WO2021057984A1 - 换热器 - Google Patents

换热器 Download PDF

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Publication number
WO2021057984A1
WO2021057984A1 PCT/CN2020/118180 CN2020118180W WO2021057984A1 WO 2021057984 A1 WO2021057984 A1 WO 2021057984A1 CN 2020118180 W CN2020118180 W CN 2020118180W WO 2021057984 A1 WO2021057984 A1 WO 2021057984A1
Authority
WO
WIPO (PCT)
Prior art keywords
plug
block
heat exchanger
flat tube
positioning
Prior art date
Application number
PCT/CN2020/118180
Other languages
English (en)
French (fr)
Inventor
魏文建
马文勇
王冠军
肖庆
范毅
梁新宇
Original Assignee
浙江盾安人工环境股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201921630139.9U external-priority patent/CN210922274U/zh
Priority claimed from CN201921630087.5U external-priority patent/CN210922273U/zh
Priority claimed from CN201922038524.0U external-priority patent/CN211178071U/zh
Application filed by 浙江盾安人工环境股份有限公司 filed Critical 浙江盾安人工环境股份有限公司
Priority to US17/763,675 priority Critical patent/US11802733B2/en
Priority to JP2022515021A priority patent/JP7393527B2/ja
Publication of WO2021057984A1 publication Critical patent/WO2021057984A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/03Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/03Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
    • F28D1/0308Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other
    • F28D1/0325Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other the plates having lateral openings therein for circulation of the heat-exchange medium from one conduit to another
    • F28D1/0333Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other the plates having lateral openings therein for circulation of the heat-exchange medium from one conduit to another the plates having integrated connecting members
    • F28D1/0341Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other the plates having lateral openings therein for circulation of the heat-exchange medium from one conduit to another the plates having integrated connecting members with U-flow or serpentine-flow inside the conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05375Assemblies of conduits connected to common headers, e.g. core type radiators with particular pattern of flow, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/04Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being formed by spirally-wound plates or laminae
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F11/00Arrangements for sealing leaky tubes and conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/007Auxiliary supports for elements
    • F28F9/013Auxiliary supports for elements for tubes or tube-assemblies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/04Arrangements for sealing elements into header boxes or end plates
    • F28F9/06Arrangements for sealing elements into header boxes or end plates by dismountable joints
    • F28F9/14Arrangements for sealing elements into header boxes or end plates by dismountable joints by force-joining
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • F28F9/262Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators

Definitions

  • This application relates to the technical field of heat exchangers, and specifically to a heat exchanger.
  • the heat exchanger in the prior art generally includes a circular header and a plurality of flat tubes.
  • the circular header is provided with a plurality of plug holes, and the plurality of flat tubes correspond to the plurality of plug holes one-to-one. Ground setting, each flat tube is inserted in the corresponding insertion hole, and then the welding is carried out.
  • the flat tube will be rigidly constrained by the insertion hole of the header. Even if the flat tube is pre-tightened by the clamp, the flat tube will hardly be displaced in the height direction, especially near the header. The end position of the flat tube. Due to the melting of the composite layer on the plate surface of the flat tube during welding, it is difficult to weld the part of the welding spot close to the insertion hole of the collector, and it is easy to form a virtual weld, which affects the pressure resistance of the product.
  • the inlet and the outlet in the prior art are respectively located at the two ends of the flat tube, and both ends of the flat tube need to be welded, which increases the workload, and at the same time, the structure is not compact enough and the space utilization rate is low.
  • the main purpose of this application is to provide a heat exchanger to solve the technical problem that the heat exchanger structure in the prior art is not compact enough.
  • the present application provides a heat exchanger, including: flat tubes, a plurality of flat tubes, the plurality of flat tubes are arranged at intervals, the flat tube has an inlet part and an outlet part, the inlet part and the outlet part are located in the flat tube The first end of the tube, the inlet part and the outlet part are arranged at intervals; the first gasket block is arranged between two adjacent flat tubes, and the first gasket block is located at the first end of the flat tube to pass the first seal The spacer block seals the gap between two adjacent flat tubes; the collecting part, the collecting part has a first opening and a second opening, the first opening is arranged opposite to the inlet, and the second opening is opposite to the outlet
  • the first sealing block includes a first sealing part and a second sealing part, the first sealing part is used to be arranged between the inlet parts of two adjacent flat tubes, and the second sealing part is used to be arranged in Between the outlet parts of two adjacent flat tubes, at least part of the first sealing part and the inlet part are
  • the collecting portion includes a first collecting shell, the first collecting shell comprises a first main shell and a first plug-in shell, the first plug-in shell is arranged on the first main shell, and the first plug-in shell is arranged on the first main shell.
  • a plug-in housing is located at the end of the first main housing, the first plug-in housing has a first opening, and at least a part of the first sealing portion and the inlet portion are plugged in at the first plug-in housing.
  • the collecting part includes a second collecting shell, the second collecting shell comprises a second main shell and a second plug-in shell, the second plug-in shell is arranged on the second main shell, and the second plug-in shell is arranged on the second main shell.
  • the two plug-in shells are located at the end of the second main shell, the second plug-in shell has a second opening, and at least a part of the second sealing portion and the outlet portion are both plugged in the second plug-in shell.
  • the first plug-in housing includes a first plug-in board and a second plug-in board, the first plug-in board and the second plug-in board are disposed oppositely on both ends of the first main housing, and the first plug-in board
  • the second plug-in board is spaced apart to form a first opening, so that at least a part of the first sealing portion and the inlet portion are inserted between the first plug-in board and the second plug-in board.
  • the distance between the first plug-in board and the second plug-in board gradually decreases.
  • the first sealing portion includes a first main body block and a first plug-in block, the first plug-in block is disposed on the first main body block, the first main body block is disposed on the first end of the flat tube, and the first plug-in block Inserted in the first opening.
  • the first plug-in block has a first side surface, a second side surface, and a first arc-shaped concave surface.
  • the first side surface, the first arc-shaped concave surface and the second side surface are sequentially connected and arranged, and the first arc-shaped concave surface is located in the first plug-in connector.
  • One side of the block away from the first main body block, the first side surface is used to be inserted into the first plug-in board, and the second side surface is used to be inserted into the second plug-in board.
  • the heat exchanger further includes a first positioning structure and a second positioning structure that cooperates with the first positioning structure, the first positioning structure is arranged on the first gasket block, and the second positioning structure is arranged on the first end of the flat tube Above, the first positioning structure and the second positioning structure are arranged opposite to each other to position the first gasket block through the cooperation of the first positioning structure and the second positioning structure.
  • the first positioning structure is a first positioning protrusion
  • the second positioning structure is a first positioning groove
  • the first positioning protrusion is disposed opposite to the first positioning groove
  • the first positioning protrusion is disposed in the first positioning recess. Position the first gasket block in the groove.
  • the first gasket block has a first bonding surface and a second bonding surface that are opposed to each other
  • the first end of the flat tube has a first surface and a second surface that are opposed to each other
  • the first bonding surface and the flat tube The first surface is matched with the second surface of the flat tube
  • the second surface is matched with the second surface of the flat tube, so that the first surface is arranged in contact with the first surface and the second surface is arranged in contact with the second surface.
  • the collecting part further has a third opening part and a fourth opening part arranged oppositely, which are arranged at a preset angle to the flow direction of the fluid in the flat tube along the extending direction of the third opening part to the fourth opening part;
  • the device further includes a sealing cover, and a sealing cover is provided at the third opening part and the fourth opening part, so as to seal the third opening part and the fourth opening part through the sealing cover.
  • the heat exchanger further includes a second gasket block, the second gasket block is arranged between the sealing cover and the flat tube, and an end of the second gasket block close to the sealing cover is provided with a third positioning structure to pass the third The positioning structure positions the sealing cover.
  • the second gasket block includes a third sealing part and a fourth sealing part, the third sealing part and the fourth sealing part are connected and arranged, the third sealing part is used to be arranged at the inlet part, and the fourth sealing part is used to arrange the At the outlet portion;
  • the third positioning structure includes a first positioning step, the third sealing portion includes a third main body block and a third plug-in block, the third plug-in block is arranged on the third main body block, and the third main body block protrudes from The third plug-in block is arranged to enclose a first positioning step to position the sealing cover through the first positioning step; and/or, the third positioning structure includes a second positioning step, and the fourth sealing portion includes a fourth body block and The fourth plug-in block, the fourth plug-in block is arranged on the fourth main body block, and the fourth main body block protrudes from the fourth plug-in block to surround the second positioning step, so as to seal the sealing cover through the second positioning step .
  • a fourth positioning structure is also provided on the flat tube, a fifth positioning structure cooperating with the fourth positioning structure is also provided on the second gasket block, and the fourth positioning structure is arranged opposite to the fifth positioning structure to pass the The fourth positioning structure and the fifth positioning structure position the second gasket block.
  • the fourth positioning structure is a second positioning protrusion
  • the fifth positioning structure is a second positioning groove
  • the second positioning protrusion is disposed opposite to the second positioning groove
  • the second positioning protrusion is disposed in the second positioning recess.
  • the second sealing part can be positioned in the groove.
  • the flat tube has a fluid channel
  • the fluid channel has a U-shaped structure.
  • the first sealing portion includes a first main body block and a first plug-in block, the first plug-in block is disposed on the first main body block, and the first plug-in block and the inlet portion are both inserted in the first opening to surround It forms a first collecting channel, and along the extending direction from the first main body block to the first plug-in block, the plug-in width of the first plug-in block gradually increases;
  • the second sealing portion includes a second main body block and a second plug-in block , The second plug-in block is arranged on the second main body block, and the second plug-in block and the outlet portion are both inserted in the second opening to enclose the second collecting channel, along the second main body block to the second plug-in block In the extension direction of the second plug-in block, the plug-in width gradually increases.
  • the insertion gap of the first plug-in housing is gradually reduced; along the extension from the second main housing to the second plug-in housing In the direction, the plug gap of the second plug housing is gradually reduced.
  • first plug-in block is horn-shaped; and/or, the second plug-in block is horn-shaped.
  • the heat exchanger further includes: a clamping structure, the clamping structure is arranged on the first gasket block, and at least part of the current collecting part is clamped into the clamping structure.
  • the clamping structure includes a clamping groove, there are a plurality of clamping grooves, and the plurality of clamping grooves are arranged on the first gasket block at intervals.
  • the first plug-in block has a first side surface, an arc-shaped surface, and a second side surface.
  • the first side surface, the arc-shaped surface, and the second side surface are connected in sequence, and the first side surface and the second side surface are both used to connect with the first side surface.
  • the flow shell is attached, and the arc-shaped surface is used to enclose a flow collecting channel with the first collecting shell.
  • the inlet part is a first arc-shaped port, and the first arc-shaped port is used to be inserted in the first opening part so that the first collecting channel communicates with the fluid channel in the flat tube;
  • the inlet part is a second arc-shaped port , The second arc-shaped port is used to be inserted in the second opening, so that the second collecting channel communicates with the fluid channel in the flat tube.
  • the flat tube is composed of a first forming plate and a second forming plate.
  • the surface of the flat tube has a groove extending along the length of the flat tube.
  • the groove is formed by the first forming plate and the second forming plate recessed toward the inner side of the heat exchange plate.
  • the heat exchanger also includes: heat exchange fins, the heat exchange fins are installed between adjacent heat exchange plates, the heat exchange fins are provided with recesses at the positions corresponding to the grooves, and the recesses are provided with guide vanes, The notch, the guide plate and the groove together form a guide channel.
  • the heat exchange fins are corrugated sheets, and the notches are provided at the wave crests and troughs of the heat exchange fins.
  • the guide vane is a part of the heat exchange fin, which is formed by the heat exchange fin recessed along the notch, and the guide vane does not penetrate the heat exchange fin.
  • the guide vane is a part of the heat exchange fin, which is formed by folding the heat exchange fin along one side of the notch.
  • the plurality of guide vanes are all turned in the same direction.
  • baffle is parallel to the length direction of the flat tube.
  • the length of the guide vanes is smaller than the wave pitch of the heat exchange fins.
  • louvers are provided on the heat exchange fins, and the depth of the notches is smaller than the distance from the top of the fins to the louvers.
  • the technical solution provided by the present application can solve the technical problem that the heat exchanger structure in the prior art is not compact enough.
  • Figure 1 shows an exploded view of a heat exchanger provided according to an embodiment of the present application
  • Figure 2 shows a schematic structural diagram of a flat tube of a heat exchanger provided according to an embodiment of the present application
  • Figure 3 shows a front view of a flat tube of a heat exchanger provided according to an embodiment of the present application
  • Figure 4 shows the A-A view in Figure 3
  • Fig. 5 shows a schematic structural diagram of a first gasket block provided according to an embodiment of the present application
  • Fig. 6 shows a schematic structural diagram of a second gasket block provided according to an embodiment of the present application
  • Figure 7 shows a front view of a heat exchanger provided according to an embodiment of the present application.
  • Fig. 8 shows a view from the direction B-B in Fig. 7;
  • Fig. 9 shows a schematic structural diagram of a heat exchanger provided according to an embodiment of the present application.
  • Fig. 10 shows a schematic structural diagram of a flat tube of a heat exchanger provided according to the second embodiment of the present application.
  • Figure 11 shows a schematic structural view of a flat tube of a heat exchanger provided according to an embodiment of the present application
  • Figure 12 shows a schematic structural view of a flat tube of a heat exchanger provided according to an embodiment of the present application
  • Figure 13 shows a front view of a heat exchanger with a horn-shaped first plug-in block provided according to an embodiment of the present application
  • Fig. 14 shows a view from the direction C-C in Fig. 13;
  • FIG. 15 shows a schematic diagram of a partial structure in FIG. 13
  • FIG. 16 shows a schematic diagram of the structure of the first gasket block in FIG. 13;
  • FIG. 17 shows another schematic diagram of the structure of the first gasket block in FIG. 13;
  • Figure 18 shows a schematic structural view of the second gasket block in Figure 13;
  • Figure 19 schematically shows a structural diagram of an embodiment of the fin plate of the present application.
  • Figure 20 schematically shows a structural diagram of an embodiment of a flat tube with grooves of the present application
  • Figure 21 schematically shows a structural diagram of an embodiment in which the heat exchange plate and the fin plate of the present application are installed together;
  • FIG. 22 schematically shows an enlarged view of area D in FIG. 21;
  • Fig. 23 schematically shows a structural diagram of an embodiment of the heat exchange device of the present application.
  • the embodiments of the present application provide a heat exchanger.
  • the heat exchanger includes a flat tube 10, a first gasket block 20 and a header.
  • the tubes 10 are arranged at intervals, the flat tube 10 has an inlet 11 and an outlet 12, the inlet 11 and the outlet 12 are both located at the first end of the flat tube 10, the inlet 11 and the outlet 12 are arranged at intervals; the first gasket block 20 , Arranged between two adjacent flat tubes 10, the first gasket block 20 is located at the first end of the flat tube 10, so that the gap between the two adjacent flat tubes 10 can be measured through the first gasket block 20. seal.
  • the header has a first opening and a second opening.
  • the first opening is opposite to the inlet 11 and the second opening is opposite to the outlet 12.
  • the first gasket block 20 includes a first sealing portion 21 and a second sealing portion 22.
  • the first sealing portion 21 is used to be arranged between the inlet portions 11 of two adjacent flat tubes 10, and the second sealing portion 22 is used for Between the outlet portions 12 of two adjacent flat tubes 10, at least part of the first sealing portion 21 and the inlet portion 11 are inserted in the first opening to enclose the first collecting channel, and the second sealing portion At least a part of 22 and the outlet portion 12 are inserted in the second opening to enclose the second collecting channel.
  • the flat tube 10 will not be restricted in the height direction. Specifically, when the heat exchanger is welded through the furnace, the flat tube 10 can be freely stepped down under the pretension of the clamp. After the composite layer on the surface of the tube 10 is melted, the two tube sheets of the flat tube 10 can always be kept pressed together to ensure that all the solder joints on the tube sheet can be welded, and the connection between the collector and the flat tube 10 is improved. Strength, to ensure the pressure resistance of the product.
  • the collecting part in this embodiment includes a first collecting housing 31, the first collecting housing 31 includes a first main housing and a first plug-in housing, and the first plug-in housing is arranged on the On a main housing, the first plug-in housing is located at the end of the first main housing, the first plug-in housing has a first opening, and at least part of the first sealing portion 21 and the inlet portion 11 are plugged in The first plug-in housing.
  • the first main housing and the first plug-in housing in this embodiment may be an integral structure to improve the structural strength.
  • the first main casing may be an arc-shaped casing so as to conveniently enclose the collecting channel on the inlet side, and the first collecting casing 31 may have a C-shaped open casing structure.
  • the collecting part in this embodiment also includes a second collecting shell 32, which includes a second main shell and a second plug-in shell, and the second plug-in shell is arranged on the second main shell.
  • the second plug-in housing is located at the end of the second main housing, the second plug-in housing has a second opening, and at least part of the second sealing portion 22 and the outlet portion 12 are plugged into the second Plug into the housing.
  • the first collecting shell 31 may be connected to the second collecting shell 32, or the first collecting shell 31 and the second collecting shell 32 may be arranged separately. In this embodiment, the first collecting housing 31 and the second collecting housing are arranged separately to facilitate production and manufacturing.
  • the second main housing and the second plug-in housing in this embodiment may be an integrally formed structure to improve the structural strength.
  • the second main casing may be an arc-shaped casing to facilitate enclosing the collecting passage on the outlet side, and the second collecting casing 32 may have a C-shaped open casing structure.
  • the first plug-in housing includes a first plug-in board and a second plug-in board.
  • the first plug-in board and the second plug-in board are oppositely arranged at two ends of the first main housing.
  • the first plug-in board Spaced from the second plug-in board to form a first opening, so that at least part of the first sealing portion 21 and the inlet portion 11 are plugged between the first plug-in board and the second plug-in board.
  • first plug-in board and the second plug-in board can also be arranged in parallel. Or along the extension direction of the main housing to the plug-in housing, the separation distance between the first plug-in board and the second plug-in board is gradually reduced, so as to better improve the stability of the plug-in connection and facilitate better Therefore, the connection stability of the first sealing portion 21, the inlet portion 11 and the first collecting housing 31 is improved.
  • the second plug-in housing includes a third plug-in board and a fourth plug-in board, the third plug-in board and the fourth plug-in board are disposed oppositely on both ends of the second main housing, and the third plug-in board
  • the fourth plug-in board is spaced apart to form a second opening, so that at least part of the second sealing portion 22 and the outlet portion 12 are plugged between the third plug-in board and the fourth plug-in board.
  • the first sealing portion 21 in this embodiment includes a first main body block 211 and a first plug block 212.
  • the first plug block 212 is disposed on the first main body block 211, and the first main body block 211 is disposed on the flat surface.
  • the first plug-in block 212 is inserted in the first opening.
  • the gap between two adjacent flat tubes 10 can be sealed by the first main body block 211, and the first plug-in block 212 can be easily inserted into the first opening so as to enclose the entrance side Collection channel.
  • the first main body block 211 and the first plug-in block 212 may be an integrally formed structure.
  • the first sealing portion 21 in this embodiment may be a T-shaped block, which can be inserted into the opening side of the C-shaped collecting shell, and the inner side wall of the end of the C-shaped collecting shell is connected to the T-shaped block.
  • the outer side wall of the block is engaged, and the first gasket block 20, the first collecting housing 31 and the flat tube 10 are integrated by brazing.
  • a plurality of stacked first gasket blocks 20 may be arranged between two adjacent flat tubes 10 according to actual conditions.
  • the structure of the second sealing portion 22 is the same as the structure of the first sealing portion 21.
  • the second sealing portion 22 in this embodiment includes a second main body block 221 and a second plug-in block 222.
  • the second plug-in block 222 is disposed on the second main body block 221, and the second main body block 221 is disposed on the flat surface.
  • the second plug-in block 222 is inserted in the first opening.
  • the structure of the second sealing portion 22 may be similar to the structure of the first sealing portion 21.
  • the first plug-in block 212 in this embodiment has a first side surface, a second side surface, and a first arc-shaped concave surface.
  • the first side surface, the first arc-shaped concave surface, and the second side surface are connected in sequence.
  • the concave surface is located on a side of the first plug-in block 212 away from the first main body block 211, the first side surface is used to be inserted into the first plug-in board, and the second side surface is used to be inserted into the second plug-in board. Adopting such an arrangement can facilitate better plug-in connection, so as to improve the stability of the connection.
  • the blocking effect of the first plug-in block 212 on the fluid flow in the first collecting housing 31 can be reduced, so as to increase the first current collecting.
  • the flow cross-sectional area in the housing 31 increases the flow rate of the fluid.
  • the heat exchanger in this embodiment further includes a first positioning structure 23 and a second positioning structure 13 that cooperates with the first positioning structure 23.
  • the first positioning structure 23 is provided on the first gasket block 20, and the second positioning structure 23 is provided on the first gasket block 20.
  • the positioning structure 13 is arranged on the first end of the flat tube 10, and the first positioning structure 23 and the second positioning structure 13 are arranged opposite to each other, so that the first gasket block 20 can be aligned with the first positioning structure 23 and the second positioning structure 13. Carry out positioning to improve the stability of positioning.
  • both the first sealing portion 21 and the second sealing portion 22 are provided with a first positioning structure 23 to further improve the stability of the installation.
  • the first positioning structure 23 is a first positioning protrusion
  • the second positioning structure 13 is a first positioning groove
  • the first positioning protrusion is disposed opposite to the first positioning groove
  • the first positioning protrusion It is installed in the first positioning groove to position the first gasket block 20.
  • the first gasket block 20 has a first bonding surface and a second bonding surface that are opposed to each other.
  • the first end of the flat tube 10 has a first surface and a second surface that are opposed to each other.
  • the mating surface is provided in cooperation with the first surface of the flat tube 10
  • the second mating surface is provided in cooperation with the second surface of the flat tube 10, so that the first bonding surface is attached to the first surface, and the second bonding surface is attached to The second surface is set.
  • the first gasket block 20 has a first bonding surface and a second bonding surface that are opposed to each other.
  • the first surface may be a first arc-shaped convex surface
  • the second surface may be a second arc-shaped convex surface
  • the first bonding surface may be a first arc-shaped concave surface
  • the second bonding surface may be The second arc-shaped concave surface.
  • the first arc-shaped concave surface is attached to the first arc-shaped convex surface
  • the second arc-shaped concave surface is attached to the second arc-shaped convex surface, so that the first gasket block 20 can better contact the two adjacent flat tubes 10
  • the gap between the two is sealed to further improve the sealing effect.
  • the current collecting portion in this embodiment also has a third opening portion and a fourth opening portion disposed oppositely, and the extending direction from the third opening portion to the fourth opening portion is in line with the flow direction of the fluid in the flat tube 10 Preset angle settings.
  • the heat exchanger further includes a sealing cover 80.
  • the third opening and the fourth opening are both provided with a sealing cover 80 to seal the third opening and the fourth opening through the sealing cover 80 to improve the sealing performance.
  • the heat exchanger further includes a second gasket block 40, the second gasket block 40 is arranged between the sealing cover 80 and the flat tube 10, and the second gasket block 40 is provided with an end close to the sealing cover 80.
  • the third positioning structure is used to position the sealing cover 80 through the third positioning structure. With such a setting, the stability of the setting can be improved.
  • the second gasket block 40 includes a third sealing portion 41 and a fourth sealing portion 42, the third sealing portion 41 and the fourth sealing portion 42 are connected and arranged, and the third sealing portion 41 is used to be arranged at the inlet 11, The fourth sealing portion 42 is used to be disposed at the outlet portion 12.
  • the third positioning structure includes a first positioning step
  • the third sealing portion 41 includes a third main body block 411 and a third plug block 412.
  • the third plug block 412 is disposed on the third main body block 411.
  • the block 411 protrudes from the third plug-in block 412 to surround the first positioning step, so that the sealing cover 80 can be positioned by the first positioning step.
  • the third positioning structure includes a second positioning step
  • the fourth sealing portion 42 includes a fourth main body block 421 and a fourth plug block 422, the fourth plug block 422 is disposed on the fourth main block 421, and the fourth main block
  • the 421 protrudes from the fourth plug-in block 422 to form a second positioning step, so as to seal the sealing cover 80 through the second positioning step.
  • the third positioning structure includes a first positioning step and a second positioning step
  • the third sealing portion 41 includes a third main body block 411 and a third plug block 412
  • the third plug block 412 is disposed on the third main block 411
  • the third main body block 411 protrudes from the third plug-in block 412 to form a first positioning step, so as to position the sealing cover 80 through the first positioning step.
  • the fourth sealing portion 42 includes a fourth main body block 421 and a fourth The fourth plug block 422 is disposed on the fourth main body block 421, and the fourth main block 421 protrudes from the fourth plug block 422 to enclose a second positioning step, so as to seal by the second positioning step The cover 80 is sealed.
  • the flat tube 10 is further provided with a fourth positioning structure
  • the second gasket block 40 is also provided with a fifth positioning structure 43 that cooperates with the fourth positioning structure.
  • the fourth positioning structure and the fifth positioning structure The structures 43 are arranged opposite to each other to position the second gasket block 40 through the fourth positioning structure and the fifth positioning structure 43. With this arrangement, the second gasket block 40 can be positioned conveniently through the cooperation of the fourth positioning structure and the fifth positioning structure 43, avoiding the movement of the second gasket block 40 relative to the flat tube 10, and improving the Second, the setting stability of the gasket block 40.
  • the fourth positioning structure in this embodiment is a second positioning protrusion
  • the fifth positioning structure 43 is a second positioning groove
  • the second positioning protrusion is disposed opposite to the second positioning groove
  • the second positioning protrusion It is arranged in the second positioning groove to position the second sealing portion 22.
  • the flat tube 10 has a fluid channel, and the fluid channel has a U-shaped structure, so that both the inlet portion 11 and the opening portion are located at the same end of the flat tube 10.
  • an arc-shaped port may be provided at the end of the flat tube 10, the arc-shaped port is inserted in the first opening, and the arc-shaped port is in communication with the fluid channel in the flat tube 10, so that the collecting channel is connected to the flat tube 10.
  • the fluid channel inside communicates.
  • the collecting part, the flat tube 10 and the first gasket block 20 are welded to enclose a collecting channel, so that the collecting shell, the flat pipe 10 and the first gasket block 20 form an integrated structure.
  • the heat exchanger further includes heat exchange fins 60, side plates 50 and connecting pipes 70.
  • the heat exchange fins 60 are arranged on the flat tubes 10, the side plates 50 are located at the end of the heat exchanger, and the connecting pipes 70 is used to communicate with the collecting channel.
  • the second embodiment of the present application provides a heat exchanger.
  • the difference between the heat exchanger in the second embodiment and the heat exchanger in the first embodiment lies in the structure of the flat tube 10.
  • the structure of the flat tube 10 of the heat exchanger in the second embodiment is shown in FIG. 10.
  • the third embodiment of the present application provides a heat exchanger.
  • the difference between the heat exchanger in the third embodiment and the heat exchanger in the first embodiment lies in the structure of the flat tube 10.
  • the structure of the flat tube 10 of the heat exchanger in the third embodiment is shown in FIG. 11.
  • the fourth embodiment of the present application provides a heat exchanger.
  • the difference between the heat exchanger in the fourth embodiment and the heat exchanger in the first embodiment lies in the structure of the flat tube 10.
  • the structure of the flat tube 10 of the heat exchanger in the fourth embodiment is shown in FIG. 12.
  • the heat exchanger includes a flat tube 10, a first gasket block 20, and a collecting shell.
  • a plurality of flat tubes 10 are arranged at intervals.
  • the first gasket block 20 is located at the end of the flat tube 10 to seal the gap between two adjacent flat tubes 10 through the first gasket block 20.
  • the first gasket block 20 has a main body and a plug-in part. , The plug-in part is arranged on the main body part, and the main body part is used to be arranged between two adjacent flat tubes 10.
  • the collecting shell has an opening, and the plug-in part and the end of the flat tube 10 are inserted in the opening, so that the collecting shell, the flat tube 10 and the first gasket block 20 form a collecting channel.
  • the plug-in width of the plug-in portion gradually increases.
  • the plug-in portion in this embodiment includes a first plug-in protrusion, an arc-shaped connecting block, and a second plug-in protrusion.
  • the first plug-in protrusion and the second plug-in protrusion are oppositely arranged in the arc-shaped connection.
  • Two ends of the block, the arc-shaped connecting block has an arc-shaped end surface at one end close to the current collecting shell.
  • the first outer wall surface of the first plug-in protrusion and the second outer wall surface of the second plug-in protrusion are both used to communicate with the current collecting block.
  • the housing is arranged in a fit manner, and the insertion width of the insertion part refers to the distance between the first outer wall surface and the second outer wall surface.
  • the first gasket block 20 and the end of the flat tube 10 are inserted into the first opening, so that the collector shell and the plurality of flat tubes 10 are inserted into the first opening.
  • the first sealing block 20 and the plurality of first gasket blocks 20 can enclose the current collecting channel, so that the flat tube 10 will not be restricted in the height direction during welding.
  • the flat tube 10 can be freely tiered under the pretension of the clamp.
  • the two tube plates of the flat tube 10 can always be maintained.
  • the pressure bonding ensures that all the welding points on the tube sheet can be welded together, which improves the connection strength between the collecting shell and the flat tube 10 and ensures the pressure resistance of the product.
  • the use of the plug-in portion can facilitate self-locking and self-locking with the collecting shell, prevent the torrent shell from slipping off the plug-in portion during the core transfer process, and at the same time limit the opening under the action of thermal stress. The larger the size makes the fit gap too large and the capillary action fails, which further avoids welding instability, and can effectively improve and improve the welding quality.
  • the flat tube 10 in this embodiment has an inlet 11 and an outlet 12, the inlet 11 and the outlet 12 are spaced apart, the inlet 11 and the outlet 12 are both located at the same end of the flat tube 10, and the opening includes a An opening and a second opening.
  • the plug-in portion includes a first plug-in block 212 and a second plug-in block 222.
  • the main body portion includes a first main-body block 211 and a second main-body block 221.
  • the two plug-in blocks 222 are arranged at intervals.
  • the first plug-in block 212 and the inlet portion 11 are both inserted in the first opening, so that the current collecting shell, the inlet portion 11 and the first gasket block 20 enclose the inlet-side collecting channel.
  • the second plug-in block 222 and the outlet portion 12 are both inserted in the second opening, so that the current collecting housing, the outlet portion 12 and the first gasket block 20 enclose the outlet-side collecting channel.
  • Adopting the structure of the flat tube 10 provided in this embodiment can make the overall structural layout more compact, and at the same time, there is no need to provide the first gasket block 20 at both ends of the flat tube 10, which can facilitate the installation and operation of the staff. Can reduce production and manufacturing costs.
  • the current collecting housing in this embodiment includes a first current collecting housing 31 and a second current collecting housing 32, and the first current collecting housing 31 and the second current collecting housing 32 may both have C-shaped openings.
  • the first gasket block 20 is a T-shaped block.
  • first main body block 211 and the first plug-in block 212 in this embodiment are connected to form the first sealing portion 21 in this embodiment, and the second main body block 221 and the second plug-in block 222 in this embodiment are connected.
  • the connection forms the second sealing portion 22 in this embodiment.
  • the first plug-in block 212 is in the shape of a horn; and/or, the second plug-in block 222 is in the shape of a horn. Adopting the above-mentioned structural arrangement can improve the stability of insertion and avoid falling off.
  • the heat exchanger in this embodiment further includes a clamping structure, which is arranged on the first gasket block 20 so that at least part of the current collecting part is clamped into the clamping structure.
  • the clamping structure in this embodiment includes a clamping groove 24, which is provided on the first gasket block 20, so that when the plug portion is inserted into the opening, at least Partially inserted into the clamping slot 24.
  • a clamping groove 24 which is provided on the first gasket block 20, so that when the plug portion is inserted into the opening, at least Partially inserted into the clamping slot 24.
  • the first collecting housing 31 in this embodiment includes a first main housing and a first plug-in housing, the first plug-in housing is disposed on the first main housing, and the first plug-in housing It comprises a first plug-in board and a second plug-in board, the first plug-in board and the second plug-in board are oppositely arranged at two ends of the first main housing, and the first plug-in board and the second plug-in board are arranged at intervals.
  • clamping grooves 24 There are four clamping grooves 24, two clamping grooves 24 are respectively provided on both sides of the first plug-in portion, and the remaining two clamping grooves 24 are respectively provided on both sides of the second plug-in portion, so as to When inserted in the opening, the first plug-in board is inserted into one clamping slot 24 and the second plug-in board is inserted into the other clamping slot 24.
  • the clamping housing can be better clamped on the clamping part, so as to better improve the stability of the clamping.
  • the insertion gap of the first plug-in housing is gradually reduced, from the second main housing to the second plug-in housing.
  • the plug gap of the second plug housing is gradually reduced. In this way, it is possible to better avoid the situation that the plug-in housing falls off the plug-in portion.
  • the first plug-in block 212 in this embodiment has a first side surface, an arc-shaped surface, and a second side surface.
  • the first side surface, the arc-shaped surface, and the second side surface are connected in sequence, and the first side surface and the second side surface are both connected. It is used to fit the first collecting shell 31, and the arc surface is used to enclose a collecting channel with the collecting shell.
  • the second plug-in block 222 may be configured to have the same structure as the first plug-in block 212.
  • the inlet portion 11 is a first arc-shaped port, and the first arc-shaped port is used for inserting into the first opening, so that the first opening is communicated with the fluid channel in the flat tube 10 through the first arc-shaped port.
  • the outlet portion 12 is a second arc-shaped port, and the second arc-shaped port is used for inserting into the second opening, so that the second opening is communicated with the fluid channel in the flat tube 10 through the second arc-shaped port.
  • the inlet portion 11 is a first arc-shaped port, and the first arc-shaped port is used to be inserted into the first opening, so that the first opening communicates with the fluid channel in the flat tube 10 through the first arc-shaped port;
  • the outlet portion 12 is a second arc-shaped port, and the second arc-shaped port is used to insert into the second opening, so that the second opening communicates with the fluid channel in the flat tube 10 through the second arc-shaped port.
  • the inlet portion 11 is a first arc-shaped port, and the first arc-shaped port is used for inserting into the first opening, so that the first opening can pass through the first arc-shaped port and the fluid passage in the flat tube 10
  • the outlet portion 12 is a second arc-shaped port, and the second arc-shaped port is used to be inserted into the second opening, so that the second opening is communicated with the fluid channel in the flat tube 10 through the second arc-shaped port.
  • the heat exchanger further includes a second gasket block 40, an end cover, a connecting pipe 70, and a heat exchange fin 60.
  • the end cover is arranged at the opposite ends of the collecting shell so as to be assembled by the end cover.
  • the flow housing is sealed.
  • the second gasket block 40 is arranged between the end cap and the flat tube 10 to seal the gap between the end cap and the flat tube 10 through the second gasket block 40.
  • the second gasket block 40 includes a second main body, a third plug-in portion, and a fourth plug-in portion. The third plug-in portion and the fourth plug-in portion are both provided on the second main body portion.
  • the third plug-in portion and The fourth plug-in portions are arranged at intervals, the third plug-in portions protrude from the second main body portion to form a first positioning step, and the fourth plug-in portions protrude from the second main body to form a second positioning step.
  • the first collecting housing 31 is positioned, and the second collecting housing 32 is positioned through the second positioning step.
  • the plug-in width of the third plug-in portion gradually increases to improve the plug-in stability.
  • the plug-in width of the fourth plug-in portion gradually increases to improve the plug-in stability.
  • the flat tube of the double-row bent micro-channel heat exchanger in the related art is formed by welding two forming plates.
  • the refrigerant flow area of each shaped plate is divided into a refrigerant inlet part and an outlet part by a rib. Due to the presence of the ribs on the forming plate, a groove is formed on the contact surface of the flat tube and the fin.
  • the flat tube is also placed vertically. Different from the conventional microchannel, the condensed water can flow down the louvers of the fins or along the vertical tube on the flat tube. Straight grooves flow down.
  • the condensed water cannot flow down the groove due to capillary action, which will also cause poor drainage and affect heat transfer performance.
  • the embodiment of the present application provides a heat exchange device
  • the heat exchange device includes a flat tube 10 and heat exchange fins 60, wherein the flat tube 10 is formed by the first A forming plate and a second forming plate are formed.
  • the surface of the flat tube 10 has a groove 14 extending along the length of the flat tube 10.
  • the groove 14 is formed by recessing the first and second forming plates toward the inner side of the flat tube 10; heat exchange fins
  • the fin 60 is installed between the adjacent flat tubes 10, the heat exchange fin 60 is provided with a recess 611 at the position corresponding to the groove, the recess 611 is provided with a deflector 612, the recess 611, the deflector 612 and the recess
  • the grooves 14 collectively form a guide channel 90.
  • the heat exchange device of the present application includes a flat tube 10 and heat exchange fins 60.
  • the fins are provided with notches 611 at positions corresponding to the grooves 14, and the guide channels are formed by a plurality of notches, grooves and guide vanes.
  • the guide vanes can be formed in the vertical direction through multiple notches.
  • the smooth side wall of the flow channel is more conducive to the flow of condensed water.
  • the shape of the notch can be rectangular, trapezoidal or other shapes.
  • the flat tube 10 in this embodiment is provided with a groove 14 from top to bottom, and the position of the diversion slot is opposite to the position of the groove 14, and the diversion slot and the groove 14
  • the diversion channel 90 is formed together, and the diversion channel is formed through the cooperation of the diversion slot and the groove, and the diversion channel has a larger circulation area, thereby more effectively solving the problem of poor drainage.
  • the heat exchange fin 60 in this embodiment is a corrugated sheet, and the notches 611 are provided at the wave crests and troughs of the heat exchange fins 60, so that the fin structure 61 is used to form the notches.
  • the guide vane 612 is a part of the heat exchange fin 60 and is formed by the heat exchange fin 60 being recessed along the recess 611, and the guide vane 612 does not penetrate the heat exchange fin 60.
  • this embodiment adopts a flanging processing method.
  • the baffle 612 is a part of the heat exchange fin 60 and is formed by folding the heat exchange fin 60 along one side of the notch 611.
  • two slits can be processed on the sheet-like structure of the fin, and then the area between the two slits, that is, the guide vane, is bent downward to form a notch, and the guide vane is positioned Below the notch.
  • the plurality of guide vanes 612 are all turned in the same direction.
  • the lower end of the guide vane 612 in this embodiment abuts on the inner wall of the recess 611 adjacent to the guide vane 612.
  • the vertical side wall formed by the plurality of guide vanes can be made flatter, which is more conducive to the condensation of water. flow.
  • the deflector 612 in this embodiment is parallel to the length direction of the flat tube 10.
  • the length of the baffle 612 in this embodiment is smaller than the wave pitch of the heat exchange fin 60, where the wave pitch is the wave pitch of the corrugated sheet, that is, the distance between the apexes of two adjacent corrugations.
  • the heat exchange fins 60 are provided with louvers 100, wherein the depth of the notches 611 is smaller than the distance from the top of the fins to the louvers 100.
  • the flat tube 10 in this embodiment has an inlet part and an outlet part.
  • the inlet part and the outlet part are located at the same end of the flat tube 10, and both the inlet part and the outlet part are arc-shaped structures to facilitate the introduction and extraction of the heat exchange agent.
  • the heat exchange device in this embodiment further includes a header, which is arranged at the end of the flat tube 10, and the interior of the flat tube 10 is connected to the collector.
  • the flow tube is connected.
  • this embodiment adopts a flanging processing method.
  • the deflector 612 in this embodiment is a part of the fin structure, and the deflector is bent downward 612 is used to form a notch 611.
  • two slits can be processed on the fin structure, and then the area between the two slits, that is, the deflector, is bent downward to form the notch and make The guide vane is below the notch.
  • the lower end of the guide vane 612 in this embodiment abuts on the inner wall of the notch 611 adjacent to the guide vane 612.
  • a plurality of guide vanes can be formed.
  • the side walls in the vertical direction are flatter.
  • setting the baffle to be longer can make the area of the notch larger and make the flow area larger.
  • the collecting pipe in this embodiment is arranged at the bottom of the flat tube 10, and the end of the collecting pipe is also provided with a connection pipe connected to an external pipeline.
  • the heat exchange fin 60 in this embodiment is formed by bending a metal plate multiple times, and the multiple fin structures 61 are the bending protrusions of the bent metal plate.
  • the plurality of fins can also be a plurality of separate metal plates, and the fin structure is a metal plate.
  • the side walls of part of the recesses 611 in the plurality of recesses 611 in this embodiment abut against the side walls of the guide groove 14.
  • connection strength between the collecting shell and the flat tube is improved, the pressure resistance of the heat exchanger is improved, and the current collecting is increased.
  • the circulation area in the shell reduces the flow resistance in the collecting channel and reduces the impact on the performance of the refrigeration system; the inlet and the outlet are located at the same end, which is convenient for installation and welding, reduces the amount of sealing blocks, and reduces the cost
  • the structure is more compact, the temperature field of the front and rear rows of the fins is more uniform, compared with two side-by-side heat exchangers, under the same windward area, the heat exchange capacity and efficiency are improved, and the space of the unit is saved; heat exchange
  • the inside of the tube is a U-shaped channel.
  • the refrigerant flows through a "U"-shaped circuit in the flat tube.
  • the width of the two flow channels of the "U"-shaped circuit can be adjusted.
  • the width of the inlet and outlet channels can be adjusted. Equal or unequal (preferably unequal).
  • the liquid multi-channel at the inlet is narrow, and the gas multi-channel at the outlet is wide; when used as a condenser, the gas multi-channel at the inlet is wide, and the liquid multi-channel at the outlet is narrow.
  • the width of the flow channel in the refrigerant circuit optimizes the pressure drop on the liquid side and the gas side in the refrigerant circuit, and plays a role in reducing the total pressure drop.
  • the heat exchange fins of the present application are provided with notches at positions corresponding to the grooves, and the diversion channels formed by a plurality of notches, grooves and guide vanes can divert the condensed water from top to bottom, which increases The path of the condensate flowing down, so as to avoid the condensate stagnation.
  • the guide vanes at the multiple notches can form a smooth side wall in the vertical direction, which is more conducive to the flow of condensate .

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本申请提供了一种换热器,包括:多个扁管间隔设置,扁管具有进口部和出口部,进口部和出口部均位于扁管的第一端;第一密封垫块,设置在相邻两个扁管之间;集流部,集流部具有第一开口部和第二开口部,第一开口部与进口部相对设置,第二开口部与出口部相对设置;其中,第一密封垫块包括第一密封部和第二密封部,第一密封部用于设置在相邻两个扁管的进口部之间,第一密封部用于设置在相邻两个扁管的出口部之间,第一密封部的至少部分和进口部均插设在第一开口部内以围成第一集流通道,第一密封部的至少部分和出口部均插设在第二开口部内以围成第二集流通道。通过本申请提供的技术方案,能够解决现有技术中的换热器结构不够紧凑的技术问题。

Description

换热器
本申请要求于2019年09月27日提交至中国国家知识产权局、申请号为201921630139.9、发明名称为“换热器”的专利申请的优先权。本申请要求于2019年09月27日提交至中国国家知识产权局、申请号为201921630087.5、发明名称为“换热器”的专利申请的优先权。本申请要求于2019年11月22日提交至中国国家知识产权局、申请号为201922038524.0、发明名称为“换热装置”的专利申请的优先权。
技术领域
本申请涉及换热器技术领域,具体而言,涉及一种换热器。
背景技术
目前,现有技术中的换热器一般包括圆形集流管和多个扁管,圆形集流管上设置有多个插接孔,多个扁管与多个插接孔一一对应地设置,各个扁管插设在相应的插接孔内,随后再进行焊接。
在焊接过程中,扁管将受到集流管的插接孔的刚性约束,即使扁管受到夹具的预紧力,扁管在高度方向上也几乎不会有位移,尤其是在靠近集流管的端部位置的扁管。由于焊接时,扁管的板表面复合层会融化后,靠近集流管的插接孔的部分焊接点将难以焊合,容易形成虚焊,影响产品的耐压性。
同时,现有技术中的进口和出口分别位于扁管的两端,需要对扁管的两端均进行焊接,加大了工作量,同时结构不够紧凑,空间利用率较低。
实用新型内容
本申请的主要目的在于提供一种换热器,以解决现有技术中的换热器结构不够紧凑的技术问题。
为了实现上述目的,本申请提供了一种换热器,包括:扁管,扁管为多个,多个扁管间隔设置,扁管具有进口部和出口部,进口部和出口部均位于扁管的第一端,进口部和出口部间隔设置;第一密封垫块,设置在相邻两个扁管之间,第一密封垫块位于扁管的第一端处,以通过第一密封垫块对相邻两个扁管之间的间隙进行密封;集流部,集流部具有第一开口部和第二开口部,第一开口部与进口部相对设置,第二开口部与出口部相对设置;其中,第一密封垫块包括第一密封部和第二密封部,第一密封部用于设置在相邻两个扁管的进口部之间,第二密封部用于设置在相邻两个扁管的出口部之间,第一密封部的至少部分和进口部均插设在第一开口部内以围成第一集流通道,第二密封部的至少部分和出口部均插设在第二开口部内以围成第二集流通道。
进一步地,集流部包括第一集流壳体,第一集流壳体包括第一主壳体和第一插接壳体,第一插接壳体设置在第一主壳体上,第一插接壳体位于第一主壳体的端部,第一插接壳体具有第一开口部,第一密封部的至少部分和进口部均插接在第一插接壳体处。
进一步地,集流部包括第二集流壳体,第二集流壳体包括第二主壳体和第二插接壳体,第二插接壳体设置在第二主壳体上,第二插接壳体位于第二主壳体的端部,第二插接壳体具有第二开口部,第二密封部的至少部分和出口部均插接在第二插接壳体处。
进一步地,第一插接壳体包括第一插接板和第二插接板,第一插接板和第二插接板相对设置在第一主壳体的两端,第一插接板和第二插接板间隔设置以形成第一开口部,以使第一密封部的至少部分和进口部均插接在第一插接板和第二插接板之间。
进一步地,沿第一主壳体至第一插接壳体的延伸方向上,第一插接板和第二插接板之间的距离逐渐减小。
进一步地,第一密封部包括第一主体块和第一插接块,第一插接块设置在第一主体块上,第一主体块设置在扁管的第一端,第一插接块插设在第一开口部内。
进一步地,第一插接块具有第一侧面、第二侧面和第一弧形凹面,第一侧面、第一弧形凹面和第二侧面依次连接设置,第一弧形凹面位于第一插接块远离第一主体块的一侧,第一侧面用于插设在第一插接板处,第二侧面用于插设在第二插接板处。
进一步地,换热器还包括第一定位结构和与第一定位结构配合的第二定位结构,第一定位结构设置在第一密封垫块上,第二定位结构设置在扁管的第一端上,第一定位结构与第二定位结构相对设置,以通过第一定位结构和第二定位结构的配合对第一密封垫块进行定位。
进一步地,第一定位结构为第一定位凸起,第二定位结构为第一定位凹槽,第一定位凸起与第一定位凹槽相对设置,第一定位凸起设置在第一定位凹槽内以对第一密封垫块进行定位。
进一步地,第一密封垫块具有相对设置的第一贴合面和第二贴合面,扁管的第一端具有相对设置的第一表面和第二表面,第一贴合面和扁管的第一表面配合设置,第二贴合面与扁管的第二表面配合设置,以使第一贴合面贴合第一表面设置、第二贴合面贴合第二表面设置。
进一步地,集流部还具有相对设置的第三开口部和第四开口部,沿第三开口部至第四开口部的延伸方向与扁管内的流体的流动方向呈预设角度设置;换热器还包括密封盖,第三开口部和第四开口部处均设置有密封盖,以通过密封盖对第三开口部和第四开口部进行密封。
进一步地,换热器还包括第二密封垫块,第二密封垫块设置在密封盖和扁管之间,第二密封垫块靠近密封盖的一端设置有第三定位结构,以通过第三定位结构对密封盖进行定位。
进一步地,第二密封垫块包括第三密封部和第四密封部,第三密封部和第四密封部连接设置,第三密封部用于设置在进口部处,第四密封部用于设置在出口部处;第三定位结构包括第一定位台阶,第三密封部包括第三主体块和第三插接块,第三插接块设置在第三主体块 上,第三主体块突出于第三插接块设置以围成第一定位台阶,以通过第一定位台阶对密封盖进行定位;和/或,第三定位结构包括第二定位台阶,第四密封部包括第四主体块和第四插接块,第四插接块设置在第四主体块上,第四主体块突出于第四插接块设置以围成第二定位台阶,以通过第二定位台阶对密封盖进行密封。
进一步地,扁管上还设置有第四定位结构,第二密封垫块上还设置有与第四定位结构配合的第五定位结构,第四定位结构与第五定位结构相对设置,以通过第四定位结构和第五定位结构对第二密封垫块进行定位。
进一步地,第四定位结构为第二定位凸起,第五定位结构为第二定位凹槽,第二定位凸起与第二定位凹槽相对设置,第二定位凸起设置在第二定位凹槽内以对第二密封部进行定位。
进一步地,扁管具有流体通道,流体通道为U形结构。
进一步地,第一密封部包括第一主体块和第一插接块,第一插接块设置在第一主体块上,第一插接块和进口部均插设在第一开口部内以围成第一集流通道,沿第一主体块至第一插接块的延伸方向,第一插接块的插接宽度逐渐增大;第二密封部包括第二主体块和第二插接块,第二插接块设置在第二主体块上,第二插接块和出口部均插设在第二开口部内以围成第二集流通道,沿第二主体块至第二插接块的延伸方向,第二插接块的插接宽度逐渐增大。
进一步地,沿第一主壳体至第一插接壳体的延伸方向上,第一插接壳体的插接间隙逐渐减小;沿第二主壳体至第二插接壳体的延伸方向上,第二插接壳体的插接间隙逐渐减小。
进一步地,第一插接块呈喇叭状;和/或,第二插接块呈喇叭状。
进一步地,换热器还包括:卡接结构,卡接结构设置在第一密封垫块上,集流部的至少部分卡入至卡接结构内。
进一步地,卡接结构包括卡接槽,卡接槽为多个,多个卡接槽间隔设置在第一密封垫块上。
进一步地,第一插接块具有第一侧面、弧形面和第二侧面,第一侧面、弧形面和第二侧面依次连接设置,第一侧面和第二侧面均用于与第一集流壳体贴合,弧形面用于与第一集流壳体围成集流通道。
进一步地,进口部为第一弧形端口,第一弧形端口用于插设在第一开口部内,以使第一集流通道与扁管内的流体通道连通;进口部为第二弧形端口,第二弧形端口用于插设在第二开口部内,以使第二集流通道与扁管内的流体通道连通。
进一步地,扁管由第一成型板和第二成型板组成,扁管表面具有沿扁管长度方向延伸的凹槽,凹槽为第一成型板和第二成型板朝向换热板内侧凹陷形成;换热器还包括:换热翅片,换热翅片安装于相邻换热板之间,换热翅片对应凹槽的位置处设置有凹口,凹口处设置有导流片,凹口、导流片及凹槽共同形成导流通道。
进一步地,换热翅片为波纹片,凹口设于换热翅片的波峰及波谷位置。
进一步地,导流片为换热翅片的一部分,由换热翅片沿凹口凹陷形成,且导流片不贯穿换热翅片。
进一步地,导流片为换热翅片的一部分,由换热翅片沿凹口一边翻折形成。
进一步地,多个导流片均朝同一方向翻折。
进一步地,导流片平行于扁管的长度方向。
进一步地,导流片的长度小于换热翅片的波距。
进一步地,换热翅片上开设有百叶窗,凹口深度小于翅片顶部至百叶窗的距离。
应用本申请的技术方案,通过将扁管的进口部和出口部均设置在扁管的同一端,这样,只需要在扁管的一端处设置有第一密封垫块即可。通过将第一密封部的至少部分和扁管的进口端均插设在第一开口部内能够围成进口侧的集流通道,通过将第二密封部的至少部分和扁管的进口端均插设在第二开口部内能够围成出口侧的集流通道,这样,使得进口侧的集流通道和出口侧的集流通道位于扁管的同一端,便于提高整体结构的紧凑性。因此,通过本申请提供的技术方案,能够解决现有技术中的换热器结构不够紧凑的技术问题。
附图说明
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:
图1示出了根据本申请的实施例提供的换热器的爆炸图;
图2示出了根据本申请的实施例提供的换热器的扁管的结构示意图;
图3示出了根据本申请的实施例提供的换热器的扁管的主视图;
图4示出了图3中的A-A向视图;
图5示出了根据本申请的实施例提供的第一密封垫块的结构示意图;
图6示出了根据本申请的实施例提供的第二密封垫块的结构示意图;
图7示出了根据本申请的实施例提供的换热器的主视图;
图8示出了图7中的B-B向视图;
图9示出了根据本申请的实施例提供的换热器的结构示意图;
图10示出了根据本申请的实施例二提供的换热器的扁管的结构示意图;
图11示出了根据本申请的实施例提供的换热器的扁管的结构示意图;
图12示出了根据本申请的实施例提供的换热器的扁管的结构示意图;
图13示出了根据本申请的实施例提供的具有喇叭状的第一插接块的换热器的主视图;
图14示出了图13中的C-C向视图;
图15示出了图13中的局部结构示意图;
图16示出了图13中的第一密封垫块的结构示意图;
图17示出了图13中的第一密封垫块的另一结构示意图;
图18示出了图13中的第二密封垫块的结构示意图;
图19示意性示出了本申请的翅片板的实施例的结构图;
图20示意性示出了本申请的具有凹槽的扁管的实施例的结构图;
图21示意性示出了本申请的换热板及翅片板安装在一起的实施例的结构图;
图22示意性示出了图21中D区域的放大图;
图23示意性示出了本申请的换热装置的实施例的结构图。
其中,上述附图包括以下附图标记:
10、扁管;11、进口部;12、出口部;13、第二定位结构;14、凹槽;20、第一密封垫块;21、第一密封部;211、第一主体块;212、第一插接块;22、第二密封部;221、第二主体块;222、第二插接块;23、第一定位结构;24、卡接槽;31、第一集流壳体;32、第二集流壳体;40、第二密封垫块;41、第三密封部;411、第三主体块;412、第三插接块;42、第四密封部;421、第四主体块;422、第四插接块;43、第五定位结构;50、边板;60、换热翅片;61、翅片结构;611、凹口;612、导流片;70、连接管;80、密封盖;90、导流通道;100、百叶窗。
具体实施方式
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。
如图1至图9所示,本申请实施例提供了一种换热器,换热器包括扁管10、第一密封垫块20和集流部,扁管10为多个,多个扁管10间隔设置,扁管10具有进口部11和出口部12,进口部11和出口部12均位于扁管10的第一端,进口部11和出口部12间隔设置;第一密封垫块20,设置在相邻两个扁管10之间,第一密封垫块20位于扁管10的第一端处,以通过第一密封垫块20对相邻两个扁管10之间的间隙进行密封。集流部具有第一开口部和第二开口部,第一开口部与进口部11相对设置,第二开口部与出口部12相对设置。其中,第一密封垫块20包括第一密封部21和第二密封部22,第一密封部21用于设置在相邻两个扁管10的进口部11之间,第二密封部22用于设置在相邻两个扁管10的出口部12之间,第一密封部21 的至少部分和进口部11均插设在第一开口部内以围成第一集流通道,第二密封部22的至少部分和出口部12均插设在第二开口部内以围成第二集流通道。
采用本实施例提供的技术方案,通过将扁管10的进口部11和出口部12均设置在扁管10的同一端,这样,只需要在扁管10的一端处设置有第一密封垫块20即可。通过将第一密封部21的至少部分和扁管10的进口端均插设在第一开口部内能够围成进口侧的集流通道,通过将第二密封部22的至少部分和扁管10的出口端均插设在第二开口部内能够围成出口侧的集流通道,这样,使得进口侧的集流通道和出口侧的集流通道位于扁管10的同一端,便于提高整体结构的紧凑性。
同时,在进行焊接时,扁管10在高度方向上不会收到约束,具体的,在换热器过炉焊接时,扁管10在夹具的预紧作用下可以自由进行层降,当扁管10表面复合层融化后,能够使得扁管10的两个管板始终保持受压贴合,以保证管板上的全部焊点能够被焊合,提高了集流部与扁管10的连接强度,确保了产品的耐压性。
具体的,本实施例中的集流部包括第一集流壳体31,第一集流壳体31包括第一主壳体和第一插接壳体,第一插接壳体设置在第一主壳体上,第一插接壳体位于第一主壳体的端部,第一插接壳体具有第一开口部,第一密封部21的至少部分和进口部11均插接在第一插接壳体处。具体的,本实施例中的第一主壳体和第一插接壳体可以为一体成型结构,以提高结构强度。第一主壳体可以为弧形壳体,以便于围成进口侧的集流通道,第一集流壳体31可以为C形开口壳体结构。
本实施例中的集流部还包括第二集流壳体32,第二集流壳体32包括第二主壳体和第二插接壳体,第二插接壳体设置在第二主壳体上,第二插接壳体位于第二主壳体的端部,第二插接壳体具有第二开口部,第二密封部22的至少部分和出口部12均插接在第二插接壳体处。第一集流壳体31可以与第二集流壳体32连接设置,或者第一集流壳体31与第二集流壳体32分开设置。在本实施例中,将第一集流壳体31与第二集例壳体分开设置,以便于生产和制造。具体的,本实施例中的第二主壳体和第二插接壳体可以为一体成型结构,以提高结构强度。第二主壳体可以为弧形壳体,以便于围成出口侧的集流通道,第二集流壳体32可以为C形开口壳体结构。
具体的,第一插接壳体包括第一插接板和第二插接板,第一插接板和第二插接板相对设置在第一主壳体的两端,第一插接板和第二插接板间隔设置以形成第一开口部,以使第一密封部21的至少部分和进口部11均插接在第一插接板和第二插接板之间。采用这样的设置,能够进一步提高第一密封部21和扁管10的进口端与第一集流壳体31的连接稳定性,避免在焊接前第一密封部21、扁管10的进口部11与第一集流壳体31脱落。具体的,第一插接板和第二插接板还可以平行设置。或者沿主壳体至插接壳体的延伸方向上,第一插接板和第二插接板之间的间隔距离逐渐减小,以便于更好地提高插接的稳定性,便于更好地提高第一密封部21、进口部11和第一集流壳体31的连接稳定性。
具体的,第二插接壳体包括第三插接板和第四插接板,第三插接板和第四插接板相对设置在第二主壳体的两端,第三插接板和第四插接板间隔设置以形成第二开口部,以使第二密封部22的至少部分和出口部12均插接在第三插接板和第四插接板之间。采用这样的设置,能够进一步提高第二密封部22和扁管10的出口部12与第二集流壳体32的连接稳定性,避免在焊接前第二密封部22、扁管10的出口部12与第二集流壳体32脱落。
具体的,本实施例中的第一密封部21包括第一主体块211和第一插接块212,第一插接块212设置在第一主体块211上,第一主体块211设置在扁管10的第一端,第一插接块212插设在第一开口部内。采用这样的设置,通过第一主体块211能够对相邻两个扁管10之间的间隙进行密封,通过第一插接块212能够便于插设在第一开口部内以便于围成进口侧的集流通道。在本实施例中,第一主体块211和第一插接块212可以为一体成型结构。具体的,本实施例中的第一密封部21可以为T型块,T型块可以插入至C型集流壳体的开口侧,C型集流壳体的端部的内侧壁与T型块的外侧壁进行卡合,并通过钎焊后使第一密封垫块20、第一集流壳体31和扁管10成为一体。可以根据实际情况在相邻两个扁管10之间设置有多个层叠设置的第一密封垫块20。第二密封部22的结构与第一密封部21的结构相同。
具体的,本实施例中的第二密封部22包括第二主体块221和第二插接块222,第二插接块222设置在第二主体块221上,第二主体块221设置在扁管10的第一端,第二插接块222插设在第一开口部内。第二密封部22的结构可以与第一密封部21的结构类似。
具体的,本实施例中的第一插接块212具有第一侧面、第二侧面和第一弧形凹面,第一侧面、第一弧形凹面和第二侧面依次连接设置,第一弧形凹面位于第一插接块212远离第一主体块211的一侧,第一侧面用于插设在第一插接板处,第二侧面用于插设在第二插接板处。采用这样的设置,能够便于更好地进行插接,以便于提高连接的稳定性。同时通过在第一侧面和第二侧面之间设置有第一弧形凹面,能够减小第一插接块212对第一集流壳体31内流体流动的阻挡作用,以增加第一集流壳体31内的流动截面积,提高流体的流动速度。
具体的,本实施例中的换热器还包括第一定位结构23和与第一定位结构23配合的第二定位结构13,第一定位结构23设置在第一密封垫块20上,第二定位结构13设置在扁管10的第一端上,第一定位结构23与第二定位结构13相对设置,以通过第一定位结构23和第二定位结构13的配合对第一密封垫块20进行定位,提高定位的稳定性。具体的,第一密封部21和第二密封部22上均设置有第一定位结构23,以进一步提高设置的稳定性。
具体的,本实施例中的第一定位结构23为第一定位凸起,第二定位结构13为第一定位凹槽,第一定位凸起与第一定位凹槽相对设置,第一定位凸起设置在第一定位凹槽内以对第一密封垫块20进行定位。
在本实施例中,第一密封垫块20具有相对设置的第一贴合面和第二贴合面,扁管10的第一端具有相对设置的第一表面和第二表面,第一贴合面和扁管10的第一表面配合设置,第二贴合面与扁管10的第二表面配合设置,以使第一贴合面贴合第一表面设置、第二贴合面贴合第二表面设置。具体的,沿第一集流壳体31内的流体的流动方向,第一密封垫块20具有 相对设置的第一贴合面和第二贴合面。采用这样的设置,能够更好地通过第一密封垫块20对相邻两个扁管10之间的间隙进行密封,以避免流体从第一密封垫块20和扁管10之间的间隙处漏出。
具体的,本实施例中的第一表面可以为第一弧形凸面,第二表面可以为第二弧形凸面,第一贴合面可以为第一弧形凹面,第二贴合面可以为第二弧形凹面。第一弧形凹面贴设在第一弧形凸面上,第二弧形凹面贴设在第二弧形凸面上,以便于第一密封垫块20更好地对相邻两个扁管10之间的间隙进行密封,进一步提高了密封效果。
具体的,本实施例中的集流部还具有相对设置的第三开口部和第四开口部,沿第三开口部至第四开口部的延伸方向与扁管10内的流体的流动方向呈预设角度设置。换热器还包括密封盖80,第三开口部和第四开口部处均设置有密封盖80,以通过密封盖80对第三开口部和第四开口部进行密封,提高密封性能。
在本实施例中,换热器还包括第二密封垫块40,第二密封垫块40设置在密封盖80和扁管10之间,第二密封垫块40靠近密封盖80的一端设置有第三定位结构,以通过第三定位结构对密封盖80进行定位。采用这样的设置,能够提高设置的稳定性。
具体的,第二密封垫块40包括第三密封部41和第四密封部42,第三密封部41和第四密封部42连接设置,第三密封部41用于设置在进口部11处,第四密封部42用于设置在出口部12处。
具体的,第三定位结构包括第一定位台阶,第三密封部41包括第三主体块411和第三插接块412,第三插接块412设置在第三主体块411上,第三主体块411突出于第三插接块412设置以围成第一定位台阶,以通过第一定位台阶对密封盖80进行定位。或者,第三定位结构包括第二定位台阶,第四密封部42包括第四主体块421和第四插接块422,第四插接块422设置在第四主体块421上,第四主体块421突出于第四插接块422设置以围成第二定位台阶,以通过第二定位台阶对密封盖80进行密封。或者,第三定位结构包括第一定位台阶和第二定位台阶,第三密封部41包括第三主体块411和第三插接块412,第三插接块412设置在第三主体块411上,第三主体块411突出于第三插接块412设置以围成第一定位台阶,以通过第一定位台阶对密封盖80进行定位,第四密封部42包括第四主体块421和第四插接块422,第四插接块422设置在第四主体块421上,第四主体块421突出于第四插接块422设置以围成第二定位台阶,以通过第二定位台阶对密封盖80进行密封。
在本实施例中,在扁管10上还设置有第四定位结构,第二密封垫块40上还设置有与第四定位结构配合的第五定位结构43,第四定位结构与第五定位结构43相对设置,以通过第四定位结构和第五定位结构43对第二密封垫块40进行定位。采用这样的设置,能够便于通过第四定位结构和第五定位结构43的配合对第二密封垫块40进行定位,避免第二密封垫块40相对扁管10发生窜动的情况,提高了第二密封垫块40的设置稳定性。
具体的,本实施例中的第四定位结构为第二定位凸起,第五定位结构43为第二定位凹槽,第二定位凸起与第二定位凹槽相对设置,第二定位凸起设置在第二定位凹槽内以对第二密封部22进行定位。采用这样的设置,能够进一步提高设置的稳定性。
具体的,本实施例中扁管10具有流体通道,流体通道为U形结构,以便于使进口部11和开口部均位于扁管10的同一端。
具体的,可以在扁管10的端部设置有弧形端口,弧形端口插设在第一开口部内,弧形端口与扁管10内的流体通道连通,以使集流通道与扁管10内的流体通道连通。采用这样的设置,能够增大集流壳体内的流通截面积。
在本实施例中,集流部、扁管10和第一密封垫块20通过焊接围成集流通道,以使集流壳体、扁管10和第一密封垫块20形成一体结构。
在本实施例中,换热器还包括换热翅片60、边板50和连接管70,换热翅片60设置在扁管10上,边板50位于换热器的端部,连接管70用于与集流通道连通。
本申请实施例二提供了一种换热器,实施例二中的换热器与实施例一中的换热器的差别在于扁管10的结构的不同。实施例二中的换热器的扁管10结构如图10所示。
本申请实施例三提供了一种换热器,实施例三中的换热器与实施例一中的换热器的差别在于扁管10的结构的不同。实施例三中的换热器的扁管10结构如图11所示。
本申请实施例四提供了一种换热器,实施例四中的换热器与实施例一中的换热器的差别在于扁管10的结构的不同。实施例四中的换热器的扁管10结构如图12所示。
如图13至图18所示,本申请的另一实施例提供了一种换热器,该换热器包括扁管10、第一密封垫块20和集流壳体,扁管10为多个,多个扁管10间隔设置。第一密封垫块20位于扁管10的端部,以通过第一密封垫块20对相邻两个扁管10之间的间隙进行密封,第一密封垫块20具有主体部和插接部,插接部设置在主体部上,主体部用于设置在相邻两个扁管10之间。集流壳体具有开口部,插接部和扁管10的端部均插设在开口部内,以使集流壳体、扁管10和第一密封垫块20围成集流通道。其中,沿主体部至插接部的延伸方向,插接部的插接宽度逐渐增大。具体的,本实施例中的插接部包括第一插接凸起、弧形连接块和第二插接凸起,第一插接凸起和第二插接凸起相对设置在弧形连接块的两端,弧形连接块靠近集流壳体的一端具有弧形端面,第一插接凸起的第一外壁面和第二插接凸起的第二外壁面均用于与集流壳体贴合设置,插接部的插接宽度是指第一外壁面和第二外壁面之间的距离。
采用本实施例提供的换热器,通过在将第一密封垫块20的至少部分和扁管10的端部均插设在第一开口部内,这样通过集流壳体、多个扁管10和多个第一密封垫块20即能够围成集流通道,这样,在进行焊接时,扁管10在高度方向上不会受到约束。具体的,在换热器过炉焊接时,扁管10在夹具的预紧作用下可以自由进行层降,当扁管10表面复合层融化后,能够使得扁管10的两个管板始终保持受压贴合,以保证管板上的全部焊点能够被焊合,提高了集流壳体与扁管10的连接强度,确保了产品的耐压性。
同时,在本实施例中通过使插接部的插接宽度逐渐增大,便于提高插接部插接在开口部处的插接稳定性,减小插接部从开口部中脱落的概率,能够便于进一步提高焊接质量,以更好地提高集流管与扁管10的连接强度。具体的,采用该插接部能够便于与集流壳体进行扣紧自锁,防止芯体转运过程中激流壳体从插接部上滑落的情况,同时能够限制在热应力的作用下开口部的尺寸变大使得配合间隙过大而使得毛细作用失效的情况,进一步避免了出现焊接不稳定的情况,能够有效起到改善并提高焊接质量的作用。
具体的,本实施例中的扁管10具有进口部11和出口部12,进口部11和出口部12间隔设置,进口部11和出口部12均位于扁管10的同一端,开口部包括第一开口部和第二开口部,插接部包括第一插接块212和第二插接块222,主体部包括第一主体块211和第二主体块221,第一插接块212和第二插接块222间隔设置。第一插接块212和进口部11均插设在第一开口部内,以使集流壳体、进口部11和第一密封垫块20围成进口侧集流通道。第二插接块222和出口部12均插设在第二开口部内,以使集流壳体、出口部12和第一密封垫块20围成出口侧集流通道。采用本实施例提供的扁管10的结构,能够使得整体结构布局更加紧凑,同时不需要在扁管10的两端均设置有第一密封垫块20,能够便于工作人员的安装和操作,也能够降低生产制造成本。具体的,本实施例中的集流壳体包括第一集流壳体31和第二集流壳体32,第一集流壳体31和第二集流壳体32可以均为C形开口壳体,第一密封垫块20为T型块。
具体的,本实施例中的第一主体块211和第一插接块212连接形成本实施例中的第一密封部21,本实施例中的第二主体块221和第二插接块222连接形成本实施例中的第二密封部22。
在本实施例中,第一插接块212呈喇叭状;和/或,第二插接块222呈喇叭状。采用上述结构设置,能够提高插接稳定性,避免发生脱落。
为了进一步提高设置的稳定性,本实施例中的换热器还包括卡接结构,卡接结构设置在第一密封垫块20上,使集流部的至少部分卡入至卡接结构内。
具体的,本实施例中的卡接结构包括卡接槽24,卡接槽24设置在第一密封垫块20上,以在插接部插设在开口部内时,使集流壳体的至少部分插入至卡接槽24内。具体的,可以使卡接槽24为多个,多个卡接槽24间隔设置,以使集流壳体的至少部分插入至多个卡接槽24内。采用这样的设置,能够进一步提高卡接的稳定性。
具体的,本实施例中的第一集流壳体31包括第一主壳体和第一插接壳体,第一插接壳体设置在第一主壳体上,第一插接壳体包括第一插接板和第二插接板,第一插接板和第二插接板相对设置在第一主壳体的两端,第一插接板与第二插接板间隔设置。卡接槽24为四个,两个卡接槽24分别设置在第一插接部的两侧,其余两个卡接槽24分别设置在第二插接部的两侧,以在插接部插设在开口部内时,使第一插接板插入至一个卡接槽24内、第二插接板插入至另一个卡接槽24内。采用这样的设置,能够更好地使卡接壳体卡接在卡接部上,以更好的提高卡接的稳定性。
在本实施例中,沿第一主壳体至第一插接壳体的延伸方向上,第一插接壳体的插接间隙逐渐减小,沿第二主壳体至第二插接壳体的延伸方向上,第二插接壳体的插接间隙逐渐减小。这样,能够更好地避免插接壳体从插接部上脱落的情况。
具体的,本实施例中的第一插接块212具有第一侧面、弧形面和第二侧面,第一侧面、弧形面和第二侧面依次连接设置,第一侧面和第二侧面均用于与第一集流壳体31贴合,弧形面用于与集流壳体围成集流通道。采用这样的设置,能够减小第一插接块212对集流通道内的流体的阻挡作用,以便于集流壳体内流体的顺畅流动。具体的,第二插接块222可以设置成与第一插接块212相同的结构。
具体的,进口部11为第一弧形端口,第一弧形端口用于插入至第一开口部内,以使第一开口部通过第一弧形端口与扁管10内的流体通道连通。或者,出口部12为第二弧形端口,第二弧形端口用于插入至第二开口部内,以使第二开口部通过第二弧形端口与扁管10内的流体通道连通。或者,进口部11为第一弧形端口,第一弧形端口用于插入至第一开口部内,以使第一开口部通过第一弧形端口与扁管10内的流体通道连通;出口部12为第二弧形端口,第二弧形端口用于插入至第二开口部内,以使第二开口部通过第二弧形端口与扁管10内的流体通道连通。采用这样的设置,能够减小插接部队集流通道内流体的阻挡作用,以便于使集流壳体内的流体流动顺畅。
在本实施例中,进口部11为第一弧形端口,第一弧形端口用于插入至第一开口部内,以使第一开口部通过第一弧形端口与扁管10内的流体通道连通;出口部12为第二弧形端口,第二弧形端口用于插入至第二开口部内,以使第二开口部通过第二弧形端口与扁管10内的流体通道连通。采用这样的设置,能够更好地避免第一弧形端口对第一集流通道内的流体的阻挡作用、第二弧形端口对第二集流壳体32内的流体的阻挡作用。
在本实施例中,换热器还包括第二密封垫块40、端盖、连接管70和换热翅片60,端盖设置在集流壳体的相对两端,以通过端盖对集流壳体进行密封。第二密封垫块40设置在端盖和扁管10之间,以通过第二密封垫块40对端盖和扁管10之间的间隙进行密封。第二密封垫块40包括第二主体部、第三插接部和第四插接部,第三插接部和第四插接部均设置在第二主体部上,第三插接部和第四插接部间隔设置,第三插接部突出于第二主体部设置以形成第一定位台阶,第四插接部突出于第二主体设置以形成第二定位台阶,通过第一定位台阶对第一集流壳体31进行定位,通过第二定位台阶对第二集流壳体32进行定位。沿所述第二主体部至第三插接部的延伸方向上,第三插接部的插接宽度逐渐增大,以提高插接稳定性。沿第二主体部至第四插接部的延伸方向上,第四插接部的插接宽度逐渐增大,以提高插接稳定性。
相关技术中的双排折弯微通道换热器的扁管是由两个成型板焊接而成。每个成型板的制冷剂流通区域被凸筋分隔为制冷剂进口部分和出口部分。由于成型板上凸筋的存在,会在扁管与翅片的接触面形成一凹槽。双排折弯微通道换热器作为蒸发器使用时,同样是扁管竖直放置,与常规微通道不同的是,冷凝水既可以沿翅片的百叶窗流下,也可以沿扁管上的竖直凹槽流下。但是由于扁管的厚度受限制,凹槽的尺寸较小,冷凝水由于毛细作用无法沿凹槽流下,同样会导致排水不畅,影响换热性能。
为了解决上述问题,参见图19至图23所示,本申请的实施例提供了一种换热装置,该换热装置包括扁管10及换热翅片60,其中,扁管10由第一成型板和第二成型板组成,扁管10表面具有沿扁管10长度方向延伸的凹槽14,凹槽14为第一成型板和第二成型板朝向扁管10内侧凹陷形成;换热翅片60安装于相邻扁管10之间,换热翅片60对应凹槽的位置处设置有凹口611,凹口611处设置有导流片612,凹口611、导流片612及凹槽14共同形成导流通道90。本申请的换热装置包括扁管10及换热翅片60,翅片的对应凹槽14的位置处设置有凹口611,通过多个凹口、凹槽及导流片形成的导流通道90可以对冷凝水自上至下进行导流,增加了冷凝水流下的路径,从而避免冷凝水滞留的情况发生,与此同时,通过多个凹口处的导流片可以在竖直方向形成侧壁较为光滑的流道,更有利于冷凝水的流动。其中,凹口的形状可以为矩形、梯形或其他形状。
参见图20至图22所示,本实施例中的扁管10自上而下设置有凹槽14,导流切槽的位置与凹槽14的位置相对设置,导流切槽与凹槽14共同形成导流通道90,通过导流切槽与凹槽的配合,形成了导流通道,导流通道具有更大的流通面积,从而更有效地解决了排水不畅的问题。
具体来说,本实施例中的换热翅片60为波纹片,凹口611设于换热翅片60的波峰及波谷位置,以合理利用翅片结构61形成凹口。
其中,导流片612为换热翅片60的一部分,由换热翅片60沿凹口611凹陷形成,且导流片612不贯穿换热翅片60。
为了便于加工,本实施例采用了翻边式加工方法,具体为导流片612为换热翅片60的一部分,由换热翅片60沿凹口611一边翻折形成。加工时,可在翅片的片状结构上加工出两个切缝,之后将两个切缝之间的区域,即导流片向下弯折,从而形成凹口,并使导流片处于凹口的下方。
优选地,多个导流片612均朝同一方向翻折。本实施例中的导流片612的下端抵接在与导流片612相邻的凹口611的内壁上。通过使导流片612的下端抵接在与导流片612相邻的凹口611的内壁上,可以使多个导流片形成的竖直方向的侧壁更加平整,更有利于冷凝水的流动。
本实施例中的导流片612平行于扁管10的长度方向。另一实施例中,本实施例中的导流片612的长度小于换热翅片60的波距,其中,波距为波纹片的波距,即相邻两个波纹顶点之间的距离。
本实施例中的换热翅片60上开设有百叶窗100,其中,凹口611深度小于翅片顶部至百叶窗100的距离。
本实施例中的扁管10具有进口部和出口部,进口部和出口部位于扁管10的同一端,且进口部和出口部均呈弧形结构,以便于引入和引出换热剂。
参见图21所示,为了便于向换热板中供给换热剂,本实施例中的换热装置还包括集流管,集流管设置在扁管10端部,扁管10的内部与集流管连通。
在一种优选地实施例中,为了便于加工,本实施例采用了翻边式加工方法,具体为,本实施例中的导流片612为翅片结构的一部分,向下弯折导流片612以形成凹口611,加工时,可在翅片结构上加工出两个切缝,之后将两个切缝之间的区域,即导流片向下弯折,从而形成凹口,并使导流片处于凹口的下方,本实施例中的导流片612的下端抵接在与导流片612相邻的凹口611的内壁上,一方面,可以使多个导流片形成的竖直方向的侧壁更加平整,另一方面,将导流片设置的较长,可以使的凹口的面积更大,使得流通面积更大。
本实施例中的集流管设置在扁管10的底部,集流管的端部还设置有与外部管路连接的接管。
其中,为了便于加工,本实施例中的换热翅片60由金属板材多次弯折而成,多个翅片结构61为弯折后的金属板材的弯折凸起,在其他实施例中,多个翅片也可为单独设置的多个金属板,翅片结构即为金属板。为了保证导流通道的空间稳定性,本实施例中的多个凹口611中的部分凹口611的侧壁抵接在导向凹槽14的侧壁。
从以上的描述中,可以看出,本申请上述的实施例实现了如下技术效果:提高了集流壳体和扁管的连接强度,提高了换热器的耐压性,增大了集流壳体内的流通面积,减小了集流通道内的流动阻力,减小了对制冷系统性能的影响;进口部和出口部位于同一端,便于安装和焊接,减少了密封块的用量,降低了成本;结构更加紧凑结构更加紧凑,翅片侧前后排温度场更加均匀,与两台并排换热器相比,相同迎风面积条件下,提高了换热能力和换热效率,节省机组空间;换热管内部为U型通道,制冷剂在扁管内流过一个“U”字型回路,“U”字型回路的两个流道的宽度可调整,进口部流道和出口部流道的宽度可以相等或不等(优选不等)。作为蒸发器使用时,进口部液体多流道窄,出口部气体多流道宽;作为冷凝器使用时,进口部气体多流道宽,出口部液体多流道窄,通过调整进口部和出口部的流道宽度,优化制冷剂回路中液体侧和气体侧压降,起到减小总压降的作用。增强了集流壳体与插接部的连接稳定性,防止集流壳体从插接部上脱落,防止焊接过程中因集流壳体与插接部的配合间隙过大而出现毛细作用失效的情况,改善并提高了焊接质量。本申请的换热翅片的对应凹槽的位置处设置有凹口,通过多个凹口、凹槽及导流片形成的导流通道可以对冷凝水自上至下进行导流,增加了冷凝水流下的路径,从而避免冷凝水滞留的情况发生,与此同时,通过多个凹口处的导流片可以在竖直方向形成侧壁较为光滑的流道,更有利于冷凝水的流动。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。

Claims (30)

  1. 一种换热器,其特征在于,包括:
    扁管(10),所述扁管(10)为多个,多个所述扁管(10)间隔设置,所述扁管(10)具有进口部(11)和出口部(12),所述进口部(11)和所述出口部(12)均位于所述扁管(10)的第一端,所述进口部(11)和所述出口部(12)间隔设置;
    第一密封垫块(20),设置在相邻两个所述扁管(10)之间,所述第一密封垫块(20)位于所述扁管(10)的第一端处,以通过所述第一密封垫块(20)对相邻两个所述扁管(10)之间的间隙进行密封;
    集流部,所述集流部具有第一开口部和第二开口部,所述第一开口部与所述进口部(11)相对设置,所述第二开口部与所述出口部(12)相对设置;
    其中,所述第一密封垫块(20)包括第一密封部(21)和第二密封部(22),所述第一密封部(21)用于设置在相邻两个所述扁管(10)的进口部(11)之间,所述第二密封部(22)用于设置在相邻两个所述扁管(10)的出口部(12)之间,所述第一密封部(21)的至少部分和所述进口部(11)均插设在所述第一开口部内以围成第一集流通道,所述第二密封部(22)的至少部分和所述出口部(12)均插设在所述第二开口部内以围成第二集流通道。
  2. 根据权利要求1所述的换热器,其特征在于,所述集流部包括第一集流壳体(31),所述第一集流壳体(31)包括第一主壳体和第一插接壳体,所述第一插接壳体设置在所述第一主壳体上,所述第一插接壳体位于所述第一主壳体的端部,所述第一插接壳体具有所述第一开口部,所述第一密封部(21)的至少部分和所述进口部(11)均插接在所述第一插接壳体处。
  3. 根据权利要求2所述的换热器,其特征在于,所述集流部包括第二集流壳体(32),所述第二集流壳体(32)包括第二主壳体和第二插接壳体,所述第二插接壳体设置在所述第二主壳体上,所述第二插接壳体位于所述第二主壳体的端部,所述第二插接壳体具有所述第二开口部,所述第二密封部(22)的至少部分和所述出口部(12)均插接在所述第二插接壳体处。
  4. 根据权利要求2所述的换热器,其特征在于,所述第一插接壳体包括第一插接板和第二插接板,所述第一插接板和所述第二插接板相对设置在所述第一主壳体的两端,所述第一插接板和所述第二插接板间隔设置以形成所述第一开口部,以使所述第一密封部(21)的至少部分和所述进口部(11)均插接在所述第一插接板和所述第二插接板之间。
  5. 根据权利要求4所述的换热器,其特征在于,所述第一密封部(21)包括第一主体块(211)和第一插接块(212),所述第一插接块(212)设置在所述第一主体块(211)上,所述第一主体块(211)设置在所述扁管(10)的第一端,所述第一插接块(212)插设在所述第一开口部内。
  6. 根据权利要求5所述的换热器,其特征在于,所述第一插接块(212)具有第一侧面、第二侧面和第一弧形凹面,所述第一侧面、所述第一弧形凹面和所述第二侧面依次连接设置,所述第一弧形凹面位于所述第一插接块(212)远离所述第一主体块(211)的一侧,所述第一侧面用于插设在所述第一插接板处,所述第二侧面用于插设在所述第二插接板处。
  7. 根据权利要求1所述的换热器,其特征在于,所述换热器还包括第一定位结构(23)和与所述第一定位结构(23)配合的第二定位结构(13),所述第一定位结构(23)设置在所述第一密封垫块(20)上,所述第二定位结构(13)设置在所述扁管(10)的第一端上,所述第一定位结构(23)与所述第二定位结构(13)相对设置,以通过所述第一定位结构(23)和所述第二定位结构(13)的配合对所述第一密封垫块(20)进行定位。
  8. 根据权利要求7所述的换热器,其特征在于,所述第一定位结构(23)为第一定位凸起,所述第二定位结构(13)为第一定位凹槽,所述第一定位凸起与所述第一定位凹槽相对设置,所述第一定位凸起设置在所述第一定位凹槽内以对所述第一密封垫块(20)进行定位。
  9. 根据权利要求1所述的换热器,其特征在于,所述第一密封垫块(20)具有相对设置的第一贴合面和第二贴合面,所述扁管(10)的第一端具有相对设置的第一表面和第二表面,所述第一贴合面和所述扁管(10)的第一表面配合设置,所述第二贴合面与所述扁管(10)的第二表面配合设置,以使所述第一贴合面贴合所述第一表面设置、所述第二贴合面贴合所述第二表面设置。
  10. 根据权利要求1所述的换热器,其特征在于,所述集流部还具有相对设置的第三开口部和第四开口部,沿所述第三开口部至所述第四开口部的延伸方向与所述扁管(10)内的流体的流动方向呈预设角度设置;所述换热器还包括密封盖(80),所述第三开口部和所述第四开口部处均设置有所述密封盖(80),以通过所述密封盖(80)对所述第三开口部和所述第四开口部进行密封。
  11. 根据权利要求10所述的换热器,其特征在于,所述换热器还包括第二密封垫块(40),所述第二密封垫块(40)设置在所述密封盖(80)和所述扁管(10)之间,所述第二密封垫块(40)靠近所述密封盖(80)的一端设置有第三定位结构,以通过所述第三定位结构对所述密封盖(80)进行定位。
  12. 根据权利要求11所述的换热器,其特征在于,所述第二密封垫块(40)包括第三密封部(41)和第四密封部(42),所述第三密封部(41)和所述第四密封部(42)连接设置,所述第三密封部(41)用于设置在所述进口部(11)处,所述第四密封部(42)用于设置在所述出口部(12)处;
    所述第三定位结构包括第一定位台阶,所述第三密封部(41)包括第三主体块(411)和第三插接块(412),所述第三插接块(412)设置在所述第三主体块(411)上,所述第三主体块(411)突出于所述第三插接块(412)设置以围成所述第一定位台阶,以通 过所述第一定位台阶对所述密封盖(80)进行定位;和/或,
    所述第三定位结构包括第二定位台阶,所述第四密封部(42)包括第四主体块(421)和第四插接块(422),所述第四插接块(422)设置在所述第四主体块(421)上,所述第四主体块(421)突出于所述第四插接块(422)设置以围成所述第二定位台阶,以通过所述第二定位台阶对所述密封盖(80)进行密封。
  13. 根据权利要求11所述的换热器,其特征在于,所述扁管(10)上还设置有第四定位结构,所述第二密封垫块(40)上还设置有与所述第四定位结构配合的第五定位结构,所述第四定位结构与所述第五定位结构相对设置,以通过第四定位结构和所述第五定位结构对所述第二密封垫块(40)进行定位。
  14. 根据权利要求13所述的换热器,其特征在于,所述第四定位结构为第二定位凸起,所述第五定位结构为第二定位凹槽,所述第二定位凸起与所述第二定位凹槽相对设置,所述第二定位凸起设置在所述第二定位凹槽内以对所述第二密封部(22)进行定位。
  15. 根据权利要求1至14中任一项所述的换热器,其特征在于,所述扁管(10)具有流体通道,所述流体通道为U形通道。
  16. 根据权利要求3中所述的换热器,其特征在于,
    所述第一密封部(21)包括第一主体块(211)和第一插接块(212),所述第一插接块(212)设置在所述第一主体块(211)上,所述第一插接块(212)和所述进口部(11)均插设在所述第一开口部内以围成第一集流通道,沿所述第一主体块(211)至所述第一插接块(212)的延伸方向,所述第一插接块(212)的插接宽度逐渐增大;
    所述第二密封部(22)包括第二主体块(221)和第二插接块(222),所述第二插接块(222)设置在所述第二主体块(221)上,所述第二插接块(222)和所述出口部(12)均插设在所述第二开口部内以围成第二集流通道,沿所述第二主体块(221)至所述第二插接块(222)的延伸方向,所述第二插接块(222)的插接宽度逐渐增大。
  17. 根据权利要求16所述的换热器,其特征在于,
    沿所述第一主壳体至所述第一插接壳体的延伸方向上,所述第一插接壳体的插接间隙逐渐减小;
    沿所述第二主壳体至所述第二插接壳体的延伸方向上,所述第二插接壳体的插接间隙逐渐减小。
  18. 根据权利要求16所述的换热器,其特征在于,所述第一插接块(212)呈喇叭状;和/或,所述第二插接块(222)呈喇叭状。
  19. 根据权利要求1所述的换热器,其特征在于,所述换热器还包括:
    卡接结构,所述卡接结构设置在所述第一密封垫块(20)上,所述集流部的至少部 分卡入至所述卡接结构内。
  20. 根据权利要求19所述的换热器,其特征在于,所述卡接结构包括卡接槽(24),所述卡接槽(24)为多个,多个所述卡接槽(24)间隔设置在所述第一密封垫块(20)上。
  21. 根据权利要求16所述的换热器,其特征在于,所述第一插接块(212)具有第一侧面、弧形面和第二侧面,所述第一侧面、所述弧形面和所述第二侧面依次连接设置,所述第一侧面和所述第二侧面均用于与所述第一集流壳体(31)贴合,所述弧形面用于与所述第一集流壳体(31)围成集流通道。
  22. 根据权利要求1所述的换热器,其特征在于,
    所述进口部(11)为第一弧形端口,所述第一弧形端口用于插设在所述第一开口部内,以使所述第一集流通道与所述扁管(10)内的流体通道连通;
    所述进口部(11)为第二弧形端口,所述第二弧形端口用于插设在所述第二开口部内,以使所述第二集流通道与所述扁管(10)内的流体通道连通。
  23. 根据权利要求1至14中任一项所述的换热器,其特征在于,所述扁管(10)由第一成型板和第二成型板组成,所述扁管(10)表面具有沿扁管(10)长度方向延伸的凹槽(14),所述凹槽(14)为所述第一成型板和第二成型板朝向扁管(10)内侧凹陷形成;所述换热器还包括:
    换热翅片(60),所述换热翅片(60)安装于相邻扁管(10)之间,所述换热翅片(60)对应所述凹槽(14)的位置处设置有凹口(611),所述凹口(611)处设置有导流片(612),所述凹口(611)、所述导流片(612)及所述凹槽(14)共同形成导流通道(90)。
  24. 根据权利要求23所述的换热器,其特征在于,所述换热翅片(60)为波纹片,所述凹口(611)设于所述换热翅片(60)的波峰及波谷位置。
  25. 根据权利要求23所述的换热器,其特征在于,所述导流片(612)为所述换热翅片(60)的一部分,由所述换热翅片(60)沿所述凹口(611)凹陷形成,且所述导流片(612)不贯穿所述换热翅片(60)。
  26. 根据权利要求23所述的换热器,其特征在于,所述导流片(612)为所述换热翅片(60)的一部分,由所述换热翅片(60)沿所述凹口(611)一边翻折形成。
  27. 根据权利要求26所述的换热器,其特征在于,多个所述导流片(612)均朝同一方向翻折。
  28. 根据权利要求26所述的换热器,其特征在于,所述导流片(612)平行于扁管(10)的长度方向。
  29. 根据权利要求26所述的换热器,其特征在于,所述导流片(612)的长度小于所述换热翅片(60)的波距。
  30. 根据权利要求23所述的换热器,其特征在于,所述换热翅片(60)上开设有百叶窗(100),所述凹口(611)深度小于翅片顶部至所述百叶窗(100)的距离。
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