WO2021042768A1

WO2021042768A1 - Liquor path structure having air pressure flushing function, and ultrasonic liquor aging system

Info

Publication number: WO2021042768A1
Application number: PCT/CN2020/091819
Authority: WO
Inventors: 姚星原
Original assignee: 深圳市康得森电器有限公司
Priority date: 2019-09-03
Filing date: 2020-05-22
Publication date: 2021-03-11
Also published as: CN210506287U

Abstract

A liquor path structure having an air pressure flushing function, and an ultrasonic liquor aging system. A sub liquor control valve (J113) is provided at the outlet of a liquor inlet and outlet pipe; a high-pressure air input port is provided on an air discharge pipe; a manual air valve is provided on the high-pressure air input port; a medical air pump is movably connected to the high-pressure air input port; an air discharge valve (J102) and the sub liquor control valve (J113) are controlled to be closed, and high-pressure air within a preset pressure range is injected into a stainless steel aging barrel (J111) by means of the medical air pump; the sub liquor control valve (J113) is controlled to be opened, and residual liquor in the stainless steel aging barrel (J111) is instantaneously vaporized and is discharged by means of the liquor inlet and outlet pipe. By using the principle that a liquid is suddenly released and atomized after high pressure is applied, and then is discharged along with high-pressure gas, the residual liquor in a liquor path is quickly cleaned when an aged liquor needs to be replaced, and the residual liquor hung on a wall or other corners can be cleaned.

Description

Wine path structure with air pressure flushing and ultrasonic wine aging system

Technical field

The utility model relates to a wine aging device, in particular to a wine path structure with air pressure flushing and an ultrasonic wine aging system.

Background technique

With the discovery that ultrasound has an important help in the aging of wine products, the application field of wine aging is also gradually expanding. Because the wine itself has the problems of being easily volatile and the quality of being heated, it is necessary to control the temperature of the aging process within a certain temperature range.

The existing ultrasonic wine aging equipment has a small amount of aging application suitable for small bottles of bottled wine; there are also some devices suitable for a larger amount of aging application. For wine production enterprises, the amount of wine that needs to be aged is extremely large, so the aging equipment in ordinary small bottles is obviously not suitable for large-scale industrial production applications. Existing applications and industrial large-scale aging methods generally use ultrasonic direct contact aging, that is, the generator is directly extended into a large wine container to ultrasonically age the wine in the wine container. Therefore, it is necessary to use a high-power generator or connect multiple generators in series. This may cause the following problems: 1) When aging in an unsealed state, the alcohol and other components will volatilize during the aging process, which will affect the quality of the wine. Larger; 2) The degree of aging is uneven, especially the wines near the ultrasonic generator are much more aged than those far away, and may cause some problems such as excessive aging and partial aging that does not meet the requirements. For the above reasons, ultrasonic wine aging has not been widely used in wine production enterprises. Moreover, the entire operation process requires a lot of manual participation, which is inefficient and cannot be unified in quality. Therefore, the industry lacks an automatic wine aging production process suitable for large-scale mass production and automatic aging equipment to support this process.

In practical applications, the types of wines that need to be aged for different periods of time may be different. No matter what extraction method is used, the actual wine on the wine road cannot be cleaned. If a small amount of remaining wine is mixed into new wine, it will seriously affect The quality of newly-aged wine, so when changing to a new type of wine, it is necessary to remove the original wine on the wine road.

Utility model content

In view of the above deficiencies, the purpose of the present utility model is how to achieve simple operation, and can completely clean up the remaining wine on the wine road, and eliminate the damage of the previous wine to the new variety of wine.

In order to solve the above problems, the present utility model proposes a wine path structure with air pressure flushing, which is characterized in that the stainless steel aging cylinder is provided with a wine inlet and outlet pipe and an exhaust pipe, and the wine inlet and outlet are carried out through the same wine inlet and outlet pipe. , The outlet of the wine inlet and outlet pipe is provided with a sub-liquor control valve, one end of the exhaust pipe is provided with an exhaust valve, the exhaust pipe is provided with a high-pressure gas input port, and the high-pressure gas input port is provided with a manual The gas valve also includes a medical gas pump, which is movably connected to the high-pressure gas input port; controls to close the exhaust valve and the sub-liquor control valve, and inject high-pressure gas with a preset pressure range into the stainless steel aging cylinder through the medical gas pump; Open the sub-control wine valve, and the residual wine in the stainless steel aging cylinder is instantly vaporized and discharged through the wine inlet and outlet pipes.

The described wine path structure with air pressure flushing is characterized in that two or more stainless steel aging cylinders are arranged on the same layer, and one layer is arranged and shares a common exhaust pipe, an exhaust valve, and a high-pressure gas input port. One end of the common exhaust pipe is sealed, and the high-pressure gas input port and the exhaust valve are arranged on the common exhaust pipe; the stainless steel aging cylinder of the same layer adds high-pressure gas and releases the high-pressure gas at the same time.

The wine path structure with air pressure flushing is characterized in that the high pressure air pressure injected into the stainless steel aging cylinder during cleaning is controlled to reach 0.20-0.30 MPa.

The wine path structure with air pressure flushing is characterized in that it comprises a multi-layer stainless steel aging barrel, and the wine inlet and outlet pipes of the stainless steel aging barrel of the same layer are respectively connected to a sub-liquor control valve and then corresponding to the horizontally-arranged sub-liquor pipe. Connection; all the sub wine pipes are connected together and then divided into two ways, one is connected to the wine valve, connected to the wine pump, and then connected to the wine inlet pipe, and the other is connected to the wine drain pump, then connected to the wine drain valve, and then connected to the wine drain pipe .

The wine circuit structure with air pressure flushing is characterized in that a bypass pipeline is added between the wine discharge pipeline and the wine inlet pipeline, and a bypass valve is provided on the bypass pipeline.

The described wine path structure with air pressure flushing is characterized in that a waste wine discharge port is added before the wine discharge pump, and a waste discharge valve is provided on the waste wine discharge port, and the other end of the waste wine discharge port is opposite to the drain pipeline. Connect, the high-pressure gas released by cleaning is discharged to the drain pipeline through the waste wine discharge port.

An ultrasonic wine aging system includes a rack, a control terminal, and one or more sub-aging tables. Each sub-aging table includes an aging rack, a stainless steel tank, a bracket and a closed stainless steel aging cylinder, There is a gap between the bottom of the bracket and the bottom of the stainless steel tank; the stainless steel aging cylinder is arranged on the bracket; the outside of the bottom of the stainless steel tank is provided with one or more ultrasonic generators; A wine path structure with air pressure flushing is used to realize the wine path control.

The utility model makes full use of the liquid, especially the wine, is suddenly released after the high pressure is applied, and the atomization occurs after the air pressure is suddenly reduced. With the principle of the discharge of the high pressure gas, it can quickly clean up when the variety of the aged wine needs to be replaced. This cleaning method can also effectively remove the remaining wine on the wall or other corners.

Description of the drawings

Figure 1 is a schematic diagram of the control of a single barrel wine line pipeline with air pressure flushing;

Figure 2 is a schematic diagram of the control of a multi-tube wine line pipeline with air pressure flushing;

Fig. 3 is a control schematic diagram of a multi-tube wine line pipeline with air pressure flushing.

detailed description

The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present utility model.

The purpose of this utility model is to solve the need to thoroughly clean the wine road of the aging equipment when the ultrasonic wine aging device changes the varieties of aging wine in actual operation, and clean up the last aging wine as much as possible clean. To prevent contamination of the next wine, because the existing wine filling and wine output pipelines are designed to be drawn by extending the wine tube into the stainless steel aging cylinder, it will inevitably not be able to extract the wine at the bottom anyway. The extraction is clean, and at the same time, the side walls of the stainless steel aging cylinder and other locations must also have the phenomenon of wine dripping and hanging wine, which cannot be removed by extraction. The utility model provides a new structure of air pressure washing to realize the air pressure washing of the wine path and the stainless steel aging cylinder.

Because stainless steel is used in the design of the entire wine road, the whole is kept airtight. Figure 1 is a schematic diagram of the control of a single barrel wine line pipeline with air pressure flushing. Each stainless steel aging cylinder has only two outlets, one is the exhaust pipe, and the other is the wine inlet and outlet pipe; the wine entering and the wine outlet are carried out through the same wine inlet and outlet pipe, and the outlet of the wine inlet and outlet pipe is equipped with a sub-controlled wine valve. An exhaust valve is provided at one end of the trachea. Therefore, as long as the sub-control wine valve and the exhaust valve are closed, the entire stainless steel aging cylinder is an airtight space and can withstand a certain amount of air pressure. In order to facilitate the injection of high-pressure gas into the stainless steel aging cylinder, the exhaust pipe is installed There is a high-pressure gas input port, and a manual gas valve is arranged on the high-pressure gas input port. The manual gas valve is closed when high pressure gas is not required to be injected. This part is not designed as an electronic control valve because the actual frequency of wine changing is not very high. If you want to achieve complete automation, you need to add high-pressure pipelines, so the system is more complicated and designed to be manually operated. When flushing is required, connect the air outlet of the medical air pump to the high-pressure air input port; control to close the exhaust valve and the sub-liquor control valve to ensure that the stainless steel aging cylinder is in a closed state, and the medical air pump is used to inject the stainless steel aging cylinder beforehand. Set the pressure range of high-pressure gas, generally there is a pressure gauge on the gas pump. By observing the pressure gauge, observe that when the pressure in the stainless steel aging cylinder reaches the set range, manually close the manual gas valve and control the opening of the sub-control valve. The remaining wine in the stainless steel aging cylinder vaporizes instantaneously. As the high-pressure gas is discharged through the wine inlet and outlet pipes, the discharged high-pressure gas is rapidly depressurized at the outlet of the drainage pipeline, and part of the wine is re-liquefied and discharged through the drainage pipeline. Since the wine circuit pipeline of this system is not specially designed for high pressure resistance, the pressure of the air pressure must be strictly controlled within the preset range. If overpressure, it may cause damage to the wine circuit components or the air tightness of the joints. To failure, it is recommended to control the pressure within the range of 0.20～0.30MPa. The effect of cleaning with too low pressure is also limited.

Figure 3 is a sub-flow chart of air washing. The specific execution steps include the following:

Step 1 Close the exhaust valve, close the main wine inlet valve, close the wine drain valve and close the electronic control valve of the sub-inlet;

Step 2 Open the waste wine drain valve between the wine drain pipe and the drain pipe;

Step 3 Connect the high-pressure gas pump to the high-pressure gas input port that needs to be cleaned, and inject high-pressure gas into the stainless steel aging cylinder set on the same layer through the high-pressure gas pump, and when it is detected that the high-pressure gas pressure in the stainless steel aging cylinder reaches the preset range , Stop high-pressure gas injection, and close the intake valve;

Step 4 At the same time, open the electronic control valve of the sub-inlet on the same layer. The remaining wine on the stainless steel aging cylinder and the wine line pipeline expands and gasifies. As the high-pressure gas is sprayed through the wine line, the pressure at the outlet drops sharply, and part of the wine is re-liquefied. , It is discharged through the drain pipe to complete the air washing of a layer of stainless steel aging cylinder;

Step 5: Close all the sub-inlet electronic control valves that have completed the gas washing, and continue to perform step 3.3 until all layers of stainless steel aging cylinders are cleaned.

In order to increase the cleaning effect, the same stainless steel aging cylinder can be controlled to perform 2 or more air pressure flushes continuously. Or you can add new wine infusion and rinse with new wine to achieve a more thorough cleaning.

Taking into account the production efficiency, generally one equipment can support multiple stainless steel aging cylinders for aging at the same time, so the actual implementation of the equipment is 1 or more sub-aging stations, each group includes 2 or more sub-aging stations, one aging The table supports a stainless steel aging cylinder for aging; the same group of sub-aging tables are adjacent and set at the same height. Figure 2 is a schematic diagram of the control of multi-tube wine pipelines with air pressure flushing; the wine inlet and outlet pipes of the same group of stainless steel aging barrels J111 are respectively connected to a sub-liquor control valve J113 and then connected to the horizontal sub-liquor pipes; all The sub wine pipes are connected together and then divided into two channels, one is connected to the wine valve J104 to the wine pump J109 and then connected to the wine inlet pipe, and the other is connected to the wine drain pump J103 and then the wine drain valve J106 and then connected to the wine drain pipe. . There is also an exhaust pipe on the top cover of the stainless steel aging cylinder J111; the exhaust pipe of the stainless steel aging cylinder J111 of the same group is connected with the corresponding sub-common exhaust pipe of the group, and one end of the sub-common exhaust pipe is sealed , The other end is equipped with an exhaust valve J102 and filter J112. The purpose of the filter J112 is to prevent the presence of toxic and harmful ingredients in the equipment operation. If it is not protected, it may enter through the exhaust pipe to affect or contaminate the wine. The exhaust valve J102 is only open during wine filling and draining, and remains closed for other periods of time. There is also a manual wine drain valve J107 at the entrance of the wine drain pipe, and a manual wine inlet valve J110 at the entrance of the wine inlet pipe.

Due to the layered layout, some pipelines on the same layer are shared. Therefore, the air pressure flushing is generally controlled by layer. Generally, it is cleaned layer by layer. Of course, it can also be cleaned one by one, but it cannot be cleaned as a whole. Because if you want to achieve simultaneous cleaning, the overall pressure needs to be higher, which will be more destructive to the equipment, so this design is not recommended.

The high-pressure gas containing wine released by air pressure cleaning is obviously not suitable for direct release into the air. Therefore, a waste wine discharge port is added before the wine discharge pump. A waste discharge valve is provided on the waste wine discharge port, and the other end of the waste wine discharge port is connected to the other end of the waste wine discharge port. The drain pipeline is connected. The released high-pressure gas is discharged through the drainage pipeline, avoiding environmental problems caused by direct discharge.

A bypass pipeline is added between the wine drain pump J103 and the wine drain valve J106 and between the wine inlet valve J104 and the wine inlet pump J109, and a bypass valve 108 is provided on the bypass pipeline. The design of the wine road pipeline can also be realized at the same time. When the wine road pipeline needs to be cleaned thoroughly, the remaining wine on the wine road can be thoroughly cleaned up. After another round of air pressure cleaning, a new round of new wine cleaning can be added. Specifically, the new wine to be aged is injected into the wine aging device. Without any aging operation, the injected new wine will be directly returned to the new wine through the bypass. Dispose of in the wine tank or drain. After the discharge is completed, perform another air pressure flushing. After three rounds of cleaning, the last aging wine residue on the entire wine pipeline will be completely removed.

What is disclosed above is only an embodiment of the present utility model, of course, the scope of the rights can not be limited by this. A person of ordinary skill in the art can understand all or part of the process for realizing the above-mentioned embodiment and make it in accordance with the claims of the present utility model. The equivalent changes of, still belong to the scope of the utility model.

Claims

A wine path structure with air pressure washing, which is characterized in that the stainless steel aging cylinder is provided with a wine inlet and outlet pipe and an exhaust pipe. The wine inlet and outlet are both carried out through the same wine inlet and outlet pipe, and the outlet of the wine inlet and outlet pipe is provided with a sub A wine control valve, one end of the exhaust pipe is provided with an exhaust valve, the exhaust pipe is provided with a high-pressure gas input port, the high-pressure gas input port is provided with a manual gas valve, and also includes a medical gas pump, so The medical air pump is movably connected to the high-pressure gas input port; the exhaust valve and the sub-liquor control valve are controlled to close, and the high-pressure gas of the preset pressure range is injected into the stainless steel aging cylinder through the medical air pump; the sub-liquor control valve is controlled to open, and the stainless steel aging cylinder is opened. The remaining wine inside is vaporized instantaneously and discharged through the wine inlet and outlet pipes.
The wine path structure with air pressure flushing according to claim 1, wherein two or more stainless steel aging cylinders are arranged on the same layer, and one layer is arranged and shares one common exhaust pipe, one exhaust valve, and one The high-pressure gas input port, one end of the common exhaust pipe is sealed, the high-pressure gas input port and the exhaust valve are arranged on the common exhaust pipe; the stainless steel aging cylinder of the same layer adds high-pressure gas and releases high-pressure gas at the same time.
The wine path structure with air pressure washing according to claim 2, characterized in that the high pressure air pressure injected into the stainless steel aging cylinder during washing is controlled to reach 0.20-0.30 MPa.
The wine path structure with air pressure flushing according to claim 3, which is characterized in that it comprises a multi-layer stainless steel aging cylinder, and the wine inlet and outlet pipes of the stainless steel aging cylinder of the same layer are respectively connected to a sub-control wine valve and then connected with a horizontally set The sub wine pipes are connected; all the sub wine pipes are connected together and then divided into two ways. One is connected to the wine valve and the wine pump and then connected to the wine inlet pipe. The other is connected to the wine drain pump and then connected to the wine drain valve. The wine pipeline is connected.
The wine circuit structure with air pressure flushing according to claim 4, characterized in that a bypass pipeline is added between the wine discharge pipeline and the wine inlet pipeline, and a bypass valve is provided on the bypass pipeline.
The wine path structure with air pressure flushing according to any one of claims 1 to 5, characterized in that a waste wine discharge port is additionally provided before the wine discharge pump, and a waste discharge valve is provided on the waste wine discharge port. The other end of the waste wine port is connected with the drainage pipeline, and the high-pressure gas released by cleaning is discharged to the drainage pipeline through the waste wine discharge port.
An ultrasonic wine aging system includes a rack, a control terminal, and one or more sub-aging tables. Each sub-aging table includes an aging rack, a stainless steel tank, a bracket and a closed stainless steel aging cylinder, There is a gap between the bottom of the bracket and the bottom of the stainless steel tank; the stainless steel aging cylinder is arranged on the bracket; the outside of the bottom of the stainless steel tank is provided with one or more ultrasonic generators; The wine path structure with air pressure flushing according to any one of claims 1 to 6 realizes the wine path control.