CN103752555A - CIP-SIP (cleaning in place-sterilizing in place) system for bottle cleaning machine - Google Patents
CIP-SIP (cleaning in place-sterilizing in place) system for bottle cleaning machine Download PDFInfo
- Publication number
- CN103752555A CN103752555A CN201410002614.3A CN201410002614A CN103752555A CN 103752555 A CN103752555 A CN 103752555A CN 201410002614 A CN201410002614 A CN 201410002614A CN 103752555 A CN103752555 A CN 103752555A
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- Prior art keywords
- pipeline
- water cleaning
- process pipe
- water
- cleaning
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/20—Gaseous substances, e.g. vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/283—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets
Abstract
The invention provides a CIP-SIP (cleaning in place-sterilizing in place) system for a bottle cleaning machine. The CIP-SIP system is characterized by comprising an injection water cleaning process pipeline, a purified water cleaning process pipeline, a clean air blowing process pipeline, a steam sterilizing process pipeline, a circulating water cleaning process pipeline and an ultrasonic pre-injection water process pipeline. The CIP-SIP system has the advantages that shortcomings in the prior art can be overcome by the aid of the process system, potential risks due to pipeline disassembly can be prevented, and cleaning in place and sterilizing in place operation can be implemented; all operation is implemented under the control of a PLC (programmable logic controller), and the CIP-SIP system is simple in operation and effectively conforms to pharmaceutical industry standards.
Description
Technical field
The present invention relates to a kind of CIP-SIP for bottle washing machine (on-line cleaning and online sterilizing) system, refer in particular to a kind of bottle washing machine in filling train line, belong to the packing technique fields such as medicine, food.
Background technology
In the packaging fields such as medicine, food, bottle washing machine major function is the automation equipment of utilizing multiple cleansing medium respectively the inside and outside wall of container bottle to be cleaned.In traditional bottle washing machine, general use four kinds of cleansing mediums: ordinary cycle water, pure water, water for injection, clean compressed air, the accessories such as the pipeline by separately and filter, valve carry out wash bottle through inner wall washing nozzle needle and outer wall washing nozzle to container bottle.But, in use for some time, need to clean accessories such as each pipeline and filter, valves, sterilization operation, thereby wherein reduce to prevent that impurity is residual the cleanliness factor that bottle cleans.The accessories such as existing each pipeline and filter, valve are cleaning, during sterilization, are generally the accessories such as each pipeline and filter, valve are pulled down and gone respectively to clean and sterilization.Yet above-mentioned cleaning way cleans and sterilizes because will take apart, works loaded down with trivial details, troublesome poeration, easily produces secondary pollution; Moreover CIP-SIP (on-line cleaning and online sterilizing) technique more meets pharmaceutical industry requirement.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of simple to operately effectively raise the efficiency, and more meets the CIP-SIP system for bottle washing machine process pipe of pharmaceutical industry standard.
In order to solve the problems of the technologies described above, the invention provides a kind of CIP-SIP system for bottle washing machine, it is characterized in that, comprise injection water cleaning pipeline, pure water cleaning pipeline, pure air air-blowing process pipe, steam sterilizing process pipe, the pre-water injection technology pipeline of recirculated water cleaning pipeline and ultrasonic wave, steam sterilizing process pipe connects respectively injection water cleaning pipeline, the pre-water injection technology pipeline of recirculated water cleaning pipeline and ultrasonic wave, pure air air-blowing process pipe connects respectively injection water cleaning pipeline, pure water cleaning pipeline and steam sterilizing process pipe, injection water cleaning pipeline, pure water cleaning pipeline, pure air air-blowing process pipe, steam sterilizing process pipe, the import department of the pre-water injection technology pipeline of recirculated water cleaning pipeline and ultrasonic wave is all provided with switch Control Component, steam sterilizing process pipe and injection water cleaning pipeline, on connecting line between the pre-water injection technology pipeline of recirculated water cleaning pipeline and ultrasonic wave, be all provided with switch Control Component, pure air air-blowing process pipe and injection water cleaning pipeline, on connecting line between pure water cleaning pipeline and steam sterilizing process pipe, be all provided with switch Control Component.
Preferably, described injection water cleaning pipeline comprises injection water cleaning assembly and injection water pipeline-cleaning switch Control Component, injection water cleaning assembly connects steam sterilizing process pipe by pipeline, and injection water pipeline-cleaning switch Control Component is located on the pipeline being connected between injection water cleaning assembly and steam sterilizing process pipe.
Preferably, described pure air air-blowing process pipe comprises pure air air-blowing assembly and pure air pipeline gas-blast switch Control Component, pure air air-blowing assembly respectively by pipeline connect injection water cleaning pipeline, pure water cleaning pipeline is connected with steam sterilizing process pipe, pure air pipeline gas-blast switch Control Component has three, is located at respectively on the connecting line of pure air air-blowing assembly between being connected with injection water cleaning pipeline, pure water cleaning pipeline and steam sterilizing process pipe.
Preferably, described recirculated water cleaning pipeline comprises recirculated water cleaning assembly and circulating water line cleaning switch Control Component, recirculated water cleaning assembly connects steam sterilizing process pipe by pipeline, and circulating water line cleaning switch Control Component is located on the pipeline being connected between recirculated water cleaning assembly and steam sterilizing process pipe.
Preferably, the pre-water injection technology pipeline of described ultrasonic wave comprises the pre-water filling assembly of ultrasonic wave and the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component, the pre-water filling assembly of ultrasonic wave connects steam sterilizing process pipe by pipeline, and the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component is located on the connecting line of the pre-water filling assembly of ultrasonic wave between being connected with steam sterilizing process pipe.
Preferably, each described switch Control Component is all pneumatic diaphragm valve, and all with the magnetic valve that PLC controls, controls.
Compared with prior art, the invention has the beneficial effects as follows:
Process system provided by the invention, has overcome the deficiencies in the prior art, evades the potential risk that detaching pipelines causes, and implements online washing and sterilizing operation; All operations is controlled by PLC, simple to operate, more meets pharmaceutical industry standard.
Accompanying drawing explanation
Fig. 1 is the CIP-SIP system process schematic diagram for bottle washing machine;
Description of reference numerals: 1, injection water cleaning pipeline; 2, pure water cleaning pipeline; 3, pure air air-blowing process pipe; 4, steam sterilizing process pipe; 5, recirculated water cleaning pipeline; 6, the pre-water injection technology pipeline of ultrasonic wave; 11, injection water pipeline-cleaning switch Control Component; 12, injection water cleaning assembly; 31, pure air pipeline gas-blast switch Control Component; 32, pure air air-blowing assembly; 51, circulating water line cleaning switch Control Component; 52, recirculated water cleaning assembly; 61, the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component; 62, the pre-water filling assembly of ultrasonic wave.
The specific embodiment
For the present invention is become apparent, hereby with a preferred embodiment, and coordinate accompanying drawing to be described in detail below.
Embodiment
As shown in Figure 1, for the CIP-SIP system process schematic diagram for bottle washing machine, the described CIP-SIP system for bottle washing machine comprises injection water cleaning pipeline 1, pure water cleaning pipeline 2, pure air air-blowing process pipe 3, steam sterilizing process pipe 4, recirculated water cleaning pipeline 5 and the pre-water injection technology pipeline 6 of ultrasonic wave.Container bottle is successively through the first transport assembly 71, the second transport assembly 72 and the 3rd transport assembly 73, at least a portion the first transport assembly 71 is located in the first water tank 81, the second transport assembly 72 is located between the first transport assembly 71 and the 3rd transport assembly 73, when container bottle is on the first transport assembly 71, 6 pairs of container bottle of the pre-water injection technology pipeline of ultrasonic wave are carried out pre-water filling, container bottle is on the 3rd transport assembly 73 time, injection water cleaning pipeline 1, pure water cleaning pipeline 2, pure air air-blowing process pipe 3, steam sterilizing process pipe 4, 5 pairs of container bottle of recirculated water cleaning pipeline are cleaned, pure water cleaning pipeline 2 is connected the second water tank 82 with the pre-water injection technology pipeline 6 of ultrasonic wave, recirculated water cleaning pipeline 5 connects three-tank 83.
Described injection water cleaning pipeline 1 comprises injection water cleaning assembly 12 and injection water pipeline-cleaning switch Control Component 11, injection water cleaning assembly 12 connects steam sterilizing process pipe 4 by pipeline, and injection water pipeline-cleaning switch Control Component 11 is located on the pipeline being connected between injection water cleaning assembly 12 and steam sterilizing process pipe 4.
Described pure air air-blowing process pipe 3 comprises pure air air-blowing assembly 32 and pure air pipeline gas-blast switch Control Component 31, pure air air-blowing assembly 32 respectively by pipeline connect injection water cleaning pipeline 1, pure water cleaning pipeline 2 is connected 4 with steam sterilizing process pipe, pure air pipeline gas-blast switch Control Component 31 has three, is located at respectively on the connecting line that pure air air-blowing assembly 32 is connected between 4 with injection water cleaning pipeline 1, pure water cleaning pipeline 2 and steam sterilizing process pipe.
Described recirculated water cleaning pipeline 5 comprises recirculated water cleaning assembly 52 and circulating water line cleaning switch Control Component 51, recirculated water cleaning assembly 52 connects steam sterilizing process pipe 4 by pipeline, and circulating water line cleaning switch Control Component 51 is located on the pipeline being connected between recirculated water cleaning assembly 52 and steam sterilizing process pipe 4.
The pre-water injection technology pipeline 6 of described ultrasonic wave comprises the pre-water filling assembly 62 of ultrasonic wave and the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component 61, the pre-water filling assembly 62 of ultrasonic wave connects steam sterilizing process pipe 4 by pipeline, and the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component 61 is located on the connecting line that the pre-water filling assembly 62 of ultrasonic wave is connected between 4 with steam sterilizing process pipe.
Injection water cleaning pipeline 1, pure water cleaning pipeline 2, pure air air-blowing process pipe 3, steam sterilizing process pipe 4, recirculated water cleaning pipeline 5, the pre-water injection technology pipeline of ultrasonic wave 6 import departments are all provided with and control the switch Control Component opening and closing.
While carrying out CIP-SIP, the switch Control Component of the import department of steam sterilizing process pipe 4 is closed, and steam sterilizing process pipe 4 is the common line of cleaning, air-blowing.
Each switch Control Component is all pneumatic diaphragm valve, and all with the magnetic valve that PLC controls, controls.
By the switching of each switch Control Component, control staying of each aqueous vapor and always complete CIP-SIP.During CIP, first open the inlet switch Control Component of pure air air-blowing process pipe 3, pure air pipeline gas-blast switch Control Component 31, circulating water line cleaning switch Control Component 51, the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component 61 and injection water pipeline-cleaning switch Control Component 11, close injection water cleaning pipeline 1, pure water cleaning pipeline 2, steam sterilizing process pipe 4, the inlet switch Control Component of recirculated water cleaning pipeline 5 and the pre-water injection technology pipeline 6 of ultrasonic wave, 3 pairs of injection water cleaning pipelines 1 of pure air air-blowing process pipe, pure water cleaning pipeline 2, steam sterilizing process pipe 4, recirculated water cleaning pipeline 5, pre-water injection technology pipeline 6 residual water of ultrasonic wave are carried out air-blowing 3-10min, secondly, open the inlet switch Control Component of injection water cleaning pipeline 1, close pure water cleaning pipeline 2, pure air air-blowing process pipe 3, steam sterilizing process pipe 4, the inlet switch Control Component of recirculated water cleaning pipeline 5 and the pre-water injection technology pipeline 6 of ultrasonic wave, open pure air pipeline gas-blast switch Control Component 31, circulating water line cleaning switch Control Component 51, the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component 61 and injection water pipeline-cleaning switch Control Component 11, 1 pair of pure water cleaning pipeline 2 of injection water cleaning pipeline, recirculated water cleaning pipeline 5, the pre-water injection technology pipeline 6 of ultrasonic wave cleans 3-10min, water for injection temperature is 70-85 ℃, complete CIP.
During SIP, open the inlet switch Control Component of steam sterilizing process pipe 4, close injection water cleaning pipeline 1, pure water cleaning pipeline 2, pure air air-blowing process pipe 3, the inlet switch Control Component of recirculated water cleaning pipeline 5 and the pre-water injection technology pipeline 6 of ultrasonic wave, open pure air pipeline gas-blast switch Control Component 31, circulating water line cleaning switch Control Component 51, the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component 61 and injection water pipeline-cleaning switch Control Component 11, first by 4 pairs of injection water cleaning pipelines 1 of steam sterilizing process pipe, pure water cleaning pipeline 2, recirculated water cleaning pipeline 5, the pre-water injection technology pipeline 6 of ultrasonic wave, the logical steam of pure air air-blowing process pipe 3, retention time 15-25min, vapor (steam) temperature is more than 121 ℃, finally open the inlet switch Control Component of pure air air-blowing process pipe 3, close injection water cleaning pipeline 1, pure water cleaning pipeline 2, steam sterilizing process pipe 4, the inlet switch Control Component of recirculated water cleaning pipeline 5 and the pre-water injection technology pipeline 6 of ultrasonic wave, open pure air pipeline gas-blast switch Control Component 31, circulating water line cleaning switch Control Component 51, the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component 61 and injection water pipeline-cleaning switch Control Component 11, use 3 pairs of all process pipes of pure air air-blowing process pipe to dry up, air-blowing 3-10min, complete SIP.
Below be only the preferred embodiment of the present invention, protection scope of the present invention is also not only confined to above-described embodiment, and all technical schemes belonging under thinking of the present invention all belong to protection scope of the present invention.It should be pointed out that some improvements and modifications without departing from the principles of the present invention, should be considered as protection scope of the present invention.
Claims (6)
1. the CIP-SIP system for bottle washing machine, it is characterized in that, comprise injection water cleaning pipe (1), pure water cleaning pipeline (2), pure air air-blowing process pipe (3), steam sterilizing process pipe (4), the pre-water injection technology pipeline of recirculated water cleaning pipeline (5) and ultrasonic wave (6), steam sterilizing process pipe (4) connects respectively injection water cleaning pipeline (1), the pre-water injection technology pipeline of recirculated water cleaning pipeline (5) and ultrasonic wave (6), pure air air-blowing process pipe (3) connects respectively injection water cleaning pipeline (1), pure water cleaning pipeline (2) and steam sterilizing process pipe (4), injection water cleaning pipeline (1), pure water cleaning pipeline (2), pure air air-blowing process pipe (3), steam sterilizing process pipe (4), the import department of the pre-water injection technology pipeline of recirculated water cleaning pipeline (5) and ultrasonic wave (6) is all provided with switch Control Component, steam sterilizing process pipe (4) and injection water cleaning pipeline (1), on connecting line between the pre-water injection technology pipeline of recirculated water cleaning pipeline (5) and ultrasonic wave (6), be all provided with switch Control Component, pure air air-blowing process pipe (3) and injection water cleaning pipeline (1), on connecting line between pure water cleaning pipeline (2) and steam sterilizing process pipe (4), be all provided with switch Control Component.
2. the CIP-SIP system for bottle washing machine as claimed in claim 1, it is characterized in that, described injection water cleaning pipeline (1) comprises injection water cleaning assembly (12) and injection water pipeline-cleaning switch Control Component (11), injection water cleaning assembly (12) connects steam sterilizing process pipe (4) by pipeline, and injection water pipeline-cleaning switch Control Component (11) is located on the pipeline being connected between injection water cleaning assembly (12) and steam sterilizing process pipe (4).
3. the CIP-SIP system for bottle washing machine as claimed in claim 1, it is characterized in that, described pure air air-blowing process pipe (3) comprises pure air air-blowing assembly (32) and pure air pipeline gas-blast switch Control Component (31), pure air air-blowing assembly (32) connects injection water cleaning pipeline (1) by pipeline respectively, pure water cleaning pipeline (2) be connected with steam sterilizing process pipe (4), pure air pipeline gas-blast switch Control Component (31) has three, be located at respectively pure air air-blowing assembly (32) and injection water cleaning pipeline (1), on connecting line between pure water cleaning pipeline (2) and steam sterilizing process pipe (4).
4. the CIP-SIP system for bottle washing machine as claimed in claim 1, it is characterized in that, described recirculated water cleaning pipeline (5) comprises recirculated water cleaning assembly (52) and circulating water line cleaning switch Control Component (51), recirculated water cleaning assembly (52) connects steam sterilizing process pipe (4) by pipeline, and circulating water line cleaning switch Control Component (51) is located on the pipeline being connected between recirculated water cleaning group (52) and steam sterilizing process pipe (4).
5. the CIP-SIP system for bottle washing machine as claimed in claim 1, it is characterized in that, the pre-water injection technology pipeline of described ultrasonic wave (6) comprises the pre-water filling assembly of ultrasonic wave (62) and the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component (61), the pre-water filling assembly of ultrasonic wave (62) connects steam sterilizing process pipe (4) by pipeline, and the pre-water injecting pipeline cleaning switch of ultrasonic wave Control Component (61) is located on the connecting line that the pre-water filling assembly of ultrasonic wave (62) is connected between (4) with steam sterilizing process pipe.
6. the CIP-SIP system for bottle washing machine as claimed in claim 1, is characterized in that, each described switch Control Component is all pneumatic diaphragm valve, and all with the magnetic valve that PLC controls, controls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410002614.3A CN103752555A (en) | 2014-01-03 | 2014-01-03 | CIP-SIP (cleaning in place-sterilizing in place) system for bottle cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410002614.3A CN103752555A (en) | 2014-01-03 | 2014-01-03 | CIP-SIP (cleaning in place-sterilizing in place) system for bottle cleaning machine |
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| CN103752555A true CN103752555A (en) | 2014-04-30 |
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| CN201410002614.3A Pending CN103752555A (en) | 2014-01-03 | 2014-01-03 | CIP-SIP (cleaning in place-sterilizing in place) system for bottle cleaning machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104107821A (en) * | 2014-08-07 | 2014-10-22 | 国家电网公司 | Fully-automatically-controlled efficient ultrasonic bottle washer |
| CN105268706A (en) * | 2015-11-04 | 2016-01-27 | 上海东富龙拓溥科技有限公司 | Full-automatic on-line cleaning and sterilization control method for cleaning in place (CIP) station |
| CN107226448A (en) * | 2016-03-24 | 2017-10-03 | 广州统企业有限公司 | PET bottle cold-aseptic filling device |
| CN107922177A (en) * | 2015-09-17 | 2018-04-17 | 大日本印刷株式会社 | Aseptic filling device and its purification method |
| CN111112263A (en) * | 2020-01-20 | 2020-05-08 | 青岛市中心医院 | Test tube disinfection belt cleaning device examines |
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| CN107922177A (en) * | 2015-09-17 | 2018-04-17 | 大日本印刷株式会社 | Aseptic filling device and its purification method |
| CN107922177B (en) * | 2015-09-17 | 2020-07-07 | 大日本印刷株式会社 | Sterile filling device and purification method thereof |
| CN105268706A (en) * | 2015-11-04 | 2016-01-27 | 上海东富龙拓溥科技有限公司 | Full-automatic on-line cleaning and sterilization control method for cleaning in place (CIP) station |
| CN105268706B (en) * | 2015-11-04 | 2017-09-29 | 上海东富龙拓溥科技有限公司 | The full-automatic on-line cleaning sterilizing control method in CIP stations |
| CN107226448A (en) * | 2016-03-24 | 2017-10-03 | 广州统企业有限公司 | PET bottle cold-aseptic filling device |
| CN111112263A (en) * | 2020-01-20 | 2020-05-08 | 青岛市中心医院 | Test tube disinfection belt cleaning device examines |
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Application publication date: 20140430 |