WO2020262397A1 - Pickup device and pickup method - Google Patents

Pickup device and pickup method Download PDF

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Publication number
WO2020262397A1
WO2020262397A1 PCT/JP2020/024647 JP2020024647W WO2020262397A1 WO 2020262397 A1 WO2020262397 A1 WO 2020262397A1 JP 2020024647 W JP2020024647 W JP 2020024647W WO 2020262397 A1 WO2020262397 A1 WO 2020262397A1
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WO
WIPO (PCT)
Prior art keywords
laundry
grip portion
unit
grip
pickup
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PCT/JP2020/024647
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French (fr)
Japanese (ja)
Inventor
秀明 宮島
茂 井原
秀巨 小泉
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株式会社アサヒ製作所
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Publication of WO2020262397A1 publication Critical patent/WO2020262397A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F93/00Counting, sorting, or marking arrangements specially adapted for laundry purposes

Definitions

  • the present invention relates to a laundry pick-up device and a pick-up method.
  • Patent Document 1 Japanese Unexamined Patent Publication No. 2000-51593 discloses a laundry separating device for separating a mass of laundry after washing.
  • the laundry separating device includes a gripping mechanism that drives up and down, and the gripping mechanism includes a small jaw and a large jaw that is larger than the small jaw and has a stronger gripping force.
  • the gripping mechanism is dropped to randomly land the gripping mechanism on the lump and close the small jaw.
  • the small jaw grips the laundry.
  • the gripping mechanism is moved upward by a predetermined distance, and the large jaw is closed.
  • the laundry is pulled out of the lump, and the large jaw firmly grips the dough.
  • the grip mechanism then moves to the highest vertical stroke, where the laundry is delivered to the conveyor.
  • Patent Document 1 there is a risk that a plurality of pieces of laundry may be picked up at the same time.
  • An object of the present invention is to provide a technique for picking up laundry one by one from a plurality of accumulated laundry.
  • the first aspect of the present invention it is a pickup device that picks up laundry one by one from a plurality of accumulated laundry, and has a first gripping portion capable of gripping the laundry and capable of gripping the laundry.
  • a second grip portion and a control unit are provided, and the control unit locally raises the laundry upward in the vicinity of the first grip portion when the first grip portion grips the laundry.
  • a pickup device is provided that controls the operation of the first grip portion and the second grip portion so that the second grip portion grips the raised portion as the raised portion.
  • it is a pick-up method of picking up laundry one by one from a plurality of accumulated laundry, and the first grip portion grips the laundry by gripping the first grip portion.
  • a pick-up method is provided that includes a step of locally raising the laundry upward in the vicinity and a step of gripping the raised portion as the raised portion by the second grip portion.
  • laundry can be picked up one by one from a plurality of accumulated laundry.
  • the pick-up device 1 is a device for picking up one laundry p from a deposit Q composed of a plurality of deposited laundry ps.
  • the pickup device 1 is used, for example, in a laundry factory. Specifically, in the laundry factory, for example, the laundry p received from the accommodation facility or the medical facility can be picked up one by one, the laundry p discharged from the continuous washing machine can be picked up one by one, or a dryer. It is used to pick up the laundry p discharged from the laundry one by one.
  • laundry p examples include, but are not limited to, sheets, duvet covers, wrapping cloths, yukatas, pillow covers, towels and the like.
  • the pickup device 1 has a lower transfer conveyor unit 2, a partition plate 3, a transfer detection sensor 4, a main frame 5, a pickup unit support bar 6, a pickup unit 7, a pickup detection sensor 10, and two movements. It includes a mounting unit 11, an upper conveyor unit 15, a hopper unit 16, a pick-up unit 17, and a control device 18.
  • the lower conveyor unit 2 includes two pulleys 2a, an endless belt 2b wound around the two pulleys 2a, and a lower conveyor motor 2c (see FIG. 3) that rotationally drives one of the two pulleys 2a. I have.
  • the transport direction of the deposit Q by the lower transport conveyor unit 2 is simply referred to as a transport direction.
  • the partition plate 3 prevents the deposit Q from spilling from the endless belt 2b of the lower transfer conveyor unit 2 so as to surround the endless belt 2b of the lower transfer conveyor unit 2 in a plan view. It is provided in.
  • the main frame 5 is arranged above the lower conveyor unit 2.
  • the main frame 5 includes two upstream columns 5a arranged at the upstream end of the lower conveyor unit 2 in the transport direction, two downstream columns 5b arranged at the downstream end of the lower conveyor unit 2 in the transport direction, and 2 It includes an upper end of one upstream support column 5a and a rectangular beam 5c arranged in a rectangular frame shape so that the upper ends of the two downstream side columns 5b are four corners.
  • the transport detection sensor 4 is a sensor for detecting that the deposit Q has been transported between the two downstream columns 5b, and is provided on either one of the two downstream columns 5b. ..
  • the transport detection sensor 4 may be provided on the partition plate 3 instead of being provided on the main frame 5.
  • the transport detection sensor 4 may employ, for example, a regression reflection type or diffuse reflection type photoelectric sensor, but is not limited thereto.
  • the pickup unit support bar 6 supports the pickup unit 7 so as to be horizontally movable, and is supported so as to be vertically movable with respect to the two downstream support columns 5b. As shown in FIG. 3, the pickup device 1 further drives the pickup unit support bar 6 up and down with respect to the main frame 5 and the pickup unit 7 horizontally with respect to the pickup unit support bar 6. It includes a horizontal drive unit 6b.
  • the pickup unit 7 is supported so as to be horizontally movable with respect to the pickup unit support bar 6, and is driven by the horizontal drive unit 6b along the longitudinal direction of the pickup unit support bar 6.
  • the longitudinal direction of the pickup unit support bar 6 is referred to as a width direction. That is, the direction in which the pickup unit 7 can move horizontally is the width direction.
  • the width direction is a direction orthogonal to the transport direction in a plan view.
  • the elevating drive unit 6a and the horizontal drive unit 6b constitute a pickup unit drive unit that moves the pickup unit 7 in the vertical direction and the horizontal direction.
  • the pickup unit 7 includes a unit support main body 30, a first grip portion 31, a first grip portion elevating drive unit 32, a first grip portion opening / closing drive unit 33, a bottom dead center mechanical switch 34, and a second.
  • the grip portion 35, the second grip portion elevating drive unit 36, the second grip portion opening / closing drive unit 37, and the distance sensor 38 are included.
  • the unit support main body 30 is a portion that is horizontally movablely connected to the pickup unit support bar 6.
  • the first grip portion 31 is supported up and down by the unit support main body 30, and is configured to be lifted and lowered with respect to the unit support main body 30 by the first grip portion elevating drive unit 32.
  • the first gripping portion elevating drive portion 32 for example, an air cylinder or a linear motor can be adopted, but the present invention is not limited thereto.
  • the first grip portion 31 includes a grip portion main body 31a and a pair of movable portions 31b.
  • the pair of movable portions 31b are supported by the grip portion main body 31a so as to be linearly movable in the horizontal direction at the lower end of the grip portion main body 31a.
  • the pair of movable portions 31b are configured to be openable and closable with respect to the pickup unit support bar 6 in the width direction in which the pickup unit 7 can move.
  • Each movable portion 31b is formed in a plate shape bent into an L shape.
  • each movable portion 31b is a supported portion 31c that extends in the width direction and is supported by the grip portion main body 31a, and an end portion of the supported portion 31c that is closer to the other movable portion 31b.
  • a gripping execution unit 31d extending downward from the unit is included. Therefore, the gripping execution portions 31d of the pair of movable portions 31b are opposed to each other in the width direction, and are arranged so that the plate thickness directions coincide with the width direction.
  • the pair of movable portions 31b are driven to open and close in the width direction so as to approach and separate from each other by the first grip portion opening / closing driving portion 33.
  • the first gripping portion opening / closing drive portion 33 for example, a motor may be adopted, but the present invention is not limited thereto.
  • the first grip portion 31 has an elevating stroke of a predetermined length with respect to the unit support main body 30.
  • the bottom dead center mechanical switch 34 is configured to detect that the first grip portion 31 has reached the bottom dead center of the elevating stroke.
  • the elevating stroke is 70 mm, but the elevating stroke is not limited to this, and may be 50 mm or 150 mm.
  • the second grip portion 35 is supported by the first grip portion 31 so as to be vertically movable, and is driven up and down with respect to the first grip portion 31 by the second grip portion elevating drive unit 36.
  • the second gripping portion elevating drive portion 36 for example, an air cylinder or a linear motion motor may be adopted, but the present invention is not limited thereto.
  • the second grip portion 35 includes a grip portion main body 35a and a pair of movable portions 35b.
  • the pair of movable portions 35b are supported by the grip portion main body 35a so as to be linearly movable in the horizontal direction at the lower end of the grip portion main body 35a.
  • the pair of movable portions 35b are configured to be openable and closable with respect to the pickup unit support bar 6 in the width direction in which the pickup unit 7 can move.
  • Each movable portion 35b is formed in a plate shape bent into an L shape.
  • each movable portion 35b has a supported portion 35c extending in the width direction and supported by the grip portion main body 35a, and an end portion of the supported portion 35c that is closer to the other movable portion 35b.
  • a gripping execution unit 35d extending downward from the unit is included. Therefore, the gripping execution portions 35d of the pair of movable portions 35b are opposed to each other in the width direction, and are arranged so that the plate thickness directions coincide with the width direction.
  • the pair of movable portions 35b are driven to open and close in the width direction so as to approach and separate from each other by the second grip portion opening / closing driving portion 37.
  • the second grip portion opening / closing drive portion 37 for example, a motor can be adopted, but the present invention is not limited thereto.
  • the distance sensor 38 is a specific example of the contour measuring unit that measures the surface contour of the deposit Q.
  • a TOF (Time-Of-Flight) type or a triangular distance measuring type can be adopted, but the distance sensor 38 is not limited thereto.
  • the distance sensor 38 is fixed to the second grip portion 35.
  • the distance sensor 38 is configured so that the surface contour of the deposit Q between the pair of downstream columns 5b can be measured two-dimensionally by moving the pickup unit 7 in the width direction.
  • a line sensor or a 3D sensor may be used to measure the surface contour of the deposit Q.
  • the first grip portion 31, the second grip portion 35, and the distance sensor 38 are arranged in this order in the transport direction.
  • the first grip portion 31, the second grip portion 35, and the distance sensor 38 may be arranged in this order in the width direction.
  • the distance sensor 38 may be arranged between the first grip portion 31 and the second grip portion 35.
  • the pickup detection sensor 10 is a sensor for detecting the laundry p picked up by the pickup unit 7, and is provided on, for example, one of a pair of downstream columns 5b.
  • the pickup detection sensor 10 for example, a photoelectric sensor can be adopted, but the pickup detection sensor 10 is not limited to this.
  • Each transfer unit 11 is for transferring the laundry p picked up by the pickup unit 7 to the upper transfer conveyor unit 15, and is provided on the rectangular beam 5c of the main frame 5.
  • each transfer unit 11 includes a transfer rail 11a, a transfer grip 11b, a transfer grip traveling drive unit 11c, and a transfer grip opening / closing drive unit 11d. ..
  • the transfer rail 11a extends from the pair of downstream columns 5b toward the pair of upstream columns 5a so as to be slightly uphill.
  • the transfer grip 11b is supported by the transfer rail 11a so as to be movable along the transfer rail 11a.
  • the transfer grip 11b is travel-driven along the transfer rail 11a by the transfer grip traveling drive unit 11c.
  • the transfer grip 11b is configured to grip or release the laundry p by being driven to open and close by the transfer grip opening / closing drive unit 11d.
  • the pickup device 1 includes two transfer units 11 in order to secure the transfer capacity from the pickup unit 7 to the upper transfer conveyor unit 15.
  • the pickup device 1 may include only one transfer unit 11 or may include three or more transfer units 11.
  • the hopper unit 16 temporarily holds the laundry p loaded by the transfer unit 11 and forms it compactly.
  • the hopper unit 16 has a tubular peripheral wall portion 16a and a peripheral wall portion 16a. It is provided with an opening / closing portion 16b provided at the lower end of the hopper, and a hopper opening / closing drive portion 16c (see FIG. 3) for opening / closing the opening / closing portion 16b.
  • a motor can be adopted, but the present invention is not limited thereto.
  • the hoisting unit 17 is for hoisting the laundry p conveyed by the transfer unit 11 and throwing it into the hopper unit 16, and is a hoisting roller 17a for rotating and driving the hoisting roller 17a and the hoisting roller 17a. It includes a roller drive unit 17b (see FIG. 3). For example, a motor may be adopted as the lift roller drive unit 17b, but the method is not limited thereto.
  • the upper conveyor unit 15 rotates and drives one of the two pulleys 15a, the endless belt 15b wound around the two pulleys 15a, and the two pulleys 15a (FIG. 3). See) and.
  • the control device 18 includes a lower conveyor motor 2c, a transport detection sensor 4, an elevating drive unit 6a, a horizontal drive unit 6b, a first gripping unit elevating drive unit 32, and a first gripping unit opening / closing drive unit 33.
  • control device 18 transports the deposit Q charged into the pickup device 1 in the transport direction by traveling the endless belt 2b of the lower transport conveyor unit 2.
  • the control device 18 stops the running of the endless belt 2b of the lower transport conveyor unit 2.
  • the control device 18 picks up one piece of laundry p from the deposit Q by controlling the operation of the pickup unit 7. Then, the control device 18 delivers the laundry p picked up by the pickup unit 7 to the transfer grip 11b of the transfer unit 11. Next, the control device 18 pulls the upper end of the laundry p above the hopper unit 16 by running the transfer grip 11b along the transfer rail 11a.
  • the control device 18 drives the hoisting unit 17 to hoist the laundry p held by the transfer grip 11b and put it into the hopper unit 16.
  • the control device 18 discharges the laundry p contained in the hopper unit 16 to the upper conveyor unit 15.
  • the control device 18 conveys the laundry p discharged to the upper transfer conveyor unit 15 to the downstream device by running the endless belt 15b of the upper transfer conveyor unit 15.
  • the device on the downstream side include, but are not limited to, a type determination device for determining the type of the laundry p, a finishing device for finishing the laundry p, and the like.
  • the control device 18 moves the distance sensor 38 of the pickup unit 7 in the width direction to scan the surface contour of the deposit Q, thereby scanning the surface contour of the deposit Q, specifically, the surface contour of the deposit Q. Measure the height of.
  • the control device 18 moves the pickup unit 7 from the home position as indicated by reference numeral W1.
  • the elevating drive unit 6a and the horizontal drive unit 6b are controlled so as to move diagonally and linearly in the horizontal direction and downward.
  • the home position of the pickup unit 7 is the position of the pickup unit 7 when the pickup unit support bar 6 is located at the top dead center of the elevating stroke and the pickup unit 7 is located at one end in the longitudinal direction of the pickup unit support bar 6.
  • the height of the surface contour R of the deposit Q can be obtained from the difference between the height position of the distance sensor 38 and the output value of the distance sensor 38.
  • the control device 18 detects all the protrusions i (protruding parts) protruding above the deposit Q based on the measurement result by the distance sensor 38.
  • a known method can be adopted for the detection of the protrusion i.
  • the vertical direction is the Y-axis
  • the measurement resolution in the X-axis direction is d
  • the height of the deposit Q at the position Xi is y (Xi).
  • the protrusion i exists at the position Xi that satisfies y (Xi) -y (Xi-d)> 0 and y (Xi) -y (Xi + d)> 0. In some cases, only one protrusion i can be detected, and in other cases, two or more protrusions i can be detected.
  • control device 18 verifies whether or not a protrusion i suitable for being gripped by the pickup unit 7 exists. Specifically, it is as follows.
  • the control device 18 calculates the first steepness Tp1i of all the protrusions i based on the measurement result by the distance sensor 38.
  • the first steepness Tp1i is an index indicating the degree of steepness of each protrusion i in the width direction.
  • the control device 18 calculates the first steepness Tp1i by the following formula.
  • Xi is the X coordinate value of the protrusion i.
  • Tp1i 2y (Xi) -y (Xi + s) -y (Xi-s)
  • the larger the first steepness Tp1i the greater the dip in the width direction of the corresponding protrusion i. Therefore, among all the protrusions i, the protrusion i having the largest first steepness Tp1i can be a promising candidate to be gripped by the pickup unit 7.
  • the variable s is set to be at least less than half of the maximum gap D between the two gripping execution units 31d of the first gripping unit 31. The reason is that the steepness of the protrusion i between the two gripping execution portions 31d is directly linked to the ease of gripping the protrusion i by the first grip portion 31.
  • the variable s is set to 1/3 to 1/5 of the maximum gap D.
  • the control device 18 can determine whether the protrusion i having the maximum first steepness Tp1i has a sufficient head on both sides in the width direction.
  • the predetermined value is set between 3 mm and 5 mm, but the present invention is not limited to this. Then, when the control device 18 determines that the left head ⁇ 1 and the right head ⁇ 2 are equal to or higher than the predetermined values, the control device 18 advances the process to S160. On the other hand, when the control device 18 determines that the left head ⁇ 1 and the right head ⁇ 2 are not equal to or more than the predetermined values, the control device 18 advances the process to S140.
  • S140 In S130, when it is determined that the protrusion i having the maximum first steepness Tp1i is not suitable for gripping by the pickup unit 7 (S130: NO), the control device 18 is based on the measurement result by the distance sensor 38. , Calculate the second steepness Tp2i of all the protrusions i.
  • the second steepness Tp2i is an index showing the degree of steepness in the width direction of each protrusion i, like the first steepness Tp1i.
  • the control device 18 calculates the second steepness Tp2i by the following formula. However, Xi is the X coordinate value of the protrusion i.
  • Tp2i 2y (Xi) -y (Xi + 2s) -y (Xi-2s)
  • the control device 18 relaxes the candidate condition regarding the steepness of the protrusion i to be gripped.
  • the control device 18 can determine whether the protrusion i having the maximum second steepness Tp2i has a sufficient head on both sides in the width direction.
  • the predetermined value is set between 3 mm and 5 mm, but the present invention is not limited to this. Then, when the control device 18 determines that the left head ⁇ 3 and the right head ⁇ 4 are equal to or higher than the predetermined values (S150: YES), the control device 18 advances the process to S160.
  • control device 18 determines that the left head ⁇ 3 and the right head ⁇ 4 are not equal to or higher than the predetermined values (S150: NO), it is assumed that the protrusion i suitable for gripping by the pickup unit 7 cannot be found, and the lower stage conveyor is conveyed.
  • the endless belt 2b of the conveyor unit 2 is driven by a predetermined distance (S170), and the process is returned to S100.
  • the control device 18 uses the protrusion i (hereinafter, the protrusion to be gripped J) determined to be suitable for gripping by the pickup unit 7 in S130 or S150 to pick up the laundry p by the pickup unit 7. Pick up.
  • the control device 18 moves the pickup unit 7 for which the scanning operation has been completed directly above the gripping target protrusion J, as indicated by reference numeral W2.
  • the pair of movable portions 31b of the first grip portion 31 of the pickup unit 7 is directly above the grip target protrusion J with respect to the grip target protrusion J.
  • the pickup unit 7 is moved so as to be as close as possible.
  • control device 18 controls the first grip portion elevating drive unit 32 to further lower the first grip portion 31 with respect to the unit support main body 30. Then, the pair of movable portions 31b of the first grip portion 31 come into contact with the laundry p, and the laundry p is pushed downward to be compressed.
  • the control device 18 transfers the first grip portion elevating drive unit 32.
  • the tip of the first grip portion 31 is lowered so as to come into contact with the laundry p, or is lowered by the amount of the elevating stroke, and the first grip portion 31 is further lowered with respect to the unit support main body 30.
  • the control device 18 causes the first grip portion 31 to grip the gripping target protrusion J of the laundry p.
  • the control device 18 controls the second grip portion elevating drive portion 36 and the second grip portion opening / closing drive portion 37 to cause the second grip portion 35 to grip the raised portion K.
  • the control device 18 measures the height of the peak of the raised portion K by the distance sensor 38 in the state of FIG. 9B, and the peak of the raised portion K is a pair of movable portions 35b of the second grip portion 35.
  • the second grip portion 35 is lowered with respect to the first grip portion 31 so as to enter between them by about 1 mm to 3 mm in the height direction, and in this state, as shown in FIG. 9C, a raised portion is formed on the second grip portion 35. Grip K.
  • the control device 18 raises the pickup unit 7 by a predetermined amount.
  • the predetermined amount is, for example, 100 mm or 200 mm, but is not limited thereto.
  • the control device 18 temporarily releases the grip of the gripping target protrusion J by the first gripping portion 31, and causes the first gripping portion 31 to grip the laundry p again.
  • the first grip portion 31 grips the laundry p in addition to the second grip portion 35, so that the relatively heavy laundry p can be picked up without any problem.
  • the control device 18 controls the elevating drive unit 6a to raise the pickup unit 7 to the top dead center of the elevating stroke. Then, the control device 18 determines whether or not the pickup unit 7 has successfully picked up the laundry p based on the detection result of the pickup detection sensor 10.
  • the control device 18 If it is determined that the pickup unit 7 has failed to pick up the laundry p (S180: NO), the control device 18 returns the process to S160 and again if the failure is the first time (S190: YES). , Try to pick up the laundry p using the gripping target protrusion J. On the other hand, if the failure is the second time (S190: NO), the endless belt 2b of the lower transfer conveyor unit 2 is driven by a predetermined distance (S200), and the process is returned to S100. In this way, only when the failure is the first time, the same gripping target protrusion J is used to try to pick up the laundry p when the gripping target protrusion J and the raised portion K fail last time in the first trial.
  • the control device 18 delivers the laundry p from the pickup unit 7 to the transfer unit 11 (S210), and returns the process to S100. .. As a result, the control device 18 advances the pickup of another laundry p.
  • the pickup device 1 that picks up the laundry p one by one from the plurality of accumulated laundry p has a first grip portion 31 capable of gripping the laundry p and a second grip portion 35 capable of gripping the laundry p.
  • a control device 18 control unit
  • the first grip portion 31 grips the laundry p to locally raise the laundry p upward in the vicinity of the first grip portion 31.
  • the operations of the first grip portion 31 and the second grip portion 35 are controlled so that the second grip portion 35 grips the raised portion K as the raised portion.
  • the laundry p since the laundry p is separated from the other laundry p in the raised portion K, the laundry p can be picked up one by one by grasping the raised portion K.
  • the first grip portion 31 has a pair of movable portions 31b, and is configured to grip the laundry p when the pair of movable portions 31b approach each other.
  • the raised portion K is adjacent to the gripping object protrusion J (grasped portion) gripped by the first gripping portion 31 in a direction orthogonal to the direction in which the pair of movable portions 31b approach each other in a plan view. It is formed.
  • the first grip portion 31 has a pair of movable portions 31b for gripping the laundry p and a grip portion main body 31a that slidably supports the pair of movable portions 31b.
  • the pair of movable portions 31b are supported by the grip portion main body 31a so as to be slidable linearly in the horizontal direction with respect to the grip portion main body 31a.
  • the pair of movable portions 31b can easily grip the laundry p as compared with the case where the pair of movable portions 31b move in a curved manner with respect to the grip portion main body 31a.
  • the second grip portion 35 is also configured in the same manner as the first grip portion 31. However, only one of the first grip portion 31 and the second grip portion 35 may be configured as described above.
  • the pickup device 1 further includes a distance sensor 38 (contour measuring unit) for measuring the surface contour R of the deposit Q composed of a plurality of piled laundry ps.
  • the control device 18 detects the protrusion i (protruding portion) protruding upward from the deposit Q based on the measurement result by the distance sensor 38, and the first grip portion 31 grips the protrusion i to obtain the first.
  • the operation of the first grip portion 31 is controlled so that the laundry p is locally raised upward in the vicinity of the grip portion 31. According to the above configuration, since the first grip portion 31 can reliably grip the laundry p, the probability that the raised portion K is formed can be increased.
  • the pickup device 1 includes a first grip portion 31, a second grip portion 35, a pickup unit 7 including a distance sensor 38 (contour measuring unit), and a pickup unit drive unit that moves the pickup unit 7 in the vertical direction and the horizontal direction. And further prepare.
  • the pickup unit drive unit is composed of an elevating drive unit 6a and a horizontal drive unit 6b.
  • the distance sensor 38 is configured to scan and measure the surface contour R of the deposit Q with at least horizontal movement.
  • the control device 18 moves the pickup unit 7 diagonally in the horizontal direction and downward as shown by reference numeral W1 in FIG.
  • the pickup unit drive unit is controlled so as to. According to the above configuration, it is possible to shorten the time required for the first grip portion 31 to move to the grip target protrusion J after the distance sensor 38 measures the surface contour R of the deposit Q.
  • the first grip is performed by gripping the laundry p with the first grip portion 31.
  • the step includes a step of locally raising the laundry p upward in the vicinity of the portion 31, and a step of gripping the raised portion K as the raised portion by the second grip portion 35.
  • This pickup device and pickup method can be used when picking up various forms of cloth products.

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  • Textile Engineering (AREA)
  • Manipulator (AREA)

Abstract

This pickup device (1) which picks up articles of laundry (p) one at a time from a plurality of articles of laundry (p) in a pile is provided with a first grip part (31) which can grip the articles of laundry (p); a second grip part (35) which can grip the articles of laundry (p); and a control device (18). The control device (18) controls the movements of the first grip part (31) and the second grip part (35) such that the first grip part (31) grips an article of laundry (p) so that a portion of the article of laundry (p) is raised upward near the first grip part (31) and such that the second grip part (35) grips the raised portion (K). Articles of laundry can thus be picked up one at a time from a plurality of articles of laundry in a pile.

Description

ピックアップ装置及びピックアップ方法Pickup device and pickup method
本発明は、洗濯物のピックアップ装置及びピックアップ方法に関する。 The present invention relates to a laundry pick-up device and a pick-up method.
特許文献1(特開2000-51593号公報)は、洗濯後の洗濯物のかたまりを分離する洗濯物分離装置を開示する。洗濯物分離装置は、上下に駆動する把持機構を備え、把持機構は、小型ジョウと、小型ジョウよりも大型で把持力の強い大型ジョウと、を備える。そして、洗濯物をかたまりから引き抜くに際しては、まず、把持機構を落下させて把持機構をかたまりに無作為に着地させると共に小型ジョウを閉じる。これにより、小型ジョウが洗濯物を把持する。次に、小型ジョウが洗濯物を把持した状態で把持機構を所定距離だけ上方に移動させると共に、大型ジョウを閉じる。これにより、洗濯物がかたまりから引き抜かれると共に、大型ジョウが生地を堅固に把持する。そして、把持機構が垂直ストロークの最高位まで移動し、そこで洗濯物はコンベアに受け渡される。 Patent Document 1 (Japanese Unexamined Patent Publication No. 2000-51593) discloses a laundry separating device for separating a mass of laundry after washing. The laundry separating device includes a gripping mechanism that drives up and down, and the gripping mechanism includes a small jaw and a large jaw that is larger than the small jaw and has a stronger gripping force. Then, when pulling out the laundry from the lump, first, the gripping mechanism is dropped to randomly land the gripping mechanism on the lump and close the small jaw. As a result, the small jaw grips the laundry. Next, while the small jaw grips the laundry, the gripping mechanism is moved upward by a predetermined distance, and the large jaw is closed. As a result, the laundry is pulled out of the lump, and the large jaw firmly grips the dough. The grip mechanism then moves to the highest vertical stroke, where the laundry is delivered to the conveyor.
しかしながら、上記特許文献1の構成では、複数枚の洗濯物を同時にピックアップしてしまう虞があった。 However, in the configuration of Patent Document 1, there is a risk that a plurality of pieces of laundry may be picked up at the same time.
本発明の目的は、堆積した複数の洗濯物から洗濯物を1枚ずつピックアップする技術を提供することにある。 An object of the present invention is to provide a technique for picking up laundry one by one from a plurality of accumulated laundry.
本願発明の第1の観点によれば、堆積した複数の洗濯物から洗濯物を1枚ずつピックアップするピックアップ装置であって、洗濯物を把持可能な第1把持部と、洗濯物を把持可能な第2把持部と、制御部と、を備え、前記制御部は、前記第1把持部が洗濯物を把持することで前記第1把持部の近傍において洗濯物を上方に向かって局所的に隆起させると共に、前記第2把持部が上記隆起した部分としての隆起部分を把持するように、前記第1把持部及び前記第2把持部の動作を制御する、ピックアップ装置が提供される。
本願発明の第2の観点によれば、堆積した複数の洗濯物から洗濯物を1枚ずつピックアップするピックアップ方法であって、第1把持部で洗濯物を把持することで前記第1把持部の近傍において洗濯物を上方に向かって局所的に隆起させるステップと、第2把持部で上記隆起した部分としての隆起部分を把持するステップと、を含む、ピックアップ方法が提供される。
According to the first aspect of the present invention, it is a pickup device that picks up laundry one by one from a plurality of accumulated laundry, and has a first gripping portion capable of gripping the laundry and capable of gripping the laundry. A second grip portion and a control unit are provided, and the control unit locally raises the laundry upward in the vicinity of the first grip portion when the first grip portion grips the laundry. A pickup device is provided that controls the operation of the first grip portion and the second grip portion so that the second grip portion grips the raised portion as the raised portion.
According to the second aspect of the present invention, it is a pick-up method of picking up laundry one by one from a plurality of accumulated laundry, and the first grip portion grips the laundry by gripping the first grip portion. A pick-up method is provided that includes a step of locally raising the laundry upward in the vicinity and a step of gripping the raised portion as the raised portion by the second grip portion.
 本発明によれば、堆積した複数の洗濯物から洗濯物を1枚ずつピックアップすることができる。 According to the present invention, laundry can be picked up one by one from a plurality of accumulated laundry.
ピックアップ装置の全体斜視図である。It is an overall perspective view of a pickup device. ピックアップ装置の概略側面図である。It is a schematic side view of a pickup device. ピックアップ装置の機能ブロック図である。It is a functional block diagram of a pickup device. ピックアップユニットの側面図である。It is a side view of a pickup unit. 第1把持部の正面図である。It is a front view of the 1st grip part. 第2把持部の正面図である。It is a front view of the 2nd gripping part. ピックアップ装置の制御フローである。This is the control flow of the pickup device. ピックアップユニットによるピックアップ動作を示す図である。It is a figure which shows the pickup operation by a pickup unit. ピックアップユニットが洗濯物を把持する様子を示す図である。It is a figure which shows the state which a pickup unit holds a laundry. ピックアップユニットが洗濯物を把持する様子を示す図である。It is a figure which shows the state which a pickup unit holds a laundry. ピックアップユニットが洗濯物を把持する様子を示す図である。It is a figure which shows the state which a pickup unit holds a laundry.
以下、図面を参照して、本発明の実施形態を説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
図1及び図2は、ピックアップ装置1を示している。図2に示すように、ピックアップ装置1は、堆積した複数の洗濯物pから成る堆積物Qから洗濯物pを1枚ずつピックアップするための装置である。 1 and 2 show the pickup device 1. As shown in FIG. 2, the pick-up device 1 is a device for picking up one laundry p from a deposit Q composed of a plurality of deposited laundry ps.
ピックアップ装置1は、例えば、ランドリー工場において使用される。具体的には、ランドリー工場内において、例えば宿泊施設や医療施設から入荷した洗濯物pを1枚ずつピックアップしたり、連続洗濯機から排出された洗濯物pを1枚ずつピックアップしたり、乾燥機から排出された洗濯物pを1枚ずつピックアップするのに用いられる。 The pickup device 1 is used, for example, in a laundry factory. Specifically, in the laundry factory, for example, the laundry p received from the accommodation facility or the medical facility can be picked up one by one, the laundry p discharged from the continuous washing machine can be picked up one by one, or a dryer. It is used to pick up the laundry p discharged from the laundry one by one.
洗濯物pは、例えば、シーツやデュベカバー、包布、浴衣、ピローカバー、タオルなどが挙げられるがこれに限定されない。 Examples of the laundry p include, but are not limited to, sheets, duvet covers, wrapping cloths, yukatas, pillow covers, towels and the like.
図1に示すように、ピックアップ装置1は、下段搬送コンベアユニット2と、仕切り板3、搬送検出センサ4、メインフレーム5、ピックアップユニット支持バー6、ピックアップユニット7、ピックアップ検出センサ10、2つの移載ユニット11、上段搬送コンベアユニット15、ホッパーユニット16と、たくし上げユニット17と、制御装置18と、を備えている。 As shown in FIG. 1, the pickup device 1 has a lower transfer conveyor unit 2, a partition plate 3, a transfer detection sensor 4, a main frame 5, a pickup unit support bar 6, a pickup unit 7, a pickup detection sensor 10, and two movements. It includes a mounting unit 11, an upper conveyor unit 15, a hopper unit 16, a pick-up unit 17, and a control device 18.
下段搬送コンベアユニット2は、2つのプーリ2aと、2つのプーリ2aに巻回された無端ベルト2bと、2つのプーリ2aのうち一方を回転駆動する下段コンベアモータ2c(図3参照)と、を備えている。以下、図2に示すように、下段搬送コンベアユニット2による堆積物Qの搬送方向を単に搬送方向と称する。 The lower conveyor unit 2 includes two pulleys 2a, an endless belt 2b wound around the two pulleys 2a, and a lower conveyor motor 2c (see FIG. 3) that rotationally drives one of the two pulleys 2a. I have. Hereinafter, as shown in FIG. 2, the transport direction of the deposit Q by the lower transport conveyor unit 2 is simply referred to as a transport direction.
図1に戻り、仕切り板3は、下段搬送コンベアユニット2の無端ベルト2bから堆積物Qがこぼれ落ちることを防止するものであって、下段搬送コンベアユニット2の無端ベルト2bを平面視で取り囲むように設けられている。 Returning to FIG. 1, the partition plate 3 prevents the deposit Q from spilling from the endless belt 2b of the lower transfer conveyor unit 2 so as to surround the endless belt 2b of the lower transfer conveyor unit 2 in a plan view. It is provided in.
メインフレーム5は、下段搬送コンベアユニット2の上方に配置されている。メインフレーム5は、下段搬送コンベアユニット2の搬送方向上流端に配置された2つの上流側支柱5aと、下段搬送コンベアユニット2の搬送方向下流端に配置された2つの下流側支柱5bと、2つの上流側支柱5aの上端、及び、2つの下流側支柱5bの上端を四隅とするように矩形枠状に配置された矩形梁5cと、を含む。 The main frame 5 is arranged above the lower conveyor unit 2. The main frame 5 includes two upstream columns 5a arranged at the upstream end of the lower conveyor unit 2 in the transport direction, two downstream columns 5b arranged at the downstream end of the lower conveyor unit 2 in the transport direction, and 2 It includes an upper end of one upstream support column 5a and a rectangular beam 5c arranged in a rectangular frame shape so that the upper ends of the two downstream side columns 5b are four corners.
搬送検出センサ4は、2つの下流側支柱5bの間に堆積物Qが搬送されてきたことを検出するためのセンサであって、2つの下流側支柱5bのうち何れか一方に設けられている。搬送検出センサ4は、メインフレーム5に設けることに代えて仕切り板3に設けてもよい。搬送検出センサ4は、例えば、回帰反射型又は拡散反射型の光電センサを採用し得るがこれに限定されない。 The transport detection sensor 4 is a sensor for detecting that the deposit Q has been transported between the two downstream columns 5b, and is provided on either one of the two downstream columns 5b. .. The transport detection sensor 4 may be provided on the partition plate 3 instead of being provided on the main frame 5. The transport detection sensor 4 may employ, for example, a regression reflection type or diffuse reflection type photoelectric sensor, but is not limited thereto.
ピックアップユニット支持バー6は、ピックアップユニット7を水平移動自在に支持するものであって、2つの下流側支柱5bに対して昇降自在に支持されている。図3に示すように、ピックアップ装置1は、更に、ピックアップユニット支持バー6をメインフレーム5に対して昇降駆動する昇降駆動部6aと、ピックアップユニット7をピックアップユニット支持バー6に対して水平駆動する水平駆動部6bと、を備える。 The pickup unit support bar 6 supports the pickup unit 7 so as to be horizontally movable, and is supported so as to be vertically movable with respect to the two downstream support columns 5b. As shown in FIG. 3, the pickup device 1 further drives the pickup unit support bar 6 up and down with respect to the main frame 5 and the pickup unit 7 horizontally with respect to the pickup unit support bar 6. It includes a horizontal drive unit 6b.
ピックアップユニット7は、ピックアップユニット支持バー6に対して水平移動自在に支持されており、水平駆動部6bによってピックアップユニット支持バー6の長手方向に沿って駆動される。以下、ピックアップユニット支持バー6の長手方向を幅方向と称する。即ち、ピックアップユニット7が水平移動可能な方向は幅方向である。幅方向は、平面視で、搬送方向と直交する方向である。 The pickup unit 7 is supported so as to be horizontally movable with respect to the pickup unit support bar 6, and is driven by the horizontal drive unit 6b along the longitudinal direction of the pickup unit support bar 6. Hereinafter, the longitudinal direction of the pickup unit support bar 6 is referred to as a width direction. That is, the direction in which the pickup unit 7 can move horizontally is the width direction. The width direction is a direction orthogonal to the transport direction in a plan view.
昇降駆動部6a及び水平駆動部6bは、ピックアップユニット7を鉛直方向及び水平方向に移動させるピックアップユニット駆動部を構成している。 The elevating drive unit 6a and the horizontal drive unit 6b constitute a pickup unit drive unit that moves the pickup unit 7 in the vertical direction and the horizontal direction.
図4に示すように、ピックアップユニット7は、ユニット支持本体30、第1把持部31、第1把持部昇降駆動部32、第1把持部開閉駆動部33、下死点メカニカルスイッチ34、第2把持部35、第2把持部昇降駆動部36、第2把持部開閉駆動部37、距離センサ38を含む。 As shown in FIG. 4, the pickup unit 7 includes a unit support main body 30, a first grip portion 31, a first grip portion elevating drive unit 32, a first grip portion opening / closing drive unit 33, a bottom dead center mechanical switch 34, and a second. The grip portion 35, the second grip portion elevating drive unit 36, the second grip portion opening / closing drive unit 37, and the distance sensor 38 are included.
ユニット支持本体30は、ピックアップユニット支持バー6に対して水平移動自在に連結する部分である。 The unit support main body 30 is a portion that is horizontally movablely connected to the pickup unit support bar 6.
第1把持部31は、ユニット支持本体30によって昇降自在に支持されており、第1把持部昇降駆動部32によってユニット支持本体30に対して昇降駆動されるように構成されている。第1把持部昇降駆動部32としては、例えばエアシリンダや直動モータを採用し得るが、これに限定されない。 The first grip portion 31 is supported up and down by the unit support main body 30, and is configured to be lifted and lowered with respect to the unit support main body 30 by the first grip portion elevating drive unit 32. As the first gripping portion elevating drive portion 32, for example, an air cylinder or a linear motor can be adopted, but the present invention is not limited thereto.
図5に示すように、第1把持部31は、把持部本体31aと、一対の可動部31bと、を備える。一対の可動部31bは、把持部本体31aの下端において水平方向に直線的に移動自在となるように、把持部本体31aに支持されている。一対の可動部31bは、ピックアップユニット支持バー6に対してピックアップユニット7が移動可能な方向である幅方向において開閉可能に構成されている。各可動部31bは、L字状に折り曲げられた板状に構成されている。具体的には、各可動部31bは、幅方向に延びて把持部本体31aに支持される被支持部31cと、被支持部31cの端部であって他方の可動部31bに近い方の端部から下方に向かって延びる把持実行部31dと、を含む。従って、一対の可動部31bの把持実行部31dは、幅方向において対向しており、板厚方向が幅方向に一致するように配置されている。そして、一対の可動部31bは、第1把持部開閉駆動部33によって互いに近づき離れるように、幅方向において開閉駆動されるようになっている。第1把持部開閉駆動部33としては、例えばモータを採用し得るがこれに限定されない。 As shown in FIG. 5, the first grip portion 31 includes a grip portion main body 31a and a pair of movable portions 31b. The pair of movable portions 31b are supported by the grip portion main body 31a so as to be linearly movable in the horizontal direction at the lower end of the grip portion main body 31a. The pair of movable portions 31b are configured to be openable and closable with respect to the pickup unit support bar 6 in the width direction in which the pickup unit 7 can move. Each movable portion 31b is formed in a plate shape bent into an L shape. Specifically, each movable portion 31b is a supported portion 31c that extends in the width direction and is supported by the grip portion main body 31a, and an end portion of the supported portion 31c that is closer to the other movable portion 31b. A gripping execution unit 31d extending downward from the unit is included. Therefore, the gripping execution portions 31d of the pair of movable portions 31b are opposed to each other in the width direction, and are arranged so that the plate thickness directions coincide with the width direction. The pair of movable portions 31b are driven to open and close in the width direction so as to approach and separate from each other by the first grip portion opening / closing driving portion 33. As the first gripping portion opening / closing drive portion 33, for example, a motor may be adopted, but the present invention is not limited thereto.
図4に戻り、第1把持部31はユニット支持本体30に対して所定長の昇降ストロークを有する。そして、下死点メカニカルスイッチ34は、第1把持部31が昇降ストロークの下死点に達したことを検出するように構成されている。本実施形態において昇降ストロークは70mmであるが、これに限定されず、50mmでもよいし、150mmでもよい。 Returning to FIG. 4, the first grip portion 31 has an elevating stroke of a predetermined length with respect to the unit support main body 30. The bottom dead center mechanical switch 34 is configured to detect that the first grip portion 31 has reached the bottom dead center of the elevating stroke. In the present embodiment, the elevating stroke is 70 mm, but the elevating stroke is not limited to this, and may be 50 mm or 150 mm.
図4を引き続き参照して、第2把持部35は、第1把持部31によって昇降自在に支持されており、第2把持部昇降駆動部36によって第1把持部31に対して昇降駆動されるように構成されている。第2把持部昇降駆動部36としては、例えばエアシリンダや直動モータを採用し得るが、これに限定されない。 With reference to FIG. 4, the second grip portion 35 is supported by the first grip portion 31 so as to be vertically movable, and is driven up and down with respect to the first grip portion 31 by the second grip portion elevating drive unit 36. It is configured as follows. As the second gripping portion elevating drive portion 36, for example, an air cylinder or a linear motion motor may be adopted, but the present invention is not limited thereto.
図6に示すように、第2把持部35は、把持部本体35aと、一対の可動部35bと、を備える。一対の可動部35bは、把持部本体35aの下端において水平方向に直線的に移動自在となるように、把持部本体35aに支持されている。一対の可動部35bは、ピックアップユニット支持バー6に対してピックアップユニット7が移動可能な方向である幅方向において開閉可能に構成されている。各可動部35bは、L字状に折り曲げられた板状に構成されている。具体的には、各可動部35bは、幅方向に延びて把持部本体35aに支持される被支持部35cと、被支持部35cの端部であって他方の可動部35bに近い方の端部から下方に向かって延びる把持実行部35dと、を含む。従って、一対の可動部35bの把持実行部35dは、幅方向において対向しており、板厚方向が幅方向に一致するように配置されている。そして、一対の可動部35bは、第2把持部開閉駆動部37によって互いに近づき離れるように、幅方向において開閉駆動されるようになっている。第2把持部開閉駆動部37としては、例えばモータを採用し得るがこれに限定されない。 As shown in FIG. 6, the second grip portion 35 includes a grip portion main body 35a and a pair of movable portions 35b. The pair of movable portions 35b are supported by the grip portion main body 35a so as to be linearly movable in the horizontal direction at the lower end of the grip portion main body 35a. The pair of movable portions 35b are configured to be openable and closable with respect to the pickup unit support bar 6 in the width direction in which the pickup unit 7 can move. Each movable portion 35b is formed in a plate shape bent into an L shape. Specifically, each movable portion 35b has a supported portion 35c extending in the width direction and supported by the grip portion main body 35a, and an end portion of the supported portion 35c that is closer to the other movable portion 35b. A gripping execution unit 35d extending downward from the unit is included. Therefore, the gripping execution portions 35d of the pair of movable portions 35b are opposed to each other in the width direction, and are arranged so that the plate thickness directions coincide with the width direction. The pair of movable portions 35b are driven to open and close in the width direction so as to approach and separate from each other by the second grip portion opening / closing driving portion 37. As the second grip portion opening / closing drive portion 37, for example, a motor can be adopted, but the present invention is not limited thereto.
図4に戻り、距離センサ38は、堆積物Qの表面輪郭を測定する輪郭測定部の一具体例である。距離センサ38は、例えばTOF(Time-Of-Flight)式や三角測距式のものを採用し得るが、これに限定されない。距離センサ38は、第2把持部35に固定されている。距離センサ38は、ピックアップユニット7が幅方向に移動することで、一対の下流側支柱5bの間における堆積物Qの表面輪郭を二次元的に測定可能に構成されている。なお、水平移動することで堆積物Qの表面輪郭を測定することに代えて、例えばラインセンサや3Dセンサを用いて堆積物Qの表面輪郭を測定するようにしてもよい。 Returning to FIG. 4, the distance sensor 38 is a specific example of the contour measuring unit that measures the surface contour of the deposit Q. As the distance sensor 38, for example, a TOF (Time-Of-Flight) type or a triangular distance measuring type can be adopted, but the distance sensor 38 is not limited thereto. The distance sensor 38 is fixed to the second grip portion 35. The distance sensor 38 is configured so that the surface contour of the deposit Q between the pair of downstream columns 5b can be measured two-dimensionally by moving the pickup unit 7 in the width direction. Instead of measuring the surface contour of the deposit Q by moving horizontally, for example, a line sensor or a 3D sensor may be used to measure the surface contour of the deposit Q.
図4に示すように、第1把持部31、第2把持部35、距離センサ38は、搬送方向においてこの順となるように配置されている。しかし、これに代えて、第1把持部31、第2把持部35、距離センサ38は、幅方向においてこの順となるように配置されてもよい。また、距離センサ38は、第1把持部31と第2把持部35の間に配置されてもよい。 As shown in FIG. 4, the first grip portion 31, the second grip portion 35, and the distance sensor 38 are arranged in this order in the transport direction. However, instead of this, the first grip portion 31, the second grip portion 35, and the distance sensor 38 may be arranged in this order in the width direction. Further, the distance sensor 38 may be arranged between the first grip portion 31 and the second grip portion 35.
図1に戻り、ピックアップ検出センサ10は、ピックアップユニット7によってピックアップされた洗濯物pを検出するためのセンサであって、例えば一対の下流側支柱5bの何れかに設けられている。ピックアップ検出センサ10としては、例えば光電センサを採用し得るが、これに限定されない。 Returning to FIG. 1, the pickup detection sensor 10 is a sensor for detecting the laundry p picked up by the pickup unit 7, and is provided on, for example, one of a pair of downstream columns 5b. As the pickup detection sensor 10, for example, a photoelectric sensor can be adopted, but the pickup detection sensor 10 is not limited to this.
各移載ユニット11は、ピックアップユニット7によってピックアップされた洗濯物pを上段搬送コンベアユニット15に移載するためのものであって、メインフレーム5の矩形梁5cに設けられている。 Each transfer unit 11 is for transferring the laundry p picked up by the pickup unit 7 to the upper transfer conveyor unit 15, and is provided on the rectangular beam 5c of the main frame 5.
具体的には、図1から図3に示すように、各移載ユニット11は、移載レール11aと、移載グリップ11b、移載グリップ走行駆動部11c、移載グリップ開閉駆動部11dを備える。 Specifically, as shown in FIGS. 1 to 3, each transfer unit 11 includes a transfer rail 11a, a transfer grip 11b, a transfer grip traveling drive unit 11c, and a transfer grip opening / closing drive unit 11d. ..
移載レール11aは、一対の下流側支柱5bから一対の上流側支柱5aに向かって若干上り坂となるように延びている。移載グリップ11bは、移載レール11aに沿って移動自在となるように移載レール11aに支持されている。移載グリップ11bは、移載グリップ走行駆動部11cによって移載レール11aに沿って走行駆動される。移載グリップ11bは、移載グリップ開閉駆動部11dによって開閉駆動されることで洗濯物pを把持し又は解放するように構成されている。 The transfer rail 11a extends from the pair of downstream columns 5b toward the pair of upstream columns 5a so as to be slightly uphill. The transfer grip 11b is supported by the transfer rail 11a so as to be movable along the transfer rail 11a. The transfer grip 11b is travel-driven along the transfer rail 11a by the transfer grip traveling drive unit 11c. The transfer grip 11b is configured to grip or release the laundry p by being driven to open and close by the transfer grip opening / closing drive unit 11d.
本実施形態では、ピックアップ装置1は、ピックアップユニット7から上段搬送コンベアユニット15への移載能力を確保するために、移載ユニット11を2つ備えている。しかしながら、ピックアップ装置1は、移載ユニット11を1つのみ備えてもよいし、3つ以上備えてもよい。 In the present embodiment, the pickup device 1 includes two transfer units 11 in order to secure the transfer capacity from the pickup unit 7 to the upper transfer conveyor unit 15. However, the pickup device 1 may include only one transfer unit 11 or may include three or more transfer units 11.
ホッパーユニット16は、移載ユニット11によって投入された洗濯物pを一時的に保持してコンパクトに成形するものであって、図2に示すように、筒状の周壁部16aと、周壁部16aの下端に設けられた開閉部16bと、開閉部16bを開閉駆動するホッパー開閉駆動部16c(図3参照)と、を備えている。ホッパー開閉駆動部16cとして、例えばモータを採用し得るがこれに限定されない。 The hopper unit 16 temporarily holds the laundry p loaded by the transfer unit 11 and forms it compactly. As shown in FIG. 2, the hopper unit 16 has a tubular peripheral wall portion 16a and a peripheral wall portion 16a. It is provided with an opening / closing portion 16b provided at the lower end of the hopper, and a hopper opening / closing drive portion 16c (see FIG. 3) for opening / closing the opening / closing portion 16b. As the hopper opening / closing drive unit 16c, for example, a motor can be adopted, but the present invention is not limited thereto.
たくし上げユニット17は、移載ユニット11によって搬送される洗濯物pをたくし上げてホッパーユニット16に投入するためのものであって、たくし上げローラ17aと、たくし上げローラ17aを回転駆動するたくし上げローラ駆動部17b(図3参照)と、を備えている。たくし上げローラ駆動部17bとして、例えばモータを採用し得るがこれに限定されない。 The hoisting unit 17 is for hoisting the laundry p conveyed by the transfer unit 11 and throwing it into the hopper unit 16, and is a hoisting roller 17a for rotating and driving the hoisting roller 17a and the hoisting roller 17a. It includes a roller drive unit 17b (see FIG. 3). For example, a motor may be adopted as the lift roller drive unit 17b, but the method is not limited thereto.
図1に戻り、上段搬送コンベアユニット15は、2つのプーリ15aと、2つのプーリ15aに巻回された無端ベルト15bと、2つのプーリ15aのうち一方を回転駆動する上段コンベアモータ15c(図3参照)と、を備えている。 Returning to FIG. 1, the upper conveyor unit 15 rotates and drives one of the two pulleys 15a, the endless belt 15b wound around the two pulleys 15a, and the two pulleys 15a (FIG. 3). See) and.
図3に示すように、制御装置18は、下段コンベアモータ2c、搬送検出センサ4、昇降駆動部6a、水平駆動部6b、第1把持部昇降駆動部32、第1把持部開閉駆動部33、下死点メカニカルスイッチ34、第2把持部昇降駆動部36、第2把持部開閉駆動部37、距離センサ38、ピックアップ検出センサ10、移載グリップ走行駆動部11c、移載グリップ開閉駆動部11d、たくし上げローラ駆動部17b、ホッパー開閉駆動部16c、上段コンベアモータ15cと電気的に接続されている。 As shown in FIG. 3, the control device 18 includes a lower conveyor motor 2c, a transport detection sensor 4, an elevating drive unit 6a, a horizontal drive unit 6b, a first gripping unit elevating drive unit 32, and a first gripping unit opening / closing drive unit 33. Bottom dead center mechanical switch 34, second grip part elevating drive part 36, second grip part opening / closing drive part 37, distance sensor 38, pickup detection sensor 10, transfer grip traveling drive part 11c, transfer grip opening / closing drive part 11d, It is electrically connected to the hoisting roller drive unit 17b, the hopper opening / closing drive unit 16c, and the upper conveyor motor 15c.
次に、図2を参照して、ピックアップ装置1の動作を概略的に説明する。 Next, the operation of the pickup device 1 will be schematically described with reference to FIG.
まず、制御装置18は、下段搬送コンベアユニット2の無端ベルト2bを走行させることにより、ピックアップ装置1に投入された堆積物Qを搬送方向に搬送する。搬送検出センサ4が堆積物Qを検出したら、制御装置18は、下段搬送コンベアユニット2の無端ベルト2bの走行を停止させる。 First, the control device 18 transports the deposit Q charged into the pickup device 1 in the transport direction by traveling the endless belt 2b of the lower transport conveyor unit 2. When the transport detection sensor 4 detects the deposit Q, the control device 18 stops the running of the endless belt 2b of the lower transport conveyor unit 2.
制御装置18は、ピックアップユニット7の動作を制御することにより、堆積物Qから洗濯物pを1枚ピックアップする。そして、制御装置18は、ピックアップユニット7によりピックアップした洗濯物pを移載ユニット11の移載グリップ11bに受け渡す。次に、制御装置18は、移載グリップ11bを移載レール11aに沿って走行させることにより、洗濯物pの上端をホッパーユニット16の上方に引き上げる。 The control device 18 picks up one piece of laundry p from the deposit Q by controlling the operation of the pickup unit 7. Then, the control device 18 delivers the laundry p picked up by the pickup unit 7 to the transfer grip 11b of the transfer unit 11. Next, the control device 18 pulls the upper end of the laundry p above the hopper unit 16 by running the transfer grip 11b along the transfer rail 11a.
この状態で、制御装置18は、たくし上げユニット17を駆動することで、移載グリップ11bに保持されている洗濯物pをたくし上げてホッパーユニット16に投入する。制御装置18は、ホッパーユニット16の開閉部16bを開くことにより、ホッパーユニット16に収容されている洗濯物pを上段搬送コンベアユニット15に排出する。そして、制御装置18は、上段搬送コンベアユニット15の無端ベルト15bを走行させることにより、上段搬送コンベアユニット15に排出された洗濯物pを下流側の装置に搬送する。ここで、下流側の装置とは、例えば、洗濯物pの品種を判定するための品種判定装置、洗濯物pを仕上げるための仕上げ装置などが挙げられるがこれに限定されない。 In this state, the control device 18 drives the hoisting unit 17 to hoist the laundry p held by the transfer grip 11b and put it into the hopper unit 16. By opening the opening / closing portion 16b of the hopper unit 16, the control device 18 discharges the laundry p contained in the hopper unit 16 to the upper conveyor unit 15. Then, the control device 18 conveys the laundry p discharged to the upper transfer conveyor unit 15 to the downstream device by running the endless belt 15b of the upper transfer conveyor unit 15. Here, examples of the device on the downstream side include, but are not limited to, a type determination device for determining the type of the laundry p, a finishing device for finishing the laundry p, and the like.
次に、図7、図8、図9A,図9B及び図9Cを参照して、ピックアップユニット7の動作を詳細に説明する。 Next, the operation of the pickup unit 7 will be described in detail with reference to FIGS. 7, 8, 9A, 9B, and 9C.
S100:
まず、制御装置18は、ピックアップユニット7の距離センサ38を幅方向に移動させて堆積物Qの表面輪郭を走査することで、堆積物Qの表面輪郭、具体的には堆積物Qの表面輪郭の高さを測定する。本実施形態では、図8に示すように、制御装置18は、距離センサ38が堆積物Qの表面輪郭Rを走査して測定するに際し、符号W1で示すように、ピックアップユニット7をホームポジションから水平方向及び下方に向かって斜めに直線的に移動させるように昇降駆動部6a及び水平駆動部6bを制御する。なお、ピックアップユニット7のホームポジションとは、ピックアップユニット支持バー6が昇降ストロークの上死点に位置し、ピックアップユニット7がピックアップユニット支持バー6の長手方向一端に位置するときのピックアップユニット7の位置を意味する。そして、堆積物Qの表面輪郭Rの高さは、距離センサ38の高さ位置と距離センサ38の出力値の差分により求めることができる。
S100:
First, the control device 18 moves the distance sensor 38 of the pickup unit 7 in the width direction to scan the surface contour of the deposit Q, thereby scanning the surface contour of the deposit Q, specifically, the surface contour of the deposit Q. Measure the height of. In the present embodiment, as shown in FIG. 8, when the distance sensor 38 scans and measures the surface contour R of the deposit Q, the control device 18 moves the pickup unit 7 from the home position as indicated by reference numeral W1. The elevating drive unit 6a and the horizontal drive unit 6b are controlled so as to move diagonally and linearly in the horizontal direction and downward. The home position of the pickup unit 7 is the position of the pickup unit 7 when the pickup unit support bar 6 is located at the top dead center of the elevating stroke and the pickup unit 7 is located at one end in the longitudinal direction of the pickup unit support bar 6. Means. The height of the surface contour R of the deposit Q can be obtained from the difference between the height position of the distance sensor 38 and the output value of the distance sensor 38.
S110:
次に、制御装置18は、距離センサ38による測定結果に基づいて、堆積物Qの上方に突出したすべての突部i(突出部分)を検出する。突部iの検出は、公知の方法を採用し得る。例えば、距離センサ38の走査方向(=幅方向)をX軸とし、鉛直方向をY軸とし、X軸方向における測定分解能をdとし、位置Xiにおける堆積物Qの高さをy(Xi)と表現できるとすると、y(Xi)-y(Xi-d)>0、y(Xi)-y(Xi+d)>0を満足する位置Xiに突部iが存在することになる。突部iは、1つしか検出できない場合もあれば、2つ以上検出できる場合もある。
S110:
Next, the control device 18 detects all the protrusions i (protruding parts) protruding above the deposit Q based on the measurement result by the distance sensor 38. A known method can be adopted for the detection of the protrusion i. For example, the scanning direction (= width direction) of the distance sensor 38 is the X-axis, the vertical direction is the Y-axis, the measurement resolution in the X-axis direction is d, and the height of the deposit Q at the position Xi is y (Xi). If it can be expressed, the protrusion i exists at the position Xi that satisfies y (Xi) -y (Xi-d)> 0 and y (Xi) -y (Xi + d)> 0. In some cases, only one protrusion i can be detected, and in other cases, two or more protrusions i can be detected.
S120-S150:
次に、制御装置18は、ピックアップユニット7によって把持するのに適した突部iが存在するか検証する。具体的には、以下の通りである。
S120-S150:
Next, the control device 18 verifies whether or not a protrusion i suitable for being gripped by the pickup unit 7 exists. Specifically, it is as follows.
S120:
制御装置18は、距離センサ38による測定結果に基づいて、すべての突部iの第1急峻度Tp1iを算出する。第1急峻度Tp1iは、各突部iの幅方向における急峻さの度合いを示す指標である。制御装置18は、第1急峻度Tp1iを以下の式により算出する。ただし、Xiは、突部iのX座標値である。
Tp1i=2y(Xi)-y(Xi+s)-y(Xi-s)
第1急峻度Tp1iが大きければ大きいほど、対応する突部iの幅方向に大きな落ち込みが存在することになる。従って、すべての突部iのうち、第1急峻度Tp1iが最も大きい突部iがピックアップユニット7による把持対象の有力候補となり得る。
S120:
The control device 18 calculates the first steepness Tp1i of all the protrusions i based on the measurement result by the distance sensor 38. The first steepness Tp1i is an index indicating the degree of steepness of each protrusion i in the width direction. The control device 18 calculates the first steepness Tp1i by the following formula. However, Xi is the X coordinate value of the protrusion i.
Tp1i = 2y (Xi) -y (Xi + s) -y (Xi-s)
The larger the first steepness Tp1i, the greater the dip in the width direction of the corresponding protrusion i. Therefore, among all the protrusions i, the protrusion i having the largest first steepness Tp1i can be a promising candidate to be gripped by the pickup unit 7.
なお、第1急峻度Tp1iを算出するに際し、変数sは、少なくとも、第1把持部31の2つの把持実行部31d間の最大間隙Dの2分の1よりも小さく設定することが好ましい。その理由は、2つの把持実行部31dの間における突部iの急峻さが第1把持部31による突部iの把持のし易さに直結するからである。本実施形態では、変数sは、最大間隙Dの3分の1から5分の1としている。このように変数sを十分小さく設定することで、突部iが幅方向において狭い範囲で大きく突出していることを第1急峻度Tp1iとして評価できるようになる。 When calculating the first steepness Tp1i, it is preferable that the variable s is set to be at least less than half of the maximum gap D between the two gripping execution units 31d of the first gripping unit 31. The reason is that the steepness of the protrusion i between the two gripping execution portions 31d is directly linked to the ease of gripping the protrusion i by the first grip portion 31. In the present embodiment, the variable s is set to 1/3 to 1/5 of the maximum gap D. By setting the variable s sufficiently small in this way, it becomes possible to evaluate that the protrusion i greatly protrudes in a narrow range in the width direction as the first steepness Tp1i.
S130:
次に、制御装置18は、第1急峻度Tp1iが最大である突部iを有力候補とし、第1急峻度Tp1iが最大である突部iがピックアップユニット7による把持に適しているか更に具体的に検証する。
即ち、制御装置18は、第1急峻度Tp1iが最大である突部iの左落差Δ1及び右落差Δ2を以下の式により算出する。そして、制御装置18は、左落差Δ1及び右落差Δ2が所定値以上であるか判定する。
Δ1=y(Xi)-y(Xi-s)
Δ2=y(Xi)-y(Xi+s)
S130:
Next, the control device 18 makes the protrusion i having the maximum first steepness Tp1i a promising candidate, and more specifically whether the protrusion i having the maximum first steepness Tp1i is suitable for gripping by the pickup unit 7. To verify.
That is, the control device 18 calculates the left head Δ1 and the right head Δ2 of the protrusion i having the maximum first steepness Tp1i by the following equations. Then, the control device 18 determines whether the left head Δ1 and the right head Δ2 are equal to or higher than a predetermined value.
Δ1 = y (Xi) -y (Xi-s)
Δ2 = y (Xi) -y (Xi + s)
これにより、制御装置18は、第1急峻度Tp1iが最大である突部iが幅方向における両側において十分な落差を有するか判定することができる。本実施形態では、所定値を3mmから5mmの間で設定しているが、これに限定されない。そして、制御装置18は、左落差Δ1及び右落差Δ2が所定値以上であると判定した場合、処理をS160に進める。一方、制御装置18は、左落差Δ1及び右落差Δ2が所定値以上でないと判定した場合、処理をS140に進める。 Thereby, the control device 18 can determine whether the protrusion i having the maximum first steepness Tp1i has a sufficient head on both sides in the width direction. In the present embodiment, the predetermined value is set between 3 mm and 5 mm, but the present invention is not limited to this. Then, when the control device 18 determines that the left head Δ1 and the right head Δ2 are equal to or higher than the predetermined values, the control device 18 advances the process to S160. On the other hand, when the control device 18 determines that the left head Δ1 and the right head Δ2 are not equal to or more than the predetermined values, the control device 18 advances the process to S140.
S140:
S130において、第1急峻度Tp1iが最大である突部iがピックアップユニット7による把持に適していないと判断された場合(S130:NO)、制御装置18は、距離センサ38による測定結果に基づいて、すべての突部iの第2急峻度Tp2iを算出する。第2急峻度Tp2iは、第1急峻度Tp1iと同様、各突部iの幅方向における急峻さの度合いを示す指標である。制御装置18は、第2急峻度Tp2iを以下の式により算出する。ただし、Xiは、突部iのX座標値である。
Tp2i=2y(Xi)-y(Xi+2s)-y(Xi-2s)
第2急峻度Tp2iが大きければ大きいほど、対応する突部iの幅方向に大きな落ち込みが存在することになる。従って、すべての突部iのうち、第2急峻度Tp2iが最も大きい突部iがピックアップユニット7による把持対象の有力候補となり得る。
S140:
In S130, when it is determined that the protrusion i having the maximum first steepness Tp1i is not suitable for gripping by the pickup unit 7 (S130: NO), the control device 18 is based on the measurement result by the distance sensor 38. , Calculate the second steepness Tp2i of all the protrusions i. The second steepness Tp2i is an index showing the degree of steepness in the width direction of each protrusion i, like the first steepness Tp1i. The control device 18 calculates the second steepness Tp2i by the following formula. However, Xi is the X coordinate value of the protrusion i.
Tp2i = 2y (Xi) -y (Xi + 2s) -y (Xi-2s)
The larger the second steepness Tp2i, the greater the dip in the width direction of the corresponding protrusion i. Therefore, among all the protrusions i, the protrusion i having the largest second steepness Tp2i can be a promising candidate to be gripped by the pickup unit 7.
なお、第2急峻度Tp2iを算出するに際し、第1急峻度Tp1iを算出する際に使用した変数sに2を掛けている。これにより、より緩やかに突出する突部もピックアップユニット7による把持の候補となり得る。即ち、S140において、制御装置18は、把持対象とする突部iの急峻さに関する候補条件を緩和している。 When calculating the second steepness Tp2i, the variable s used when calculating the first steepness Tp1i is multiplied by 2. As a result, the protruding portion that protrudes more gently can also be a candidate for gripping by the pickup unit 7. That is, in S140, the control device 18 relaxes the candidate condition regarding the steepness of the protrusion i to be gripped.
S150:
次に、制御装置18は、第2急峻度Tp2iが最大である突部iを有力候補とし、第2急峻度Tp2iが最大である突部iがピックアップユニット7による把持に適しているか更に具体的に検証する。
即ち、制御装置18は、第2急峻度Tp2iが最大である突部iの左落差Δ3及び右落差Δ4を以下の式により算出する。そして、制御装置18は、左落差Δ3及び右落差Δ4が所定値以上であるか判定する。
Δ3=y(Xi)-y(Xi-2s)
Δ4=y(Xi)-y(Xi+2s)
S150:
Next, the control device 18 makes the protrusion i having the maximum second steepness Tp2i a promising candidate, and more specifically whether the protrusion i having the maximum second steepness Tp2i is suitable for gripping by the pickup unit 7. To verify.
That is, the control device 18 calculates the left head Δ3 and the right head Δ4 of the protrusion i having the maximum second steepness Tp2i by the following equations. Then, the control device 18 determines whether the left head Δ3 and the right head Δ4 are equal to or higher than a predetermined value.
Δ3 = y (Xi) -y (Xi-2s)
Δ4 = y (Xi) -y (Xi + 2s)
これにより、制御装置18は、第2急峻度Tp2iが最大である突部iが幅方向における両側において十分な落差を有するか判定することができる。本実施形態では、所定値を3mmから5mmの間で設定しているが、これに限定されない。そして、制御装置18は、左落差Δ3及び右落差Δ4が所定値以上であると判定した場合(S150:YES)、処理をS160に進める。一方、制御装置18は、左落差Δ3及び右落差Δ4が所定値以上でないと判定した場合(S150:NO)、ピックアップユニット7による把持に適した突部iを見出だせなかったとして、下段搬送コンベアユニット2の無端ベルト2bを所定距離だけ走行させ(S170)、処理をS100に戻す。 Thereby, the control device 18 can determine whether the protrusion i having the maximum second steepness Tp2i has a sufficient head on both sides in the width direction. In the present embodiment, the predetermined value is set between 3 mm and 5 mm, but the present invention is not limited to this. Then, when the control device 18 determines that the left head Δ3 and the right head Δ4 are equal to or higher than the predetermined values (S150: YES), the control device 18 advances the process to S160. On the other hand, when the control device 18 determines that the left head Δ3 and the right head Δ4 are not equal to or higher than the predetermined values (S150: NO), it is assumed that the protrusion i suitable for gripping by the pickup unit 7 cannot be found, and the lower stage conveyor is conveyed. The endless belt 2b of the conveyor unit 2 is driven by a predetermined distance (S170), and the process is returned to S100.
S160:
次に、制御装置18は、S130やS150においてピックアップユニット7による把持に適していると判定された突部i(以下、把持対象突部J)を利用して、洗濯物pをピックアップユニット7でピックアップする。
S160:
Next, the control device 18 uses the protrusion i (hereinafter, the protrusion to be gripped J) determined to be suitable for gripping by the pickup unit 7 in S130 or S150 to pick up the laundry p by the pickup unit 7. Pick up.
具体的には、図8に示すように、制御装置18は、符号W2で示すように、走査動作が完了したピックアップユニット7を把持対象突部Jの直上に移動させる。具体的には、図9Aに示すように、制御装置18は、ピックアップユニット7の第1把持部31の一対の可動部31bが把持対象突部Jの直上であって把持対象突部Jに対して可及的に近づくように、ピックアップユニット7を移動させる。 Specifically, as shown in FIG. 8, the control device 18 moves the pickup unit 7 for which the scanning operation has been completed directly above the gripping target protrusion J, as indicated by reference numeral W2. Specifically, as shown in FIG. 9A, in the control device 18, the pair of movable portions 31b of the first grip portion 31 of the pickup unit 7 is directly above the grip target protrusion J with respect to the grip target protrusion J. The pickup unit 7 is moved so as to be as close as possible.
この状態で、制御装置18は、第1把持部昇降駆動部32を制御して、第1把持部31をユニット支持本体30に対して更に降下させる。すると、第1把持部31の一対の可動部31bが洗濯物pに接触すると共に、洗濯物pを下方へ向かって押し下げて圧縮させる。 In this state, the control device 18 controls the first grip portion elevating drive unit 32 to further lower the first grip portion 31 with respect to the unit support main body 30. Then, the pair of movable portions 31b of the first grip portion 31 come into contact with the laundry p, and the laundry p is pushed downward to be compressed.
このとき、もし、第1把持部31がユニット支持本体30に対する昇降ストロークの下死点に到達したことを下死点メカニカルスイッチ34が検出したら、制御装置18は、第1把持部昇降駆動部32を制御して、第1把持部31をユニット支持本体30に対する昇降ストロークの上死点に戻し、ピックアップユニット7全体を、距離センサ38でピックアップユニット7と洗濯物pの間の鉛直距離を測長し第1把持部31の先端が洗濯物pに接触するように降下させるか、又は、上記昇降ストローク分だけ降下させ、改めて第1把持部31をユニット支持本体30に対して更に降下させる。 At this time, if the bottom dead center mechanical switch 34 detects that the first grip portion 31 has reached the bottom dead center of the elevating stroke with respect to the unit support main body 30, the control device 18 transfers the first grip portion elevating drive unit 32. To return the first grip portion 31 to the top dead center of the elevating stroke with respect to the unit support main body 30, and measure the vertical distance between the pickup unit 7 and the laundry p with the distance sensor 38 for the entire pickup unit 7. The tip of the first grip portion 31 is lowered so as to come into contact with the laundry p, or is lowered by the amount of the elevating stroke, and the first grip portion 31 is further lowered with respect to the unit support main body 30.
このとき、もし、第1把持部31がユニット支持本体30に対する昇降ストロークの下死点に到達したことを下死点メカニカルスイッチ34が所定時間内に検出しなかったら、第1把持部31が洗濯物pから受ける上方への反発力と、第1把持部昇降駆動部32による下方への駆動力が釣り合って、第1把持部31が鉛直方向で静止しているとみなせる。この状態で、制御装置18は、図9Bに示すように、第1把持部31に洗濯物pの把持対象突部Jを把持させる。 At this time, if the bottom dead center mechanical switch 34 does not detect that the first grip portion 31 has reached the bottom dead center of the vertical stroke with respect to the unit support main body 30 within a predetermined time, the first grip portion 31 is washed. The upward repulsive force received from the object p and the downward driving force of the first grip portion elevating drive unit 32 are balanced, and it can be considered that the first grip portion 31 is stationary in the vertical direction. In this state, as shown in FIG. 9B, the control device 18 causes the first grip portion 31 to grip the gripping target protrusion J of the laundry p.
すると、把持対象突部Jが把持方向(=幅方向)で圧縮されることで把持対象突部J自体が鉛直方向上方に更に突出すると共に、第1把持部31の近傍において洗濯物pが上方に向かって局所的に隆起して隆起部分Kが形成される。具体的には、隆起部分Kは、平面視で、把持対象突部Jに対して、第1把持部31の一対の可動部31bが互いに近づく方向である把持方向(=幅方向)と直交する方向に隣り合うように形成される。 Then, the gripping target protrusion J is compressed in the gripping direction (= width direction), so that the gripping target protrusion J itself further protrudes upward in the vertical direction, and the laundry p moves upward in the vicinity of the first gripping portion 31. A raised portion K is formed by locally raising toward. Specifically, the raised portion K is orthogonal to the gripping direction (= width direction) in which the pair of movable portions 31b of the first gripping portion 31 approach each other with respect to the gripping target protrusion J in a plan view. It is formed so as to be adjacent to each other in the direction.
そして、制御装置18は、図9Cに示すように、第2把持部昇降駆動部36及び第2把持部開閉駆動部37を制御することで、第2把持部35に隆起部分Kを把持させる。具体的には、制御装置18は、図9Bの状態で、距離センサ38によって隆起部分Kの峰の高さを測定し、隆起部分Kの峰が第2把持部35の一対の可動部35bの間に高さ方向で1mmから3mm程度入り込むように、第2把持部35を第1把持部31に対して降下させ、この状態で、図9Cに示すように、第2把持部35に隆起部分Kを把持させる。 Then, as shown in FIG. 9C, the control device 18 controls the second grip portion elevating drive portion 36 and the second grip portion opening / closing drive portion 37 to cause the second grip portion 35 to grip the raised portion K. Specifically, the control device 18 measures the height of the peak of the raised portion K by the distance sensor 38 in the state of FIG. 9B, and the peak of the raised portion K is a pair of movable portions 35b of the second grip portion 35. The second grip portion 35 is lowered with respect to the first grip portion 31 so as to enter between them by about 1 mm to 3 mm in the height direction, and in this state, as shown in FIG. 9C, a raised portion is formed on the second grip portion 35. Grip K.
本願発明者らの研究により、図9Bに示すように、洗濯物pに隆起部分Kを形成したとき、洗濯物pは、隆起部分Kにおいて他の洗濯物pから鉛直方向で分離する知見が得られている。従って、第2把持部35で隆起部分Kの峰を把持させることにより、洗濯物pを一枚だけで確実に把持できるようになる。 According to the research by the inventors of the present application, as shown in FIG. 9B, when the raised portion K is formed on the laundry p, the laundry p is separated from the other laundry p in the vertical direction at the raised portion K. Has been done. Therefore, by gripping the peak of the raised portion K with the second grip portion 35, the laundry p can be reliably gripped with only one sheet.
上記の通り、第2把持部35が隆起部分Kを把持したら、制御装置18は、ピックアップユニット7を所定量、上昇させる。所定量は、例えば、100mmや200mmであるがこれに限定されない。そして、ピックアップユニット7の上昇後、制御装置18は、第1把持部31による把持対象突部Jの把持を一旦解放し、再度、第1把持部31に洗濯物pを把持させる。これにより、第2把持部35に加えて第1把持部31が洗濯物pを把持することで、比較的重量のある洗濯物pも問題なくピックアップできるようになる。 As described above, when the second grip portion 35 grips the raised portion K, the control device 18 raises the pickup unit 7 by a predetermined amount. The predetermined amount is, for example, 100 mm or 200 mm, but is not limited thereto. Then, after the pickup unit 7 is raised, the control device 18 temporarily releases the grip of the gripping target protrusion J by the first gripping portion 31, and causes the first gripping portion 31 to grip the laundry p again. As a result, the first grip portion 31 grips the laundry p in addition to the second grip portion 35, so that the relatively heavy laundry p can be picked up without any problem.
S180:
次に、制御装置18は、図2において実線で示すように、昇降駆動部6aを制御して、ピックアップユニット7を昇降ストロークの上死点まで上昇させる。そして、制御装置18は、ピックアップ検出センサ10による検出結果に基づいて、ピックアップユニット7による洗濯物pのピックアップが成功したか判定する。
S180:
Next, as shown by the solid line in FIG. 2, the control device 18 controls the elevating drive unit 6a to raise the pickup unit 7 to the top dead center of the elevating stroke. Then, the control device 18 determines whether or not the pickup unit 7 has successfully picked up the laundry p based on the detection result of the pickup detection sensor 10.
もし、ピックアップユニット7による洗濯物pのピックアップが失敗したと判定した場合(S180:NO)、制御装置18は、その失敗が1回目であれば(S190:YES)、処理をS160に戻し、再度、把持対象突部Jを利用して洗濯物pのピックアップを試行する。一方、その失敗が2回目であれば(S190:NO)、下段搬送コンベアユニット2の無端ベルト2bを所定距離だけ走行させ(S200)、処理をS100に戻す。このように失敗が1回目の場合に限り、同じ把持対象突部Jを利用して洗濯物pのピックアップを試行するのは、最初の試行により把持対象突部Jや隆起部分Kが前回失敗時よりも把持に適した状態に好転している可能性があるからである。これに対し、失敗が2回目以降の場合は、把持対象突部Jや隆起部分Kが現状よりも把持に適した状態に好転している可能性を期待できないので、把持対象突部Jを利用した洗濯物pのピックアップを断念した方が好ましい。 If it is determined that the pickup unit 7 has failed to pick up the laundry p (S180: NO), the control device 18 returns the process to S160 and again if the failure is the first time (S190: YES). , Try to pick up the laundry p using the gripping target protrusion J. On the other hand, if the failure is the second time (S190: NO), the endless belt 2b of the lower transfer conveyor unit 2 is driven by a predetermined distance (S200), and the process is returned to S100. In this way, only when the failure is the first time, the same gripping target protrusion J is used to try to pick up the laundry p when the gripping target protrusion J and the raised portion K fail last time in the first trial. This is because there is a possibility that the condition is more suitable for gripping. On the other hand, when the failure is the second time or later, it cannot be expected that the gripping target protrusion J and the raised portion K have improved to a state more suitable for gripping than the current state, so the gripping target protrusion J is used. It is preferable to give up picking up the laundry p.
ピックアップユニット7による洗濯物pのピックアップが成功したと判定した場合(S180:YES)、制御装置18は、ピックアップユニット7から移載ユニット11へ洗濯物pを受け渡し(S210)、処理をS100に戻す。これにより、制御装置18は、別の洗濯物pのピックアップを進めることになる。 When it is determined that the pickup unit 7 has successfully picked up the laundry p (S180: YES), the control device 18 delivers the laundry p from the pickup unit 7 to the transfer unit 11 (S210), and returns the process to S100. .. As a result, the control device 18 advances the pickup of another laundry p.
以上のように構成されたピックアップ装置1を用いることで、本願出願人らによる検証試験の結果、概ね3秒に1枚程度の洗濯物pを成功裏にピックアップできることを確認している。 As a result of the verification test by the applicants of the present application, it has been confirmed that by using the pickup device 1 configured as described above, it is possible to successfully pick up about one piece of laundry p every 3 seconds.
以上に本願発明の好適な実施形態を説明したが、上記実施形態は以下の特徴を有する。 Although the preferred embodiment of the present invention has been described above, the above-described embodiment has the following features.
即ち、堆積した複数の洗濯物pから洗濯物pを1枚ずつピックアップするピックアップ装置1は、洗濯物pを把持可能な第1把持部31と、洗濯物pを把持可能な第2把持部35と、制御装置18(制御部)と、を備える。図9A~図9Cに示すように、制御装置18は、第1把持部31が洗濯物pを把持することで第1把持部31の近傍において洗濯物pを上方に向かって局所的に隆起させると共に、第2把持部35が上記隆起した部分としての隆起部分Kを把持するように、第1把持部31及び第2把持部35の動作を制御する。以上の構成によれば、上記隆起部分Kでは洗濯物pが他の洗濯物pから分離することから、上記隆起部分Kを把持することにより洗濯物pを1枚ずつピックアップすることができる。 That is, the pickup device 1 that picks up the laundry p one by one from the plurality of accumulated laundry p has a first grip portion 31 capable of gripping the laundry p and a second grip portion 35 capable of gripping the laundry p. And a control device 18 (control unit). As shown in FIGS. 9A to 9C, in the control device 18, the first grip portion 31 grips the laundry p to locally raise the laundry p upward in the vicinity of the first grip portion 31. At the same time, the operations of the first grip portion 31 and the second grip portion 35 are controlled so that the second grip portion 35 grips the raised portion K as the raised portion. According to the above configuration, since the laundry p is separated from the other laundry p in the raised portion K, the laundry p can be picked up one by one by grasping the raised portion K.
また、図9Bに示すように、第1把持部31は、一対の可動部31bを有し、一対の可動部31bが互いに近づくことで洗濯物pを把持するように構成されている。隆起部分Kは、平面視で、第1把持部31によって把持された把持対象突部J(被把持部)に対して、一対の可動部31bが互いに近づく方向と直交する方向に隣り合うように形成される。 Further, as shown in FIG. 9B, the first grip portion 31 has a pair of movable portions 31b, and is configured to grip the laundry p when the pair of movable portions 31b approach each other. The raised portion K is adjacent to the gripping object protrusion J (grasped portion) gripped by the first gripping portion 31 in a direction orthogonal to the direction in which the pair of movable portions 31b approach each other in a plan view. It is formed.
また、第1把持部31は、洗濯物pを把持するための一対の可動部31bと、一対の可動部31bをスライド可能に支持する把持部本体31aと、を有する。一対の可動部31bは、把持部本体31aに対して水平方向に直線的にスライド可能となるように把持部本体31aに支持されている。以上の構成によれば、一対の可動部31bが把持部本体31aに対して曲線的に移動する場合と比較して、一対の可動部31bが洗濯物pを把持しやすくなる。本実施形態では、第2把持部35も第1把持部31と同様に構成されている。しかし、第1把持部31及び第2把持部35のうち何れか一方のみが上記のように構成されていてもよい。 Further, the first grip portion 31 has a pair of movable portions 31b for gripping the laundry p and a grip portion main body 31a that slidably supports the pair of movable portions 31b. The pair of movable portions 31b are supported by the grip portion main body 31a so as to be slidable linearly in the horizontal direction with respect to the grip portion main body 31a. According to the above configuration, the pair of movable portions 31b can easily grip the laundry p as compared with the case where the pair of movable portions 31b move in a curved manner with respect to the grip portion main body 31a. In the present embodiment, the second grip portion 35 is also configured in the same manner as the first grip portion 31. However, only one of the first grip portion 31 and the second grip portion 35 may be configured as described above.
また、ピックアップ装置1は、堆積した複数の洗濯物pから成る堆積物Qの表面輪郭Rを測定する距離センサ38(輪郭測定部)を更に備える。制御装置18は、距離センサ38による測定結果に基づいて、堆積物Qの上方に突出した突部i(突出部分)を検出し、第1把持部31が突部iを把持することで第1把持部31の近傍において洗濯物pを上方に向かって局所的に隆起させるように、第1把持部31の動作を制御する。以上の構成によれば、第1把持部31が洗濯物pを確実に把持できるようになるので、隆起部分Kが形成される確率を高めることができる。 Further, the pickup device 1 further includes a distance sensor 38 (contour measuring unit) for measuring the surface contour R of the deposit Q composed of a plurality of piled laundry ps. The control device 18 detects the protrusion i (protruding portion) protruding upward from the deposit Q based on the measurement result by the distance sensor 38, and the first grip portion 31 grips the protrusion i to obtain the first. The operation of the first grip portion 31 is controlled so that the laundry p is locally raised upward in the vicinity of the grip portion 31. According to the above configuration, since the first grip portion 31 can reliably grip the laundry p, the probability that the raised portion K is formed can be increased.
また、ピックアップ装置1は、第1把持部31と第2把持部35、距離センサ38(輪郭測定部)を含むピックアップユニット7と、ピックアップユニット7を鉛直方向及び水平方向に移動させるピックアップユニット駆動部と、を更に備える。ピックアップユニット駆動部は、本実施形態において、昇降駆動部6a及び水平駆動部6bにより構成されている。距離センサ38は、少なくとも水平方向の移動を伴って堆積物Qの表面輪郭Rを走査して測定するように構成されている。制御装置18は、距離センサ38が堆積物Qの表面輪郭Rを走査して測定する際は、図8において符号W1で示すように、ピックアップユニット7を水平方向及び下方に向かって斜めに移動させるように、ピックアップユニット駆動部を制御する。以上の構成によれば、距離センサ38が堆積物Qの表面輪郭Rを測定した後に第1把持部31が把持対象突部Jへ移動するのに要する時間を短縮することができる。 Further, the pickup device 1 includes a first grip portion 31, a second grip portion 35, a pickup unit 7 including a distance sensor 38 (contour measuring unit), and a pickup unit drive unit that moves the pickup unit 7 in the vertical direction and the horizontal direction. And further prepare. In the present embodiment, the pickup unit drive unit is composed of an elevating drive unit 6a and a horizontal drive unit 6b. The distance sensor 38 is configured to scan and measure the surface contour R of the deposit Q with at least horizontal movement. When the distance sensor 38 scans and measures the surface contour R of the deposit Q, the control device 18 moves the pickup unit 7 diagonally in the horizontal direction and downward as shown by reference numeral W1 in FIG. The pickup unit drive unit is controlled so as to. According to the above configuration, it is possible to shorten the time required for the first grip portion 31 to move to the grip target protrusion J after the distance sensor 38 measures the surface contour R of the deposit Q.
また、図9A~図9Cに示すように、堆積した複数の洗濯物pから洗濯物pを1枚ずつピックアップするピックアップ方法は、第1把持部31で洗濯物pを把持することで第1把持部31の近傍において洗濯物pを上方に向かって局所的に隆起させるステップと、第2把持部35で上記隆起した部分としての隆起部分Kを把持するステップと、を含む。以上の方法によれば、上記隆起部分Kでは洗濯物pが他の洗濯物pから分離することから、上記隆起部分Kを把持することにより洗濯物pを1枚ずつピックアップすることができる。 Further, as shown in FIGS. 9A to 9C, in the pick-up method of picking up the laundry p one by one from the plurality of accumulated laundry p, the first grip is performed by gripping the laundry p with the first grip portion 31. The step includes a step of locally raising the laundry p upward in the vicinity of the portion 31, and a step of gripping the raised portion K as the raised portion by the second grip portion 35. According to the above method, since the laundry p is separated from the other laundry p in the raised portion K, the laundry p can be picked up one by one by grasping the raised portion K.
 この出願は、2019年6月26日に出願された日本出願特願2019-118142を基礎とする優先権を主張し、その開示の全てをここに取り込む。 This application claims priority based on Japanese application Japanese Patent Application No. 2019-118142 filed on June 26, 2019, and incorporates all of its disclosures herein.
 このピックアップ装置及びピックアップ方法は、様々な形態の布製品のピックアップを行う際に利用することができる。 This pickup device and pickup method can be used when picking up various forms of cloth products.
1 ピックアップ装置
2 下段搬送コンベアユニット
2a プーリ
2b 無端ベルト
2c 下段コンベアモータ
3 仕切り板
4 搬送検出センサ
5 メインフレーム
5a 上流側支柱
5b 下流側支柱
5c 矩形梁
6 ピックアップユニット支持バー
6a 昇降駆動部
6b 水平駆動部
7 ピックアップユニット
10 ピックアップ検出センサ
11 移載ユニット
11a 移載レール
11b 移載グリップ
11c 移載グリップ走行駆動部
11d 移載グリップ開閉駆動部
15 上段搬送コンベアユニット
15a プーリ
15b 無端ベルト
15c 上段コンベアモータ
16 ホッパーユニット
16a 周壁部
16b 開閉部
16c ホッパー開閉駆動部
17 たくし上げユニット
17a たくし上げローラ
17b たくし上げローラ駆動部
18 制御装置
30 ユニット支持本体
31 第1把持部
31a 把持部本体
31b 可動部
31c 被支持部
31d 把持実行部
32 第1把持部昇降駆動部
33 第1把持部開閉駆動部
34 下死点メカニカルスイッチ
35 第2把持部
35a 把持部本体
35b 可動部
35c 被支持部
35d 把持実行部
36 第2把持部昇降駆動部
37 第2把持部開閉駆動部
38 距離センサ
i 突部
J 把持対象突部
K 隆起部分
p 洗濯物
Q 堆積物
R 表面輪郭
1 Pick-up device 2 Lower-stage conveyor unit 2a Pulley 2b Endless belt 2c Lower-stage conveyor motor 3 Partition plate 4 Conveyor detection sensor 5 Main frame 5a Upstream side support 5b Downstream side support 5c Rectangular beam 6 Pickup unit support bar 6a Lifting drive 6b Horizontal drive Part 7 Pickup unit 10 Pickup detection sensor 11 Transfer unit 11a Transfer rail 11b Transfer grip 11c Transfer grip Travel drive unit 11d Transfer grip Open / close drive unit 15 Upper conveyor unit 15a Pulley 15b Endless belt 15c Upper conveyor motor 16 Hopper Unit 16a Peripheral wall part 16b Opening / closing part 16c Hopper opening / closing drive part 17 Tucking up unit 17a Tucking up roller 17b Tucking up roller driving part 18 Control device 30 Unit support body 31 First gripping part 31a Gripping part body 31b Movable part 31c Supported part 31d Gripping execution unit 32 1st gripping unit elevating drive unit 33 1st gripping unit opening / closing drive unit 34 Bottom dead center mechanical switch 35 2nd gripping unit 35a Gripping unit main body 35b Movable part 35c Supported part 35d Gripping execution unit 36 2nd gripping unit Elevating drive unit 37 Second gripping unit Opening / closing drive unit 38 Distance sensor i Protrusion J
Q deposits
R surface contour

Claims (6)

  1. 堆積した複数の洗濯物から洗濯物を1枚ずつピックアップするピックアップ装置であって、
    洗濯物を把持可能な第1把持部と、
    洗濯物を把持可能な第2把持部と、
    制御部と、
    を備え、
    前記制御部は、
    前記第1把持部が洗濯物を把持することで前記第1把持部の近傍において洗濯物を上方に向かって局所的に隆起させると共に、前記第2把持部が上記隆起した部分としての隆起部分を把持するように、前記第1把持部及び前記第2把持部の動作を制御する、
    ピックアップ装置。
    It is a pickup device that picks up laundry one by one from multiple piled laundry.
    The first grip that can grip the laundry and
    A second grip that can grip the laundry,
    Control unit and
    With
    The control unit
    When the first grip portion grips the laundry, the laundry is locally raised upward in the vicinity of the first grip portion, and the raised portion as the raised portion of the second grip portion is raised. The operation of the first grip portion and the second grip portion is controlled so as to grip.
    Pickup device.
  2. 請求項1に記載のピックアップ装置であって、
    前記第1把持部は、一対の可動部を有し、前記一対の可動部が互いに近づくことで洗濯物を把持するように構成され、
    前記隆起部分は、平面視で、前記第1把持部によって把持された被把持部に対して、前記一対の可動部が互いに近づく方向と直交する方向に隣り合うように形成される、
    ピックアップ装置。
    The pickup device according to claim 1.
    The first grip portion has a pair of movable portions, and is configured to grip the laundry when the pair of movable portions approach each other.
    The raised portion is formed so as to be adjacent to the gripped portion gripped by the first gripped portion in a direction orthogonal to the direction in which the pair of movable portions approach each other in a plan view.
    Pickup device.
  3. 請求項1に記載のピックアップ装置であって、
    前記第1把持部及び前記第2把持部のうち少なくとも何れか一方は、洗濯物を把持するための一対の可動部と、前記一対の可動部をスライド可能に支持する把持部本体と、を有し、
    前記一対の可動部は、前記把持部本体に対して水平方向に直線的にスライド可能となるように前記把持部本体に支持されている、
    ピックアップ装置。
    The pickup device according to claim 1.
    At least one of the first grip portion and the second grip portion has a pair of movable portions for gripping the laundry and a grip portion main body that slidably supports the pair of movable portions. And
    The pair of movable portions are supported by the grip portion main body so as to be slidable linearly in the horizontal direction with respect to the grip portion main body.
    Pickup device.
  4. 請求項1から3までの何れか1項に記載のピックアップ装置であって、
    堆積した複数の洗濯物から成る堆積物の表面輪郭を測定する輪郭測定部を更に備え、
    前記制御部は、
    前記輪郭測定部による測定結果に基づいて、前記堆積物の上方に突出した突出部分を検出し、
    前記第1把持部が前記突出部分を把持することで前記第1把持部の近傍において洗濯物を上方に向かって局所的に隆起させるように、前記第1把持部の動作を制御する、
    ピックアップ装置。
    The pickup device according to any one of claims 1 to 3.
    Further provided with a contour measuring unit for measuring the surface contour of a deposit consisting of a plurality of deposited laundry,
    The control unit
    Based on the measurement result by the contour measuring unit, the protruding portion protruding upward of the deposit is detected.
    The operation of the first grip portion is controlled so that the first grip portion grips the protruding portion to locally raise the laundry upward in the vicinity of the first grip portion.
    Pickup device.
  5. 請求項4に記載のピックアップ装置であって、
    前記第1把持部と前記第2把持部、前記輪郭測定部を含むピックアップユニットと、
    前記ピックアップユニットを鉛直方向及び水平方向に移動させるピックアップユニット駆動部と、
    を更に備え、
    前記輪郭測定部は、少なくとも水平方向の移動を伴って前記堆積物の前記表面輪郭を走査して測定するように構成され、
    前記制御部は、前記輪郭測定部が前記堆積物の前記表面輪郭を走査して測定する際は、前記ピックアップユニットを水平方向及び下方に向かって斜めに移動させるように、前記ピックアップユニット駆動部を制御する、
    ピックアップ装置。
    The pickup device according to claim 4.
    A pickup unit including the first grip portion, the second grip portion, and the contour measuring portion,
    A pickup unit drive unit that moves the pickup unit vertically and horizontally, and
    With more
    The contour measuring unit is configured to scan and measure the surface contour of the deposit with at least horizontal movement.
    The control unit causes the pickup unit drive unit to move the pickup unit diagonally in the horizontal direction and downward when the contour measurement unit scans and measures the surface contour of the deposit. Control,
    Pickup device.
  6. 堆積した複数の洗濯物から洗濯物を1枚ずつピックアップするピックアップ方法であって、
    第1把持部で洗濯物を把持することで前記第1把持部の近傍において洗濯物を上方に向かって局所的に隆起させるステップと、
    第2把持部で上記隆起した部分としての隆起部分を把持するステップと、
    を含む、
    ピックアップ方法。
    It is a pickup method that picks up one piece of laundry from multiple piled laundry items.
    A step of locally raising the laundry upward in the vicinity of the first grip portion by gripping the laundry with the first grip portion.
    A step of gripping the raised portion as the raised portion by the second gripping portion, and
    including,
    Pickup method.
PCT/JP2020/024647 2019-06-26 2020-06-23 Pickup device and pickup method WO2020262397A1 (en)

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JP2019-118142 2019-06-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022157890A1 (en) * 2021-01-21 2022-07-28 東都フォルダー工業株式会社 Cloth pick-up device
WO2022239664A1 (en) * 2021-05-11 2022-11-17 株式会社アサヒ製作所 Pickup apparatus

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62115900U (en) * 1986-01-14 1987-07-23
JPH08299699A (en) * 1995-04-28 1996-11-19 Tokai:Kk Cloth piece gripping device
JP2004065314A (en) * 2002-08-01 2004-03-04 Hakko Shokai:Kk Method and device for spreading cloth member, for unloading, method and device for guiding and carrying end of cloth member, cloth member transferring device, and cloth member processing device
JP2010273732A (en) * 2009-05-26 2010-12-09 Purex:Kk Apparatus for automatically developing/charging textile products
JP2011111265A (en) * 2009-11-26 2011-06-09 Gunze Ltd Pickup device
JP2014023906A (en) * 2012-06-18 2014-02-06 Plex International Design Co Ltd Clothing handling device
JP2015024062A (en) * 2013-07-27 2015-02-05 株式会社プレックス Cloth handling device
JP2019044288A (en) * 2017-08-31 2019-03-22 株式会社プレックス Cloth gripping chuck and cloth handling device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62115900U (en) * 1986-01-14 1987-07-23
JPH08299699A (en) * 1995-04-28 1996-11-19 Tokai:Kk Cloth piece gripping device
JP2004065314A (en) * 2002-08-01 2004-03-04 Hakko Shokai:Kk Method and device for spreading cloth member, for unloading, method and device for guiding and carrying end of cloth member, cloth member transferring device, and cloth member processing device
JP2010273732A (en) * 2009-05-26 2010-12-09 Purex:Kk Apparatus for automatically developing/charging textile products
JP2011111265A (en) * 2009-11-26 2011-06-09 Gunze Ltd Pickup device
JP2014023906A (en) * 2012-06-18 2014-02-06 Plex International Design Co Ltd Clothing handling device
JP2015024062A (en) * 2013-07-27 2015-02-05 株式会社プレックス Cloth handling device
JP2019044288A (en) * 2017-08-31 2019-03-22 株式会社プレックス Cloth gripping chuck and cloth handling device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022157890A1 (en) * 2021-01-21 2022-07-28 東都フォルダー工業株式会社 Cloth pick-up device
WO2022239664A1 (en) * 2021-05-11 2022-11-17 株式会社アサヒ製作所 Pickup apparatus
JP7455282B2 (en) 2021-05-11 2024-03-25 株式会社アサヒ製作所 pickup device

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