculation unit 23. Therefore, the tension of the rope 6 can be measured only by the rope tension measuring device 14.
- the battery unit 24 is housed in the housing unit 25.
- the battery unit 24 supplies electric power to each unit housed in the housing unit 25. Therefore, it is not necessary to connect the power line to the rope tension measuring device 14. As a result, the work procedure for measuring the tension of the rope 6 is simplified, and the workability of the operator can be improved.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the acceleration detection accuracy.
- the information indicating the determination result may be displayed in characters or images on the touch panel unit 16 as the display unit. In this case, it is possible to easily grasp whether or not the specifications of the rope tension measuring device 14 are sufficient for measuring the tension of the rope 6.
- the rope 6 is based on the product information of the rope tension measuring device 14, the information of the operating system installed in the rope tension measuring device 14, and the information of the acceleration sensor as the acceleration detecting unit.
- the model number group of the rope tension measuring device 14 that can be used when measuring the tension may be extracted. In this case, the labor required for selecting the rope tension measuring device 14 can be reduced.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the difference between the collected acceleration and the gravitational acceleration. Therefore, it is possible to more easily grasp whether or not the specifications of the measuring device are sufficient for the measurement of the tension of the rope 6.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the dispersion of the collected acceleration. Therefore, it is possible to more easily grasp whether or not the variation in the output of the vibration waveform collecting unit 18 is sufficient for the measurement of the tension of the rope 6.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the maximum value of the absolute difference of the average value of the acceleration for each time. Therefore, it is possible to more easily grasp whether or not the repetition error of the vibration waveform collecting unit 18 is sufficient for the measurement of the tension of the rope 6.
- the vibration waveform collecting unit 18 calculates the component of the gravitational acceleration based on the angle detected by the angle detecting unit 26. Therefore, even when the rope tension measuring device 14 is installed in an arbitrary direction, the accuracy of the output of the vibration waveform collecting unit 18 can be calculated.
- the determination unit 20 may determine the specifications of the rope tension measuring device 14 based on the cumulative number of times the tension of the rope 6 is measured. For example, if it is determined that the cumulative number of times of use is 0 and it cannot be used for measuring the tension of the rope 6, it is determined that the specifications of the rope tension measuring device 14 are not sufficient for measuring the tension of the rope 6. Just do it. In this case, it is possible to more easily grasp whether or not the specifications of the rope tension measuring device 14 are sufficient for measuring the tension of the rope 6.
- the storage device 27 receives the product information capable of identifying the acceleration detection unit and the information of the determination result of the specifications from the rope tension measuring device 14, and associates the product information with the information of the determination result of the specifications.
- a table showing a model group of the rope tension measuring device 14 having specifications that can be used for measuring the tension of the rope 6 can be automatically obtained.
- the determination unit 20 determines whether or not the tension of the rope 6 can be measured based on the combination of the difference between the acceleration and the gravitational acceleration for each time, the dispersion of the acceleration for each time, and the maximum value of the absolute difference between the average values of the accelerations for each time. You may. In this case, it is possible to more accurately grasp whether or not the specifications of the measuring device are sufficient for the measurement of the tension of the rope 6.
- the connecting body 30 connects the gripping body 28 and the holding body 29 so that the rope tension measuring device 14 is arranged at a position away from the rope 6. Therefore, it is possible to prevent the rope tension measuring device 14 from interfering with the rope 6 adjacent to the rope 6 to be measured. As a result, an existing mobile terminal such as a smartphone can be used as the rope tension measuring device 14.
- the holding body 29 holds the rope tension measuring device 14 so that the vibration detection direction by the rope tension measuring device 14 coincides with the vibration direction of the rope 6. Therefore, the vibration of the rope 6 can be measured with high accuracy.
- the product of the distance between the holding positions of the rope 6 in the pair of gripping portions 28a and the gripping force of the rope 6 in the upper holding portion 29a is larger than the rotational moment due to the own weight of the rope tension measuring device 14. .. Therefore, it is possible to suppress the drop of the rope tension measuring device 14 due to the rotational moment.
- the rope tension measuring device 14 refers to the other rope 6 on the front side and the back side.
- the grip body 28 and the holding body 29 are connected so as to be arranged on the side opposite to the other rope 6 on the front side and the back side. Therefore, it is possible to prevent the mounting jig 15 from interfering with the rope 6.
- one side of the fall restraint body 31 is connected to the connecting body 30.
- the other side of the fall restraint body 31 is attached to the rope 6 at a position higher than that of the rope tension measuring device 14. Therefore, it is possible to suppress the drop of the rope tension measuring device 14.
- the gripping body 28 is a clip. Therefore, the mounting jig 15 can be easily attached to and detached from the rope 6. Further, when the grip body 28 is damaged, the grip body 28 can be easily replaced.
- the grip body 28 may be selected according to the outer diameter of the rope 6. Specifically, a clip having a curvature that matches the outer diameter of the rope 6 may be selected. In this case, the gripping body 28 securely grips the rope 6. As a result, it is possible to prevent the rope tension measuring device 14 from shifting or falling.
- the grip body 28 is a clip having a plurality of curvatures corresponding to each of the outer diameters of the plurality of ropes 6.
- the rope 6 may be gripped with a gripping surface having an appropriate curvature according to the outer diameter of the rope 6. In this case, it is possible to prevent the rope tension measuring device 14 from shifting or falling without replacing the gripping body 28 according to the outer diameter of the rope 6.
- the gripping body 28 includes an uneven tip portion that fits into the unevenness of the outer circumference of the rope 6. Therefore, it is possible to prevent the mounting jig 15 from rotating with respect to the rope 6.
- the gripping body 28 includes a protruding inner surface portion that fits into the unevenness of the outer circumference of the rope 6. Therefore, it is possible to prevent the mounting jig 15 from rotating with respect to the rope 6.
- the gripping body 28 is a wire rod or a plate material having a recess corresponding to the outer diameter of the rope 6. Therefore, the mounting jig 15 can be made lighter. Further, the mounting jig 15 can be easily attached to and detached from the rope 6.
- the connecting body 30 has a natural frequency higher than the frequency of the rope 6. Therefore, it is possible to prevent the rope tension measuring device 14 from resonating. As a result, the measurement error of the tension of the rope 6 can be reduced.
- one side of the connecting body 30 is connected to one side of the holding body 29.
- the connecting body 30 is orthogonal to the holding body 29. Therefore, the rope tension measuring device 14 is arranged on one side of the connecting body 30. Therefore, even when the attachment jig 15 is attached to the rope 6 adjacent to the wall of the hoistway 1, it is possible to prevent the rope tension measuring device 14 from interfering with the wall of the hoistway 1.
- the holding portion 29a is provided so as to be movable in the horizontal direction.
- the holding portion 29a holds the rope tension measuring device 14 from the side.
- the movable portion 29b generates a load in the horizontal direction so as to give a force for holding the rope tension measuring device 14 to the holding portion 29a. Therefore, the rope tension measuring device 14 can be reliably held regardless of the size of the rope tension measuring device 14. As a result, even when an existing mobile terminal such as a smartphone is used as the rope tension measuring device 14, the mobile terminal can be reliably held regardless of the type of the mobile terminal.
- the vibration waveform collecting unit 18 may be configured not to be stored in the housing unit 25.
- the housing unit 25 and the vibration waveform collecting unit 18 for accommodating the touch panel unit 16, the storage unit 17, the accuracy calculation unit 19, the determination unit 20, the frequency calculation unit 21, the extraction unit 22, the adjustment amount calculation unit 23, and the battery unit 24 are , Is connected by a communication cable or the like, and can supply power to the vibration waveform collecting unit 18, communicate acquired waveforms, and the like.
- FIG. 26 is a hardware configuration diagram of a control device of an elevator system to which the rope tension measuring system of the elevator according to the first embodiment is applied.
- Each function of the control device 11 can be realized by a processing circuit.
- the processing circuit includes at least one processor 100a and at least one memory 100b.
- the processing circuit comprises at least one dedicated hardware 200.
- each function of the control device 11 is realized by software, firmware, or a combination of software and firmware. At least one of the software and firmware is written as a program. At least one of the software and firmware is stored in at least one memory 100b. At least one processor 100a realizes each function of the control device 11 by reading and executing a program stored in at least one memory 100b. At least one processor 100a is also referred to as a central processing unit, a processing unit, a calculation device, a microprocessor, a microcomputer, and a DSP.
- at least one memory 100b is a non-volatile or volatile semiconductor memory such as RAM, ROM, flash memory, EPROM, EEPROM, magnetic disk, flexible disk, optical disk, compact disk, mini disk, DVD, or the like.
- the processing circuit comprises at least one dedicated hardware 200
- the processing circuit may be implemented, for example, as a single circuit, a composite circuit, a programmed processor, a parallel programmed processor, an ASIC, an FPGA, or a combination thereof.
- each function of the control device 11 is realized by a processing circuit.
- each function of the control device 11 is collectively realized by a processing circuit.
- a part may be realized by the dedicated hardware 200, and the other part may be realized by software or firmware.
- the functions of the control unit 9b are realized by a processing circuit as dedicated hardware 200, and for functions other than the functions of the control unit 9b, at least one processor 100a reads a program stored in at least one memory 100b. It may be realized by executing.
- the processing circuit realizes each function of the control device 11 by hardware 200, software, firmware, or a combination thereof.
- each function of the monitoring device 12 is also realized by a processing circuit equivalent to a processing circuit that realizes each function of the control device 11.
- Each function of the information center device 13 is also realized by a processing circuit equivalent to a processing circuit that realizes each function of the control device 11.
- FIG. 27 is a block diagram of the rope tension measuring system of the elevator according to the second embodiment.
- the same or corresponding parts as those of the first embodiment are designated by the same reference numerals. The explanation of the relevant part is omitted.
- the rope tension measuring device 14 includes a communication unit 35.
- the communication unit 35 is provided so as to be able to communicate with an external device.
- the vibration waveform collecting unit 18 may be configured not to be stored in the housing unit 25.
- the structure is such that the vibration waveform collecting unit 18 is attached to the rope 6 via the mounting jig 15, the vibration waveform collecting unit 18, the touch panel unit 16, the accuracy calculation unit 19, the determination unit 20, and the frequency calculation unit 21.
- the extraction unit 22, the adjustment amount calculation unit 23, the battery unit 24, and the housing unit 25 including the communication unit 35 are connected by a communication cable or the like to supply power to the vibration waveform collection unit 18, communicate the acquired waveform, and the like. Can be done.
- the server 36 is installed in an elevator maintenance company or the like.
- the server 36 stores the storage unit 17.
- the storage unit 17 has the same function as the storage unit 17 of the first embodiment.
- the rope tension measuring device 14 communicates with the server 36 via the communication unit 35.
- the server 36 stores the storage unit 17.
- the storage unit 17 stores the measurement result of the tension every time the rope 6 tension device measures the tension of the rope 6. At this time, if the information of the tension measurement result is stored in association with the time information at the time of measurement, the variation in the past tension can be confirmed.
- FIG. 29 is a block diagram of the rope tension measuring system of the elevator according to the third embodiment.
- the same or corresponding parts as those of the second embodiment are designated by the same reference numerals. The explanation of the relevant part is omitted.
- the server 36 houses the frequency calculation unit 21, the extraction unit 22, and the adjustment amount calculation unit 23.
- the frequency calculation unit 21, the extraction unit 22, and the adjustment amount calculation unit 23 have the same functions as the frequency calculation unit 21, the extraction unit 22, and the adjustment amount calculation unit 23 of the second embodiment.
- the vibration waveform collecting unit 18 may be configured not to be stored in the housing unit 25.
- the structure is such that the vibration waveform collecting unit 18 is attached to the rope 6 via the mounting jig 15, and the housing unit 25 including the vibration waveform collecting unit 18, the touch panel unit 16, the battery unit 24, and the communication unit 35. Is connected by a communication cable or the like, and can supply power to the vibration waveform collecting unit 18, communicate acquired waveforms, and the like.
- the rope tension measuring device 14 communicates with the server 36 via the communication unit 35.
- the server 36 houses the frequency calculation unit 21, the storage unit 17, the extraction unit 22, and the adjustment amount calculation unit 23. Therefore, it is possible to suppress the outflow of the algorithm for analyzing the measurement result and frequency for each property. Further, when the threshold value of the algorithm is changed or repaired, or the judgment standard is changed, the application repair on the terminal side becomes unnecessary and the repair becomes easy.
- FIG. 31 is a block diagram of the rope tension measuring system of the elevator according to the fourth embodiment.
- the same or corresponding parts as those in the third embodiment are designated by the same reference numerals. The explanation of the relevant part is omitted.
- the communication device 37 houses the touch panel unit 16 and the communication unit 35.
- the touch panel unit 16 and the communication unit 35 have the same functions as the touch panel unit 16 and the communication unit 35 of the third embodiment.
- the rope tension measuring device 14 communicates with the communication device 37 via the communication unit 35.
- the communication device 37 communicates with the server 36 via the communication line.
- the housing portion 25 houses the vibration waveform collecting unit 18 and the communication unit 35.
- the communication device 37 houses the touch panel unit 16 and the communication unit 35. Therefore, the rope tension measuring device 14 can be manufactured at low cost by integrally selling the vibration waveform collecting unit 18 and the mounting jig 15.
- the vibration waveform collecting unit 18 may be configured not to be stored in the housing unit 25. Specifically, the vibration waveform collecting unit 18 is attached to the rope 6 via the mounting jig 15, and the housing unit 25 including the vibration waveform collecting unit 18, the battery unit 24, and the communication unit 35 is a communication cable or the like. It is possible to supply power to the vibration waveform collecting unit 18, communicate the acquired waveform, and the like.
- the vibration waveform collecting unit 18 may include a photographing unit and an image processing unit. At this time, the state in which the rope 6 is vibrating may be photographed in the photographing unit such as a camera, and the image photographed by the photographing unit may be processed in the image processing unit. In this case, the vibration waveform can be collected without contact with the rope 6.
- a sound, a displacement meter, a speedometer, a magnetic sensor, or the like may be used as the vibration waveform collecting unit 18.
- the rope 6 to be measured can be easily recognized as compared with the case where the rope 6 is photographed by a camera from a distant position.
- the arrangement of the hoisting machine 3, the control device 11, and the monitoring device 12 is not limited.
- the hoisting machine 3, the control device 11, and the monitoring device 12 may be arranged above the hoistway 1.
- the hoisting machine 3, the control device 11, and the monitoring device 12 may be arranged in a machine room provided directly above the hoistway 1.
- the rope tension measuring system according to the first to fourth embodiments may be used when measuring the vibration of building equipment other than the elevator.
- the rope tension measuring device 14 of the rope tension measuring system according to the first to fourth embodiments may be used as a vibration measuring device for building equipment when measuring the vibration of an escalator.
- the rope tension measuring device 14 of the rope tension measuring system according to the first to fourth embodiments may be used as a vibration measuring device for building equipment when measuring the vibration of a moving walkway.
- the rope tension measuring device 14 of the rope tension measuring system according to the first to fourth embodiments may be used as a vibration measuring device for building equipment when measuring the vibration of the air conditioner.
- the elevator rope tension measurement system according to the present invention can be used for the elevator system.
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- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Maintenance And Inspection Apparatuses For Elevators (AREA)
- Force Measurement Appropriate To Specific Purposes (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
Abstract
Description
図1は実施の形態1におけるエレベーターのロープ張力測定システムが適用されるエレベーターシステムの構成図である。
図2は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置のブロック図である。
図3は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置の斜視図である。図4は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置による加速度の検出結果を示す図である。
図5は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置による加速度の検出結果を示す図である。
図6は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置による加速度の検出結果を示す図である。
図7は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置の斜視図である。
図8は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置の管理方法を説明するための図である。
図9は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第1例の側面図である。図10は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第1例の平面図である。
図11は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第2例の平面図である。図12は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第2例の側面図である。
図13は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第3例の斜視図である。
図14は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第4例の平面図である。
図15は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第5例の斜視図である。
図16は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第6例の斜視図である。図17は実施の形態1におけるエレベーターのロープ張力測定システムに利用される取付治具の第6例の要部の平面図である。
図18は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるエレベーターシステムのロープの振動波を説明するための図である。図19は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるエレベーターシステムのロープの振動波形のフーリエ変換を説明するための図である。図20は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるエレベーターシステムのロープの振動波形の自己相関関数を説明するための図である。図21は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置の周波数の算出方法を説明するための図である。
図22は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置による曲線補間方法を説明するための図である。
図23は実施の形態1におけるエレベーターのロープ張力測定システムに利用されるロープ張力測定装置の動作の概要を説明するためのフローチャートである。
図24は実施の形態1におけるエレベーターのロープ張力測定システムを利用したロープの調整方法を説明するためのフローチャートである。
その後、作業員は、ステップS13の動作を行う。ステップS13では、作業員は、ロープ張力測定装置14を取付治具15によりロープ6に取り付ける。その後、作業員は、ステップS14の動作を行う。ステップS14では、作業員は、ロープ6の張力の測定に必要な設定を行う。その後、作業員は、ステップS15の動作を行う。ステップS15では、作業員は、ロープ6の張力の測定を開始する。その後、作業員は、ステップS16の動作を行う。ステップS16では、作業員は、ロープ6の振動の5周期の時間を確認する。なお、ステップS13からステップS16の動作は、ロープ6の本数分だけ繰り返される。
図26は実施の形態1におけるエレベーターのロープ張力測定システムが適用されるエレベーターシステムの制御装置のハードウェア構成図である。
図27は実施の形態2におけるエレベーターのロープ張力測定システムのブロック図である。なお、実施の形態1の部分と同一又は相当部分には同一符号が付される。当該部分の説明は省略される。
図29は実施の形態3におけるエレベーターのロープ張力測定システムのブロック図である。なお、実施の形態2の部分と同一又は相当部分には同一符号が付される。当該部分の説明は省略される。
図31は実施の形態4におけるエレベーターのロープ張力測定システムのブロック図である。なお、実施の形態3の部分と同一又は相当部分には同一符号が付される。当該部分の説明は省略される。
なお、実施の形態1から実施の形態4において、振動波形収集部18として、撮影部と画像処理部とを備えてもよい。この際、カメラ等の撮影部においてロープ6が振動している状態を撮影し、画像処理部において撮影部により撮影された画像を処理すればよい。この場合、ロープ6に対して、非接触で振動波形を収集することができる。
Claims (27)
- エレベーターのロープの振動波形を収集する振動波形収集部と、
前記振動波形収集部での振動波形の収集時間と収集周期とから算出される測定分解能に基づいて、前記振動波形収集部により収集された振動波形の周波数の算出方法を選択する周波数算出部と、
を備えたエレベーターのロープ張力測定システム。 - 前記周波数算出部は、前記振動波形収集部により収集された振動波形の自己相関関数およびフーリエ変換の算出結果に基づいて前記振動波形の周波数を算出する請求項1に記載のエレベーターのロープ張力測定システム。
- 前記振動波形収集部は、外部から入力された前記エレベーターの昇降路の高さあるいは前記ロープの長さの情報に基づいて前記ロープの振動波形を収集する時間を設定する請求項1または請求項2に記載のエレベーターのロープ張力測定システム。
- 前記周波数算出部は、前記振動波形収集部により収集された振動波形の周波数を算出する際に、周波数のピークの近傍において数値補間を行うことによりピークの位置を算出する請求項1から請求項3のいずれか一項に記載のエレベーターのロープ張力測定システム。
- 前記周波数算出部は、フーリエ変換で算出される周波数のスペクトルから前記振動波形収集部により収集された振動波形の周波数を求める際に、自己相関関数から求めた周波数の近傍に限定して周波数のスペクトルのピークを探索する請求項1から請求項4のいずれか一項に記載のエレベーターのロープ張力測定システム。
- 前記周波数算出部は、算出した周波数に基づいて前記振動波形収集部での振動波形の収集時間の過不足を判定し、前記振動波形収集部での振動波形の収集時間が不足していると判定した場合には、算出した周波数の情報を出力しない請求項1から請求項5のいずれか一項に記載のエレベーターのロープ張力測定システム。
- 前記振動波形収集部は、
前記ロープが振動している状態を撮影する撮影部と、
前記撮影部により撮影された画像を処理する画像処理部と、
を備えた請求項1から請求項6のいずれか一項に記載のエレベーターのロープ張力測定システム。 - 前記振動波形収集部は、前記ロープの振動を検出するセンサである請求項1から請求項6のいずれか一項に記載のエレベーターのロープ張力測定システム。
- 前記振動波形収集部は、収集された振動波形をリサンプリング処理する請求項1から請求項8のいずれか一項に記載のエレベーターのロープ張力測定システム。
- 外部からの入力操作を受け付け、前記周波数算出部により算出された周波数を文字または画像により表示するタッチパネル部、
を備えた請求項1から請求項9のいずれか一項に記載のエレベーターのロープ張力測定システム。 - 前記エレベーターの複数のロープに対する算出結果の情報を記憶する記憶部、
を備えた請求項10に記載のエレベーターのロープ張力測定システム。 - 前記記憶部に記憶された算出結果の情報から複数のロープの張力のばらつきを算出したうえで張力が規定値から外れたロープを抽出する抽出部、
を備えた請求項11に記載のエレベーターのロープ張力測定システム。 - 前記抽出部により抽出されたロープの調整量を算出する調整量算出部、
を備えた請求項12に記載のエレベーターのロープ張力測定システム。 - 前記振動波形収集部と前記周波数算出部と前記タッチパネル部と前記記憶部と前記抽出部と前記調整量算出部とを収納した筐体部、
を備えた請求項13に記載のエレベーターのロープ張力測定システム。 - 前記周波数算出部と前記タッチパネル部と前記記憶部と前記抽出部と前記調整量算出部とを収納した筐体部と、
前記振動波形収集部と、
を備えた請求項13に記載のエレベーターのロープ張力測定システム。 - 前記筐体部に収納され、前記筐体部に収納された各部に電力を供給するバッテリ部、
を備えた請求項14または請求項15に記載のエレベーターのロープ張力測定システム。 - 前記周波数算出部により算出された周波数の情報を送信する通信部と、
前記振動波形収集部と前記周波数算出部と前記タッチパネル部と前記記憶部と前記抽出部と前記調整量算出部と前記通信部とを収納した筐体部と、
前記筐体部とは別に設けられ、前記記憶部を収納したサーバーと、
を備えた請求項13に記載のエレベーターのロープ張力測定システム。 - 前記周波数算出部により算出された周波数の情報を送信する通信部と、
前記周波数算出部と前記タッチパネル部と前記記憶部と前記抽出部と前記調整量算出部と前記通信部とを収納した筐体部と、
前記振動波形収集部と、
前記筐体部と前記振動波形収集部とは別に設けられ、前記記憶部を収納したサーバーと、
を備えた請求項13に記載のエレベーターのロープ張力測定システム。 - 前記筐体部に収納され、前記筐体部に収納された各部に電力を供給するバッテリ部、
を備えた請求項17または請求項18に記載のエレベーターのロープ張力測定システム。 - 前記周波数算出部により算出された周波数の情報を送信する通信部と、
前記振動波形収集部と前記タッチパネル部と前記通信部とを収納した筐体部と、
前記筐体部とは別に設けられ、前記周波数算出部と前記記憶部と前記抽出部と前記調整量算出部とを収納したサーバーと、
を備えた請求項13に記載のエレベーターのロープ張力測定システム。 - 前記周波数算出部により算出された周波数の情報を送信する通信部と、
前記タッチパネル部と前記通信部とを収納した筐体部と、
前記振動波形収集部と、
前記筐体部と前記振動波形収集部とは別に設けられ、前記周波数算出部と前記記憶部と前記抽出部と前記調整量算出部とを収納したサーバーと、
を備えた請求項13に記載のエレベーターのロープ張力測定システム。
- 前記筐体部に収納され、前記筐体部に収納された各部に電力を供給するバッテリ部、
を備えた請求項20または請求項21に記載のエレベーターのロープ張力測定システム。 - 前記周波数算出部により算出された周波数の情報を送信する通信部と、
前記振動波形収集部を収納した筐体部と、
前記タッチパネル部と前記通信部とを収納した通信装置と、
前記筐体部と前記通信装置とは別に設けられ、前記周波数算出部と前記記憶部と前記抽出部と前記調整量算出部とを収納したサーバーと、
を備えた請求項13に記載のエレベーターのロープ張力測定システム。 - 前記周波数算出部により算出された周波数の情報を送信する通信部を収納した筐体部と、
前記タッチパネル部と前記通信部とを収納した通信装置と、
前記振動波形収集部と
前記筐体部と前記通信装置と前記振動波形収集部とは別に設けられ、前記周波数算出部と前記記憶部と前記抽出部と前記調整量算出部とを収納したサーバーと、
を備えた請求項13に記載のエレベーターのロープ張力測定システム。 - 前記筐体部に収納され、前記筐体部に収納された各部に電力を供給するバッテリ部、
を備えた請求項23または請求項24に記載のエレベーターのロープ張力測定システム。 - エレベーターのロープの振動波形を収集し、当該振動波形の収集時間と収集周期とから算出される測定分解能に基づいて当該振動波形の周波数の算出方法を選択する周波数算出部に向けて、収集した振動波形の情報を送信する振動波形収集部、
を備えたエレベーターのロープ張力測定システム。 - エレベーターのロープの振動波形を収集する振動波形収集部からの振動波形の情報を受信し、当該振動波形の収集時間と収集周期とから算出される測定分解能に基づいて、前記振動波形収集部により収集された振動波形の周波数の算出方法を選択する周波数算出部、
を備えたエレベーターのロープ張力測定システム。
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