WO2021042765A1 - Alcohol feeding pipeline structure and ultrasonic alcohol aging system - Google Patents

Alcohol feeding pipeline structure and ultrasonic alcohol aging system Download PDF

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Publication number
WO2021042765A1
WO2021042765A1 PCT/CN2020/091816 CN2020091816W WO2021042765A1 WO 2021042765 A1 WO2021042765 A1 WO 2021042765A1 CN 2020091816 W CN2020091816 W CN 2020091816W WO 2021042765 A1 WO2021042765 A1 WO 2021042765A1
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wine
aging
valve
alcohol
sub
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PCT/CN2020/091816
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French (fr)
Chinese (zh)
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姚星原
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深圳市康得森电器有限公司
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12HPASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
    • C12H1/00Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
    • C12H1/12Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation
    • C12H1/16Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation by physical means, e.g. irradiation
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12HPASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
    • C12H1/00Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
    • C12H1/22Ageing or ripening by storing, e.g. lagering of beer

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  • the utility model relates to a wine aging device, in particular to a wine feeding pipeline structure and an ultrasonic wine aging system.
  • the existing ultrasonic wine aging equipment has a small amount of aging application suitable for small bottles of bottled wine; there are also some devices suitable for a larger amount of aging application.
  • the amount of wine that needs to be aged is extremely large, so the aging equipment in ordinary small bottles is obviously not suitable for large-scale industrial production applications.
  • Existing applications and industrial large-scale aging methods generally use ultrasonic direct contact aging, that is, the generator is directly extended into a large wine container to ultrasonically age the wine in the wine container. Therefore, it is necessary to use a high-power generator or connect multiple generators in series.
  • the purpose of the present utility model is to provide a wine feeding pipeline structure that can cooperate to realize the functions of automatic wine entering, automatic wine dispensing, wine changing, pipeline cleaning, etc., to achieve automation and mass ageing of new wine through ultrasonic waves. ⁇ .
  • this utility model proposes a wine feeding pipeline structure and an ultrasonic wine aging system using the wine feeding pipeline structure for the wine path control passage, which is characterized in that the stainless steel aging barrel is provided with a wine inlet and outlet pipe and An exhaust pipe, the wine entering and exiting are carried out through the same wine entering and exiting pipe, one end of the wine entering and exiting pipe extends into the bottom of the stainless steel aging barrel, the port is slightly higher than the bottom of the stainless steel aging barrel, and the other end is connected to the wine control tube.
  • the valve is divided into two ways, one is connected to the wine valve, then the wine pump, and then connected to the wine inlet pipe, and the other is connected to the wine drain pump, then the wine drain valve, and then connected to the wine drain pipe.
  • the described wine-feeding pipeline structure is characterized in that it needs to support 1 or more sub-aging stations, each group includes 2 or more sub-aging stations, the same group of sub-aging stations are adjacent to each other and set at the same height.
  • the individual aging table supports a stainless steel aging tube; the inlet and outlet wine pipes of the stainless steel aging tube of the same group are connected to a sub-control valve and then connected to the horizontally set sub wine tube; all the sub wine tubes are connected together. It is divided into two ways, one is connected to the wine valve and the wine pump and then connected to the wine inlet pipe, and the other is connected to the wine drain pump and then connected to the wine drain valve and then connected to the wine drain pipe.
  • the structure of the wine feeding pipeline is characterized in that a bypass line is additionally provided between the wine drain pump and the wine drain valve and between the wine inlet valve and the wine inlet pump, and a bypass line is provided on the bypass line. valve.
  • the wine supply pipeline structure is characterized in that a waste wine discharge port is added before the wine discharge pump, and a waste discharge valve is provided on the waste wine discharge port.
  • the other end of the waste wine discharge port is open or connected to a drain pipeline. Phase connection.
  • the wine-supplying pipeline structure is characterized in that the exhaust pipes of the same group of stainless steel aging cylinders are connected to the corresponding sub-common exhaust pipes of the group, one end of the sub-common exhaust pipe is sealed, and the other end is provided with a Exhaust valve and filter.
  • the wine-supplying pipeline structure is characterized in that it further includes a high-pressure gas pump, each sub-common exhaust pipe is provided with a high-pressure gas input port, and the high-pressure gas input port is respectively provided with an electric control or manual gas valve ;
  • the high-pressure gas pump is detachably connected to the high-pressure gas input port through a pipeline.
  • the utility model provides a wine path pipeline structure with a common inlet for wine intake and wine discharging.
  • new wine can be injected into a stainless steel aging cylinder or the aged wine that has been aged in the stainless steel aging cylinder can be discharged. Since the wine entering and exiting the equipment adopts public pipelines, the number of internal pipelines of the equipment is less, and the control is flexible, and it is also convenient for cleaning and wine changing operations.
  • Figure 1 is a schematic diagram of the control of the wine road pipeline supporting single barrel aging
  • Figure 2 is a schematic diagram of the control of the wine road pipeline supporting multi-tube aging
  • Figure 3 is a schematic diagram of the structure of a wine path that supports multi-tube aging.
  • each stainless steel aging barrel J111 is equipped with a wine inlet pipe and a wine outlet pipe.
  • the new wine that needs to be aged is input through the wine inlet pipe.
  • the aged wine after aging is discharged through the wine outlet.
  • Due to one more pipeline the overall complexity is increased, the internal pipelines are also more, and more control valves are needed to control. Since the wine is directly drunk transmitted on this channel, it is necessary for all the pipelines.
  • the lines need to be made of food-grade stainless steel materials that meet the requirements of food hygiene. And this aging process needs to be sealed to ensure that the entire aging process is realized in a sealed environment, so it is necessary to reduce the connection points as much as possible. Therefore, the device of the present invention proposes that the main wine inlet and outlet pipelines in the device are shared, and the outlet ends are respectively connected with the wine inlet pipeline and the wine discharge pipeline. Specifically:
  • Fig. 1 is a schematic diagram of the control of a wine road pipeline supporting single-tube aging
  • Fig. 2 is a schematic diagram of the control of a wine road pipeline supporting multiple-tube aging
  • Fig. 3 is a schematic diagram of the structure of a wine road supporting multi-tube aging.
  • the inlet and outlet wine pipes of the same set of stainless steel aging cylinders J111 are respectively connected to a sub-liquor control valve J113 and then connected to the horizontally-arranged sub-liquor pipe; all sub-liquor pipes are connected together and then divided into two ways, one way is connected to the wine valve.
  • J104 is connected to the wine pump J109 and then connected to the wine inlet pipe, and the other is connected to the wine drain pump J103 and then connected to the wine drain valve J106 and then connected to the wine drain pipe. Since the wine road system is kept airtight as a whole, vent holes must be provided when wine is entered and exited, otherwise the wine entry and exit operations cannot be performed normally.
  • the purpose of the filter J112 is to prevent the presence of toxic and harmful components in the equipment operation. If it is not protected, it may enter through the exhaust pipe to affect or contaminate the wine.
  • the exhaust valve J102 is only open during wine filling and draining, and remains closed for other periods of time.
  • the wine inlet pipe and the wine drain pipe are shared, the wine inlet and the wine drain need to be combined to control each valve. Since the wine road is generally externally connected with the wine tank, it has no water pressure, so it needs external force to cooperate. It is generally controlled layer by layer when entering wine, and it is also controlled layer by layer when draining. It can also be set to multi-layer parallel operation.
  • the ultrasonic wine aging process can be started after the wine is finished.
  • the new wine that has been aged needs to be discharged into the aging tank. Since most of the wine entering and draining pipelines are shared, new wine actually remains on the wine road pipeline after the wine entry is completed. If the wine is drained into the aging tank directly, a large amount of unaged wine in the pipeline will inevitably be removed. It is also discharged into the aging tank, which will inevitably affect the quality of the final wine. Therefore, it is necessary to remove the remaining new wine. In order not to cause waste, a bypass pipeline is added between the wine drain pump J103 and the wine drain valve J106 and between the wine inlet valve J104 and the wine inlet pump J109.
  • bypass valve 108 When starting the wine drain operation, first control to close the wine drain valve J106, open the bypass valve 108, and start the wine drain pump J103. The wine in the wine circuit system flows back to the wine tank of the new wine through the bypass pipeline. The return flow is all new wine. When the new wine remaining in the original pipeline is drained, the rest is the aged wine after aging. At this time, close the bypass valve, open the drain valve J106, and drain the aged wine into the aging tank until All the wines are lined up. After that, the system can be automatically controlled to re-enter and age the wine, and the entire system is automatically executed.
  • a waste wine discharge pipe is also provided on the wine discharge pipe, and the waste wine discharge pipe is provided with a waste wine discharge valve J105, and the waste wine discharge pipe is connected with the drain pipe.
  • each sub-public exhaust pipe is equipped with a high-pressure gas input port J101, and the high-pressure gas input port J101 is equipped with an electric or manual valve; the high-pressure gas pump is detachably connected to the high-pressure gas input port J101 through a pipeline .
  • High-pressure gas can be input through the high-pressure gas input port J101 through an external high-pressure gas pump to clean the inside of the pipeline.
  • the gas of the selected high-pressure gas pump is gas that meets the requirements of food hygiene, and generally a medical gas pump is used.

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  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
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  • Bioinformatics & Cheminformatics (AREA)
  • General Engineering & Computer Science (AREA)
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Abstract

Provided are an alcohol feeding pipeline structure and an ultrasonic alcohol aging system, characterized in that: a stainless-steel aging barrel is equipped with an alcohol inlet and outlet pipe and an air discharge pipe; alcohol feed-in and alcohol feed-out are performed by means of the same alcohol inlet and outlet pipe; one end of the alcohol inlet and outlet pipe extends into the bottom of the stainless-steel aging barrel; the end opening is slightly higher than the bottom of the stainless-steel aging barrel, and the other end is connected to an alcohol sub-control valve and then split into two paths; one path connects to an alcohol feed-in valve, then to an alcohol feed-in pump, and then to the alcohol feed-in pipeline, and the other path is connected to an alcohol discharge pump, then to an alcohol discharge valve, and then to an alcohol discharge pipeline. Provided is an alcohol pipeline structure which shares the same entrance for alcohol feed-in and discharge; by means of flexible control of each valve, new alcohol can be injected into the stainless steel aging barrel or aged alcohol can be discharged from the stainless steel aging barrel.

Description

一种给酒管路结构及超声波酒陈化系统Wine feeding pipeline structure and ultrasonic wine aging system 技术领域Technical field
本实用新型涉及酒陈化装置,尤其涉及一种给酒管路结构及超声波酒陈化系统。The utility model relates to a wine aging device, in particular to a wine feeding pipeline structure and an ultrasonic wine aging system.
背景技术Background technique
随着超声波在酒类产品陈化具有重要的帮助的发现,因此在酒类陈化的应用领域也在逐步扩大。由于酒本身存在受热易挥发和受热后品质容易发生变化的问题,因此需要将陈化过程的温度控制在一定温度范围内。With the discovery that ultrasound has an important help in the aging of wine products, the application field of wine aging is also gradually expanding. Because the wine itself has the problems of being easily volatile and the quality of being heated, it is necessary to control the temperature of the aging process within a certain temperature range.
已有的超声波酒陈化设备中有适合小瓶装的瓶装酒的少量陈化应用;也有部分适合较大量陈化应用的装置。对于酒类生产企业其所需要陈化的酒的数量极大,因此对于普通小瓶装的陈化设备明显不适合于大规模工业生产应用。现有的应用与工业大规模陈化的方式,一般都采用超声波直接接触式陈化方式,也就是将发生器直接伸入大的酒容器中对酒容器内的酒进行超声波陈化,由于酒量大,因此需要采用大功率的发生器或串联多个发生器,这样可能带来如下问题:1)在非密封状态下陈化,在陈化过程酒精和其它成分发生挥发,对酒的品质影响较大;2)陈化程度不均匀,特别是距离超声波发生器近的位置成化程度远高于距离远的位置的酒,且可能造成部分过分陈化,部分陈化达不到要求等问题。基于以上的原因,超声波酒陈化在酒类生产企业中并没有能够得到大规模的应用。且整个操作过程都需要大量的人工参与,效率低下,品质没办法统一。因此产业上欠缺一款适合于大规模量产的自动化酒陈化生产工艺和支持该工艺的自动化陈化设备。The existing ultrasonic wine aging equipment has a small amount of aging application suitable for small bottles of bottled wine; there are also some devices suitable for a larger amount of aging application. For wine production enterprises, the amount of wine that needs to be aged is extremely large, so the aging equipment in ordinary small bottles is obviously not suitable for large-scale industrial production applications. Existing applications and industrial large-scale aging methods generally use ultrasonic direct contact aging, that is, the generator is directly extended into a large wine container to ultrasonically age the wine in the wine container. Therefore, it is necessary to use a high-power generator or connect multiple generators in series. This may cause the following problems: 1) When aging in an unsealed state, the alcohol and other components will volatilize during the aging process, which will affect the quality of the wine. Larger; 2) The degree of aging is uneven, especially for wines that are closer to the ultrasonic generator and whose degree of aging is much higher than that of far away, and may cause some problems such as excessive aging and partial aging that fails to meet the requirements. For the above reasons, ultrasonic wine aging has not been widely used in wine production enterprises. Moreover, the entire operation process requires a lot of manual participation, which is inefficient and cannot be unified in quality. Therefore, the industry lacks an automatic wine aging production process suitable for large-scale mass production and automatic aging equipment to support this process.
对于需要实现自动批量的持续进行酒陈化的设备,必然需要实现自动进酒、自动出酒、换酒、管路清洗等功能,因此需要有受控的管路来配套实现,现有设备中并不存在类似的设备,因此需要结合该需求重新设计一套可实现以上功能的管路来配合实现智能酒陈化需求。For equipment that needs to realize automatic batch and continuous wine aging, it is necessary to realize the functions of automatic wine entering, automatic wine discharging, wine changing, pipeline cleaning, etc. Therefore, controlled pipelines are needed to support the implementation. In the existing equipment There is no similar equipment, so it is necessary to redesign a set of pipelines that can realize the above functions in accordance with this requirement to meet the needs of intelligent wine aging.
实用新型内容Utility model content
针对以上缺陷,本实用新型目的在于如何提供一种可配合实现自动进酒、自动出酒、换酒、管路清洗等功能的给酒管路结构来配合实现自动化通过超声波对新酒进行大批量陈化。In view of the above shortcomings, the purpose of the present utility model is to provide a wine feeding pipeline structure that can cooperate to realize the functions of automatic wine entering, automatic wine dispensing, wine changing, pipeline cleaning, etc., to achieve automation and mass ageing of new wine through ultrasonic waves.化.
为了解决以上问题,本实用新型提出了一种给酒管路结构,及酒路控制通路采用该给酒管路结构的超声波酒陈化系统,其特征在于不锈钢陈化筒设置一个出入酒管和一个排气管,进酒和出酒都通过同一出入酒管进行,所述出入酒管的一端伸入不锈钢陈化筒底部,端口处略高于不锈钢陈化筒底部,另一端接子控酒阀门后分两路,一路接进酒阀门后接进酒泵后再与进酒管道相连,另一路接排酒泵后接排酒阀门再与排酒管道相连接。In order to solve the above problems, this utility model proposes a wine feeding pipeline structure and an ultrasonic wine aging system using the wine feeding pipeline structure for the wine path control passage, which is characterized in that the stainless steel aging barrel is provided with a wine inlet and outlet pipe and An exhaust pipe, the wine entering and exiting are carried out through the same wine entering and exiting pipe, one end of the wine entering and exiting pipe extends into the bottom of the stainless steel aging barrel, the port is slightly higher than the bottom of the stainless steel aging barrel, and the other end is connected to the wine control tube. The valve is divided into two ways, one is connected to the wine valve, then the wine pump, and then connected to the wine inlet pipe, and the other is connected to the wine drain pump, then the wine drain valve, and then connected to the wine drain pipe.
所述的给酒管路结构,其特征在于需支持1组或以上子陈化台,每组包括2个或以上的子陈化台,同一组子陈化台相邻且同一高度设置,每个子陈化台支持一个不锈钢陈化筒;同一组的不锈钢陈化筒的出入酒管分别先接一个子控酒阀门后与水平设置的子酒管相连接;所有的子酒管汇总连接后再分两路,一路接进酒阀门接进酒泵后再与进酒管道相连,另一路接排酒泵后接排酒阀门后与排酒管道相连接。The described wine-feeding pipeline structure is characterized in that it needs to support 1 or more sub-aging stations, each group includes 2 or more sub-aging stations, the same group of sub-aging stations are adjacent to each other and set at the same height. The individual aging table supports a stainless steel aging tube; the inlet and outlet wine pipes of the stainless steel aging tube of the same group are connected to a sub-control valve and then connected to the horizontally set sub wine tube; all the sub wine tubes are connected together. It is divided into two ways, one is connected to the wine valve and the wine pump and then connected to the wine inlet pipe, and the other is connected to the wine drain pump and then connected to the wine drain valve and then connected to the wine drain pipe.
所述的给酒管路结构,其特征在于在排酒泵与排酒阀门之间与在进酒阀门与进酒泵之间增加设置一个旁路管线,所述旁路管线上设有旁路阀门。The structure of the wine feeding pipeline is characterized in that a bypass line is additionally provided between the wine drain pump and the wine drain valve and between the wine inlet valve and the wine inlet pump, and a bypass line is provided on the bypass line. valve.
所述的给酒管路结构,其特征在于在排酒泵前还增加设置一个排废酒口,所述排废酒口上设有排废阀门,排废酒口另一端开放设置或与排水管线相连接。The wine supply pipeline structure is characterized in that a waste wine discharge port is added before the wine discharge pump, and a waste discharge valve is provided on the waste wine discharge port. The other end of the waste wine discharge port is open or connected to a drain pipeline. Phase connection.
所述的给酒管路结构,其特征在于同一组的不锈钢陈化筒的排气管与该组对应的子公共排气管相连接,子公共排气管的一端密闭,另一端设有一个排气阀门和过滤器。The wine-supplying pipeline structure is characterized in that the exhaust pipes of the same group of stainless steel aging cylinders are connected to the corresponding sub-common exhaust pipes of the group, one end of the sub-common exhaust pipe is sealed, and the other end is provided with a Exhaust valve and filter.
所述的给酒管路结构,其特征在于还包括一个高压气泵,每个子公共排气管上都设有一个高压气输入端口,所述高压气输入端口上分别设有电控或手动气阀;高压气泵通过管线可拆卸连接于高压气输入端口上。The wine-supplying pipeline structure is characterized in that it further includes a high-pressure gas pump, each sub-common exhaust pipe is provided with a high-pressure gas input port, and the high-pressure gas input port is respectively provided with an electric control or manual gas valve ; The high-pressure gas pump is detachably connected to the high-pressure gas input port through a pipeline.
本实用新型提供了一种进酒和排酒共用一个入口的酒路管线结构,通过灵活控制各个阀门的实现向不锈钢陈化筒注入新酒或将不锈钢陈化筒中陈化完成的陈酒排出。由于在设备内部进酒和出酒采用公共管线,因此设备内部管线数量更少,且控制灵活,同时还方便清洗和换酒操作。The utility model provides a wine path pipeline structure with a common inlet for wine intake and wine discharging. By flexibly controlling each valve, new wine can be injected into a stainless steel aging cylinder or the aged wine that has been aged in the stainless steel aging cylinder can be discharged. Since the wine entering and exiting the equipment adopts public pipelines, the number of internal pipelines of the equipment is less, and the control is flexible, and it is also convenient for cleaning and wine changing operations.
附图说明Description of the drawings
图1是支持单筒陈化的酒路管线的控制示意图;Figure 1 is a schematic diagram of the control of the wine road pipeline supporting single barrel aging;
图2是支持多筒陈化的酒路管线的控制示意图;Figure 2 is a schematic diagram of the control of the wine road pipeline supporting multi-tube aging;
图3是支持多筒陈化的带酒路的结构示意图。Figure 3 is a schematic diagram of the structure of a wine path that supports multi-tube aging.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present utility model.
本系统设计与打破了常规的设计思路,一般最容易想到的设计是每个不锈钢陈化筒J111上分别设置一个进酒管和一个出酒管,新需要陈化的新酒通过进酒管输入,陈化完成后的陈酒通过出酒管排出。由于多一个管路,其整体的复杂性就增大,内部管线也更多,也需要更多的控制阀门来控制,由于该通路上传输的是直接饮用的酒,因此对于该管路上的所有线路都需要采用满足食品卫生要求的食品级不锈钢材料制成。且这个陈化过程需要保证密闭,保证整个陈化过程在密闭的环境下实现,因此需要尽可能减少连接点。因此本实用新型的设备提出了在设备内主要的进酒和出酒管线共用,在出口端分别与进酒管线和排酒管线相连。具体为:This system design breaks the conventional design ideas. Generally, the easiest design to think of is that each stainless steel aging barrel J111 is equipped with a wine inlet pipe and a wine outlet pipe. The new wine that needs to be aged is input through the wine inlet pipe. The aged wine after aging is discharged through the wine outlet. Due to one more pipeline, the overall complexity is increased, the internal pipelines are also more, and more control valves are needed to control. Since the wine is directly drunk transmitted on this channel, it is necessary for all the pipelines. The lines need to be made of food-grade stainless steel materials that meet the requirements of food hygiene. And this aging process needs to be sealed to ensure that the entire aging process is realized in a sealed environment, so it is necessary to reduce the connection points as much as possible. Therefore, the device of the present invention proposes that the main wine inlet and outlet pipelines in the device are shared, and the outlet ends are respectively connected with the wine inlet pipeline and the wine discharge pipeline. Specifically:
图1是支持单筒陈化的酒路管线的控制示意图;图2是支持多筒陈化的酒路管线的控制示意图;图3是支持多筒陈化的带酒路的结构示意图。同一组的不锈钢陈化筒J111的出入酒管分别先接一个子控酒阀门J113后与水平设置的子酒管相连接;所有的子酒管汇总连接后再分两路,一路接进酒阀门J104接进酒泵J109后再与进酒管道相连,另一路接排酒泵J103后接排酒阀门J106后与排酒管道相连接。由于酒路系统整体保持密闭,在进酒和出酒时必须提供通气孔,否则无法正常执行进酒和出酒操作。不锈钢陈化筒J111的顶盖上还设有一个排气管;同一组的不锈钢陈化筒J111的排气管与该组对应的子公共排气管相连接,子公共排气管的一端密闭,另一端设有一个排气阀门J102和过滤器J112。设有过滤器J112的目的是防止在设备运行场合可能存在有毒有害的成分,如果 不加保护,可能通过该排气管进入影响或污染酒。该排气阀门J102只有在注酒和排酒的时候打开,其它时间段都保持关闭状态。排酒管道的入口处还设有手动排酒阀J107,在进酒管道的入口处还设有手动进酒阀J110.Fig. 1 is a schematic diagram of the control of a wine road pipeline supporting single-tube aging; Fig. 2 is a schematic diagram of the control of a wine road pipeline supporting multiple-tube aging; Fig. 3 is a schematic diagram of the structure of a wine road supporting multi-tube aging. The inlet and outlet wine pipes of the same set of stainless steel aging cylinders J111 are respectively connected to a sub-liquor control valve J113 and then connected to the horizontally-arranged sub-liquor pipe; all sub-liquor pipes are connected together and then divided into two ways, one way is connected to the wine valve. J104 is connected to the wine pump J109 and then connected to the wine inlet pipe, and the other is connected to the wine drain pump J103 and then connected to the wine drain valve J106 and then connected to the wine drain pipe. Since the wine road system is kept airtight as a whole, vent holes must be provided when wine is entered and exited, otherwise the wine entry and exit operations cannot be performed normally. There is also an exhaust pipe on the top cover of the stainless steel aging cylinder J111; the exhaust pipe of the stainless steel aging cylinder J111 of the same group is connected with the corresponding sub-common exhaust pipe of the group, and one end of the sub-common exhaust pipe is sealed , The other end is equipped with an exhaust valve J102 and filter J112. The purpose of the filter J112 is to prevent the presence of toxic and harmful components in the equipment operation. If it is not protected, it may enter through the exhaust pipe to affect or contaminate the wine. The exhaust valve J102 is only open during wine filling and draining, and remains closed for other periods of time. There is also a manual wine drain valve J107 at the entrance of the wine drain pipe, and a manual wine inlet valve J110 at the entrance of the wine inlet pipe.
由于进酒管道和排酒管道部分是共用的因此进酒和排酒是需要组合控制各个阀门。由于酒路一般外部是和酒缸相连接,因此其本身没有水压,因此需要外力配合。在进酒时一般逐层进行控制,排酒时也是逐层进行控制,也可以设置为多层并行操作。Since the wine inlet pipe and the wine drain pipe are shared, the wine inlet and the wine drain need to be combined to control each valve. Since the wine road is generally externally connected with the wine tank, it has no water pressure, so it needs external force to cooperate. It is generally controlled layer by layer when entering wine, and it is also controlled layer by layer when draining. It can also be set to multi-layer parallel operation.
当需要注入新酒时,控制打开需要注入的子陈化台的排气阀门J102,控制打开该组的所有子控酒阀门J113,关闭排酒阀门J106,打开进酒阀门J104,同时启动进酒泵J109,启动向不锈钢陈化筒J111内注酒,在加注的过程中监控各个不锈钢陈化筒J111内酒的液位,当液位达到预设的阀值时,立即控制关闭对应的子控酒阀门J113,当该组的所有不锈钢陈化筒J111都按要求实现注入新酒后;同时关闭该组的排气阀门J102。启动其它组的进酒操作,直到所有不锈钢陈化筒J111都完成进酒操作,则控制关闭进酒泵J109和进酒阀门J104。When new wine needs to be injected, control to open the exhaust valve J102 of the sub-aging station that needs to be injected, control to open all the sub wine control valves J113 of the group, close the wine drain valve J106, open the wine valve J104, and start the wine pump at the same time J109, start to inject wine into the stainless steel aging cylinder J111, monitor the liquid level of the wine in each stainless steel aging cylinder J111 during the filling process, when the liquid level reaches the preset threshold, immediately control to close the corresponding sub-control Wine valve J113, when all the stainless steel aging cylinders J111 of this group are filled with new wine as required; at the same time, the exhaust valve J102 of this group is closed. Start the wine intake operation of other groups until all the stainless steel aging cylinders J111 have completed the wine intake operation, then control to close the wine intake pump J109 and the wine intake valve J104.
进酒完成后即可启动超声波酒陈化工艺,当酒陈化完成后需将陈化完成的新酒排到陈酒缸中。由于进酒和排酒大部分管道共用,在完成进酒后,酒路管线上实际上实际残留了新酒,如果直接启动向陈酒缸中排酒,则必然将管线内大量的未陈化的酒也排放到陈酒缸中,必然影响最后酒的质量。因此需要将残留的新酒排除,为了不造成浪费,在排酒泵J103与排酒阀门J106之间与在进酒阀门J104与进酒泵J109之间增加设置一个旁路管线,旁路管线上设有旁路阀门108。当启动排酒操作时,先控制关闭排酒阀门J106,打开旁路阀门108,启动排酒泵J103,酒路系统内的酒通过旁路管线回流到新酒的酒缸,最开始一段时间的主要回流的都是新酒,当原来管线内残留的新酒排完后,其后都是已经陈化后的陈酒了,这时候关闭旁路阀门,打开排酒阀门J106,将陈酒排入陈酒罐,直到所有的酒都排完。之后可以自动控制系统执行重新进酒、陈酒,整个系统自动执行。在排酒管道上还设有排废酒管道,所述排废酒管道上设有排废酒阀门J105,排废酒管道与排水管相连接。The ultrasonic wine aging process can be started after the wine is finished. When the wine aging is completed, the new wine that has been aged needs to be discharged into the aging tank. Since most of the wine entering and draining pipelines are shared, new wine actually remains on the wine road pipeline after the wine entry is completed. If the wine is drained into the aging tank directly, a large amount of unaged wine in the pipeline will inevitably be removed. It is also discharged into the aging tank, which will inevitably affect the quality of the final wine. Therefore, it is necessary to remove the remaining new wine. In order not to cause waste, a bypass pipeline is added between the wine drain pump J103 and the wine drain valve J106 and between the wine inlet valve J104 and the wine inlet pump J109. There is a bypass valve 108. When starting the wine drain operation, first control to close the wine drain valve J106, open the bypass valve 108, and start the wine drain pump J103. The wine in the wine circuit system flows back to the wine tank of the new wine through the bypass pipeline. The return flow is all new wine. When the new wine remaining in the original pipeline is drained, the rest is the aged wine after aging. At this time, close the bypass valve, open the drain valve J106, and drain the aged wine into the aging tank until All the wines are lined up. After that, the system can be automatically controlled to re-enter and age the wine, and the entire system is automatically executed. A waste wine discharge pipe is also provided on the wine discharge pipe, and the waste wine discharge pipe is provided with a waste wine discharge valve J105, and the waste wine discharge pipe is connected with the drain pipe.
实际生产中可能还存在如下需求:长时间工作后,需要对内部管线及不锈钢陈化筒进行清洗,由于整个系统密闭的,各个部件拆卸下来清洗,明显不现实,本系统还提供了高压气体清洗的端口,每个子公共排气管上都设有一个高 压气输入端口J101,高压气输入端口J101上分别设有电控或手动气阀;高压气泵通过管线可拆卸连接于高压气输入端口J101上。可通过外接高压气泵通过高压气输入端口J101输入高压气体,对管线内部进行清洗,选用的高压气泵的气体选用满足食品卫生要求的气体,一般选用医用气泵。In actual production, there may also be the following requirements: after working for a long time, the internal pipeline and stainless steel aging cylinder need to be cleaned. Because the entire system is airtight, all parts are disassembled and cleaned, which is obviously unrealistic. The system also provides high-pressure gas cleaning. Each sub-public exhaust pipe is equipped with a high-pressure gas input port J101, and the high-pressure gas input port J101 is equipped with an electric or manual valve; the high-pressure gas pump is detachably connected to the high-pressure gas input port J101 through a pipeline . High-pressure gas can be input through the high-pressure gas input port J101 through an external high-pressure gas pump to clean the inside of the pipeline. The gas of the selected high-pressure gas pump is gas that meets the requirements of food hygiene, and generally a medical gas pump is used.
以上所揭露的仅为本实用新型一种实施例而已,当然不能以此来限定本权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本实用新型权利要求所作的等同变化,仍属于本实用新型所涵盖的范围。What is disclosed above is only an embodiment of the present utility model, of course, the scope of the rights can not be limited by this. A person of ordinary skill in the art can understand all or part of the process for realizing the above-mentioned embodiment and make it in accordance with the claims of the present utility model. The equivalent changes of, still belong to the scope of the utility model.

Claims (7)

  1. 一种给酒管路结构,其特征在于不锈钢陈化筒设置一个出入酒管和一个排气管,进酒和出酒都通过同一出入酒管进行,所述出入酒管的一端伸入不锈钢陈化筒底部,端口处略高于不锈钢陈化筒底部,另一端接子控酒阀门后分两路,一路接进酒阀门后接进酒泵后再与进酒管道相连,另一路接排酒泵后接排酒阀门再与排酒管道相连接。A wine-feeding pipeline structure is characterized in that a stainless steel aging tube is provided with a wine inlet and outlet pipe and an exhaust pipe. The wine inlet and outlet are both carried out through the same wine inlet and outlet pipe. One end of the wine inlet and outlet pipe extends into the stainless steel aging pipe. At the bottom of the barrel, the port is slightly higher than the bottom of the stainless steel aging barrel. The other end is connected to the wine control valve and divided into two channels. One is connected to the wine valve, then the wine pump, and then connected to the wine inlet pipe, and the other is connected to the wine drain The wine drain valve is connected to the wine drain pipe after the pump.
  2. 根据权利要求1所述的给酒管路结构,其特征在于需支持1组或以上子陈化台,每组包括2个或以上的子陈化台,同一组子陈化台相邻且同一高度设置,每个子陈化台支持一个不锈钢陈化筒;同一组的不锈钢陈化筒的出入酒管分别先接一个子控酒阀门后与水平设置的子酒管相连接;所有的子酒管汇总连接后再分两路,一路接进酒阀门接进酒泵后再与进酒管道相连,另一路接排酒泵后接排酒阀门后与排酒管道相连接。The wine feeding pipeline structure according to claim 1, characterized in that it needs to support 1 or more sub-aging stations, each group includes 2 or more sub-aging stations, and the same group of sub-aging stations are adjacent and the same Height setting, each sub-aging table supports a stainless steel aging barrel; the inlet and outlet wine pipes of the same group of stainless steel aging barrels are respectively connected to a sub-control valve and then connected to the horizontal sub-liquor pipes; all sub-liquor pipes After summing up the connection, it is divided into two channels, one is connected to the wine valve, connected to the wine pump, and then connected to the wine inlet pipe, and the other is connected to the wine drain pump, then connected to the wine drain valve, and then connected to the wine drain pipe.
  3. 根据权利要求2所述的给酒管路结构,其特征在于在排酒泵与排酒阀门之间与在进酒阀门与进酒泵之间增加设置一个旁路管线,所述旁路管线上设有旁路阀门。The wine feeding pipeline structure according to claim 2, characterized in that a bypass line is added between the wine drain pump and the wine drain valve and between the wine inlet valve and the wine inlet pump, and the bypass pipeline is With bypass valve.
  4. 根据权利要求3所述的给酒管路结构,其特征在于在排酒泵前还增加设置一个排废酒口,所述排废酒口上设有排废阀门,排废酒口另一端开放设置或与排水管线相连接。The wine feeding pipeline structure according to claim 3, characterized in that a waste wine discharge port is added before the wine discharge pump, and a waste discharge valve is provided on the waste wine discharge port, and the other end of the waste wine discharge port is open. Or connect with the drainage pipeline.
  5. 根据权利要求4所述的给酒管路结构,其特征在于同一组的不锈钢陈化筒的排气管与该组对应的子公共排气管相连接,子公共排气管的一端密闭,另一端设有一个排气阀门和过滤器。The wine feeding pipeline structure according to claim 4, characterized in that the exhaust pipes of the same group of stainless steel aging cylinders are connected to the corresponding sub-common exhaust pipes of the group, one end of the sub-common exhaust pipe is sealed, and the other An exhaust valve and filter are provided at one end.
  6. 根据权利要求5所述的给酒管路结构,其特征在于还包括一个高压气泵,每个子公共排气管上都设有一个高压气输入端口,所述高压气输入端口上分别设有电控或手动气阀;高压气泵通过管线可拆卸连接于高压气输入端口上。The wine-supplying pipeline structure according to claim 5, further comprising a high-pressure gas pump, each sub-common exhaust pipe is provided with a high-pressure gas input port, and the high-pressure gas input port is respectively provided with an electric control Or manual air valve; the high-pressure air pump is detachably connected to the high-pressure air input port through a pipeline.
  7. 一种超声波酒陈化系统,其特征在于其酒路控制通路采用权利要求1至6任意一项所述的给酒管路结构。An ultrasonic wine aging system, characterized in that the wine path control passage adopts the wine feeding pipeline structure according to any one of claims 1 to 6.
PCT/CN2020/091816 2019-09-03 2020-05-22 Alcohol feeding pipeline structure and ultrasonic alcohol aging system WO2021042765A1 (en)

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CN210481344U (en) * 2019-09-03 2020-05-08 深圳市康得森电器有限公司 Give wine pipeline structure and ultrasonic wave wine aging system

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