WO2021016144A1 - Automatic recipe optimization for overlay metrology system - Google Patents

Automatic recipe optimization for overlay metrology system Download PDF

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Publication number
WO2021016144A1
WO2021016144A1 PCT/US2020/042699 US2020042699W WO2021016144A1 WO 2021016144 A1 WO2021016144 A1 WO 2021016144A1 US 2020042699 W US2020042699 W US 2020042699W WO 2021016144 A1 WO2021016144 A1 WO 2021016144A1
Authority
WO
WIPO (PCT)
Prior art keywords
overlay metrology
overlay
machine learning
metrology system
subsystem
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2020/042699
Other languages
English (en)
French (fr)
Inventor
Weihua Li
Shi-Ming Wei
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KLA Corp
Original Assignee
KLA Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KLA Corp filed Critical KLA Corp
Priority to KR1020227004733A priority Critical patent/KR102630494B1/ko
Priority to CN202080052179.9A priority patent/CN114514542B/zh
Priority to JP2022503926A priority patent/JP7369851B2/ja
Publication of WO2021016144A1 publication Critical patent/WO2021016144A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/9501Semiconductor wafers
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/04Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70491Information management, e.g. software; Active and passive control, e.g. details of controlling exposure processes or exposure tool monitoring processes
    • G03F7/705Modelling or simulating from physical phenomena up to complete wafer processes or whole workflow in wafer productions
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70616Monitoring the printed patterns
    • G03F7/70633Overlay, i.e. relative alignment between patterns printed by separate exposures in different layers, or in the same layer in multiple exposures or stitching
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00Machine learning
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00Computing arrangements based on biological models
    • G06N3/02Neural networks
    • G06N3/04Architecture, e.g. interconnection topology
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00Computing arrangements based on biological models
    • G06N3/02Neural networks
    • G06N3/08Learning methods
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00Computing arrangements based on biological models
    • G06N3/02Neural networks
    • G06N3/08Learning methods
    • G06N3/09Supervised learning
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00Machine learning
    • G06N20/10Machine learning using kernel methods, e.g. support vector machines [SVM]
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N5/00Computing arrangements using knowledge-based models
    • G06N5/01Dynamic search techniques; Heuristics; Dynamic trees; Branch-and-bound

Definitions

  • sample generally refers to a substrate formed of a semiconductor or non-semiconductor material (e.g., a wafer, or the like).
  • a semiconductor or non-semiconductor material may include, but is not limited to, monocrystalline silicon, gallium arsenide, and indium phosphide.
  • a sample may include one or more layers.
  • such layers may include, but are not limited to, a resist, a dielectric material, a conductive material, and a semiconductive material.
  • the overlay metrology subsystem 102 includes one or more detectors 128 configured to capture radiation (e.g., sample radiation 130) emanating from the sample 104 (e.g., an overlay target on the sample 104)through a collection pathway 132 and generate one or more overlay signals indicative of overlay of two or more layers of the sample 104.
  • the collection pathway 132 may include multiple optical elements to direct and/or modify illumination collected by the objective lens 124 including, but not limited to one or more lenses 134, one or more filters, one or more polarizers, one or more beam blocks, or one or more beamsplitters.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Software Systems (AREA)
  • Data Mining & Analysis (AREA)
  • Evolutionary Computation (AREA)
  • Computing Systems (AREA)
  • General Engineering & Computer Science (AREA)
  • Artificial Intelligence (AREA)
  • Mathematical Physics (AREA)
  • General Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Computational Linguistics (AREA)
  • Biophysics (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Business, Economics & Management (AREA)
  • Pathology (AREA)
  • Immunology (AREA)
  • Biochemistry (AREA)
  • Analytical Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Medical Informatics (AREA)
  • Economics (AREA)
  • Human Resources & Organizations (AREA)
  • Strategic Management (AREA)
  • Signal Processing (AREA)
  • Game Theory and Decision Science (AREA)
  • Tourism & Hospitality (AREA)
  • Quality & Reliability (AREA)
  • Operations Research (AREA)
  • Marketing (AREA)
  • Entrepreneurship & Innovation (AREA)
  • General Business, Economics & Management (AREA)
  • Development Economics (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Testing Or Measuring Of Semiconductors Or The Like (AREA)
PCT/US2020/042699 2019-07-23 2020-07-20 Automatic recipe optimization for overlay metrology system Ceased WO2021016144A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
KR1020227004733A KR102630494B1 (ko) 2019-07-23 2020-07-20 오버레이 계측 시스템을 위한 자동 레시피 최적화
CN202080052179.9A CN114514542B (zh) 2019-07-23 2020-07-20 用于重叠计量学系统的自动配方优化
JP2022503926A JP7369851B2 (ja) 2019-07-23 2020-07-20 オーバーレイ計測システム用の自動レシピ最適化

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201962877397P 2019-07-23 2019-07-23
US62/877,397 2019-07-23
US16/919,378 2020-07-02
US16/919,378 US11340060B2 (en) 2019-07-23 2020-07-02 Automatic recipe optimization for overlay metrology system

Publications (1)

Publication Number Publication Date
WO2021016144A1 true WO2021016144A1 (en) 2021-01-28

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2020/042699 Ceased WO2021016144A1 (en) 2019-07-23 2020-07-20 Automatic recipe optimization for overlay metrology system

Country Status (6)

Country Link
US (1) US11340060B2 (https=)
JP (1) JP7369851B2 (https=)
KR (1) KR102630494B1 (https=)
CN (1) CN114514542B (https=)
TW (1) TWI821585B (https=)
WO (1) WO2021016144A1 (https=)

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US12430401B2 (en) * 2020-09-08 2025-09-30 Wisconsin Alumni Research Foundation System for automatic error estimate correction for a machine learning model
US12250503B2 (en) * 2020-12-24 2025-03-11 Applied Materials Israel Ltd. Prediction of electrical properties of a semiconductor specimen
TW202400966A (zh) * 2022-03-21 2024-01-01 美商艾拉奇公司 用於繞射式覆蓋的外差式光學相位測量裝置
KR102519813B1 (ko) 2022-10-17 2023-04-11 (주)오로스테크놀로지 오버레이 계측 장치 및 방법과 이를 위한 시스템 및 프로그램
KR102546552B1 (ko) 2022-11-14 2023-06-22 (주)오로스테크놀로지 오버레이 계측 장치의 동작을 제어하는 데이터를 저장하기 위한 데이터 구조를 기록한 컴퓨터 판독 가능 저장 매체 및 이를 위한 오버레이 계측 장치
KR102560241B1 (ko) 2022-11-14 2023-07-28 (주)오로스테크놀로지 딥러닝 기반 오버레이 키 센터링 시스템 및 그 방법
US20240210916A1 (en) * 2022-12-22 2024-06-27 Applied Materials, Inc. Machine and deep learning techniques for predicting ecological efficiency in substrate processing
KR102936585B1 (ko) 2023-05-08 2026-03-09 삼성전자주식회사 다중 피크 포커스를 가진 웨이퍼에서의 포커스 최적화 방식
US12615990B2 (en) * 2023-07-19 2026-04-28 Tokyo Electron Limited Integrated metrology for process controls in wafer bonding system
KR102882312B1 (ko) 2023-08-23 2025-11-06 (주) 오로스테크놀로지 오버레이 계측 장치 및 방법
KR102738956B1 (ko) * 2023-10-31 2024-12-06 (주)오로스 테크놀로지 오버레이 계측 방법 및 오버레이 계측 시스템
US20260064014A1 (en) * 2024-09-04 2026-03-05 Kla Corporation System and method for target centering detection in overlay metrology

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Also Published As

Publication number Publication date
US20210025695A1 (en) 2021-01-28
CN114514542B (zh) 2023-03-21
TW202120888A (zh) 2021-06-01
JP7369851B2 (ja) 2023-10-26
KR20220038707A (ko) 2022-03-29
CN114514542A (zh) 2022-05-17
TWI821585B (zh) 2023-11-11
KR102630494B1 (ko) 2024-01-29
JP2022542557A (ja) 2022-10-05
US11340060B2 (en) 2022-05-24

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