WO2022157890A1 - Cloth pick-up device - Google Patents

Cloth pick-up device Download PDF

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Publication number
WO2022157890A1
WO2022157890A1 PCT/JP2021/002067 JP2021002067W WO2022157890A1 WO 2022157890 A1 WO2022157890 A1 WO 2022157890A1 JP 2021002067 W JP2021002067 W JP 2021002067W WO 2022157890 A1 WO2022157890 A1 WO 2022157890A1
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WO
WIPO (PCT)
Prior art keywords
cloth
unit
pick
conveying
sensor
Prior art date
Application number
PCT/JP2021/002067
Other languages
French (fr)
Japanese (ja)
Inventor
祐介 前嶋
法行 小林
Original Assignee
東都フォルダー工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 東都フォルダー工業株式会社 filed Critical 東都フォルダー工業株式会社
Priority to JP2022576300A priority Critical patent/JPWO2022157890A1/ja
Priority to PCT/JP2021/002067 priority patent/WO2022157890A1/en
Publication of WO2022157890A1 publication Critical patent/WO2022157890A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F67/00Details of ironing machines provided for in groups D06F61/00, D06F63/00, or D06F65/00
    • D06F67/04Arrangements for feeding or spreading the linen

Definitions

  • the present invention relates to a cloth pick-up device that supplies one cloth from a plurality of cloths to a worker in order to load the cloth into a cloth loading device for the next process.
  • Cloths handled by the so-called linen supply industry include linen products such as sheets and towels, and when these linen products and other cloths are collected from customers, they are washed, ironed, and folded. The work of delivering to the customer's destination is repeated. At that time, the cloths are picked up one by one from a state in which a plurality of washed cloths are clumped, and conveyed to the next process for further spreading and folding the cloths. Put it in the cloth throwing device.
  • Japanese Patent Application Laid-Open No. 7-112100 discloses a method for assisting such work.
  • the cloth take-out device as a device for picking up cloth disclosed in the above-mentioned publication has a grasping device capable of grasping an arbitrary portion of the cloth, which is moved to a lower cloth grasping position and an upper cloth grasping position by a vertical movement device.
  • a pair of left and right gripping devices are provided in a cloth take-out device capable of moving up and down between a cloth lifting position and picking up one piece of cloth from a group of piled cloth in a suspended state.
  • a chuck having chuck pieces, the outer ends of each chuck piece being pivotally attached to each link by a shaft so that the inner side of each chuck piece can swing up and down; each link;
  • a chuck opening/closing device that opens and closes each chuck piece in the mutually approaching/separating direction by operating each, and the tip gripping part of each chuck piece in the chuck closed state joins below the line connecting each axis of each chuck piece and a chuck piece rocking device for rocking each chuck piece upward so as to displace it from a position where the chuck pieces are joined to a position where the chuck pieces are joined on the upper side beyond a line connecting the axes.
  • the gripping device in the above device grips the cloth at the same position, it cannot grip the cloth if the cloth is not placed at that position.
  • the cloths positioned below the mass of cloths may be dragged out. Therefore, the burden on the worker cannot be reduced.
  • the present invention has been made by paying attention to the above points, and its object is to provide a cloth pick-up device for picking up one cloth from a plurality of tangled cloths.
  • a cloth pick-up device includes a conveying section for conveying a plurality of cloths, and a vertex portion of one of the plurality of cloths conveyed by the conveying section. and a cloth grasping device for grasping the vertex of one piece of cloth detected by the sensor.
  • the cloth pick-up device of the second aspect further includes a body portion serving as a housing for arranging the conveying portion and the sensor portion, and the body portion is positioned at a predetermined position in the front-rear direction.
  • the cloth gripping device has an XY plane consisting of the width direction X and the up-down direction Y, and includes a first driving section that moves up and down, a second driving section that moves up and down, and a first driving section a first link portion rotatably attached to the second driving portion; a second link portion rotatably attached to the second driving portion; a grip portion for gripping a cloth attached to the first link portion and the second link portion; and the sensor unit drives the first driving unit and the second driving unit respectively to search the XY plane and grasp the vertex portion located in one of the XY planes. , the gripping portion is moved to the vertex portion so that the cloth gripping device grips the vertex portion.
  • the cloth pick-up device of the third aspect further includes a third link portion rotatably attached to the second drive portion, the third link portion being attached to the center of the grip portion. That's what it means.
  • the cloth pick-up device of the fourth aspect is, in the second aspect, two lanes of a take-up clamp section that further clamps the one cloth grabbed by the gripping device, a first unloading conveying section, and a second discharging conveying section. and a cloth carry-out conveyor for separating and conveying the cloth, and the pick-up clamp unit distributes the clamped one cloth to either the first carry-out conveyer or the second carry-out conveyer.
  • the cloth pick-up device of the fifth aspect further includes a control unit that transmits the position of the vertex portion on the XY plane searched by the sensor unit to the first driving unit and the second driving unit. That's what it means.
  • the present invention is constructed and operates as described above, it is possible to provide a cloth pick-up device for picking up one cloth from a plurality of tangled cloths.
  • A is a front view of the cloth pick-up device.
  • B is a rear view of the cloth pick-up device.
  • 1 is a front view of a cloth gripping device in a cloth pick-up device;
  • FIG. 4 is a side view of a cloth gripping device in the cloth pick-up device;
  • FIG. 4 is a plan view of a cloth gripping device in the cloth pick-up device;
  • A is a diagram illustrating a state before the cloth gripping device specifies the position of the vertex portion of the cloth.
  • B is a diagram for explaining a state in which the cloth gripping device specifies the position of the vertex portion of the cloth.
  • A is a diagram showing a state in which the cloth gripping device grips the top portion of the cloth.
  • B is a diagram showing a state in which the cloth gripping device has grasped and lifted the top portion of the cloth.
  • FIG. 10 is a diagram showing a state in which the cloth, which is held by the cloth gripping device and lifted by its vertex portion, is delivered to the take-up clamp portion that clamps the cloth.
  • A is a conceptual side view showing a state in which the take-up clamp portion moves the cloth backward.
  • FIG. A is a conceptual side view showing a state in which the take-up clamp portion places the gripped cloth on the first discharge conveying portion of the cloth discharge conveyor.
  • B is a conceptual plan view of A.
  • FIG. A is a conceptual side view showing a state in which the take-up clamp portion places the gripped cloth on the second discharge conveying portion of the cloth discharge conveyor.
  • B is a conceptual plan view of A.
  • FIG. A is a conceptual side view showing the cloth conveyed by the first discharge conveying part sandwiched between the second discharge roll part of the first discharge conveying part and the first sandwiching conveyor.
  • B is a conceptual plan view of A.
  • A is a front view of the cloth pick-up apparatus of 2nd Example.
  • B is a rear view of the cloth pick-up device of the second embodiment.
  • the cloth pick-up device 10 will be described below with reference to the illustrated embodiments.
  • the cloth pick-up device 10 includes a body portion 15 forming an outer shell of the cloth pick-up device 10, a transport portion 20, and a sensor portion 30. As shown in FIG.
  • the body portion 15 serves as a housing for arranging the transport portion 20 and the sensor portion 30 described above. Also, the cloth pick-up device 10 can receive a supply of a plurality of cloths W from the cloth supply conveyor 250 .
  • the conveying section 20 is for conveying a plurality of cloths W
  • the sensor section 30 detects the vertex portion Wt of one cloth W1 among the plurality of cloths W arranged in the conveying section 20. is detected.
  • the cloth pick-up device 10 also has a cloth gripping device 40 that picks up the top portion Wt of one piece of cloth W1 detected by the sensor section 30 thereof.
  • the vertex portion Wt of the one cloth W1 among the plurality of cloths W means the vertex portion Wt of the one cloth W1 existing at the highest position among the plurality of cloths W. As shown in FIG. This is because it has been found that the entanglement of a plurality of pieces of cloth W is relatively small by picking up the vertex portion Wt.
  • the conveying unit 20 includes a first conveying roll unit 21 that is a cylindrical roller, a second conveying roll unit 22 that is a cylindrical roller, and a first conveying belt unit 23 that is a band-shaped belt for them. is hung around. Further, the transport section 20 of the present embodiment is arranged substantially horizontally.
  • a transport confirmation sensor 18a and a transport confirmation sensor 18b for detecting the presence of the cloth W on the transport portion 20 are arranged in order from the front to the rear Z in the main body portion 15 . It also has a position confirmation sensor 18c for detecting the cloth W conveyed directly below the cloth gripping device 40 and a position overrun confirmation sensor 18d for detecting that the cloth W has passed the position A.
  • a plurality of cloths W are detected in order by the conveyance confirmation sensor 18a and the conveyance confirmation sensor 18b, and the conveyance unit 20 stops conveyance of the cloths W when detected by the position confirmation sensor 18c.
  • the cloth gripping device 40 does not grip a plurality of cloths W placed directly under it, the cloths W may be transported further from the front to the rear Z. .
  • the conveying section 20 conveys the cloth W in the reverse direction (forward).
  • the sensor unit 30 detects the vertex portions Wt of a plurality of pieces of cloth W as described above, and the sensor unit 30 detects an arbitrary position A on the main body 15 of the cloth pick-up device 10 in the width direction. It is possible to search on the XY plane consisting of X and Y in the height direction.
  • the width direction X literally means the width direction of the main body 15 in the cloth pick-up device 10
  • the height direction Y literally means the height direction of the main body 15 in the cloth pick-up device 10
  • the sensor unit 30 is a so-called two-dimensional sensor capable of searching on the XY plane defined by the width direction X and the height direction Y at an arbitrary position A from the front to the rear Z in the cloth pick-up device 10 . It is preferable that the sensor unit 30 can measure cross sections of a plurality of cloths W on this arbitrary XY plane with high accuracy. By using a so-called two-dimensional sensor in this way, costs can be reduced without using a three-dimensional sensor.
  • the sensor unit 30 searches the position A on the XY plane to detect the vertex Wt of one of the cloths W1 arranged at the highest position among the plurality of cloths W arranged at the position A. To detect.
  • the arbitrary position A in the cloth pick-up device 10 is preferably approximately three-quarters of the position from the front to the rear Z in the conveying section 20 . However, it is not limited to this position.
  • the cloth gripping device 40 detects the vertex portion Wt of one cloth W1 arranged at the highest position among the plurality of cloths W by the sensor section 30, and grasps the vertex portion Wt. That is, the sensor unit 30 detects where on the XY plane the vertex portion Wt of the one piece of cloth W1 is arranged, and the two-dimensional positional information on the XY plane is transferred to a PLC (not shown) (not shown). Programmable Logic Controller) is built in, and the control unit 80 transmits a command based on the position information to the cloth gripping device 40, and the first one is executed by a predetermined program. This is to grab the vertex portion Wt of the cloth W1.
  • the cloth gripping device 40 includes a first driving portion 41 that moves vertically, a second driving portion 51 that moves vertically, and a first link that connects the first driving portion 41 and the first connecting portion 43 via a first connecting portion 43. part 42, the second link part 52 connected via the second drive part 51 and the second connection part 53, and the cloth W attached to the first link part 42 and the second link part 52 connected 3A, 4, 5 and 6 (see particularly FIGS. 3A, 4, 5 and 6).
  • the first driving unit 41 includes a lifting servomotor 411 that serves as a driving force for moving up and down, a speed reducer 412 that slows down the rotation, a timing pulley 413 on the drive side, a timing pulley 414 on the driven side, and the like. has a timing belt 415 that is rotatably wound around. It also has a drive joint 416 as a joint between the speed reducer 412 and a timing pulley 413 on the drive side.
  • the first driving portion 41 also has a plate-shaped bracket 417 that is connected to a timing belt 415 and moves up and down. and moves up and down.
  • a turning servomotor 420 for turning the first link portion 42 rearward Z via the first connecting portion 43, a reduction gear 422 for reducing the rotation thereof, and a coupling 430 as a joint are provided. (see in particular FIGS. 3A, 4, 5 and 6).
  • the second driving unit 51 includes a lifting servomotor 511 that serves as a driving force for moving up and down, a speed reducer 512 that slows down the rotation, a timing pulley 513 on the drive side, and a timing pulley on the driven side. 514 and a timing belt 515 around which they are rotatable (see FIG. 6 in particular).
  • the second driving portion 51 also has a drive joint 516 as a joint between the speed reducer 512 and a timing pulley 513 on the drive side.
  • the second driving portion 51 also has a plate-like bracket 517 that is connected to a timing belt 515 and moves up and down. and moves up and down.
  • a turning servomotor 520 for turning the second link portion 52 rearward Z via the second connecting portion 53, a reduction gear 522 for reducing the rotation thereof, and a coupling 530 as a joint.
  • the gripping portion 60 literally grips the cloth W, and has a bracket portion 61, a clamp portion 62, and cloth detection sensors 63, 63 for detecting the presence of the cloth W. As shown in FIG.
  • the cloth gripping device 40 further has a third link portion 65 .
  • the third link portion 65 is connected together with the second link portion 52 via the distal end portion of the second connection portion 53 .
  • the third link portion 65 extends from the right first connection portion 52a connecting the second connection portion 53 and the second link portion 52 to the center portion 61 arranged in the center of the grip portion 60 of the cloth gripping device 40. It is placed in a horizontally extended position 65a.
  • the third link portion 65 is arranged parallel to the second link portion 52 .
  • the third link portion 65 keeps the grip portion 60 parallel to the floor surface. In this way, the third link portion 65 keeps the gripping portion 60 parallel, so that the gripping portion 60 can reliably grip the vertex portion Wt of one piece of cloth W1.
  • the cloth gripping device 40 reaches the vertex Wt of the cloth W arranged on the XY plane.
  • the lengths of the first link portion 42 and the second link portion 52 are both 550 millimeters.
  • a left first connection portion 42a which is a connection portion between the first link portion 42 and the tip portion of the first connection portion 43
  • a left second connection portion 42b which is a connection portion between the first link portion 42 and the grip portion 60.
  • the length when the distance is projected in the width direction X1 is set to 170 millimeters.
  • a right first connection portion 52a that is a connection portion between the second link portion 52 and the tip portion of the second connection portion 53
  • a second connection portion that is a connection portion between the second link portion 52 and the grip portion 60.
  • the length of the connecting portion 42B projected in the width direction X2 is set to 170 millimeters.
  • the length Y1 projected in the height direction Y of the tilted first link portion 42 by the control unit 80 is between 170 mm and 100 mm from the square of 550 mm. It is shown by subtracting the square of the sum (270 mm) and taking the square root of the difference. In that case, the length Y1 when the distance between the left first connection portion 42a and the left second connection portion 42b of the first link portion 42 is projected in the height direction Y is 479 millimeters.
  • the length Y2 projected in the height direction Y of the inclined second link portion 52 by the control unit 80 is between 170 mm and 100 mm from the square of 550 mm. It is shown by subtracting the square of the difference (70 millimeters) and taking the square root of the difference. In that case, the length Y2 when the distance between the right first connection portion 52a and the right second connection portion 52B of the second link portion 52 is projected in the height direction Y is 545 millimeters.
  • the grip portion 60 is moved in the width direction X. It can be placed directly above the vertex Wt of the cloth W1, which is 100 mm off the center. Thereafter, both the first link portion 42 and the second link portion 52 are lowered until the vertex Wt of the cloth W1 is reached, so that the grip portion 60 can grasp the vertex Wt of the cloth W1.
  • any position on the XY plane can be reached without using complicated calculations.
  • the cloth W can be grasped by the cloth gripping device 40 which can be used. Therefore, the cloth pick-up device 10 does not unnecessarily increase the cost.
  • dust is generated from the cloth W in the linen factory, since the structure is relatively simple as described above, the possibility of the cloth pick-up device 10 being damaged by the dust can be reduced as much as possible. .
  • the cloth pick-up device 10 also has a second conveying section 70 that conveys a plurality of cloths W.
  • the second conveying section 70 is arranged near the second conveying roll section 22 in the conveying section 20, and arranged so as to be inclined with respect to the horizontally arranged conveying section 20.
  • the second conveying portion 70 is preferably 70 to 80 degrees with respect to the conveying portion 20, and preferably 75 degrees.
  • the second conveying unit 70 includes a third conveying roll unit 71 that is a cylindrical roller, a fourth conveying roll unit 72 that is a cylindrical roller, and a second conveying belt unit 75 that is a strip-shaped belt. It is hung around. Also, a certain third conveying roll portion 71 is arranged near the second conveying roll portion 22 in the conveying portion 20 .
  • the second conveying unit 70 collides with the inclined second conveying unit 70 .
  • the second conveying unit 70 conveys the cloths W in the upward direction. is agitated, and the effect of untangling a plurality of cloths W can be expected.
  • the cloth W dropped from the second conveying unit 70 is placed on the conveying unit 20 again, the apex portion of a different cloth W can be made to appear.
  • the cloth pick-up device 10 includes a take-up clamp section 100 that receives the cloth W, a cloth carry-out conveyor 120 that divides and conveys the cloth W into two lanes, a first carry-out conveyer section 131 and a second discharge conveyer section 141, and a second lane. It has a first sandwich 135 and a second sandwich conveyor 145 . Further, a plurality of first cloth sensors 132 for detecting the presence of the cloth W are provided in the first unloading/conveying section 131 . Similarly, the second discharging/conveying section 141 also has a plurality of second cloth sensors 142 for detecting the presence of the cloth W (see FIG. 13A).
  • the take-up clamp unit 100 for taking the cloth W grips the cloth W grasped by the gripping unit 60 of the cloth grasping device 40 and moves the cloth W to the rear Z. It can be distributed to one of the two lanes of the section 131 and the second discharge/conveyor section 141 . In this way, by arranging the workers at the discharge destinations S1 and S2 of the first carry-out conveyer 131 and the second discharge conveyer 141, two workers can operate one cloth pick-up device 10. Cloth W can be received at .
  • the above-mentioned first carry-out transport unit 131 is a conveyor that transports the cloth W
  • the first carry-out transport unit 131 includes a first carry-out roll unit 131a that is a cylindrical roller, and a first carry-out roll unit 131a that is a cylindrical roller.
  • the first nipping conveyor 135 is arranged so as to be in contact with the second carry-out roll portion 131b.
  • the first sandwiching conveyor 135 is arranged so as to be substantially perpendicular to the first unloading/conveying section 131 in a side view and to descend.
  • the first pinching conveyor 135 has a first pinching roll portion 135a that is a cylindrical roller, a second pinching roll portion 135b that is a cylindrical roller, and a third pinching roll portion 135c that is a cylindrical roller.
  • a first pinching belt portion 135d which is a band-shaped belt, is wound around them. It also has a first scissors sensor 137 . As will be described later, the first scissor sensor 137 is for detecting a state in which the cloth W is sandwiched between the second delivery roll portion 131b of the first delivery transport portion 131 and the first sandwiching conveyor 135. .
  • the second pinching conveyor 145 has a fourth pinching roll portion 145a that is a cylindrical roller, a fifth pinching roll portion 145b that is a cylindrical roller, and a sixth pinching roll portion 145C that is a cylindrical roller.
  • a second scissors belt portion 145d which is a strip-shaped belt, is wound around them. It also has a second scissors sensor 147 .
  • the second scissor sensor 147 is for detecting a state in which the cloth W is pinched between the second carry-out transport section 141 and the second pinch conveyor 145, as will be described later.
  • a take-up clamp unit 100 for taking up and holding the cloth W has a chuck 101 for holding the cloth W and a chuck turning actuator 102 for turning the chuck 101 left and right.
  • the take-up clamp unit 100 for taking in the cloth W is the first unloading/conveying unit 131 that does not detect the cloth W when the first cloth sensor 132 or the second cloth sensor 142 does not detect the cloth W.
  • the cloth W is placed on the second discharging/conveying section 141 .
  • a plurality of cloths W are supplied to the conveying section 20 from a cloth supply conveyor 250 for supplying the cloths W. As shown in FIG.
  • the cloth W is conveyed from the front to the rear Z in a side view, and the cloth W is sequentially detected by the conveyance confirmation sensor 18a and the conveyance confirmation sensor 18b.
  • the plurality of cloths W reach the point A in the rear Z from the front (see FIG. 1).
  • the sensor unit 30 searches the XY plane defined by the width direction X and the height direction Y at the position A, and detects the vertex portion Wt of one cloth W1 among the plurality of cloths W.
  • the sensor unit 30 transmits the position information to the control unit 80 as described above.
  • the control unit 80 instructs the position of the vertex Wt of the first cloth W1 based on the position information, and the cloth gripping device 40, based on the instruction, detects the position of the first cloth W1. Grasp the vertex portion Wt (see FIG. 9A).
  • the cloth gripping device 40 rises while grasping the top portion Wt of the cloth W1 and arranges it on the center line C (see FIG. 9B).
  • the first link portion 42 is connected to a turning servomotor 420 via a coupling 430 as a joint.
  • the first link portion 42 is rotated rearward Z like a pendulum by the turning servomotor 420 .
  • the second link portion 52 is connected to the turning servomotor 520 via a coupling 530 as a joint.
  • the second link portion 52 is rotated rearward Z like a pendulum by a turning servomotor 520 (see FIG. 10).
  • the grip portion 60 where the first link portion 42 and the second link portion 52 are connected rotates rearward Z like a pendulum, and a chuck for holding the cloth W1 in the take-up clamp portion 100 for taking the cloth W1. 101 (see FIGS. 11A and 11B).
  • the take-up clamp section 100 that takes in the cloth W1 can be distributed to one of the two lanes of the first take-out conveyer section 131 and the second discharge conveyer section 141 of the cloth carry-out conveyor 120 .
  • the cloth W1 is distributed to the conveying section where the cloth W1 is not present.
  • the chuck turning actuator 102 rotates the chuck 101, and the cloth W1 is placed on the first unloading/conveying unit 131 (FIG. 12A, B).
  • the chuck turning actuator 102 turns the chuck 101 holding the cloth W1, and places the cloth W1 on the second unloading/conveying unit 141 ( (see FIGS. 13A and 13B).
  • the take-up clamp section 100 can convey the cloth W1 by dividing it into two lanes, that is, the first unloading conveying section 131 and the second unloading conveying section 141 .
  • a worker (not shown) takes out the cloth W, and when the first scissor sensor 137 does not detect the existence of the cloth W, the next cloth W is transferred to the second conveying section 131 by the first conveying/unloading section 131.
  • the cloth W is sandwiched between the roll portion 131b and the first sandwiching conveyor 135, and the above steps are repeated.
  • the second unloading/conveying section 141 is the same, and another operator (not shown) can take out the cloth W. As shown in FIG.
  • the cloth pick-up device 10 can pick up one cloth W from a plurality of cloths W and further supply the cloth W to two workers.
  • the cloth pick-up device in order to supply the cloth W, since two supply ports, the first unloading/conveying unit 131 and the second unloading unit 141, are provided, one cloth pick-up device is required for two workers. Since 10 is sufficient, there is no need for a dedicated area for two units, and improvement in work efficiency with respect to the installation area of the cloth pick-up device 10 can be achieved.
  • the cloth pickup device 500 of the second embodiment will be described (see FIGS. 15, 16 and 17).
  • the difference between the cloth pick-up device 10 and the cloth pick-up device 500 of the second embodiment is that it has a second sensor section 530 instead of the sensor section 30.
  • Other configurations are the same as those of the first embodiment. Therefore, they are denoted by the same reference numerals and their description is omitted.
  • the second sensor section 530 is similar in that it detects the vertex portion Wt of one piece of cloth W from a plurality of pieces of cloth W, but has a different configuration.
  • the second sensor section 530 has a sensor main body 531 and a sensor driving section 540 that moves the sensor main body 531 in the width direction X. As shown in FIG. By moving the sensor main body 531 in the width direction X by the sensor driving section 540, the vertex portion Wt of the cloth W1 is detected, and the positional information on the XY plane is transmitted to the control section 80. Since the subsequent steps are the same as those of the first embodiment, the explanation thereof is omitted.

Abstract

[Problem] To provide a cloth pick-up device for extracting one cloth from multiple cloths that are entangled. [Solution] A cloth pick-up device comprising: a conveyor unit for conveying a plurality of cloths; a sensor unit for detecting the top portion of one cloth among the plurality of cloths conveyed by the conveyor unit; and a cloth grasping device for pulling up the top portion of the one cloth detected by the sensor unit. Selected drawing: Figure 1

Description

布類ピックアップ装置Cloth pick-up device
  本発明は、布類を次工程である布類投入装置に投入するために、複数の布類から、1の布類を作業者に供給する布類ピックアップ装置に関するものである。 TECHNICAL FIELD The present invention relates to a cloth pick-up device that supplies one cloth from a plurality of cloths to a worker in order to load the cloth into a cloth loading device for the next process.
いわゆるリネンサプライ業で扱う布類には、例えばシーツあるいは、タオルのようなリネン製品があり、それらのリネン製品等の布類は顧客先から回収されると、洗濯、アイロン掛けの上、折り畳む工程を経て顧客先に配達する作業が繰り返される。その際に、布類は、洗濯された複数の布類が塊となった状態から、一枚ずつその布類を作業者がつかみ上げ、その布類をさらに拡げて折りたたむための次工程に搬送する布類投入装置に投入する。 Cloths handled by the so-called linen supply industry include linen products such as sheets and towels, and when these linen products and other cloths are collected from customers, they are washed, ironed, and folded. The work of delivering to the customer's destination is repeated. At that time, the cloths are picked up one by one from a state in which a plurality of washed cloths are clumped, and conveyed to the next process for further spreading and folding the cloths. Put it in the cloth throwing device.
しかしながら、塊となった複数の布類を、作業者が、解いて布類を1枚ずつ拾い上げることは、作業者の負担となる。具体的に説明すると、洗濯が終わった布類は、生乾きの状態で運ばれてくる。その際に複数の布類は、絡みあった塊の状態で搬送されてくる。作業者は、その絡み合った複数の布類の塊から、1の布類を探り出し、取り上げるという作業を行う。このような作業は、腰をかがめなくてはならずその作業負担は大である。 However, it is a burden on the worker to untie the lumped cloths and pick up the cloths one by one. To be more specific, the cloths that have finished washing are brought half-dried. At that time, a plurality of cloths are conveyed in a tangled mass. The worker finds out one piece of cloth from the tangled mass of cloths and picks it up. In such work, the worker must bend down and the work load is heavy.
このような作業を補助するものとして、特開平7-112100号公報が開示されている。上記公報に開示されている布類をピックアップする装置としての布類取り出し装置は、布類の任意部分を掴持し得る掴持装置を、上下動装置により下方の布類掴持位置と上方の布類吊上げ位置との間で上下動せしめて、山積みされた布類群の中から1枚の布類を吊下げ状態で取出せるようにした布類取出し装置において、掴持装置は、左右一対のチャック片を有し且つ該各チャック片の外方側端部をそれぞれ軸で各リンクに枢着して該各チャック片の内方側がそれぞれ上下に揺動し得る如くしたチャックと、各リンクをそれぞれ操作することによって各チャック片を相互に近接・離間方向に開閉するチャック開閉装置と、チャック閉塞状態において各チャック片の先端掴持部が各チャック片の各軸を結ぶ線より下側で接合する位置から該各軸を結ぶ線を越えて上側で接合する位置まで変位する如く各チャック片を上方に揺動せしめるチャック片揺動装置とを備えたことを特徴としているというものである。 Japanese Patent Application Laid-Open No. 7-112100 discloses a method for assisting such work. The cloth take-out device as a device for picking up cloth disclosed in the above-mentioned publication has a grasping device capable of grasping an arbitrary portion of the cloth, which is moved to a lower cloth grasping position and an upper cloth grasping position by a vertical movement device. In a cloth take-out device capable of moving up and down between a cloth lifting position and picking up one piece of cloth from a group of piled cloth in a suspended state, a pair of left and right gripping devices are provided. a chuck having chuck pieces, the outer ends of each chuck piece being pivotally attached to each link by a shaft so that the inner side of each chuck piece can swing up and down; each link; A chuck opening/closing device that opens and closes each chuck piece in the mutually approaching/separating direction by operating each, and the tip gripping part of each chuck piece in the chuck closed state joins below the line connecting each axis of each chuck piece and a chuck piece rocking device for rocking each chuck piece upward so as to displace it from a position where the chuck pieces are joined to a position where the chuck pieces are joined on the upper side beyond a line connecting the axes.
しかしながら、上記装置における掴持装置は、布類をつかむ位置は同一の位置であるために、その位置に布類が配置されていない場合は、布類をつかむことはできない。また、布類がその位置に配置されている場合であっても複数の布類の塊の下方に位置した布類を引きずり出す場合があり、その場合は布類の絡みつきを作業者がほぐして1の布類を取り出さなくてはならず、作業者の負担を軽減することはできない。 However, since the gripping device in the above device grips the cloth at the same position, it cannot grip the cloth if the cloth is not placed at that position. In addition, even when the cloths are arranged at that position, the cloths positioned below the mass of cloths may be dragged out. Therefore, the burden on the worker cannot be reduced.
特開平7-112100号公報JP-A-7-112100
 本発明は前記の点に着目してなされたもので、その課題は、絡みついた複数の布類から1の布類を取りだす布類ピックアップ装置を提供することである。 The present invention has been made by paying attention to the above points, and its object is to provide a cloth pick-up device for picking up one cloth from a plurality of tangled cloths.
前記の課題を解決するために、第1観点の布類ピックアップ装置は、複数の布類を搬送する搬送部と、搬送部によって搬送された複数の布類のうちその1の布類の頂点部分を検知するセンサー部と、センサー部によって検出された1の布類の頂点部分をつかみ上げる布類つかみ装置と、を有するというものである。 In order to solve the above-mentioned problems, a cloth pick-up device according to a first aspect includes a conveying section for conveying a plurality of cloths, and a vertex portion of one of the plurality of cloths conveyed by the conveying section. and a cloth grasping device for grasping the vertex of one piece of cloth detected by the sensor.
また、第2観点の布類ピックアップ装置は、第1観点において、搬送部とセンサー部を配置するための筐体となる本体部と、をさらに有し、本体部は、前後方向の所定の位置において、幅方向Xと上下方向YとからなるXY平面と、を有し、布類つかみ装置は、上下に移動する第1駆動部と、上下に移動する第2駆動部と、第1駆動部に回動可能に取り付ける第1リンク部と、第2駆動部に回動可能に取り付ける第2リンク部と、第1リンク部と、前記第2リンク部と、に取り付けた布類をつかむつかみ部と、を有し、センサー部は、前記XY平面を検索することで当該XY平面のいずれかに位置している頂点部分をつかむために、第1駆動部と第2駆動部とをそれぞれ駆動し、つかみ部を頂点部分に移動することで、布類つかみ装置は頂点部分をつかむというものである。 Further, in the first aspect, the cloth pick-up device of the second aspect further includes a body portion serving as a housing for arranging the conveying portion and the sensor portion, and the body portion is positioned at a predetermined position in the front-rear direction. , the cloth gripping device has an XY plane consisting of the width direction X and the up-down direction Y, and includes a first driving section that moves up and down, a second driving section that moves up and down, and a first driving section a first link portion rotatably attached to the second driving portion; a second link portion rotatably attached to the second driving portion; a grip portion for gripping a cloth attached to the first link portion and the second link portion; and the sensor unit drives the first driving unit and the second driving unit respectively to search the XY plane and grasp the vertex portion located in one of the XY planes. , the gripping portion is moved to the vertex portion so that the cloth gripping device grips the vertex portion.
また、第3観点の布類ピックアップ装置は、第2観点において、第2駆動部に回動可能に取り付ける第3リンク部と、をさらに有し、第3リンク部は、つかみ部の中央に取り付けるというものである。 In the second aspect, the cloth pick-up device of the third aspect further includes a third link portion rotatably attached to the second drive portion, the third link portion being attached to the center of the grip portion. That's what it means.
また、第4観点の布類ピックアップ装置は、第2観点において、つかみ装置がつかんだ1の布類をさらに挟持する引き取りクランプ部と、第1搬出搬送部と第2排出搬送部との2レーンに分けて搬送する布類搬出コンベアと、を有し、引き取りクランプ部は、挟持した1の布類を第1搬出搬送部または第2搬出搬送部のいずれかに振り分けるというものである。 In addition, the cloth pick-up device of the fourth aspect is, in the second aspect, two lanes of a take-up clamp section that further clamps the one cloth grabbed by the gripping device, a first unloading conveying section, and a second discharging conveying section. and a cloth carry-out conveyor for separating and conveying the cloth, and the pick-up clamp unit distributes the clamped one cloth to either the first carry-out conveyer or the second carry-out conveyer.
また、第5観点の布類ピックアップ装置は、第2観点において、センサー部が検索した前記頂点部分のXY平面上における位置を、第1駆動部と第2駆動部に送信する制御部をさらに有するというものである。 In the second aspect, the cloth pick-up device of the fifth aspect further includes a control unit that transmits the position of the vertex portion on the XY plane searched by the sensor unit to the first driving unit and the second driving unit. That's what it means.
本発明は以上のように構成され、かつ、作用するものであるから、絡みついた複数の布類から1の布類を取りだす布類ピックアップ装置を提供することができる。 Since the present invention is constructed and operates as described above, it is possible to provide a cloth pick-up device for picking up one cloth from a plurality of tangled cloths.
布類ピックアップ装置と布類供給コンベアの側面図である。It is a side view of a cloth pick-up device and a cloth supply conveyor. 布類ピックアップ装置と布類供給コンベアの平面図である。It is a top view of a cloth pick-up device and a cloth supply conveyor. Aは、布類ピックアップ装置の正面図である。Bは、布類ピックアップ装置の背面図である。A is a front view of the cloth pick-up device. B is a rear view of the cloth pick-up device. 布類ピックアップ装置における布類つかみ装置の正面図である。1 is a front view of a cloth gripping device in a cloth pick-up device; FIG. 布類ピックアップ装置における布類つかみ装置の側面図である。FIG. 4 is a side view of a cloth gripping device in the cloth pick-up device; 布類ピックアップ装置における布類つかみ装置の平面図である。FIG. 4 is a plan view of a cloth gripping device in the cloth pick-up device; Aは、図4のVIIA-VIIA線断面図である。Bは、図5のVIIB-VIIB線断面図である。A is a cross-sectional view taken along line VIIA-VIIA of FIG. 5B is a sectional view taken along line VIIB-VIIB of FIG. Aは、布類つかみ装置が布類の頂点部分の位置を特定する前の状態を説明する図である。Bは、布類つかみ装置が布類の頂点部分の位置を特定した状態を説明する図である。A is a diagram illustrating a state before the cloth gripping device specifies the position of the vertex portion of the cloth. B is a diagram for explaining a state in which the cloth gripping device specifies the position of the vertex portion of the cloth. Aは、布類つかみ装置が布類の頂点部分をつかむ状態を示す図である。Bは、布類つかみ装置が布類の頂点部分をつかんで持ち上げた状態を示す図である。A is a diagram showing a state in which the cloth gripping device grips the top portion of the cloth. B is a diagram showing a state in which the cloth gripping device has grasped and lifted the top portion of the cloth. 布類つかみ装置が頂点部分をつかんで持ち上げた状態の布類を、布類を挟持する引き取りクランプ部に受け渡した状態の図である。FIG. 10 is a diagram showing a state in which the cloth, which is held by the cloth gripping device and lifted by its vertex portion, is delivered to the take-up clamp portion that clamps the cloth. Aは、引き取りクランプ部が布類を後方に移動させようとする状態を示した側面概念図である。Bは、Aの状態の平面概念図である。A is a conceptual side view showing a state in which the take-up clamp portion moves the cloth backward. B is a conceptual plan view of the state of A. FIG. Aは、引き取りクランプ部が布類搬出コンベアにおける、第1搬出搬送部に、その掴んだ布類を配置する状態を示した側面概念図である。Bは、Aの平面概念図である。A is a conceptual side view showing a state in which the take-up clamp portion places the gripped cloth on the first discharge conveying portion of the cloth discharge conveyor. B is a conceptual plan view of A. FIG. Aは、引き取りクランプ部が布類搬出コンベアにおける、第2搬出搬送部に、その掴んだ布類を配置する状態を示した側面概念図である。Bは、Aの平面概念図である。A is a conceptual side view showing a state in which the take-up clamp portion places the gripped cloth on the second discharge conveying portion of the cloth discharge conveyor. B is a conceptual plan view of A. FIG. Aは、第1搬出搬送部で搬送した布類を、その第1搬出搬送部における第2搬出ロール部と、第1挟みコンベアにその布類が挟まれた示した側面概念図である。Bは、Aの平面概念図である。A is a conceptual side view showing the cloth conveyed by the first discharge conveying part sandwiched between the second discharge roll part of the first discharge conveying part and the first sandwiching conveyor. B is a conceptual plan view of A. FIG. 第2実施例の布類ピックアップ装置と布類供給コンベアの側面図である。It is a side view of the cloth pick-up apparatus of 2nd Example, and a cloth supply conveyor. 第2実施例の布類ピックアップ装置と布類供給コンベアの平面図である。It is a top view of the cloth pick-up apparatus of 2nd Example, and a cloth supply conveyor. Aは、第2実施例の布類ピックアップ装置の正面図である。Bは、第2実施例の布類ピックアップ装置の背面図である。A is a front view of the cloth pick-up apparatus of 2nd Example. B is a rear view of the cloth pick-up device of the second embodiment.
以下、図示の実施形態を参照して、布類ピックアップ装置10について説明する。布類ピックアップ装置10は、その布類ピックアップ装置10の外郭を構成する本体部15と、搬送部20と、センサー部30とを有する。本体部15は、上述の搬送部20とセンサー部30を配置するための筐体となるものである。また、布類ピックアップ装置10は、布類供給コンベア250から複数の布類Wの供給を受けることができる。 The cloth pick-up device 10 will be described below with reference to the illustrated embodiments. The cloth pick-up device 10 includes a body portion 15 forming an outer shell of the cloth pick-up device 10, a transport portion 20, and a sensor portion 30. As shown in FIG. The body portion 15 serves as a housing for arranging the transport portion 20 and the sensor portion 30 described above. Also, the cloth pick-up device 10 can receive a supply of a plurality of cloths W from the cloth supply conveyor 250 .
また、搬送部20は、複数の布類Wを搬送するためのものであり、センサー部30は、搬送部20に配置された複数の布類Wのうちその1の布類W1の頂点部分Wtを検知するものである。また、布類ピックアップ装置10は、そのセンサー部30によって検出された1の布類W1の頂点部分Wtをつかみ上げる布類つかみ装置40と、を有する。ここで、複数の布類Wのうちその1の布類W1の頂点部分Wtとは、複数の布類Wのうち最も高い位置に存在する1の布類W1の頂点部分Wtをいう。この頂点部分Wtをつかみあげることで比較的複数の布類Wの絡みつきが少ないことを見出したからである。 Further, the conveying section 20 is for conveying a plurality of cloths W, and the sensor section 30 detects the vertex portion Wt of one cloth W1 among the plurality of cloths W arranged in the conveying section 20. is detected. The cloth pick-up device 10 also has a cloth gripping device 40 that picks up the top portion Wt of one piece of cloth W1 detected by the sensor section 30 thereof. Here, the vertex portion Wt of the one cloth W1 among the plurality of cloths W means the vertex portion Wt of the one cloth W1 existing at the highest position among the plurality of cloths W. As shown in FIG. This is because it has been found that the entanglement of a plurality of pieces of cloth W is relatively small by picking up the vertex portion Wt.
ここで、搬送部20は、円筒状のローラーである搬送第1ロール部21と、円筒状のローラーである搬送第2ロール部22と、それらに帯状のベルトである、搬送第1ベルト部23が掛け回されている。また、本実施例の搬送部20は、ほぼ水平に配置されている。 Here, the conveying unit 20 includes a first conveying roll unit 21 that is a cylindrical roller, a second conveying roll unit 22 that is a cylindrical roller, and a first conveying belt unit 23 that is a band-shaped belt for them. is hung around. Further, the transport section 20 of the present embodiment is arranged substantially horizontally.
また、本体部15には、搬送部20上の布類Wの存在を検出する搬送確認センサー18aと搬送確認センサー18bが前方から後方Zにかけて順に配置されている。また、布類つかみ装置40の直下に搬送された布類Wを検知する位置確認センサー18cと、布類Wが位置Aを通過したことを検知する位置オーバーラン確認センサー18dを有する。 Further, a transport confirmation sensor 18a and a transport confirmation sensor 18b for detecting the presence of the cloth W on the transport portion 20 are arranged in order from the front to the rear Z in the main body portion 15 . It also has a position confirmation sensor 18c for detecting the cloth W conveyed directly below the cloth gripping device 40 and a position overrun confirmation sensor 18d for detecting that the cloth W has passed the position A.
複数の布類Wは、搬送確認センサー18aと搬送確認センサー18bの順に検知され、位置確認センサー18cに検知されると搬送部20は、布類Wの搬送を停止する。なお、後述するように布類つかみ装置40が、その直下に配置された複数の布類Wのつかみ残しが発生することで、その布類Wがさらに前方から後方Zに搬送される場合がある。その場合に、位置オーバーラン確認センサー18dがその布類を検知すると、搬送部20は逆方向(前方に)その布類Wを搬送する。 A plurality of cloths W are detected in order by the conveyance confirmation sensor 18a and the conveyance confirmation sensor 18b, and the conveyance unit 20 stops conveyance of the cloths W when detected by the position confirmation sensor 18c. As will be described later, when the cloth gripping device 40 does not grip a plurality of cloths W placed directly under it, the cloths W may be transported further from the front to the rear Z. . In this case, when the position overrun confirmation sensor 18d detects the cloth, the conveying section 20 conveys the cloth W in the reverse direction (forward).
また、センサー部30は、上記の通り複数の布類Wの頂点部分Wtを検出するというものであり、また、センサー部30は、布類ピックアップ装置10の本体15における任意の位置Aの幅方向Xと高さ方向YからなるXY平面上を検索することができるものである。 Further, the sensor unit 30 detects the vertex portions Wt of a plurality of pieces of cloth W as described above, and the sensor unit 30 detects an arbitrary position A on the main body 15 of the cloth pick-up device 10 in the width direction. It is possible to search on the XY plane consisting of X and Y in the height direction.
ここで、幅方向Xとは、文字通り布類ピックアップ装置10における本体15の幅方向をいい、高さ方向Yとは、文字通り、布類ピックアップ装置10における本体15の高さ方向をいう。すなわち、センサー部30は、布類ピックアップ装置10における前方から後方Zの任意の位置Aにおける幅方向Xと高さ方向YからなるXY平面上を検索することができるいわば2次元のセンサーである。センサー部30は、この任意のXY平面上で複数の布類Wの断面を高精度で計測できるものが好ましい。このようにいわゆる2次元センサーを使用することで、3次元センサーを使用することなくコストを軽減することができる。 Here, the width direction X literally means the width direction of the main body 15 in the cloth pick-up device 10 , and the height direction Y literally means the height direction of the main body 15 in the cloth pick-up device 10 . That is, the sensor unit 30 is a so-called two-dimensional sensor capable of searching on the XY plane defined by the width direction X and the height direction Y at an arbitrary position A from the front to the rear Z in the cloth pick-up device 10 . It is preferable that the sensor unit 30 can measure cross sections of a plurality of cloths W on this arbitrary XY plane with high accuracy. By using a so-called two-dimensional sensor in this way, costs can be reduced without using a three-dimensional sensor.
また、センサー部30は、位置AのXY平面上を検索することで、その位置Aに配置された複数の布類Wのうち最も高い位置に配置された1の布類W1の頂点部分Wtを検出する。 Further, the sensor unit 30 searches the position A on the XY plane to detect the vertex Wt of one of the cloths W1 arranged at the highest position among the plurality of cloths W arranged at the position A. To detect.
布類ピックアップ装置10における任意の位置Aとは、搬送部20における前方から後方Zへ至るほぼ4分の3の位置が好ましい。しかしながらこの位置に限られることはない。 The arbitrary position A in the cloth pick-up device 10 is preferably approximately three-quarters of the position from the front to the rear Z in the conveying section 20 . However, it is not limited to this position.
布類つかみ装置40は、センサー部30によって、複数の布類Wのうち最も高い位置に配置された1の布類W1の頂点部分Wtを検出し、その頂点部分Wtを掴むというものである。すなわち、センサー部30によって、その1の布類W1の頂点部分Wtが、XY平面上のどの位置に配置されているかを検出し、そのXY平面上の2次元の位置情報を、図示しないPLC(Programmable Logic Controller)が内蔵されている制御部80に送信し、その位置情報をもとにした指令を制御部80が、布類つかみ装置40に送信し、あらかじめ定められたプログラムによって、その1の布類W1の頂点部分Wtを掴むというものである。 The cloth gripping device 40 detects the vertex portion Wt of one cloth W1 arranged at the highest position among the plurality of cloths W by the sensor section 30, and grasps the vertex portion Wt. That is, the sensor unit 30 detects where on the XY plane the vertex portion Wt of the one piece of cloth W1 is arranged, and the two-dimensional positional information on the XY plane is transferred to a PLC (not shown) (not shown). Programmable Logic Controller) is built in, and the control unit 80 transmits a command based on the position information to the cloth gripping device 40, and the first one is executed by a predetermined program. This is to grab the vertex portion Wt of the cloth W1.
布類つかみ装置40は、上下に移動する第1駆動部41と、上下に移動する第2駆動部51と、その第1駆動部41と第1接続部43を介して接続された第1リンク部42と、その第2駆動部51と第2接続部53を介して接続された第2リンク部52と、第1リンク部42と第2リンク部52と接続されたに取り付けた布類Wをつかむつかみ部60とを有する(特に図3A、図4、5、6参照)。 The cloth gripping device 40 includes a first driving portion 41 that moves vertically, a second driving portion 51 that moves vertically, and a first link that connects the first driving portion 41 and the first connecting portion 43 via a first connecting portion 43. part 42, the second link part 52 connected via the second drive part 51 and the second connection part 53, and the cloth W attached to the first link part 42 and the second link part 52 connected 3A, 4, 5 and 6 (see particularly FIGS. 3A, 4, 5 and 6).
第1駆動部41は、上下に移動するための駆動力となる昇降用サーボモーター411と、その回転を減速する減速機412と、駆動側のタイミングプーリー413と従動側のタイミングプーリー414と、それらを回転可能に掛け回されているタイミングベルト415を有する。また、減速機412と駆動側のタイミングプーリー413とのジョイントとしての駆動ジョイント416を有する。また、第1駆動部41は、タイミングベルト415に接続され上下動する板状のブラケット417を有し、そのブラケット417が、第1接続部43の先端部を介して第1リンク部42に接続され、上下に移動する。さらに後述するように第1リンク部42を、第1接続部43を介して後方Zに旋回させるための旋回用サーボモーター420とその回転を減速する減速機422とジョイントとしてのカップリング430とを有する(特に図3A、図4、5、6参照)。 The first driving unit 41 includes a lifting servomotor 411 that serves as a driving force for moving up and down, a speed reducer 412 that slows down the rotation, a timing pulley 413 on the drive side, a timing pulley 414 on the driven side, and the like. has a timing belt 415 that is rotatably wound around. It also has a drive joint 416 as a joint between the speed reducer 412 and a timing pulley 413 on the drive side. The first driving portion 41 also has a plate-shaped bracket 417 that is connected to a timing belt 415 and moves up and down. and moves up and down. Furthermore, as will be described later, a turning servomotor 420 for turning the first link portion 42 rearward Z via the first connecting portion 43, a reduction gear 422 for reducing the rotation thereof, and a coupling 430 as a joint are provided. (see in particular FIGS. 3A, 4, 5 and 6).
また同様に、第2駆動部51は、上下に移動するための駆動力となる昇降用サーボモーター511と、その回転を減速する減速機512と、駆動側のタイミングプーリー513と従動側のタイミングプーリー514と、それらを回転可能に掛け回されているタイミングベルト515を有する(特に図6参照)。 Similarly, the second driving unit 51 includes a lifting servomotor 511 that serves as a driving force for moving up and down, a speed reducer 512 that slows down the rotation, a timing pulley 513 on the drive side, and a timing pulley on the driven side. 514 and a timing belt 515 around which they are rotatable (see FIG. 6 in particular).
また、減速機512と駆動側のタイミングプーリー513とのジョイントとしての駆動ジョイント516を有する。また、第2駆動部51は、タイミングベルト515に接続され上下動する板状のブラケット517を有し、そのブラケット517が、第2接続部53の先端部を介して第2リンク部52に接続され、上下に移動する。 It also has a drive joint 516 as a joint between the speed reducer 512 and a timing pulley 513 on the drive side. The second driving portion 51 also has a plate-like bracket 517 that is connected to a timing belt 515 and moves up and down. and moves up and down.
また、さらに後述するように第2リンク部52を、第2接続部53を介して後方Zに旋回させるための旋回用サーボモーター520とその回転を減速する減速機522とジョイントとしてのカップリング530とを有する。 Further, as will be described later, a turning servomotor 520 for turning the second link portion 52 rearward Z via the second connecting portion 53, a reduction gear 522 for reducing the rotation thereof, and a coupling 530 as a joint. and
つかみ部60は文字通り布類Wをつかむためのものであり、ブラケット部61とクランプ部62と、布類Wの存在を検出する布類検出センサー63、63とを有する。 The gripping portion 60 literally grips the cloth W, and has a bracket portion 61, a clamp portion 62, and cloth detection sensors 63, 63 for detecting the presence of the cloth W. As shown in FIG.
また、布類つかみ装置40は、第3リンク部65をさらに有するものである。第3リンク部65は、第2接続部53の先端部を介して、第2リンク部52とともに接続されている。また、第3リンク部65は、布類つかみ装置40におけるつかみ部60の中央に配置した中央部61と、第2接続部53と第2リンク部52とを接続する右第1接続部52aから水平に延長した位置65aに配置する。この場合、第3リンク部65は、第2リンク部52と平行になるように配置する。これにより、つかみ部60が上昇した場合あるいは下降した場合であっても、第3リンク部65によって、つかみ部60が床面対し平行が保たれるというものである。このように、第3リンク部65によって、つかみ部60の平行が保たれることで、つかみ部60が1の布類W1の頂点部分Wtを確実につかむことができる。 Moreover, the cloth gripping device 40 further has a third link portion 65 . The third link portion 65 is connected together with the second link portion 52 via the distal end portion of the second connection portion 53 . The third link portion 65 extends from the right first connection portion 52a connecting the second connection portion 53 and the second link portion 52 to the center portion 61 arranged in the center of the grip portion 60 of the cloth gripping device 40. It is placed in a horizontally extended position 65a. In this case, the third link portion 65 is arranged parallel to the second link portion 52 . As a result, even when the grip portion 60 is raised or lowered, the third link portion 65 keeps the grip portion 60 parallel to the floor surface. In this way, the third link portion 65 keeps the gripping portion 60 parallel, so that the gripping portion 60 can reliably grip the vertex portion Wt of one piece of cloth W1.
図8A、Bにおいて、布類つかみ装置40が、XY平面上に配置した布類Wの頂点Wtに到達する方法について簡単に説明する。1例として、第1リンク部42と、第2リンク部52との長さはともに550ミリメートルである。第1リンク部42と第1接続部43の先端部との接続部である左第1接続部42aと、第1リンク部42とつかみ部60との接続部である左第2接続部42bとの距離を幅方向X1に投影したときの長さは、170ミリメートルと設定する。 8A and 8B, a brief description will be given of how the cloth gripping device 40 reaches the vertex Wt of the cloth W arranged on the XY plane. As an example, the lengths of the first link portion 42 and the second link portion 52 are both 550 millimeters. A left first connection portion 42a, which is a connection portion between the first link portion 42 and the tip portion of the first connection portion 43, and a left second connection portion 42b, which is a connection portion between the first link portion 42 and the grip portion 60. The length when the distance is projected in the width direction X1 is set to 170 millimeters.
また、同様に第2リンク部52と、第2接続部53の先端部との接続部である右第1接続部52aと、第2リンク部52とつかみ部60との接続部である第2接続部42Bの幅方向X2に投影した長さは、170ミリメートルと設定する。 Similarly, a right first connection portion 52a that is a connection portion between the second link portion 52 and the tip portion of the second connection portion 53, and a second connection portion that is a connection portion between the second link portion 52 and the grip portion 60. The length of the connecting portion 42B projected in the width direction X2 is set to 170 millimeters.
このような場合において、中心線Cから右に100ミリメートルずれた位置X3に1の布類W1の頂点WTが配置されている場合について説明する。上記制御部80が、例えば三平方の定理から、傾いて配置された第1リンク部42の高さ方向Yに投影した長さY1は、550ミリメートルの2乗から、170ミリメートルと100ミリメートルとの和(270ミリメートル)の2乗を引き、その差の平方根を求めることで示される。その場合、第1リンク部42における左第1接続部42aと、左第2接続部42bとの距離を高さ方向Yに投影したときの長さY1は479ミリメートルとなる。 In such a case, the case where the vertex WT of one piece of cloth W1 is arranged at the position X3 shifted 100 mm to the right from the center line C will be described. For example, according to the Pythagorean theorem, the length Y1 projected in the height direction Y of the tilted first link portion 42 by the control unit 80 is between 170 mm and 100 mm from the square of 550 mm. It is shown by subtracting the square of the sum (270 mm) and taking the square root of the difference. In that case, the length Y1 when the distance between the left first connection portion 42a and the left second connection portion 42b of the first link portion 42 is projected in the height direction Y is 479 millimeters.
上記制御部80が、例えば三平方の定理から、傾いて配置された第2リンク部52の高さ方向Yに投影した長さY2は、550ミリメートルの2乗から、170ミリメートルと100ミリメートルとの差(70ミリメートル)の2乗を引き、その差の平方根を求めることで示される。その場合、第2リンク部52における右第1接続部52aと、右第2接続部52Bとの距離を高さ方向Yに投影したときの長さY2は545ミリメートルとなる。 According to the Pythagorean theorem, for example, the length Y2 projected in the height direction Y of the inclined second link portion 52 by the control unit 80 is between 170 mm and 100 mm from the square of 550 mm. It is shown by subtracting the square of the difference (70 millimeters) and taking the square root of the difference. In that case, the length Y2 when the distance between the right first connection portion 52a and the right second connection portion 52B of the second link portion 52 is projected in the height direction Y is 545 millimeters.
第1駆動部41における昇降用サーボモーター411により、第1リンク部42を、545-479=66ミリメートル第2リンク部52より下げた位置に移動することで、つかみ部60を、幅方向Xの中心部より100ミリメートルずれた布類W1の頂点Wtの直上に配置することができる。後はそのまま、布類W1の頂点Wtに到達するまで第1リンク部42と第2リンク部52をともに下降することで、その布類W1の頂点Wtをつかみ部60が掴むことができる。 By moving the first link portion 42 to a position lower than the second link portion 52 by 545-479=66 mm by the elevation servo motor 411 in the first drive portion 41, the grip portion 60 is moved in the width direction X. It can be placed directly above the vertex Wt of the cloth W1, which is 100 mm off the center. Thereafter, both the first link portion 42 and the second link portion 52 are lowered until the vertex Wt of the cloth W1 is reached, so that the grip portion 60 can grasp the vertex Wt of the cloth W1.
このように、センサー部30に、任意の位置AにおけるXY平面上を検索することができる2次元センサーを使用することで、複雑な計算を用いることなくXY平面上のいずれの位置にも到達することができる布類つかみ装置40によって、布類Wをつかむことができる。よって、布類ピックアップ装置10は、コストをいたずらに増大させることはないというものである。また、リネン工場においては布類Wから埃が発生するが、上記の通り比較的簡単な構成であるので、その埃で布類ピックアップ装置10が故障する恐れを可及的に軽減することができる。 In this way, by using a two-dimensional sensor capable of searching on the XY plane at an arbitrary position A in the sensor unit 30, any position on the XY plane can be reached without using complicated calculations. The cloth W can be grasped by the cloth gripping device 40 which can be used. Therefore, the cloth pick-up device 10 does not unnecessarily increase the cost. In addition, although dust is generated from the cloth W in the linen factory, since the structure is relatively simple as described above, the possibility of the cloth pick-up device 10 being damaged by the dust can be reduced as much as possible. .
また、布類ピックアップ装置10は、複数の布類Wを搬送する第2搬送部70を有する。第2搬送部70は、搬送部20における搬送第2ロール部22付近に配置され、水平に配置された搬送部20に対し傾斜するように配置されている。第2搬送部70は、搬送部20に対し70度から80度が好ましく、また75度が好ましい。 The cloth pick-up device 10 also has a second conveying section 70 that conveys a plurality of cloths W. As shown in FIG. The second conveying section 70 is arranged near the second conveying roll section 22 in the conveying section 20, and arranged so as to be inclined with respect to the horizontally arranged conveying section 20. As shown in FIG. The second conveying portion 70 is preferably 70 to 80 degrees with respect to the conveying portion 20, and preferably 75 degrees.
第2搬送部70は、円筒状のローラーである搬送第3ロール部71と、円筒状のローラーである搬送第4ロール部72と、それらに帯状のベルトである、搬送第2ベルト部75が掛け回されている。また、ある搬送第3ロール部71は、搬送部20における搬送第2ロール部22付近に配置されている。 The second conveying unit 70 includes a third conveying roll unit 71 that is a cylindrical roller, a fourth conveying roll unit 72 that is a cylindrical roller, and a second conveying belt unit 75 that is a strip-shaped belt. It is hung around. Also, a certain third conveying roll portion 71 is arranged near the second conveying roll portion 22 in the conveying portion 20 .
第2搬送部70は、搬送部20によって搬送された複数の布類Wがさらに搬送されると傾斜した状態の第2搬送部70に突き当たる。この第2搬送部70は布類Wを上昇させる方向に搬送するが、その途中で、自重によりその複数の布類Wが、再び搬送部20上に落下することで、その複数の布類Wが攪拌されたようになり、絡みついた複数の布類Wが解かれる効果が期待できるというものである。また、第2搬送部70から落下した布類Wが再び搬送部20に布類Wが載置されることで、異なる布類Wの頂点部分を出現させることができる。 When the plurality of cloths W conveyed by the conveying unit 20 are further conveyed, the second conveying unit 70 collides with the inclined second conveying unit 70 . The second conveying unit 70 conveys the cloths W in the upward direction. is agitated, and the effect of untangling a plurality of cloths W can be expected. In addition, when the cloth W dropped from the second conveying unit 70 is placed on the conveying unit 20 again, the apex portion of a different cloth W can be made to appear.
また、布類ピックアップ装置10は、布類Wを引き取る引き取りクランプ部100と、第1搬出搬送部131と第2排出搬送部141との2レーンに分けて搬送する布類搬出コンベア120と、第1挟み込み135と第2挟み込みコンベア145を有する。また、第1搬出搬送部131に布類Wの存在を検出する複数の第1布類センサー132を複数有する。また、第2排出搬送部141も同様に布類Wの存在を検出する複数の第2布類センサー142を複数有する(図13A参照)。 In addition, the cloth pick-up device 10 includes a take-up clamp section 100 that receives the cloth W, a cloth carry-out conveyor 120 that divides and conveys the cloth W into two lanes, a first carry-out conveyer section 131 and a second discharge conveyer section 141, and a second lane. It has a first sandwich 135 and a second sandwich conveyor 145 . Further, a plurality of first cloth sensors 132 for detecting the presence of the cloth W are provided in the first unloading/conveying section 131 . Similarly, the second discharging/conveying section 141 also has a plurality of second cloth sensors 142 for detecting the presence of the cloth W (see FIG. 13A).
布類Wを引き取る引き取りクランプ部100は、布類つかみ装置40におけるつかみ部60がつかんだ布類Wを、挟持するとともに後方Zに移動させ、さらに、布類搬出コンベア120における、第1搬出搬送部131と第2排出搬送部141との2レーンのうち、いずれかに振り分けることができる。このように、第1搬出搬送部131と第2排出搬送部141との各排出先S1、S2に各作業者を配置することで、2人の作業者が、1台の布類ピックアップ装置10で布類Wを受け取ることができる。 The take-up clamp unit 100 for taking the cloth W grips the cloth W grasped by the gripping unit 60 of the cloth grasping device 40 and moves the cloth W to the rear Z. It can be distributed to one of the two lanes of the section 131 and the second discharge/conveyor section 141 . In this way, by arranging the workers at the discharge destinations S1 and S2 of the first carry-out conveyer 131 and the second discharge conveyer 141, two workers can operate one cloth pick-up device 10. Cloth W can be received at .
また、上述の第1搬出搬送部131は布類Wを搬送するコンベアであり、第1搬出搬送部131は、円筒状のローラーである第1搬出ロール部131aと、円筒状のローラーである第2搬出ロール部131bと、それらに帯状のベルトである、第1搬出ベルト部131cが掛け回されている。また、第2搬出ロール部131bに接するように第1挟みコンベア135を配置している。また、第1挟みコンベア135は、第1搬出搬送部131に対し、側面視ほぼ直角であって、下降するように配置している。 In addition, the above-mentioned first carry-out transport unit 131 is a conveyor that transports the cloth W, and the first carry-out transport unit 131 includes a first carry-out roll unit 131a that is a cylindrical roller, and a first carry-out roll unit 131a that is a cylindrical roller. Two carry-out rolls 131b and a first carry-out belt 131c, which is a strip-shaped belt, are wound around them. Also, the first nipping conveyor 135 is arranged so as to be in contact with the second carry-out roll portion 131b. In addition, the first sandwiching conveyor 135 is arranged so as to be substantially perpendicular to the first unloading/conveying section 131 in a side view and to descend.
第1挟みコンベア135は、円筒状のローラーである第1はさみロール部135aと、円筒状のローラーである第2はさみロール部135bと、円筒状のローラーである第3はさみロール部135cとを有し、それらに帯状のベルトである、第1はさみベルト部135dが掛け回されている。また、第1はさみセンサー137を有する。第1はさみセンサー137は後述するように、第1搬出搬送部131における第2搬出ロール部131bと、第1挟みコンベア135とにおいて、布類Wが挟まれた状態を検出するためのものである。 The first pinching conveyor 135 has a first pinching roll portion 135a that is a cylindrical roller, a second pinching roll portion 135b that is a cylindrical roller, and a third pinching roll portion 135c that is a cylindrical roller. A first pinching belt portion 135d, which is a band-shaped belt, is wound around them. It also has a first scissors sensor 137 . As will be described later, the first scissor sensor 137 is for detecting a state in which the cloth W is sandwiched between the second delivery roll portion 131b of the first delivery transport portion 131 and the first sandwiching conveyor 135. .
第2挟みコンベア145は、円筒状のローラーである第4はさみロール部145aと、円筒状のローラーである第5はさみロール部145bと、円筒状のローラーである第6はさみロール部145Cとを有し、それらに帯状のベルトである、第2はさみベルト部145dが掛け回されている。また、第2はさみセンサー147を有する。第2はさみセンサー147は後述するように、第2搬出搬送部141と、第2挟みコンベア145とにおいて、布類Wが挟まれた状態を検出するためのものである。 The second pinching conveyor 145 has a fourth pinching roll portion 145a that is a cylindrical roller, a fifth pinching roll portion 145b that is a cylindrical roller, and a sixth pinching roll portion 145C that is a cylindrical roller. A second scissors belt portion 145d, which is a strip-shaped belt, is wound around them. It also has a second scissors sensor 147 . The second scissor sensor 147 is for detecting a state in which the cloth W is pinched between the second carry-out transport section 141 and the second pinch conveyor 145, as will be described later.
布類Wを引き取るとともにその布類Wを挟持する引き取りクランプ部100は、布類Wを挟持するチャック101と、チャック101を左右に旋回にさせるためのチャック旋回アクチュエータ102と、を有する。布類Wを引き取る引き取りクランプ部100は、上述の第1布類センサー132あるいは第2布類センサー142が布類Wを検知しない場合に、その布類Wを検知しない、第1搬出搬送部131または第2排出搬送部141に、布類Wを配置する。なお、第1搬出搬送部131および第2排出搬送部141の双方に布類Wが存在しない場合は、第1搬出搬送部131に布類Wを配置することが好ましい。 A take-up clamp unit 100 for taking up and holding the cloth W has a chuck 101 for holding the cloth W and a chuck turning actuator 102 for turning the chuck 101 left and right. The take-up clamp unit 100 for taking in the cloth W is the first unloading/conveying unit 131 that does not detect the cloth W when the first cloth sensor 132 or the second cloth sensor 142 does not detect the cloth W. Alternatively, the cloth W is placed on the second discharging/conveying section 141 . In addition, when the cloth W does not exist in both the first unloading/conveying section 131 and the second discharging/conveying section 141 , it is preferable to place the cloth W on the first unloading/conveying section 131 .
次に、布類ピックアップ装置10が、布類Wをピックアップする動作について説明する。布類Wを供給するための布類供給コンベア250から複数の布類Wを、搬送部20に供給する。側面視において前方から後方Zにその布類Wが搬送され、搬送確認センサー18aと搬送確認センサー18bによって順にその布類Wが検知される。布類Wが、位置確認センサー18cに検知されると前方から後方ZにおけるA地点にその複数の布類Wが到達する(図1参照)。 Next, the operation of picking up the cloth W by the cloth pick-up device 10 will be described. A plurality of cloths W are supplied to the conveying section 20 from a cloth supply conveyor 250 for supplying the cloths W. As shown in FIG. The cloth W is conveyed from the front to the rear Z in a side view, and the cloth W is sequentially detected by the conveyance confirmation sensor 18a and the conveyance confirmation sensor 18b. When the cloths W are detected by the position confirmation sensor 18c, the plurality of cloths W reach the point A in the rear Z from the front (see FIG. 1).
上述のA地点において、センサー部30は、位置Aにおける幅方向Xと高さ方向YからなるXY平面上を検索し、複数の布類Wにおける1の布類W1の頂点部分Wtを検出する。上記の通り、中心線Cから右に100ミリメートルずれた位置に布類W1の頂点WTが配置されている場合において(図8B参照)、上記の通り、センサー部30がその位置情報を制御部80に送信し、制御部80がその位置情報に基づいて、その1の布類W1の頂点部分Wtの位置を指示し、布類つかみ装置40は、その指示に基づいてその1の布類W1の頂点部分Wtをつかむ(図9A参照)。 At the point A described above, the sensor unit 30 searches the XY plane defined by the width direction X and the height direction Y at the position A, and detects the vertex portion Wt of one cloth W1 among the plurality of cloths W. As described above, when the vertex WT of the cloth W1 is located at a position shifted 100 mm to the right from the center line C (see FIG. 8B), the sensor unit 30 transmits the position information to the control unit 80 as described above. , the control unit 80 instructs the position of the vertex Wt of the first cloth W1 based on the position information, and the cloth gripping device 40, based on the instruction, detects the position of the first cloth W1. Grasp the vertex portion Wt (see FIG. 9A).
その後、布類つかみ装置40はその1の布類W1の頂点部分Wtをつかんだまま上昇し、中心線Cに配置する(図9B参照)。布類つかみ装置40を後方Zに旋回させるために、第1リンク部42をジョイントとしてのカップリング430を介して旋回用サーボモーター420に接続する。 After that, the cloth gripping device 40 rises while grasping the top portion Wt of the cloth W1 and arranges it on the center line C (see FIG. 9B). In order to turn the cloth gripping device 40 rearward Z, the first link portion 42 is connected to a turning servomotor 420 via a coupling 430 as a joint.
すなわち、第1リンク部42は、旋回用サーボモーター420によって、後方Zに振り子のように回動する。また同時に第2リンク部52をジョイントとしてのカップリング530を介して旋回用サーボモーター520に接続する。第2リンク部52は、旋回用サーボモーター520によって、後方Zに振り子のように回動する(図10参照)。 That is, the first link portion 42 is rotated rearward Z like a pendulum by the turning servomotor 420 . At the same time, the second link portion 52 is connected to the turning servomotor 520 via a coupling 530 as a joint. The second link portion 52 is rotated rearward Z like a pendulum by a turning servomotor 520 (see FIG. 10).
このように第1リンク部42と第2リンク部52の接続されたつかみ部60は後方Zに振り子のように回動し、布類W1を引き取る引き取りクランプ部100における布類W1を挟持するチャック101に受け渡される(図11A、B参照)。 In this way, the grip portion 60 where the first link portion 42 and the second link portion 52 are connected rotates rearward Z like a pendulum, and a chuck for holding the cloth W1 in the take-up clamp portion 100 for taking the cloth W1. 101 (see FIGS. 11A and 11B).
布類W1を引き取る引き取りクランプ部100は、布類搬出コンベア120における第1搬出搬送部131と第2排出搬送部141との2レーンのうち、いずれかに振り分けることができる。例えば、複数の第1布類センサー132と、複数の第2布類センサー142において、布類W1が存在しない搬送部に布類W1を振り分ける。具体的には、第1搬出搬送部131に布類W1が存在しない場合にチャック旋回アクチュエータ102でチャック101を旋回させ、布類W1をその第1搬出搬送部131に載置する(図12A、B参照)。 The take-up clamp section 100 that takes in the cloth W1 can be distributed to one of the two lanes of the first take-out conveyer section 131 and the second discharge conveyer section 141 of the cloth carry-out conveyor 120 . For example, in the plurality of first cloth sensors 132 and the plurality of second cloth sensors 142, the cloth W1 is distributed to the conveying section where the cloth W1 is not present. Specifically, when the cloth W1 does not exist in the first unloading/conveying unit 131, the chuck turning actuator 102 rotates the chuck 101, and the cloth W1 is placed on the first unloading/conveying unit 131 (FIG. 12A, B).
また、第2搬出搬送部141に布類W1が存在しない場合にチャック旋回アクチュエータ102が布類W1を挟持するチャック101を旋回させ、布類W1をその第2搬出搬送部141に載置する(図13A、B参照)。このように、引き取りクランプ部100は、第1搬出搬送部131と第2搬出搬送部141との2レーンに分けて布類W1を搬送することができる。 Further, when the cloth W1 does not exist in the second unloading/conveying unit 141, the chuck turning actuator 102 turns the chuck 101 holding the cloth W1, and places the cloth W1 on the second unloading/conveying unit 141 ( (see FIGS. 13A and 13B). In this manner, the take-up clamp section 100 can convey the cloth W1 by dividing it into two lanes, that is, the first unloading conveying section 131 and the second unloading conveying section 141 .
その後、例えば、第1搬出搬送部131に布類W1が搬送された場合においては、第1搬出搬送部131における第2搬出ロール部131bと、第1挟みコンベア135にその布類W1が挟まれた状態となり、図示しない作業者はその布類W1を取り出すことができる(図14A、B参照)。 After that, for example, when the cloth W1 is conveyed to the first discharge conveying portion 131, the cloth W1 is sandwiched between the second discharge roll portion 131b of the first discharge conveying portion 131 and the first sandwiching conveyor 135. A worker (not shown) can take out the cloth W1 (see FIGS. 14A and 14B).
図示しない作業者はその布類Wを取り出し、第1はさみセンサー137が、その布類Wの存在を検出しない状態をなったら、次の布類Wを、第1搬出搬送部131における第2搬出ロール部131bと、第1挟みコンベア135にその布類Wが挟まれた状態とし、上述の工程を繰り返す。また、第2搬出搬送部141も同様であり、他の図示しない作業者が布類Wを取り出すことができる。 A worker (not shown) takes out the cloth W, and when the first scissor sensor 137 does not detect the existence of the cloth W, the next cloth W is transferred to the second conveying section 131 by the first conveying/unloading section 131. The cloth W is sandwiched between the roll portion 131b and the first sandwiching conveyor 135, and the above steps are repeated. Also, the second unloading/conveying section 141 is the same, and another operator (not shown) can take out the cloth W. As shown in FIG.
このように、布類ピックアップ装置10は、複数の布類Wから1の布類Wをピックアップし、さらに2人の作業者のその布類W供給することができるというものである。また、布類Wを供給するために、第1搬出搬送部131と第2搬出部141の2か所の供給口を設けているために2人の作業者に対し1台の布類ピックアップ装置10で足りるために、2台分の専有面積が必要なく、その布類ピックアップ装置10の設置面積に対する作業効率の改善を図ることができる。 Thus, the cloth pick-up device 10 can pick up one cloth W from a plurality of cloths W and further supply the cloth W to two workers. In addition, in order to supply the cloth W, since two supply ports, the first unloading/conveying unit 131 and the second unloading unit 141, are provided, one cloth pick-up device is required for two workers. Since 10 is sufficient, there is no need for a dedicated area for two units, and improvement in work efficiency with respect to the installation area of the cloth pick-up device 10 can be achieved.
次に第2実施例の布類ピックアップ装置500について説明する(図15、16、17参照)。布類ピックアップ装置10と第2実施例の布類ピックアップ装置500との相違は、センサー部30に替えて第2センサー部530を有する点である、他の構成は、第1実施例と同様であるので同一の符号を付しその説明を省略する。 Next, the cloth pickup device 500 of the second embodiment will be described (see FIGS. 15, 16 and 17). The difference between the cloth pick-up device 10 and the cloth pick-up device 500 of the second embodiment is that it has a second sensor section 530 instead of the sensor section 30. Other configurations are the same as those of the first embodiment. Therefore, they are denoted by the same reference numerals and their description is omitted.
第2センサー部530は、複数の布類Wから1の布類の頂点部分Wtを検出する点では同様であるがその構成が異なるものである。第2センサー部530は、センサー本体531とそのセンサー本体531を、幅方向Xに移動させるセンサー駆動部540を有する。センサー駆動部540によって幅方向Xにセンサー本体531を移動させることによって、布類W1の頂点部分Wtを、検出し、そのXY平面上の位置情報を制御部80に送信する。その後の工程は第1実施例と同様であるのでその説明を省略する。 The second sensor section 530 is similar in that it detects the vertex portion Wt of one piece of cloth W from a plurality of pieces of cloth W, but has a different configuration. The second sensor section 530 has a sensor main body 531 and a sensor driving section 540 that moves the sensor main body 531 in the width direction X. As shown in FIG. By moving the sensor main body 531 in the width direction X by the sensor driving section 540, the vertex portion Wt of the cloth W1 is detected, and the positional information on the XY plane is transmitted to the control section 80. Since the subsequent steps are the same as those of the first embodiment, the explanation thereof is omitted.
10 布類ピックアップ装置
15 本体部
20 搬送部
30 センサー部
40 布類つかみ装置
41 第1駆動部
42 第1リンク部
51 第2駆動部
52 第2リンク部
60 つかみ部
65 第3リンク部
70 第2搬送部
80 制御部
100 引き取りクランプ部
120 布類搬出コンベア
131 第1搬出搬送部
132 第1布類センサー
135 第1挟みコンベア
141 第2排出搬送部
142 第2布類センサー
145 第2挟みコンベア
250 布類供給コンベア
500 第2実施例の布類ピックアップ装置
530 第2センサー部
A 位置
W 布類
W1 1の布類
Wt 頂点部分
X 幅方向
Y 高さ方向
 Z 後方
10 cloth pick-up device 15 main body 20 conveying unit 30 sensor unit 40 cloth gripping device 41 first driving unit 42 first link unit 51 second driving unit 52 second link unit 60 grip unit 65 third link unit 70 second Conveying unit 80 Control unit 100 Take-up clamp unit 120 Cloth unloading conveyor 131 First unloading conveying unit 132 First cloth sensor 135 First clamping conveyor 141 Second discharge conveying unit 142 Second cloth sensor 145 Second clamping conveyor 250 Cloth Cloth supply conveyor 500 Cloth pick-up device 530 of the second embodiment Second sensor part A Position W Cloth W1 Cloth Wt of 1 Vertex X Width direction Y Height direction Z Backward

Claims (5)

  1. 複数の布類を搬送する搬送部と、
    前記搬送部によって搬送された複数の布類のうちその1の布類の頂点部分を検知するセンサー部と、
    前記センサー部によって検出された1の布類の頂点部分をつかみ上げる布類つかみ装置と、を有する布類ピックアップ装置。
    a conveying unit that conveys a plurality of cloths;
    a sensor unit for detecting a vertex portion of one of the plurality of cloths conveyed by the conveying unit;
    A cloth pick-up device comprising: a cloth grasping device for grasping the vertex of one piece of cloth detected by the sensor unit.
  2. 前記搬送部と前記センサー部を配置するための筐体となる本体部と、をさらに有し、
    前記本体部は、前後方向の所定の位置において、幅方向Xと上下方向YとからなるXY平面と、を有し、
    前記布類つかみ装置は、上下に移動する第1駆動部と、
    上下に移動する第2駆動部と、
    前記第1駆動部に回動可能に取り付ける第1リンク部と、
    前記第2駆動部に回動可能に取り付ける第2リンク部と、
    前記第1リンク部と、前記第2リンク部と、に取り付けた布類をつかむつかみ部と、を有し、
    前記センサー部は、前記XY平面を検索することで当該XY平面のいずれかに位置している前記頂点部分をつかむために、前記第1駆動部と前記第2駆動部とをそれぞれ駆動し、前記つかみ部を前記頂点部分に移動することで、前記布類つかみ装置は前記頂点部分をつかむ請求項1記載の布類ピックアップ装置。
    further comprising a body portion serving as a housing for arranging the conveying portion and the sensor portion;
    The main body has an XY plane defined by a width direction X and a vertical direction Y at a predetermined position in the front-rear direction,
    The cloth gripping device includes a first driving unit that moves up and down;
    a second drive unit that moves up and down;
    a first link portion rotatably attached to the first driving portion;
    a second link portion rotatably attached to the second driving portion;
    a grip portion for gripping cloth attached to the first link portion and the second link portion;
    The sensor unit drives the first driving unit and the second driving unit respectively in order to grasp the vertex portion located on one of the XY planes by searching the XY plane, and 2. The cloth pick-up device according to claim 1, wherein said cloth gripping device grips said vertex portion by moving a gripping portion to said vertex portion.
  3. 前記第2駆動部に回動可能に取り付ける第3リンク部と、をさらに有し、
    前記第3リンク部は、前記つかみ部の中央に取り付ける請求項2記載の布類ピックアップ装置。
    a third link portion rotatably attached to the second driving portion,
    3. The cloth pick-up device according to claim 2, wherein the third link portion is attached to the center of the grip portion.
  4. 前記つかみ装置がつかんだ1の布類をさらに挟持する引き取りクランプ部と、
    第1搬出搬送部と第2排出搬送部との2レーンに分けて搬送する布類搬出コンベアと、を有し、
    前記引き取りクランプ部は、挟持した1の布類を前記第1搬出搬送部または第2搬出搬送部のいずれかに振り分ける請求項2記載の布類ピックアップ装置。
    a take-up clamp section that further clamps the one piece of cloth gripped by the gripping device;
    a cloth carry-out conveyor that divides into two lanes, a first carry-out conveyer and a second discharge conveyer, and conveys them,
    3. The cloth pick-up device according to claim 2, wherein the pick-up clamp unit distributes the clamped piece of cloth to either the first unloading transport unit or the second unloading transport unit.
  5.  前記センサー部が検索した前記頂点部分のXY平面上における位置を、前記第1駆動部と前記第2駆動部に送信する制御部をさらに有する請求項2記載の布類ピックアップ装置。 3. The cloth pick-up device according to claim 2, further comprising a control section for transmitting the position of the vertex portion on the XY plane searched by the sensor section to the first driving section and the second driving section.
PCT/JP2021/002067 2021-01-21 2021-01-21 Cloth pick-up device WO2022157890A1 (en)

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JP2010273732A (en) * 2009-05-26 2010-12-09 Purex:Kk Apparatus for automatically developing/charging textile products
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