WO2018092211A1 - Transfer device and transport system - Google Patents

Transfer device and transport system Download PDF

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Publication number
WO2018092211A1
WO2018092211A1 PCT/JP2016/083949 JP2016083949W WO2018092211A1 WO 2018092211 A1 WO2018092211 A1 WO 2018092211A1 JP 2016083949 W JP2016083949 W JP 2016083949W WO 2018092211 A1 WO2018092211 A1 WO 2018092211A1
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WO
WIPO (PCT)
Prior art keywords
workpiece
conveyor belt
placement
work
supply
Prior art date
Application number
PCT/JP2016/083949
Other languages
French (fr)
Japanese (ja)
Inventor
森 一明
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to PCT/JP2016/083949 priority Critical patent/WO2018092211A1/en
Priority to JP2018550916A priority patent/JP6691227B2/en
Publication of WO2018092211A1 publication Critical patent/WO2018092211A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/28Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a single conveyor

Definitions

  • This specification discloses a transfer device and a transfer system.
  • the above-described transport device cannot transport a plurality of workpieces separately with a single conveyor belt. For this reason, when it is going to distinguish and convey a some workpiece
  • This disclosure is mainly intended to provide a transport apparatus having a plurality of lanes with a simple configuration.
  • the conveying device includes a conveyor belt having a placement portion on which a workpiece is placed, a feeding device that feeds the conveyor belt, and a plurality of placement portions that extend in parallel in the belt feeding direction.
  • the gist of the present invention is to include a partition that divides the plurality of placement units up and down, and an actuator that moves the plurality of placement units up and down.
  • the conveying device of the present invention includes a conveyor belt, a feeding device, a partition, and an actuator.
  • the partition partitions the placement portion of the conveyor belt into a plurality of placement portions that extend in parallel in the belt feeding direction.
  • the actuator moves the plurality of placement portions up and down.
  • the conveying device can have a plurality of lanes with one conveyor belt by using a partition.
  • the conveyance device can unravel the lump of the workpiece group by driving the actuator while conveying the workpiece group for each lane. .
  • a transfer system includes a conveyor belt having a placement portion on which a workpiece is placed, a feeding device that feeds the conveyor belt, and a plurality of placement portions that extend in parallel in the belt feeding direction.
  • a conveying device having a partition that divides the plurality of placement units up and down, a supply device that supplies workpieces to the upstream side of each of the plurality of placement units in the belt feeding direction, and the plurality And a collecting device for collecting the workpiece from the downstream side of each of the placement portions in the belt feeding direction.
  • the transfer system according to the present disclosure includes the transport device according to the present disclosure described above, the transfer system according to the present disclosure can exhibit the same effects as the effects exhibited by the transport device.
  • the transfer system can exhibit an effect that a single conveyor belt can have a plurality of lanes, an effect that a group of workpieces can be unraveled by driving an actuator while conveying the workpieces for each lane.
  • work can be automated.
  • FIG. 1 is a configuration diagram showing an outline of a configuration of a transfer system 10.
  • FIG. FIG. 2 is a configuration diagram showing an outline of a configuration of a work transfer device 20. It is the partial external view which looked at the downstream side of the conveyor belt 22 from the back side.
  • FIG. 3 is a cross-sectional view showing an AA cross section of the work transfer device 20 of FIG. 2. 4 is an explanatory diagram showing an electrical connection relationship of a control device 70.
  • FIG. It is a flowchart which shows an example of a workpiece
  • FIG. 1 is a configuration diagram showing an outline of the configuration of the transfer system 10.
  • FIG. 2 is a configuration diagram showing an outline of the configuration of the workpiece transfer device 20.
  • FIG. 3 is a partial external view of the downstream side of the conveyor belt 22 as viewed from the back side.
  • FIG. 4 is a cross-sectional view showing the AA cross section of the work transfer device 20 of FIG.
  • FIG. 5 is an explanatory diagram showing an electrical connection relationship of the control device 70. 1 and 2, the front-rear direction is the X-axis direction, the left-right direction is the Y-axis direction, and the up-down direction is the Z-axis direction.
  • the transfer system 10 of the present embodiment is a system that transfers the work W accommodated in the supply box 12 to the mounting table T and aligns it. As shown in FIG. 1, the transfer system 10 includes a mounting table transfer device 16, a work transfer device 20, a supply robot 40, and a sampling robot 50. These are installed on the work table 11.
  • the mounting table transport device 16 includes a pair of belt conveyors that are spanned in the left-right direction (X-axis direction) with a space in the front-rear direction (Y-axis direction).
  • the mounting table T is conveyed from left to right by a belt conveyor.
  • the supply robot 40 is a robot for taking out the workpiece W from the supply box 12 and supplying it to the supply area A1 (see FIG. 2) of the workpiece transfer device 20.
  • the supply robot 40 includes a vertical articulated robot arm 41 and an end effector 42.
  • the robot arm 41 includes a plurality of links, a plurality of joints that connect the links so as to be rotatable or pivotable, a drive motor 44 that drives each joint (see FIG. 5), and an encoder 45 that detects an angle of each joint ( 5).
  • the plurality of links include a distal end link to which the end effector 42 is attached and a proximal end link fixed to the work table 11.
  • the end effector 42 can hold and release the workpiece.
  • a mechanical chuck, a suction nozzle, or an electromagnet can be used as the end effector 42.
  • the picking robot 50 is a robot for picking up a work in the picking area A2 (see FIG. 2) of the work transfer device 20 and transferring and aligning it on the mounting table T transferred by the mounting table transfer device 16.
  • the collection robot 50 includes a vertical articulated robot arm 51 and an end effector 52.
  • the robot arm 51 includes a plurality of links, a plurality of joints that connect the links so as to be rotatable or pivotable, a drive motor 54 that drives each joint (see FIG. 5), and an encoder 55 that detects the angle of each joint ( 5).
  • the plurality of links include a distal end link to which the end effector 52 is attached and a proximal end link fixed to the work table 11. The end effector 52 can hold and release the workpiece.
  • a mechanical chuck, a suction nozzle, an electromagnet, or the like can be used for the end effector 52.
  • the work transfer device 20 has a plurality of transfer lanes 21 that can transfer the work W in the front-rear direction (Y-axis direction) from the supply area A1 to the collection area A2.
  • a plurality of supply boxes 12 for accommodating the workpieces W to be supplied to the plurality of transfer lanes 21 are arranged behind the workpiece transfer device 20.
  • a plurality of disposal boxes 14 are disposed in front of the workpiece conveyance device 20 to discard defective products (defective workpieces) in the workpiece W conveyed in each of the plurality of conveyance lanes 21. ing.
  • the workpiece transfer device 20 includes a conveyor belt 22, a partition 25, a first shutter device 26, and a second shutter device 27.
  • the conveyor belt 22 is stretched between a driving roller 23a and a driven roller 23b.
  • the conveyor belt 22 has the workpiece W placed on the upper surface portion 22a (mounting portion), and the drive roller 23a is rotationally driven (rotated in the forward direction) by a drive motor 38 (see FIG. 5) to belt-feed the workpiece W. Transport in the direction.
  • the drive motor 38 is configured to be able to be driven in both forward and reverse rotational directions.
  • Side walls 24 a and 24 b are provided on both sides of the conveyor belt 22.
  • the driving roller 23a and the driven roller 23b are rotatably supported by the side walls 24a and 24b.
  • the upper surface portion 22 a of the conveyor belt 22 is supported by the support plate 28 on the back surface.
  • the support plate 28 prevents the conveyor belt 22 from being bent by the weight of the workpiece W placed on the upper surface portion 22a.
  • the support plate 28 has openings 28a at positions corresponding to the collection areas A2 of the plurality of transport lanes 21.
  • a vertical movement device 30 is disposed below each opening 28a for hitting the upper surface portion 22a from the back surface and moving it up and down.
  • the vertical movement device 30 includes a contact body 31 and a cylinder 32 that moves the contact body 31 up and down so as to penetrate the opening 28a.
  • the cylinder 32 is supported by a support base 29 fixed to the side walls 24a and 24b.
  • the partition 25 is a partition plate that partitions one conveyor belt 22 (upper surface portion 22a) into a plurality of transport lanes 21.
  • the partitions 25 extend in parallel to the side walls 24 a and 24 b disposed on both sides of the conveyor belt 22 and are arranged at equal intervals so that the lane widths of the respective transport lanes 21 are all the same.
  • the first shutter device 26 is provided at the upstream end (rear end) of the conveyor belt 22 in the belt feeding direction.
  • the first shutter device 26 is configured to be opened and closed independently for each transport lane 21 by driving an actuator such as a cylinder or a motor.
  • the first shutter device 26 is normally closed, and is opened when the workpiece W on the conveyor belt 22 (upper surface portion 22a) is collected in the supply box 12.
  • the second shutter device 27 is provided at the downstream end (front end) of the conveyor belt 22 in the belt feeding direction.
  • the second shutter device 27 is configured to be opened and closed independently for each transport lane 21 by driving an actuator such as a cylinder or a motor.
  • the second shutter device 27 is normally closed, and is opened when the work W on the conveyor belt 22 (upper surface portion 22a) is discarded in the disposal box 14.
  • the control device 70 is configured as a microprocessor centered on the CPU 71, and includes a ROM 72, an HDD 73, a RAM 74, and the like in addition to the CPU 71.
  • Various signals are input to the control device 70 from the encoder 45 of the supply robot 40, the encoder 55 of the sampling robot 50, the camera 53, the input device 80, and the like.
  • the drive motor 38 of the work transfer device 20 From the control device 70, the drive motor 38 of the work transfer device 20, the actuator of the first shutter device 26, the actuator of the second shutter device 27, the cylinder 32 of the vertical movement device 30, the drive motor 44 of the supply robot 40, and the sampling robot 50
  • Various control signals are output to the drive motor 54, the camera 53, the mounting table transport device 16 and the like.
  • the transfer system 10 thus configured basically operates according to the following flowchart (work supply control routine, work transfer control routine, work picking and placement control routine).
  • FIG. 6 is a flowchart illustrating an example of a workpiece supply control routine executed by the control device 70.
  • FIG. 7 is a flowchart illustrating an example of a workpiece transfer control routine executed by the control device 70.
  • FIG. 8 is a flowchart illustrating an example of a workpiece collection and placement control routine executed by the control device 70.
  • the CPU 71 of the control device 70 first acquires the supply sequence of the work W (S100).
  • the supply sequence of the workpieces W is the same as the workpiece W collection sequence described later.
  • the CPU 71 obtains the collection order designated by the operator by operating the input device 80 as the supply order.
  • CPU71 sets the conveyance lane (supply object lane) used as the object which supplies the workpiece
  • the CPU 71 drives and controls the drive motor 44 of the supply robot 40 so as to collect the workpiece W from the supply box 12 corresponding to the set supply target lane (S120).
  • the CPU 71 controls the drive motor 44 of the supply robot 40 so that the collected work W is supplied to the supply area A1 of the supply target lane (S130), and the process returns to S110.
  • the CPU 71 operates the supply robot 40 to supply the workpiece W to the supply area A1 of the supply target lane while sequentially switching the supply target lanes according to the supply order.
  • the CPU 71 of the control device 70 first determines whether or not the work W is supplied to the supply area A1 of any transfer lane 21 by the supply robot 40 (S200). If the CPU 71 determines that the workpiece W is not supplied to the supply area A1, the CPU 71 skips S210 and S220 and proceeds to S230. On the other hand, when the CPU 71 determines that the workpiece W has been supplied to the supply area A1, the CPU 71 determines whether or not the sampling robot 50 is performing a sampling operation for sampling the workpiece W (S210). If the CPU 71 determines that the collection robot 50 is executing the collection operation, the CPU 71 skips S220 and proceeds to S230.
  • the conveyor belt 22 is moved forward by a predetermined amount (for example, 1/5 to the distance from the supply area A1 to the sampling area A2).
  • the drive motor 38 is driven and controlled in the forward rotation direction (forward direction) so that the feed motor 38 is fed (feed amount of about 1/10) (S220). Since the CPU 71 closes the first shutter device 26 and the second shutter device 27 when the workpiece W is being conveyed, the workpiece W will not fall during the conveyance.
  • the CPU 71 determines whether or not the work W has arrived at the collection area A2 of any of the transport lanes 21 (S230).
  • the process of S230 is performed by determining whether or not the feed amount of the conveyor belt 22 after the workpiece W is supplied to the supply area A1 of the transport lane 21 has reached the distance from the supply area A1 to the sampling area A2. be able to. If the CPU 71 determines that the work W has not reached the collection area A2, the process returns to S200. On the other hand, when the CPU 71 determines that the workpiece W has arrived at the collection area A2, the CPU 71 drives and controls the corresponding vertical movement device 30 (cylinder 32) so that the upper surface portion 22a of the collection area A2 moves up and down (S240). Return to S200. In the work transfer control routine, the CPU 71 drives only the vertical movement device 30 corresponding to the sampling area A2 where the work W has reached, but may drive all the vertical movement devices 30.
  • FIG. 9 is an explanatory diagram showing a state in which the workpiece W is conveyed.
  • FIG. 10 is an explanatory diagram illustrating a state in which the lump of the workpiece W is unwound by the vertical movement of the upper surface portion 22a.
  • a plurality of workpieces W are supplied in a lump state to the supply area A1 by the supply robot 40 in accordance with a specified supply order among the plurality of transfer lanes 21.
  • the workpiece transfer device 20 advances the workpiece W by feeding the conveyor belt 22 in the forward direction every time a lump of workpiece W is supplied to the supply area A1.
  • the workpiece conveyance apparatus 20 can convey the lump of the several workpiece
  • the workpiece conveyance apparatus 20 will drive the up-and-down moving apparatus 30 corresponding to the collection area A2, and will be the upper surface part of collection area A2. 22a is beaten up and the lump of the work W is unwound (see FIG. 10). Thereby, the workpiece conveyance apparatus 20 can make it easy for the collection robot 50 to collect the workpiece W in the collection area A2.
  • the CPU 71 of the control device 70 acquires the collection order (S300).
  • the collection order can be the same as the supply order acquired in S100 of the workpiece supply control routine.
  • the CPU 71 sets a transport lane (collection target lane) that is a target for collecting the workpiece W among the plurality of transport lanes 21 in accordance with the acquired collection order (S310).
  • the CPU 71 captures the collection area A2 of the set collection target lane with the camera 53 (S320), processes the obtained captured image, and selects the non-defective product (non-defective work) among the works W in the collection area A2.
  • Defective products (defective workpieces) are selected (S330).
  • the CPU 71 determines whether or not there is a non-defective work in the collection area A2 of the collection target lane (S340). When the CPU 71 determines that there is a non-defective workpiece, the CPU 71 determines whether there is a transfer destination, that is, whether the mounting table T on which the non-defective workpiece is placed has been transferred by the mounting table transfer device 16 (S350). ). When the CPU 71 determines that there is no transfer destination, the CPU 71 waits until the mounting table T is transported.
  • the CPU 71 determines that there is a transfer destination
  • the CPU 71 drives and controls the drive motor 54 of the sampling robot 50 so that the non-defective workpiece in the sampling target lane is collected (S360).
  • the CPU 71 drives and controls the drive motor 54 of the sampling robot 50 so that the collected non-defective workpiece is transferred to the mounting table T and placed on the mounting table T (S370).
  • the CPU 71 determines in S340 that there is no non-defective workpiece in the sampling area A2
  • the CPU 71 determines whether or not there is a defective workpiece in the sampling area A2 (S380). If the CPU 71 determines that there is no defective workpiece in the collection area A2, the process returns to S310.
  • the CPU 71 determines that there is a defective workpiece in the collection area A2
  • the CPU 71 waits until the defective workpiece is discarded by a workpiece disposal control routine described later (S390), and returns to S310.
  • the workpiece W reaches the collection area A2 earlier as the workpiece W is supplied to the supply area A1 by the supply robot 40 earlier. For this reason, the collection robot 50 can efficiently transfer the plurality of workpieces W to the mounting table T by collecting the workpieces W in the same order as the supply sequence.
  • FIG. 11 is a flowchart showing an example of a workpiece disposal control routine executed by the control device 70.
  • the CPU 71 of the control device 70 first determines whether there is a defective work and a non-defective work in any sampling area A2 of the plurality of transport lanes 21 (S400, S410). When the CPU 71 determines that there is no defective work in the collection area A2 or determines that there is a non-defective work in the collection area A2, the work discard control routine is terminated. On the other hand, when the CPU 71 determines that there is a defective workpiece and no non-defective workpiece in the collection area A2, the CPU 71 opens the second shutter device 27 of the corresponding transport lane 21 (S420).
  • the CPU 71 keeps the second shutter devices 27 of the other transport lanes 21 closed. Then, the CPU 71 drives and controls the drive motor 38 so that the conveyor belt 22 is fed in the forward direction until the defective workpiece in the collection area A2 moves to the disposal box 14 (S430), and ends the workpiece disposal control routine.
  • FIG. 12 is an explanatory diagram showing a state in which the workpiece W is discarded.
  • the workpiece transfer device 20 opens the second shutter device 26 of the transfer lane 21 (corresponding lane) in which there is a defective workpiece and no non-defective workpiece exists in the sampling area A2, as shown in the figure. (Indicated by broken lines in the figure), the drive motor 38 is rotated forward to feed the conveyor belt 22 in the forward direction. As a result, the defective workpiece on the corresponding lane is transported in the forward direction and falls into the corresponding disposal box 14. Note that the second shutter device 26 remains closed in other lanes other than the corresponding lane. For this reason, the work W on the other lane is prevented from dropping into the disposal box 14 by the second shutter device 26.
  • FIG. 13 is a flowchart showing an example of a workpiece collection control routine executed by the control device 70.
  • the CPU 71 of the control device 70 first determines whether or not a setup change for changing the type of the workpiece W to be worked is requested (S500). If the CPU 71 determines that the setup change is not requested, the work collection control routine is ended. On the other hand, when the CPU 71 determines that the setup change is requested, the CPU 71 opens the first shutter devices 26 of all the transport lanes 21 (S510). Then, the CPU 71 controls the drive motor 38 in the reverse direction so that the conveyor belt 22 is fed in the reverse direction until the work W remaining in the collection area A2 moves to the supply box 12 (S520). The collection control routine is terminated.
  • FIG. 14 is an explanatory view showing a state in which the workpiece W is collected.
  • the workpiece transfer device 20 opens all the first shutter devices 26 (indicated by broken lines in the figure) and reversely rotates the drive motor 38 to move the conveyor belt 22 as shown in the figure. Send in the opposite direction. Thereby, the workpiece
  • FIG. 14 is an explanatory view showing a state in which the workpiece W is collected.
  • the workpiece conveying device 20 corresponds to a conveying device
  • the conveyor belt 22 corresponds to a conveyor belt
  • the driving roller 23a, the driven roller 23b, and the driving motor 38 correspond to a feeding device
  • the partition 25 corresponds to a partition
  • the vertical movement device 30 (cylinder 32) corresponds to an actuator.
  • the support plate 28 corresponds to the support plate
  • the contact body 31 of the vertical movement device 30 corresponds to the hitting portion.
  • the first shutter device 26 corresponds to the first shutter device.
  • the second shutter device 27 corresponds to a second shutter device.
  • the transfer system 10 corresponds to a transfer system
  • the supply robot 40 corresponds to a supply device
  • the collection robot 50 corresponds to a collection device.
  • the workpiece conveyance device 20 since the workpiece conveyance device 20 includes the partition 25 that partitions the conveyor belt 22 into a plurality of conveyance lanes 21, a plurality of types of workpieces W are distinguished and conveyed by one conveyor belt 22. Can do.
  • the workpiece conveyance device 20 since the workpiece conveyance device 20 includes the vertical movement device 30 that moves the conveyor belt 22 (upper surface portion 22a) on which the workpiece W is placed, the workpiece conveyance device 20 unravels the lump of the workpiece W conveyed for each conveyance lane 21. Thus, the conveyed workpiece W can be easily collected.
  • the workpiece conveyance apparatus 20 is provided with the up-and-down moving device 30 for every conveyance lane 21, the lump of the workpiece
  • the vertical movement device 30 is arranged so as to be movable up and down in the collection area A2 on the downstream side of the conveyance lane 21, the lump of the work W conveyed to the collection area A2 can be unraveled more reliably.
  • the workpiece transfer device 20 includes the first shutter device 26 that can be opened and closed at the upstream end of the conveyor belt 22 in the belt feeding direction.
  • the workpiece conveyance apparatus 20 can prevent the workpiece
  • the workpiece conveyance apparatus 20 can collect
  • the workpiece transfer device 20 includes the second shutter device 27 that can be opened and closed at the downstream end of the conveyor belt 22 in the belt feeding direction.
  • the workpiece conveyance apparatus 20 can prevent the workpiece W from falling from the conveyor belt 22 when the workpiece W is conveyed to the collection area A2 by closing the second shutter device 27.
  • the workpiece conveyance apparatus 20 can discard the defective workpiece on the conveyor belt 22 by opening the second shutter device 27 and sending the conveyor belt 22 in the forward direction.
  • the transfer system 10 supplies the workpiece W to the supply area A1 of the workpiece transfer device 20 by the supply robot 40, and collects the workpiece W transferred to the sampling area A2 by the workpiece transfer device 20. Take 50.
  • the transfer system 10 can automate the supply, conveyance, and collection of the workpiece W.
  • the supply robot 40 supplies the workpiece W to the supply area A ⁇ b> 1 of the transfer lane 21 according to the specified supply order among the plurality of transfer lanes 21.
  • the workpiece conveyance device 20 advances the workpiece W by sending the conveyor belt 22 every time the workpiece W is supplied.
  • the collection robot 50 collects the workpiece W from the collection area A2 of the transfer lane 21 in accordance with the collection order that is the same as the supply order. Thereby, the transfer system 10 can transfer the workpiece
  • the workpiece transfer device 20 advances the workpiece W by sending the conveyor belt 22 in the forward direction every time the workpiece W is supplied by the supply robot 40.
  • the workpiece transfer device 20 may send the conveyor belt 22 regardless of whether or not the workpiece W is supplied as long as the sampling robot 50 is not performing the sampling operation.
  • the workpiece transfer device 20 includes the vertical movement device 30 for each transfer lane 21.
  • the single vertical movement device 30 moves the upper surface portions 22 a of the plurality of transfer lanes 21 together. It may be moved.
  • the workpiece transfer device 20 may include a support plate having an opening formed so as to straddle a plurality of transfer lanes 21.
  • the workpiece transfer device 20 includes the support plate 28 that supports the upper surface portion 22a of the conveyor belt 22 from the back side, but may not include the support plate 28.
  • the workpiece transfer device 20 includes the vertical movement device 30 so as to move up and down the collection area A2 of the conveyor belt 22 (upper surface portion 22a). However, the supply area A1 and other regions are provided.
  • the vertical movement device 30 may be arranged to move up and down.
  • the workpiece transfer device 20 includes the first shutter device 26 that can be opened and closed at the upstream end (rear end) of the conveyor belt 22 in the belt feeding direction. It is also possible to provide a rear wall that cannot be opened and closed. In this case, the workpiece transfer device 20 cannot collect the workpiece W in the supply box 12, but can prevent the workpiece W from dropping. Further, the workpiece transfer device 20 may not include the first shutter device 26 or the rear wall. Moreover, although the workpiece conveyance apparatus 20 shall collect
  • the workpiece transfer device 20 includes the second shutter device 27 that can be opened and closed at the downstream end (front end) of the conveyor belt 22 in the belt feeding direction.
  • a front wall that cannot be opened and closed may be provided.
  • the workpiece transfer device 20 cannot discard the workpiece W in the disposal box 14, but can prevent the workpiece W from falling.
  • the workpiece transfer device 20 may not include the second shutter device 27 or the front wall.
  • the workpiece conveyance apparatus 20 shall discard the workpiece
  • the transfer system 10 performs the control of the work transfer device 20, the control of the supply robot 40, and the control of the sampling robot 50 by the same control device 70, but each control is different. It may be executed by the control device.
  • the transfer device includes a conveyor belt having a placement portion on which a workpiece is placed, a feeding device that feeds the conveyor belt, and a placement portion of the conveyor belt that is parallel to the belt feeding direction.
  • the gist of the invention is to include a partition that divides the plurality of mounting portions and an actuator that moves the plurality of mounting portions up and down.
  • the feeding device may advance the workpiece by feeding a predetermined amount of the conveyor belt when the workpiece is supplied to any of the plurality of placement units. If it carries out like this, the conveying apparatus can convey a workpiece
  • the actuator may be moved up and down on the downstream side of the placement unit in the belt feeding direction. If it carries out like this, the conveyance apparatus can unravel the lump of a workpiece
  • the actuator may be provided for each of the plurality of placement units. If it carries out like this, the conveyance apparatus can unravel the lump of the workpiece
  • the support plate having openings and supporting the plurality of placement units from the back side, and the plurality of placement units via the openings as the actuator is driven. It is good also as a thing provided with the slap-up part struck up from a back surface. If it carries out like this, the conveyance apparatus can unravel the lump of the workpiece
  • the conveying device of the present disclosure may include a first shutter device that can be opened and closed provided at an upstream end in the belt feeding direction of each of the plurality of placement units. If it carries out like this, the conveyance apparatus can prevent the fall of the workpiece
  • the conveying device sends the conveyor belt in the reverse direction with the first shutter device opened, for example, collects the work remaining on the placement unit at the end of the work or places it on the placement unit. It is possible to discard defective workpieces.
  • the conveying device of the present disclosure may include a second shutter device that can be opened and closed provided at the downstream end of each of the plurality of placement units in the belt feeding direction.
  • the conveying device can prevent the workpiece conveyed to the downstream side in the belt feeding direction at the placement portion by closing the second shutter device.
  • the conveying device sends the conveyor belt in the forward direction with the second shutter device opened, for example, collects the work remaining on the placement unit at the end of the work, or places it on the placement unit. It is possible to discard defective workpieces.
  • a transfer system includes a conveyor belt having a placement portion on which a workpiece is placed, a feeding device that feeds the conveyor belt, and a plurality of placement portions that extend in parallel in the belt feeding direction.
  • a conveying device having a partition that divides the plurality of placement units up and down, a supply device that supplies workpieces to the upstream side of each of the plurality of placement units in the belt feeding direction, and the plurality And a collecting device for collecting the workpiece from the downstream side of each of the placement portions in the belt feeding direction.
  • the supply device supplies a workpiece to each of the plurality of placement units in a predetermined supply order
  • the transport device supplies the workpiece to any of the plurality of placement units.
  • the sampling device may sample the workpiece from each of the plurality of placement units in the same order as the supply sequence. If it carries out like this, the transfer system can perform conveyance of a workpiece
  • the present disclosure can be used in the manufacturing industry of a transfer device and a transfer system.
  • 10 transport system 11 work table, 12 supply box, 14 disposal box, 16 mounting table transport device, 20 work transport device, 21 transport lane, 22 conveyor belt, 22a top surface, 23a drive roller, 23b driven roller, 24a, 24b Side walls, 25 partitions, 26 1st shutter device, 27 2nd shutter device, 28 support plate, 28a opening, 29 support base, 30 vertical movement device, 31 abutment body, 32 cylinders, 38 drive motor, 40 supply robot, 41 robot arm, 42 end effector, 44 drive motor, 45 encoder, 50 picking robot, 51 robot arm, 52 end effector, 53 camera, 54 drive motor, 55 encoder, 70 control device, 71 CPU, 7 ROM, 73 HAD, 74 RAM, 80 input device, T table, W workpiece.

Abstract

This transfer device is configured by being provided with: a conveyor belt having a placing section for placing a workpiece; a feeding device that feeds the conveyor belt; partitions that partition the placing section of the conveyor belt into a plurality of placing sections extending in parallel in the belt feeding direction; and an actuator that vertically moves the placing sections.

Description

搬送装置および移送システムConveying device and transfer system
 本明細書は、搬送装置および移送システムについて開示する。 This specification discloses a transfer device and a transfer system.
 従来、この種の搬送装置としては、一対のプーリに架け渡されたコンベアベルトと、プーリを駆動するエンジンと、コンベアベルトの物受け面を上下に運動させるアクチュエータとを備えるものが提案されている(例えば、特許文献1参照)。この搬送装置は、アクチュエータによって物受け面を上下に運動させることにより、物受け面に載置されたワーク群の塊を解きほぐして、分別することができる。 2. Description of the Related Art Conventionally, as this type of conveying apparatus, an apparatus that includes a conveyor belt that spans a pair of pulleys, an engine that drives the pulley, and an actuator that moves the object receiving surface of the conveyor belt up and down has been proposed. (For example, refer to Patent Document 1). This conveying device can unravel and sort a lump of workpieces placed on the object receiving surface by moving the object receiving surface up and down by an actuator.
特表2015-522494号公報Special table 2015-522494 gazette
 しかし、上述した搬送装置は、1つのコンベアベルトで複数のワークをそれぞれ区別して搬送することができない。このため、搬送装置は、複数のワークをそれぞれ区別して搬送しようとする場合に、複数のコンベアベルトを設置しなければならず、装置が大型化すると共に高コスト化を招く。 However, the above-described transport device cannot transport a plurality of workpieces separately with a single conveyor belt. For this reason, when it is going to distinguish and convey a some workpiece | work, a conveying apparatus must install a some conveyor belt, and it causes a cost increase while the apparatus enlarges.
 本開示は、簡易な構成で複数レーンを有する搬送装置を提供することを主目的とする。 This disclosure is mainly intended to provide a transport apparatus having a plurality of lanes with a simple configuration.
 本開示は、上述の主目的を達成するために以下の手段を採った。 This disclosure has taken the following measures to achieve the main purpose described above.
 本開示の搬送装置は、ワークを載置する載置部を有するコンベアベルトと、前記コンベアベルトを送る送り装置と、前記コンベアベルトの載置部をベルト送り方向に並列に延びる複数の載置部に仕切る仕切りと、前記複数の載置部を上下に運動させるアクチュエータと、を備えることを要旨とする。 The conveying device according to the present disclosure includes a conveyor belt having a placement portion on which a workpiece is placed, a feeding device that feeds the conveyor belt, and a plurality of placement portions that extend in parallel in the belt feeding direction. The gist of the present invention is to include a partition that divides the plurality of placement units up and down, and an actuator that moves the plurality of placement units up and down.
 この本発明の搬送装置は、コンベアベルトと送り装置と仕切りとアクチュエータとを備える。仕切りは、コンベアベルトが有する載置部をベルト送り方向に並列に延びる複数の載置部に仕切る。アクチュエータは、複数の載置部を上下に運動させる。搬送装置は、仕切りを用いることにより1つのコンベアベルトで複数レーンを有することができる。また、搬送装置は、複数レーンに対してそれぞれ塊の状態でワーク群を載置して搬送する場合に、レーンごとにワーク群を搬送しつつアクチュエータの駆動によってワーク群の塊を解きほぐすことができる。 The conveying device of the present invention includes a conveyor belt, a feeding device, a partition, and an actuator. The partition partitions the placement portion of the conveyor belt into a plurality of placement portions that extend in parallel in the belt feeding direction. The actuator moves the plurality of placement portions up and down. The conveying device can have a plurality of lanes with one conveyor belt by using a partition. In addition, when the workpiece apparatus is placed and conveyed in a lump state with respect to a plurality of lanes, the conveyance device can unravel the lump of the workpiece group by driving the actuator while conveying the workpiece group for each lane. .
 本開示の移送システムは、ワークを載置する載置部を有するコンベアベルトと、前記コンベアベルトを送る送り装置と、前記コンベアベルトの載置部をベルト送り方向に並列に延びる複数の載置部に仕切る仕切りと、前記複数の載置部を上下に運動させるアクチュエータと、を有する搬送装置と、前記複数の載置部の各々のベルト送り方向上流側にワークを供給する供給装置と、前記複数の載置部の各々のベルト送り方向下流側からワークを採取する採取装置と、を備えることを要旨とする。 A transfer system according to the present disclosure includes a conveyor belt having a placement portion on which a workpiece is placed, a feeding device that feeds the conveyor belt, and a plurality of placement portions that extend in parallel in the belt feeding direction. A conveying device having a partition that divides the plurality of placement units up and down, a supply device that supplies workpieces to the upstream side of each of the plurality of placement units in the belt feeding direction, and the plurality And a collecting device for collecting the workpiece from the downstream side of each of the placement portions in the belt feeding direction.
 この本開示の移送システムは、上述した本開示の搬送装置を備えるため、搬送装置が奏する効果と同様の効果を奏することができる。例えば、移送システムは、1つのコンベアベルトで複数レーンを有することができる効果やレーンごとにワーク群を搬送しつつアクチュエータの駆動によってワーク群の塊を解きほぐすことができる効果などを奏することができる。また、移送システムは、供給装置と採取装置とを備えるため、ワークの搬送を自動化することができる。 Since the transfer system according to the present disclosure includes the transport device according to the present disclosure described above, the transfer system according to the present disclosure can exhibit the same effects as the effects exhibited by the transport device. For example, the transfer system can exhibit an effect that a single conveyor belt can have a plurality of lanes, an effect that a group of workpieces can be unraveled by driving an actuator while conveying the workpieces for each lane. Moreover, since a transfer system is provided with a supply apparatus and a collection device, conveyance of a workpiece | work can be automated.
移送システム10の構成の概略を示す構成図である。1 is a configuration diagram showing an outline of a configuration of a transfer system 10. FIG. ワーク搬送装置20の構成の概略を示す構成図である。FIG. 2 is a configuration diagram showing an outline of a configuration of a work transfer device 20. コンベアベルト22の下流側を裏側から見た部分外観図である。It is the partial external view which looked at the downstream side of the conveyor belt 22 from the back side. 図2のワーク搬送装置20のA-A断面を示す断面図である。FIG. 3 is a cross-sectional view showing an AA cross section of the work transfer device 20 of FIG. 2. 制御装置70の電気的な接続関係を示す説明図である。4 is an explanatory diagram showing an electrical connection relationship of a control device 70. FIG. ワーク供給制御ルーチンの一例を示すフローチャートである。It is a flowchart which shows an example of a workpiece | work supply control routine. ワーク搬送制御ルーチンの一例を示すフローチャートである。It is a flowchart which shows an example of a workpiece conveyance control routine. ワーク採取載置制御ルーチンの一例を示すフローチャートである。It is a flowchart which shows an example of a workpiece | work collection mounting control routine. ワークWが搬送される様子を示す説明図である。It is explanatory drawing which shows a mode that the workpiece | work W is conveyed. 上面部22aの上下動によってワークWの塊が解きほぐされる様子を示す説明図である。It is explanatory drawing which shows a mode that the lump of the workpiece | work W is unraveled by the up-and-down movement of the upper surface part 22a. ワーク廃棄制御ルーチンの一例を示すフローチャートである。It is a flowchart which shows an example of a workpiece | work discard control routine. ワークWが廃棄される様子を示す説明図である。It is explanatory drawing which shows a mode that the workpiece | work W is discarded. ワーク回収制御ルーチンの一例を示すフローチャートである。It is a flowchart which shows an example of a workpiece | work collection control routine. ワークWが回収される様子を示す説明図である。It is explanatory drawing which shows a mode that the workpiece | work W is collect | recovered.
 次に、本開示の発明を実施するための形態について図面を参照しながら説明する。 Next, modes for carrying out the invention of the present disclosure will be described with reference to the drawings.
 図1は、移送システム10の構成の概略を示す構成図である。図2は、ワーク搬送装置20の構成の概略を示す構成図である。図3は、コンベアベルト22の下流側を裏側から見た部分外観図である。図4は、図2のワーク搬送装置20のA-A断面を示す断面図である。図5は、制御装置70の電気的な接続関係を示す説明図である。なお、図1,2中、前後方向はX軸方向であり、左右方向はY軸方向であり、上下方向はZ軸方向である。 FIG. 1 is a configuration diagram showing an outline of the configuration of the transfer system 10. FIG. 2 is a configuration diagram showing an outline of the configuration of the workpiece transfer device 20. FIG. 3 is a partial external view of the downstream side of the conveyor belt 22 as viewed from the back side. FIG. 4 is a cross-sectional view showing the AA cross section of the work transfer device 20 of FIG. FIG. 5 is an explanatory diagram showing an electrical connection relationship of the control device 70. 1 and 2, the front-rear direction is the X-axis direction, the left-right direction is the Y-axis direction, and the up-down direction is the Z-axis direction.
 本実施形態の移送システム10は、供給ボックス12に収容されているワークWを載置台Tに移送して整列させるシステムである。この移送システム10は、図1に示すように、載置台搬送装置16と、ワーク搬送装置20と、供給ロボット40と、採取ロボット50と、を備える。これらは、作業台11上に設置されている。 The transfer system 10 of the present embodiment is a system that transfers the work W accommodated in the supply box 12 to the mounting table T and aligns it. As shown in FIG. 1, the transfer system 10 includes a mounting table transfer device 16, a work transfer device 20, a supply robot 40, and a sampling robot 50. These are installed on the work table 11.
 載置台搬送装置16は、本実施形態では、前後方向(Y軸方向)に間隔を空けて左右方向(X軸方向)に架け渡された一対のベルトコンベアを有する。載置台Tは、ベルトコンベアによって左から右へと搬送される。 In this embodiment, the mounting table transport device 16 includes a pair of belt conveyors that are spanned in the left-right direction (X-axis direction) with a space in the front-rear direction (Y-axis direction). The mounting table T is conveyed from left to right by a belt conveyor.
 供給ロボット40は、ワークWを供給ボックス12から取り出してワーク搬送装置20の供給エリアA1(図2参照)に供給するためのロボットである。この供給ロボット40は、垂直多関節型のロボットアーム41と、エンドエフェクタ42と、を備える。ロボットアーム41は、複数のリンクと、各リンクを回転または旋回可能に連結する複数の関節と、各関節を駆動する駆動モータ44(図5参照)と、各関節の角度を検出するエンコーダ45(図5参照)と、を有する。複数のリンクは、エンドエフェクタ42が取り付けられる先端リンクと作業台11に固定される基端リンクと、を含む。エンドエフェクタ42は、ワークの保持とその解除とが可能となっている。エンドエフェクタ42は、例えば、メカチャックや吸着ノズル、電磁石などを用いることができる。 The supply robot 40 is a robot for taking out the workpiece W from the supply box 12 and supplying it to the supply area A1 (see FIG. 2) of the workpiece transfer device 20. The supply robot 40 includes a vertical articulated robot arm 41 and an end effector 42. The robot arm 41 includes a plurality of links, a plurality of joints that connect the links so as to be rotatable or pivotable, a drive motor 44 that drives each joint (see FIG. 5), and an encoder 45 that detects an angle of each joint ( 5). The plurality of links include a distal end link to which the end effector 42 is attached and a proximal end link fixed to the work table 11. The end effector 42 can hold and release the workpiece. For example, a mechanical chuck, a suction nozzle, or an electromagnet can be used as the end effector 42.
 採取ロボット50は、ワーク搬送装置20の採取エリアA2(図2参照)でワークを採取して載置台搬送装置16により搬送された載置台T上に移送,整列させるためのロボットである。この採取ロボット50は、垂直多関節型のロボットアーム51と、エンドエフェクタ52と、を備える。ロボットアーム51は、複数のリンクと、各リンクを回転または旋回可能に連結する複数の関節と、各関節を駆動する駆動モータ54(図5参照)と、各関節の角度を検出するエンコーダ55(図5参照)と、を有する。複数のリンクは、エンドエフェクタ52が取り付けられる先端リンクと作業台11に固定される基端リンクと、を含む。エンドエフェクタ52は、ワークの保持とその解除とが可能となっている。エンドエフェクタ52は、例えば、メカチャックや吸着ノズル、電磁石などを用いることができる。また、ロボットアーム51の先端リンクには、ワーク搬送装置20により搬送されたワークWや載置台搬送装置16により搬送された載置台Tを撮像してそれらの位置や状態を把握するためのカメラ53も取り付けられている。 The picking robot 50 is a robot for picking up a work in the picking area A2 (see FIG. 2) of the work transfer device 20 and transferring and aligning it on the mounting table T transferred by the mounting table transfer device 16. The collection robot 50 includes a vertical articulated robot arm 51 and an end effector 52. The robot arm 51 includes a plurality of links, a plurality of joints that connect the links so as to be rotatable or pivotable, a drive motor 54 that drives each joint (see FIG. 5), and an encoder 55 that detects the angle of each joint ( 5). The plurality of links include a distal end link to which the end effector 52 is attached and a proximal end link fixed to the work table 11. The end effector 52 can hold and release the workpiece. For the end effector 52, for example, a mechanical chuck, a suction nozzle, an electromagnet, or the like can be used. A camera 53 for capturing images of the workpiece W transferred by the workpiece transfer device 20 and the mounting table T transferred by the mounting table transfer device 16 at the tip link of the robot arm 51 and grasping the position and state thereof. Is also attached.
 ワーク搬送装置20は、図1,2に示すように、ワークWをそれぞれ供給エリアA1から採取エリアA2まで前後方向(Y軸方向)に搬送可能な複数の搬送レーン21を有する。ワーク搬送装置20の後方には、複数の搬送レーン21のそれぞれに供給するワークWを収容するための複数の供給ボックス12が配置されている。また、ワーク搬送装置20の前方には、複数の搬送レーン21のそれぞれにおいて搬送されるワークWに不良品(不良ワーク)が存在する場合にそれを廃棄するための複数の廃棄ボックス14が配置されている。 As shown in FIGS. 1 and 2, the work transfer device 20 has a plurality of transfer lanes 21 that can transfer the work W in the front-rear direction (Y-axis direction) from the supply area A1 to the collection area A2. A plurality of supply boxes 12 for accommodating the workpieces W to be supplied to the plurality of transfer lanes 21 are arranged behind the workpiece transfer device 20. In addition, a plurality of disposal boxes 14 are disposed in front of the workpiece conveyance device 20 to discard defective products (defective workpieces) in the workpiece W conveyed in each of the plurality of conveyance lanes 21. ing.
 ワーク搬送装置20は、コンベアベルト22と、仕切り25と、第1シャッタ装置26と、第2シャッタ装置27と、を備える。 The workpiece transfer device 20 includes a conveyor belt 22, a partition 25, a first shutter device 26, and a second shutter device 27.
 コンベアベルト22は、図2に示すように、駆動ローラ23aと従動ローラ23bとに架け渡されている。コンベアベルト22は、上面部22a(載置部)にワークWが載置され、駆動モータ38(図5参照)により駆動ローラ23aを回転駆動(順方向に回転)することによってワークWをベルト送り方向に搬送する。本実施形態では、駆動モータ38は、正逆両回転方向に駆動可能に構成されている。コンベアベルト22の両サイドには、側壁24a,24bが設けられている。駆動ローラ23aおよび従動ローラ23bは、側壁24a,24bによって回転自在に支持されている。 As shown in FIG. 2, the conveyor belt 22 is stretched between a driving roller 23a and a driven roller 23b. The conveyor belt 22 has the workpiece W placed on the upper surface portion 22a (mounting portion), and the drive roller 23a is rotationally driven (rotated in the forward direction) by a drive motor 38 (see FIG. 5) to belt-feed the workpiece W. Transport in the direction. In the present embodiment, the drive motor 38 is configured to be able to be driven in both forward and reverse rotational directions. Side walls 24 a and 24 b are provided on both sides of the conveyor belt 22. The driving roller 23a and the driven roller 23b are rotatably supported by the side walls 24a and 24b.
 また、コンベアベルト22の上面部22aは、図3,4に示すように、裏面が支持プレート28により支持されている。支持プレート28は、上面部22aに載置されたワークWの重みによってコンベアベルト22が撓むのを防止する。また、支持プレート28は、複数の搬送レーン21の採取エリアA2に対応する位置にそれぞれ開口部28aが形成されている。各開口部28aの下方には、上面部22aを裏面から叩き上げて上下動させるための上下動装置30が配置されている。上下動装置30は、当接体31と、開口部28aを貫通するように当接体31を上下動させるシリンダ32と、を備えて構成される。シリンダ32は、側壁24a,24bに固定された支持台29に支持されている。 Further, as shown in FIGS. 3 and 4, the upper surface portion 22 a of the conveyor belt 22 is supported by the support plate 28 on the back surface. The support plate 28 prevents the conveyor belt 22 from being bent by the weight of the workpiece W placed on the upper surface portion 22a. The support plate 28 has openings 28a at positions corresponding to the collection areas A2 of the plurality of transport lanes 21. Below each opening 28a, a vertical movement device 30 is disposed for hitting the upper surface portion 22a from the back surface and moving it up and down. The vertical movement device 30 includes a contact body 31 and a cylinder 32 that moves the contact body 31 up and down so as to penetrate the opening 28a. The cylinder 32 is supported by a support base 29 fixed to the side walls 24a and 24b.
 仕切り25は、1つのコンベアベルト22(上面部22a)を複数の搬送レーン21に仕切る仕切り板である。仕切り25は、コンベアベルト22の両サイドに配置された側壁24a,24bに対して平行に延在し且つ各搬送レーン21のレーン幅が全て同じになるように等間隔に配置される。 The partition 25 is a partition plate that partitions one conveyor belt 22 (upper surface portion 22a) into a plurality of transport lanes 21. The partitions 25 extend in parallel to the side walls 24 a and 24 b disposed on both sides of the conveyor belt 22 and are arranged at equal intervals so that the lane widths of the respective transport lanes 21 are all the same.
 第1シャッタ装置26は、コンベアベルト22のベルト送り方向上流端(後端)に設けられている。第1シャッタ装置26は、シリンダやモータなどのアクチュエータの駆動により各搬送レーン21ごとに独立して開閉可能に構成されている。第1シャッタ装置26は、通常は閉鎖されており、コンベアベルト22(上面部22a)上のワークWを供給ボックス12に回収するときに開放される。 The first shutter device 26 is provided at the upstream end (rear end) of the conveyor belt 22 in the belt feeding direction. The first shutter device 26 is configured to be opened and closed independently for each transport lane 21 by driving an actuator such as a cylinder or a motor. The first shutter device 26 is normally closed, and is opened when the workpiece W on the conveyor belt 22 (upper surface portion 22a) is collected in the supply box 12.
 第2シャッタ装置27は、コンベアベルト22のベルト送り方向下流端(前端)に設けられている。第2シャッタ装置27は、シリンダやモータなどのアクチュエータの駆動により各搬送レーン21ごとに独立して開閉可能に構成されている。第2シャッタ装置27は、通常は閉鎖されており、コンベアベルト22(上面部22a)上のワークWを廃棄ボックス14に廃棄するときに開放される。 The second shutter device 27 is provided at the downstream end (front end) of the conveyor belt 22 in the belt feeding direction. The second shutter device 27 is configured to be opened and closed independently for each transport lane 21 by driving an actuator such as a cylinder or a motor. The second shutter device 27 is normally closed, and is opened when the work W on the conveyor belt 22 (upper surface portion 22a) is discarded in the disposal box 14.
 制御装置70は、CPU71を中心としたマイクロプロセッサとして構成され、CPU71の他に、ROM72やHDD73、RAM74などを備える。制御装置70には、供給ロボット40のエンコーダ45や採取ロボット50のエンコーダ55、カメラ53、入力装置80などからの各種信号が入力される。制御装置70からは、ワーク搬送装置20の駆動モータ38、第1シャッタ装置26のアクチュエータ、第2シャッタ装置27のアクチュエータ、上下動装置30のシリンダ32、供給ロボット40の駆動モータ44、採取ロボット50の駆動モータ54、カメラ53、載置台搬送装置16などへの各種制御信号が出力される。 The control device 70 is configured as a microprocessor centered on the CPU 71, and includes a ROM 72, an HDD 73, a RAM 74, and the like in addition to the CPU 71. Various signals are input to the control device 70 from the encoder 45 of the supply robot 40, the encoder 55 of the sampling robot 50, the camera 53, the input device 80, and the like. From the control device 70, the drive motor 38 of the work transfer device 20, the actuator of the first shutter device 26, the actuator of the second shutter device 27, the cylinder 32 of the vertical movement device 30, the drive motor 44 of the supply robot 40, and the sampling robot 50 Various control signals are output to the drive motor 54, the camera 53, the mounting table transport device 16 and the like.
 こうして構成された移送システム10は、基本的には、以下のフローチャート(ワーク供給制御ルーチン,ワーク搬送制御ルーチン,ワーク採取載置制御ルーチン)に従って動作する。図6は、制御装置70により実行されるワーク供給制御ルーチンの一例を示すフローチャートである。図7は、制御装置70により実行されるワーク搬送制御ルーチンの一例を示すフローチャートである。図8は、制御装置70により実行されるワーク採取載置制御ルーチンの一例を示すフローチャートである。 The transfer system 10 thus configured basically operates according to the following flowchart (work supply control routine, work transfer control routine, work picking and placement control routine). FIG. 6 is a flowchart illustrating an example of a workpiece supply control routine executed by the control device 70. FIG. 7 is a flowchart illustrating an example of a workpiece transfer control routine executed by the control device 70. FIG. 8 is a flowchart illustrating an example of a workpiece collection and placement control routine executed by the control device 70.
 ワーク供給制御ルーチンでは、制御装置70のCPU71は、まず、ワークWの供給順序を取得する(S100)。ここで、ワークWの供給順序は、後述するワークWの採取順序と同じである。本実施形態では、CPU71は、入力装置80の操作によってオペレータにより指定された採取順序を供給順序として取得する。次に、CPU71は、取得した供給順序に従って、複数の搬送レーン21のうちワークWを供給する対象となる搬送レーン(供給対象レーン)を設定する(S110)。続いて、CPU71は、設定した供給対象レーンに対応する供給ボックス12からワークWを採取するよう供給ロボット40の駆動モータ44を駆動制御する(S120)。そして、CPU71は、採取したワークWが供給対象レーンの供給エリアA1に供給されるよう供給ロボット40の駆動モータ44を駆動制御して(S130)、S110に戻る。このように、CPU71は、供給順序に従って供給対象レーンを次々に切り替えながら、ワークWを供給対象レーンの供給エリアA1に供給するよう供給ロボット40を動作させる。 In the work supply control routine, the CPU 71 of the control device 70 first acquires the supply sequence of the work W (S100). Here, the supply sequence of the workpieces W is the same as the workpiece W collection sequence described later. In the present embodiment, the CPU 71 obtains the collection order designated by the operator by operating the input device 80 as the supply order. Next, CPU71 sets the conveyance lane (supply object lane) used as the object which supplies the workpiece | work W among the some conveyance lanes 21 according to the acquired supply order (S110). Subsequently, the CPU 71 drives and controls the drive motor 44 of the supply robot 40 so as to collect the workpiece W from the supply box 12 corresponding to the set supply target lane (S120). Then, the CPU 71 controls the drive motor 44 of the supply robot 40 so that the collected work W is supplied to the supply area A1 of the supply target lane (S130), and the process returns to S110. As described above, the CPU 71 operates the supply robot 40 to supply the workpiece W to the supply area A1 of the supply target lane while sequentially switching the supply target lanes according to the supply order.
 ワーク搬送制御ルーチンでは、制御装置70のCPU71は、まず、供給ロボット40によりワークWが何れかの搬送レーン21の供給エリアA1に供給されたか否かを判定する(S200)。CPU71は、ワークWが供給エリアA1に供給されていないと判定すると、S210,S220をスキップしてS230へ進む。一方、CPU71は、ワークWが供給エリアA1に供給されたと判定すると、採取ロボット50がワークWを採取する採取動作を実行している最中であるか否かを判定する(S210)。CPU71は、採取ロボット50が採取動作を実行している最中であると判定すると、S220をスキップしてS230へ進む。一方、CPU71は、採取ロボット50が採取動作を実行している最中でないと判定すると、コンベアベルト22が順方向に所定量(例えば、供給エリアA1から採取エリアA2までの距離の1/5~1/10程度の送り量)送られるよう駆動モータ38を正回転方向(順方向)に駆動制御する(S220)。なお、CPU71は、ワークWを搬送しているときには、第1シャッタ装置26および第2シャッタ装置27を閉鎖しているため、搬送中にワークWが落下することはない。次に、CPU71は、何れかの搬送レーン21の採取エリアA2にワークWが到達したか否かを判定する(S230)。S230の処理は、搬送レーン21の供給エリアA1にワークWが供給されてからのコンベアベルト22の送り量が供給エリアA1から採取エリアA2までの距離に達したか否かを判定することにより行なうことができる。CPU71は、採取エリアA2にワークWが到達していないと判定すると、S200に戻る。一方、CPU71は、採取エリアA2にワークWが到達したと判定すると、当該採取エリアA2の上面部22aが上下動するよう対応する上下動装置30(シリンダ32)を駆動制御して(S240)、S200に戻る。なお、ワーク搬送制御ルーチンでは、CPU71は、ワークWが到達した採取エリアA2に対応する上下動装置30のみを駆動したが、全ての上下動装置30を駆動してもよい。 In the work transfer control routine, the CPU 71 of the control device 70 first determines whether or not the work W is supplied to the supply area A1 of any transfer lane 21 by the supply robot 40 (S200). If the CPU 71 determines that the workpiece W is not supplied to the supply area A1, the CPU 71 skips S210 and S220 and proceeds to S230. On the other hand, when the CPU 71 determines that the workpiece W has been supplied to the supply area A1, the CPU 71 determines whether or not the sampling robot 50 is performing a sampling operation for sampling the workpiece W (S210). If the CPU 71 determines that the collection robot 50 is executing the collection operation, the CPU 71 skips S220 and proceeds to S230. On the other hand, if the CPU 71 determines that the sampling robot 50 is not in the middle of executing the sampling operation, the conveyor belt 22 is moved forward by a predetermined amount (for example, 1/5 to the distance from the supply area A1 to the sampling area A2). The drive motor 38 is driven and controlled in the forward rotation direction (forward direction) so that the feed motor 38 is fed (feed amount of about 1/10) (S220). Since the CPU 71 closes the first shutter device 26 and the second shutter device 27 when the workpiece W is being conveyed, the workpiece W will not fall during the conveyance. Next, the CPU 71 determines whether or not the work W has arrived at the collection area A2 of any of the transport lanes 21 (S230). The process of S230 is performed by determining whether or not the feed amount of the conveyor belt 22 after the workpiece W is supplied to the supply area A1 of the transport lane 21 has reached the distance from the supply area A1 to the sampling area A2. be able to. If the CPU 71 determines that the work W has not reached the collection area A2, the process returns to S200. On the other hand, when the CPU 71 determines that the workpiece W has arrived at the collection area A2, the CPU 71 drives and controls the corresponding vertical movement device 30 (cylinder 32) so that the upper surface portion 22a of the collection area A2 moves up and down (S240). Return to S200. In the work transfer control routine, the CPU 71 drives only the vertical movement device 30 corresponding to the sampling area A2 where the work W has reached, but may drive all the vertical movement devices 30.
 図9は、ワークWが搬送される様子を示す説明図である。図10は、上面部22aの上下動によってワークWの塊が解きほぐされる様子を示す説明図である。ワークWは、複数の搬送レーン21のうち指定された供給順序に従い、供給ロボット40によって供給エリアA1に複数個が塊の状態で供給される。ワーク搬送装置20は、ワークWの塊が供給エリアA1に供給される度に、コンベアベルト22を順方向に送ってワークWを歩進させる。これにより、ワーク搬送装置20は、1つのコンベアベルト22を用いて複数のワークWの塊を搬送レーン21ごとに区別して効率良く搬送することができる。そして、ワーク搬送装置20は、ワークWの塊が何れかの搬送レーン21の採取エリアA2に到達すると、その採取エリアA2に対応する上下動装置30を駆動することにより、採取エリアA2の上面部22aを叩き上げ、ワークWの塊を解きほぐす(図10参照)。これにより、ワーク搬送装置20は、採取エリアA2内のワークWを採取ロボット50が採取し易いようにすることができる。 FIG. 9 is an explanatory diagram showing a state in which the workpiece W is conveyed. FIG. 10 is an explanatory diagram illustrating a state in which the lump of the workpiece W is unwound by the vertical movement of the upper surface portion 22a. A plurality of workpieces W are supplied in a lump state to the supply area A1 by the supply robot 40 in accordance with a specified supply order among the plurality of transfer lanes 21. The workpiece transfer device 20 advances the workpiece W by feeding the conveyor belt 22 in the forward direction every time a lump of workpiece W is supplied to the supply area A1. Thereby, the workpiece conveyance apparatus 20 can convey the lump of the several workpiece | work W for every conveyance lane 21 efficiently using one conveyor belt 22, and can convey efficiently. And when the lump of the work W reaches | attains collection area A2 of any conveyance lane 21, the workpiece conveyance apparatus 20 will drive the up-and-down moving apparatus 30 corresponding to the collection area A2, and will be the upper surface part of collection area A2. 22a is beaten up and the lump of the work W is unwound (see FIG. 10). Thereby, the workpiece conveyance apparatus 20 can make it easy for the collection robot 50 to collect the workpiece W in the collection area A2.
 ワーク採取載置制御ルーチンでは、制御装置70のCPU71は、採取順序を取得する(S300)。採取順序は、ワーク供給制御ルーチンのS100で取得した供給順序と同じものを用いることができる。次に、CPU71は、取得した採取順序に従って、複数の搬送レーン21のうちワークWを採取する対象となる搬送レーン(採取対象レーン)を設定する(S310)。続いて、CPU71は、設定した採取対象レーンの採取エリアA2をカメラ53で撮像し(S320)、得られた撮像画像を処理して採取エリアA2内にあるワークWのうち良品(良品ワーク)と不良品(不良ワーク)とを選別する(S330)。そして、CPU71は、採取対象レーンの採取エリアA2内に良品ワークが存在するか否かを判定する(S340)。CPU71は、良品ワークが存在すると判定すると、その移送先が存在するか否か、即ち良品ワークを載置するための載置台Tが載置台搬送装置16により搬送されたか否かを判定する(S350)。CPU71は、移送先が存在しないと判定すると、載置台Tが搬送されるまで待つ。一方、CPU71は、移送先が存在すると判定すると、採取対象レーン内の良品ワークが採取されるよう採取ロボット50の駆動モータ54を駆動制御する(S360)。そして、CPU71は、採取された良品ワークが載置台Tへ移送されると共に載置台T上に整列して載置されるよう採取ロボット50の駆動モータ54を駆動制御して(S370)、S340に戻る。CPU71は、S340において、採取エリアA2内に良品ワークが存在しないと判定すると、採取エリアA2内に不良ワークが存在するか否かを判定する(S380)。CPU71は、採取エリアA2内に不良ワークが存在しないと判定すると、S310に戻る。一方、CPU71は、採取エリアA2内に不良ワークが存在すると判定すると、後述するワーク廃棄制御ルーチンによって不良ワークが廃棄されるまで待って(S390)、S310に戻る。ワークWは、供給ロボット40により供給エリアA1に供給される順序が早いワークWほど、採取エリアA2に早く到達する。このため、採取ロボット50は、供給順序と同じ順序でワークWを採取することで、複数のワークWを効率良く載置台Tへ移送させることができる。 In the work collection placement control routine, the CPU 71 of the control device 70 acquires the collection order (S300). The collection order can be the same as the supply order acquired in S100 of the workpiece supply control routine. Next, the CPU 71 sets a transport lane (collection target lane) that is a target for collecting the workpiece W among the plurality of transport lanes 21 in accordance with the acquired collection order (S310). Subsequently, the CPU 71 captures the collection area A2 of the set collection target lane with the camera 53 (S320), processes the obtained captured image, and selects the non-defective product (non-defective work) among the works W in the collection area A2. Defective products (defective workpieces) are selected (S330). Then, the CPU 71 determines whether or not there is a non-defective work in the collection area A2 of the collection target lane (S340). When the CPU 71 determines that there is a non-defective workpiece, the CPU 71 determines whether there is a transfer destination, that is, whether the mounting table T on which the non-defective workpiece is placed has been transferred by the mounting table transfer device 16 (S350). ). When the CPU 71 determines that there is no transfer destination, the CPU 71 waits until the mounting table T is transported. On the other hand, when the CPU 71 determines that there is a transfer destination, the CPU 71 drives and controls the drive motor 54 of the sampling robot 50 so that the non-defective workpiece in the sampling target lane is collected (S360). Then, the CPU 71 drives and controls the drive motor 54 of the sampling robot 50 so that the collected non-defective workpiece is transferred to the mounting table T and placed on the mounting table T (S370). Return. If the CPU 71 determines in S340 that there is no non-defective workpiece in the sampling area A2, the CPU 71 determines whether or not there is a defective workpiece in the sampling area A2 (S380). If the CPU 71 determines that there is no defective workpiece in the collection area A2, the process returns to S310. On the other hand, if the CPU 71 determines that there is a defective workpiece in the collection area A2, the CPU 71 waits until the defective workpiece is discarded by a workpiece disposal control routine described later (S390), and returns to S310. The workpiece W reaches the collection area A2 earlier as the workpiece W is supplied to the supply area A1 by the supply robot 40 earlier. For this reason, the collection robot 50 can efficiently transfer the plurality of workpieces W to the mounting table T by collecting the workpieces W in the same order as the supply sequence.
 図11は、制御装置70により実行されるワーク廃棄制御ルーチンの一例を示すフローチャートである。ワーク廃棄制御ルーチンでは、制御装置70のCPU71は、まず、複数の搬送レーン21の何れかの採取エリアA2内に不良ワークが存在し且つ良品ワークが存在しないかを判定する(S400,S410)。CPU71は、採取エリアA2内に不良ワークが存在しないと判定したり、採取エリアA2内に良品ワークが存在すると判定すると、ワーク廃棄制御ルーチンを終了する。一方、CPU71は、採取エリアA2内に不良ワークが存在し且つ良品ワークが存在しないと判定すると、該当する搬送レーン21の第2シャッタ装置27を開放する(S420)。なお、CPU71は、他の搬送レーン21の第2シャッタ装置27は閉鎖したままとする。そして、CPU71は、採取エリアA2内の不良ワークが廃棄ボックス14へ移動するまでコンベアベルト22が順方向に送られるよう駆動モータ38を駆動制御して(S430)、ワーク廃棄制御ルーチンを終了する。 FIG. 11 is a flowchart showing an example of a workpiece disposal control routine executed by the control device 70. In the work discard control routine, the CPU 71 of the control device 70 first determines whether there is a defective work and a non-defective work in any sampling area A2 of the plurality of transport lanes 21 (S400, S410). When the CPU 71 determines that there is no defective work in the collection area A2 or determines that there is a non-defective work in the collection area A2, the work discard control routine is terminated. On the other hand, when the CPU 71 determines that there is a defective workpiece and no non-defective workpiece in the collection area A2, the CPU 71 opens the second shutter device 27 of the corresponding transport lane 21 (S420). Note that the CPU 71 keeps the second shutter devices 27 of the other transport lanes 21 closed. Then, the CPU 71 drives and controls the drive motor 38 so that the conveyor belt 22 is fed in the forward direction until the defective workpiece in the collection area A2 moves to the disposal box 14 (S430), and ends the workpiece disposal control routine.
 図12は、ワークWが廃棄される様子を示す説明図である。ワーク搬送装置20は、ワークWを廃棄する場合、図示するように、採取エリアA2内に不良ワークが存在し且つ良品ワークが存在しない搬送レーン21(該当レーン)の第2シャッタ装置26を開放して(図中、破線で表示)、駆動モータ38を正回転させてコンベアベルト22を順方向に送る。これにより、該当レーン上の不良ワークは、順方向に搬送されて対応する廃棄ボックス14に落下することになる。なお、該当レーン以外の他のレーンは、第2シャッタ装置26が閉鎖したままである。このため、他のレーン上のワークWは、第2シャッタ装置26により廃棄ボックス14への落下が防止される。 FIG. 12 is an explanatory diagram showing a state in which the workpiece W is discarded. When discarding the workpiece W, the workpiece transfer device 20 opens the second shutter device 26 of the transfer lane 21 (corresponding lane) in which there is a defective workpiece and no non-defective workpiece exists in the sampling area A2, as shown in the figure. (Indicated by broken lines in the figure), the drive motor 38 is rotated forward to feed the conveyor belt 22 in the forward direction. As a result, the defective workpiece on the corresponding lane is transported in the forward direction and falls into the corresponding disposal box 14. Note that the second shutter device 26 remains closed in other lanes other than the corresponding lane. For this reason, the work W on the other lane is prevented from dropping into the disposal box 14 by the second shutter device 26.
 図13は、制御装置70により実行されるワーク回収制御ルーチンの一例を示すフローチャートである。ワーク回収制御ルーチンでは、制御装置70のCPU71は、まず、作業対象のワークWの種類を変更する段取り替えが要求されたか否かを判定する(S500)。CPU71は、段取り替えが要求されていないと判定すると、これでワーク回収制御ルーチンを終了する。一方、CPU71は、段取り替えが要求されたと判定すると、全ての搬送レーン21の第1シャッタ装置26を開放する(S510)。そして、CPU71は、採取エリアA2内に残存しているワークWが供給ボックス12へ移動するまでコンベアベルト22が逆方向に送られるよう駆動モータ38を逆方向に駆動制御して(S520)、ワーク回収制御ルーチンを終了する。 FIG. 13 is a flowchart showing an example of a workpiece collection control routine executed by the control device 70. In the workpiece collection control routine, the CPU 71 of the control device 70 first determines whether or not a setup change for changing the type of the workpiece W to be worked is requested (S500). If the CPU 71 determines that the setup change is not requested, the work collection control routine is ended. On the other hand, when the CPU 71 determines that the setup change is requested, the CPU 71 opens the first shutter devices 26 of all the transport lanes 21 (S510). Then, the CPU 71 controls the drive motor 38 in the reverse direction so that the conveyor belt 22 is fed in the reverse direction until the work W remaining in the collection area A2 moves to the supply box 12 (S520). The collection control routine is terminated.
 図14は、ワークWが回収される様子を示す説明図である。ワーク搬送装置20は、ワークWを回収する場合、図示するように、全ての第1シャッタ装置26を開放して(図中、破線で表示)、駆動モータ38を逆回転させてコンベアベルト22を逆方向に送る。これにより、各搬送レーン21のワークWは、それぞれ逆方向に搬送されて対応する供給ボックス12に落下することになる。 FIG. 14 is an explanatory view showing a state in which the workpiece W is collected. When collecting the workpiece W, the workpiece transfer device 20 opens all the first shutter devices 26 (indicated by broken lines in the figure) and reversely rotates the drive motor 38 to move the conveyor belt 22 as shown in the figure. Send in the opposite direction. Thereby, the workpiece | work W of each conveyance lane 21 is each conveyed by the reverse direction, and falls to the corresponding supply box 12. FIG.
 ここで、実施形態の主要な要素と発明の開示の欄に記載した発明の主要な要素との対応関係について説明する。即ち、ワーク搬送装置20が搬送装置に相当し、コンベアベルト22がコンベアベルトに相当し、駆動ローラ23aと従動ローラ23bと駆動モータ38とが送り装置に相当し、仕切り25が仕切りに相当し、上下動装置30(シリンダ32)がアクチュエータに相当する。支持プレート28が支持プレートに相当し、上下動装置30の当接体31が叩き上げ部に相当する。第1シャッタ装置26が第1シャッタ装置に相当する。第2シャッタ装置27が第2シャッタ装置に相当する。また、移送システム10が移送システムに相当し、供給ロボット40が供給装置に相当し、採取ロボット50が採取装置に相当する。 Here, the correspondence between the main elements of the embodiment and the main elements of the invention described in the disclosure section of the invention will be described. That is, the workpiece conveying device 20 corresponds to a conveying device, the conveyor belt 22 corresponds to a conveyor belt, the driving roller 23a, the driven roller 23b, and the driving motor 38 correspond to a feeding device, the partition 25 corresponds to a partition, The vertical movement device 30 (cylinder 32) corresponds to an actuator. The support plate 28 corresponds to the support plate, and the contact body 31 of the vertical movement device 30 corresponds to the hitting portion. The first shutter device 26 corresponds to the first shutter device. The second shutter device 27 corresponds to a second shutter device. Further, the transfer system 10 corresponds to a transfer system, the supply robot 40 corresponds to a supply device, and the collection robot 50 corresponds to a collection device.
 以上説明した本実施形態によれば、ワーク搬送装置20は、コンベアベルト22を複数の搬送レーン21に仕切る仕切り25を備えるため、1つのコンベアベルト22により複数種類のワークWを区別して搬送することができる。加えて、ワーク搬送装置20は、ワークWが載置されるコンベアベルト22(上面部22a)を上下動させる上下動装置30を備えるため、搬送レーン21ごとに搬送されるワークWの塊を解きほぐして、搬送されたワークWを採取し易くすることができる。 According to this embodiment described above, since the workpiece conveyance device 20 includes the partition 25 that partitions the conveyor belt 22 into a plurality of conveyance lanes 21, a plurality of types of workpieces W are distinguished and conveyed by one conveyor belt 22. Can do. In addition, since the workpiece conveyance device 20 includes the vertical movement device 30 that moves the conveyor belt 22 (upper surface portion 22a) on which the workpiece W is placed, the workpiece conveyance device 20 unravels the lump of the workpiece W conveyed for each conveyance lane 21. Thus, the conveyed workpiece W can be easily collected.
 また、本実施形態によれば、ワーク搬送装置20は、搬送レーン21ごとに上下動装置30を備えるため、搬送レーン21ごとに搬送されるワークWの塊を効果的に解きほぐすことができる。また、上下動装置30は、搬送レーン21の下流側である採取エリアA2を上下動可能に配置されるため、採取エリアA2に搬送されたワークWの塊をより確実に解きほぐすことができる。 Moreover, according to this embodiment, since the workpiece conveyance apparatus 20 is provided with the up-and-down moving device 30 for every conveyance lane 21, the lump of the workpiece | work W conveyed for every conveyance lane 21 can be unraveled effectively. Further, since the vertical movement device 30 is arranged so as to be movable up and down in the collection area A2 on the downstream side of the conveyance lane 21, the lump of the work W conveyed to the collection area A2 can be unraveled more reliably.
 また、本実施形態によれば、ワーク搬送装置20は、コンベアベルト22のベルト送り方向上流端に開閉可能な第1シャッタ装置26を備える。これにより、ワーク搬送装置20は、第1シャッタ装置26を閉鎖することで、供給エリアA1にワークWが供給される際にワークWがコンベアベルト22から落下するのを防止することができる。また、ワーク搬送装置20は、第1シャッタ装置26を開放してコンベアベルト22を逆方向に送ることで、コンベアベルト22上のワークWを回収することができる。 Further, according to the present embodiment, the workpiece transfer device 20 includes the first shutter device 26 that can be opened and closed at the upstream end of the conveyor belt 22 in the belt feeding direction. Thereby, the workpiece conveyance apparatus 20 can prevent the workpiece | work W falling from the conveyor belt 22 when the workpiece | work W is supplied to supply area A1 by closing the 1st shutter apparatus 26. FIG. Moreover, the workpiece conveyance apparatus 20 can collect | recover the workpiece | work W on the conveyor belt 22 by opening the 1st shutter apparatus 26 and sending the conveyor belt 22 to a reverse direction.
 また、本実施形態によれば、ワーク搬送装置20は、コンベアベルト22のベルト送り方向下流端に開閉可能な第2シャッタ装置27を備える。これにより、ワーク搬送装置20は、第2シャッタ装置27を閉鎖することで、採取エリアA2にワークWが搬送される際にワークWがコンベアベルト22から落下するのを防止することができる。また、ワーク搬送装置20は、第2シャッタ装置27を開放してコンベアベルト22を順方向に送ることで、コンベアベルト22上の不良ワークを廃棄することができる。 Further, according to the present embodiment, the workpiece transfer device 20 includes the second shutter device 27 that can be opened and closed at the downstream end of the conveyor belt 22 in the belt feeding direction. Thereby, the workpiece conveyance apparatus 20 can prevent the workpiece W from falling from the conveyor belt 22 when the workpiece W is conveyed to the collection area A2 by closing the second shutter device 27. Moreover, the workpiece conveyance apparatus 20 can discard the defective workpiece on the conveyor belt 22 by opening the second shutter device 27 and sending the conveyor belt 22 in the forward direction.
 また、本実施形態によれば、移送システム10は、供給ロボット40によりワークWをワーク搬送装置20の供給エリアA1に供給し、ワーク搬送装置20により採取エリアA2まで搬送されたワークWを採取ロボット50により採取する。これにより、移送システム10は、ワークWの供給,搬送,採取を自動化することができる。 Further, according to the present embodiment, the transfer system 10 supplies the workpiece W to the supply area A1 of the workpiece transfer device 20 by the supply robot 40, and collects the workpiece W transferred to the sampling area A2 by the workpiece transfer device 20. Take 50. Thereby, the transfer system 10 can automate the supply, conveyance, and collection of the workpiece W.
 また、本実施形態によれば、移送システム10では、供給ロボット40は、複数の搬送レーン21のうち指定された供給順序に従ってワークWを搬送レーン21の供給エリアA1に供給する。ワーク搬送装置20は、ワークWが供給される度にコンベアベルト22を送ってワークWを歩進させる。採取ロボット50は、供給順序と同じ順序の採取順序に従ってワークWを搬送レーン21の採取エリアA2から採取する。これにより、移送システム10は、ワークWを効率良く移送することができる。 Further, according to the present embodiment, in the transfer system 10, the supply robot 40 supplies the workpiece W to the supply area A <b> 1 of the transfer lane 21 according to the specified supply order among the plurality of transfer lanes 21. The workpiece conveyance device 20 advances the workpiece W by sending the conveyor belt 22 every time the workpiece W is supplied. The collection robot 50 collects the workpiece W from the collection area A2 of the transfer lane 21 in accordance with the collection order that is the same as the supply order. Thereby, the transfer system 10 can transfer the workpiece | work W efficiently.
 なお、本発明は上述した実施形態に何ら限定されることはなく、本開示の発明の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。 It should be noted that the present invention is not limited to the above-described embodiment, and it goes without saying that the present invention can be implemented in various modes as long as it belongs to the technical scope of the invention of the present disclosure.
 例えば、上述した実施形態では、ワーク搬送装置20は、供給ロボット40によりワークWが供給される度にコンベアベルト22を順方向に送ってワークWを歩進させるものとした。しかし、ワーク搬送装置20は、採取ロボット50が採取動作を実行していなければ、ワークWが供給されたか否かに拘わらずコンベアベルト22を送るものとしてもよい。 For example, in the above-described embodiment, the workpiece transfer device 20 advances the workpiece W by sending the conveyor belt 22 in the forward direction every time the workpiece W is supplied by the supply robot 40. However, the workpiece transfer device 20 may send the conveyor belt 22 regardless of whether or not the workpiece W is supplied as long as the sampling robot 50 is not performing the sampling operation.
 また、上述した実施形態では、ワーク搬送装置20は、搬送レーン21ごとに上下動装置30を備えるものとしたが、1つの上下動装置30で複数の搬送レーン21の上面部22aをまとめて上下動させるものとしてもよい。この場合、ワーク搬送装置20は、複数の搬送レーン21に跨がるように開口部が形成された支持プレートを備えるものとしてもよい。 In the above-described embodiment, the workpiece transfer device 20 includes the vertical movement device 30 for each transfer lane 21. However, the single vertical movement device 30 moves the upper surface portions 22 a of the plurality of transfer lanes 21 together. It may be moved. In this case, the workpiece transfer device 20 may include a support plate having an opening formed so as to straddle a plurality of transfer lanes 21.
 また、上述した実施形態では、ワーク搬送装置20は、コンベアベルト22の上面部22aを裏側から支持する支持プレート28を備えるものとしたが、支持プレート28を備えないものとしてもよい。 In the above-described embodiment, the workpiece transfer device 20 includes the support plate 28 that supports the upper surface portion 22a of the conveyor belt 22 from the back side, but may not include the support plate 28.
 また、上述した実施形態では、ワーク搬送装置20は、コンベアベルト22(上面部22a)の採取エリアA2を上下動するよう上下動装置30を備えるものとしたが、供給エリアA1やその他の領域を上下動するよう上下動装置30を配置してもよい。 In the above-described embodiment, the workpiece transfer device 20 includes the vertical movement device 30 so as to move up and down the collection area A2 of the conveyor belt 22 (upper surface portion 22a). However, the supply area A1 and other regions are provided. The vertical movement device 30 may be arranged to move up and down.
 また、上述した実施形態では、ワーク搬送装置20は、コンベアベルト22のベルト送り方向上流端(後端)に開閉可能な第1シャッタ装置26を備えるものとしたが、第1シャッタ装置26に代えて開閉不能な後壁を備えるものとしてもよい。この場合、ワーク搬送装置20は、ワークWを供給ボックス12に回収できないが、ワークWの落下を防止することは可能である。また、ワーク搬送装置20は、第1シャッタ装置26や後壁を備えないものとしてもよい。また、ワーク搬送装置20は、第1シャッタ装置26を開放してコンベアベルト22を逆方向に送ることで、ワークWを回収するものとしたが、不良ワークを廃棄するものとしてもよい。 In the above-described embodiment, the workpiece transfer device 20 includes the first shutter device 26 that can be opened and closed at the upstream end (rear end) of the conveyor belt 22 in the belt feeding direction. It is also possible to provide a rear wall that cannot be opened and closed. In this case, the workpiece transfer device 20 cannot collect the workpiece W in the supply box 12, but can prevent the workpiece W from dropping. Further, the workpiece transfer device 20 may not include the first shutter device 26 or the rear wall. Moreover, although the workpiece conveyance apparatus 20 shall collect | recover the workpiece | work W by open | releasing the 1st shutter apparatus 26 and sending the conveyor belt 22 in the reverse direction, it is good also as what discards a defective workpiece | work.
 また、上述した実施形態では、ワーク搬送装置20は、コンベアベルト22のベルト送り方向下流端(前端)に開閉可能な第2シャッタ装置27を備えるものとしたが、第2シャッタ装置27に代えて開閉不能な前壁を備えるものとしてもよい。この場合、ワーク搬送装置20は、ワークWを廃棄ボックス14に廃棄できないが、ワークWの落下を防止することは可能である。また、ワーク搬送装置20は、第2シャッタ装置27や前壁を備えないものとしてもよい。また、ワーク搬送装置20は、第2シャッタ装置27を開放してコンベアベルト22を順方向に送ることで、ワークWを廃棄するものとしたが、ワークWを回収するものとしてもよい。 In the above-described embodiment, the workpiece transfer device 20 includes the second shutter device 27 that can be opened and closed at the downstream end (front end) of the conveyor belt 22 in the belt feeding direction. A front wall that cannot be opened and closed may be provided. In this case, the workpiece transfer device 20 cannot discard the workpiece W in the disposal box 14, but can prevent the workpiece W from falling. Further, the workpiece transfer device 20 may not include the second shutter device 27 or the front wall. Moreover, although the workpiece conveyance apparatus 20 shall discard the workpiece | work W by opening the 2nd shutter apparatus 27 and sending the conveyor belt 22 to a forward direction, it is good also as what collect | recovers the workpiece | work W.
 また、上述した実施形態では、移送システム10は、ワーク搬送装置20の制御と供給ロボット40の制御と採取ロボット50の制御とを同じ制御装置70で実行するものとしたが、それぞれの制御を異なる制御装置で実行するものとしてもよい。 In the above-described embodiment, the transfer system 10 performs the control of the work transfer device 20, the control of the supply robot 40, and the control of the sampling robot 50 by the same control device 70, but each control is different. It may be executed by the control device.
 以上説明したように、本開示の搬送装置は、ワークを載置する載置部を有するコンベアベルトと、前記コンベアベルトを送る送り装置と、前記コンベアベルトの載置部をベルト送り方向に並列に延びる複数の載置部に仕切る仕切りと、前記複数の載置部を上下に運動させるアクチュエータと、を備えることを要旨とする。 As described above, the transfer device according to the present disclosure includes a conveyor belt having a placement portion on which a workpiece is placed, a feeding device that feeds the conveyor belt, and a placement portion of the conveyor belt that is parallel to the belt feeding direction. The gist of the invention is to include a partition that divides the plurality of mounting portions and an actuator that moves the plurality of mounting portions up and down.
 この本開示の搬送装置において、前記送り装置は、前記複数の載置部の何れかにワークが供給されたときに前記コンベアベルトを所定量送って前記ワークを歩進させるものとしてもよい。こうすれば、搬送装置は、レーンごとにワークを効率良く搬送することができる。 In the transport device according to the present disclosure, the feeding device may advance the workpiece by feeding a predetermined amount of the conveyor belt when the workpiece is supplied to any of the plurality of placement units. If it carries out like this, the conveying apparatus can convey a workpiece | work efficiently for every lane.
 また、本開示の搬送装置において、前記アクチュエータは、前記載置部のベルト送り方向下流側を上下に運動させるものとしてもよい。こうすれば、搬送装置は、ワーク群の塊をベルト送り方向下流側で解きほぐすことができる。 Further, in the transport device according to the present disclosure, the actuator may be moved up and down on the downstream side of the placement unit in the belt feeding direction. If it carries out like this, the conveyance apparatus can unravel the lump of a workpiece | work group in the belt feed direction downstream.
 さらに、本開示の搬送装置において、前記アクチュエータは、前記複数の載置部ごとに設けられるものとしてもよい。こうすれば、搬送装置は、複数の載置部ごとに載置されるワーク群の塊をより確実に解きほぐすことができる。 Furthermore, in the transport apparatus according to the present disclosure, the actuator may be provided for each of the plurality of placement units. If it carries out like this, the conveyance apparatus can unravel the lump of the workpiece | work group mounted for every some mounting part more reliably.
 また、本開示の搬送装置において、開口部を有し、前記複数の載置部を裏側から支持する支持プレートと、前記アクチュエータの駆動に伴って前記開口部を介して前記複数の載置部を裏面から叩き上げる叩き上げ部と、を備えるものとしてもよい。こうすれば、搬送装置は、ワークが載置されたコンベアベルトの撓みを抑制しつつ、アクチュエータの駆動により載置部に載置されたワーク群の塊を効率よく解きほぐすことができる。 Further, in the transfer device according to the present disclosure, the support plate having openings and supporting the plurality of placement units from the back side, and the plurality of placement units via the openings as the actuator is driven. It is good also as a thing provided with the slap-up part struck up from a back surface. If it carries out like this, the conveyance apparatus can unravel the lump of the workpiece | work group mounted in the mounting part by the drive of an actuator, suppressing the bending of the conveyor belt in which the workpiece | work was mounted.
 また、本開示の搬送装置において、前記複数の載置部の各々のベルト送り方向上流端に設けられた開閉可能な第1シャッタ装置を備えるものとしてもよい。こうすれば、搬送装置は、第1シャッタ装置を閉鎖することで、載置部に載置されたワークの落下を防止することができる。また、搬送装置は、第1シャッタ装置を開放した状態でコンベアベルトを逆方向に送ることで、例えば、作業終了時に載置部に残存しているワークを回収したり、載置部に載置されている不良ワークを廃棄したりすることができる。 Further, the conveying device of the present disclosure may include a first shutter device that can be opened and closed provided at an upstream end in the belt feeding direction of each of the plurality of placement units. If it carries out like this, the conveyance apparatus can prevent the fall of the workpiece | work mounted in the mounting part by closing a 1st shutter apparatus. In addition, the conveying device sends the conveyor belt in the reverse direction with the first shutter device opened, for example, collects the work remaining on the placement unit at the end of the work or places it on the placement unit. It is possible to discard defective workpieces.
 さらに、本開示の搬送装置において、前記複数の載置部の各々のベルト送り方向下流端に設けられた開閉可能な第2シャッタ装置を備えるものとしてもよい。こうすれば、搬送装置は、第2シャッタ装置を閉鎖しておくことで、載置部においてベルト送り方向下流側に搬送されたワークの落下を防止することができる。また、搬送装置は、第2シャッタ装置を開放した状態でコンベアベルトを順方向に送ることで、例えば、作業終了時に載置部に残存しているワークを回収したり、載置部に載置されている不良ワークを廃棄したりすることができる。 Furthermore, the conveying device of the present disclosure may include a second shutter device that can be opened and closed provided at the downstream end of each of the plurality of placement units in the belt feeding direction. In this way, the conveying device can prevent the workpiece conveyed to the downstream side in the belt feeding direction at the placement portion by closing the second shutter device. In addition, the conveying device sends the conveyor belt in the forward direction with the second shutter device opened, for example, collects the work remaining on the placement unit at the end of the work, or places it on the placement unit. It is possible to discard defective workpieces.
 本開示の移送システムは、ワークを載置する載置部を有するコンベアベルトと、前記コンベアベルトを送る送り装置と、前記コンベアベルトの載置部をベルト送り方向に並列に延びる複数の載置部に仕切る仕切りと、前記複数の載置部を上下に運動させるアクチュエータと、を有する搬送装置と、前記複数の載置部の各々のベルト送り方向上流側にワークを供給する供給装置と、前記複数の載置部の各々のベルト送り方向下流側からワークを採取する採取装置と、を備えることを要旨とする。 A transfer system according to the present disclosure includes a conveyor belt having a placement portion on which a workpiece is placed, a feeding device that feeds the conveyor belt, and a plurality of placement portions that extend in parallel in the belt feeding direction. A conveying device having a partition that divides the plurality of placement units up and down, a supply device that supplies workpieces to the upstream side of each of the plurality of placement units in the belt feeding direction, and the plurality And a collecting device for collecting the workpiece from the downstream side of each of the placement portions in the belt feeding direction.
 この本開示の移送システムにおいて、前記供給装置は、前記複数の載置部の各々に所定の供給順序でワークを供給し、前記搬送装置は、前記複数の載置部の何れかにワークが供給される毎に前記コンベアベルトを所定量送って前記ワークを歩進させ、前記採取装置は、前記複数の載置部の各々から前記供給順序と同じ順序でワークを採取するものとしてもよい。こうすれば、移送システムは、ワークの搬送を効率良く行なうことができる。 In the transfer system according to the present disclosure, the supply device supplies a workpiece to each of the plurality of placement units in a predetermined supply order, and the transport device supplies the workpiece to any of the plurality of placement units. Each time the conveyor belt is sent, the workpiece is advanced by a predetermined amount, and the sampling device may sample the workpiece from each of the plurality of placement units in the same order as the supply sequence. If it carries out like this, the transfer system can perform conveyance of a workpiece | work efficiently.
 本開示は、搬送装置や移送システムの製造産業などに利用可能である。 The present disclosure can be used in the manufacturing industry of a transfer device and a transfer system.
 10 移送システム、11 作業台、12 供給ボックス、14 廃棄ボックス、16 載置台搬送装置、20 ワーク搬送装置、21 搬送レーン、22 コンベアベルト、22a 上面部、23a 駆動ローラ、23b 従動ローラ、24a,24b 側壁、25 仕切り、26 第1シャッタ装置、27 第2シャッタ装置、28 支持プレート、28a 開口部、29 支持台、30 上下動装置、31 当接体、32 シリンダ、38 駆動モータ、40 供給ロボット、41 ロボットアーム、42 エンドエフェクタ、44 駆動モータ、45 エンコーダ、50 採取ロボット、51 ロボットアーム、52 エンドエフェクタ、53 カメラ、54 駆動モータ、55 エンコーダ、70 制御装置、71 CPU、72 ROM、73 HAD、74 RAM、80 入力装置、T 載置台、W ワーク。 10 transport system, 11 work table, 12 supply box, 14 disposal box, 16 mounting table transport device, 20 work transport device, 21 transport lane, 22 conveyor belt, 22a top surface, 23a drive roller, 23b driven roller, 24a, 24b Side walls, 25 partitions, 26 1st shutter device, 27 2nd shutter device, 28 support plate, 28a opening, 29 support base, 30 vertical movement device, 31 abutment body, 32 cylinders, 38 drive motor, 40 supply robot, 41 robot arm, 42 end effector, 44 drive motor, 45 encoder, 50 picking robot, 51 robot arm, 52 end effector, 53 camera, 54 drive motor, 55 encoder, 70 control device, 71 CPU, 7 ROM, 73 HAD, 74 RAM, 80 input device, T table, W workpiece.

Claims (9)

  1.  ワークを載置する載置部を有するコンベアベルトと、
     前記コンベアベルトを送る送り装置と、
     前記コンベアベルトの載置部をベルト送り方向に並列に延びる複数の載置部に仕切る仕切りと、
     前記複数の載置部を上下に運動させるアクチュエータと、
     を備える搬送装置。
    A conveyor belt having a placement portion for placing the workpiece;
    A feeding device for feeding the conveyor belt;
    A partition that partitions the placement portion of the conveyor belt into a plurality of placement portions extending in parallel in the belt feeding direction;
    An actuator for moving the plurality of mounting portions up and down;
    A transport apparatus comprising:
  2.  請求項1記載の搬送装置であって、
     前記送り装置は、前記複数の載置部の何れかにワークが供給される毎に前記コンベアベルトを所定量送って前記ワークを歩進させる、
     搬送装置。
    The transport apparatus according to claim 1,
    The feeding device feeds the conveyor belt by a predetermined amount each time the workpiece is supplied to any of the plurality of placement units, and advances the workpiece.
    Conveying device.
  3.  請求項1または2記載の搬送装置であって、
     前記アクチュエータは、前記載置部のベルト送り方向下流側を上下に運動させる、
     搬送装置。
    It is a conveying apparatus of Claim 1 or 2, Comprising:
    The actuator moves up and down the downstream side of the placement unit in the belt feeding direction,
    Conveying device.
  4.  請求項1ないし3いずれか1項に記載の搬送装置であって、
     前記アクチュエータは、前記複数の載置部ごとに設けられる、
     搬送装置。
    It is a conveying apparatus of any one of Claim 1 thru | or 3, Comprising:
    The actuator is provided for each of the plurality of placement units.
    Conveying device.
  5.  請求項1ないし4いずれか1項に記載の搬送装置であって、
     開口部を有し、前記複数の載置部を裏側から支持する支持プレートと、
     前記アクチュエータの駆動に伴って前記開口部を介して前記複数の載置部を裏面から叩き上げる叩き上げ部と、
     を備える搬送装置。
    It is a conveying apparatus of any one of Claim 1 thru | or 4, Comprising:
    A support plate having an opening and supporting the plurality of placement portions from the back side;
    A hitting part that hits the plurality of placement parts from the back surface through the opening as the actuator is driven,
    A transport apparatus comprising:
  6.  請求項1ないし5いずれか1項に記載の搬送装置であって、
     前記複数の載置部の各々のベルト送り方向上流端に設けられた開閉可能な第1シャッタ装置
     を備える搬送装置。
    It is a conveying apparatus of any one of Claim 1 thru | or 5, Comprising:
    A conveying device comprising: a first shutter device that is openable and closable provided at an upstream end in a belt feeding direction of each of the plurality of placement units.
  7.  請求項1ないし6いずれか1項に記載の搬送装置であって、
     前記複数の載置部の各々のベルト送り方向下流端に設けられた開閉可能な第2シャッタ装置
     を備える搬送装置。
    It is a conveying apparatus of any one of Claim 1 thru | or 6, Comprising:
    A transport device comprising: a second shutter device that is openable and closable provided at a downstream end in a belt feeding direction of each of the plurality of placement units.
  8.  ワークを載置する載置部を有するコンベアベルトと、前記コンベアベルトを送る送り装置と、前記コンベアベルトの載置部をベルト送り方向に並列に延びる複数の載置部に仕切る仕切りと、前記複数の載置部を上下に運動させるアクチュエータと、を有する搬送装置と、
     前記複数の載置部の各々のベルト送り方向上流側にワークを供給する供給装置と、
     前記複数の載置部の各々のベルト送り方向下流側からワークを採取する採取装置と、
     を備える移送システム。
    A conveyor belt having a placement portion for placing a workpiece; a feeding device that feeds the conveyor belt; a partition that partitions the placement portion of the conveyor belt into a plurality of placement portions extending in parallel in a belt feeding direction; An actuator that moves the mounting portion up and down, and a transport device having
    A supply device for supplying a workpiece to the upstream side in the belt feeding direction of each of the plurality of placement units;
    A sampling device for sampling a workpiece from the downstream side in the belt feeding direction of each of the plurality of placement units;
    A transfer system comprising:
  9.  請求項8記載の移送システムであって、
     前記供給装置は、前記複数の載置部の各々に所定の供給順序でワークを供給し、
     前記搬送装置は、前記複数の載置部の何れかにワークが供給される毎に前記コンベアベルトを所定量送って前記ワークを歩進させ、
     前記採取装置は、前記複数の載置部の各々から前記供給順序と同じ順序でワークを採取する、
     移送システム。
    9. The transfer system according to claim 8, wherein
    The supply device supplies a work in a predetermined supply order to each of the plurality of placement units,
    The transport device advances the work by feeding a predetermined amount of the conveyor belt each time the work is supplied to any of the plurality of placement units,
    The sampling device collects a workpiece from each of the plurality of placement units in the same order as the supply order.
    Transport system.
PCT/JP2016/083949 2016-11-16 2016-11-16 Transfer device and transport system WO2018092211A1 (en)

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