WO2021031682A1 - 电子膨胀阀及其安装方法 - Google Patents
电子膨胀阀及其安装方法 Download PDFInfo
- Publication number
- WO2021031682A1 WO2021031682A1 PCT/CN2020/097222 CN2020097222W WO2021031682A1 WO 2021031682 A1 WO2021031682 A1 WO 2021031682A1 CN 2020097222 W CN2020097222 W CN 2020097222W WO 2021031682 A1 WO2021031682 A1 WO 2021031682A1
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- WO
- WIPO (PCT)
- Prior art keywords
- assembly
- electronic expansion
- valve
- diameter section
- nut
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
- F16K1/38—Valve members of conical shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/42—Valve seats
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/48—Attaching valve members to screw-spindles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/48—Attaching valve members to screw-spindles
- F16K1/487—Attaching valve members to screw-spindles by a fixing element extending in the axial direction of the spindle, e.g. a screw
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0254—Construction of housing; Use of materials therefor of lift valves with conical shaped valve members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
Definitions
- This application relates to the technical field of valves, and in particular to an electronic expansion valve and an installation method thereof.
- the three parts are made of metal materials. Metal impact noise is loud during operation, especially in the existing multi-line system.
- the electronic expansion valve is installed on the indoor side, and the operating noise of the electronic expansion valve cannot satisfy people. The comfortable use requirements;
- the main purpose of this application is to provide an electronic expansion valve and an installation method thereof, so as to solve the problem of high noise during the operation of the electronic expansion valve in the prior art.
- an electronic expansion valve including: a valve seat assembly, the valve seat assembly having a first connection port and a second connection port communicating with an external pipeline; a nut assembly, a nut The assembly includes a small-diameter section and a large-diameter section connected in sequence, the large-diameter section is connected with the valve seat assembly, the small-diameter section has a first stopper protrusion, and the large-diameter section has a second stopper protrusion; valve needle assembly, valve needle assembly Through the nut assembly, the lower end has a valve needle section, and the upper end is threadedly connected with the nut assembly; the rotor assembly, the rotor assembly is fixedly connected to the valve needle assembly through the top, and drives the valve needle assembly to rotate, the valve needle assembly is along the axial direction of the electronic expansion valve Move to control the on-off state between the first connection port and the second connection port, the rotor assembly has
- valve needle assembly includes a reduced diameter section, an enlarged diameter section and a valve needle section that are sequentially connected.
- the valve needle assembly extends from the large diameter section into the nut assembly, and the reduced diameter section is located at the small diameter section, and the enlarged diameter section is located at At the large diameter section, the valve needle section is located in the valve seat assembly, and the small diameter section is threadedly connected with the reduced diameter section.
- the rotor assembly includes: a rotor, the rotor has an inverted U-shaped structure and is arranged on the outside of the nut assembly, the third stop protrusion is located inside the rotor, and the valve needle assembly penetrates through the end surface of the rotor; the insert is arranged on the rotor Between the end face of the rotor and the valve needle assembly, the rotor drives the valve needle assembly to rotate through the insert.
- the end face of the rotor is provided with a demolding hole, and along the axial direction of the rotor assembly, the demolding hole faces the third stop protrusion.
- the nut assembly includes: a nut, the nut has a large diameter section and a small diameter section; a connecting plate, the connecting plate is arranged on the outer side of the nut and is integrally injection molded with the nut, and the connecting plate is connected with the valve seat assembly.
- the length of the first stop protrusion is different from the length of the second stop protrusion.
- the distance from the end of the first stopping protrusion to the center line of the nut is equal to the distance from the second stopping protrusion to the center line of the nut.
- the outer side of the large diameter section is provided with a plurality of positioning ribs, the positioning ribs abut against the inner wall of the valve seat assembly, and each positioning rib is arranged along the circumference of the large diameter section.
- a gap is formed between the outer wall of the large-diameter section without positioning ribs and the inner wall of the valve seat assembly, and the connecting plate is provided with a via hole which communicates with the gap and forms a passage for fluid to pass through.
- the nut also has a balance hole, and the balance hole is opened toward the axis of the nut.
- a positioning step is formed on the end surface of the large-diameter section close to the small-diameter section, and the third stopper protrusion can abut on the positioning step to control the movement range of the rotor assembly.
- first stop protrusion, the second stop protrusion and the third stop protrusion are all plastic parts.
- the electronic expansion valve further includes a sleeve, the sleeve is connected to the valve seat assembly, and forms a containing cavity with the valve seat assembly, the first connecting port and the second connecting port are both located outside the containing cavity, the nut assembly, the valve needle assembly and The rotor components are all located in the containing cavity.
- valve seat assembly includes: a valve seat, the valve seat has a first connection port and a second connection port, a part of the nut assembly extends into the valve seat; a sleeve seat, the sleeve seat is arranged outside the valve seat and connected to the valve seat The socket is connected, and the sleeve is connected with the sleeve socket.
- an installation method of an electronic expansion valve is the above-mentioned electronic expansion valve.
- the installation method includes: assembling the components of the valve seat assembly of the electronic expansion valve; The components of the valve needle assembly of the expansion valve are assembled together; the reduced diameter section of the valve needle assembly extends from the large diameter section of the nut assembly of the electronic expansion valve into the nut assembly, and is screwed into the small diameter section of the nut assembly; Install the nut assembly on the valve seat assembly; install the rotor assembly of the electronic expansion valve to the outside of the nut assembly, and abut the third stop protrusion of the rotor assembly with the second stop protrusion of the nut assembly to adjust the valve needle assembly Extend the distance of the valve seat assembly to fully close the electronic expansion valve, connect the valve needle assembly and the rotor assembly together; sleeve the sleeve of the electronic expansion valve on the outside of the rotor assembly and connect it with the valve seat assembly.
- the valve needle assembly is driven to rotate by the rotor assembly, and the nut assembly is fixedly arranged with respect to the valve seat assembly. Since the valve needle assembly and the nut assembly are connected by a threaded structure, the valve needle assembly rotates along the axis.
- the third stop protrusion on the rotor assembly abuts against the first stop protrusion on the nut assembly, so that the rotor assembly cannot continue to rotate.
- the third stop protrusion on the rotor assembly abuts against the second stop protrusion on the nut assembly, so that the rotor assembly cannot continue to rotate.
- the above arrangement method does not need to use springs, slip rings and other parts, and the valve needle assembly can be directly driven to rotate by the rotor assembly to realize the opening and closing of the electronic expansion valve, thereby avoiding the problem of large noise caused by metal impact.
- the third stopper protrusion is kept at a certain distance from both ends of the rotor assembly, that is, the third stopper protrusion is not located at the end of the rotor assembly, so the third stopper protrusion is closer to the center of the rotor assembly.
- the arm arrangement is better, while making the stop force more reasonable, it improves the overall strength of the rotor assembly, is more durable, and will not interfere with the magnetism of the end of the rotor assembly, so that the third Both sides of the stop protrusion have a magnetic effect, the rotor assembly can be better subjected to the magnetic force of the energized coil, and the facing area between the rotor assembly and the external magnetic ring is larger, and the stroke requirement of the valve needle assembly is further optimized.
- Figure 1 shows a schematic structural diagram of the electronic expansion valve of the present application when it is fully opened
- Figure 2 shows a schematic structural diagram of the electronic expansion valve in Figure 1 when it is fully closed
- Fig. 3 shows a schematic structural view of the rotor assembly of the electronic expansion valve in Fig. 1;
- Figure 4 shows a top view of Figure 3
- Figure 5 shows a structural schematic diagram of the nut assembly and valve seat assembly of the electronic expansion valve in Figure 1;
- Fig. 6 shows a schematic structural view of the nut assembly of the electronic expansion valve in Fig. 1.
- Valve seat assembly 11. First connecting port; 12. Second connecting port; 13. Valve seat; 14. Casing seat; 20. Nut assembly; 21. Small diameter section; 211. First stop protrusion; 22. Large diameter section; 221. Second stop protrusion; 23. Nut; 24. Connecting plate; 241. Via hole; 25. Positioning rib; 26. Balance hole; 27. Positioning step; 30. Valve needle assembly; 31. Reduced diameter section; 32. Expanded diameter section; 33. Valve needle section; 40. Rotor assembly; 41. Third stop protrusion; 42. Rotor; 43. Insert; 44. Stripping hole; 50. Set tube.
- the directional words used such as “up, down, top, bottom” are usually directed to the direction shown in the drawings, or refer to the vertical, In terms of vertical or gravitational direction; similarly, for ease of understanding and description, “inner and outer” refers to the inner and outer relative to the contour of each component itself, but the above-mentioned orientation words are not used to limit the application.
- the present application provides an electronic expansion valve and an installation method thereof.
- An electronic expansion valve as shown in FIGS. 1 to 6 includes a valve seat assembly 10, a nut assembly 20, a valve needle assembly 30, and a rotor assembly 40.
- the valve seat assembly 10 has a first connection port 11 communicating with an external pipeline. And the second connecting port 12;
- the nut assembly 20 includes a small diameter section 21 and a large diameter section 22 connected in sequence, the large diameter section 22 is connected to the valve seat assembly 10, the small diameter section 21 has a first stop protrusion 211, the large diameter section 22 has a second stop protrusion 221;
- the valve needle assembly 30 is provided through the nut assembly 20, and its lower end has a valve needle section 33, and the upper end is threadedly connected with the nut assembly 20;
- the rotor assembly 40 is fixedly connected to the valve needle assembly 30 through the top, and The valve needle assembly 30 is driven to rotate, and the valve needle assembly 30 moves along the axial direction of the electronic expansion valve to control the on-off state between the first connecting port 11 and the second connecting port 12.
- the rotor assembly 40 has a third stopper protrusion 41, and the third stop protrusion 41 protrudes and extends inward from a position deviated from the bottom of the rotor assembly 40.
- the third stop protrusion 41 abuts against the first stop protrusion 211
- the third stop protrusion 41 abuts against the second stop protrusion 221.
- the rotor assembly 40 drives the valve needle assembly 30 to rotate, and the nut assembly 20 is fixedly arranged relative to the valve seat assembly 10. Since the valve needle assembly 30 and the nut assembly 20 are connected by a threaded structure, the valve needle assembly 30 rotates at the same time Will move in the axial direction, when the valve needle assembly 30 moves to the fully open electronic expansion valve, as shown in Figure 1, the third stop protrusion 41 on the rotor assembly 40 and the first stop protrusion 211 on the nut assembly 20 Contact, so that the rotor assembly 40 cannot continue to rotate, when the valve needle assembly 30 moves to the fully closed electronic expansion valve, as shown in Figure 2, the third stop protrusion 41 on the rotor assembly 40 and the nut assembly 20 The second stop protrusion 221 abuts, so that the rotor assembly 40 cannot continue to rotate.
- the above arrangement does not require springs, slip rings and other parts, and the valve needle assembly 30 is directly driven to rotate by the rotor assembly 40 to realize the opening and closing of the electronic expansion valve, thereby avoiding the problem of large noise caused by metal impact.
- the third stop protrusion 41 is kept at a certain distance from both ends of the rotor assembly 40, that is, the third stop protrusion 41 is not located at the end of the rotor assembly 40, so the third stop protrusion 41 is away from the rotor assembly 40.
- the center of the rotor assembly is closer, and the force arm is set more optimally.
- the overall strength of the rotor assembly 40 is improved, it is more durable, and will not interfere with the magnetism of the end of the rotor assembly 40, making the edge In the axial direction of the rotor assembly 40, both sides of the third stop protrusion 41 have a magnetic effect, the rotor assembly 40 can better receive the magnetic force of the energized coil, and the area facing the rotor assembly 40 and the external magnetic ring is larger.
- the stroke requirement of the valve needle assembly 30 is further optimized.
- the valve needle assembly 30 includes a reduced diameter section 31, an enlarged diameter section 32, and a valve needle section 33 that are sequentially connected.
- the valve needle assembly 30 extends from the large diameter section 22 into the nut assembly 20, and has a reduced diameter.
- the section 31 is located at the small diameter section 21, the enlarged diameter section 32 is located at the large diameter section 22, the valve needle section 33 is located in the valve seat assembly 10, and the small diameter section 21 and the reduced diameter section 31 are threadedly connected.
- the valve needle assembly 30 of this embodiment includes a valve needle, a gasket, a spring, a bushing, a spring sleeve, and a screw.
- valve needle is used as the valve needle section 33
- the spring sleeve is used as the enlarged diameter section 32
- the screw is used as the reduced diameter section 31.
- the needle extends into the valve seat 13 to control the on-off of the first connection port 11 and the second connection port 12.
- the rotor assembly 40 includes a rotor 42 and an insert 43.
- the rotor 42 has an inverted U-shaped structure and is arranged on the outside of the nut assembly 20.
- the third stop protrusion 41 is located inside and along the rotor 42.
- the rotor 42 extends in the radial direction, the rotor 42 is open to one end of the valve seat assembly 10, and the end away from the valve seat assembly 10 is sealed.
- the valve needle assembly 30 penetrates the end face of the rotor 42 and is integrated with the rotor 42 by injection molding.
- the insert 43 is in the shape of a sleeve.
- the insert 43 is sleeved on the valve needle assembly 30 and is located between the end surface of the rotor 42 and the valve needle assembly 30, that is, the rotor 42 is drivingly connected to the valve needle assembly 30 through the insert 43, thereby The rotor 42 drives the valve needle assembly 30 to rotate through the insert 43 to drive the valve needle assembly 30.
- the end surface of the rotor 42 is provided with a demolding hole 44, and along the axial direction of the rotor assembly 40, the demolding hole 44 is facing the third stop protrusion 41. The demolding hole 44 facilitates the demolding process and the third stopper. Processing of protrusion 41.
- the nut assembly 20 includes a nut 23 and a connecting plate 24.
- the nut 23 has a large diameter section 22 and a small diameter section 21; the connecting plate 24 is arranged outside the nut 23 , And integrated with the nut 23 by injection molding.
- the connecting plate 24 abuts against the valve seat assembly 10, indicating that the nut assembly 20 is installed in place, and then the connecting plate 24 is welded by laser welding. Just connect with the valve seat assembly 10.
- the length of the first stop protrusion 211 is the same as the length of the second stop protrusion 211.
- the length of the protrusion 221 is different, and it is preferable that the distance from the end of the first stop protrusion 211 to the center line of the nut 23 is equal to the distance from the second stop protrusion 221 to the center line of the nut 23 to ensure that the first stop protrusion Both the tab 211 and the second stop protrusion 221 can reliably abut against the third stop protrusion 41 to achieve a limiting effect.
- the outer side of the large diameter section 22 has a plurality of positioning ribs 25, the positioning ribs 25 extend along the axial direction of the large diameter section 22, and when the large diameter section 22 is installed in the valve seat assembly 10, the positioning ribs 25 is an interference fit with the inner wall of the valve seat assembly 10 to ensure the coaxiality of the installation.
- the connecting plate 24 is provided with a through hole 241 which communicates with the gap and forms a balance channel for fluid to pass through.
- the nut 23 further has a balance hole 26, which penetrates the nut 23 from the outer side of the nut 23 toward the axis of the nut 23.
- the balance hole 26 is opened along the radial direction of the nut 23, of course, it can also be opened obliquely at a certain angle.
- a positioning step 27 is formed on the end surface of the large-diameter section 22 close to the small-diameter section 21.
- the positioning step 27 cooperates with the second stopper protrusion 221 to jointly stop the movement of the third stopper protrusion 41.
- the third stop protrusion 41 abuts against the second stop protrusion 221, the third stop protrusion 41 also abuts against the positioning step 27, thereby more reliably controlling the movement range of the rotor assembly 40.
- the first stop protrusion 211, the second stop protrusion 221 and the third stop protrusion 41 are all plastic parts. Because it is a plastic part, the impact sound is small when the stop is limited.
- the three stopper protrusions are all injection molded in the mold. The mold has high precision and good dimensional consistency. When the electronic expansion valve is reset, there is no rebound situation, and the initial position is consistent. Improved the flow accuracy of the electronic expansion valve.
- the nut 23 is made of pure plastic as a whole, and the rotor 42 is made of magnetic powder by adding magnetic powder to the plastic, so that it can be realized in It satisfies the magnetic requirements of the rotor 42 while reducing the impact sound. Since the insert 43 does not collide, it can be provided as a metal piece.
- the electronic expansion valve further includes a sleeve 50, which is connected to the valve seat assembly 10 and forms a containing cavity with the valve seat assembly 10.
- the first connection port 11 and the second connection port 12 are both Located outside the containing cavity, the nut assembly 20, the valve needle assembly 30 and the rotor assembly 40 are all located in the containing cavity.
- the sleeve 50 protects the non-exposed structure of the electronic expansion valve without affecting the normal use of the electronic expansion valve.
- the energized coil can be wound on the outside of the sleeve 50 to drive the rotor 42.
- the valve seat assembly 10 includes a valve seat 13 and a sleeve seat 14.
- the valve seat 13 has a first connection port 11 and a second connection port 12, and the large diameter section 22 of the nut 23 extends into the valve seat 13. , And an interference fit with the valve seat 13.
- the connecting plate 24 abuts the sleeve seat 14 to indicate the installation is in place, and the valve seat 13 acts as an electronic expansion
- the basic components of the valve provide basic support.
- the sleeve seat 14 is arranged outside the valve seat 13 and connected to the valve seat 13, the sleeve 50 is connected to the sleeve seat 14, and the sleeve seat 14 is used for the installation of the sleeve 50 and
- the tube base 14 can also be provided with a coil disk for combing and winding coils.
- This embodiment also provides an installation method of the electronic expansion valve, the electronic expansion valve is the above-mentioned electronic expansion valve, and the installation method is:
- valve seat assembly 10 of the electronic expansion valve First assemble the components of the valve seat assembly 10 of the electronic expansion valve.
- the valve seat 13, the external connecting pipe and the sleeve seat 14 are welded together to form the valve seat assembly 10; and the valve needle assembly 30 of the electronic expansion valve
- the components are assembled together, the valve needle, gasket, spring, bushing, spring sleeve, and screw are assembled together to form the valve needle assembly 30; then the reduced diameter section 31 of the valve needle assembly 30 is replaced by the larger size of the nut assembly 20 of the electronic expansion valve.
- the diameter section 22 extends into the nut assembly 20 and is screwed into the small diameter section 21 of the nut assembly 20.
- the nut assembly 20 is installed on the valve seat assembly 10, and the connecting plate 24 and the sleeve seat 14 are welded to each other by laser welding. Together; install the rotor assembly 40 of the electronic expansion valve to the outside of the nut assembly 20, and abut the side of the third stop protrusion 41 of the rotor assembly 40 with the second stop protrusion 221 of the nut assembly 20 and the third stop The other side of the stop protrusion 41 abuts the positioning step 27 on the nut 23, and then adjust the position of the valve needle assembly 30, adjust the distance that the valve needle assembly 30 extends into the valve seat assembly 10, and screw the valve needle assembly 30 To the 0 pulse position, the electronic expansion valve is fully closed.
- the electronic expansion valve is in a fully closed state when the third stop protrusion 41 abuts the second stop protrusion 221, and then the screw and The insert 43 is laser-welded and welded together; finally, the sleeve 50 of the electronic expansion valve is sleeved on the outside of the rotor assembly 40 and laser-welded with the sleeve seat 14 to complete the assembly of the electronic expansion valve.
- the third stop protrusion is closer to the center, the moment arm is set better, the overall strength is higher, and it is more durable;
- the third stop protrusion will not interfere with the magnetism of the end of the rotor assembly, the rotor assembly can be better affected by the magnetic force of the energized coil, and the facing area of the rotor assembly is larger, which can meet the travel requirements of the valve needle assembly ;
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electrically Driven Valve-Operating Means (AREA)
Abstract
Description
Claims (14)
- 一种电子膨胀阀,其特征在于,包括:阀座组件(10),所述阀座组件(10)具有与外部管路连通的第一连接口(11)和第二连接口(12);螺母组件(20),所述螺母组件(20)包括顺次连接的小径段(21)和大径段(22),所述大径段(22)与所述阀座组件(10)连接,所述小径段(21)具有第一止挡凸起(211),所述大径段(22)具有第二止挡凸起(221);阀针组件(30),所述阀针组件(30)贯穿所述螺母组件(20)设置,其下端具有阀针段(33),上端与所述螺母组件(20)螺纹连接;转子组件(40),所述转子组件(40)通过顶部与所述阀针组件(30)固定连接,并驱动所述阀针组件(30)转动,所述阀针组件(30)沿所述电子膨胀阀的轴向运动,以控制所述第一连接口(11)与所述第二连接口(12)之间的通断状态,所述转子组件(40)具有第三止挡凸起(41),且所述第三止挡凸起(41)自偏离所述转子组件(40)底部的位置朝内凸出延伸设置,当所述电子膨胀阀全开时,所述第三止挡凸起(41)与所述第一止挡凸起(211)抵接,当所述电子膨胀阀全关时,所述第三止挡凸起(41)与所述第二止挡凸起(221)抵接。
- 根据权利要求1所述的电子膨胀阀,其特征在于,所述阀针组件(30)包括顺次连接的缩径段(31)、扩径段(32)和所述阀针段(33),所述阀针组件(30)由所述大径段(22)伸入至所述螺母组件(20)内,且所述缩径段(31)位于所述小径段(21)处,所述扩径段(32)位于所述大径段(22)处,所述阀针段(33)位于所述阀座组件(10)内,所述小径段(21)与所述缩径段(31)螺纹连接。
- 根据权利要求1所述的电子膨胀阀,其特征在于,所述转子组件(40)包括:转子(42),所述转子(42)呈倒U字形结构,并罩设在所述螺母组件(20)外侧,所述第三止挡凸起(41)位于所述转子(42)内侧,所述阀针组件(30)贯穿所述转子(42)的端面;嵌件(43),所述嵌件(43)设置在所述转子(42)的端面与所述阀针组件(30)之间,所述转子(42)通过所述嵌件(43)带动所述阀针组件(30)转动,所述转子(42)的端面开设有脱模孔(44),且沿所述转子组件(40)的轴向,所述脱模孔(44)正对所述第三止挡凸起(41)。
- 根据权利要求1所述的电子膨胀阀,其特征在于,所述螺母组件(20)包括:螺母(23),所述螺母(23)具有所述大径段(22)和所述小径段(21);连接板(24),所述连接板(24)设置在所述螺母(23)外侧,并与所述螺母(23)一体注塑成型,所述连接板(24)与所述阀座组件(10)连接。
- 根据权利要求4所述的电子膨胀阀,其特征在于,所述第一止挡凸起(211)的长度与所述第二止挡凸起(221)的长度不同。
- 根据权利要求5所述的电子膨胀阀,其特征在于,所述第一止挡凸起(211)的端部到所述螺母(23)中心线的距离与所述第二止挡凸起(221)到所述螺母(23)中心线的距离相等。
- 根据权利要求4所述的电子膨胀阀,其特征在于,所述大径段(22)的外侧具有多个定位筋(25),所述定位筋(25)与所述阀座组件(10)的内壁抵接,各所述定位筋(25)沿所述大径段(22)的周向设置。
- 根据权利要求7所述的电子膨胀阀,其特征在于,所述大径段(22)未设置有所述定位筋(25)的外壁与所述阀座组件(10)的内壁之间形成缝隙,所述连接板(24)开设有过孔(241),所述过孔(241)与所述缝隙连通并形成供流体通过的通道。
- 根据权利要求4所述的电子膨胀阀,其特征在于,所述螺母(23)还具有平衡孔(26),所述平衡孔(26)朝所述螺母(23)的轴线开设。
- 根据权利要求1所述的电子膨胀阀,其特征在于,所述大径段(22)靠近所述小径段(21)的端面形成有定位台阶(27),所述第三止挡凸起(41)能够抵接在所述定位台阶(27)上,以控制所述转子组件(40)的运动范围。
- 根据权利要求1所述的电子膨胀阀,其特征在于,所述第一止挡凸起(211)、所述第二止挡凸起(221)和所述第三止挡凸起(41)均为塑料件。
- 根据权利要求1所述的电子膨胀阀,其特征在于,所述电子膨胀阀还包括套管(50),所述套管(50)与所述阀座组件(10)连接,并与所述阀座组件(10)形成容纳腔,所述第一连接口(11)和所述第二连接口(12)均位于所述容纳腔外,所述螺母组件(20)、所述阀针组件(30)和所述转子组件(40)均位于所述容纳腔内。
- 根据权利要求12所述的电子膨胀阀,其特征在于,所述阀座组件(10)包括:阀座(13),所述阀座(13)具有所述第一连接口(11)和所述第二连接口(12),所述螺母组件(20)的一部分伸入至所述阀座(13)内;套管座(14),所述套管座(14)设置在所述阀座(13)外侧并与所述阀座(13)连接,所述套管(50)与所述套管座(14)连接。
- 一种电子膨胀阀的安装方法,其特征在于,所述电子膨胀阀为权利要求1至13中任一项所述的电子膨胀阀,所述安装方法包括:将所述电子膨胀阀的阀座组件(10)的各部件组装在一起;将所述电子膨胀阀的阀针组件(30)的各部件组装在一起;将所述阀针组件(30)的缩径段(31)由所述电子膨胀阀的螺母组件(20)的大径 段(22)伸入所述螺母组件(20)内,并拧入到所述螺母组件(20)的小径段(21)上;将所述螺母组件(20)安装到所述阀座组件(10)上;将所述电子膨胀阀的转子组件(40)安装到所述螺母组件(20)外侧,并将所述转子组件(40)的第三止挡凸起(41)与所述螺母组件(20)的第二止挡凸起(221)抵接,调整所述阀针组件(30)伸入所述阀座组件(10)的距离,使所述电子膨胀阀全关,将所述阀针组件(30)与所述转子组件(40)连接在一起;将所述电子膨胀阀的套管(50)套在所述转子组件(40)外侧,并与所述阀座组件(10)连接在一起。
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| CN115076390A (zh) * | 2021-03-16 | 2022-09-20 | 艾默生环境优化技术(苏州)有限公司 | 阀针组件以及包括该阀针组件的电子膨胀阀 |
| CN115111377A (zh) * | 2021-03-23 | 2022-09-27 | 盾安汽车热管理科技有限公司 | 电子膨胀阀 |
| JP2024530099A (ja) * | 2022-03-04 | 2024-08-16 | 浙江盾安人工環境股▲ふん▼有限公司 | ナットアセンブリ及び電子膨張弁 |
| CN119164129A (zh) * | 2023-06-19 | 2024-12-20 | 盾安汽车热管理科技有限公司 | 电子膨胀阀 |
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| CN211175578U (zh) * | 2019-11-19 | 2020-08-04 | 浙江盾安禾田金属有限公司 | 磁转子组件及电子膨胀阀 |
| CN112901803B (zh) * | 2019-11-19 | 2022-05-13 | 浙江盾安禾田金属有限公司 | 电子膨胀阀 |
| CN117989333A (zh) * | 2022-10-31 | 2024-05-07 | 比亚迪股份有限公司 | 膨胀阀 |
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| JP7356521B2 (ja) | 2023-10-04 |
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| CN112413149B (zh) | 2022-02-11 |
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