WO2021025003A1 - 接合性導体ペースト - Google Patents
接合性導体ペースト Download PDFInfo
- Publication number
- WO2021025003A1 WO2021025003A1 PCT/JP2020/029758 JP2020029758W WO2021025003A1 WO 2021025003 A1 WO2021025003 A1 WO 2021025003A1 JP 2020029758 W JP2020029758 W JP 2020029758W WO 2021025003 A1 WO2021025003 A1 WO 2021025003A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- group
- silver
- conductor paste
- weight
- silver particles
- Prior art date
Links
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 112
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- 239000004332 silver Substances 0.000 claims abstract description 193
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- 125000002252 acyl group Chemical group 0.000 claims abstract description 15
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- 125000001931 aliphatic group Chemical group 0.000 claims description 91
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- 238000000034 method Methods 0.000 claims description 24
- 125000003277 amino group Chemical group 0.000 claims description 20
- 238000009835 boiling Methods 0.000 claims description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims description 13
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
- H05K1/092—Dispersed materials, e.g. conductive pastes or inks
- H05K1/097—Inks comprising nanoparticles and specially adapted for being sintered at low temperature
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J1/00—Adhesives based on inorganic constituents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
- H05K2201/0203—Fillers and particles
- H05K2201/0206—Materials
- H05K2201/0224—Conductive particles having an insulating coating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
- H05K2201/0203—Fillers and particles
- H05K2201/0263—Details about a collection of particles
- H05K2201/0272—Mixed conductive particles, i.e. using different conductive particles, e.g. differing in shape
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/07—Treatments involving liquids, e.g. plating, rinsing
- H05K2203/0779—Treatments involving liquids, e.g. plating, rinsing characterised by the specific liquids involved
- H05K2203/0783—Using solvent, e.g. for cleaning; Regulating solvent content of pastes or coatings for adjusting the viscosity
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
Definitions
- the present disclosure relates to a bondable conductor paste used for forming conductor wiring and a joint structure for connecting electronic elements such as power semiconductor elements and LED elements.
- the present application claims the priority of Japanese Patent Application No. 2019-145510 filed in Japan on August 7, 2019, the contents of which are incorporated herein by reference.
- a method for forming the conductor wiring for example, a method of manufacturing a copper wiring by etching a copper foil bonded to an insulating substrate is known.
- the above method has a problem that a large amount of waste is generated by etching.
- a method in which a conductor paste containing conductive particles and an adhesive is applied onto an insulating substrate by a printing method or the like, and then sintered to manufacture a conductor wiring (non-patent documents). 1). Since the conductor paste containing the adhesive has an appropriate viscosity, it can be printed with high accuracy, and wiring is manufactured by sintering it. However, since the adhesive and the adhesive-derived component, which are non-conductive components, remain after sintering, good conductivity can be obtained by inhibiting the interaction between the conductive particles and between the conductive particles and the substrate. The problem was that it was difficult to get rid of.
- Patent Document 1 includes an adhesive and a thickener obtained by mixing silver particles having an average particle size (median diameter) of 0.1 ⁇ m to 15 ⁇ m and an alcohol solvent (methanol, ethanol, or ethylene glycol). It is described that the use of no conductor paste suppresses the residual non-conductive components after sintering and lowers the electric resistance value.
- copper and nickel substrates and wirings that are not plated-protected in semiconductor modules are susceptible to oxidation by oxygen and must be sintered in an atmosphere of an inert gas such as nitrogen, but average grains of 0.1 ⁇ m or more In the conductor paste containing silver particles having a diameter, sintering did not proceed in a nitrogen atmosphere, and it was difficult to join.
- the conductor paste using the alcohol solvent is liable to cause "bleeding", and since methanol and ethanol have a high volatilization rate at the printing temperature, the viscosity of the conductor paste using this is liable to fluctuate during printing, and the viscosity is fine with high accuracy. It was difficult to form a pattern. Further, in the conductor paste using ethylene glycol, there is a problem that it is difficult to obtain a conductor wiring having excellent bonding strength with the substrate.
- an object of the present disclosure is a bondable conductor paste for forming a conductor wiring for connecting an electronic element or a bonding structure on a substrate by a printing method or the like, and suppressing fluctuations in viscosity at a printing temperature. It can print evenly and is quickly sintered even in an atmosphere of an inert gas such as nitrogen to form a high-precision conductor wiring or bonding structure that can connect the substrate and electronic elements with high bonding strength.
- the purpose is to provide a bondable conductor paste that can be made.
- the inventors of the present disclosure in addition to silver particles having an average particle size (median diameter) of 0.1 ⁇ m or more, an average particle size (median diameter) of less than 0.1 ⁇ m (100 nm).
- an inert gas atmosphere such as nitrogen
- the paste containing the compound represented by the following formula (I) as the solvent and the silver particles having the above two kinds of different particle sizes as the conductive particles can be obtained without adding a thickener.
- a paste containing the compound represented by the formula (I) as a solvent Have found that fluctuations in viscosity can be suppressed during printing, printing can be performed evenly, and a sintered body having excellent conductivity can be formed even at low temperatures.
- the invention of the present disclosure has been completed based on these findings.
- the present disclosure is a conductive conductor paste for forming a conductor wiring and / or a bonding structure for connecting an electronic element, which contains conductive particles and a solvent, and has an average particle diameter as the conductive particles.
- the silver particles (A) are silver nanoparticles having a structure in which the surface is coated with a protective agent containing an amine.
- Ra represents a monovalent group selected from hydrocarbon groups having 1 to 6 carbon atoms and an acyl group.
- X represents a divalent group selected from hydrocarbon groups having 2 to 6 carbon atoms.
- R b represents a hydrogen atom or a monovalent group selected from a hydrocarbon group having 1 to 6 carbon atoms and an acyl group.
- R a and R b may be the same group.
- N is 1 Indicates an integer of ⁇ 3)
- a bonding conductor paste containing the compound (C) represented by.
- the present disclosure also provides the adhesive conductor paste in which the ratio of silver particles (A) to the total silver particles contained in the adhesive conductor paste is 50% by weight or less.
- the protective agent in the silver particles (A) is an aliphatic hydrocarbon group consisting of an aliphatic hydrocarbon group and one amino group as an amine, and the total number of carbon atoms of the aliphatic hydrocarbon group is 6 or more.
- an aliphatic hydrocarbon monoamine (2) consisting of an aliphatic hydrocarbon group and one amino group and having a total carbon number of 5 or less of the aliphatic hydrocarbon group, and an aliphatic hydrocarbon group and two amino groups.
- the above-mentioned adhesive conductor paste comprising at least one of an aliphatic hydrocarbon diamine (3) having a total number of carbons of 8 or less in the aliphatic hydrocarbon group.
- the present disclosure also provides the above-mentioned adhesive conductor paste having a boiling point of the compound (C) represented by the formula (I) under normal pressure of 160 ° C. or higher.
- the present disclosure also provides the above-mentioned adhesive conductor paste in which the SP value [(cal / cm 3 ) 1/2 ] of the compound (C) represented by the formula (I) at 25 ° C. is 8.6 or less. To do.
- the present disclosure also provides the above-mentioned adhesive conductor paste in which X in the formula (I) is an ethylene group, a propylene group or a trimethylene group.
- the present disclosure also provides the above-mentioned bonding conductor paste in which the total content of silver particles (A) and silver particles (B) in the total amount of the bonding conductor paste is 50 to 99.8% by weight.
- the present disclosure also provides the above-mentioned bondable conductor paste in which the content of the organic component is 15% by weight or less with respect to the bondable conductor paste (100% by weight).
- the present disclosure also provides a method for manufacturing an electronic component having a step of applying the above-mentioned bondable conductor paste on a substrate and then sintering it to form a conductor wiring and / or a bonded structure.
- the adhesive conductor paste of the present disclosure has two different types of conductive particles, silver particles (A) having an average particle diameter of 1 nm or more and less than 100 nm, and silver particles (B) having an average particle diameter of 0.1 ⁇ m or more and 10 ⁇ m or less. Since it contains silver particles having a diameter, it is rapidly sintered even in an atmosphere of an inert gas such as nitrogen to form a high-precision conductor wiring or a bonding structure capable of connecting a substrate and an electronic element with high bonding strength. be able to.
- the compound (C) represented by the formula (I) as a solvent in addition to the silver particles (A) and (B), it has viscosity suitable for the printing method and is less likely to cause bleeding, and the printing method. It is possible to form a high-precision wiring pattern or a joint structure pattern. Further, it is not necessary to add an adhesive to thicken the viscosity, and conventionally, there is a problem that the electrical characteristics are deteriorated by the non-conductive component derived from the adhesive remaining after sintering, but this is due to the residual non-conductive component. It is possible to prevent deterioration of electrical characteristics, and it is possible to form a conductor wiring or a joint structure having excellent electrical characteristics.
- the adhesive conductor paste of the present disclosure uses the compound (C) represented by the formula (I), which is hard to volatilize at the printing temperature, as a solvent, the viscosity can be kept constant during printing, and unevenness can be maintained. No, high-precision printing is possible. Furthermore, the adhesive conductor paste of the present disclosure can form a conductor wiring or a bonded structure having excellent bonding strength to a substrate even when sintered at a lower temperature, and the substrate or the like is deteriorated due to sintering. Damage can be reduced.
- a conductor wiring or a bonding structure having excellent bonding strength can be formed with high accuracy by a printing method, and the substrate and the electronic element can be joined to the conductor wiring or bonding. Since it can be strongly bonded via the structure, it is possible to manufacture an electronic component having excellent electrical characteristics.
- the adhesive conductor paste of the present disclosure contains one or more compounds (C) represented by the following formula (I) as a solvent.
- Ra represents a monovalent group selected from hydrocarbon groups and acyl groups having 1 to 6 carbon atoms.
- the hydrocarbon group having 1 to 6 carbon atoms in Ra include a monovalent group selected from an aliphatic hydrocarbon group having 1 to 6 carbon atoms and an alicyclic hydrocarbon group having 3 to 6 carbon atoms. Be done.
- the monovalent aliphatic hydrocarbon group having 1 to 6 carbon atoms include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, an s-butyl group, a t-butyl group and a pentyl group.
- Examples of the monovalent alicyclic hydrocarbon group having 3 to 6 carbon atoms include cycloalkyl groups such as cyclopropyl group, cyclobutyl group, cyclopentyl group and cyclohexyl group.
- RCO- group examples of the acyl group (RCO- group) in R a, wherein R is linear or branched alkyl group a is an acyl group (e.g., acetyl group having 1 to 10 carbon atoms (preferably 1 to 5), propionyl Group, butyryl group, isobutyryl group, pivaloyl group, etc.).
- R is linear or branched alkyl group a is an acyl group (e.g., acetyl group having 1 to 10 carbon atoms (preferably 1 to 5), propionyl Group, butyryl group, isobutyryl group, pivaloyl group, etc.).
- X represents a divalent group selected from hydrocarbon groups having 2 to 6 carbon atoms.
- hydrocarbon group having 2 to 6 carbon atoms in X include a divalent group selected from an aliphatic hydrocarbon group having 2 to 6 carbon atoms and an alicyclic hydrocarbon group having 3 to 6 carbon atoms. ..
- divalent aliphatic hydrocarbon group having 2 to 6 carbon atoms include an ethylene group (-CH 2- CH 2- ), a propylene group (-CH (CH 3 ) CH 2- ), and a trimethylene group (-CH).
- CH 2 -CH 2 -CH 2 -) may be mentioned linear or branched alkylene group such as.
- Examples of the divalent alicyclic hydrocarbon group having 3 to 6 carbon atoms include a 1,2-cyclopentylene group, a 1,3-cyclopentylene group, a 1,2-cyclohexylene group and 1,3. -Cycloalkylene groups such as cyclohexylene group and 1,4-cyclohexylene group can be mentioned.
- X is preferably an aliphatic hydrocarbon group having 2 to 6 carbon atoms, more preferably a linear or branched alkylene group having 2 to 6 carbon atoms, and further preferably an ethylene group or propylene. Group or trimethylene group.
- R b represents a hydrogen atom or a monovalent group selected from hydrocarbon groups and acyl groups having 1 to 6 carbon atoms.
- Examples of the monovalent group selected from the aliphatic hydrocarbon group having 1 to 6 carbon atoms and the acyl group include the same examples as those in Ra .
- R b may be the same group as R a or may be different.
- N indicates an integer of 1 to 3.
- n is preferably 2 or 3.
- the number of carbon atoms constituting the compound (C) represented by the formula (I) is preferably 8 to 13 in that it is difficult to volatilize at the printing temperature and volatilizes more quickly at the sintering temperature. Is 10 to 12 pieces.
- the compound (C) represented by the formula (I) preferably does not easily volatilize at the printing temperature, and has a boiling point (under normal pressure) of, for example, 160 ° C. or higher, preferably 190 ° C. or higher, more preferably 190 to 290. ° C., more preferably 200 to 260 ° C. If the boiling point is lower than the above range, it tends to volatilize when preparing or printing the bondable conductor paste and the viscosity tends to fluctuate, making it difficult to form the conductor wiring and the bonded structure evenly and with high accuracy. is there.
- the compound (C) represented by the formula (I) preferably volatilizes rapidly at the time of sintering, and the square root (SP value; (cal / cm 3 ) 1/2 ) of the aggregation energy density is, for example, 11. It is 0.0 or less, preferably 10.0 or less, and more preferably 9.0 or less.
- the SP value (at 25 ° C.) can be calculated by the Fedors formula.
- R a in the formula (I) is a hydrocarbon group having 1 to 6 carbon atoms
- R b is a hydrogen atom or a hydrocarbon group having 1 to 6 carbon atoms.
- X is a propylene group and n is 2 are dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monoisopropyl ether, and dipropylene.
- Dipropylene glycol mono-C 1-6 alkyl ethers such as glycol monobutyl ether, dipropylene glycol monoisobutyl ether, dipropylene glycol monopentyl ether, dipropylene glycol monoisopentyl ether; dipropylene glycol dimethyl ether, dipropylene glycol methyl ethyl ether, Dipropylene glycol methylpropyl ether, dipropylene glycol methylbutyl ether, dipropylene glycol methyl isobutyl ether, dipropylene glycol methylpentyl ether, dipropylene glycol methylisopentyl ether, dipropylene glycol diethyl ether, dipropylene glycol ethylpropyl ether, dipropylene Glycolethylbutyl ether, dipropylene glycol ethylisobutyl ether, dipropylene glycol ethylpenty
- R a in the formula (I) is a hydrocarbon group having 1 to 6 carbon atoms
- R b is a hydrogen atom or a hydrocarbon group having 1 to 6 carbon atoms.
- Specific examples of the case where X is a propylene group and n is 3 are tripropylene glycol monomethyl ether, tripropylene glycol monoethyl ether, tripropylene glycol monopropyl ether, tripropylene glycol monoisopropyl ether, and tripropylene.
- Tripropylene glycol mono-C 1-6 alkyl ethers such as glycol monobutyl ether, tripropylene glycol monoisobutyl ether, tripropylene glycol monopentyl ether, tripropylene glycol monoisopentyl ether; tripropylene glycol dimethyl ether, tripropylene glycol methyl ethyl ether, Tripropylene glycol methylpropyl ether, tripropylene glycol methylbutyl ether, tripropylene glycol methylisobutyl ether, tripropylene glycol methylpentyl ether, tripropylene glycol methylisopentyl ether, tripropylene glycol diethyl ether, tripropylene glycol ethylpropyl ether, tripropylene Glycolethylbutyl ether, tripropylene glycol ethylisobutyl ether, tripropylene glycol ethylpenty
- R a in (I) is a hydrocarbon group having 1 to 6 carbon atoms
- R b is a hydrogen atom or a hydrocarbon group having 1 to 6 carbon atoms
- X is an ethylene group and n is an integer of 1 to 3
- ethylene glycol monomethyl ether ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monoisopropyl ether
- Ethylene glycol mono-C 1-6 alkyl ethers such as ethylene glycol monobutyl ether, ethylene glycol monoisobutyl ether, ethylene glycol monohexyl ether; ethylene glycol methyl-n-propyl ether, ethylene glycol methyl-n-butyl ether, ethylene glycol methyl isoamyl ether
- ethylene glycol di C 1-6 alkyl ether diethylene glycol monomethyl ether
- R a is an acyl group in the formula (I)
- R b is selected from hydrogen atom, or a hydrocarbon group and an acyl group having 1 to 6 carbon atoms
- X is an ethylene group or a propylene group
- n is an integer of 1 to 3
- ethylene glycol monomethyl ether acetate ethylene glycol monobutyl ether acetate, and propylene glycol monomethyl.
- C 2-3 alkylene glycol C 1-6 alkyl ether C 1-10 alkyl ester such as ether acetate; di C 2 such as diethylene glycol-n-butyl ether acetate, diethylene glycol ethyl ether acetate, diethylene glycol butyl ether acetate, dipropylene glycol methyl ether acetate -3 alkylene glycol C 1-6 alkyl ether C 1-10 alkyl ester; triethylene glycol-n-butyl ether acetate, triethylene glycol ethyl ether acetate, triethylene glycol butyl ether acetate, tripropylene glycol methyl ether acetate, etc.
- Tri C 2 -3 alkylene glycol C 1-6 alkyl ether C 1-10 alkyl ester; C 2-3 alkylene glycol di C 1-10 alkyl ester such as propylene glycol diacetate and the like (including isomers).
- the compound (C) represented by the formula (I) as a specific example when Ra , R b , X, n in the formula (I) are other than the above, the compound corresponding to the above example can be mentioned. it can.
- the solvent may be used alone or in combination of two or more. From these, it is preferable to appropriately select the type and content so as to meet the above conditions.
- the bonding conductor paste of the present disclosure may contain one or more other solvents (for example, ethyl lactate acetate, tetrahydrofurfuryl acetate, tetrahydrofurfuryl alcohol, ethylene glycol, etc.) in addition to the above.
- the content of these solvents is preferably, for example, 30% by weight or less, more preferably 20% by weight or less, still more preferably 15% by weight or less, of the total amount of the solvent contained in the adhesive conductor paste of the present disclosure. It is even more preferably 10% by weight or less, even more preferably 5% by weight or less, and even more preferably 1% by weight or less.
- the ratio of the content of the compound (C) represented by the formula (I) to the total amount of the solvent is, for example, 70 to 100% by weight, and the lower limit is preferably 80% by weight, more preferably 85% by weight. %, More preferably 90% by weight, even more preferably 95% by weight, even more preferably 99% by weight.
- the content of the compound (C) represented by the formula (I) is, for example, 1 to 50 parts by weight with respect to 100 parts by weight of the conductive particles (total of silver particles (A) and silver particles (B)). It is preferably 2 to 30 parts by weight, more preferably 3 to 30 parts by weight.
- the adhesive conductor paste of the present disclosure includes silver particles (A) having an average particle diameter of 1 nm or more and less than 100 nm and silver particles (B) having an average particle diameter of 0.1 ⁇ m or more and 10 ⁇ m or less as conductive particles.
- the silver particles (A) contained in the adhesive conductor paste of the present disclosure have an average particle diameter of 1 nm or more and less than 100 nm, and the surface is coated with a protective agent containing an amine.
- the average particle diameter (median diameter) of the silver particles (A) is 0.1 nm or more and less than 100 nm as described above, preferably 0.5 to 90 nm, more preferably 1 to 80 nm, and further preferably 1 to 75 nm. ..
- the particle size is obtained as an average particle size (median size) converted into a volume distribution on the assumption that the particles have an aspect ratio of 1 based on the particle size obtained by observation with a transmission electron microscope (TEM).
- TEM transmission electron microscope
- the proportion of silver particles (A) in the total silver particles contained in the adhesive conductor paste of the present disclosure is, for example, 50% by weight or less, preferably 45% by weight or less, and more preferably 40% by weight or less.
- the proportion of the silver particles (A) is, for example, 1% by weight or more, preferably 3% by weight or more, and more preferably 4% by weight or more.
- the content of the silver particles (A) is such that a sintered body having good conductivity can be obtained and the dispersion stability is excellent (that is, high dispersibility can be stably maintained for a long period of time. (The increase in viscosity can be suppressed), printability is improved, and high bonding strength can be formed between the substrate and the electronic element by quickly sintering even in an inert gas atmosphere such as nitrogen.
- the total amount of the adhesive conductor paste is, for example, 1 to 45% by weight, preferably 2 to 43% by weight, and more preferably 3 to 40% by weight.
- the silver particles (A) mix an amine and a silver compound to generate the silver compound and a complex compound containing the amine. It can be produced by heating and thermally decomposing the complex compound.
- the method for producing silver particles (A) mainly includes a step of producing a complex compound and a step of thermally decomposing the complex compound.
- the silver compound a silver compound that is easily decomposed by heating to produce metallic silver.
- silver compounds include silver carboxylate such as silver formate, silver acetate, silver oxalate, silver malonate, silver benzoate, and silver phthalate; silver fluoride, silver chloride, silver bromide, silver iodide, etc.
- Silver halide; silver sulfate, silver nitrate, silver carbonate and the like can be used, but silver oxalate is preferably used from the viewpoint of easily producing metallic silver by decomposition and less likely to generate impurities other than silver.
- Silver oxalate is advantageous in that it has a high silver content, metallic silver can be obtained as it is by thermal decomposition without the need for a reducing agent, and impurities derived from the reducing agent are unlikely to remain.
- the above silver compound may be used in combination with a metal compound other than silver.
- a metal compound that is easily decomposed by heating to produce a target metal is used.
- a metal salt corresponding to the above silver compound for example, a metal carboxylate; a metal halide; a metal salt compound such as a metal sulfate, a metal nitrate, a metal carbonate, etc. is used. Can be done.
- metal oxalates are preferably used from the viewpoint that metals are easily generated by decomposition and impurities other than metals are unlikely to be generated.
- the silver composite is composed of silver and one or more other metals, and examples thereof include Au-Ag, Ag-Cu, Au-Ag-Cu, and Au-Ag-Pd. Silver accounts for at least 20% by weight, usually at least 50% by weight, for example at least 80% by weight, based on the total metal.
- the amine and the silver compound in the step of producing the complex compound, may be mixed without a solvent, but the complex containing the silver compound and the amine is mixed in the presence of an alcohol solvent having 3 or more carbon atoms. It is preferable to generate a compound.
- an alcohol having 3 to 10 carbon atoms preferably an alcohol having 4 to 6 carbon atoms can be used.
- n-propanol (boiling point bp: 97 ° C.), isopropanol (bp: 82 ° C.), n-butanol (bp: 117 ° C.), isobutanol (bp: 107.89 ° C.), sec-butanol (bp: 99 ° C.).
- n-butanol, isobutanol, sec- are considered in consideration of the fact that the temperature of the subsequent thermal decomposition step of the complex compound can be raised and the convenience in the post-treatment after the formation of the silver particles (A).
- Butanols and hexanols selected from butanol and tert-butanol are preferable. In particular, n-butanol and n-hexanol are preferable.
- the alcohol solvent is, for example, 120 parts by weight or more, preferably 130 parts by weight or more, more preferably 150 parts by weight, based on 100 parts by weight of the silver compound for sufficient stirring operation of the silver compound-alcohol slurry. It is good to use the above.
- the upper limit of the amount of the alcohol solvent is not particularly limited, and may be, for example, 1000 parts by weight or less, preferably 800 parts by weight or less, and more preferably 500 parts by weight or less with respect to 100 parts by weight of the silver compound. ..
- the amine and the silver compound can be mixed in the presence of an alcohol solvent having 3 or more carbon atoms in several forms.
- a solid silver compound and an alcohol solvent are mixed to obtain a silver compound-alcohol slurry [slurry forming step], and then amine is added to the obtained silver compound-alcohol slurry.
- the slurry represents a mixture in which a solid silver compound is dispersed in an alcohol solvent. It is advisable to charge a solid silver compound in the reaction vessel and add an alcohol solvent to the solid silver compound to obtain a slurry.
- the amine and the alcohol solvent may be charged into the reaction vessel, and the silver compound-alcohol slurry may be added thereto.
- an aliphatic hydrocarbon monoamine (1) having a total number of carbons of 6 or more of hydrocarbon groups is contained, and further, with an aliphatic hydrocarbon group.
- At least one of the aliphatic hydrocarbon diamines (3) having a total number of carbon atoms of 8 or less may be used.
- Each of these components is usually used as an amine mixed solution, but the mixing of the amine with the silver compound (or its alcohol slurry) does not necessarily have to be carried out using the mixed amines.
- the amines may be sequentially added to the silver compound (or its alcohol slurry).
- aliphatic hydrocarbon monoamine is a compound consisting of 1 to 3 monovalent aliphatic hydrocarbon groups and one amino group.
- a “hydrocarbon group” is a group consisting only of carbon and hydrogen.
- the aliphatic hydrocarbon monoamine (1) and the aliphatic hydrocarbon monoamine (2) have heteroatoms (atoms other than carbon and hydrogen) such as oxygen atom or nitrogen atom in the hydrocarbon group, if necessary. ) May have a substituent. This nitrogen atom does not form an amino group.
- the "aliphatic hydrocarbon diamine” refers to a divalent aliphatic hydrocarbon group (alkylene group), two amino groups intervening the aliphatic hydrocarbon group, and in some cases, hydrogen of the amino group. It is a compound composed of an aliphatic hydrocarbon group (alkyl group) in which an atom is substituted. However, the aliphatic hydrocarbon diamine (3) may have a substituent containing a hetero atom (an atom other than carbon and hydrogen) such as an oxygen atom or a nitrogen atom in the hydrocarbon group, if necessary. Good. This nitrogen atom does not form an amino group.
- the aliphatic hydrocarbon monoamine (1) having a total of 6 or more carbon atoms has a high function as a protective agent (stabilizer) for the surface of silver particles produced by the hydrocarbon chain.
- the aliphatic hydrocarbon monoamine (1) includes a primary amine, a secondary amine, and a tertiary amine.
- the primary amine include hexylamine, heptylamine, octylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine, pentadecylamine, hexadecylamine, heptadecylamine and octadecyl.
- saturated aliphatic hydrocarbon monoamines having a linear aliphatic hydrocarbon group having 6 to 18 carbon atoms such as amines (that is, alkyl monoamines).
- saturated aliphatic hydrocarbon monoamine in addition to the above-mentioned linear aliphatic monoamine, branches having 6 to 16 carbon atoms, preferably 6 to 8 carbon atoms such as isohexylamine, 2-ethylhexylamine, and tert-octylamine. Examples thereof include branched aliphatic hydrocarbon monoamines having an aliphatic hydrocarbon group. Also, cyclohexylamine can be mentioned. Further, unsaturated aliphatic hydrocarbon monoamines such as oleylamine (that is, alkenyl monoamines) can be mentioned.
- oleylamine that is, alkenyl monoamines
- the secondary amine as a linear amine, N, N-dipropylamine, N, N-dibutylamine, N, N-dipentylamine, N, N-dihexylamine, N, N-dipeptylamine, N , N-dioctylamine, N, N-dinonylamine, N, N-didecylamine, N, N-diundecylamine, N, N-didodecylamine, N-propyl-N-butylamine and other dialkyl monoamines.
- the tertiary amine include tributylamine and trihexylamine.
- examples of branched amines include secondary amines such as N, N-diisohexylamine and N, N-di (2-ethylhexyl) amine.
- examples thereof include tertiary amines such as triisohexylamine and tri (2-ethylhexyl) amine.
- N, N-di (2-ethylhexyl) amine the 2-ethylhexyl group has 8 carbon atoms, but the total number of carbon atoms contained in the amine compound is 16.
- tri (2-ethylhexyl) amine the total number of carbons contained in the amine compound is 24.
- a saturated aliphatic hydrocarbon monoamine having 6 or more carbon atoms is preferable.
- the number of carbon atoms is set to 6 or more, when the amino group is adsorbed on the surface of the silver particles, the distance from the other silver particles can be secured, so that the action of preventing the agglomeration of the silver particles is improved.
- the upper limit of the number of carbon atoms is not particularly defined, a saturated aliphatic monoamine having up to 18 carbon atoms is usually preferable in consideration of availability, ease of removal during calcination, and the like.
- alkyl monoamines having 6 to 12 carbon atoms such as hexylamine, heptylamine, octylamine, nonylamine, decylamine, undecylamine and dodecylamine are preferably used.
- alkyl monoamines having 6 to 12 carbon atoms such as hexylamine, heptylamine, octylamine, nonylamine, decylamine, undecylamine and dodecylamine are preferably used.
- linear aliphatic hydrocarbon monoamines only one type may be used, or two or more types may be used in combination.
- the steric factor of the branched aliphatic hydrocarbon group causes the silver particles to move onto the surface of the silver particles.
- a larger area of the silver particle surface can be covered with a smaller amount of adhesion. Therefore, it is possible to obtain appropriate stabilization of the silver particles (A) with a smaller amount of adhesion on the surface of the silver particles. Since the amount of protective agent (organic stabilizer) to be removed at the time of firing is small, the organic stabilizer can be efficiently removed even when firing at a low temperature of 200 ° C. or lower, and the sintering of silver particles proceeds sufficiently. To do.
- branched alkyl monoamine compound having 5 to 6 carbon atoms in the main chain such as isohexylamine and 2-ethylhexylamine is preferable.
- the number of carbon atoms in the main chain is 5 to 6, it is easy to obtain appropriate stabilization of the silver particles (A).
- the branched aliphatic monoamine only one type may be used, or two or more types may be used in combination.
- the linear aliphatic hydrocarbon monoamine and the branched aliphatic hydrocarbon monoamine may be used in combination in order to obtain the respective advantages.
- the aliphatic hydrocarbon monoamine (2) having 5 or less carbon atoms has a shorter carbon chain length than the aliphatic monoamine (1) having 6 or more carbon atoms, and therefore has a low function as a protective agent (stabilizer) by itself.
- the polarity is higher than that of the aliphatic monoamine (1) and the coordinating ability of the silver compound to silver is high, so that it is effective in promoting complex formation.
- the carbon chain length is short, it can be removed from the surface of silver particles in a short time of 30 minutes or less or 20 minutes or less even in low-temperature firing at 120 ° C. or lower or 100 ° C. or lower, for example. It is effective for low-temperature firing of silver particles (A).
- Examples of the aliphatic hydrocarbon monoamine (2) include ethylamine, n-propylamine, isopropylamine, n-butylamine, isobutylamine, sec-butylamine, tert-butylamine, pentylamine, isopentylamine, tert-pentylamine and the like.
- Saturated aliphatic hydrocarbon monoamines having 2 to 5 carbon atoms that is, alkyl monoamines
- dialkyl monoamines such as N, N-dimethylamine, N, N-diethylamine, N-methyl-N-propylamine and N-ethyl-N-propylamine can be mentioned.
- n-butylamine, isobutylamine, sec-butylamine, tert-butylamine, pentylamine, isopentylamine, tert-pentylamine and the like are preferable, and the above-mentioned butylamines are more preferable.
- the aliphatic hydrocarbon monoamines (2) only one type may be used, or two or more types may be used in combination.
- Aliphatic hydrocarbon diamine (3) having a total carbon number of 8 or less has a high coordinating ability of a silver compound to silver and is effective in promoting complex formation.
- Aliphatic hydrocarbon diamines are generally more polar than aliphatic hydrocarbon monoamines and have a higher ability to coordinate silver compounds to silver. Further, the aliphatic hydrocarbon diamine (3) has an effect of accelerating the thermal decomposition at a lower temperature and in a short time in the thermal decomposition step of the complex compound, and can more efficiently produce silver nanoparticles. .. Further, since the protective film of silver particles containing the aliphatic diamine (3) has high polarity, the dispersion stability of silver particles in a dispersion medium containing a highly polar solvent is improved.
- the surface of silver particles can be calcined at a low temperature of 120 ° C. or lower or 100 ° C. or lower in a short time of 30 minutes or less or 20 minutes or less. Since it can be removed from the silver particles (A), it is effective for firing the obtained silver particles (A) at a low temperature and for a short time.
- the aliphatic hydrocarbon diamine (3) is not particularly limited, but is ethylenediamine, N, N-dimethylethylenediamine, N, N'-dimethylethylenediamine, N, N-diethylethylenediamine, N, N'-diethylethylenediamine, 1 , 3-Propane diamine, 2,2-dimethyl-1,3-propanediamine, N, N-dimethyl-1,3-propanediamine, N, N'-dimethyl-1,3-propanediamine, N, N- Diethyl-1,3-propanediamine, N, N'-diethyl-1,3-propanediamine, 1,4-butanediamine, N, N-dimethyl-1,4-butanediamine, N, N'-dimethyl- 1,4-Butandiamine, N, N-diethyl-1,4-butanediamine, N, N'-diethyl-1,4-butanediamine, 1,5-pentanediamine, 1,5-d
- alkylenediamines having a total of 8 or less carbon atoms in which at least one of the two amino groups is a primary amino group or a secondary amino group, and the silver compound has a high coordinating ability to silver. Effective in promoting complex formation.
- One of two amino groups such as -1,4-butanediamine, N, N-diethyl-1,4-butanediamine, N, N-dimethyl-1,6-hexanediamine is a primary amino group
- An alkylenediamine having a total number of carbon atoms of 8 or less, which is -NH 2 ) and the other one is a tertiary amino group (-NR 1 R 2 ) is preferable.
- Preferred alkylenediamines are represented by the following structural formulas.
- R represents a divalent alkylene group
- R 1 and R 2 may be the same or different, and represent an alkyl group, where the total number of carbon atoms of R, R 1 and R 2 is 8. It is as follows.
- the alkylene group usually does not contain a hetero atom (atom other than carbon and hydrogen) such as an oxygen atom or a nitrogen atom, but may have a substituent containing the hetero atom, if necessary.
- the alkyl group usually does not contain a hetero atom such as an oxygen atom or a nitrogen atom, but may have a substituent containing the hetero atom, if necessary.
- the coordinating ability of the silver compound to silver is high, which is advantageous for complex formation, and the other one is a tertiary amino group. Since the tertiary amino group has a poor coordinating ability to the silver atom, it is possible to prevent the formed complex from forming a complicated network structure.
- a high temperature may be required for the thermal decomposition process of the complex.
- diamines having a total number of carbons of 6 or less are preferable, and diamines having a total number of carbons of 5 or less are more preferable, from the viewpoint that they can be removed from the surface of silver particles in a short time even in low-temperature firing.
- the aliphatic hydrocarbon diamines (3) only one type may be used, or two or more types may be used in combination.
- the ratio of use with either one or both is not particularly limited, but is, for example, based on all the amines [(1) + (2) + (3)].
- the branched aliphatic monoamine 10 mol so as to satisfy the aliphatic monoamine (1): 5 mol% to 65 mol%. It may be% to 50 mol%.
- the ratio of their use is not particularly limited, but the total amines are used. Based on [(1) + (2) + (3)], for example, Aliphatic monoamine (1): 5 mol% to 65 mol% Aliphatic monoamine (2): 5 mol% to 70 mol% Aliphatic diamine (3): 5 mol% to 50 mol% It is good to say.
- the branched aliphatic monoamine is used as the component (1), the branched aliphatic monoamine: 10 mol so as to satisfy the aliphatic monoamine (1): 5 mol% to 65 mol%. It may be% to 50 mol%.
- the lower limit of the content of the component (1) is preferably 10 mol% or more, more preferably 20 mol% or more.
- the upper limit of the content of the component (1) is preferably 65 mol% or less, more preferably 60 mol% or less.
- the content of the aliphatic monoamine (2) By setting the content of the aliphatic monoamine (2) to 5 mol% to 70 mol%, it is easy to obtain a complex formation promoting effect, and it can contribute to low-temperature and short-time firing by itself, and further, during firing.
- the action of assisting the removal of the aliphatic diamine (3) from the surface of silver particles is likely to be obtained. If the content of the component (2) is less than 5 mol%, the effect of promoting complex formation may be weak, or the component (3) may be difficult to be removed from the surface of the silver particles during firing. On the other hand, when the content of the component (2) exceeds 70 mol%, the complex formation promoting effect can be obtained, but the content of the aliphatic monoamine (1) is relatively small, and the silver particles produced.
- the upper limit of the content of the component (2) is preferably 65 mol% or less, more preferably 60 mol% or less.
- the complex formation promoting effect and the thermal decomposition promoting effect of the complex can be easily obtained, and the aliphatic diamine (3) is contained. Since the protective film of silver particles has high polarity, the dispersion stability of silver particles in a dispersion medium containing a highly polar solvent is improved. If the content of the component (3) is less than 5 mol%, the complex formation promoting effect and the thermal decomposition promoting effect of the complex may be weak. On the other hand, when the content of the component (3) exceeds 50 mol%, the complex formation promoting effect and the thermal decomposition promoting effect of the complex can be obtained, but the content of the aliphatic monoamine (1) is relatively small.
- the upper limit of the content of the component (3) is preferably 45 mol% or less, more preferably 40 mol% or less.
- the proportion of each of the above components is not particularly limited. In consideration of the action, for example, based on all the amines [(1) + (2)].
- Aliphatic monoamine (1) 5 mol% to 65 mol%
- Aliphatic monoamine (2) 35 mol% to 95 mol% It is good to say.
- the branched aliphatic monoamine 10 mol so as to satisfy the aliphatic monoamine (1): 5 mol% to 65 mol%. It may be% to 50 mol%.
- the ratio of their use is not particularly limited, but of each of the above components. In consideration of the action, for example, based on all the amines [(1) + (3)].
- Aliphatic monoamine (1) 5 mol% to 65 mol%
- Aliphatic diamine (3) 35 mol% to 95 mol% It is good to say.
- the branched aliphatic monoamine 10 mol so as to satisfy the aliphatic monoamine (1): 5 mol% to 65 mol%. It may be% to 50 mol%.
- the usage ratios of the above-mentioned aliphatic monoamine (1), the above-mentioned aliphatic monoamine (2) and / or the above-mentioned aliphatic diamine (3) are all examples, and various changes can be made.
- the total number of carbons is 6 according to the ratio of their use.
- the amount of the above aliphatic monoamine (1) adhering to the surface of the silver particles can be small. Therefore, even in the case of firing at a low temperature for a short time, these aliphatic amine compounds are easily removed from the surface of the silver particles, and the sintering of the silver particles (A) proceeds sufficiently.
- the total amount of the aliphatic hydrocarbon amine is not particularly limited, but is based on 1 mol of the silver atom of the silver compound as a raw material. It is preferably about 1 to 50 mol.
- the total amount of the amine components [(1), (2) and / or (3)] is less than 1 mol with respect to 1 mol of the silver atom, it is converted into a complex compound in the step of forming the complex compound.
- a silver compound that is not thermally decomposed may remain, and in the subsequent thermal decomposition step, the uniformity of the silver particles may be impaired and the particles may become enlarged, or the silver compound may remain without thermal decomposition.
- the total amount of the amine components may be, for example, about 2 mol or more.
- the total amount of the amine components shall be about 2 to 50 mol.
- the lower limit of the total amount of the amine components is preferably 2 mol or more with respect to 1 mol of the silver atom of the silver compound, and 6 More preferably, it is in moles or more.
- the silver oxalate molecule contains two silver atoms.
- an aliphatic carboxylic acid (4) may be further used as a stabilizer in order to further improve the dispersibility of the silver particles (A) in the dispersion medium.
- the aliphatic carboxylic acid (4) is preferably used together with the amines, and can be used by being contained in the amine mixed solution.
- aliphatic carboxylic acid (4) a saturated or unsaturated aliphatic carboxylic acid is used.
- Saturated aliphatic monocarboxylic acids having 4 or more carbon atoms such as icosanoic acid and eicosenoic acid
- unsaturated aliphatic monocarboxylic acids having 8 or more carbon atoms such as oleic acid, elaidic acid, linoleic acid and palmitoleic acid can be mentioned.
- saturated or unsaturated aliphatic monocarboxylic acids having 8 to 18 carbon atoms are preferable.
- the number of carbon atoms By setting the number of carbon atoms to 8 or more, when the carboxylic acid group is adsorbed on the surface of the silver particles, the distance from the other silver particles can be secured, so that the action of preventing the agglomeration of the silver particles is improved.
- Saturated or unsaturated aliphatic monocarboxylic acid compounds having up to 18 carbon atoms are usually preferable in consideration of availability, ease of removal during firing, and the like.
- octanoic acid, oleic acid and the like are preferably used.
- the aliphatic carboxylic acids (4) only one type may be used, or two or more types may be used in combination.
- the aliphatic carboxylic acid (4) is preferably used in an amount of, for example, about 0.05 to 10 mol, preferably 0.1 to 5 mol, based on 1 mol of the silver atom of the silver compound as a raw material. More preferably, 0.5 to 2 mol is used.
- the amount of the component (4) is less than 0.05 mol with respect to 1 mol of the silver atom, the effect of improving the stability in the dispersed state by adding the component (4) is weak.
- the amount of the component (4) reaches 10 mol, the effect of improving the stability in the dispersed state is saturated, and it becomes difficult to remove the component (4) by low-temperature firing.
- the aliphatic carboxylic acid (4) may not be used.
- a mixed solution containing each aliphatic hydrocarbon amine component usually used; for example, any of the aliphatic monoamine (1) and further, the aliphatic monoamine (2) and the aliphatic diamine (3).
- An amine mixed solution containing one or both is prepared [Amine mixed solution preparation step].
- the amine mixed solution can be prepared by stirring each amine (1), (2) and / or (3) component, and the carboxylic acid (4) component when used, at a predetermined ratio at room temperature. ..
- An aliphatic hydrocarbon amine mixed solution containing each amine component is added to the silver compound (or its alcohol slurry) to produce the silver compound and the complex compound containing the amine [step of producing the complex compound].
- Each amine component may be sequentially added to the silver compound (or its alcohol slurry), not as a mixed solution.
- Mixing may be performed at room temperature. “Room temperature” is intended to be 5 to 40 ° C. depending on the ambient temperature. For example, 5 to 35 ° C (JIS Z 8703), 10 to 35 ° C, and 20 to 30 ° C are intended. It may be at normal room temperature (eg, in the range of 15-30 ° C).
- Mixing at this time is carried out with stirring, or since the coordination reaction of amines to the silver compound is accompanied by heat generation, it is appropriately cooled and stirred so as to be within the above temperature range, for example, to about 5 to 15 ° C. You may go while doing it.
- stirring and cooling can be performed satisfactorily. The excess of alcohol and amines acts as a reaction medium.
- a liquid aliphatic amine component is first charged in a reaction vessel, and a powdered silver compound (silver oxalate) is charged therein.
- the liquid aliphatic amine component is a flammable substance, and it is dangerous to put the powdered silver compound into it. That is, there is a risk of ignition due to static electricity due to the addition of powdered silver compound. In addition, there is a risk that the exothermic reaction will explode due to the local complex formation reaction due to the addition of the powdered silver compound. Such a danger can be avoided by mixing the silver compound and the amine mixture in the presence of the alcohol. Therefore, it is safe even in scaled-up industrial manufacturing.
- the end point of the complex compound formation reaction can be detected by detecting the end of the color change of the reaction mixture by an appropriate spectroscopic method or the like. ..
- the complex compound formed by silver oxalate is generally colorless (observed as white visually), but even in such a case, the complex compound is based on a morphological change such as a change in the viscosity of the reaction mixture.
- the generation state can be detected.
- the reaction time for producing a complex compound is about 30 minutes to 3 hours. In this way, a silver-amine complex is obtained in a medium mainly composed of alcohol and amines.
- silver particles (A) are formed without using a reducing agent.
- an appropriate reducing agent may be used as long as the effects of the present disclosure are not impaired.
- amines control the mode in which atomic metals generated by decomposition of a metal compound aggregate to form fine particles, and on the surface of the formed metal fine particles.
- a film By forming a film, it plays a role of preventing reaggregation between fine particles. That is, by heating a complex compound of a metal compound and an amine, the metal compound is thermally decomposed to form an atomic metal while maintaining the coordination bond of the amine to the metal atom, and then the amine is coordinated. It is considered that the metal atoms formed are aggregated to form metal nanoparticles coated with an amine protective film.
- the thermal decomposition at this time is preferably carried out while stirring the complex compound in a reaction medium mainly composed of alcohol (when used) and amines.
- the thermal decomposition is preferably carried out within the temperature range in which the coated silver nanoparticles are generated, but is preferably carried out at a temperature as low as possible within the above temperature range from the viewpoint of preventing the desorption of amine from the surface of the silver particles.
- a silver oxalate complex compound it can be, for example, about 80 ° C. to 120 ° C., preferably about 95 ° C. to 115 ° C., and more specifically about 100 ° C. to 110 ° C.
- the thermal decomposition of the complex compound is preferably carried out in an atmosphere of an inert gas such as argon, but the thermal decomposition can also be carried out in the atmosphere.
- the complex compound By thermal decomposition of the complex compound, it becomes a suspension that exhibits a blue luster.
- the desired stable silver particles (A) By removing excess amine and the like from this suspension, for example, precipitating silver nanoparticles and decanting / washing with an appropriate solvent (water or organic solvent), the desired stable silver particles (A) is obtained [post-treatment step of silver nanoparticles]. After the washing operation, it is dried to obtain the desired stable powder of silver particles (A).
- wet silver nanoparticles (N) may be used to prepare the zygosity conductor paste.
- organic solvent for decantation / cleaning operation.
- organic solvent include aliphatic hydrocarbon solvents such as pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane, tridecane and tetradecane; alicyclic hydrocarbon solvents such as cyclohexane; toluene, xylene, mesityrene and the like.
- Aromatic hydrocarbon solvents such as; alcohol solvents such as methanol, ethanol, propanol, butanol, etc .; acetonitrile; and mixed solvents thereof may be used.
- the compound represented by the formula (I) is used as an organic solvent for decantation / cleaning operation. (C) may be used. Further, after performing a decantation / cleaning operation using an organic solvent other than the compound (C) represented by the formula (I), the decantation is performed using the compound (C) represented by the formula (I). -A cleaning operation may be performed. In that case, in order to avoid mixing of an organic solvent other than the compound (C) represented by the formula (I), the compound (C) represented by the formula (I) is used a plurality of times (preferably 2 to 4 times). ) It is preferable to perform decantation / cleaning operations.
- the silver particles (A) can be easily separated from the reaction system, and the silver particles (A) have high purity. Silver particles (A) are obtained.
- an appropriate reducing agent may be used as long as the effects of the present disclosure are not impaired.
- silver particles (A) whose surface is coated with the protective agent used are formed.
- the protective agent contains, for example, the aliphatic monoamine (1) and further contains one or both of the aliphatic monoamine (2) and the aliphatic diamine (3), and is further used. Contains the carboxylic acid (4). Their content in the protective agent is equivalent to their use in the amine mixture. The same applies to the silver particles (A).
- silver particles (A) As the silver particles (A), a commercially available product may be used, for example, Low Viscosity-Type (silver concentration 30 to 50% by mass) of silver nanoink “Picosil (registered trademark)” manufactured by Daicel Corporation. It can also be used.
- Low Viscosity-Type silver concentration 30 to 50% by mass
- Picosil registered trademark
- the average particle diameter (median diameter) of the silver particles (B) is 0.1 to 10 ⁇ m, preferably 0.1 to 9 ⁇ m, and more preferably 0.3 to 8 ⁇ m.
- the average particle diameter (median diameter) of the silver particles (B) can be measured by a laser diffraction / scattering method.
- the specific surface area of the silver particles (B) is, for example, 0.5 to 4.0 m 2 / g, preferably 0.6 to 3.0 m 2 / g, and more preferably 0.7 to 2.5 m 2 / g. , More preferably 0.8 to 2.5 m 2 / g.
- the specific surface area of the silver particles (B) can be measured by the BET method.
- the proportion of silver particles (B) among the total silver particles contained in the adhesive conductor paste of the present disclosure is, for example, 40% by weight or more, preferably 50% by weight or more, and more preferably 60% by weight or more. It is preferable that the silver particles (B) are contained in the above range because they can be rapidly sintered even in an inert gas atmosphere such as nitrogen to form a high bonding strength between the substrate and the electronic element. On the other hand, the proportion of the silver particles (B) is, for example, 99% by weight or less, preferably 97% by weight or less, and more preferably 95% by weight or less.
- the combination of silver particles (groups) having different average particle diameters forms a conductor wiring or a bonded structure having an even lower electric resistance value and excellent electrical characteristics. It is preferable that the silver particles (group) having an average particle diameter of 0.1 to 1.5 ⁇ m (more preferably 0.1 to 0.6 ⁇ m) and an average particle diameter of more than 1.5 ⁇ m and 8 ⁇ m or less. Silver particles (group) of (more preferably 5 to 8 ⁇ m) are, for example, 70/30 to 30/70, preferably 40/60 to 60/40, more preferably 45/55 to 55/45 (former / latter:: It is preferable to use them in combination at a ratio of (weight ratio).
- the content of the silver particles (B) is such that a sintered body having good conductivity can be obtained and the dispersion stability is excellent (that is, high dispersibility can be stably maintained for a long period of time.
- the total amount of the bonding conductor paste For example, it is 20 to 95% by weight, preferably 30 to 90% by weight, and more preferably 40 to 90% by weight.
- Examples of the shape of the silver particles (B) include a spherical shape, a flat shape, a polyhedron, and the like. Conductive particles having different shapes may be used in combination, and only conductive particles having the same shape are used. Is also good.
- silver particles (B) a commercially available product may be used, for example, trade name "AgC-239” (average particle diameter (median diameter) 6.0 ⁇ m, manufactured by Fukuda Metal Foil Powder Industry Co., Ltd.), product.
- the name "S211A-10” average particle diameter (median diameter) 0.54 ⁇ m, manufactured by Daiken Kagaku Kogyo Co., Ltd. can be used.
- the adhesive conductor paste of the present disclosure may contain conductive particles other than silver particles (A) and silver particles (B) (hereinafter, may be referred to as "other conductive particles").
- the content of silver particles is, for example, 75% by weight or more, preferably 80% by weight or more, more preferably 85% by weight or more, still more preferably 90% by weight or more, based on the total amount of conductive particles contained in the adhesive conductor paste of the present disclosure. Is.
- the upper limit of the content of silver particles is 100% by weight.
- the content of the other conductive particles is, for example, 25% by weight or less, preferably 20% by weight or less, more preferably 15% by weight or less, still more preferably 15% by weight or less, of the total amount of the conductive particles contained in the adhesive conductor paste of the present disclosure. It is 10% by weight or less, and even more preferably 5% by weight or less.
- a conductor wiring or a joint structure having particularly excellent electrical characteristics can be formed.
- the weight ratio of silver particles to the other conductive particles (the former: the latter) contained in the adhesive conductor paste of the present disclosure is, for example, 4: 1 to 30: 1, preferably 6. 1 to 25: 1, more preferably 8: 1 to 20: 1.
- Examples of the other conductive particles include palladium, platinum, gold, copper, nickel and the like. These can be used alone or in combination of two or more.
- the adhesive conductor paste of the present disclosure contains silver particles (A) as conductive particles, silver particles (B) and a compound represented by the formula (I) as a solvent.
- the content of the solvent (total content when two or more kinds are contained) in the total amount (100% by weight) of the adhesive conductor paste of the present disclosure is, for example, 1 to 50% by weight, preferably 2 to 40% by weight, more preferably. It is 3 to 30% by weight.
- the content of the compound (C) represented by the formula (I) in the total amount (100% by weight) of the adhesive conductor paste of the present disclosure is, for example, 1 to 50% by weight. %, preferably 2 to 40% by weight, more preferably 3 to 30% by weight.
- the content of the conductive particles (total content when two or more kinds are contained) in the total amount (100% by weight) of the adhesive conductor paste of the present disclosure is, for example, 50 to 99% by weight, preferably 60 to 97% by weight. , More preferably 70 to 95% by weight.
- the content of silver particles (total content of silver particles (A) and (B)) in the total amount (100% by weight) of the adhesive conductor paste of the present disclosure is, for example, 50 to 99.8% by weight, preferably 50 to 99.8% by weight. It is 60 to 97% by weight, more preferably 70 to 95% by weight.
- the ratio of the total content of the compound (C) represented by the formula (I) and the silver particles to the total amount (100% by weight) of the adhesive conductor paste of the present disclosure is, for example, 70% by weight or more, preferably 80% by weight. As mentioned above, it is more preferably 90% by weight or more. Therefore, the content of the compound (C) represented by the formula (I) and the components other than the silver particles contained in the adhesive conductor paste of the present disclosure (total content when two or more kinds are contained) is, for example, 30 weight by weight. % Or less, preferably 20% by weight or less, more preferably 10% by weight or less.
- the content of the organic component in the total amount (100% by weight) of the adhesive conductor paste of the present disclosure is, for example, 15% by weight or less, preferably 13% by weight or less.
- the organic component includes the compound (C) represented by the formula (I), and may further contain other solvents and organic additives (adhesives, thickeners, binders, etc.).
- the adhesive conductor paste of the present disclosure contains silver particles (A) and silver particles (B), it can be rapidly sintered even in an inert gas atmosphere such as nitrogen to bond the substrate and the electronic element with high bonding strength. It is possible to form connectable high-precision conductor wiring and joint structures.
- the compound represented by the formula (I) contained in the adhesive conductor paste of the present disclosure has a slow volatilization rate at the printing temperature and a high volatilization rate at the sintering temperature. Therefore, if the adhesive conductor paste of the present disclosure is used, fluctuations in viscosity can be suppressed during printing, and printing can be performed evenly.
- a sintered body having excellent bonding strength even at a low temperature (for example, 150 ° C. or higher and lower than 300 ° C., preferably 170 to 280 ° C.) in an atmosphere of an inert gas such as nitrogen.
- the sintering time is, for example, 0.1 to 2 hours, preferably 0.5 to 1.5 hours), and deterioration or damage to the substrate in the sintering step can be prevented.
- the adhesive conductor paste of the present disclosure is applied to a substrate by a printing method (specifically, dispenser printing method, mask printing, screen printing method, inkjet printing method, etc.), and then sintered to perform conductor wiring or bonding.
- a structure can be formed.
- the sintering temperature is, for example, 150 ° C. or higher and lower than 300 ° C., preferably 160 to 280 ° C.
- the sintering time is, for example, 0.1 to 2 hours, preferably 0.5 to 1.5 hours.
- the above-mentioned sintering can be performed in an inert gas atmosphere such as a nitrogen atmosphere or an argon atmosphere to prevent oxidation of copper, nickel substrates and wiring in the semiconductor module due to oxygen in the atmosphere. Is preferable.
- the thickness of the conductor wiring or the bonding structure formed by the above method is, for example, 15 to 400 ⁇ m, preferably 20 to 250 ⁇ m, more preferably 40 to 40.
- the range is 180 ⁇ m.
- Examples of the substrate that forms the conductor wiring and the bonded structure include a ceramic substrate, a SiC substrate, a gallium nitride substrate, a metal substrate, a glass epoxy substrate, a BT resin substrate, a glass substrate, a resin substrate, and the like. Since the adhesive conductor paste of the present disclosure can be sintered at a low temperature as described above, a heat-sensitive substrate can also be used.
- the shape of the conductor wiring and the joint structure is not particularly limited as long as it is a shape capable of connecting electronic elements.
- the adhesive conductor paste of the present disclosure may contain an adhesive (for example, a polymer compound having a molecular weight of 10,000 or more such as an epoxy resin, a silicone resin, and an acrylic resin), but the content thereof is the adhesive conductor.
- the total amount of the paste (100% by weight) is, for example, 10% by weight or less, preferably 5% by weight or less, more preferably 1% by weight or less, and further preferably 0.5% by weight or less. Therefore, according to the adhesive conductor paste of the present disclosure, the adhesive or the non-conductive component derived from the adhesive does not hinder the interaction between the conductive particles or between the conductive particles and the substrate, and is excellent in conductivity.
- Conductor wiring and joint structure [Electrical resistance value is, for example, 10 ⁇ 10 -6 ⁇ ⁇ cm or less, preferably 9.0 ⁇ 10 -6 ⁇ ⁇ cm or less, more preferably 8.5 ⁇ 10 -6 ⁇ ⁇ cm. Cm or less, more preferably 7.0 ⁇ 10 -6 ⁇ ⁇ cm or less] can be formed.
- the conductive particles are densely aggregated by sintering, and the conductive particles are melted together on the substrate.
- excellent bonding strength can be exhibited.
- the bonding strength to a silver-plated copper substrate JIS Z 3198 compliant is 10 MPa or more, preferably 20 MPa or more.
- the adhesive conductor paste of the present disclosure has the above characteristics, it can be suitably used for the purpose of manufacturing electronic components (for example, power semiconductor module, LED module, etc.) by using, for example, a printing method.
- electronic components for example, power semiconductor module, LED module, etc.
- the average particle diameter (median diameter) of the silver particles (A) was measured by the following method.
- the dispersion of silver particles (A) was observed with a transmission electron microscope (TEM).
- the observation was 100,000 times and 4 fields of view x 50.
- the observation location was a location where large and small particles coexist.
- the number particle size distribution was obtained by analyzing the image. Using a known conversion formula for this number particle size distribution, the particles were converted to a volume particle size distribution on the assumption that the aspect ratio was 1.
- the average particle size (median diameter) was determined from this particle size distribution.
- the average particle diameter (median diameter) of the silver particles (B) is a value measured by a laser diffraction / scattering method.
- the silver particles and solvent used are as follows.
- Monoethyl ether Boiling 196 ° C, Diethylene glycol monoethyl ether acetate manufactured by Daicel Co., Ltd .: Boiling 218 ° C, Diethylene glycol monobutyl ether acetate manufactured by Daicel Co., Ltd .: Boiling 247 ° C, Diethylene glycol monobutyl ether acetate manufactured by Daicel Co., Ltd. : Boiling 192 ° C, Diethylene Glycol Monohexyl Ether Co., Ltd .: Boiling 205 ° C, Dipropylene Glycol Methyl Ether Acetate: Boiling 213 ° C, Daicel Co., Ltd.
- Example 1 50 g of diethylene glycol monobutyl ether was added as a solvent (C1) to 10 g of nAg methanol slurry, and the mixture was separated into a solvent component and nAg wet powder by centrifugation. The solvent component was discarded, 50 g of diethylene glycol monobutyl ether was added to the wet powder and dispersed, and then the solvent component and nAg were separated into the wet powder by centrifugation. This operation was repeated 3 times to obtain nAg of diethylene glycol monobutyl ether wet powder. The wet powder was heated to 400 ° C. with TG-DTA, and the weight of diethylene glycol monobutyl ether contained was calculated from the weight loss.
- the content of diethylene glycol monobutyl ether in the wet powder was 14.5 wt%.
- Eight parts of propyl ether were mixed with a rotating and revolving mixer to obtain a bonding conductor paste containing nAg and AgC-239.
- Examples 1-40 The adhesive conductor paste was prepared in the same manner as in Example 1 except that the blending amounts of the silver particles (A), the silver particles (B), the solvent (C1), and the solvent (C2) were as shown in Tables 1 to 6. Obtained.
- Comparative Example 1 100 parts of AgC-239 and 10 parts of dipropylene glycol n-propyl ether as a solvent (C2) were mixed with a rotating revolution mixer to obtain a bonding conductor paste containing AgC-239.
- Comparative Examples 2 to 7 A bonding conductor paste was obtained in the same manner as in Comparative Example 1 except that the blending amounts of the silver particles (B) and the solvent (C2) were as shown in Tables 1 to 6.
- a coating film was formed by applying the adhesive conductor paste obtained in the above Examples and Comparative Examples to the substrate (1) by a metal mask printing method (coating film thickness: about 100 ⁇ m).
- the printability of the metal mask was evaluated according to the following criteria. The results are shown in Tables 1 to 4. -The coating film does not exude from the substrate on any of the silver-plated base material, gold-plated base material, and silicon chip ... Good-Coated coating on any of the silver-plated base material, gold-plated base material, and silicon chip Exudes from the board ... defective
- Example 1 to 31, Comparative Examples 1 to 4 under nitrogen atmosphere (Examples 1 to 31, Comparative Examples 1 to 4): 25 ° C ⁇ 250 ° C (heating rate: 15 ° C / min) Hold for 60 minutes at 250 ° C. in a nitrogen atmosphere (Example 40, Comparative Example 7) 25 ° C ⁇ 180 ° C (heating rate: 15 ° C / min) Hold for 60 minutes at 180 ° C
- the bonding strength between the substrate (1) and the substrate (2) was measured under room temperature conditions and the following conditions using a die share tester SERIES4000 (manufactured by DAGE). The bondability was evaluated.
- Tables 1 to 5 show the average values of the bonding strengths (MPa) when a silver-plated base material, a gold-plated base material (Examples 32 to 35, and Comparative Example 5 only) and a silicon chip are used as the substrate.
- Test speed 50 ⁇ m / s
- Test height 50 ⁇ m
- the adhesive conductor paste of the example containing the silver particles (A) had good mask printability, whereas the mask printability of the adhesive conductor paste of the comparative example not containing the silver particles (A) was good. It was bad. Further, the bonding strength of the bonding conductor paste of the comparative example not containing the silver particles (A) is greatly reduced in a nitrogen atmosphere, whereas the bonding conductor of the example containing the silver particles (A) is greatly reduced. The paste showed good bonding strength even in a nitrogen atmosphere.
- the bonding strength of the bonding conductor pastes of Example 40 and Comparative Example 7 was evaluated in the same manner as above, except that the sintering times (hold times) were set to 10 minutes, 20 minutes, 30 minutes, and 60 minutes. .. The results are shown in Table 6.
- the bondable conductor paste of the example containing silver particles (A) showed good bonding strength even if the sintering time was shortened. On the other hand, when the sintering time of the adhesive conductor paste of the comparative example not containing the silver particles (A) was shortened, the bonding strength was significantly reduced even in the atmosphere.
- the silver particles (A) are silver nanoparticles having a structure in which the surface is coated with a protective agent containing an amine.
- Ra represents a monovalent group selected from hydrocarbon groups having 1 to 6 carbon atoms and an acyl group.
- X represents a divalent group selected from hydrocarbon groups having 2 to 6 carbon atoms.
- R b represents a hydrogen atom or a monovalent group selected from a hydrocarbon group having 1 to 6 carbon atoms and an acyl group.
- R a and R b may be the same group.
- N is 1 Indicates an integer of ⁇ 3)
- the ratio of the silver particles (A) to the total silver particles contained in the adhesive conductor paste is 50% by weight or less (preferably 45% by weight or less, more preferably 40% by weight or less).
- the ratio of the silver particles (A) to the total silver particles contained in the adhesive conductor paste is 1% by weight or more (preferably 3% by weight or more, more preferably 4% by weight or more).
- the adhesive conductor paste according to any one of [1] to [3].
- the content of the silver particles (A) is 1 to 45% by weight (preferably 2 to 43% by weight, more preferably 3 to 40% by weight) with respect to the total amount (100% by weight) of the adhesive conductor paste.
- the protective agent in the silver particles (A) is an aliphatic hydrocarbon monoamine composed of an aliphatic hydrocarbon group and one amino group as an amine and having a total carbon number of 6 or more in the aliphatic hydrocarbon group.
- an aliphatic hydrocarbon monoamine (2) consisting of an aliphatic hydrocarbon group and one amino group and having a total carbon number of 5 or less of the aliphatic hydrocarbon group, and an aliphatic hydrocarbon group and two amino groups.
- the usage ratio of the aliphatic hydrocarbon monoamine (1) and either one or both of the aliphatic hydrocarbon monoamine (2) and the aliphatic hydrocarbon diamine (3) is the total amines [7].
- the ratio of silver particles (B) to the total silver particles contained in the adhesive conductor paste is 40% by weight or more (preferably 50% by weight or more, more preferably 60% by weight or more).
- the proportion of silver particles (B) among the total silver particles contained in the adhesive conductor paste is 99% by weight or less (preferably 97% by weight or less, more preferably 95% by weight or less).
- the silver particles (B) have an average particle diameter of more than 1.5 ⁇ m with a silver particle (group) having an average particle diameter of 0.1 to 1.5 ⁇ m (preferably 0.1 to 0.6 ⁇ m).
- the ratio (former / latter: weight ratio) of silver particles (group) having an average particle diameter of 0.1 to 1.5 ⁇ m and silver particles (group) having an average particle diameter of more than 1.5 ⁇ m and 8 ⁇ m or less is , 70/30 to 30/70 (preferably 40/60 to 60/40, more preferably 45/55 to 55/45), the adhesive conductor paste according to the above [17].
- the content of the silver particles (B) is 20 to 95% by weight (preferably 30 to 90% by weight, more preferably 40 to 90% by weight) with respect to the total amount (100% by weight) of the adhesive conductor paste. ), The adhesive conductor paste according to any one of the above [1] to [18].
- the boiling point of the compound (C) represented by the formula (I) under normal pressure is 160 ° C. or higher (preferably 190 ° C. or higher, more preferably 190 to 290 ° C., still more preferably 200 to 260 ° C.).
- the SP value [(cal / cm 3 ) 1/2 ] of the compound (C) represented by the formula (I) at 25 ° C. is 11.0 or less (preferably 10.0 or less, more preferably 9).
- the adhesive conductor paste according to any one of the above [1] to [20] which is (0.0 or less).
- X in the formula (I) is an ethylene group, a propylene group or a trimethylene group.
- the proportion of the content of the compound (C) represented by the formula (I) in the total amount of the solvent (100% by weight) is 70 to 100% by weight (preferably 80% by weight to 100% by weight). More preferably 85% by weight to 100% by weight, even more preferably 90% by weight to 100% by weight, even more preferably 95% by weight to 100% by weight, still more preferably 99% by weight to 100% by weight).
- the content of the compound (C) represented by the formula (I) is 1 to 50% by weight with respect to 100 parts by weight of the conductive particles (total of silver particles (A) and silver particles (B)).
- the content of the solvent (total content when two or more kinds are contained) in the total amount (100% by weight) of the adhesive conductor paste is 1 to 50% by weight (preferably 2 to 40% by weight, more preferably).
- the content of the compound (C) represented by the formula (I) in the total amount (100% by weight) of the adhesive conductor paste (total content when two or more kinds are contained) is 1 to 50% by weight ( The adhesive conductor paste according to any one of the above [1] to [25], preferably 2 to 40% by weight, more preferably 3 to 30% by weight).
- the content of the conductive particles (the total content when two or more kinds are contained) in the total amount (100% by weight) of the adhesive conductor paste is 50 to 99% by weight (preferably 60 to 97% by weight, more).
- the total content of the silver particles (A) and the silver particles (B) in the total amount (100% by weight) of the adhesive conductor paste is 50 to 99.8% by weight (preferably 60 to 97% by weight, more preferably.
- the ratio of the total content of the compound (C) represented by the formula (I) and the silver particles to the total amount (100% by weight) of the adhesive conductor paste is 70% by weight or more (preferably 80% by weight).
- the content of the adhesive (for example, a polymer compound having a molecular weight of 10,000 or more such as an epoxy resin, a silicone resin, and an acrylic resin) is 10% by weight or less (preferably 5% by weight) of the total amount (100 weight) of the adhesive conductor paste. % Or less, more preferably 1% by weight or less, still more preferably 0.5% by weight or less).
- the present invention includes a step of applying the bondable conductor paste according to any one of the above [1] to [31] onto a substrate and then sintering it to form a conductor wiring and / or a bonded structure. Manufacturing method of electronic parts.
- the adhesive conductor paste of the present disclosure can be suitably used for the purpose of manufacturing electronic components (for example, power semiconductor module, LED module, etc.) by using, for example, a printing method.
- electronic components for example, power semiconductor module, LED module, etc.
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Abstract
Description
前記銀粒子(A)は、アミンを含む保護剤で表面が被覆された構成を有する銀ナノ粒子であり、
溶剤として下記式(I)
Ra-O-(X-O)n-Rb (I)
(式中、Raは炭素数1~6の炭化水素基及びアシル基から選択される1価の基を示す。Xは炭素数2~6の炭化水素基から選択される2価の基を示す。Rbは水素原子、又は炭素数1~6の炭化水素基及びアシル基から選択される1価の基を示す。RaとRbは同一の基であってもよい。nは1~3の整数を示す)
で表される化合物(C)を含む接合性導体ペーストを提供する。
さらに、脂肪族炭化水素基と1つのアミノ基とからなり且つ該脂肪族炭化水素基の炭素総数が5以下である脂肪族炭化水素モノアミン(2)、及び脂肪族炭化水素基と2つのアミノ基とからなり且つ該脂肪族炭化水素基の炭素総数が8以下である脂肪族炭化水素ジアミン(3)のうちの少なくとも一方を含む前記の接合性導体ペーストを提供する。
更に、本開示の接合性導体ペーストは、印刷温度では揮発しにくい式(I)で表される化合物(C)を溶剤として使用するため、印刷時に粘度を一定に保持することができ、ムラの無い、高精度の印字が可能となる。
更にまた、本開示の接合性導体ペーストは、より低い温度で焼結しても、基板に対する接合強度に優れた導体配線や接合構造体を形成することができ、焼結による基板等の劣化又は損傷を低減することができる。
従って、本開示の接合性導体ペーストを使用すれば、接合強度に優れた導体配線や接合構造体を、印刷法により精度良く形成することができ、基板と電子素子とを、前記導体配線や接合構造体を介して強度に接合することができるため、電気特性に優れた電子部品を製造することができる。
本開示の接合性導体ペーストは、溶剤として、下記式(I)で表される化合物(C)を1種又は2種以上含む。
Ra-O-(X-O)n-Rb (I)
前記Raにおける炭素数1~6の炭化水素基としては、炭素数1~6の脂肪族炭化水素基及び炭素数3~6の脂環式炭化水素基から選択される1価の基が挙げられる。前記炭素数1~6の1価の脂肪族炭化水素基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、s-ブチル基、t-ブチル基、ペンチル基、イソペンチル基、ヘキシル基、イソヘキシル基等の炭素数1~6の直鎖状又は分岐鎖状アルキル基;ビニル基、アリル基、1-ブテニル基等の炭素数2~6のアルケニル基;エチニル基、プロピニル基等の炭素数2~6のアルキニル基等を挙げることができる。前記炭素数3~6の1価の脂環式炭化水素基としては、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基等のシクロアルキル基等を挙げることができる。
上記溶剤は1種を単独で、又は2種以上を組み合わせて使用することができる。これらの中から、上記条件に合致するように、その種類及び含有量を適宜選択することが好ましい。
本開示の接合性導体ペーストは、導電性粒子として平均粒子径が1nm以上100nm未満の銀粒子(A)及び平均粒子径が0.1μm以上10μm以下の銀粒子(B)を含む。
本開示の接合性導体ペーストに含まれる銀粒子(A)は、平均粒子径が1nm以上100nm未満であって、アミンを含む保護剤で表面が被覆された構成、より詳細には、銀粒子(A)表面にアミンの非共有電子対が電気的に配位した構成を有する銀ナノ粒子である。本開示における銀粒子(A)は、前記構成を有することにより銀粒子(A)相互間の再凝集が防止され、接合性導体ペースト中において、高分散した状態を安定的に維持することができる。
銀粒子(A)は、アミンと、銀化合物とを混合して、前記銀化合物及び前記アミンを含む錯化合物を生成させ、
前記錯化合物を加熱して熱分解させることにより、製造され得る。このように、銀粒子(A)の製造方法は、錯化合物の生成工程と、錯化合物の熱分解工程とを主として含む。
例えば、まず、固体の銀化合物とアルコール溶剤とを混合して、銀化合物-アルコールスラリーを得て[スラリー形成工程]、次に、得られた銀化合物-アルコールスラリーに、アミンを添加してもよい。スラリーとは、固体の銀化合物が、アルコール溶剤中に分散されている混合物を表している。反応容器に、固体の銀化合物を仕込み、それにアルコール溶剤を添加しスラリーを得るとよい。
あるいは、アミンとアルコール溶剤とを反応容器に仕込み、それに銀化合物-アルコールスラリーを添加してもよい。
ここで、Rは、2価のアルキレン基を表し、R1及びR2は、同一又は異なっていてもよく、アルキル基を表し、ただし、R、R1及びR2の炭素数の総和は8以下である。該アルキレン基は、通常は酸素原子又は窒素原子等のヘテロ原子(炭素及び水素以外の原子)を含まないが、必要に応じて前記ヘテロ原子を含む置換基を有していてもよい。また、該アルキル基は、通常は酸素原子又は窒素原子等のヘテロ原子を含まないが、必要に応じて前記ヘテロ原子を含む置換基を有していてもよい。
前記脂肪族モノアミン(1):5モル%~65モル%
前記脂肪族モノアミン(2)及び前記脂肪族ジアミン(3)の合計量:35モル%~95モル%
とするとよい。前記脂肪族モノアミン(1)の含有量を5モル%~65モル%とすることによって、該(1)成分の炭素鎖によって、生成する銀粒子表面の保護安定化機能が得られやすい。前記(1)成分の含有量が5モル%未満では、保護安定化機能の発現が弱いことがある。一方、前記(1)成分の含有量が65モル%を超えると、保護安定化機能は十分であるが、低温焼成によって該(1)成分が除去されにくくなる。該(1)成分として、前記分枝状脂肪族モノアミンを用いる場合には、前記脂肪族モノアミン(1):5モル%~65モル%を満たすように、前記分枝状脂肪族モノアミン:10モル%~50モル%とするとよい。
前記脂肪族モノアミン(1): 5モル%~65モル%
前記脂肪族モノアミン(2): 5モル%~70モル%
前記脂肪族ジアミン(3): 5モル%~50モル%
とするとよい。該(1)成分として、前記分枝状脂肪族モノアミンを用いる場合には、前記脂肪族モノアミン(1):5モル%~65モル%を満たすように、前記分枝状脂肪族モノアミン:10モル%~50モル%とするとよい。
前記脂肪族モノアミン(1): 5モル%~65モル%
前記脂肪族モノアミン(2): 35モル%~95モル%
とするとよい。該(1)成分として、前記分枝状脂肪族モノアミンを用いる場合には、前記脂肪族モノアミン(1):5モル%~65モル%を満たすように、前記分枝状脂肪族モノアミン:10モル%~50モル%とするとよい。
前記脂肪族モノアミン(1): 5モル%~65モル%
前記脂肪族ジアミン(3): 35モル%~95モル%
とするとよい。該(1)成分として、前記分枝状脂肪族モノアミンを用いる場合には、前記脂肪族モノアミン(1):5モル%~65モル%を満たすように、前記分枝状脂肪族モノアミン:10モル%~50モル%とするとよい。
銀粒子(B)の平均粒子径(メジアン径)は、上述の通り、0.1~10μmであり、好ましくは0.1~9μm、より好ましくは0.3~8μmである。尚、銀粒子(B)の平均粒子径(メジアン径)は、レーザー回折・散乱法により測定することができる。
本開示の接合性導体ペーストは、導電性粒子としての銀粒子(A)、銀粒子(B)と溶剤としての式(I)で表される化合物を含む。
銀粒子(A)の分散液を透過型電子顕微鏡(TEM)により観察を行った。観察は10万倍で4視野×50個とした。また、観察箇所は大小の粒子が共存している箇所とした。画像を解析することで個数粒径分布を求めた。この個数粒径分布に対して公知の換算式を用い粒子をアスペクト比1と仮定した上で体積粒径分布へ変換を行った。この粒径分布より平均粒子径(メジアン径)を求めた。
[銀粒子(A)]
・「nAg」:平均粒子径(メジアン径)40nm、(株)ダイセル製
[銀粒子(B)]
・「AgC-239」:平均粒子径(メジアン径)6.0μm、福田金属箔粉工業(株)製
・「S211A-10」:平均粒子径(メジアン径)0.54μm、大研化学工業(株)製
[溶剤(化合物(C))]
・トリプロピレングリコールメチルエーテル:沸点242℃、(株)ダイセル製
・ジプロピレングリコールn-ブチルエーテル:沸点229℃、(株)ダイセル製
・ジプロピレングリコールn-プロピルエーテル:沸点212℃、(株)ダイセル製
・トリプロピレングリコールメチルn-プロピルエーテル:沸点258℃、(株)ダイセル製
・ジエチレングリコールモノブチルエーテル:沸点230℃、(株)ダイセル製
・ジエチレングリコールモノメチルエーテル:沸点193℃、(株)ダイセル製
・ジエチレングリコールモノエチルエーテル:沸点196℃、(株)ダイセル製
・ジエチレングリコールモノエチルエーテルアセテート:沸点218℃、(株)ダイセル製
・ジエチレングリコールモノブチルエーテルアセテート:沸点247℃、(株)ダイセル製
・エチレングリコールモノブチルエーテルアセテート:沸点192℃、(株)ダイセル製
・エチレングリコールモノヘキシルエーテル:沸点205℃、(株)ダイセル製
・ジプロピレングリコールメチルエーテルアセテート:沸点213℃、(株)ダイセル製
nAgのメタノールスラリー10gに溶剤(C1)としてジエチレングリコールモノブチルエーテルを50g添加し遠心分離により溶剤分とnAgの湿粉に分離した。
溶剤分を廃棄し、湿粉にジエチレングリコールモノブチルエーテルを50g添加し分散後、遠心分離により溶剤分とnAgに湿粉に分離した。この操作を3回繰り返し、nAgのジエチレングリコールモノブチルエーテル湿粉を得た。湿粉をTG-DTAで400℃まで加熱し、重量減少分から含有のジエチレングリコールモノブチルエーテル重量を算出した。湿粉中のジエチレングリコールモノブチルエーテル含有量は14.5wt%であった。
その後、AgC-239を80部、nAg湿粉を23.4部(nAg20部、ジエチレングリコールモノブチルエーテル3.4部:上記TG-DTAからの算出値より)、溶剤(C2)としてトリプロピレングリコールメチルn-プロピルエーテル8部を自転公転ミキサーで混合し、nAgとAgC-239を含有する接合性導体ペーストを得た。
銀粒子(A)、銀粒子(B)、溶剤(C1)、溶剤(C2)の配合量を表1~6の通りとしたこと以外は、実施例1と同様にして、接合性導体ペーストを得た。
AgC-239を100部、及び溶剤(C2)としてジプロピレングリコールn-プロピルエーテル10部を自転公転ミキサーで混合し、AgC-239を含有する接合性導体ペーストを得た。
銀粒子(B)、溶剤(C2)の配合量を表1~6の通りとしたこと以外は、比較例1と同様にして、接合性導体ペーストを得た。
使用した基板、マスク、機器は、以下のとおりである。
[基板]
・銀メッキ基材(日本テストパネル(株)製)
基板:銅(1.0mm×9mm×60mm)
下地:無電解ニッケルめっき(5μm)
最表面:半光沢銀めっき(1.0μm)
・金メッキ基材(日本テストパネル(株)製)(実施例32~35、比較例5のみ)
基板:銅(1.0mm×9mm×60mm)
下地:無電解ニッケルめっき(5μm)
最表面:半光沢銀めっき(1.0μm)
・シリコンチップ(ヤマナカヒューテック(株)製)
シリコン(0.525mm×3mm×3mm)
下地:チタン500nmスパッタ
最表面:銀2μmスパッタ
[マスク]
・メタルマスク((株)東和テック社製)
3mm×3mm、メッシュ厚み100μm
[機器]
・チップマウンター
SMT-64H(奥原電機(株)製)
・焼結炉(リフロー炉)
RSS-450-210-FA(UNITEMP製)
・銀メッキ基材、金メッキ基材、シリコンチップの何れの基板においても塗膜が基板から滲み出さない・・・良好
・銀メッキ基材、金メッキ基材、シリコンチップの何れかの基板において塗膜が基板から滲み出す・・・不良
・大気下(実施例1~35、40、比較例1~5、7):
25℃→180℃(昇温速度:15℃/min)
180℃で60minホールド
・大気下(実施例36~39、比較例6)
25℃→160℃(昇温速度:15℃/min)
160℃で60minホールド
・窒素雰囲気下(実施例1~31、比較例1~4):
25℃→250℃(昇温速度:15℃/min)
250℃で60minホールド
・窒素雰囲気下(実施例40、比較例7)
25℃→180℃(昇温速度:15℃/min)
180℃で60minホールド
テスト速度:50μm/s
テスト高さ:50μm
各実施形態における各構成及びそれらの組み合わせ等は、一例であって、本開示の主旨から逸脱しない範囲内で、適宜、構成の付加、省略、置換、及びその他の変更が可能である。本開示は、実施形態によって限定されることはなく、クレームの範囲によってのみ限定される。
[1]導電性粒子と溶剤を含む、電子素子を接続するための導体配線及び/又は接合構造体を形成するための接合性導体ペーストであって、導電性粒子として平均粒子径が1nm以上100nm未満の銀粒子(A)及び平均粒子径が0.1μm以上10μm以下の銀粒子(B)を含み、
前記銀粒子(A)は、アミンを含む保護剤で表面が被覆された構成を有する銀ナノ粒子であり、
溶剤として下記式(I)
Ra-O-(X-O)n-Rb (I)
(式中、Raは炭素数1~6の炭化水素基及びアシル基から選択される1価の基を示す。Xは炭素数2~6の炭化水素基から選択される2価の基を示す。Rbは水素原子、又は炭素数1~6の炭化水素基及びアシル基から選択される1価の基を示す。RaとRbは同一の基であってもよい。nは1~3の整数を示す)
で表される化合物(C)を含む接合性導体ペースト。
[2]前記銀粒子(A)の平均粒子径(メジアン径)が、0.5~90nm(好ましくは1~80nm、さらに好ましくは1~75nm)である、上記[1]に記載の接合性導体ペースト。
[3]前記接合性導体ペーストに含まれる全銀粒子のうち、銀粒子(A)の割合が、50重量%以下(好ましくは45重量%以下、より好ましくは40重量%以下)である、上記[1]又は[2]に記載の接合性導体ペースト。
[4]前記接合性導体ペーストに含まれる全銀粒子のうち、銀粒子(A)の割合が、1重量%以上(好ましくは3重量%以上、より好ましくは4重量%以上)である、上記[1]~[3]のいずれか1つに記載の接合性導体ペースト。
[5]前記銀粒子(A)の含有量が、接合性導体ペースト全量(100重量%)に対して1~45重量%(好ましくは2~43重量%、より好ましくは3~40重量%)である、上記[1]~[4]のいずれか1つに記載の接合性導体ペースト。
[6]前記銀粒子(A)における保護剤が、アミンとして、脂肪族炭化水素基と1つのアミノ基とからなり且つ該脂肪族炭化水素基の炭素総数が6以上である脂肪族炭化水素モノアミン(1)を含み、
さらに、脂肪族炭化水素基と1つのアミノ基とからなり且つ該脂肪族炭化水素基の炭素総数が5以下である脂肪族炭化水素モノアミン(2)、及び脂肪族炭化水素基と2つのアミノ基とからなり且つ該脂肪族炭化水素基の炭素総数が8以下である脂肪族炭化水素ジアミン(3)のうちの少なくとも一方を含む、上記[1]~[5]のいずれか1つに記載の接合性導体ペースト。
[7]前記脂肪族炭化水素モノアミン(1)と、前記脂肪族炭化水素モノアミン(2)及び前記脂肪族炭化水素ジアミン(3)のいずれか一方又は両方との使用割合が、前記全アミン類[(1)+(2)+(3)]を基準として、
前記脂肪族モノアミン(1):5モル%~65モル%
前記脂肪族モノアミン(2)及び前記脂肪族ジアミン(3)の合計量:35モル%~95モル%
である、上記[6]に記載の接合性導体ペースト。
[8]前記脂肪族モノアミン(1)と、さらに、前記脂肪族モノアミン(2)及び前記脂肪族ジアミン(3)の両方とを用いる場合、それらの使用割合が、前記全アミン類[(1)+(2)+(3)]を基準として、
前記脂肪族モノアミン(1): 5モル%~65モル%
前記脂肪族モノアミン(2): 5モル%~70モル%
前記脂肪族ジアミン(3): 5モル%~50モル%
である、上記[6]に記載の接合性導体ペースト。
[9]前記脂肪族モノアミン(1)と前記脂肪族モノアミン(2)とを用いる(前記脂肪族ジアミン(3)を用いずに)場合、それらの使用割合が、前記全アミン類[(1)+(2)]を基準として、
前記脂肪族モノアミン(1): 5モル%~65モル%
前記脂肪族モノアミン(2): 35モル%~95モル%
である、上記[6]に記載の接合性導体ペースト。
[10]前記脂肪族モノアミン(1)と前記脂肪族ジアミン(3)とを用いる(前記脂肪族モノアミン(2)を用いずに)場合、それらの使用割合が、前記全アミン類[(1)+(3)]を基準として、
前記脂肪族モノアミン(1): 5モル%~65モル%
前記脂肪族ジアミン(3): 35モル%~95モル%
である、上記[6]に記載の接合性導体ペースト。
[11]前記保護剤が、さらに、脂肪族カルボン酸(4)を含む、上記[1]~[10]のいずれか1つに記載の接合性導体ペースト。
[12]前記脂肪族カルボン酸(4)が、炭素数8~18の飽和又は不飽和の脂肪族モノカルボン酸を含む、上記[11]に記載の接合性導体ペースト。
[14]前記銀粒子(B)の比表面積が、0.5~4.0m2/g(好ましくは0.6~3.0m2/g、より好ましくは0.7~2.5m2/g、さらに好ましくは0.8~2.5m2/g)である、上記[1]~[13]のいずれか1つに記載の接合性導体ペースト。
[15]前記接合性導体ペーストに含まれる全銀粒子のうち、銀粒子(B)の割合が、40重量%以上(好ましくは50重量%以上、より好ましくは60重量%以上)である、上記[1]~[14]のいずれか1つに記載の接合性導体ペースト。
[16]前記接合性導体ペーストに含まれる全銀粒子のうち、銀粒子(B)の割合が、99重量%以下(好ましくは97重量%以下、より好ましくは95重量%以下)である、上記[1]~[15]のいずれか1つに記載の接合性導体ペースト。
[17]前記銀粒子(B)が、平均粒子径が0.1~1.5μm(好ましくは0.1~0.6μm)の銀粒子(群)と平均粒子径が1.5μmを超え、8μm以下(好ましくは5~8μm)の銀粒子(群)を含む、上記[1]~[16]のいずれか1つに記載の接合性導体ペースト。
[18]平均粒子径が0.1~1.5μmの銀粒子(群)と平均粒子径が1.5μmを超え、8μm以下の銀粒子(群)の割合(前者/後者:重量比)が、70/30~30/70(好ましくは40/60~60/40、より好ましくは45/55~55/45)である、上記[17]に記載の接合性導体ペースト。
[19]前記銀粒子(B)の含有量が、接合性導体ペースト全量(100重量%)に対して、20~95重量%(好ましくは30~90重量%、より好ましくは40~90重量%)である、上記[1]~[18]のいずれか1つに記載の接合性導体ペースト。
[21]前記式(I)で表される化合物(C)の25℃におけるSP値[(cal/cm3)1/2]が11.0以下(好ましくは10.0以下、より好ましくは9.0以下)である、上記[1]~[20]のいずれか1つに記載の接合性導体ペースト。
[22]前記式(I)中のXがエチレン基、プロピレン基又はトリメチレン基である、上記[1]~[21]のいずれか1つに記載の接合性導体ペースト。
[23]前記溶剤全量(100重量%)における、前記式(I)で表される化合物(C)の含有量の占める割合は、70~100重量%(好ましくは80重量%~100重量%、より好ましくは85重量%~100重量%、さらにより好ましくは90重量%~100重量%、さらにより好ましく95重量%~100重量%、さらにより好ましくは99重量%~100重量%)である、上記[1]~[22]のいずれか1つに記載の接合性導体ペースト。
[24]前記式(I)で表される化合物(C)の含有量が、導電性粒子(銀粒子(A)及び銀粒子(B)の合計)100重量部に対して、1~50重量部(好ましくは2~30重量部、より好ましくは3~30重量部)である、上記[1]~[23]のいずれか1つに記載の接合性導体ペースト。
[26]前記接合性導体ペースト全量(100重量%)における式(I)で表される化合物(C)の含有量(2種以上含有する場合は合計含有量)が、1~50重量%(好ましくは2~40重量%、より好ましくは3~30重量%)である、上記[1]~[25]のいずれか1つに記載の接合性導体ペースト。
[27]前記接合性導体ペースト全量(100重量%)における導電性粒子の含有量(2種以上含有する場合は合計含有量)が、50~99重量%(好ましくは60~97重量%、より好ましくは70~95重量%)である、上記[1]~[26]のいずれか1つに記載の接合性導体ペースト。
[28]前記接合性導体ペースト全量(100重量%)における銀粒子(A)及び銀粒子(B)の合計の含有量が50~99.8重量%(好ましくは60~97重量%、より好ましくは70~95重量%)である、上記[1]~[27]のいずれか1つに記載の接合性導体ペースト。
[29]前記接合性導体ペースト全量(100重量%)において、式(I)で表される化合物(C)と銀粒子の合計含有量が占める割合が、70重量%以上(好ましくは80重量%以上、より好ましくは90重量%以上)である、上記[1]~[28]のいずれか1つに記載の接合性導体ペースト。
[30]有機成分の含有量が、接合性導体ペースト(100重量%)に対して15重量%以下(好ましくは13重量%以下)である、上記[1]~[29]のいずれか1つに記載の接合性導体ペースト。
[31]接着剤(例えば、エポキシ樹脂、シリコーン樹脂、アクリル樹脂等の分子量10000以上の高分子化合物)の含有量が、接合性導体ペースト全量(100重量)の10重量%以下(好ましくは5重量%以下、より好ましくは1重量%以下、さらに好ましくは0.5重量%以下)である、上記[1]~[30]のいずれか1つに記載の接合性導体ペースト。
[32]上記[1]~[31]のいずれか1つに記載の接合性導体ペーストを基板上に塗布し、その後焼結することにより導体配線及び/又は接合構造体を形成する工程を有する電子部品の製造方法。
Claims (9)
- 導電性粒子と溶剤を含む、電子素子を接続するための導体配線及び/又は接合構造体を形成するための接合性導体ペーストであって、導電性粒子として平均粒子径が1nm以上100nm未満の銀粒子(A)及び平均粒子径が0.1μm以上10μm以下の銀粒子(B)を含み、
前記銀粒子(A)は、アミンを含む保護剤で表面が被覆された構成を有する銀ナノ粒子であり、
溶剤として下記式(I)
Ra-O-(X-O)n-Rb (I)
(式中、Raは炭素数1~6の炭化水素基及びアシル基から選択される1価の基を示す。Xは炭素数2~6の炭化水素基から選択される2価の基を示す。Rbは水素原子、又は炭素数1~6の炭化水素基及びアシル基から選択される1価の基を示す。RaとRbは同一の基であってもよい。nは1~3の整数を示す)
で表される化合物(C)を含む接合性導体ペースト。 - 前記接合性導体ペーストに含まれる全銀粒子のうち、銀粒子(A)の割合が、50重量%以下である請求項1に記載の接合性導体ペースト。
- 前記銀粒子(A)における保護剤が、アミンとして、脂肪族炭化水素基と1つのアミノ基とからなり且つ該脂肪族炭化水素基の炭素総数が6以上である脂肪族炭化水素モノアミン(1)を含み、
さらに、脂肪族炭化水素基と1つのアミノ基とからなり且つ該脂肪族炭化水素基の炭素総数が5以下である脂肪族炭化水素モノアミン(2)、及び脂肪族炭化水素基と2つのアミノ基とからなり且つ該脂肪族炭化水素基の炭素総数が8以下である脂肪族炭化水素ジアミン(3)のうちの少なくとも一方を含む請求項1又は2に記載の接合性導体ペースト。 - 前記式(I)で表される化合物(C)の常圧下における沸点が160℃以上である請求項1~3の何れか1項に記載の接合性導体ペースト。
- 前記式(I)で表される化合物(C)の25℃におけるSP値[(cal/cm3)1/2]が11.0以下である請求項1~4の何れか1項に記載の接合性導体ペースト。
- 式(I)中のXがエチレン基、プロピレン基又はトリメチレン基である請求項1~5の何れか1項に記載の接合性導体ペースト。
- 接合性導体ペースト全量における銀粒子(A)及び銀粒子(B)の合計の含有量が50~99.8重量%である請求項1~6の何れか1項に記載の接合性導体ペースト。
- 有機成分の含有量が、接合性導体ペースト(100重量%)に対して15重量%以下である請求項1~7の何れか1項に記載の接合性導体ペースト。
- 請求項1~8の何れか1項に記載の接合性導体ペーストを基板上に塗布し、その後焼結することにより導体配線及び/又は接合構造体を形成する工程を有する電子部品の製造方法。
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WO2015163076A1 (ja) * | 2014-04-25 | 2015-10-29 | 株式会社ダイセル | 銀粒子塗料組成物 |
WO2017038572A1 (ja) * | 2015-08-31 | 2017-03-09 | ハリマ化成株式会社 | 導電性ペースト |
JP2019145510A (ja) | 2012-12-20 | 2019-08-29 | スリーエム イノベイティブ プロパティズ カンパニー | 静電気低減ローラー、及びウェブ上の静電気を低減させるための方法 |
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See also references of EP4012726A4 |
YI LIC.P. WONG: "Recent advances of conductive adhesives as a lead-free alternative in electronic packaging: Materials, processing, reliability and applications", MATERIALS SCIENCE AND ENGINEERING, vol. R51, 2006, pages l-35 |
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