WO2020253411A1 - Intelligent power module packaging structure - Google Patents

Intelligent power module packaging structure Download PDF

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Publication number
WO2020253411A1
WO2020253411A1 PCT/CN2020/089044 CN2020089044W WO2020253411A1 WO 2020253411 A1 WO2020253411 A1 WO 2020253411A1 CN 2020089044 W CN2020089044 W CN 2020089044W WO 2020253411 A1 WO2020253411 A1 WO 2020253411A1
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WO
WIPO (PCT)
Prior art keywords
circuit board
built
packaging
packaging structure
smart power
Prior art date
Application number
PCT/CN2020/089044
Other languages
French (fr)
Chinese (zh)
Inventor
陈健
吴桢生
汤桂衡
杨轲
Original Assignee
深圳市汇川技术股份有限公司
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Application filed by 深圳市汇川技术股份有限公司 filed Critical 深圳市汇川技术股份有限公司
Publication of WO2020253411A1 publication Critical patent/WO2020253411A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • H01L23/10Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H01L25/165Containers

Definitions

  • the embodiment of the present invention relates to the technical field of power module packaging, in particular to a smart power module packaging structure.
  • IPM Intelligent Power Module
  • IPM uses a leaded copper lead frame as the packaging frame, and places the power circuit substrate and functional circuits in the form of integrated circuit chips on the packaging frame, and then wraps and cures with resin materials to form a hard plastic package
  • the packaging structure of the shell In this packaging method, the functional circuits exist in the form of integrated chips, which leads to higher requirements for assembly line automation and lower reusability. Small changes in the IPM structure often require major changes in the production line, resulting in rare IPM types, high costs, and difficulty. To meet the fierce competition and the need for more and more abundant industrial control product market.
  • the packaging structure often includes a power circuit substrate, a built-in functional circuit board, a package frame, and a package cover.
  • the package frame is first bonded to the power circuit board.
  • the packaging process of this packaging method is complicated and costly, and the built-in functional circuit board must be fixed on the packaging frame by bonding or jointing, so that the design of the built-in functional circuit board and the packaging frame must be coupled with each other, reducing The freedom of IPM design is improved.
  • the existing IPM packaging methods have higher requirements for the production line in the assembly process and low reuse.
  • Small changes in the IPM structure often require major changes in the production line, resulting in scarcity of IPM types, high costs, and difficulty in meeting fierce competition and increasing needs.
  • Abundant industrial control product market; or, the packaging process is complicated and the cost is high, which reduces the freedom of IPM design.
  • the purpose of the embodiments of the present invention is to provide a smart power module packaging structure to solve the problem that the assembly process in the prior art has high requirements on the production line and low reusability.
  • Small changes in the IPM structure often require small changes.
  • the major changes in the production line have led to the scarcity of IPM types and high costs, making it difficult to meet the fiercely competitive and increasingly demanding industrial control product market; or the packaging process is complicated and the cost is high, which reduces the freedom of IPM design.
  • a smart power module packaging structure including a smart power integrated unit and an integrally formed packaging shell, wherein:
  • the intelligent power integration unit includes a power circuit substrate, a built-in functional circuit board, and a plurality of connecting posts;
  • the built-in function circuit board is provided with a plurality of first through holes corresponding to the plurality of connecting posts, the The bottom ends of a plurality of connecting posts are fixed on the power circuit substrate, and the top ends of the plurality of connecting posts respectively pass through the built-in functional circuit board through the plurality of first through holes, and are connected to the corresponding The first through hole is fixedly connected to the built-in function circuit board, so that the built-in function circuit board is stacked on top of the power circuit board;
  • the packaging housing includes an installation cavity with an opening at the bottom, the smart power integration unit is installed in the installation cavity, and the power circuit substrate of the smart power integration unit is sealed at the bottom opening position of the installation cavity , Forming a closed packaging structure with the packaging shell.
  • the bottom of the side wall of the mounting cavity is provided with a stepped groove that matches with the power circuit substrate, and the power circuit substrate is fixed at the position of the stepped groove by bonding.
  • the plurality of connecting columns includes a first short connecting column and a second long connecting column, wherein:
  • the bottom end of the first short connecting column is fixed on the power circuit substrate, and the top end of the first short connecting column passes through the built-in function circuit board through the corresponding first through hole and no longer extends, and
  • the first short connecting post is fixedly connected to the built-in function circuit board at the corresponding first through hole;
  • the bottom end of the second long connecting column is fixed on the power circuit substrate, and the top end of the second long connecting column passes through the built-in functional circuit board through a corresponding first through hole and has an extension, and
  • the second long connecting post is fixedly connected to the built-in function circuit board at the corresponding first through hole;
  • a plurality of second through holes are opened on the upper surface of the packaging housing, and the number of the plurality of second through holes is greater than or equal to the number of the second long connecting columns, and the extension portion of the second long connecting columns Passing through the upper surface of the packaging casing through the corresponding second through hole.
  • the plurality of connection posts includes a first short connection post, the bottom end of the first short connection post is fixed on the power circuit substrate, and the top end of the first short connection post passes The corresponding first through hole does not extend after passing through the built-in function circuit board, and the first short connecting post is fixedly connected to the built-in function circuit board at the corresponding first through hole;
  • the smart power module packaging structure further includes a plurality of third long connecting posts, the bottom ends of the third long connecting posts are fixed on the power circuit substrate, and the top ends of the third long connecting posts avoid the built-in Functional circuit board with extensions;
  • a plurality of second through holes are opened on the upper surface of the packaging housing, and the number of the plurality of second through holes is greater than or equal to the number of the third long connecting pillars, and the extension portion of the third long connecting pillar Passing through the upper surface of the packaging shell through the corresponding second through hole.
  • the packaging shell is provided with a first glue injection port
  • the smart power packaging structure further includes insulating silicone, and after the packaging shell and the smart power integration unit are assembled, Fill the cavity formed by assembling the packaging shell and the smart power integration unit with the insulating silicone through the first glue injection port.
  • the built-in functional circuit board is provided with a second glue injection injection port, and the insulating silicone is injected into the built-in functional circuit board and the power circuit substrate through the second glue injection injection port The space between.
  • a connector is welded on the built-in functional circuit board, a connector extension port is opened on the packaging shell, and the connector extends out of the packaging shell through the connector extension port
  • the body interacts with external circuits.
  • two sides of the packaging shell are respectively provided with assembling holes for fixing the smart power module packaging structure on an external heat dissipation plane through a fastener.
  • the deformation suppression cylinder further includes a deformation suppression cylinder, the top end of the deformation suppression cylinder abuts against the central part of the inner surface of the upper top of the packaging shell, and the bottom end of the deformation suppression cylinder passes through the The built-in functional circuit board abuts against the upper surface of the power circuit board.
  • the functional circuit exists in the form of a built-in functional circuit board, and the assembly process does not require special process processing, and has low requirements on the production line, making the production line high in reusability and reducing the investment in the production line Cost; because the built-in functional circuit board is fixed above the power circuit substrate through the connecting column, there is no need for coupling design between the built-in functional circuit board and the package casing, thereby increasing the freedom of design of the intelligent power integrated unit and improving the packaging structure Space utilization,
  • the shell of the smart function module can be designed as an integrated package shell, reducing the shell The number of components simplifies the packaging process and reduces costs.
  • FIG. 1 is an exploded view of a smart power module packaging structure provided by an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a smart power integration unit in a smart power module packaging structure provided by an embodiment of the present invention in a specific implementation manner;
  • FIG. 3 is a schematic structural diagram of a smart power integration unit in another specific implementation manner in the smart power module packaging structure provided by an embodiment of the present invention
  • FIG. 4 is a schematic structural diagram of a stepped groove opened at the bottom of the side wall of the packaging case in the smart power module packaging structure provided by an embodiment of the present invention
  • FIG. 5 is a schematic cross-sectional view of the smart power module packaging structure provided by an embodiment of the present invention after packaging is completed;
  • FIG. 6 is a schematic structural diagram of the smart power module packaging structure provided by an embodiment of the present invention after packaging is completed;
  • FIG. 7 is an exploded view of a smart power module packaging structure provided by another embodiment of the present invention.
  • FIG. 8 is a schematic diagram of the matching relationship between the deformation suppression cylinder and the packaging shell in the smart power module packaging structure provided by another embodiment of the present invention.
  • FIG. 9 is a schematic cross-sectional view of the smart power module packaging structure provided by another embodiment of the present invention after packaging is completed.
  • Fig. 1 is an exploded view of a smart power module packaging structure provided by an embodiment of the present invention. For ease of description, only the parts related to this embodiment are shown.
  • the smart power module packaging structure includes a smart power integrated unit 1 and an integrally formed packaging housing 2, in which:
  • the smart power integration unit 1 includes a power circuit board 11, a built-in functional circuit board 12, and a plurality of connecting posts 13 for signal transmission and fixing the built-in functional circuit board 12;
  • the built-in functional circuit board 12 is provided with A plurality of first through holes (not shown in the figure) corresponding to the plurality of connecting posts 13, the bottom ends of the plurality of connecting posts 13 are all fixed on the power circuit substrate 11, the plurality of connecting posts
  • the top ends of 13 respectively pass through the built-in function circuit board 12 through the plurality of first through holes, and are fixedly connected to the built-in function circuit board 12 at the corresponding first through holes, so that the built-in function
  • the functional circuit board 12 is stacked on top of the power circuit substrate 11;
  • the packaging housing 2 includes a mounting cavity with an opening at the bottom, the smart power integration unit 1 is installed in the mounting cavity, and the power circuit substrate 11 of the smart power integration unit 1 is sealed in the mounting cavity. At the bottom opening position, it forms a closed packaging structure with the packaging shell 2.
  • the power circuit substrate 11 in the smart power integrated unit 1 includes, but is not limited to, an aluminum-based resin copper clad laminate, a copper-based resin copper clad laminate or a double-sided copper-clad ceramic substrate, and the power circuit substrate 11 is welded with a function It is not limited to power switching devices such as inversion, rectification, braking, buffering, and temperature and electrical signal sampling devices.
  • the functions welded on the built-in function circuit board 12 are not limited to discrete functional devices such as power supply, signal sampling and conditioning, protection, driving, and micro-control unit operation.
  • the bottom ends of the plurality of connecting posts 13 are fixed on the power circuit substrate 11 by welding, and the plurality of connecting posts 13 are welded and/or crimped at their corresponding first through holes.
  • the method realizes fixing and signal transmission with the built-in function circuit board 12.
  • multiple built-in functional circuit substrates can be stacked on the multiple connecting posts.
  • multiple connecting posts 13 are fixed on the power circuit board 11 by welding, and are fixed and signal transmitted with at least one built-in functional circuit board 12 by welding and/or crimping, and connection can be realized.
  • the stability of the connection between the post and the power circuit board 11 and the built-in functional circuit board 12, and the power circuit board 11 and the built-in functional circuit board 12 can realize signal multiplexing based on the connection post 13; in addition, since the power switching devices are all welded It is fixed on the power circuit substrate 11, so that the connecting post can be assembled together with the power switching device, which simplifies the assembly process.
  • the plurality of connecting pillars 13 includes a first short connecting pillar 131 and a second long connecting pillar 132, wherein:
  • the bottom end of the first short connecting column 131 is fixed on the power circuit substrate 11, and the top end of the first connecting column 131 passes through the built-in function circuit board 12 through the corresponding first through hole. Extend, and the first connecting post 131 is fixedly connected to the built-in function circuit board 12 at the corresponding first through hole;
  • the bottom end of the second long connecting column 132 is fixed on the power circuit substrate 11, and the top end of the second long connecting column 132 penetrates the built-in function circuit board 12 through the corresponding first through hole and has Extension portion, and the second long connecting post 132 is fixedly connected to the built-in functional circuit board 12 at the corresponding first through hole;
  • the upper surface of the packaging casing 2 is provided with a plurality of second through holes 21, the number of the plurality of second through holes 21 is greater than or equal to the number of the second long connecting posts 132, and the second long connecting The extension portion of the pillar 132 penetrates the upper surface of the packaging case 2 through the second through hole 21 corresponding thereto.
  • the bottom end of the first short connecting post 131 is fixed on the power circuit substrate 11 by welding, and the first short connecting post 131 is in its corresponding first through hole.
  • the location is welded or crimped with the built-in functional circuit board 12 to achieve signal transmission and functional multiplexing with fixed structure.
  • the bottom end of the second long connecting column 132 is fixed on the power circuit substrate 11 by welding, and the top end of the second long connecting column 132 is in its corresponding through hole.
  • the location is welded or crimped with the built-in functional circuit board 12 to achieve signal transmission and functional multiplexing with fixed structure.
  • the top ends of the first short connecting post 131 and the second long connecting post 132 may be set in a needle-like shape, which is convenient for the first short connecting post 131 and the second The long connecting post 132 quickly passes through the first through hole on the built-in function circuit board 12, which is convenient for assembly.
  • the appearance realization form of the first short connecting column 131 and the second long connecting column 132 is not limited by a certain fixed shape.
  • the first short connecting column Specific implementation forms of 131 and the second long connecting post 132 include but are not limited to cylindrical terminals, regular polygon terminals and/or flat terminals.
  • the number of second through holes 21 opened on the upper surface of the packaging housing 2 is greater than the number of the second long connecting posts 132, so that the packaging housing 2 can be compatible with multiple different Types of power circuit substrates 11 need to extend the long terminals.
  • the number of second through holes 21 opened on the upper surface of the package housing 2 may also be equal to the number of second through holes welded on the power circuit substrate 11.
  • the number of long connecting posts 132 may also be equal to the number of second through holes welded on the power circuit substrate 11.
  • the plurality of connecting pillars 13 includes a first short connecting pillar 131, and the bottom end of the first short connecting pillar 131 is fixed to the power circuit substrate 11, the top end of the first short connecting post 131 passes through the built-in function circuit board 12 through the corresponding first through hole and no longer extends, and the first short connecting post 131 is at its corresponding first through hole.
  • a through hole is fixedly connected to the built-in function circuit board 12;
  • the smart power module packaging structure further includes a plurality of third long connecting posts 133 for signal transmission, the bottom end of the third long connecting posts 133 is fixed on the power circuit substrate 11, and the third long connecting The top end of the pillar 133 avoids the built-in function circuit board 12 and has an extension;
  • the upper surface of the packaging housing 2 is provided with a plurality of second through holes 21, the number of the plurality of second through holes 21 is greater than or equal to the number of the third long connecting posts 133, the third long connecting The extension part of the pillar 133 penetrates the upper surface of the packaging case 2 through the second through hole 21 corresponding thereto.
  • the bottom end of the first short connecting post 131 is fixed on the power circuit substrate 11 by welding, and the first short connecting post 131 is in its corresponding first through hole.
  • the location is welded or crimped with the built-in functional circuit board 12 to achieve signal transmission and functional multiplexing with fixed structure.
  • the area of the built-in function circuit board 12 is smaller than the area of the power circuit substrate 11, and the third long connecting posts 133 are respectively arranged on the power circuit substrate 11 near the surrounding positions.
  • the bottom end of the third long connecting post 133 is fixed to the power circuit board 11 by welding, and the top end of the third long connecting post 133 passes through the built-in function circuit board 12 after avoiding the
  • the second through hole 21 on the packaging shell 2 extends out of the packaging shell 2 for signal interaction with external circuits.
  • the size of the second through hole 21 opened on the upper surface of the package housing 2 is equal to the cross-sectional area of the extension of the third cylinder, so that the third cylinder The extension part just extends out of the package housing 2 through the corresponding second through hole 21 for signal interaction with the external circuit.
  • the number of second through holes 21 opened on the upper surface of the packaging housing 2 is greater than the number of the third long connecting posts 133, so that the packaging housing 2 can be compatible with multiple different Types of power circuit substrates 11 need to extend the long terminals.
  • the number of second through holes 21 opened on the upper surface of the package housing 2 may also be equal to the number of third through holes welded on the power circuit substrate 11.
  • the number of long connecting posts 133 may also be equal to the number of third through holes welded on the power circuit substrate 11.
  • the appearance and realization form of the first short connecting column 131 and the third long connecting column 133 are not limited by a certain fixed shape.
  • the first short connecting column The specific implementation forms of 131 and the third long connecting post 133 include but are not limited to cylindrical terminals, regular polygon terminals and/or flat terminals.
  • the packaging housing 2 is provided with a first glue injection port 22, the smart power packaging structure further includes insulating silicone, the packaging housing 2 and the smart power integrated unit 1
  • the insulating silicone rubber is injected into the cavity formed by the assembly of the packaging shell 2 and the smart power integrated unit 1 through the first glue injection port 22.
  • the built-in function circuit board 12 is provided with a second glue injection port 122, and the insulating silicone is filled between the built-in function circuit board 12 and the power circuit substrate 11 through the second glue injection port 122 Space. There is a gap between the built-in functional circuit board 12 and the inner surface of the side wall of the packaging shell 2, and the insulating silicone gel overflows the packaging shell 2 and the smart power integrated unit 1 through the gap.
  • the insulating silica gel can overflow the packaging shell 2 and the smart power integrated module through the first glue injection port 22, the second glue injection port 122, and the gap.
  • the space in the sealed cavity formed after packaging plays a role of insulation protection and dust prevention for the functional circuit board and the built-in functional circuit board 12.
  • a connector 123 is welded on the built-in functional circuit board 12, and a connector extension port 23 is opened on the packaging housing 2, and the connector 123 passes through the connector extension port. 23 extends out of the encapsulation shell 2 for signal interaction with external circuits.
  • two sides of the packaging housing 2 are respectively provided with assembly holes 24 for fixing the smart power module packaging structure on an external heat dissipation plane through a locking member.
  • the locking member is a screw.
  • the bottom of the side wall of the mounting cavity is provided with a stepped groove 25 that cooperates with the power circuit substrate 11, and the power circuit substrate 11 is fixed to the stepped groove by bonding. 25 position.
  • the surface of the stepped groove 25 is coated with silicon rubber, and the power circuit substrate 11 is bonded to the stepped groove 25 through the silicon rubber.
  • the assembly process does not require special process processing, and has low requirements on the production line, making the production line highly reusable.
  • the investment cost of the production line is reduced; since the built-in functional circuit board 12 is fixed above the power circuit substrate 11 through the connecting posts, no coupling design is required between the built-in functional circuit board 12 and the package housing 2, thereby increasing the design of the intelligent power integrated unit 1
  • the degree of freedom of the packaging structure is improved, and the space utilization rate of the packaging structure is improved, which is beneficial to reduce the volume of the packaging structure and increase the power density of the packaging structure.
  • the shell of the module can be designed as an integrally formed packaging shell 2, which reduces the number of shell components, simplifies the packaging process and reduces the cost.
  • FIG. 7 is a schematic structural diagram of a smart power module packaging structure provided by another embodiment of the present invention. For convenience of description, only the parts related to this embodiment are shown.
  • the smart power module packaging structure provided by this embodiment further includes a deformation suppression column 14.
  • the top end of the deformation suppression column 14 and the upper top of the packaging housing 2 The central part of the surface abuts, and the bottom end of the deformation suppression column 14 passes through the built-in function circuit board 12 and then abuts the upper surface of the power circuit board 11.
  • the built-in function circuit board 12 is provided with an extension opening for the deformation suppression column 14, and the bottom end of the deformation suppression column 14 abuts on the upper surface of the power circuit board 11.
  • the top end of the suppression cylinder 14 passes through the built-in functional circuit board 12 through the deformation suppression cylinder extension opening 124 and abuts against the inner surface of the top shell of the package housing 2 (as shown in FIG. 8), such that When the smart power package structure is locked to the external heat dissipation plane by a screw or other locking member, the deformation suppression column 14 can play a role in suppressing the deformation of the power circuit substrate 11.
  • FIG. 9 for a cross-sectional schematic diagram of the deformation suppression column 14 after the completion of the packaging of the power circuit substrate 11, the built-in functional circuit board 12 and the packaging housing 2.
  • the intelligent power integration unit 1 in this embodiment further includes a plurality of limit support columns with a limit support platform, and the built-in function circuit board 12 is provided with a plurality of limit supports
  • the support columns correspond to the third through holes one to one; the bottom ends of the plurality of limit support columns are fixed on the power circuit substrate 11, and the top ends of the plurality of limit support columns pass through the corresponding third Through holes pass through the built-in function circuit board 12, so that the limit support platforms of the plurality of limit support columns respectively abut against the bottom surface of the built-in function circuit board 12 to perform Limiting and supporting, and the plurality of limit supporting pillars are respectively fixedly connected to the built-in function circuit board 12 at the corresponding third through holes.
  • the limit support column plays a role of limit, support and fixation on the built-in power circuit board.
  • the bottom ends of the plurality of limit support pillars are all welded to the power circuit substrate 11, and the plurality of limit support pillars are respectively located at their corresponding second through holes 21 It is fixed to the built-in functional circuit board 12 by welding and/or crimping.
  • the smart power integrated unit 1 includes four limit support columns, and the four limit support columns are respectively distributed at four corner positions of the power circuit substrate 11, and the The bottom ends of the four limit support columns are respectively welded at the four corner positions on the upper surface of the power circuit substrate 11, and the top ends respectively pass through the built-in function through four third through holes opened on the built-in function circuit board 12 Circuit board 12, and the limit support platforms of the four limit support columns respectively abut against the bottom surface of the built-in function circuit board 12 to limit and support the built-in function circuit board 12, and The four limit support pillars are respectively fixed to the built-in functional circuit board 12 at the corresponding third through holes by welding and/or crimping.
  • the circuit board packaging structure of the smart power integrated unit 1 provided in this embodiment is provided between the power circuit substrate 11 and the built-in functional circuit board for limiting, supporting and fixing the built-in functional circuit board 12.
  • the limit support column which can further improve the stability of the built-in function circuit board 12.
  • the smart power module packaging structure provided in this embodiment is further provided with a deformation suppression column 14, and the bottom end of the deformation suppression column 14 abuts against the upper surface of the power circuit substrate 11, and the top end passes through the built-in
  • the functional circuit board 12 then abuts against the inner surface of the top shell of the package housing 2, so that when the smart power module package structure is installed on the external heat dissipation plane through the locking member, the deformation of the power circuit substrate 11 can be suppressed, which further improves The reliability of the packaging structure of the smart power module; in addition, because the power circuit substrate 11 and the built-in function circuit substrate are also provided with a limit for limiting, supporting and fixing the built-in function circuit board 12 The supporting column can further improve the stability of the packaging of the built-in functional circuit board 12.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

An intelligent power module packaging structure, comprising an intelligent power integration unit and an integrally formed packaging housing, wherein the intelligent power integration unit comprises a power circuit substrate, a built-in functional circuit board, and a plurality of connecting columns; the built-in functional circuit board is provided with a plurality of first through holes corresponding to the plurality of connecting columns, the bottom ends of the plurality of connecting columns are all fixed on the power circuit substrate, the top ends of the plurality of connecting columns respectively penetrate the built-in functional circuit board by means of the plurality of first through holes and are fixedly connected to the built-in functional circuit board at the first through holes corresponding to the connecting columns; the packaging housing comprises a mounting cavity having an opening at the bottom, the intelligent power integration unit is mounted in the mounting cavity, and the power circuit substrate of the intelligent power integration unit is plugged at the opening position at the bottom of the mounting cavity and forms a closed packaging structure with the packaging housing. The structure reduces input costs of a production line, improves the space utilization rate and the design freedom degree of the intelligent power integration unit, and simplifies the packaging housing structure and the packaging process.

Description

智能功率模块封装结构Intelligent power module packaging structure 技术领域Technical field
本发明实施例涉及功率模块封装技术领域,尤其涉及一种智能功率模块封装结构。The embodiment of the present invention relates to the technical field of power module packaging, in particular to a smart power module packaging structure.
背景技术Background technique
智能功率模块(Intelligent Power Module,IPM)在传统功率模块的基础上集成了功能电路单元,因其高集成度、高可靠性以及简易外置配套电路,被广泛应用在家电、工业传动等领域。现有IPM的封装方式包括两种:Intelligent Power Module (IPM) integrates functional circuit units on the basis of traditional power modules. Because of its high integration, high reliability and simple external supporting circuit, it is widely used in household appliances, industrial transmission and other fields. The existing IPM packaging methods include two types:
一种封装方式是,IPM以带引脚的铜导线框架作为封装框架,将功率电路基板以及以集成电路芯片形式存在功能电路放置在封装框架上,然后通过树脂类材料包裹并固化后形成坚硬塑封外壳的封装结构。这种封装方式中功能电路以集成芯片的形式存在,导致装配过程对生产线自动化要求较高,复用度较低,IPM结构上微小改动往往需要生产线大变更,导致IPM种类稀少,成本高昂,难以满足竞争激烈且需要越发丰富的工控产品市场。One packaging method is that IPM uses a leaded copper lead frame as the packaging frame, and places the power circuit substrate and functional circuits in the form of integrated circuit chips on the packaging frame, and then wraps and cures with resin materials to form a hard plastic package The packaging structure of the shell. In this packaging method, the functional circuits exist in the form of integrated chips, which leads to higher requirements for assembly line automation and lower reusability. Small changes in the IPM structure often require major changes in the production line, resulting in rare IPM types, high costs, and difficulty. To meet the fierce competition and the need for more and more abundant industrial control product market.
另一种封装方式是,功能电路以内置功能电路板的形式存在,其封装结构往往包括功率电路基板、内置功能电路板、封装框体以及封装盖体,封装框体先和功率电路基板粘接,再将内置功能电路板通过粘接或卯接的方式固定在封装框体上,然后灌胶固化,将封装盖体通过粘接或卯接固定在封装壳体上,形成堆栈层叠式封装结构。这种封装方式封装工序复杂、成本较高,且内置功能电路板必须要通过粘接或卯接的方式固定在封装框体上,使得内置功能电路板和封装框体的设计必须互相耦合,降低了IPM设计的自由度。Another packaging method is that the functional circuit exists in the form of a built-in functional circuit board. The packaging structure often includes a power circuit substrate, a built-in functional circuit board, a package frame, and a package cover. The package frame is first bonded to the power circuit board. , And then fix the built-in functional circuit board on the package frame by bonding or connecting, and then potting and curing, and fixing the package cover on the package shell by bonding or connecting to form a stacked stacked package structure . The packaging process of this packaging method is complicated and costly, and the built-in functional circuit board must be fixed on the packaging frame by bonding or jointing, so that the design of the built-in functional circuit board and the packaging frame must be coupled with each other, reducing The freedom of IPM design is improved.
技术问题technical problem
综上,现有IPM封装方式存在有装配过程对生产线要求较高,复用度较低,IPM结构上微小改动往往需要生产线大变更,导致IPM种类稀少,成本高昂,难以满足竞争激烈且需要越发丰富的工控产品市场;或者,封装工序复杂、成本较高,降低了IPM设计的自由度的问题。In summary, the existing IPM packaging methods have higher requirements for the production line in the assembly process and low reuse. Small changes in the IPM structure often require major changes in the production line, resulting in scarcity of IPM types, high costs, and difficulty in meeting fierce competition and increasing needs. Abundant industrial control product market; or, the packaging process is complicated and the cost is high, which reduces the freedom of IPM design.
技术解决方案Technical solutions
有鉴于此,本发明实施例的目的在于提供一种智能功率模块封装结构,以解决上述现有技术中存在的装配过程对生产线要求较高,复用度较低,IPM结构上微小改动往往需要生产线大变更,导致IPM种类稀少,成本高昂,难以满足竞争激烈且需要越发丰富的工控产品市场;或者,封装工序复杂、成本较高,降低了IPM设计的自由度的问题。In view of this, the purpose of the embodiments of the present invention is to provide a smart power module packaging structure to solve the problem that the assembly process in the prior art has high requirements on the production line and low reusability. Small changes in the IPM structure often require small changes. The major changes in the production line have led to the scarcity of IPM types and high costs, making it difficult to meet the fiercely competitive and increasingly demanding industrial control product market; or the packaging process is complicated and the cost is high, which reduces the freedom of IPM design.
本发明实施例解决上述技术问题所采用的技术方案如下:The technical solutions adopted by the embodiments of the present invention to solve the above technical problems are as follows:
根据本发明实施例的一个方面,提供一种智能功率模块封装结构,包括智能功率集成单元及一体成型的封装壳体,其中:According to one aspect of the embodiments of the present invention, a smart power module packaging structure is provided, including a smart power integrated unit and an integrally formed packaging shell, wherein:
所述智能功率集成单元包括功率电路基板、内置功能电路板以及用于多个连接柱;所述内置功能电路板上开设有与所述多个连接柱对应的多个第一通孔,所述多个连接柱的底端均固定在所述功率电路基板上,所述多个连接柱的顶端分别通过所述多个第一通孔穿过所述内置功能电路板,并在与其对应的所述第一通孔处与所述内置功能电路板固定连接,使所述内置功能电路板堆栈层叠在所述功率电路基板上方;The intelligent power integration unit includes a power circuit substrate, a built-in functional circuit board, and a plurality of connecting posts; the built-in function circuit board is provided with a plurality of first through holes corresponding to the plurality of connecting posts, the The bottom ends of a plurality of connecting posts are fixed on the power circuit substrate, and the top ends of the plurality of connecting posts respectively pass through the built-in functional circuit board through the plurality of first through holes, and are connected to the corresponding The first through hole is fixedly connected to the built-in function circuit board, so that the built-in function circuit board is stacked on top of the power circuit board;
所述封装壳体包括底部具有开口的安装腔,所述智能功率集成单元安装在所述安装腔内,且所述智能功率集成单元的功率电路基板封堵在所述安装腔的底部开口位置处,与所述封装壳体形成密闭的封装结构。The packaging housing includes an installation cavity with an opening at the bottom, the smart power integration unit is installed in the installation cavity, and the power circuit substrate of the smart power integration unit is sealed at the bottom opening position of the installation cavity , Forming a closed packaging structure with the packaging shell.
在上述技术方案的基础上,所述安装腔侧壁的底部设置有与所述功率电路基板相配合台阶式凹槽,所述功率电路基板通过粘接方式固定在台阶式凹槽位置处。On the basis of the above technical solution, the bottom of the side wall of the mounting cavity is provided with a stepped groove that matches with the power circuit substrate, and the power circuit substrate is fixed at the position of the stepped groove by bonding.
在上述技术方案的基础上,所述多个连接柱包括第一短连接柱和第二长连接柱,其中:On the basis of the above technical solution, the plurality of connecting columns includes a first short connecting column and a second long connecting column, wherein:
所述第一短连接柱的底端固定在所述功率电路基板上,所述第一短连接柱的顶端通过与其对应的第一通孔穿过所述内置功能电路板后不再延伸,且所述第一短连接柱在其所对应的第一通孔处与所述内置功能电路板固定连接;The bottom end of the first short connecting column is fixed on the power circuit substrate, and the top end of the first short connecting column passes through the built-in function circuit board through the corresponding first through hole and no longer extends, and The first short connecting post is fixedly connected to the built-in function circuit board at the corresponding first through hole;
所述第二长连接柱的底端固定在所述功率电路基板上,所述第二长连接柱的顶端通过与其对应的第一通孔穿过所述内置功能电路板并具有延伸部,且所述第二长连接柱在其所对应的第一通孔处与所述内置功能电路板固定连接;The bottom end of the second long connecting column is fixed on the power circuit substrate, and the top end of the second long connecting column passes through the built-in functional circuit board through a corresponding first through hole and has an extension, and The second long connecting post is fixedly connected to the built-in function circuit board at the corresponding first through hole;
所述封装壳体的上表面开设有多个第二通孔,所述多个第二通孔的数量大于或等于所述第二长连接柱的数量,所述第二长连接柱的延伸部通过与其对应的所述第二通孔穿过所述封装壳体的上表面。A plurality of second through holes are opened on the upper surface of the packaging housing, and the number of the plurality of second through holes is greater than or equal to the number of the second long connecting columns, and the extension portion of the second long connecting columns Passing through the upper surface of the packaging casing through the corresponding second through hole.
在上述技术方案的基础上,所述多个连接柱包括第一短连接柱,所述第一短连接柱的底端固定在所述功率电路基板上,所述第一短连接柱的顶端通过与其对应的第一通孔穿过所述内置功能电路板后不再延伸,且所述第一短连接柱在其所对应的第一通孔处与所述内置功能电路板固定连接;On the basis of the above technical solution, the plurality of connection posts includes a first short connection post, the bottom end of the first short connection post is fixed on the power circuit substrate, and the top end of the first short connection post passes The corresponding first through hole does not extend after passing through the built-in function circuit board, and the first short connecting post is fixedly connected to the built-in function circuit board at the corresponding first through hole;
所述智能功率模块封装结构还包括多个第三长连接柱,所述第三长连接柱的底端固定在所述功率电路基板上,所述第三长连接柱的顶端避开所述内置功能电路板并具有延伸部;The smart power module packaging structure further includes a plurality of third long connecting posts, the bottom ends of the third long connecting posts are fixed on the power circuit substrate, and the top ends of the third long connecting posts avoid the built-in Functional circuit board with extensions;
所述封装壳体的上表面开设有多个第二通孔,所述多个第二通孔的数量大于或等于所述第三长连接柱的数量,所述第三长连接柱的延伸部通过与其对应的第二通孔穿过所述封装壳体的上表面。A plurality of second through holes are opened on the upper surface of the packaging housing, and the number of the plurality of second through holes is greater than or equal to the number of the third long connecting pillars, and the extension portion of the third long connecting pillar Passing through the upper surface of the packaging shell through the corresponding second through hole.
在上述技术方案的基础上,所述封装壳体上开设有第一灌胶注入口,所述智能功率封装结构还包括绝缘硅胶,所述封装壳体与所述智能功率集成单元装配完成后,通过所述第一灌胶注入口将所述绝缘硅胶注满所述封装壳体与所述智能功率集成单元装配后形成的腔体。On the basis of the above technical solution, the packaging shell is provided with a first glue injection port, the smart power packaging structure further includes insulating silicone, and after the packaging shell and the smart power integration unit are assembled, Fill the cavity formed by assembling the packaging shell and the smart power integration unit with the insulating silicone through the first glue injection port.
在上述技术方案的基础上,所述内置功能电路板上开设有第二灌胶注入口,所述绝缘硅胶通过所述第二灌胶注入口注入所述内置功能电路板与所述功率电路基板之间的空间。Based on the above technical solution, the built-in functional circuit board is provided with a second glue injection injection port, and the insulating silicone is injected into the built-in functional circuit board and the power circuit substrate through the second glue injection injection port The space between.
在上述技术方案的基础上,所述内置功能电路板与所述封装壳体侧壁的内表面之间具有间隙,所述绝缘硅胶通过所述间隙溢满所述封装壳体和所述智能功率集成单元粘接后形成的密封腔体。On the basis of the above technical solution, there is a gap between the built-in functional circuit board and the inner surface of the side wall of the package housing, and the insulating silicone gel overflows the package housing and the smart power through the gap. The sealed cavity formed by bonding the integrated unit.
在上述技术方案的基础上,所述内置功能电路板上焊接有连接器,所述封装壳体上开设有连接器延伸口,所述连接器通过所述连接器延伸口延伸出所述封装壳体与外界电路进行信号交互。On the basis of the above technical solution, a connector is welded on the built-in functional circuit board, a connector extension port is opened on the packaging shell, and the connector extends out of the packaging shell through the connector extension port The body interacts with external circuits.
在上述技术方案的基础上,所述封装壳体的两侧分别设置有用于通过锁固件将所述智能功率模块封装结构固定在外部散热平面上的装配孔。Based on the above technical solution, two sides of the packaging shell are respectively provided with assembling holes for fixing the smart power module packaging structure on an external heat dissipation plane through a fastener.
在上述技术方案的基础上,还包括形变抑制柱体,所述形变抑制柱体的顶端与所述封装壳体上顶部内表面中心部位相抵接,所述形变抑制柱体底端穿过所述内置功能电路板后与所述功率电路基板的上表面相抵接。On the basis of the above technical solution, it further includes a deformation suppression cylinder, the top end of the deformation suppression cylinder abuts against the central part of the inner surface of the upper top of the packaging shell, and the bottom end of the deformation suppression cylinder passes through the The built-in functional circuit board abuts against the upper surface of the power circuit board.
有益效果Beneficial effect
本发明实施例有益效果如下:The beneficial effects of the embodiments of the present invention are as follows:
本发明实施例提供的智能功率模块封装结构中,功能电路以内置功能电路板形式存在,其装配过程无需特殊工艺处理,对生产线要求较低,使得生产线具有高复用性,降低了生产线的投入成本;由于内置功能电路板通过连接柱固定在功率电路基板上方,使得内置功能电路板与封装壳体之间无需耦合设计,从而增加了智能功率集成单元设计的自由度,且提高了封装结构的空间利用率,In the smart power module packaging structure provided by the embodiment of the present invention, the functional circuit exists in the form of a built-in functional circuit board, and the assembly process does not require special process processing, and has low requirements on the production line, making the production line high in reusability and reducing the investment in the production line Cost; because the built-in functional circuit board is fixed above the power circuit substrate through the connecting column, there is no need for coupling design between the built-in functional circuit board and the package casing, thereby increasing the freedom of design of the intelligent power integrated unit and improving the packaging structure Space utilization,
有利于降低封装结构体积和增加封装结构的功率密度;此外,由于内置功能电路板与封装壳体之间无需耦合设计,使得智能功能模块的外壳可以设计为一体成型的封装壳体,减少了外壳部件的数量,简化了封装工序,降低了成本。It is beneficial to reduce the volume of the package structure and increase the power density of the package structure; in addition, because there is no need to couple the design between the built-in functional circuit board and the package shell, the shell of the smart function module can be designed as an integrated package shell, reducing the shell The number of components simplifies the packaging process and reduces costs.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the embodiments of the present invention more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only of the present invention. For some embodiments, for those of ordinary skill in the art, other drawings can be obtained from these drawings without creative labor.
图1是本发明实施例提供的智能功率模块封装结构的爆炸图;FIG. 1 is an exploded view of a smart power module packaging structure provided by an embodiment of the present invention;
图2是本发明实施例提供的智能功率模块封装结构中的智能功率集成单元在一具体实现方式中的结构示意图;2 is a schematic structural diagram of a smart power integration unit in a smart power module packaging structure provided by an embodiment of the present invention in a specific implementation manner;
图3是本发明实施例提供的智能功率模块封装结构中的智能功率集成单元在另一具体实现方式中的结构示意图;FIG. 3 is a schematic structural diagram of a smart power integration unit in another specific implementation manner in the smart power module packaging structure provided by an embodiment of the present invention;
图4是本发明实施例提供的智能功率模块封装结构中封装壳体侧壁底部开设的台阶式凹槽的结构示意图;4 is a schematic structural diagram of a stepped groove opened at the bottom of the side wall of the packaging case in the smart power module packaging structure provided by an embodiment of the present invention;
图5是本发明实施例提供的智能功率模块封装结构封装完成后的剖面示意图;5 is a schematic cross-sectional view of the smart power module packaging structure provided by an embodiment of the present invention after packaging is completed;
图6是本发明实施例提供的智能功率模块封装结构封装完成后的结构示意图;6 is a schematic structural diagram of the smart power module packaging structure provided by an embodiment of the present invention after packaging is completed;
图7是本发明另一实施例提供的智能功率模块封装结构的爆炸图;FIG. 7 is an exploded view of a smart power module packaging structure provided by another embodiment of the present invention;
图8是本发明另一实施例提供的智能功率模块封装结构中形变抑制柱体与封装壳体之间配合关系的示意图;8 is a schematic diagram of the matching relationship between the deformation suppression cylinder and the packaging shell in the smart power module packaging structure provided by another embodiment of the present invention;
图9是本发明另一实施例提供的智能功率模块封装结构封装完成后的剖面示意图。9 is a schematic cross-sectional view of the smart power module packaging structure provided by another embodiment of the present invention after packaging is completed.
本发明的实施方式Embodiments of the invention
为了使本发明实施例的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明实施例进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明实施例,并不用于限定本发明实施例。In order to make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following further describes the embodiments of the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention.
实施例一Example one
图1是本发明实施例提供的智能功率模块封装结构的爆炸图。为了便于说明,仅仅示出了与本实施例相关的部分。Fig. 1 is an exploded view of a smart power module packaging structure provided by an embodiment of the present invention. For ease of description, only the parts related to this embodiment are shown.
参见图1所示,本实施例提供的智能功率模块封装结构包括智能功率集成单元1及一体成型的封装壳体2,其中:As shown in Fig. 1, the smart power module packaging structure provided by this embodiment includes a smart power integrated unit 1 and an integrally formed packaging housing 2, in which:
所述智能功率集成单元1包括功率电路基板11、内置功能电路板12以及用于信号传输及固定所述内置功能电路板12的多个连接柱13;所述内置功能电路板12上开设有与所述多个连接柱13对应的多个第一通孔(图中未示出),所述多个连接柱13的底端均固定在所述功率电路基板11上,所述多个连接柱13的顶端分别通过所述多个第一通孔穿过所述内置功能电路板12,并在与其对应的所述第一通孔处与所述内置功能电路板12固定连接,使所述内置功能电路板12堆栈层叠在所述功率电路基板11上方;The smart power integration unit 1 includes a power circuit board 11, a built-in functional circuit board 12, and a plurality of connecting posts 13 for signal transmission and fixing the built-in functional circuit board 12; the built-in functional circuit board 12 is provided with A plurality of first through holes (not shown in the figure) corresponding to the plurality of connecting posts 13, the bottom ends of the plurality of connecting posts 13 are all fixed on the power circuit substrate 11, the plurality of connecting posts The top ends of 13 respectively pass through the built-in function circuit board 12 through the plurality of first through holes, and are fixedly connected to the built-in function circuit board 12 at the corresponding first through holes, so that the built-in function The functional circuit board 12 is stacked on top of the power circuit substrate 11;
所述封装壳体2包括底部具有开口的安装腔,所述智能功率集成单元1安装在所述安装腔内,且所述智能功率集成单元1的功率电路基板11封堵在所述安装腔的底部开口位置处,与所述封装壳体2形成密闭的封装结构。The packaging housing 2 includes a mounting cavity with an opening at the bottom, the smart power integration unit 1 is installed in the mounting cavity, and the power circuit substrate 11 of the smart power integration unit 1 is sealed in the mounting cavity. At the bottom opening position, it forms a closed packaging structure with the packaging shell 2.
其中,所述智能功率集成单元1中所述功率电路基板11包括但不限于铝基树脂覆铜板、铜基树脂覆铜板或者双面覆铜陶瓷基板,且所述功率电路基板11上焊接有功能不仅限于逆变、整流、制动、缓冲等功率开关器件以及温度和电信号采样器件。所述内置功能电路板12上焊接有功能不仅限于电源、信号采样调理、保护、驱动、微控制单元运算等分立功能器件。Wherein, the power circuit substrate 11 in the smart power integrated unit 1 includes, but is not limited to, an aluminum-based resin copper clad laminate, a copper-based resin copper clad laminate or a double-sided copper-clad ceramic substrate, and the power circuit substrate 11 is welded with a function It is not limited to power switching devices such as inversion, rectification, braking, buffering, and temperature and electrical signal sampling devices. The functions welded on the built-in function circuit board 12 are not limited to discrete functional devices such as power supply, signal sampling and conditioning, protection, driving, and micro-control unit operation.
其中,所述多个连接柱13的底端通过焊接的方式固定在所述功率电路基板11上,所述多个连接柱13在其对应的第一通孔处通过焊接和/或压接的方式实现与所述内置功能电路板12的固定和信号传输。优选的,本实施例中,所述多个连接柱上可堆栈层叠多个内置功能电路基板。Wherein, the bottom ends of the plurality of connecting posts 13 are fixed on the power circuit substrate 11 by welding, and the plurality of connecting posts 13 are welded and/or crimped at their corresponding first through holes. The method realizes fixing and signal transmission with the built-in function circuit board 12. Preferably, in this embodiment, multiple built-in functional circuit substrates can be stacked on the multiple connecting posts.
本实施例中,多个连接柱13采用焊接的方式固定在所述功率电路基板11上,采用焊接和/或压接的方式与至少一个内置功能电路板12实现固定和信号传输,可以实现连接柱与功率电路基板11和内置功能电路板12之间连接的稳定性,并且功率电路基板11和内置功能电路板12能够基于连接柱13实现信号复用;此外,由于功率开关器件均是通过焊接固定在所述功率电路基板11上的,这样使得连接柱可以同功率开关器件一起进行装配,简化了装配工序。In this embodiment, multiple connecting posts 13 are fixed on the power circuit board 11 by welding, and are fixed and signal transmitted with at least one built-in functional circuit board 12 by welding and/or crimping, and connection can be realized. The stability of the connection between the post and the power circuit board 11 and the built-in functional circuit board 12, and the power circuit board 11 and the built-in functional circuit board 12 can realize signal multiplexing based on the connection post 13; in addition, since the power switching devices are all welded It is fixed on the power circuit substrate 11, so that the connecting post can be assembled together with the power switching device, which simplifies the assembly process.
进一步的,参见图2所示,在一具体实现方式中,所述多个连接柱13包括第一短连接柱131和第二长连接柱132,其中:Further, referring to FIG. 2, in a specific implementation manner, the plurality of connecting pillars 13 includes a first short connecting pillar 131 and a second long connecting pillar 132, wherein:
所述第一短连接柱131的底端固定在所述功率电路基板11上,所述第一连接柱131的顶端通过与其对应的第一通孔穿过所述内置功能电路板12后不再延伸,且所述第一连接柱131在其所对应的第一通孔处与所述内置功能电路板12固定连接;The bottom end of the first short connecting column 131 is fixed on the power circuit substrate 11, and the top end of the first connecting column 131 passes through the built-in function circuit board 12 through the corresponding first through hole. Extend, and the first connecting post 131 is fixedly connected to the built-in function circuit board 12 at the corresponding first through hole;
所述第二长连接柱132的底端固定在所述功率电路基板11上,所述第二长连接柱132的顶端通过与其对应的第一通孔穿过所述内置功能电路板12并具有延伸部,且所述第二长连接柱132在其所对应的第一通孔处与所述内置功能电路板12固定连接;The bottom end of the second long connecting column 132 is fixed on the power circuit substrate 11, and the top end of the second long connecting column 132 penetrates the built-in function circuit board 12 through the corresponding first through hole and has Extension portion, and the second long connecting post 132 is fixedly connected to the built-in functional circuit board 12 at the corresponding first through hole;
所述封装壳体2的上表面开设有多个第二通孔21,所述多个第二通孔21的数量大于或等于所述第二长连接柱132的数量,所述第二长连接柱132的延伸部通过与其对应的所述第二通孔21穿过所述封装壳体2的上表面。The upper surface of the packaging casing 2 is provided with a plurality of second through holes 21, the number of the plurality of second through holes 21 is greater than or equal to the number of the second long connecting posts 132, and the second long connecting The extension portion of the pillar 132 penetrates the upper surface of the packaging case 2 through the second through hole 21 corresponding thereto.
优选的,在本实施例中,所述第一短连接柱131的底端通过焊接的方式固定在所述功率电路基板11上,所述第一短连接柱131在其对应的第一通孔处通过焊接或压接的方式与所述内置功能电路板12实现信号传输和结构固定的功能复用。Preferably, in this embodiment, the bottom end of the first short connecting post 131 is fixed on the power circuit substrate 11 by welding, and the first short connecting post 131 is in its corresponding first through hole. The location is welded or crimped with the built-in functional circuit board 12 to achieve signal transmission and functional multiplexing with fixed structure.
优选的,在本实施例中,所述第二长连接柱132的底端通过焊接的方式固定在所述功率电路基板11上,所述第二长连接柱132的顶端在其对应的通孔处通过焊接或压接的方式与所述内置功能电路板12实现信号传输和结构固定的功能复用。Preferably, in this embodiment, the bottom end of the second long connecting column 132 is fixed on the power circuit substrate 11 by welding, and the top end of the second long connecting column 132 is in its corresponding through hole. The location is welded or crimped with the built-in functional circuit board 12 to achieve signal transmission and functional multiplexing with fixed structure.
优选的,在本实施例中,所述第一短连接柱131和所述第二长连接柱132的顶端可以设置为针头式形状,这样便于所述第一短连接柱131和所述第二长连接柱132快速穿过所述内置功能电路板12上的第一通孔,便于装配。Preferably, in this embodiment, the top ends of the first short connecting post 131 and the second long connecting post 132 may be set in a needle-like shape, which is convenient for the first short connecting post 131 and the second The long connecting post 132 quickly passes through the first through hole on the built-in function circuit board 12, which is convenient for assembly.
优选的,在本实施例中,所述第一短连接柱131和所述第二长连接柱132的外观实现形式不受某一固定外形限制,在具体实现时,所述第一短连接柱131和所述第二长连接柱132的具体实现形式包括但不限于圆柱状端子、正多边形端子和/或扁状端子。Preferably, in this embodiment, the appearance realization form of the first short connecting column 131 and the second long connecting column 132 is not limited by a certain fixed shape. In a specific implementation, the first short connecting column Specific implementation forms of 131 and the second long connecting post 132 include but are not limited to cylindrical terminals, regular polygon terminals and/or flat terminals.
优选的,在本实施例中,所述封装壳体2的上表面开设的第二通孔21的数量大于所述第二长连接柱132的数量,这样使得封装壳体2可以兼容多个不同类型功率电路基板11的长端子的延伸需求。当然,在其他对封装壳体2兼容性较低的应用场景下,所述封装壳体2的上表面开设的第二通孔21的数量也可以等于所述功率电路基板11上焊接的第二长连接柱132的数量。Preferably, in this embodiment, the number of second through holes 21 opened on the upper surface of the packaging housing 2 is greater than the number of the second long connecting posts 132, so that the packaging housing 2 can be compatible with multiple different Types of power circuit substrates 11 need to extend the long terminals. Of course, in other application scenarios where the compatibility with the package housing 2 is low, the number of second through holes 21 opened on the upper surface of the package housing 2 may also be equal to the number of second through holes welded on the power circuit substrate 11. The number of long connecting posts 132.
进一步的,参见图3所示,在另一具体实现方式中,所述多个连接柱13包括第一短连接柱131,所述第一短连接柱131的底端固定在所述功率电路基板11上,所述第一短连接柱131的顶端通过与其对应的第一通孔穿过所述内置功能电路板12后不再延伸,且所述第一短连接柱131在其所对应的第一通孔处与所述内置功能电路板12固定连接;Further, referring to FIG. 3, in another specific implementation manner, the plurality of connecting pillars 13 includes a first short connecting pillar 131, and the bottom end of the first short connecting pillar 131 is fixed to the power circuit substrate 11, the top end of the first short connecting post 131 passes through the built-in function circuit board 12 through the corresponding first through hole and no longer extends, and the first short connecting post 131 is at its corresponding first through hole. A through hole is fixedly connected to the built-in function circuit board 12;
所述智能功率模块封装结构还包括用于信号传输的多个第三长连接柱133,所述第三长连接柱133的底端固定在所述功率电路基板11上,所述第三长连接柱133的顶端避开所述内置功能电路板12并具有延伸部;The smart power module packaging structure further includes a plurality of third long connecting posts 133 for signal transmission, the bottom end of the third long connecting posts 133 is fixed on the power circuit substrate 11, and the third long connecting The top end of the pillar 133 avoids the built-in function circuit board 12 and has an extension;
所述封装壳体2的上表面开设有多个第二通孔21,所述多个第二通孔21的数量大于或等于所述第三长连接柱133的数量,所述第三长连接柱133的延伸部通过与其对应的第二通孔21穿过所述封装壳体2的上表面。The upper surface of the packaging housing 2 is provided with a plurality of second through holes 21, the number of the plurality of second through holes 21 is greater than or equal to the number of the third long connecting posts 133, the third long connecting The extension part of the pillar 133 penetrates the upper surface of the packaging case 2 through the second through hole 21 corresponding thereto.
优选的,在本实施例中,所述第一短连接柱131的底端通过焊接的方式固定在所述功率电路基板11上,所述第一短连接柱131在其对应的第一通孔处通过焊接或压接的方式与所述内置功能电路板12实现信号传输和结构固定的功能复用。Preferably, in this embodiment, the bottom end of the first short connecting post 131 is fixed on the power circuit substrate 11 by welding, and the first short connecting post 131 is in its corresponding first through hole. The location is welded or crimped with the built-in functional circuit board 12 to achieve signal transmission and functional multiplexing with fixed structure.
优选的,在本实施例中,所述内置功能电路板12的面积小于所述功率电路基板11的面积,所述第三长连接柱133分别设置在所述功率电路基板11上靠近四周的位置处,所述第三长连接柱133的底端通过焊接的方式固定在所述功率电路基板11上,所述第三长连接柱133的顶端避开所述内置功能电路板12后通过所述封装壳体2上的第二通孔21延伸出所述封装壳体2与外部电路进行信号交互。Preferably, in this embodiment, the area of the built-in function circuit board 12 is smaller than the area of the power circuit substrate 11, and the third long connecting posts 133 are respectively arranged on the power circuit substrate 11 near the surrounding positions. Where, the bottom end of the third long connecting post 133 is fixed to the power circuit board 11 by welding, and the top end of the third long connecting post 133 passes through the built-in function circuit board 12 after avoiding the The second through hole 21 on the packaging shell 2 extends out of the packaging shell 2 for signal interaction with external circuits.
优选的,在本实施例中,所述封装壳体2上表面开设的第二通孔21的大小与所述第三柱体的延伸部的横截面积大小相等,使得所述第三柱体的延伸部恰好通过与其对应的第二通孔21延伸出所述封装壳体2与外界电路进行信号交互。Preferably, in this embodiment, the size of the second through hole 21 opened on the upper surface of the package housing 2 is equal to the cross-sectional area of the extension of the third cylinder, so that the third cylinder The extension part just extends out of the package housing 2 through the corresponding second through hole 21 for signal interaction with the external circuit.
优选的,在本实施例中,所述封装壳体2的上表面开设的第二通孔21的数量大于所述第三长连接柱133的数量,这样使得封装壳体2可以兼容多个不同类型功率电路基板11的长端子的延伸需求。当然,在其他对封装壳体2兼容性较低的应用场景下,所述封装壳体2的上表面开设的第二通孔21的数量也可以等于所述功率电路基板11上焊接的第三长连接柱133的数量。Preferably, in this embodiment, the number of second through holes 21 opened on the upper surface of the packaging housing 2 is greater than the number of the third long connecting posts 133, so that the packaging housing 2 can be compatible with multiple different Types of power circuit substrates 11 need to extend the long terminals. Of course, in other application scenarios where the compatibility with the package housing 2 is low, the number of second through holes 21 opened on the upper surface of the package housing 2 may also be equal to the number of third through holes welded on the power circuit substrate 11. The number of long connecting posts 133.
优选的,在本实施例中,所述第一短连接柱131和所述第三长连接柱133的外观实现形式不受某一固定外形限制,在具体实现时,所述第一短连接柱131和所述第三长连接柱133的具体实现形式包括但不限于圆柱状端子、正多边形端子和/或扁状端子。Preferably, in this embodiment, the appearance and realization form of the first short connecting column 131 and the third long connecting column 133 are not limited by a certain fixed shape. In specific implementation, the first short connecting column The specific implementation forms of 131 and the third long connecting post 133 include but are not limited to cylindrical terminals, regular polygon terminals and/or flat terminals.
进一步的,参见图2所示,所述封装壳体2上开设有第一灌胶注入口22,所述智能功率封装结构还包括绝缘硅胶,所述封装壳体2与所述智能功率集成单元1装配完成后,通过所述第一灌胶注入口22将所述绝缘硅胶注入所述封装壳体2与所述智能功率集成单元1装配后形成的腔体。所述内置功能电路板12上开设有第二灌胶注入口122,所述绝缘硅胶通过所述第二灌胶注入口122注满所述内置功能电路板12与所述功率电路基板11之间的空间。所述内置功能电路板12与所述封装壳体2侧壁的内表面之间具有间隙,所述绝缘硅胶通过所述间隙溢满所述封装壳体2和所述智能功率集成单元1粘接后形成的密封腔体。在本实施例中,所述绝缘硅胶可以通过所述第一灌胶注入口22、所述第二灌胶注入口122及所述间隙溢满所述封装壳体2与所述智能功率集成模块封装后形成的密封腔体内的空间,对所述功能电路基板和所述内置功能电路板12起到绝缘保护和防尘的作用。Further, referring to FIG. 2, the packaging housing 2 is provided with a first glue injection port 22, the smart power packaging structure further includes insulating silicone, the packaging housing 2 and the smart power integrated unit 1 After the assembly is completed, the insulating silicone rubber is injected into the cavity formed by the assembly of the packaging shell 2 and the smart power integrated unit 1 through the first glue injection port 22. The built-in function circuit board 12 is provided with a second glue injection port 122, and the insulating silicone is filled between the built-in function circuit board 12 and the power circuit substrate 11 through the second glue injection port 122 Space. There is a gap between the built-in functional circuit board 12 and the inner surface of the side wall of the packaging shell 2, and the insulating silicone gel overflows the packaging shell 2 and the smart power integrated unit 1 through the gap. The sealed cavity formed afterwards. In this embodiment, the insulating silica gel can overflow the packaging shell 2 and the smart power integrated module through the first glue injection port 22, the second glue injection port 122, and the gap. The space in the sealed cavity formed after packaging plays a role of insulation protection and dust prevention for the functional circuit board and the built-in functional circuit board 12.
进一步的,参见图2所示,所述内置功能电路板12上焊接有连接器123,所述封装壳体2上开设有连接器延伸口23,所述连接器123通过所述连接器延伸口23延伸出所述封装壳体2与外界电路进行信号交互。Further, referring to FIG. 2, a connector 123 is welded on the built-in functional circuit board 12, and a connector extension port 23 is opened on the packaging housing 2, and the connector 123 passes through the connector extension port. 23 extends out of the encapsulation shell 2 for signal interaction with external circuits.
进一步的,参见图2所示,所述封装壳体2的两侧分别设置有用于通过锁固件将所述智能功率模块封装结构固定在外部散热平面上的装配孔24。优选的,在本实施例中,所述锁固件为螺钉。Further, referring to FIG. 2, two sides of the packaging housing 2 are respectively provided with assembly holes 24 for fixing the smart power module packaging structure on an external heat dissipation plane through a locking member. Preferably, in this embodiment, the locking member is a screw.
进一步的,参见图4所示,所述安装腔侧壁的底部设置有与所述功率电路基板11相配合台阶式凹槽25,所述功率电路基板11通过粘接方式固定在台阶式凹槽25位置处。优选的,在本实施例中,所述台阶式凹槽25表面涂有硅橡胶,所述功率电路基板11通过所述硅像胶粘接在所述台阶式凹槽25处。智能功率集成模块与封装壳体2封装后的结构示意图参见图5和图6所示。Further, referring to FIG. 4, the bottom of the side wall of the mounting cavity is provided with a stepped groove 25 that cooperates with the power circuit substrate 11, and the power circuit substrate 11 is fixed to the stepped groove by bonding. 25 position. Preferably, in this embodiment, the surface of the stepped groove 25 is coated with silicon rubber, and the power circuit substrate 11 is bonded to the stepped groove 25 through the silicon rubber. Refer to FIG. 5 and FIG. 6 for the schematic diagram of the structure of the intelligent power integrated module and the packaging shell 2 after packaging.
以上可以看出,本实施例提供的智能功率模块封装结构,由于功能电路以内置功能电路板12形式存在,其装配过程无需特殊工艺处理,对生产线要求较低,使得生产线具有高复用性,降低了生产线的投入成本;由于内置功能电路板12通过连接柱固定在功率电路基板11上方,使得内置功能电路板12与封装壳体2之间无需耦合设计,从而增加了智能功率集成单元1设计的自由度,且提高了封装结构的空间利用率,有利于降低封装结构体积和增加封装结构的功率密度;此外,由于内置功能电路板12与封装壳体2之间无需耦合设计,使得智能功能模块的外壳可以设计为一体成型的封装壳体2,减少了外壳部件的数量,简化了封装工序,降低了成本。As can be seen from the above, in the smart power module packaging structure provided by this embodiment, since the functional circuit is in the form of a built-in functional circuit board 12, the assembly process does not require special process processing, and has low requirements on the production line, making the production line highly reusable. The investment cost of the production line is reduced; since the built-in functional circuit board 12 is fixed above the power circuit substrate 11 through the connecting posts, no coupling design is required between the built-in functional circuit board 12 and the package housing 2, thereby increasing the design of the intelligent power integrated unit 1 The degree of freedom of the packaging structure is improved, and the space utilization rate of the packaging structure is improved, which is beneficial to reduce the volume of the packaging structure and increase the power density of the packaging structure. In addition, because the built-in functional circuit board 12 and the packaging housing 2 do not need to be coupled to design, intelligent functions The shell of the module can be designed as an integrally formed packaging shell 2, which reduces the number of shell components, simplifies the packaging process and reduces the cost.
实施例二Example two
图7是本发明另一实施例提供的智能功率模块封装结构的结构示意图。为了便于说明仅仅示出了与本实施例相关的部分。FIG. 7 is a schematic structural diagram of a smart power module packaging structure provided by another embodiment of the present invention. For convenience of description, only the parts related to this embodiment are shown.
参见图7所示,相对于上一实施例,本实施例提供的智能功率模块封装结构还包括形变抑制柱体14,所述形变抑制柱体14的顶端与所述封装壳体2上顶部内表面中心部位相抵接,所述形变抑制柱体14底端穿过所述内置功能电路板12后与所述功率电路基板11的上表面相抵接。As shown in FIG. 7, compared with the previous embodiment, the smart power module packaging structure provided by this embodiment further includes a deformation suppression column 14. The top end of the deformation suppression column 14 and the upper top of the packaging housing 2 The central part of the surface abuts, and the bottom end of the deformation suppression column 14 passes through the built-in function circuit board 12 and then abuts the upper surface of the power circuit board 11.
在本实施例中,所述内置功能电路板12上开设有形变抑制柱体14延伸口,所述形变抑制柱体14的底端抵接在所述功率电路基板11的上表面,所述形变抑制柱体14的顶端通过所述形变抑制柱体延伸口124穿过所述内置功能电路板12并与所述封装壳体2顶部壳体的内表面相抵接(如图8所示),这样当通过螺钉等锁固件将所述智能功率封装结构锁固到外部散热平面上时,所述形变抑制柱体14可以起到抑制功率电路基板11发生形变的作用。形变抑制柱体14与功率电路基板11、内置功能电路板12及封装壳体2封装完成后的剖面示意图参见图9所示。In this embodiment, the built-in function circuit board 12 is provided with an extension opening for the deformation suppression column 14, and the bottom end of the deformation suppression column 14 abuts on the upper surface of the power circuit board 11. The top end of the suppression cylinder 14 passes through the built-in functional circuit board 12 through the deformation suppression cylinder extension opening 124 and abuts against the inner surface of the top shell of the package housing 2 (as shown in FIG. 8), such that When the smart power package structure is locked to the external heat dissipation plane by a screw or other locking member, the deformation suppression column 14 can play a role in suppressing the deformation of the power circuit substrate 11. Refer to FIG. 9 for a cross-sectional schematic diagram of the deformation suppression column 14 after the completion of the packaging of the power circuit substrate 11, the built-in functional circuit board 12 and the packaging housing 2.
进一步的,相对于上一实施例,本实施例中的智能功率集成单元1还包括多个具有限位支撑平台的限位支撑柱,所述内置功能电路板12上开设有与多个限位支撑柱一一对应的第三通孔;所述多个限位支撑柱的底端均固定在所述功率电路基板11上,所述多个限位支撑柱的顶端分别通过与其对应的第三通孔穿过所述内置功能电路板12,使所述多个限位支撑柱的限位支撑平台分别与所述内置功能电路板12的底面相抵接,以对所述内置功能电路板12进行限位和支撑,且所述多个限位支撑柱分别在其对应的所述第三通孔处与所述内置功能电路板12固定连接。Further, compared to the previous embodiment, the intelligent power integration unit 1 in this embodiment further includes a plurality of limit support columns with a limit support platform, and the built-in function circuit board 12 is provided with a plurality of limit supports The support columns correspond to the third through holes one to one; the bottom ends of the plurality of limit support columns are fixed on the power circuit substrate 11, and the top ends of the plurality of limit support columns pass through the corresponding third Through holes pass through the built-in function circuit board 12, so that the limit support platforms of the plurality of limit support columns respectively abut against the bottom surface of the built-in function circuit board 12 to perform Limiting and supporting, and the plurality of limit supporting pillars are respectively fixedly connected to the built-in function circuit board 12 at the corresponding third through holes.
其中,所述限位支撑柱对所述内置功率电路板起限位、支撑及固定作用。优选的,在本实施例中,所述多个限位支撑柱的底端均焊接在所述功率电路基板11上,所述多个限位支撑柱分别在其对应的第二通孔21处通过焊接和/或压接的方式与所述内置功能电路板12实现固定。Wherein, the limit support column plays a role of limit, support and fixation on the built-in power circuit board. Preferably, in this embodiment, the bottom ends of the plurality of limit support pillars are all welded to the power circuit substrate 11, and the plurality of limit support pillars are respectively located at their corresponding second through holes 21 It is fixed to the built-in functional circuit board 12 by welding and/or crimping.
优选的,在本实施例中,所述智能功率集成单元1包括四个限位支撑柱,所述四个限位支撑柱分别分布在所述功率电路基板11的四个角位置处,所述四个限位支撑柱的底端分别焊接在所述功率电路基板11上表面的四个角位置处,顶端分别通过内置功能电路板12上开设的四个第三通孔穿过所述内置功能电路板12,并使所述四个限位支撑柱的限位支撑平台分别与所述内置功能电路板12的底面相抵接,以对所述内置功能电路板12进行限位和支撑,且所述四个限位支撑柱分别在其对应的所述第三通孔处通过焊接和/或压接的方式与所述内置功能电路板12实现固定。Preferably, in this embodiment, the smart power integrated unit 1 includes four limit support columns, and the four limit support columns are respectively distributed at four corner positions of the power circuit substrate 11, and the The bottom ends of the four limit support columns are respectively welded at the four corner positions on the upper surface of the power circuit substrate 11, and the top ends respectively pass through the built-in function through four third through holes opened on the built-in function circuit board 12 Circuit board 12, and the limit support platforms of the four limit support columns respectively abut against the bottom surface of the built-in function circuit board 12 to limit and support the built-in function circuit board 12, and The four limit support pillars are respectively fixed to the built-in functional circuit board 12 at the corresponding third through holes by welding and/or crimping.
本实施例提供的智能功率集成单元1电路板封装结构由于在所述功率电路基板11和所述内置功能电路基板之间还设置有用于对所述内置功能电路板12进行限位、支撑及固定的限位支撑柱,这样可以进一步提高内置功能电路板12封装的稳固性。The circuit board packaging structure of the smart power integrated unit 1 provided in this embodiment is provided between the power circuit substrate 11 and the built-in functional circuit board for limiting, supporting and fixing the built-in functional circuit board 12. The limit support column, which can further improve the stability of the built-in function circuit board 12.
需要说明的是,本实施例提供的智能功率模块封装结构的其他部分结构由于与上一实施例完全相同,因此在此不再赘述。It should be noted that other parts of the smart power module packaging structure provided in this embodiment are completely the same as those in the previous embodiment, so they will not be repeated here.
相对于上一实施例,本实施例提供的智能功率模块封装结构由于还设置有形变抑制柱体14,且形变抑制柱体14的底端与功率电路基板11上表面相抵接,顶端穿过内置功能电路板12后与封装壳体2顶部壳体的内表面相抵接,从而可以在通过锁固件将智能功率模块封装结构安装到外部散热平面上时,抑制功率电路基板11发生形变,进一步提高了智能功率模块封装结构的可靠性;此外,由于在所述功率电路基板11和所述内置功能电路基板之间还设置有用于对所述内置功能电路板12进行限位、支撑及固定的限位支撑柱,这样可以进一步提高内置功能电路板12封装的稳固性。Compared with the previous embodiment, the smart power module packaging structure provided in this embodiment is further provided with a deformation suppression column 14, and the bottom end of the deformation suppression column 14 abuts against the upper surface of the power circuit substrate 11, and the top end passes through the built-in The functional circuit board 12 then abuts against the inner surface of the top shell of the package housing 2, so that when the smart power module package structure is installed on the external heat dissipation plane through the locking member, the deformation of the power circuit substrate 11 can be suppressed, which further improves The reliability of the packaging structure of the smart power module; in addition, because the power circuit substrate 11 and the built-in function circuit substrate are also provided with a limit for limiting, supporting and fixing the built-in function circuit board 12 The supporting column can further improve the stability of the packaging of the built-in functional circuit board 12.
工业实用性Industrial applicability
以上参照附图说明了本发明的优选实施例,并非因此局限本发明的权利范围。本领域技术人员不脱离本发明的范围和实质内所作的任何修改、等同替换和改进,均应在本发明的权利范围之内。The preferred embodiments of the present invention are described above with reference to the accompanying drawings, and the scope of rights of the present invention is not limited thereby. Any modifications, equivalent substitutions and improvements made by those skilled in the art without departing from the scope and essence of the present invention shall fall within the scope of the rights of the present invention.

Claims (10)

  1. 一种智能功率模块封装结构,其特征在于,包括智能功率集成单元及一体成型的封装壳体,其中: An intelligent power module packaging structure, which is characterized by comprising an intelligent power integrated unit and an integrally formed packaging shell, wherein:
    所述智能功率集成单元包括功率电路基板、内置功能电路板以及用于信号传输及固定所述内置功能电路板的多个连接柱;所述内置功能电路板上开设有与所述多个连接柱对应的多个第一通孔,所述多个连接柱的底端均固定在所述功率电路基板上,所述多个连接柱的顶端分别通过所述多个第一通孔穿过所述内置功能电路板,并在与其对应的所述第一通孔处与所述内置功能电路板固定连接,使所述内置功能电路板堆栈层叠在所述功率电路基板上方;The intelligent power integration unit includes a power circuit substrate, a built-in functional circuit board, and a plurality of connecting posts for signal transmission and fixing the built-in function circuit board; the built-in function circuit board is provided with a plurality of connecting posts Corresponding to a plurality of first through holes, the bottom ends of the plurality of connecting pillars are all fixed on the power circuit substrate, and the top ends of the plurality of connecting pillars respectively pass through the plurality of first through holes A built-in functional circuit board, and fixedly connected to the built-in functional circuit board at the corresponding first through hole, so that the built-in functional circuit board is stacked on top of the power circuit board;
    所述封装壳体包括底部具有开口的安装腔,所述智能功率集成单元安装在所述安装腔内,且所述智能功率集成单元的功率电路基板封堵在所述安装腔的底部开口位置处,与所述封装壳体形成密闭的封装结构。The packaging housing includes an installation cavity with an opening at the bottom, the smart power integration unit is installed in the installation cavity, and the power circuit substrate of the smart power integration unit is sealed at the bottom opening position of the installation cavity , Forming a closed packaging structure with the packaging shell.
  2. 如权利要求1所述的智能功率模块封装结构,其特征在于,所述安装腔侧壁的底部设置有与所述功率电路基板相配合台阶式凹槽,所述功率电路基板通过粘接方式固定在台阶式凹槽位置处。 The smart power module packaging structure of claim 1, wherein the bottom of the side wall of the mounting cavity is provided with a stepped groove that matches with the power circuit substrate, and the power circuit substrate is fixed by bonding In the stepped groove position.
  3. 如权利要求1所述的智能功率模块封装结构,其特征在于,所述多个连接柱包括第一短连接柱和第二长连接柱,其中: The smart power module packaging structure according to claim 1, wherein the plurality of connecting pillars comprise a first short connecting pillar and a second long connecting pillar, wherein:
    所述第一短连接柱的底端固定在所述功率电路基板上,所述第一短连接柱的顶端通过与其对应的第一通孔穿过所述内置功能电路板后不再延伸,且所述第一短连接柱在其所对应的第一通孔处与所述内置功能电路板固定连接;The bottom end of the first short connecting column is fixed on the power circuit substrate, and the top end of the first short connecting column passes through the built-in function circuit board through the corresponding first through hole and no longer extends, and The first short connecting post is fixedly connected to the built-in function circuit board at the corresponding first through hole;
    所述第二长连接柱的底端固定在所述功率电路基板上,所述第二长连接柱的顶端通过与其对应的第一通孔穿过所述内置功能电路板并具有延伸部,且所述第二长连接柱在其所对应的第一通孔处与所述内置功能电路板固定连接;The bottom end of the second long connecting column is fixed on the power circuit substrate, and the top end of the second long connecting column passes through the built-in functional circuit board through a corresponding first through hole and has an extension, and The second long connecting post is fixedly connected to the built-in function circuit board at the corresponding first through hole;
    所述封装壳体的上表面开设有多个第二通孔,所述多个第二通孔的数量大于或等于所述第二长连接柱的数量,所述第二长连接柱的延伸部通过与其对应的所述第二通孔穿过所述封装壳体的上表面。A plurality of second through holes are opened on the upper surface of the packaging housing, and the number of the plurality of second through holes is greater than or equal to the number of the second long connecting columns, and the extension portion of the second long connecting columns Passing through the upper surface of the packaging casing through the corresponding second through hole.
  4. 如权利要求1所述的智能功率模块封装结构,其特征在于,所述多个连接柱包括第一短连接柱,所述第一短连接柱的底端固定在所述功率电路基板上,所述第一短连接柱的顶端通过与其对应的第一通孔穿过所述内置功能电路板后不再延伸,且所述第一短连接柱在其所对应的第一通孔处与所述内置功能电路板固定连接; The smart power module packaging structure of claim 1, wherein the plurality of connecting posts comprises a first short connecting post, and the bottom end of the first short connecting post is fixed on the power circuit substrate, so The top end of the first short connecting column passes through the built-in functional circuit board through the corresponding first through hole and no longer extends, and the first short connecting column is connected to the first through hole corresponding to the Built-in functional circuit board fixed connection;
    所述智能功率模块封装结构还包括多个第三长连接柱,所述第三长连接柱的底端固定在所述功率电路基板上,所述第三长连接柱的顶端避开所述内置功能电路板并具有延伸部;The smart power module packaging structure further includes a plurality of third long connecting posts, the bottom ends of the third long connecting posts are fixed on the power circuit substrate, and the top ends of the third long connecting posts avoid the built-in Functional circuit board with extensions;
    所述封装壳体的上表面开设有多个第二通孔,所述多个第二通孔的数量大于或等于所述第三长连接柱的数量,所述第三长连接柱的延伸部通过与其对应的第二通孔穿过所述封装壳体的上表面。A plurality of second through holes are opened on the upper surface of the packaging housing, and the number of the plurality of second through holes is greater than or equal to the number of the third long connecting pillars, and the extension portion of the third long connecting pillar Passing through the upper surface of the packaging shell through the corresponding second through hole.
  5. 如权利要求1所述的智能功率模块封装结构,其特征在于,所述封装壳体上开设有第一灌胶注入口,所述智能功率封装结构还包括绝缘硅胶,所述封装壳体与所述智能功率集成单元装配完成后,通过所述第一灌胶注入口将所述绝缘硅胶注满所述封装壳体与所述智能功率集成单元装配后形成的腔体。 The smart power module packaging structure of claim 1, wherein the packaging shell is provided with a first glue injection port, the smart power packaging structure further comprises insulating silicone, and the packaging shell is After the smart power integration unit is assembled, the insulating silicone gel is filled through the first glue injection port to fill the cavity formed by the assembly of the packaging shell and the smart power integration unit.
  6. 如权利要求5所述的智能功率模块封装结构,其特征在于,所述内置功能电路板上开设有第二灌胶注入口,所述绝缘硅胶通过所述第二灌胶注入口注满所述内置功能电路板与所述功率电路基板之间的空间。 The smart power module packaging structure of claim 5, wherein the built-in function circuit board is provided with a second glue injection port, and the insulating silicone is filled with the second glue injection port. The space between the built-in functional circuit board and the power circuit board.
  7. 如权利要求6所述的智能功率模块封装结构,其特征在于,所述内置功能电路板与所述封装壳体侧壁的内表面之间具有间隙,所述绝缘硅胶通过所述间隙溢满所述封装壳体和所述智能功率集成单元粘接后形成的密封腔体。 The smart power module packaging structure of claim 6, wherein there is a gap between the built-in functional circuit board and the inner surface of the side wall of the packaging shell, and the insulating silicone gel overflows through the gap. A sealed cavity formed by bonding the packaging shell and the smart power integration unit.
  8. 如权利要求1所述的智能功率模块封装结构,其特征在于,所述内置功能电路板上焊接有连接器,所述封装壳体上开设有连接器延伸口,所述连接器通过所述连接器延伸口延伸出所述封装壳体与外界电路进行信号交互。 The smart power module packaging structure of claim 1, wherein a connector is welded on the built-in functional circuit board, a connector extension port is opened on the packaging shell, and the connector passes through the connection The extension opening of the device extends out of the packaging shell for signal interaction with external circuits.
  9. 如权利要求1所述的智能功率模块封装结构,其特征在于,所述封装壳体的两侧分别设置有用于通过锁固件将所述智能功率模块封装结构固定在外部散热平面上的装配孔。 The smart power module packaging structure according to claim 1, wherein two sides of the packaging shell are respectively provided with assembly holes for fixing the smart power module packaging structure on an external heat dissipation plane through a fastener.
  10. 如权利要求9所述的智能功率模块封装结构,其特征在于,还包括形变抑制柱体,所述形变抑制柱体的顶端与所述封装壳体上顶部内表面中心部位相抵接,所述形变抑制柱体底端穿过所述内置功能电路板后与所述功率电路基板的上表面相抵接。 The smart power module packaging structure according to claim 9, further comprising a deformation suppression cylinder, the top end of the deformation suppression cylinder abuts against the center part of the inner surface of the top top of the package housing, and the deformation The bottom end of the restraining column passes through the built-in function circuit board and abuts against the upper surface of the power circuit board.
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