CN212190478U - Antibiotic fermentation cylinder CIP cleaning system - Google Patents

Antibiotic fermentation cylinder CIP cleaning system Download PDF

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Publication number
CN212190478U
CN212190478U CN202020729005.9U CN202020729005U CN212190478U CN 212190478 U CN212190478 U CN 212190478U CN 202020729005 U CN202020729005 U CN 202020729005U CN 212190478 U CN212190478 U CN 212190478U
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automatic control
control valve
cleaning
pipeline
steam
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CN202020729005.9U
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Chinese (zh)
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黄志强
林青平
曾建华
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Guangdong Xindarui Biotechnology Co ltd
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Guangdong Xindarui Biotechnology Co ltd
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Abstract

The utility model discloses an antibiotic fermentation cylinder CIP cleaning system, including the fermentation cylinder body, wash pipeline, steam pipe, steam pressure gauge, automatic control valve, drinking water storage tank, variable frequency water pump, little stop valve and rotatory injection purger of arranging, the internal left and right sides of fermentation cylinder all is equipped with the washing pipeline, every it has four rotatory injection purgers to wash pipeline from the top down distribution, the utility model discloses can realize need not artifical tank descending cleanness, do not receive the influence of jar interior environment, need not pull down spare part or the pipe fitting of equipment, also can wash the multiple mode of reaching the sterilization to equipment and pipeline.

Description

Antibiotic fermentation cylinder CIP cleaning system
The technical field is as follows:
the utility model belongs to the technical field of antibiotic fermentation, especially, relate to an antibiotic fermentation cylinder CIP cleaning system.
Background art:
the CIP cleaning system is also called a local cleaning system, is widely applied to food and beverage production enterprises with higher mechanization degree such as beverages, dairy products, fruit juice, fruit pulp, jam, wines and the like, and is less applied in the field of antibiotic fermentation.
The microbial fermentation process is sterile and pollution-free pure culture, the cleanness of a tank body is particularly important, before each fermentation culture or after the culture, the cleaning of the tank body is one of essential production processes, mainly because a large amount of organic matters and inorganic matters are generated in the fermentation culture and are interwoven with each other to be attached to the wall of the tank, if the organic matters and the inorganic matters are not timely and cleanly cleaned, the influence of bacteria contamination on the next culture is caused, the production is reduced if the organic matters and the inorganic matters are light, and the tank is inverted if the organic matters and the inorganic matters are heavy. Most enterprises of antibiotic fermentation adopt artifical jar cleanness down at present, and the jar cleanness that falls belongs to semi-enclosed confined space operation, receives the interior operation environment of jar to influence great, requires to accomplish interior normal atmospheric temperature of jar, air smoothness oxygen sufficient, do not have harmful gas to remain etc.. The requirements on the safety of the tank-discharging cleaning to the human work industry, the operation time, the cleaning energy consumption and the like are higher, and a cleaning system without manual tank-discharging is still necessary to be found.
The utility model has the following contents:
in order to solve the problems, the technical problem to be solved by the utility model is to provide an antibiotic fermentation tank CIP cleaning system, which comprises a fermentation tank body, cleaning pipelines, a steam pipe, a steam pressure gauge, an automatic control valve, a drinking water storage tank, a variable frequency water pump, a small row stop valve and a rotary jet cleaner, wherein a stirring shaft is arranged in the fermentation tank body, the stirring shaft is connected with a first motor and stirring blades are arranged on the stirring shaft, the left side and the right side in the fermentation tank body are respectively provided with the cleaning pipelines, each cleaning pipeline is distributed with four rotary jet cleaners from top to bottom, the cleaning pipeline is divided into a first cleaning pipeline and a second cleaning pipeline outside the fermentation tank body, the first cleaning pipeline is sequentially provided with a first automatic control valve and a second automatic control valve, the first automatic control valve is also connected with the steam pipe, the steam pressure gauge is arranged between the first automatic control valve and the steam pipe, the second automatic, the steam heating distributor is arranged in the drinking water storage tank, a small-row stop valve, a fourth automatic control valve, a variable frequency water pump and a third automatic control valve are sequentially arranged on the cleaning pipeline II, the third automatic control valve is connected with the drinking water storage tank, and the drinking water storage tank is connected with a second motor.
Preferably, the cleaning pipeline is made of stainless steel 304.
Preferably, the rotary jet cleaner is provided with a high-pressure jet nozzle.
The utility model discloses beneficial effect: the beneficial effects of the utility model reside in that it is clean not need not artifical jar of unloading to realize in the antibiotic fermentation cylinder cleaning process, does not receive jar interior environmental impact, need not tear the spare part or the pipe fitting of equipment open, does to realize wasing and disinfecting equipment and pipeline, still practices thrift operating time, improves work efficiency, practices thrift the labour, ensures operation industry safety, energy sources such as using water wisely, steam.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic view of a rotary jet cleaner.
In the figure: 1-a second electric machine; 2-steam pressure gauge; 3-a first automatic control valve; 4-a drinking water storage tank; 5-a second automatic control valve; 6-steam heating distributor; 7-a third automatic control valve; 8-variable frequency water pump; 9-a fourth automatic control valve; 10-small row stop valve; 11-rotary jet cleaner; 12-high pressure jet nozzle.
The specific implementation mode is as follows:
in order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described below with reference to specific embodiments shown in the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in the figures 1-2, the utility model discloses an antibiotic fermentation tank CIP cleaning system, including the fermentation tank body, washing pipeline, steam pipe, steam pressure gauge 2, automatic control valve, drinking water storage tank 4, variable frequency water pump 8, little row of stop valve 10 and rotatory injection purger 11, be provided with the (mixing) shaft in the fermentation tank body, the (mixing) shaft is connected with first motor and is equipped with the stirring leaf on the (mixing) shaft, the left and right sides is equipped with the washing pipeline in the fermentation tank body, every washing pipeline distributes from top to bottom and has four rotatory injection purgers 11, the washing pipeline is divided into washing pipeline one and washing pipeline two outside the fermentation tank body, be equipped with first automatic control valve 3 and second automatic control valve 5 on the washing pipeline one in proper order, first automatic control valve 3 still is connected with the steam pipe, be equipped with steam pressure gauge 2 between first automatic control valve 3 and the steam pipe, the second automatic control valve 5 is connected with a steam heating distributor 6, the steam heating distributor 6 is arranged in the drinking water storage tank 4, a small-row stop valve 10, a fourth automatic control valve 9, a variable frequency water pump 8 and a third automatic control valve 7 are sequentially arranged on the cleaning pipeline II, the third automatic control valve 7 is connected with the drinking water storage tank 4, and the drinking water storage tank 4 is connected with a second motor 1.
Specifically, the utility model provides an antibiotic fermentation cylinder CIP cleaning system, the cleaning pipeline all adopts the stainless steel 304 material, mainly carries high-pressure drinking water through frequency conversion water pump 8, lets rotatory jet cleaner 11 carry out 360 degrees rotary wash from top to bottom and empty alternately going on about under the recoil force of fluid, through increasing the outlet pressure that is equipped with high-pressure spray nozzle 12 on rotatory jet cleaner 11, enlarge the cleaning radius, strengthen the washing effect, increase scale removal effect, and divide two cleaning pipelines on the left and right sides, four rotatory jet cleaner 11 (8 in total) are distributed from top to bottom to each pipeline; in-tank and line sterilization operations can also be performed by steam.
The utility model discloses the theory of operation:
1. and (3) a cold water cleaning mode: when the interior of the tank body and pipelines need to be cleaned by cold water after the culture is finished (or in an empty tank state), firstly injecting a proper amount of drinking water into a drinking water storage tank 4, then sequentially opening a third automatic control valve 7 and a fourth automatic control valve 9, and opening a variable-frequency water pump 8, wherein a first automatic control valve 3, a second automatic control valve 5 and a small-discharge stop valve 10 are in a closed state, at the moment, 8 rotary jet cleaners 11 can automatically perform 360-degree rotary cleaning up and down under the action of water flow recoil force, the cleaning range is adjusted by adjusting the frequency of the variable-frequency water pump, the variable-frequency water pump 8 is firstly closed after the cleaning is finished, then the third automatic control valve 7 and the fourth automatic control valve 9 are closed, and the first automatic control valve 3, the second automatic control valve 5 and the small-discharge stop valve 10 are in a closed state;
2. a hot water cleaning mode: when the interior of the tank body and a pipeline need to be cleaned by hot water after the culture is finished (or in an empty tank state), firstly injecting a proper amount of drinking water into a drinking water storage tank 4, then firstly opening a second automatic control valve 5 to allow steam to enter a steam heating distributor to heat the water to 80-90 ℃, then closing the second automatic control valve 5, then opening a third automatic control valve 7 and a fourth automatic control valve 9, and opening a variable frequency water pump 8, wherein the first automatic control valve 3 and a small discharge stop valve 10 are in a closed state, at the moment, 8 rotary jet cleaners 11 can automatically perform up-down left-right 360-degree rotary cleaning under the action of water flow recoil force, the cleaning range is adjusted by adjusting the frequency of the variable frequency water pump, after the cleaning is finished, firstly closing the variable frequency water pump 8, then closing the third automatic control valve 7 and the fourth automatic control valve 9, and wherein the first automatic control valve 3 and the small discharge stop valve 10 are in a closed state;
3. steam sterilization mode: when the interior of the tank body and pipelines need to be sterilized by steam after the culture (or in an empty tank state), sequentially opening a first automatic control valve 3, opening a small-row stop valve 10, and closing other second automatic control valves 5, third automatic control valves 7, fourth automatic control valves 9 and a variable-frequency water pump 8, maintaining the steam pressure gauge 2 at 0.11-0.12 MPa by adjusting the opening degree of the first automatic control valve 3, keeping sterilization for 1 hour, closing the small-row stop valve 10 after the sterilization is finished, then closing the first automatic control valve 3, and closing other second automatic control valves 5, third automatic control valves 7, fourth automatic control valves 9 and the variable-frequency water pump 8;
4. other cleaning modes: various cleaning agents can also be added into the drinking water storage tank 4, such as liquid detergent, acid liquor or alkali liquor and a proper amount of drinking water for preparation and mixing, then the third automatic control valve 7 and the fourth automatic control valve 9 are sequentially opened, the variable frequency water pump 8 is opened, wherein the first automatic control valve 3, the second automatic control valve 5 and the small discharge stop valve 10 are in a closed state, at the moment, the 8 rotary jet cleaners 11 can automatically perform 360-degree rotary cleaning up and down under the action of water flow recoil force, the cleaning range is adjusted by adjusting the frequency of the variable frequency water pump 8, the variable frequency water pump 8 is firstly closed after cleaning is finished, then the third automatic control valve 7 and the fourth automatic control valve 9 are closed, and the first automatic control valve 3, the second automatic control valve 5 and the small discharge stop valve 10 are in a closed state.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (3)

1. A CIP cleaning system of an antibiotic fermentation tank is characterized by comprising a fermentation tank body, cleaning pipelines, steam pipes, a steam pressure gauge, automatic control valves, a drinking water storage tank, a variable frequency water pump, a small-row stop valve and a rotary jet cleaner, wherein a stirring shaft is arranged in the fermentation tank body and connected with a first motor, stirring blades are arranged on the stirring shaft, cleaning pipelines are arranged on the left side and the right side in the fermentation tank body, four rotary jet cleaners are distributed on each cleaning pipeline from top to bottom, the cleaning pipelines are divided into a first cleaning pipeline and a second cleaning pipeline outside the fermentation tank body, the first cleaning pipeline is sequentially provided with a first automatic control valve and a second automatic control valve, the first automatic control valve is further connected with the steam pipes, the steam pressure gauge is arranged between the first automatic control valve and the steam pipes, and the second automatic control valve is connected with a steam heating distributor, the steam heating distributor is arranged in the drinking water storage tank, a small-row stop valve, a fourth automatic control valve, a variable frequency water pump and a third automatic control valve are sequentially arranged on the cleaning pipeline II, the third automatic control valve is connected with the drinking water storage tank, and the drinking water storage tank is connected with a second motor.
2. Antibiotic fermentation cylinder CIP cleaning system of claim 1, characterized in that: the cleaning pipeline is made of stainless steel 304.
3. Antibiotic fermentation cylinder CIP cleaning system of claim 1, characterized in that: and the rotary jet cleaner is provided with a high-pressure jet nozzle.
CN202020729005.9U 2020-05-07 2020-05-07 Antibiotic fermentation cylinder CIP cleaning system Active CN212190478U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020729005.9U CN212190478U (en) 2020-05-07 2020-05-07 Antibiotic fermentation cylinder CIP cleaning system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020729005.9U CN212190478U (en) 2020-05-07 2020-05-07 Antibiotic fermentation cylinder CIP cleaning system

Publications (1)

Publication Number Publication Date
CN212190478U true CN212190478U (en) 2020-12-22

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CN202020729005.9U Active CN212190478U (en) 2020-05-07 2020-05-07 Antibiotic fermentation cylinder CIP cleaning system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114606130A (en) * 2022-03-11 2022-06-10 南京百帕斯制药设备科技有限公司 Full-automatic bioreactor for continuous perfusion production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114606130A (en) * 2022-03-11 2022-06-10 南京百帕斯制药设备科技有限公司 Full-automatic bioreactor for continuous perfusion production

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