WO2021027330A1 - 一种基于掺杂金属原子的石墨烯谐振式气体传感器的制备工艺 - Google Patents
一种基于掺杂金属原子的石墨烯谐振式气体传感器的制备工艺 Download PDFInfo
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/02—Analysing fluids
- G01N29/022—Fluid sensors based on microsensors, e.g. quartz crystal-microbalance [QCM], surface acoustic wave [SAW] devices, tuning forks, cantilevers, flexural plate wave [FPW] devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/02—Analysing fluids
- G01N29/036—Analysing fluids by measuring frequency or resonance of acoustic waves
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/24—Probes
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/01—Indexing codes associated with the measuring variable
- G01N2291/014—Resonance or resonant frequency
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- G01N2291/00—Indexing codes associated with group G01N29/00
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- G01N2291/00—Indexing codes associated with group G01N29/00
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- G01N2291/025—Change of phase or condition
- G01N2291/0256—Adsorption, desorption, surface mass change, e.g. on biosensors
Definitions
- the invention belongs to the technical field of sensors, and relates to a graphene resonance gas sensor, in particular to a graphene resonance gas sensor based on doped metal atoms and a preparation process thereof.
- Graphene is a new type of two-dimensional material with unique physical properties, including Young's modulus, tensile strength, thermal conductivity, electron mobility and huge specific surface area. It has broad application prospects in the preparation of gas sensors. Since carbon atoms in the graphene layer are sp 2 hybridized to form bonds, the chemical activity is not high. Traditional gas detection instruments are huge and expensive. The development of NEMS technology has opened up new development space for gas sensors. Traditional resonant gas sensors are all secondary sensitive. By spin-coating a layer of sensitive material on the resonant beam, specific gas molecules are adsorbed on the resonant beam to change the quality of the beam, which in turn causes the natural resonance frequency of the resonant beam to change.
- the transition metal layer is in surface contact with the graphene resonance beam, and they are adsorbed together by van der Waals force, which causes problems such as poor contact and easy fall off, resulting in poor quality and low sensitivity of the graphene resonance gas sensor. And other issues.
- the purpose of the present invention is based on the problems of poor quality and low sensitivity of the traditional resonance gas sensor, and proposes a graphene resonance gas sensor based on doped metal atoms and a preparation process thereof.
- the present invention is realized through a technical solution composed of the following technical measures.
- the preparation process of a graphene resonance gas sensor based on doped metal atoms includes the following steps:
- Step 1 Deposit a SiO 2 dielectric layer on the Si substrate by chemical vapor deposition CVD method, and then use absolute ethanol and deionized water to ultrasonically clean the SiO 2 dielectric layer;
- Step 2 Spin-coating the direct writing adhesive PPA on the surface of the SiO 2 dielectric layer, and etch three rectangular grooves on the PPA using a nano 3D structure direct writing machine; deposit one in the above rectangular grooves by electron beam evaporation EBE technology Layer Ti, and then deposit a layer of Au-Pt alloy material. After the deposition is completed, use the nano 3D structure direct writer to remove the remaining PPA, and the obtained metal block is used as the source metal electrode, the gate metal electrode, and the drain metal electrode in turn ;
- Step 3 Use a focused ion beam FIB to cut off a part of the gate metal electrode to create a height difference between the gate metal electrode, the source metal electrode and the drain metal electrode;
- Step 4 Use the mechanical peeling method to prepare a single-layer graphene film.
- the C atom vacancies should be located in the center of the graphene film with a diameter of 10-20 nm.
- PPA is spin-coated on the surface of the graphene film, and a circular through hole is etched on the PPA using a nano 3D structure direct writing machine.
- the through hole is located above the C atom vacancy and deposited in the above circular through hole by EBE
- the metal material is used as the transition layer metal, and the remaining PPA is removed by the nano 3D structure direct writing machine, and finally the required graphene resonance beam size is cut by FIB, so that the deposited transition layer metal is located in the center of the graphene resonance beam;
- Step 5 Transfer the graphene resonance beam obtained in step 4 to the top of the source metal electrode and the drain metal electrode by a wet transfer method
- Step 6 Modify the polymer coating on the transition layer metal of the graphene resonance beam to obtain a graphene resonance gas sensor based on doped metal atoms.
- step 1 the thickness of the deposited SiO 2 dielectric layer is 100 nm; the ultrasonic power during ultrasonic cleaning is 30 to 45 W, and the cleaning time is 3 to 5 minutes.
- step 2 the type of PPA is polyphthalaldehyde, the viscosity is: 5cp, the rotation speed of the spin coater during spin coating is: 1000 ⁇ 2000r/min, the spin coating time is: 30s, and the final effect is: the thickness of PPA 1000nm.
- the depth of the three rectangular grooves is 1000 nm; the length of the grooves on both sides is 1000 nm, and the width is 1000 nm; the length of the middle groove is 1000 nm, and the width is 500 nm; the grooves on both sides are symmetrical about the middle groove
- step 3 the height at which the gate metal electrode is cut is 400-600 nm.
- step 4
- the size of the single-layer graphene film should be greater than or equal to 10um ⁇ 10um;
- the viscosity of PPA is: 3cp
- the rotation speed of the spin coater is: 3000 ⁇ 7000r/min
- the spin coating time is: 30s
- the final effect is: the thickness of PPA is 100nm;
- the diameter of the circular through hole is: the distribution range of C atom vacancies
- the transition layer metal is: Au or Pt material, thickness: 100nm;
- the length of the graphene resonance beam is 3000 ⁇ 4500 nm, and the width is 500 nm.
- step 5 the transition layer metal on the graphene resonant beam should be directly above the gate metal electrode and in a suspended state.
- step 6 the polymer coating is polystyrene.
- the graphene resonance gas sensor based on doped metal atoms prepared in the present invention is used for gas detection, that is, for detecting acetone.
- This solution proposes a graphene resonance gas sensor based on doped metal atoms.
- the graphene film is doped with metal atoms as The anchor point of the transition metal layer can improve the poor quality and low sensitivity of the graphene resonance gas sensor.
- Figure 1 Schematic diagram of the structure of the SiO 2 dielectric layer deposited on the Si substrate.
- FIG. 1 Schematic diagram of the structure of spin-coated PPA on the SiO 2 dielectric layer.
- FIG. 3 is a schematic diagram of the structure of the source metal electrode, the drain metal electrode, and the gate metal electrode.
- Fig. 4 is a schematic diagram of the cutting structure of the gate metal electrode.
- Figure 5 Schematic diagram of the structure of C atom vacancies prepared on a graphene film.
- Figure 6 Schematic diagram of the structure of spin-coated PPA on a graphene film.
- FIG. 7 Schematic diagram of the structure of the graphene resonance beam.
- FIG. 8 Schematic diagram of the structure of graphene resonance beam transfer.
- Fig. 9 is a schematic diagram of the structure of a graphene resonance gas sensor doped with metal atoms.
- Step 1 Deposit a SiO 2 dielectric layer 2 with a thickness of 100 nm on the Si substrate 1 by a CVD method, as shown in FIG. 1. Then, the SiO 2 medium layer 2 is ultrasonically cleaned with absolute ethanol and deionized water, the ultrasonic power is 30 to 45 W, and the cleaning time is 3 to 5 minutes.
- Step 2 Spin-coating PPA with a thickness of 1000nm on the surface of the SiO 2 dielectric layer 2.
- the type of PPA is polyphthalaldehyde, the viscosity of the PPA is: 5cp, the speed of the spin coater is: 1000 ⁇ 2000r/min, the spin coating time For: 30s.
- Three rectangular grooves are etched on the PPA by using a nano 3D structure direct writer, and the three rectangular grooves are each 1000nm deep; the length of the grooves on both sides is 1000nm and the width is 1000nm; the length of the middle groove is 1000nm , The width is 500nm; the grooves on both sides are symmetrical about the middle groove; the distance between the groove on one side and the adjacent side of the middle groove is 500-1000nm, as shown in Figure 2.
- a layer of Ti with a thickness of 200nm is deposited in the above-mentioned rectangular groove, and then a layer of Au-Pt alloy with a thickness of 800nm is deposited. After the deposition is completed, it is removed by a nano 3D structure direct writing machine
- the remaining PPA and the obtained metal blocks are used as the source metal electrode 4, the gate metal electrode 5, and the drain metal electrode 6 in sequence, as shown in FIG. 3.
- Step 3 Use FIB to cut the height of the gate metal electrode 5 to 600 nm, and the height of the remaining gate metal electrode 5 is: 400 nm, so that there is a gap between the gate metal electrode 5 and the source metal electrode 4 and the drain metal electrode 6 A height difference, as shown in Figure 4.
- Step 4 Prepare a single-layer graphene film 7 with a size of 10um ⁇ 10um using a mechanical peeling method.
- the electron beam diameter of the TEM is set to Using TEM, 100 C atom vacancies are gradually prepared in the middle position of the graphene film 7, and the C atom vacancies are located in a region with a diameter of 20 nm, as shown in FIG. 5.
- PPA with a thickness of 100 nm is spin-coated on the surface of the graphene film 7, the viscosity of the PPA is about 3 cp, the rotation speed of the spin coater is 3000-7000 r/min, and the spin coating time is 30 s.
- a circular through hole is etched on the PPA using a nano 3D structure direct writer, and the diameter of the circular through hole is 20 nm, as shown in FIG. 6.
- a layer of Au material is deposited as the transition layer metal 9 in the area of the above-mentioned circular through hole by EBE, and the remaining PPA is removed by a nano 3D structure direct writing machine.
- the required size of the graphene resonant beam 8 is cut by FIB.
- the length of the graphene resonant beam 8 is 4500nm and the width is 500nm.
- the deposited transition layer metal 9 is located in the center of the graphene resonant beam 8, as shown in Figure 7 .
- Step 5 Transfer the graphene resonant beam 8 to the surface of the source metal electrode 4 and the drain metal electrode 6 by a wet transfer method, so that the transition layer metal 9 on the graphene resonant beam 8 should be located on the gate metal electrode 5 Is directly above and in a suspended state, as shown in Figure 8.
- Step 6 In order to detect the acetone gas, the transition layer metal 9 is equipped with polystyrene material by deposition method, as shown in Figure 9, and finally the preparation of the graphene resonance gas sensor for detecting acetone gas is completed, as shown in Figure 9. 9 shown.
- Step 7 According to the method and device for detecting the resonance frequency proposed by patent CN 104076199 B, the change of the resonance frequency of the present invention in the target environment is detected, and the content of acetone gas in the environment is finally obtained.
- the graphene resonant gas sensor to the LLC circuit to determine the sweep frequency range: 100-400MHz, and then obtain the voltage of the resonant gas sensor at different frequencies within the sweep frequency range 100-400MHz through the voltage acquisition unit, and then The voltage obtained by the voltage acquisition unit is judged by the calculation and judgment unit, and finally the resonance frequency of the resonant gas sensor is determined by the resonance frequency determination unit. Since the resonance frequency of the resonant gas sensor of the present invention changes linearly under standard voltage conditions, the content of acetone gas can be judged by the value of the resonance frequency.
- the resonant frequency in vacuum is 368.4MHz
- the resonant frequency in an environment filled with acetone gas is 196.5MHz. If the resonant frequency at this time is detected in the environment as Q, then the content of acetone gas in the environment at this time is:
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Abstract
Description
Claims (10)
- 一种基于掺杂金属原子的石墨烯谐振式气体传感器的制备工艺,其特征在于,包括如下步骤:步骤1:在Si基板(1)上通过化学气相沉积CVD方法沉积一层SiO 2介质层(2),然后采用无水乙醇和去离子水对SiO 2介质层进行超声清洗;步骤2:在SiO 2介质层(2)表面旋涂PPA(3),采用纳米3D结构直写机在PPA(3)上刻蚀出三个矩形槽;通过电子束蒸镀EBE技术在上述矩形槽内均先沉积一层Ti,再沉积一层Au-Pt合金材料,沉积完成后,利用纳米3D结构直写机去除掉剩余的PPA(3),得到的金属块依次作为源极金属电极(4)、栅极金属电极(5)、漏极金属电极(6);步骤3:采用聚焦离子束FIB切除栅极金属电极(5)的一部分,使栅极金属电极(5)与源极金属电极(4)和漏极金属电极(6)之间产生高度差;步骤4:采用机械剥离的方法制备单层的石墨烯薄膜(7),利用透射电子显微镜TEM在石墨烯薄膜(7)内逐步制备出n个C原子空位,C原子空位应位于石墨烯薄膜(7)中心直径为10~20nm的范围内,在石墨烯薄膜(7)表面旋涂PPA,采用纳米3D结构直写机在PPA上刻蚀出一个圆形的通孔,通孔位于C原子空位上方,通过EBE在上述圆形通孔内沉积金属材料作为过渡层金属(9),并利用纳米3D结构直写机去除掉剩余的PPA,最后通过FIB切割出所需要的石墨烯谐振梁(8)尺寸,使沉积的过渡层金属(9)位于石墨烯谐振梁(8)的中心位置;步骤5:通过湿法转移的方法将步骤4得到的石墨烯谐振梁(8)转移到源极金属电极(4)和漏极金属电极(6)的上方;步骤6:在石墨烯谐振梁(8)的过渡层金属(9)上修饰聚合物涂层(10),得到基于掺杂金属原子的石墨烯谐振式气体传感器。
- 根据权利要求1所述的制备工艺,其特征在于,步骤1中,所述沉积的SiO 2介质层(2)厚度为100nm;超声清洗时的超声功率为:30~45W,清洗时间为:3~5分钟。
- 根据权利要求1所述的制备工艺,其特征在于,步骤2中,所述PPA(3)的类型为聚苯二醛,粘度为:5cp,旋涂时旋涂机的转速为:1000~2000r/min,旋涂时间为:30s,最终达到的效果为:PPA(3)的厚度1000nm。
- 根据权利要求1所述的制备工艺,其特征在于,步骤2中,所述三个矩形槽,槽的深度均为1000nm;两侧槽的长度均为1000nm,宽度均为1000nm;中间槽的长度为1000nm,宽度为500nm;两侧的槽关于中间的槽对称;一侧的槽与中间槽相邻边的距离为500~1000nm;得到的金属块的高度为:1000nm,其中Ti的厚度为:200nm,Au-Pt合金材料的厚度为:800nm。
- 根据权利要求1所述的制备工艺,其特征在于,步骤3中,所述栅极金属电极(5)被切除的高度为:400~600nm。
- 根据权利要求1所述的制备工艺,其特征在于,步骤5中,所述石墨烯谐振梁(8)上的过渡层金属(9)应位于栅极金属电极(5)的正上方,并处于悬置的状态。
- 根据权利要求1所述的制备工艺,其特征在于,步骤6中,所述聚合物涂层(10)为聚苯乙烯。
- 将权利要求1~8任一项所述制备方法制备的基于掺杂金属原子的石墨烯谐振式气体传感器用于气体的检测的用途。
- 根据权利要求9所述的用途,其特征在于,用于检测丙酮的用途。
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| GB2112968.9A GB2595622B (en) | 2019-08-14 | 2020-04-28 | Preparation process for graphene resonant gas sensor based on doped metal atoms |
| US16/982,057 US11143623B2 (en) | 2019-08-14 | 2020-04-28 | Preparation process for graphene resonant gas sensor based on doped metal atoms |
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| CN201910749000.4 | 2019-08-14 | ||
| CN201910749000.4A CN110530969B (zh) | 2019-08-14 | 2019-08-14 | 一种基于掺杂金属原子的石墨烯谐振式气体传感器的制备工艺 |
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| CN110530969B (zh) * | 2019-08-14 | 2021-05-25 | 江苏大学 | 一种基于掺杂金属原子的石墨烯谐振式气体传感器的制备工艺 |
| CN114778618A (zh) * | 2022-05-18 | 2022-07-22 | 江苏大学 | 一种石墨烯/二硫化钨的气体传感器的制备工艺及其传感器 |
| CN116337995A (zh) * | 2023-04-10 | 2023-06-27 | 中北大学 | 一种谐振式no2气体传感结构及其制备方法、测试系统、测试方法 |
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| GB202112968D0 (en) | 2021-10-27 |
| US20210262984A1 (en) | 2021-08-26 |
| GB2595622A (en) | 2021-12-01 |
| CN110530969B (zh) | 2021-05-25 |
| GB2595622B (en) | 2022-03-30 |
| CN110530969A (zh) | 2019-12-03 |
| US11143623B2 (en) | 2021-10-12 |
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