WO2021008397A1 - 一种带导流散热环的熔融金属搅拌机构 - Google Patents
一种带导流散热环的熔融金属搅拌机构 Download PDFInfo
- Publication number
- WO2021008397A1 WO2021008397A1 PCT/CN2020/100335 CN2020100335W WO2021008397A1 WO 2021008397 A1 WO2021008397 A1 WO 2021008397A1 CN 2020100335 W CN2020100335 W CN 2020100335W WO 2021008397 A1 WO2021008397 A1 WO 2021008397A1
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- WIPO (PCT)
- Prior art keywords
- heat dissipation
- dissipation ring
- flow guide
- diversion
- molten metal
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
Definitions
- the invention belongs to the technical field of molten aluminum treatment equipment, in particular to a molten metal stirring mechanism with a flow guide and heat dissipation ring.
- the common method is to stir the molten aluminum with a high-speed rotating stirring mechanism while injecting inert gas, chlorine or refining agent into it, so that the inert gas, chlorine or refining agent is evenly distributed in the molten aluminum.
- the traditional method is to introduce a certain flow and static pressure of low temperature or room temperature cooling air, and cool the stirring mechanism by means of convection heat exchange.
- a large amount of low-temperature or normal-temperature cooling air enters the furnace, which significantly reduces the temperature of the atmosphere and the molten aluminum in the furnace, causing energy consumption and other unfavorable process problems.
- the technical problem to be solved by the present invention is to provide a molten metal stirring mechanism with a flow guide and radiating ring, which can effectively reduce the temperature drop in the furnace caused by cooling air and at the same time improve the cooling efficiency of the stirring shaft.
- the invention provides a molten metal stirring mechanism with a flow guide and heat dissipation ring, which comprises a driving device, a stirring shaft, a flow guide and heat dissipation ring, a connecting steel sleeve, and a flow guide heat shield.
- the front end of the stirring shaft is connected to the driving device through the steel sleeve
- the drive shaft is connected, the connecting steel sleeve is placed in the inner cavity of the diversion heat shield, the front end of the diversion heat shield is fixedly connected with the housing of the driving device, and the diversion heat dissipation ring is installed on the stirring shaft and is located in the diversion partition.
- the rear of the heat shield is provided.
- a runner is installed at the rear end of the stirring shaft.
- the diversion and heat dissipation ring is installed on the mixing shaft through threaded connection, flange connection or interference fit, or the diversion and heat dissipation ring and the mixing shaft are integrally formed.
- the windward surface structure of the diversion and heat dissipation ring is flat, bowl-shaped or barrel-shaped.
- the windward surface of the diversion and heat dissipation ring is a smooth plane or densely serrated surface or densely densely covered pit surface or densely covered convex mesa surface.
- the diversion and heat dissipation ring is made of graphite or calcium silicate or ceramic fiber or silicon carbide or silicon nitride high temperature resistant materials.
- the outer diameter of the diversion and heat dissipation ring is 200-600mm, the inner diameter is 50-400mm, and the thickness is 5-100mm.
- the front end of the diversion heat shield has a cooling air inlet, and an annular outlet is provided between the rear end and the stirring shaft.
- the linear distance between the diversion heat dissipation ring and the annular outlet of the diversion heat shield is 5 to 300 mm.
- the effective convection heat dissipation area is increased by the diversion heat dissipation ring, and the cooling capacity of the cooling air to the stirring shaft is improved;
- Fig. 1 is a schematic diagram of the overall structure of a molten metal stirring mechanism with a flow guide and heat dissipation ring of the present invention.
- Fig. 2 is a schematic view of the state of use of the molten metal stirring mechanism with flow guide and heat dissipation ring of the present invention.
- Figure 3-1 is a schematic diagram of a planar flow guide and heat dissipation ring used in the present invention.
- Figure 3-2 is a cross-sectional view of the diversion and heat dissipation ring in Figure 3-1 along the central axis.
- Figure 4-1 is a schematic diagram of a bowl-shaped diversion and heat dissipation ring used in the present invention.
- Figure 4-2 is a cross-sectional view of the diversion and heat dissipation ring in Figure 4-1 along the central axis.
- Figure 5-1 is a schematic diagram of the barrel-shaped flow diversion and heat dissipation ring used in the present invention.
- Figure 5-2 is a cross-sectional view of the diversion and heat dissipation ring in Figure 5-1 along the central axis.
- Fig. 6-1 is a schematic diagram of a densely serrated surface flow guide and heat dissipation ring used in the present invention.
- Fig. 6-2 is a schematic diagram of the diversion and heat dissipation ring in Fig. 6-1 in another direction.
- Figure 7-1 is a schematic diagram of the densely pitted surface diversion and heat dissipation ring used in the present invention.
- Fig. 7-2 is a schematic diagram of the flow guide and heat dissipation ring in another direction in Fig. 7-1.
- Figure 8-1 is a schematic diagram of the densely-distributed convex mesa surface diversion and heat dissipation ring used in the present invention.
- Fig. 8-2 is a schematic view of the flow guide and heat dissipation ring in another direction in Fig. 8-1.
- a molten metal stirring mechanism with a flow guide and heat dissipation ring of the present invention includes a driving device 16, a stirring shaft 2, a flow guide and heat dissipation ring 1, a connecting steel sleeve 3, and a flow guide heat shield 4.
- the front end of the mixing shaft 2 is connected to the drive shaft 17 of the driving device 16 through a connecting steel sleeve 4, the connecting steel sleeve 3 is placed in the cavity 5 formed by the diversion heat shield 4, and the end of the mixing shaft 2 is equipped with a runner 14
- the front end of the diversion heat shield 4 is fixedly connected with the housing of the driving device 16, and an inlet 8 for the cooling air 6 is reserved, and an annular outlet 9 is left between the rear end of the diversion heat shield 4 and the stirring shaft 2;
- the flow radiating ring 1 is installed on the stirring shaft 2 and located behind the flow guide heat shield 4.
- the cooling air 6 enters the cavity 5 from the inlet 8 of the diversion heat shield 4 along the flow line 7, and flows out from the annular outlet 9 of the diversion heat shield 4, and the cooling air 6 flows toward the inside of the furnace 10 and passes After the diversion effect of the diversion ring 1 changes the flow direction, the cooling air 6 flows toward the outside of the furnace 10.
- the diversion and heat dissipation ring 1 is installed on the mixing shaft 2 by threaded connection, flange connection or interference fit; it is also possible to use the diversion and heat dissipation ring 1 and the mixing shaft 2 to be integrally processed or integrally cast Become.
- the structure of the windward surface of the diversion and heat dissipation ring 1 can be flat (as shown in Figure 3-1), bowl-shaped (as shown in Figure 4-1) or barrel-shaped (as shown in Figure 5-1). Shown).
- the planar structure is simple and the processing cost is low.
- the bowl-shaped structure and the barrel-shaped structure are more conducive to the reflux of the cooling air 6, and the convection heat dissipation surface area is also larger, but the processing cost is higher.
- the windward surface of the diversion and heat dissipation ring 1 can be a smooth plane (as shown in Figure 3-1) or densely serrated (as shown in Figures 6-1 and 6-2) or densely covered with pits. Surface (as shown in Figure 7-1 and Figure 7-2) or densely-coated convex surface (as shown in Figure 8-1 and Figure 8-2).
- the smooth plane structure is simple and the processing cost is low.
- the densely-distributed serrated surface, densely-distributed concave surface and densely-distributed convex mesa can form a larger convection heat dissipation surface area, which has higher heat dissipation efficiency, but higher processing costs.
- the material of the diversion and heat dissipation ring 1 is graphite, calcium silicate, ceramic fiber, silicon carbide or silicon nitride and other high temperature resistant materials.
- the preferred outer diameter of the flow guide ring 1 is 200 to 600 mm, the preferred inner diameter is 50 to 400 mm, and the preferred thickness is 5 to 100 mm.
- the linear distance between the diversion and heat dissipation ring 1 and the annular outlet 5 is 5 to 300 mm.
- the melting furnace 10 contains a certain volume of molten aluminum 11, and the temperature of the molten aluminum 11 and the high-temperature gas 12 in the furnace 10 can reach 750°C or above.
- the stirring mechanism extends from the window 13 on the side of the furnace 10 into the furnace 10, the end runner 14 of the stirring shaft 2 extends into the molten aluminum 11, and the runner 14 rotates at a high speed to stir the molten aluminum 11 while moving toward the molten aluminum.
- Inert gas chlorine or refining agent is injected into molten aluminum 11 to evenly distribute inert gas, chlorine or refining agent in molten aluminum 11, through a series of physical and chemical reactions to reduce hydrogen, alkali metal and non-metallic inclusions The purpose of content.
- the heat in the molten aluminum 11 and the high-temperature gas 12 in the furnace 10 will be transferred to the stirring mechanism by means of heat conduction, heat convection, and heat radiation.
- the conductive heat 15 transferred to the entire stirring mechanism by heat conduction through the stirring shaft 2 accounts for the largest proportion, which is the main factor causing the temperature rise of the stirring mechanism.
- the high temperature caused by the conduction heat 15 is sufficient to make the connecting steel sleeve 3 of the stirring mechanism, the bearing system, and the driving system fail and damage. Therefore, the cooling system is added to the stirring mechanism in practical applications.
- the function of the diversion heat shield 4 of the present invention is: the diversion cooling air 6 cools the connecting steel sleeve 3 by means of thermal convection, and at the same time the isolation furnace 10 transfers heat to the connecting steel sleeve through high temperature heat radiation and thermal convection. 3.
- a certain flow of low-temperature or room-temperature cooling air 6 enters the cavity 5 from the inlet 8 of the diversion heat shield 4 along the flow line 7.
- the temperature of the cooling air 6 is usually lower than 40°C, and the cooling air 6 in the low-temperature turbulent state is exchanged by convection
- the thermal method absorbs a large amount of heat from the connecting steel sleeve 3 so as to achieve the purpose of cooling the connecting steel sleeve 3.
- the circulation section of the annular outlet 9 is an annular shape coaxial with the stirring shaft 2, and the cooling air 6 is guided through the annular outlet 9 to close to the surface of the stirring shaft 2 and flow out from the cavity 5 of the diversion heat shield 4.
- the cooling air 6 flowing out of the cavity 5 has a temperature of about 80° C. and flows toward the inside of the furnace, but after the diversion effect of the diversion ring 1 changes the flow direction and flows toward the outside of the furnace. Assuming that there is no guide ring 1, a large amount of cooling air 6 will directly flow into the furnace 10 to mix with the high-temperature gas 12, resulting in a significant decrease in the temperature of the molten aluminum 11 and the high-temperature gas 12 in the melting furnace 10.
- the temperature drop of the molten aluminum 11 is as high as 35°C or above; after the diversion cooling ring 1 is added, the temperature drop of the molten aluminum 11 is 15°C or below, meanwhile, the diversion heat dissipation ring 1 increases the effective convection heat dissipation area, improves the cooling efficiency of the cooling air flow to the stirring shaft 2, and the flow rate of the cooling air 6 can be appropriately reduced. Processing the windward surface of the diversion and heat dissipation ring 1 into a serrated surface, densely densely covered pit surface, densely covered convex mesa, etc. helps to improve the efficiency of convection heat transfer.
- the present invention diverts the cooling air flowing in the direction of the furnace to the outside of the furnace by adding a diversion radiating ring at an appropriate position on the stirring shaft, preventing a large amount of cooling air from directly flowing into the furnace;
- the flow heat dissipation ring increases the effective convection heat dissipation area and improves the heat dissipation capacity of the stirring shaft; solves or alleviates the energy consumption and other unfavorable process problems caused by the cooling air.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
Claims (10)
- 一种带导流散热环的熔融金属搅拌机构,包括驱动装置,其特征在于,还包括搅拌轴、导流散热环、联接钢套、导流隔热罩,所述搅拌轴的前端通过联接钢套与驱动装置的驱动轴联接,联接钢套置于导流隔热罩的内腔中,导流隔热罩的前端与驱动装置的外壳固定连接,导流散热环安装在搅拌轴上,并位于流隔热罩的后方。
- 根据权利要求1所述带导流散热环的熔融金属搅拌机构,其特征在于,所述搅拌轴的后端安装有转轮。
- 根据权利要求1或2所述带导流散热环的熔融金属搅拌机构,其特征在于,所述导流散热环通过螺纹连接、法兰连接或过盈配合连接安装在搅拌轴上。
- 根据权利要求1或2所述带导流散热环的熔融金属搅拌机构,其特征在于,所述导流散热环与搅拌轴为一体成型。
- 根据权利要求1或2所述带导流散热环的熔融金属搅拌机构,其特征在于,所述导流散热环的迎风面结构为平面形或碗形或桶形。
- 根据权利要求5所述带导流散热环的熔融金属搅拌机构,其特征在于,导流散热环的迎风面表面为光滑平面或密布锯齿面或密布凹坑面或密布凸台面。
- 根据权利要求1或2所述带导流散热环的熔融金属搅拌机构,其特征在于,所述导流散热环采用石墨或硅酸钙或陶瓷纤维或碳化硅或氮化硅的耐高温材料制作。
- 根据权利要求1或2所述带导流散热环的熔融金属搅拌机构,其特征在于,所述导流散热环的外径尺寸为200~600mm,内径尺寸为50~400mm,厚度尺寸为5~100mm。
- 根据权利要求1或2所述带导流散热环的熔融金属搅拌机构,其特征在于,所述导流隔热罩的前端有冷却空气入口,后端与搅拌轴之间有环形出口。
- 根据权利要求1或2所述带导流散热环的熔融金属搅拌机构,其特征在于,所述导流散热环与导流隔热罩的环形出口直线距离为5~300mm。
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CN201910651687.8A CN110455094B (zh) | 2019-07-18 | 2019-07-18 | 一种带导流散热环的熔融金属搅拌机构 |
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CN112359223A (zh) * | 2020-12-11 | 2021-02-12 | 派罗特克(广西南宁)高温材料有限公司 | 一种熔融金属炉内精炼转子 |
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CN109488587B (zh) * | 2018-12-31 | 2024-04-12 | 兰州兰泵有限公司 | 一种高温熔盐泵隔热装置 |
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JP2004256848A (ja) * | 2003-02-25 | 2004-09-16 | Jfe Steel Kk | 撹拌式脱硫装置 |
JP2010116583A (ja) * | 2008-11-11 | 2010-05-27 | Nisshin Steel Co Ltd | 攪拌式脱硫装置用インペラ |
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