CN210506287U - Wine way structure and ultrasonic wave wine aging system with atmospheric pressure washes - Google Patents

Wine way structure and ultrasonic wave wine aging system with atmospheric pressure washes Download PDF

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Publication number
CN210506287U
CN210506287U CN201921452863.7U CN201921452863U CN210506287U CN 210506287 U CN210506287 U CN 210506287U CN 201921452863 U CN201921452863 U CN 201921452863U CN 210506287 U CN210506287 U CN 210506287U
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wine
stainless steel
pressure
aging
valve
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姚星原
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Shenzhen Codyson Electrical Co ltd
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Shenzhen Codyson Electrical Co ltd
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Priority to PCT/CN2020/091819 priority patent/WO2021042768A1/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12HPASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
    • C12H1/00Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
    • C12H1/12Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation
    • C12H1/16Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation by physical means, e.g. irradiation

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  • Organic Chemistry (AREA)
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  • Food Science & Technology (AREA)
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  • General Engineering & Computer Science (AREA)
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Abstract

The utility model provides a wine path structure with air pressure flushing and an ultrasonic wine aging system, which are characterized in that a sub-wine control valve is arranged at the outlet of a wine inlet and outlet pipe, a high-pressure air input port is arranged on an exhaust pipe, a manual air valve is arranged on the high-pressure air input port, and a medical air pump is movably connected with the high-pressure air input port; controlling to close the exhaust valve and the sub-wine control valve, and injecting high-pressure gas in a preset pressure range into the stainless steel aging cylinder by a medical air pump; the opening of the sub-wine control valve is controlled, residual wine in the stainless steel aging cylinder is instantly vaporized and discharged through the wine inlet and outlet pipe, liquid, particularly wine, is fully utilized, and is suddenly released after being pressurized, atomization occurs after air pressure is suddenly reduced, along with the principle that high-pressure gas is discharged, the residual wine in a wine path can be quickly cleaned when the variety of the aged wine needs to be changed, and the cleaning mode can effectively clean the residual wine on a wall or other corner positions.

Description

Wine way structure and ultrasonic wave wine aging system with atmospheric pressure washes
Technical Field
The utility model relates to a wine ageing device especially relates to a wine way structure and ultrasonic wave wine ageing system with atmospheric pressure washes.
Background
With the discovery that ultrasonic waves have important help in the aging of wine products, the application field of wine aging is gradually expanded. Since the wine itself is easily volatilized by heating and the quality of the wine is easily changed by heating, the temperature of the aging process needs to be controlled within a certain temperature range.
The existing ultrasonic wine aging equipment has a small amount of aging application suitable for bottled wine in small bottles; there are also some devices suitable for larger scale aging applications. The quantity of the wine to be aged is extremely large for wine production enterprises, so that the aging equipment for common small bottles is obviously not suitable for large-scale industrial production application. The existing application and industrial large-scale aging mode generally adopts an ultrasonic direct contact aging mode, namely, a generator is directly inserted into a large wine container to perform ultrasonic aging on wine in the wine container, and because the wine volume is large, a high-power generator or a plurality of generators connected in series are needed, so that the following problems can be caused: 1) aging under a non-sealed state, and volatilizing alcohol and other components in the aging process, so that the quality of the wine is greatly influenced; 2) the aging degree is not uniform, especially the aging degree of the wine at the position close to the ultrasonic generator is far higher than that of the wine at the position far away from the ultrasonic generator, and the problems that part of the wine is excessively aged, part of the wine is not aged to the required degree and the like can be caused. For the above reasons, ultrasonic wine aging has not been applied in large scale in wine manufacturing enterprises. And the whole operation process needs a large amount of manual participation, the efficiency is low, and the quality cannot be unified. Therefore, the industry lacks an automatic wine aging production process suitable for large-scale mass production and an automatic aging device supporting the process.
In practical application, the types of wine to be aged in different time periods may be different, no matter what extraction method is used, the wine in an actual wine path cannot be completely discharged, and if a small amount of residual wine is mixed into new wine, the quality of the newly aged wine is seriously affected, so that when a new type of wine is replaced and aged, the original wine in the wine path needs to be completely removed.
SUMMERY OF THE UTILITY MODEL
To above defect, the utility model aims to how realize easy operation, and the clean up wine that can be complete is remaining wine on the way, eliminates the destruction of former wine to new variety wine.
In order to solve the problems, the utility model provides a wine way structure with air pressure washing, which is characterized in that a stainless steel aging cylinder is provided with a wine inlet and outlet pipe and an exhaust pipe, the wine inlet and the wine outlet are carried out through the same wine inlet and outlet pipe, a sub-control wine valve is arranged at the outlet of the wine inlet and outlet pipe, one end of the exhaust pipe is provided with an exhaust valve, the exhaust pipe is provided with a high-pressure air input port, the high-pressure air input port is provided with a manual air valve, and the wine way structure also comprises a medical air pump, and the medical air pump is movably connected with the high-pressure; controlling to close the exhaust valve and the sub-wine control valve, and injecting high-pressure gas in a preset pressure range into the stainless steel aging cylinder by a medical air pump; the opening of the sub-wine control valve is controlled, and the residual wine in the stainless steel aging cylinder is instantly vaporized and discharged through the wine inlet pipe and the wine outlet pipe.
The wine path structure with air pressure flushing is characterized in that 2 or more than 2 stainless steel aging cylinders are arranged on the same layer, one layer is arranged and shares a common exhaust pipe, an exhaust valve and a high-pressure air input port, one end of the common exhaust pipe is closed, and the high-pressure air input port and the exhaust valve are arranged on the common exhaust pipe; and (3) adding high-pressure gas into the stainless steel aging cylinder in the same layer and releasing the high-pressure gas at the same time.
The wine path structure with air pressure flushing is characterized in that the high pressure and air pressure of the stainless steel aging cylinder during cleaning is controlled to reach 0.20-0.30 MPa.
The wine path structure with the air pressure washing function is characterized by comprising a plurality of layers of stainless steel aging cylinders, wherein wine inlet and outlet pipes of the stainless steel aging cylinders on the same layer are respectively connected with a sub wine control valve and then are connected with a horizontally arranged sub wine pipe; all the sub-wine pipes are gathered and connected and then divided into two paths, one path is connected with a wine inlet valve and then connected with a wine inlet pipeline after being connected with a wine inlet pump, and the other path is connected with a wine outlet pump and then connected with a wine outlet valve and then connected with a wine outlet pipeline.
The wine path structure with air pressure flushing is characterized in that a bypass pipeline is additionally arranged between the wine discharging pipeline and the wine inlet pipeline, and a bypass valve is arranged on the bypass pipeline.
The wine path structure with the air pressure washing function is characterized in that a waste discharging wine opening is additionally arranged in front of a wine discharging pump, a waste discharging valve is arranged on the waste discharging wine opening, the other end of the waste discharging wine opening is connected with a drainage pipeline, and high-pressure gas released by cleaning is discharged to the drainage pipeline through the waste discharging wine opening.
An ultrasonic wine aging system comprises a rack, a control terminal and one or more sub-aging tables, wherein each sub-aging table comprises an aging frame, a stainless steel groove, a bracket and a closed stainless steel aging cylinder, and a gap is formed between the bottom of the bracket and the bottom of the stainless steel groove; the stainless steel aging barrel is arranged on the bracket; the outer side of the bottom of the stainless steel groove is provided with 1 or more ultrasonic generators; it is characterized in that a wine path structure with air pressure flushing is adopted to realize wine path control.
The utility model discloses make full use of liquid especially wine after the pressurization, release suddenly again, the atmospheric pressure reduces the back suddenly and takes place the atomizing, along with high-pressure gas exhaust principle, realizes the remaining wine in quick clearance wine way when the variety of ageing wine needs to be changed, and this clearance mode can also can both effectually clear away the remaining wine of wall built-up or other corner positions.
Drawings
FIG. 1 is a control schematic of a single barrel wine line with pneumatic flush;
FIG. 2 is a control schematic of a multi-barrel wine line with pneumatic flushing;
figure 3 is a control schematic of a multi-barrel wine line with pneumatic flushing.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The utility model aims to solve ultrasonic wave wine aging device in actual operation through the existence change the variety of ageing wine, need carry out thorough cleanness to the wine way of ageing equipment, as far as the wine clean up of last ageing. Prevent to cause the pollution to next wine, because present notes wine and play wine pipeline design all draw through the mode that stretches into the wine pipe to a stainless steel ageing section of thick bamboo, consequently it must not be with the wine extraction of bottom clean no matter how to draw, and the lateral wall equipotential of stainless steel ageing section of thick bamboo also must have wine to drip and hang wine phenomenon simultaneously, and these can't clear away through the mode of drawing totally. The utility model provides a brand-new air pressure washing structure for realizing air pressure washing of wine paths and a stainless steel aging cylinder.
Because the whole wine path is made of stainless steel materials, the whole wine path is kept airtight. Figure 1 is a control schematic of a single barrel wine line with pneumatic flush. Each stainless steel aging cylinder is only provided with two outlets, one is an exhaust pipe, and the other is an inlet and outlet wine pipe; the wine inlet and the wine outlet are carried out through the same wine inlet and outlet pipe, a sub-control wine valve is arranged at the outlet of the wine inlet and outlet pipe, and an exhaust valve is arranged at one end of an exhaust pipe. Therefore, as long as the sub-wine control valve and the exhaust valve are closed, the whole stainless steel aging cylinder is an airtight space and can bear a certain air pressure, and in order to realize the convenience of injecting high-pressure gas into the stainless steel aging cylinder, the exhaust pipe is provided with a high-pressure gas input port, and the high-pressure gas input port is provided with a manual gas valve. The manual gas valve is closed when high pressure gas injection is not required. The reason why the part is not designed into an electric control valve is that the frequency of actually changing wine is not very high, and if the complete automation is realized, a high-pressure pipeline is required to be added, so that the system is more complicated and is designed into manual operation. When the flushing is needed, the air outlet of the medical air pump is connected with the high-pressure air input port; the exhaust valve and the sub-wine control valve are controlled to be closed, the stainless steel aging barrel is ensured to be in a closed state, high-pressure gas with a preset pressure range is injected into the stainless steel aging barrel through a medical air pump, a pressure gauge is arranged on a common air pump, a manual air valve is manually closed when the pressure in the stainless steel aging barrel reaches the set range through observation of the pressure gauge, the sub-wine control valve is controlled to be opened, residual wine in the stainless steel aging barrel is instantly vaporized, the high-pressure gas discharged along with the discharge of the high-pressure gas through the wine inlet and outlet pipe is rapidly reduced in pressure at the outlet of the drainage pipe, and part of wine is liquefied again and discharged through the drainage pipe. Because the wine pipeline of the system is not specially designed to be high pressure resistant, the pressure of the air pressure again must be strictly controlled within a preset range, and if the overpressure can cause the damage of the wine pipeline parts or the air tightness of the joint part is damaged, the pressure is preferably controlled within the range of 0.20-0.30 MPa. Too low a pressure also has limited effectiveness in cleaning.
FIG. 3 is a flow chart of air purge, which includes the following steps:
step 1, closing an exhaust valve, closing a wine inlet main valve, closing a wine exhaust valve and closing a sub-inlet electric control valve;
step 2, opening a waste liquor discharging valve between the liquor discharging pipeline and the drainage pipeline;
step 3, connecting a high-pressure air pump to a high-pressure air input port needing cleaning, injecting high-pressure air into the stainless steel aging cylinder arranged on the same layer through the high-pressure air pump, stopping injecting the high-pressure air when the pressure of the high-pressure air in the stainless steel aging cylinder is detected to reach a preset range, and closing an air inlet valve;
step 4, opening the sub-inlet electric control valves of the same layer at the same time, enabling residual wine on the stainless steel aging cylinder and the wine path pipeline to expand and gasify, enabling the residual wine to be sprayed out through the wine path along with high-pressure gas, enabling the pressure at an outlet to sharply decrease, enabling part of the wine to be liquefied again, and discharging the part of the wine through a drain pipe to finish gas washing of the stainless steel aging cylinder of the layer;
and 5, closing all sub-inlet electric control valves which finish the air washing, and continuing to execute the step 3.3 until all layers of the stainless steel aging cylinders are cleaned.
In order to increase the cleaning effect, the same stainless steel aging cylinder can be controlled to continuously carry out 2 times or more of air pressure flushing. Or the cleaning agent can be added and matched with the injection of new wine and the flushing of the new wine to realize more thorough cleaning.
In view of production efficiency, generally one device can support a plurality of stainless steel aging cylinders to age simultaneously, so that the practical implementation device has 1 group or more of sub-aging tables, each group comprises 2 or more sub-aging tables, and one aging table supports one stainless steel aging cylinder to age; the same group of sub-aging tables are arranged adjacently at the same height. FIG. 2 is a control schematic of a multi-barrel wine line with pneumatic flushing; the wine inlet and outlet pipes of the stainless steel aging barrels J111 in the same group are respectively connected with a sub wine control valve J113 and then are connected with a horizontally arranged sub wine pipe; all the sub-wine pipes are connected in a gathering way and then divided into two paths, one path of wine inlet valve J104 is connected with a wine pump J109 and then connected with a wine inlet pipeline, and the other path of wine inlet valve J103 is connected with a wine outlet valve J106 and then connected with a wine outlet pipeline. The top cover of the stainless steel aging cylinder J111 is also provided with an exhaust pipe; the exhaust pipes of the stainless steel aging cylinders J111 in the same group are connected with the corresponding sub-public exhaust pipes of the group, one end of each sub-public exhaust pipe is closed, and the other end of each sub-public exhaust pipe is provided with an exhaust valve J102 and a filter J112. The purpose of the filter J112 is to prevent possible toxic and harmful components from being present in the operating environment of the apparatus, which could, if left unprotected, enter through the vent pipe and affect or contaminate the wine. The exhaust valve J102 is opened only during the filling and discharging of the wine and remains closed for other periods of time. The inlet of the wine discharging pipeline is also provided with a manual wine discharging valve J107, and the inlet of the wine inlet pipeline is also provided with a manual wine inlet valve J110.
Because of the layered layout, part of pipelines in the same layer are shared, so the control is generally carried out by layers during the air pressure flushing, and the flushing is generally carried out layer by layer, but the flushing can be carried out one by one, but the flushing cannot be carried out together. This is not recommended because the overall pressure requirement for simultaneous cleaning would be higher and thus more damaging to the equipment if such a design is to be achieved.
The high-pressure gas containing the wine released by air pressure cleaning is obviously not suitable for being directly released into the air, so a waste wine discharging port is additionally arranged in front of the wine discharging pump, a waste valve is arranged on the waste wine discharging port, and the other end of the waste wine discharging port is connected with a drainage pipeline. The released high-pressure gas is discharged through a drainage pipeline, so that the environmental problem caused by direct discharge is avoided.
A bypass pipeline is additionally arranged between the wine discharging pump J103 and the wine discharging valve J106 and between the wine inlet valve J104 and the wine inlet pump J109, and a bypass valve 108 is arranged on the bypass pipeline. This wine way pipeline design can also realize simultaneously, when needs are to the thorough cleanness of wine way pipeline, thoroughly when the wine that remains on the wine way clears up. After the air pressure cleaning, a new wine cleaning round can be added, in particular, the new wine to be aged is injected into an old wine device, no aging operation is carried out, and the injected new wine is directly discharged back into a new wine jar or discharged and discarded through a bypass. After the discharging is finished, the air pressure washing is carried out again, and after three rounds of cleaning, the wine residues aged at the last time on the whole wine pipeline are thoroughly removed.
While the invention has been described with reference to a particular embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (7)

1. A wine path structure with air pressure flushing is characterized in that a stainless steel aging cylinder is provided with a wine inlet and outlet pipe and an exhaust pipe, the wine inlet and the wine outlet are carried out through the same wine inlet and outlet pipe, an auxiliary wine control valve is arranged at the outlet of the wine inlet and outlet pipe, one end of the exhaust pipe is provided with an exhaust valve, the exhaust pipe is provided with a high-pressure air input port, the high-pressure air input port is provided with a manual air valve, and the wine path structure further comprises a medical air pump, wherein the medical air pump is movably connected with the high-pressure air input port; controlling to close the exhaust valve and the sub-wine control valve, and injecting high-pressure gas in a preset pressure range into the stainless steel aging cylinder by a medical air pump; the opening of the sub-wine control valve is controlled, and the residual wine in the stainless steel aging cylinder is instantly vaporized and discharged through the wine inlet pipe and the wine outlet pipe.
2. The wine path structure with air pressure washing function as claimed in claim 1, wherein 2 or more than 2 stainless steel aging cylinders are arranged on the same layer, one layer is arranged and shares a common exhaust pipe, an exhaust valve and a high-pressure air input port, one end of the common exhaust pipe is sealed, and the high-pressure air input port and the exhaust valve are arranged on the common exhaust pipe; and (3) adding high-pressure gas into the stainless steel aging cylinder in the same layer and releasing the high-pressure gas at the same time.
3. The wine path structure with air pressure washing according to claim 2, wherein the high pressure air pressure injected into the stainless steel aging cylinder during washing is controlled to 0.20 to 0.30 MPa.
4. The wine path structure with air pressure washing function as claimed in claim 3, comprising a plurality of layers of stainless steel aging cylinders, wherein the wine inlet and outlet pipes of the stainless steel aging cylinders in the same layer are respectively connected with a sub wine control valve and then connected with the horizontally arranged sub wine pipes; all the sub-wine pipes are gathered and connected and then divided into two paths, one path is connected with a wine inlet valve and then connected with a wine inlet pipeline after being connected with a wine inlet pump, and the other path is connected with a wine outlet pump and then connected with a wine outlet valve and then connected with a wine outlet pipeline.
5. The wine path structure with air pressure flushing of claim 4, wherein a bypass line is additionally arranged between the wine discharging line and the wine inlet line, and a bypass valve is arranged on the bypass line.
6. The wine path structure with air pressure washing according to any one of claims 1 to 5, characterized in that a waste wine discharging port is additionally arranged in front of the wine discharging pump, a waste valve is arranged on the waste wine discharging port, the other end of the waste wine discharging port is connected with a drainage pipeline, and high-pressure gas released by cleaning is discharged to the drainage pipeline through the waste wine discharging port.
7. An ultrasonic wine aging system comprises a rack, a control terminal and one or more sub-aging tables, wherein each sub-aging table comprises an aging frame, a stainless steel groove, a bracket and a closed stainless steel aging cylinder, and a gap is formed between the bottom of the bracket and the bottom of the stainless steel groove; the stainless steel aging barrel is arranged on the bracket; the outer side of the bottom of the stainless steel groove is provided with 1 or more ultrasonic generators; the wine path control method is characterized in that the wine path structure with the air pressure flushing function is adopted to realize the wine path control according to any one of claims 1 to 6.
CN201921452863.7U 2019-09-03 2019-09-03 Wine way structure and ultrasonic wave wine aging system with atmospheric pressure washes Active CN210506287U (en)

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CN201921452863.7U CN210506287U (en) 2019-09-03 2019-09-03 Wine way structure and ultrasonic wave wine aging system with atmospheric pressure washes
PCT/CN2020/091819 WO2021042768A1 (en) 2019-09-03 2020-05-22 Liquor path structure having air pressure flushing function, and ultrasonic liquor aging system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111748439A (en) * 2020-06-28 2020-10-09 茅五洋(苏州)智能科技有限公司 White spirit curing equipment and curing method
WO2021042768A1 (en) * 2019-09-03 2021-03-11 深圳市康得森电器有限公司 Liquor path structure having air pressure flushing function, and ultrasonic liquor aging system

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1585321A1 (en) * 1987-07-01 1990-08-15 Одесский Технологический Институт Холодильной Промышленности Method and line for producing concentrated beverages
US5173318A (en) * 1991-05-30 1992-12-22 Sheng-I Leu Method and apparatus for aging a distilled liquor
CN101235348B (en) * 2007-07-04 2011-04-13 湖北纵横科技有限责任公司 Method and device for cleaning pipeline residual wine
CN106916721A (en) * 2015-12-25 2017-07-04 湖北古襄阳酒业有限公司 A kind of liquor clarifier
CN210506287U (en) * 2019-09-03 2020-05-12 深圳市康得森电器有限公司 Wine way structure and ultrasonic wave wine aging system with atmospheric pressure washes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021042768A1 (en) * 2019-09-03 2021-03-11 深圳市康得森电器有限公司 Liquor path structure having air pressure flushing function, and ultrasonic liquor aging system
CN111748439A (en) * 2020-06-28 2020-10-09 茅五洋(苏州)智能科技有限公司 White spirit curing equipment and curing method

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