WO2021029400A1 - Moule alimentaire et moule, procédé de fabrication pour moule alimentaire et procédé de fabrication pour moule, serveur de commande et dispositif de traitement d'aliment utilisant un moule alimentaire et dispositif de traitement de matériau utilisant un moule - Google Patents

Moule alimentaire et moule, procédé de fabrication pour moule alimentaire et procédé de fabrication pour moule, serveur de commande et dispositif de traitement d'aliment utilisant un moule alimentaire et dispositif de traitement de matériau utilisant un moule Download PDF

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Publication number
WO2021029400A1
WO2021029400A1 PCT/JP2020/030527 JP2020030527W WO2021029400A1 WO 2021029400 A1 WO2021029400 A1 WO 2021029400A1 JP 2020030527 W JP2020030527 W JP 2020030527W WO 2021029400 A1 WO2021029400 A1 WO 2021029400A1
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WIPO (PCT)
Prior art keywords
mold
food
sheet
design data
food mold
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PCT/JP2020/030527
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English (en)
Japanese (ja)
Inventor
文美 福室
Original Assignee
合同会社Ｆｏｌｉｕｍ Ｆｌｏｒｉｓ ＴＡＫＡＲＡＺＵＫＡ
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Application filed by 合同会社Ｆｏｌｉｕｍ Ｆｌｏｒｉｓ ＴＡＫＡＲＡＺＵＫＡ filed Critical 合同会社Ｆｏｌｉｕｍ Ｆｌｏｒｉｓ ＴＡＫＡＲＡＺＵＫＡ
Publication of WO2021029400A1 publication Critical patent/WO2021029400A1/fr

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    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/02—Embossing machines
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00—Shaping or working of foodstuffs characterised by the products
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/20—Shapes for preparing foodstuffs, e.g. meat-patty moulding devices, pudding moulds
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Definitions

  • the present invention relates to a food mold and a method for producing the same. In particular, it relates to a method for rapidly producing a food mold of a desired original design. Further, the present invention relates to an order server that receives an order for a food type using the manufacturing method, and a food processing device that uses the food type.
  • such a food mold may be used in the modeling of icing sugar.
  • a commercially available food mold it is natural that the mold must use an existing design.
  • foods of existing designs cannot be used.
  • there is a certain demand for foods with original designs For example, if you want to put a shop logo on it, you may want to make an original design food with the name of the club.
  • a couple's original design food icing sugar
  • foods with original designs such as these are required, in most cases, they are conventionally produced in a desired shape by hand by a craftsman. There is no known method that is more efficient than a craftsman manually finishing the design.
  • there are often requests to produce a certain number of foods with original designs such as store logos. If this was done manually, it would be very time consuming and costly.
  • Step 1 Determine the design.
  • Step 2 A mold is manufactured based on the design.
  • Step 3 Silicone rubber or the like is poured into the mold to make a food mold made of silicon rubber.
  • a food mold is produced through such steps.
  • the designer or the orderer
  • the data of this design is preferably 3D data because it will be used to make the mold in the next step.
  • step 2 a mold is produced based on the drawn design data (3D data), but the production of the mold requires a long period of time and a large cost.
  • step 3 a desired food mold is produced by molding silicon rubber or the like by injection molding or the like using a mold. Conventionally, in order to make an original food mold, it is necessary to go through such steps 1 to 3, and depending on the design, for example, a period of at least 4 weeks is required.
  • a general food mold on the market is also produced by substantially the same steps, and in step 3, a plurality of food molds are produced from one mold.
  • Patent Document 1 discloses a device for molding a paste product. It is stated that by forming a molding instrument from an elastic material, the molded product can be easily taken out without damage.
  • a method for making a food mold as described above is known.
  • this conventional method has the following problems. (1) It takes a very long time to manufacture a mold, and the cost tends to be excessive. For example, in the case of a small food mold described in an embodiment described later, it may take four weeks or more to prepare the mold, and the cost is about 160,000 to 250,000 yen, which is high. (2) Since the silicone rubber is molded using the mold, it is necessary to remove the silicone rubber from the mold. Also, this also costs about 300,000 yen.
  • the present invention has been made in view of the above problems, and an object of the present invention is to produce a food mold having an original design more quickly. Another object of the present invention is to provide a food mold capable of realizing a finer pattern and shape than the conventional food mold. Another object of the present invention is to provide a food mold capable of providing a deeper groove than a conventional food mold. Another object of the present invention is to provide a food processing apparatus using the prepared food mold.
  • the laser cutter is controlled based on the design data which is the result of designing the food mold, and a predetermined material is formed into the food mold shown in the design data. It is a food-type manufacturing method characterized by containing.
  • the present invention is the method for producing a food mold according to (1), wherein the design data is characterized in that the cutting depth is defined by color.
  • the present invention is characterized in that the predetermined material is a material containing any one of silicon rubber, Teflon (registered trademark), and Duracon (registered trademark) (1) or ( 2) The method for producing a food type according to the above.
  • the present invention also includes any of (1) to (3), which includes a removal step of removing the ash adhering to the food mold formed in the formation step with a brush. This is the method for producing a food type according to item 1.
  • the present invention is described in any one of (1) to (4), wherein the food mold is a general-purpose mold used for forming a material other than food. This is a mold manufacturing method.
  • the present invention is used for a service of executing the method for producing a food mold or mold according to any one of (1) to (4) above and providing a food mold or mold having an original design.
  • the order server is characterized in that the laser cutter forms a predetermined material into a food mold or mold indicated by the design data based on the design data. is there.
  • the present invention is the order server according to (6), characterized in that the cutting depth of the laser cutter is controlled based on the colors included in the design data.
  • the present invention is a service method for providing a food mold or mold of an original design using the order server according to (6) or (7) above, wherein the order server is the design data. And a step of receiving a food mold or mold manufacturing request, and a step of the order server causing the laser cutter to form a predetermined material into the food mold or mold indicated by the design data based on the design data.
  • a service method for providing a food mold or mold of an original design characterized by including.
  • the present invention is the food mold or mold produced by the method for producing a food mold or mold according to any one of (1) to (5) above, and the food mold or mold. It is a food mold or mold characterized in that the wall portion indicating the position of the edge of the food or material formed by is provided, and the food or material is punched from the sheet-shaped food or material by using the wall portion.
  • the present invention includes a food material or a mixer for forming the material into a sheet-shaped food, and a press to which the food mold or mold according to (9) is attached and moves up and down at a predetermined cycle.
  • the food mold or mold attached to the press is a food processing device or material processing device characterized in that the sheet-shaped food or material is punched out at the predetermined cycle to produce a food or material having a predetermined shape. ..
  • the present invention includes an edible sheet feeding device for feeding an edible sheet, and the fed edible sheet is located between the food mold or mold and the sheet-shaped food or material.
  • the food processing apparatus or material processing apparatus according to (10). It is also preferable to use sugar containing inulin as dusting powder and sprinkle it on the sheet-shaped food from the viewpoint of ensuring the peelability of the food type.
  • sugar containing inulin is used as flour, even when the sheet-shaped food is used as sugar in a beverage such as tea, there is an effect that the tea or the like is not turbid.
  • the present invention provides an air supply device for supplying air to the food mold or the back surface of the mold.
  • the food mold or mold is in contact with the sheet food or material from the back surface of the food mold or mold in order to blow air from the surface of the food mold or mold in contact with the sheet food or material.
  • the food processing apparatus or material processing apparatus according to any one of (10) to (12), wherein a through hole penetrating the surface is provided. Alternatively, air may be sucked from the bottom.
  • the surface of the sheet-shaped food with respect to the food mold or the surface opposite to the food mold is referred to as a lower portion for convenience. That is, the food mold may be arranged on the upper part of the sheet-shaped food, and air may be sucked from the lower part of the sheet-shaped food by a predetermined suction device to facilitate the separation between the sheet-shaped food and the food mold.
  • a food mold or mold of the original design can be produced more quickly. Can be done.
  • a method for producing a food mold using a laser cutter according to a preferred embodiment of the present invention and characteristics of the food mold produced by the production method will be described.
  • a method of manufacturing a food mold based on a customer-made design will be described.
  • the main purpose of this embodiment is to produce a food mold having an original design more quickly.
  • Another object of the present embodiment is to provide a food mold capable of realizing a finer pattern and shape than the conventional food mold.
  • Another object of the present embodiment is to provide a food mold capable of providing a deeper groove than the conventional food mold.
  • Another object of this character shape is to provide a food processing apparatus using the prepared food mold.
  • FIG. 11 A photograph of the appearance of a conventional commercially available food mold is shown in FIG. 11.
  • the food type used for sugar lace and the like is shown. It is a horseshoe-shaped food mold made of silicon rubber, and by using this food mold, a lace-shaped sugar lace or the like can be produced.
  • FIG. 12 shows a mold made by designing an original pattern by the inventor of the present application to make an original sugar lace, and a mold made based on this design, and a food mold made with the mold. ..
  • molds having three kinds of designs are shown, and on the right side of FIG. 12, food molds prepared based on the molds are shown.
  • This food mold can be made of, for example, silicone rubber.
  • one conventional method is to make a mold as shown in FIG. 12, and then make a food mold using the mold. Then, the food mold can be used to make food (for example, sugar lace).
  • the conventional method using a mold tends to increase both time and cost. Also, as already mentioned above, it is difficult to realize fine patterns and deep shapes.
  • FIG. 1 is a photograph showing side by side a food mold produced by the method described in this embodiment and an existing food mold on the market. On the right side of FIG. 1, a food type with a commercially available flower pattern is shown. On the other hand, on the left side of FIG. 1, the state of the food mold prepared by the method described in this embodiment is shown.
  • This food mold according to the present embodiment was produced by surface-treating a silicon rubber having a thickness of 5 mm with a laser cutter.
  • the laser cutter various laser cutters known in the world can be used.
  • the laser type of the laser cutter may be any type as long as it can cut silicon rubber or the like, and may be, for example, a CO2 laser or another type of laser such as a semiconductor laser.
  • the food mold according to the present embodiment is cut by a laser, it is possible to form a very fine pattern as compared with the pattern by the mold.
  • the laser beam is very thin, so even a very fine pattern can be formed accurately.
  • the silicon rubber may remain in the groove of the pattern of the mold when the food mold such as silicon rubber formed by pouring into the mold is removed from the mold. It may not be possible to make a food mold with the correct (very fine) shape.
  • the food mold according to the present embodiment is cut by a laser, it is possible to form a very deep shape and a more three-dimensional shape as compared with the pattern by the mold.
  • the mold since the mold is a rigid metal body, it cannot be bent. Therefore, if a very deep groove exists, the food mold such as silicon rubber poured into the mold can be used. When it is removed from the mold, the silicone rubber may remain in the groove of the mold, and it may not be possible to produce a food mold having the correct shape.
  • silicon rubber or the like is directly cut with a laser, it is possible to form a very deep groove and a deep shape. Since silicone rubber has flexibility and peelability, it is usually easy to take out food from a flexible food mold.
  • the food mold according to this embodiment is cut by a laser. Although it depends on the size, shape, and complexity of the pattern of the food mold, the processing time can be in the time range of several minutes to several hours. This depends on the size of the food mold (the size of the food you want to make), but since the size of ordinary food is limited, it is unlikely that processing will take several hours or more. On the other hand, in the conventional method using a mold, it usually takes four weeks or more to manufacture the mold. Therefore, according to the present embodiment, it is possible to produce a food mold having an original design extremely quickly as compared with the conventional supplement.
  • the food mold prepared by the method according to the present embodiment can be used in almost the same manner as a conventional ordinary food mold. For example, if a paste-like or liquid food is poured into this food mold, and the food is removed from the food mold after solidifying, the food in the original shape can be easily made.
  • Liquid silicon may be used for modeling. If this liquid silicon is hardened, it may be possible to make a food mold. However, after all, a mold is required to harden this liquid silicon as well. Therefore, the result is the same as the method using the mold described above, and there is a similar problem that it takes a very long time.
  • the food mold of the original design can be made very quickly, so that the service of quickly creating and providing the food mold designed by the designer or the food manufacturing company. (Business) can be realized.
  • a mold food mold
  • the purchaser can produce an original design food even by hand.
  • FIG. 1 restaurant 10 sells cakes decorated with sugar lace or the like.
  • Restaurant 10 wanted a food mold to make the sugar lace in order to make a new sugar lace with the store's logo. Therefore, the employee of the restaurant 10 designs the sugar lace and transmits the design data to the order server 14 via the Internet 12. That is, the restaurant 10 transmits the food type manufacturing request to the order server 14 via the Internet 12.
  • the above-mentioned design data is attached to the food type manufacturing request. This transmission is, in other words, a food mold production request.
  • the order server 14 is composed of a so-called computer, and receives the above-mentioned food type manufacturing request via the Internet 12.
  • the received design data is transmitted to the laser cutter 16.
  • the laser cutter 16 cuts silicon rubber or the like based on the design data to produce a desired food mold 18.
  • the completed food mold 18 is delivered to the restaurant 10, where the restaurant can obtain the desired food mold.
  • the restaurant 10 can acquire the food mold 18 extremely quickly, and utilizes a service that is more convenient than the conventional method using the mold. Can be done.
  • the laser cutter 16 can cut the food mold 18 in minutes to hours, so for the restaurant 10, the time for delivery is substantially food. It is the time until the mold 18 is acquired. Details of Processing Operation A flowchart of the service flow of the present embodiment is shown in FIG. Hereinafter, the detailed contents of each process will be described based on the flowchart of FIG.
  • step S3-1 the food (mold) is designed at the restaurant 10. This may be done by restaurant employees or designers, but it may also be done by an outside designer.
  • This design may generally be performed using drawing software or CAD software. For example, Adobe Illustrator (registered trademark) or the like may be used.
  • FIG. 4A An example designed by the inventor of the present application is shown in FIG. 4A.
  • FIG. 4A the black filled portion is a portion to be cut, and the white portion is a portion not to be cut.
  • FIG. 5A An example of a food mold in which silicon rubber is actually cut by a laser cutter 16 using the design shown in FIG. 4A is shown in FIG. 5A.
  • FIG. 4B an example of the design is shown in FIG. 4B. Also in FIG.
  • the black filled portion is a portion to be cut, and the white portion is a portion not to be cut.
  • An example of a food mold in which silicon rubber is actually cut by a laser cutter 16 using the design shown in FIG. 4b is shown in FIG. 5B. As described above, by using the laser cutter 16, it is possible to realize a finer and more precise shape and pattern than the conventional one (FIG. 12 and the like).
  • the design data shown in FIG. 4 is the final food design, and in reality, silicon rubber is cut to form a food mold based on the data obtained by reversing the mirror image.
  • Such processing is defined by the software running on the order server 14. That is, the CPU of the order server 14 realizes the operation of the order server 14 in the present embodiment by executing the software.
  • step S3-2 the designer (or employee) of the restaurant 10 transmits the created design data to the order server 14 via the Internet 12. What is transmitted is a food mold manufacturing request and the design data produced above. This transmission may be transmitted by various methods.
  • step S3-3 the order server 14 receives the manufacturing request and the design data associated therewith.
  • the order server 14 is a computer that connects to the Internet 12, and includes an interface that connects to the Internet 12.
  • step S3-4 the order server 14 mirror-inverts the transmitted design data and then supplies the laser cutter 16.
  • the laser cutter 16 may be connected to the order server 14 by, for example, a USB connection.
  • the laser cutter 16 is usually connected to the order server 14 as a printer, but other connection methods may be used.
  • step S3-5 the laser cutter 16 cuts the food mold based on the instruction of the order server 14.
  • Teflon registered trademark
  • PTFE Polytetrafluoroethylene
  • Duracon registered trademark
  • POM PolyOxyMethylene
  • POM PolyOxyMethylene
  • the laser cutter 16 is connected to the order server 14 as a printer. Then, in the present embodiment, the intensity of the laser, the moving speed of the laser head, and the like are controlled by color to adjust the cutting depth. For example Color Laser output Feed speed White 0 4 Green 100 3 Blue 100 2 Black 100 1 By adjusting as in, it is possible to control not to cut in white but to cut deeper from green to black.
  • the laser output is kept constant and the feed rate is adjusted to adjust the depth.
  • the laser output may be changed by keeping the feed rate constant.
  • both the laser output and the feed rate may be adjusted at the same time. Since these adjustment values vary depending on the material used, it is preferable to confirm the parameters in advance by a test and adjust (for each material) so that the values are appropriate for each material.
  • Such control may be adjusted using the driver software for the laser cutter 16 in the order server 14. Although an example of four steps is shown above, a smooth three-dimensional shape may be realized by setting more finely. Since the depth is adjusted by the color in this way, the depth can be easily specified by assigning the color according to the depth when creating the design data.
  • FIG. 6 shows an example of a cross-sectional view of the processed food mold 18. As shown in the example of FIG. 6, it is possible to cut to various depths depending on the color on the design data.
  • the dug portion shown in part A of FIG. 6 is filled with food so that the food has a desired shape. After that, if the food is removed from the food mold 18a, a food having a desired shape can be obtained.
  • FIG. 6 shows a food mold 18a when the food mold 18a is manually filled with food.
  • FIG. 7 shows another type of food type 18b. This is a food mold 18b for punching food by the part B (wall) of FIG. 7, and is a food mold 18b intended for use in the food processing apparatus 20.
  • a conceptual diagram of the food processing apparatus 20 is shown in FIG.
  • This wall represents, so to speak, the edge of the food formed by the food mold. Therefore, by punching a sheet-shaped food with this edge (wall), a food formed in a desired design can be produced, and such a method can also function as a food mold.
  • An actual photograph of the food mold 18b shown in the cross-sectional view of FIG. 7 is shown in FIG. In this way, a wall (corresponding to part B in FIG. 7) is provided around the shape, and food can be punched out by this wall.
  • the example shown in FIG. 8 is an example using Teflon.
  • FIG. 9 shows a conceptual diagram of the food processing apparatus 20.
  • a mixer 24 is provided on the belt conveyor 22. Food materials are added to the mixer 24.
  • the mixer 24 forms the food material into the sheet-shaped food 26, and discharges the formed sheet-shaped food 26 onto the belt conveyor 22.
  • the sheet-shaped food 26 is literally a sheet-shaped food, and by punching it into a predetermined shape, a food having a desired shape can be produced.
  • the sheet-shaped food 26 discharged by the mixer 24 is conveyed by the belt conveyor 22 and punched into a desired shape by the press 28.
  • a food mold 18b as shown in FIG. 7 is attached to the tip of the press 28, and the food mold 18b is pressed against the sheet-shaped food 26 as the press 28 descends to shape the food into a desired shape. Can be punched out.
  • the press 28 moves up and down in a predetermined cycle, and the sheet-shaped food 26 can be continuously punched in that cycle.
  • the press 28 is driven by a motor or the like (not shown) and is configured to slide up and down. In this way, according to the food processing apparatus 20, the food mold 18b is continuously pressed against the sheet-shaped food 26, and the food having a desired shape can be continuously produced.
  • various materials can be used for the sheet-shaped food 26.
  • a sheet-shaped sugar is produced using sugar paste and punched out using the food mold 18b as described above, a sheet-shaped sugar having a desired shape can be continuously produced.
  • Ingenuity for peeling part 1 In order to operate such a food processing apparatus 20 efficiently, it is necessary to smoothly peel the food from the food mold 18b. In order to facilitate this peeling, for example, the inventor of the present application has found that the following devices are suitable.
  • the method of providing the edible sheet (b) is realized, for example, by equipping the food processing device 20 with the feeding device 32 of the edible sheet 30 adjacent to the mixer 24 of FIG.
  • the edible sheet 30 to be sent out is located between the sheet-shaped food 26 and the food mold 18b (see FIG. 9).
  • the sheet-shaped food 26 and the food mold 18b can be easily peeled off.
  • Sheet-shaped foods 26 such as sugar paste often have a viscosity, and when they come into contact with the food mold 18b as they are, they may stick to each other.
  • the edible sheet 30 contains cornstarch, starch, agar, etc. as components and has almost no adhesiveness, so that the sheet-shaped food 26 is prevented from adhering to the food mold 18b. It is thought that it can be done.
  • the edible sheet 30 is punched out by the food mold 18b together with the sheet-shaped food 26, and is in a state of being attached to the finally obtained food having a predetermined shape.
  • the degree of warming referred to here is 10 degrees higher than room temperature, 20 degrees higher than room temperature, and the like. It is also preferable that the temperature is set absolutely rather than relative. For example, it is set to 40 degrees. Set to 55 degrees. Set to 70 degrees. It is set to 90 degrees, 100 degrees, and so on.
  • FIG. 9 it is useful to provide an electric heater on the back surface of the food mold 18b.
  • the food mold 18b can be heated by such an electric heater.
  • air pressure can be applied from the back surface of the food mold 18b to blow air onto the pattern surface to improve the peelability.
  • the applied air passes through the through hole and reaches the pattern surface.
  • the through hole can be provided by the laser cutter 16.
  • the compressor corresponds to a suitable example of the air supply device in the claims.
  • the electric heater corresponds to a suitable example of the heating device in the claims.
  • the patterned surface of the food type corresponds to a preferable example of the surface of the food type 18b in contact with the sheet-shaped food 26 in the claims.
  • the peelability of the sheet-shaped food 26 to the food mold 18b can be improved, and in particular, the punching speed of the food in the food processing apparatus 20 can be increased, and the mass productivity can be improved. it can.
  • an air pipe from a predetermined compressor is connected to the back surface of the food mold 18b.
  • sugar paste is mentioned as an example of the sheet-shaped food 26, other foods may be used.
  • chocolate paste may be used. Even if the sugar paste described above is replaced with chocolate paste, almost the same action and effect can be obtained.
  • the food mold 18 includes a food mold 18a for manual work and a food mold 18b for machines.
  • Viscosity of sugar Normally, sugar is sticky, so it is difficult to make it into a sheet and form a "mold (food mold)" for molding the sheet, such as sugar lace.
  • the problem is solved by devising a machine and a process. Sheet shape
  • it has been generally considered difficult to shape sugar into a food sheet because it is burnt and browned at the stage of drying treatment. Therefore, in the present embodiment, the originally developed paste is extruded into a sheet shape, which enables the peelability and delicate formation of the mold withdrawal.
  • One of the characteristic matters of the present invention is the success of mechanization of a craft technique that has conventionally been manufactured only by hand.
  • ash may adhere to the food mold 18 when processing into silicon rubber or the like. This situation is shown in FIG. Such a state may occur depending on the temperature and the intensity of the laser. In such a situation, if you gently remove (remove) the ash with a soft brush, for example, a small brush such as a toothbrush, you can sufficiently remove the ash and use it for food. It can be in a state where there is no problem in doing so.
  • a soft brush for example, a small brush such as a toothbrush
  • step S3-6 the employee or the clerk takes out the completed food mold from the laser cutter 16 and delivers it to the client. Delivery can be by mail or courier. Alternatively, the client (restaurant 10, etc.) may come to pick it up.
  • a food mold is produced by cutting silicon rubber, Teflon, Duracon (POM), etc. with a laser cutter. Therefore, it is possible to provide the food mold of the original design extremely quickly as compared with the method of manufacturing the mold. For example, it is possible to provide a service capable of receiving a request in the morning and delivering the product (food type) in the afternoon. In particular, for processing small silicon rubber of about 10 cm ⁇ 10 cm, Duracon, Teflon, etc., even a small laser cutter can be processed in about several tens of minutes. Therefore, it may be possible to obtain the food type of the original design of your choice within a few hours after providing the design data.
  • the original design in the present embodiment can be applied in either three dimensions or two dimensions.
  • the basic shape is a flat (two-dimensional) design and the design has a slight change in the depth direction, laser processing is easy, and food molds can be manufactured especially in a short time. ..
  • the food mold is directly produced by using the laser cutter, a food mold having a design including finer and delicate patterns is provided as compared with the conventional method using the mold. be able to. In principle, it is possible to reach the vicinity of the laser beam diameter, but a fine pattern that can be used as a food mold is appropriate. Further, in the present embodiment, since the food mold is directly produced by using the laser cutter, it is possible to provide the food mold having a design including a deeper groove as compared with the conventional method using the mold. In principle, it can be made deeper by irradiating it with a laser beam for a long time, but the deeper it is, the lower the accuracy is, so it is preferable to make it as deep as it can be used as a food mold.
  • the prepared mold may be used as a mold other than the food mold.
  • it can be used as a mold for forming various plastic materials.
  • the plastic material clay, paper clay, gypsum viscosity, clay resin, and other various resin molding molds may be used.
  • it is not necessarily a plastic material and may be used as a mold for various materials.
  • it may be used as a mold when a fluid, a liquid, or the like is poured and hardened. Molds for molding such various materials correspond to a preferred example of a "mold" in the claims. Further, in FIG.
  • a conceptual diagram of a food processing apparatus 20 that processes foods and manufactures foods using the above-mentioned “food type” has been described, but various materials other than foods are processed using the same apparatus. , Can also be manufactured.
  • the food processing apparatus 20 is called a material processing apparatus.
  • the edible sheet feeding device This material processing apparatus corresponds to a suitable example of the material processing apparatus in the claims. Such a material processing apparatus can process and manufacture various articles by forming the various materials described above.
  • the design data is transmitted via the Internet 12, but may be transmitted via another communication network. You may go directly to the place (store or the like) where the order server 14 is located and hand over the predetermined storage medium in which the design data is stored to the service provider side. The design data may be taken out from the storage medium received by the clerk on the business side and supplied to the order server.
  • the completed food mold is delivered to the client (restaurant 10), but the client's employees or clerk directly go to the place (store, factory, etc.) where the laser cutter 16 is located. You may go and pick it up by hand.
  • the mold may be a mold other than the food mold, so the client is not limited to the restaurant 10, and may be various manufacturers and processors. .. (3)
  • the present invention has been described through the above-described embodiment, the above-described embodiment merely shows a specific example in carrying out the present invention.
  • the technical scope of the present invention is not limited to the above-described embodiment.
  • the present invention can be modified in various ways without departing from the spirit of the present invention, and these are also included in the technical scope of the present invention.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Business, Economics & Management (AREA)
  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Primary Health Care (AREA)
  • Strategic Management (AREA)
  • Tourism & Hospitality (AREA)
  • Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • Marketing (AREA)
  • Theoretical Computer Science (AREA)
  • Human Resources & Organizations (AREA)
  • Economics (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Confectionery (AREA)
  • Food-Manufacturing Devices (AREA)

Abstract

Selon la présente invention, un moule alimentaire et un moule ayant une conception originale sont fabriqués plus rapidement. Un procédé de fabrication d'un moule alimentaire ou d'un moule est caractérisé en ce qu'il comprend une étape de formation pour commander un dispositif de coupe au laser sur la base de données de conception qui résultent de la conception du moule alimentaire ou du moule et de formation d'un matériau prédéfini en moule alimentaire ou moule indiqué par les données de conception. En outre, l'invention concerne un procédé de fabrication d'aliment et un procédé de fabrication d'article prédéfini utilisant le moule alimentaire et le moule et un procédé de traitement d'aliment et un procédé de traitement de matériau utilisant le moule alimentaire et le moule. En outre, la profondeur de coupe dans ces données de conception peut être régulée par couleur et du caoutchouc de silicone, du Téflon (marque déposée), du Duracon (marque déposée) ou similaire peut être utilisé comme matériau prédéfini décrit ci-dessus.
PCT/JP2020/030527 2019-08-09 2020-08-08 Moule alimentaire et moule, procédé de fabrication pour moule alimentaire et procédé de fabrication pour moule, serveur de commande et dispositif de traitement d'aliment utilisant un moule alimentaire et dispositif de traitement de matériau utilisant un moule WO2021029400A1 (fr)

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JP2019-148004 2019-08-09
JP2019148004 2019-08-09

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WO2021029400A1 true WO2021029400A1 (fr) 2021-02-18

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4728995U (fr) * 1971-04-30 1972-12-02
JPS5579889U (fr) * 1978-11-28 1980-06-02
JPS5777471A (en) * 1980-10-21 1982-05-14 Morinaga & Co Package of porous baked food and manufacture of said package
JPS58170437A (ja) * 1982-03-30 1983-10-07 Yamazaki Nabisuko Kk ポテトフレ−クを主原料としたスナツク菓子の製造方法
JP2001138694A (ja) * 1999-11-16 2001-05-22 Jp Art:Kk 二次元凹凸面を有する成形用型の製造方法
JP2005018532A (ja) * 2003-06-27 2005-01-20 Maiku:Kk 成形型の製造方法および食品型
JP2005156924A (ja) * 2003-11-26 2005-06-16 Toppan Printing Co Ltd 検査装置用ホルダー
JP2016097545A (ja) * 2014-11-20 2016-05-30 旭化成イーマテリアルズ株式会社 塗布方法及び塗布装置
JP2017169478A (ja) * 2016-03-23 2017-09-28 文美 福室 シート状食品及びその製造方法並びにシュガーペースト及び調味料ペースト

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4728995U (fr) * 1971-04-30 1972-12-02
JPS5579889U (fr) * 1978-11-28 1980-06-02
JPS5777471A (en) * 1980-10-21 1982-05-14 Morinaga & Co Package of porous baked food and manufacture of said package
JPS58170437A (ja) * 1982-03-30 1983-10-07 Yamazaki Nabisuko Kk ポテトフレ−クを主原料としたスナツク菓子の製造方法
JP2001138694A (ja) * 1999-11-16 2001-05-22 Jp Art:Kk 二次元凹凸面を有する成形用型の製造方法
JP2005018532A (ja) * 2003-06-27 2005-01-20 Maiku:Kk 成形型の製造方法および食品型
JP2005156924A (ja) * 2003-11-26 2005-06-16 Toppan Printing Co Ltd 検査装置用ホルダー
JP2016097545A (ja) * 2014-11-20 2016-05-30 旭化成イーマテリアルズ株式会社 塗布方法及び塗布装置
JP2017169478A (ja) * 2016-03-23 2017-09-28 文美 福室 シート状食品及びその製造方法並びにシュガーペースト及び調味料ペースト

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