WO2020252908A1 - 一种多功能混配设备 - Google Patents

一种多功能混配设备 Download PDF

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Publication number
WO2020252908A1
WO2020252908A1 PCT/CN2019/102823 CN2019102823W WO2020252908A1 WO 2020252908 A1 WO2020252908 A1 WO 2020252908A1 CN 2019102823 W CN2019102823 W CN 2019102823W WO 2020252908 A1 WO2020252908 A1 WO 2020252908A1
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WIPO (PCT)
Prior art keywords
mixing
clean water
multifunctional
valve
water supply
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PCT/CN2019/102823
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English (en)
French (fr)
Inventor
仲跻风
刘伟韦
张坤
李心成
王继鑫
吴义朋
常胜
吕炳男
李树伟
鲍传禄
Original Assignee
烟台杰瑞石油装备技术有限公司
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Publication of WO2020252908A1 publication Critical patent/WO2020252908A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/81Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F21/00Dissolving
    • B01F21/30Workflow diagrams or layout of plants, e.g. flow charts; Details of workflow diagrams or layout of plants, e.g. controlling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F21/00Dissolving
    • B01F21/20Dissolving using flow mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/49Mixing systems, i.e. flow charts or diagrams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/50Movable or transportable mixing devices or plants
    • B01F33/501Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/81Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
    • B01F33/812Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more alternative mixing receptacles, e.g. mixing in one receptacle and dispensing from another receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/211Measuring of the operational parameters
    • B01F35/2111Flow rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2217Volume of at least one component to be mixed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • B01F35/718051Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings being adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/49Mixing drilled material or ingredients for well-drilling, earth-drilling or deep-drilling compositions with liquids to obtain slurries

Definitions

  • the invention relates to the technical field of oil and gas field fracturing, in particular to a multifunctional mixing equipment.
  • Drilling is an essential part of oil production at present. Drilling fluid and well washing fluid are commonly used in the drilling process. At present, the configuration of these two fluids is mostly prepared by fixed stations; fracturing is the main measure to increase production in oil and gas fields. Fracturing construction operations, especially shale gas fracturing construction sites, require a large amount of fracturing base fluid. There are still many base fluids in China that are prepared through fixed stations; the preparation stations for these two liquids occupy a large area and require personnel.
  • the present invention provides a set of multi-functional liquid dispensing equipment based on the above requirements, which can meet the preparation of multiple liquids, has wide applicability, and solves the footprint of liquid dispensing at fixed stations It can replace the original fixed site for operations, and can also perform real-time liquid distribution at the drilling and fracturing construction site; this set of devices can meet the diverse needs of construction and the matching ability of on-site power. Diesel drive, electric drive fluid, electric drive and other drive forms are adapted to the needs of different wellsites. The compact structure facilitates the transportation and transfer of the equipment. Based on the above characteristics, this set of equipment has solved many problems of fixed site liquid distribution. .
  • the purpose of the present invention overcomes the shortcomings of the prior art and provides a multifunctional mixing equipment.
  • the mixing equipment connects two or more mixing systems in parallel, and each mixing system is equipped with a separate powder addition system. Turn on a certain set or two or several sets of mixing systems to achieve single mixing or multiple simultaneous mixing. On this basis, the two ends of the mixing equipment can be connected to downstream equipment or storage tanks to achieve instant mixing or Batch mixing.
  • the mixing equipment is integrated skid-mounted, convenient to move, and has a small footprint.
  • a multifunctional mixing equipment including a clean water supply system, an injection system, a mixing system, a powder storage and transportation system, a mixing tank, a discharge system and an electrical control system, the clean water
  • the supply system is connected to the mixing tank through one pipeline, and the other is connected to the input end of the injection system.
  • the output end of the injection system is connected in parallel with more than 2 sets of mixing systems.
  • the number of powder storage and conveying systems is equal to the number of mixing systems, and each set of powder storage and transportation
  • the system corresponds to a set of mixing systems.
  • the output ends of more than 2 sets of mixing systems are connected to the mixing tank.
  • the output of the mixing tank is connected to the discharge system.
  • the discharge system is controlled by the electrical control system.
  • the multifunctional mixing equipment is driven by pure electric or/and electric drive fluid or/and engine driving.
  • the multifunctional mixing equipment further includes a liquid supplement valve, the liquid supplement valve is connected in parallel with the clean water supply system, and the liquid supplement valve is connected with the injection system.
  • the clean water supply system, injection system, mixing system, powder storage and transportation system, mixing tank, discharge system and electrical control system are integrated on the skid.
  • the multifunctional mixing equipment is also provided with a folding arm hanger for adding powder, and the folding arm hanger is skid mounted on a skid base.
  • the clean water supply system includes a clean water valve, a suction pump, and a flow meter.
  • the clean water valve, suction pump, and flow meter are connected in sequence and then connected to the mixing tank and the injection system, respectively.
  • the clean water supply system further includes a liquid level control valve, which is arranged on a pipeline directly connected to the mixing tank.
  • the mixer type in the mixing system is selected according to the characteristics of the added powder.
  • a crusher can be added to the powder storage and transportation system.
  • the mixing equipment is connected in parallel by more than two mixing systems, and each mixing system is equipped with a separate powder addition system to selectively turn on a certain set Or two or several mixing systems to achieve single mixing or multiple simultaneous mixing. On this basis, the two ends of the mixing equipment are connected to downstream equipment or storage tanks to achieve instant mixing or batch mixing.
  • This hybrid equipment can use pure electric or/and electric drive fluid or/and engine drive to drive related actuators, which is more energy-saving and environmentally friendly than the original only using engine drive, reducing exhaust emissions and operating costs.
  • the mixing equipment is integrated with skid-mounted, easy to move, and less floor space. 4. The number and type of mixers flexibly set in this mixing equipment can meet the needs of multiple mixing processes.
  • Figure 1 is a process flow diagram of the multifunctional mixing equipment.
  • a multifunctional mixing equipment includes a clean water supply system, an injection system, a mixing system, a powder storage and transportation system, a mixing tank, a discharge system, a folding arm crane and an electrical control system.
  • the clean water supply system One way is connected to the mixing tank 4 through a pipeline, and the other is connected to the input end of the injection system.
  • the output end of the injection system is connected in parallel with more than 2 sets of mixing systems.
  • the number of powder storage and delivery systems is equal to the number of mixing systems, and each set of powder storage and delivery system Corresponding to a set of mixing system, the output ends of more than 2 sets of mixing systems are connected to the mixing tank, the output end of the mixing tank 4 is connected to the discharge system, and the folding arm crane is used to add powder to the powder storage and conveying system.
  • the time and manpower required for adding large doses of powder can be greatly saved by the folding arm crane.
  • the clean water supply system, injection system, mixing system, powder storage and delivery system, mixing tank 4, and discharge system are controlled by the electrical control system and driven by pure electric or/and electric drive fluid or/and engine driving.
  • the mixing equipment The pure electric drive mixed fluid supply equipment can well meet the needs of the electrification of wellsite operation equipment. Compared with the equipment driven by the transmission engine, it is more energy-saving and environmentally friendly, reducing fuel consumption and exhaust emissions.
  • the clean water supply system, spray system, mixing system, powder storage and conveying system, mixing tank 4, knuckle crane, discharge system and electrical control system are integrated on the skid. Multiple mixing systems and powder storage and conveying systems corresponding to the mixing system can meet the needs of various mixing processes.
  • the input and output ends of the mixer in each mixing system are equipped with valves, and the input is adjusted by And the valve at the output end can switch a certain set of mixing system in a targeted manner.
  • necessary pretreatment equipment can be set up according to the material conditions, such as a large salt crusher, which breaks large blocks into small blocks; to facilitate subsequent mixing and other processes.
  • the conveying amount can be measured by rotating speed, or auxiliary measurement can be carried out by electronic scale.
  • the clean water supply system includes a clean water valve 1, a suction pump 2, and a flow meter 3.
  • the clean water valve 1, the suction pump 2 and the flow meter 3 are connected in sequence and then connected to the mixing tank 4 and the spray system respectively.
  • the clean water valve 1 has multiple , To meet the needs of fast delivery of clean water during mixing, the liquid level control valve 5 set on the pipeline directly connected to the mixing tank 4 can control the delivery volume of the clean water.
  • the injection system includes a liquid inlet valve and an injection pump 6, and the liquid inlet valve for controlling the on and off of the injection system is connected in series with the injection pump 6.
  • the multifunctional mixing equipment also includes a replenishment valve 18, which is connected in parallel with the clean water supply system, and is connected to the jet pump 6, and there may be one or more replenishment valves.
  • the powder storage and transportation system includes the guar gum powder storage and transportation system 7, the industrial salt storage and transportation system 8, etc., which can meet the technical requirements of the preparation of wellsite fracturing fluid, the preparation of workover fluid and well washing fluid.
  • the mixing system includes a guar gum mixing system and an industrial salt mixing system.
  • the guar gum powder storage and conveying system 7 is connected to the guar gum mixing system, and the industrial salt mixing system is connected to the industrial salt storage and conveying system 8.
  • the guar gum mixing system includes a valve 9 , The first mixer 10 and the valve 11, the valve 9, the first mixer 10, the valve 11 are connected in turn, the valve 9 is connected to the jet pump 6, the valve 11 is connected to the mixing tank 4, the industrial salt mixing system valve 12, the second mixer 13 With valve 14, valve 12 is connected to jet pump 6, valve 14 is connected to mixing tank 4, first mixer 10 and second mixer 13 are set according to the nature of the powder added, which increases the adaptation of the mixer to the powder Performance, better mixing powder.
  • the discharge system includes a discharge pump 15, a flow meter 16, a valve 17, etc.
  • the discharge pump 15, a flow meter 16 and a valve 17 are connected in sequence, and there are multiple valves 17.
  • the electrical control system includes a frequency conversion cabinet and a control cabinet.
  • the multifunctional mixing equipment also includes a liquid addition system, which is connected to the suction pump 1 or the discharge pump 15, and when the liquid addition component needs to be added, it is added through the liquid addition system.
  • Example 1 compounding separately. If guar gum is mixed, connect the clean water source to the clean water valve 1, and close the industrial salt storage and delivery system 8, valve 12, second mixer 13, valve 14, and replenishing valve 18, so that other parts of the equipment are working State, the clean water enters the mixing tank 4 through the liquid level control valve 5, and the clean water enters the first mixer 10 through the jet pump 6 and transports the powder through the guar gum powder storage and delivery system 7. The first mixer 10 mixes , The mixed liquid is transported to the mixing tank 4 for remixing, and finally discharged through the discharge pump 15, the flow meter 16, and the valve 17.
  • Example 2 Multiple simultaneous compounding. If guar gum powder and industrial salt are mixed at the same time, compared with Example 1, the industrial salt storage and delivery system 8, the valve 12, the second mixer 13, and the valve 14 are all opened to make them in a normal working state, and the clean water is passed through the jet pump 6 After spraying, it enters the first mixer 10 and the second mixer 13 respectively. After being pre-mixed by the corresponding guar gum powder storage and conveying system 7 and industrial salt storage and conveying system 8, the added powders are collected and flowed into the mixing tank 4 for mixing. , After mixing, it is discharged through the discharge system.
  • valve 9, valve 11, valve 12, valve 14 or remove the valves at both ends of the first mixer 10 and the second mixer 13 (valve 9, valve 11, valve 12, valve 14), and use the powder storage and delivery system to control whether powder is added to the corresponding mixer Mixing method (single mixing or mixing of two or more powders).
  • single mixing or mixing of two or more powders for example, when guar gum is mixed separately, only the guar gum powder storage and conveying system 7 is required to transport the powder to the system. At this time, other mixer systems It just simply delivers clean water.
  • the suction centrifugal pump When the suction centrifugal pump is working and the equipment needs to add different liquids, it can be added through the replenishment valve in front of the injection system. When the suction centrifugal pump is not working, the valve between the injection system and the suction pump can be closed, and the injection can be used alone. The system works in order to meet the small flow cycle mixing and reduce equipment power consumption.
  • the liquid inlet and outlet ends of the multifunctional mixing equipment are connected to the corresponding upstream and downstream equipment.
  • the liquid inlet and outlet ends of the multifunctional mixing equipment are connected to the storage tank to realize the circulation of the mixed liquid.

Abstract

一种多功能混配设备,包括清水供给系统,喷射系统,混合系统,粉料储存输送系统,混合罐(4),排出系统和电气控制系统,清水供给系统通过管线一路接入混合罐(4),另一路与喷射系统的输入端连接,喷射系统的输出端并联2套以上的混合系统,粉料储存输送系统与混合系统数量相等,每套粉料储存输送系统对应连接一套混合系统,2套以上的混合系统输出端都接入混合罐(4),混合罐(4)的输出端与排出系统相连,清水供给系统、喷射系统、混合系统、粉料储存输送系统、混合罐(4)、排出系统通过电气控制系统控制。

Description

一种多功能混配设备 技术领域
本发明涉及油气田压裂技术领域,具体涉及一种多功能混配设备。
背景技术
钻井是目前石油开采中的必备环节,钻井过程中普遍使用钻井液和洗井液,目前这两种液体的配置大多通过固定站点进行配制;压裂是油气田增产的主要措施,当前国内外的压裂施工作业,尤其是页岩气的压裂施工现场需要大量的压裂基液,国内仍然有许多基液是通过固定站点进行配制的;这两种液体的配制站占地面积大,人员需求多,自动化程度低;本发明正是基于上述需求,提供了一套多功能的配液设备,可以满足多种液体的配制,具有广泛的适用性,解决了固定站点配液的占地面积大、自动化程度低等问题,可以替换原有的固定站点进行作业,也可以在钻井、压裂施工现场进行即时配液;该套装置可以针对施工多样的需求及现场电力的匹配能力不同,匹配柴驱、电驱液、电驱等驱动形式,以适应不同井场的需求,紧凑的结构,便于设备的运输转移,基于以上特点,该套设备很好的解决了固定站点配液的诸多问题。
发明内容
本发明的目的克服现有技术的不足,提供一种多功能混配设备,该混配设备通过2套以上混合系统的并联,并给每套混合系统配以单独的粉料添加系统,选择性的开启某套或某两套或某几套混合系统以实现单独混配或多种同时混配,在此基础上通过混配设备的两端选择连接下游设备或储罐以实现即时混配或批量混配。该混配设备集成撬装,移动方便,占地面积少。
本发明的目的是通过以下技术措施达到的:一种多功能混配设备,包括清 水供给系统,喷射系统,混合系统,粉料储存输送系统,混合罐,排出系统和电气控制系统,所述清水供给系统通过管线一路接入混合罐,另一路与喷射系统的输入端连接,喷射系统的输出端并联2套以上的混合系统,粉料储存输送系统与混合系统数量相等,每套粉料储存输送系统对应连接一套混合系统,2套以上的混合系统输出端都接入混合罐,混合罐的输出端与排出系统相连,清水供给系统、喷射系统、混合系统、粉料储存输送系统、混合罐、排出系统通过电气控制系统控制。
进一步地,所述多功能混配设备采用纯电动或/和电驱液或/和发动机驱动的方式驱动。
进一步地,所述多功能混配设备还包括补液阀门,所述补液阀门与清水供给系统并联,所述补液阀门与喷射系统连接。
进一步地,所述清水供给系统,喷射系统,混合系统,粉料储存输送系统,混合罐,排出系统和电气控制系统集成撬装在撬座上。
进一步地,所述多功能混配设备还设有用于添加粉料的折臂吊,所述折臂吊撬装在撬座上。
进一步地,对添加的粉料的不同设置相应的计量装置。
进一步地,所述清水供给系统包括清水阀门、吸入泵和流量计,所述清水阀门、吸入泵和流量计依次连接后分别接入混合罐和喷射系统。
进一步地,所述清水供给系统还包括液位控制阀,所述液位控制阀设在与混合罐直连的管线上。
进一步地,所述混合系统中的混合器类型根据所添加粉料的特性来选配。
进一步地,当所述粉料储存输送系统需要添加大颗粒粉料时,可以在粉料 储存输送系统上增加设置破碎机。
与现有技术相比,本发明的有益效果是:1.该混配设备通过2套以上混合系统的并联,并给每套混合系统配以单独的粉料添加系统,选择性的开启某套或某两套或某几套混合系统以实现单独混配或多种同时混配,在此基础上通过混配设备的两端选择连接下游设备或储罐以实现即时混配或批量混配。2.本混配设备可以采用纯电动或/和电驱液或/和发动机驱动的方式驱动相关执行元件,较原来的只能使用发动机驱动更节能环保,减少尾气排放和作业费用。3.本混配设备集成撬装,移动方便,占地面积少。4.本混配设备灵活设置的混合器个数及类型可以满足多种混配工艺的需要。
下面结合附图和具体实施方式对本发明作详细说明。
附图说明
图1是多功能混配设备的工艺流程图。
其中,1.吸入泵,2.流量计,3.喷射泵,4.混合罐,5.液位控制阀,6.喷射泵,7.胍胶粉储存输送系统,8.工业盐储存输送系统,9.阀门,10.第一混合器,11.阀门,12.阀门,13.第二混合器,14.阀门,15.排出泵,16.流量计,17.阀门,18.补液阀门。
具体实施方式
如图1所示,一种多功能混配设备,包括清水供给系统,喷射系统,混合系统,粉料储存输送系统,混合罐,排出系统,折臂吊和电气控制系统,所述清水供给系统通过管线一路接入混合罐4,另一路与喷射系统的输入端连接,喷射系统的输出端并联2套以上的混合系统,粉料储存输送系统与混合系统数量相等,每套粉料储存输送系统对应连接一套混合系统,2套以上的混合系统输出 端都接入混合罐,混合罐4的输出端与排出系统相连,折臂吊用于给粉料储存输送系统添加粉料,当粉料储存输送系统中的粉料用完时,通过折臂吊可以大大节约大剂量粉料添加所需的时间和人力。清水供给系统、喷射系统、混合系统、粉料储存输送系统、混合罐4、排出系统通过电气控制系统控制,并用纯电动或/和电驱液或/和发动机驱动的方式驱动,该混配设备的纯电驱混配供液设备能够很好的满足井场作业设备电气化的需求,相比传动的发动机驱动的设备,更加节能环保,减少燃油消耗和尾气排放。所述清水供给系统,喷射系统,混合系统,粉料储存输送系统,混合罐4,折臂吊,排出系统和电气控制系统集成撬装在撬座上。多套混合系统以及与混合系统一一对应的粉料储存输送系统可以满足各种混配工艺的需要,在每套混合系统中的混合器输入端和输出端都设有阀门,通过调节输入端和输出端的阀门可以有针对性的开关某套混合系统。
在粉料储存输送系统中可以根据物料情况,设置必要的预处理设备,比如大粒盐的破碎机,将大块料破碎成小块料;以利于后续混合等工序。
当混配不同的粉料时,对添加的粉料的不同,设置相应的计量装置,如可以通过转速计量输送量,也可以通过电子秤进行辅助测量。
所述清水供给系统包括清水阀门1、吸入泵2和流量计3,所述清水阀门1、吸入泵2和流量计3依次连接后分别接入混合罐4和喷射系统,清水阀门1有多个,满足混配时快速输送清水的需要,在与混合罐4直连的管线上设置的液位控制阀5可以控制清水的输送量。
所述喷射系统包括进液阀门和喷射泵6,用于控制喷射系统通断的进液阀门与喷射泵6串联。
所述多功能混配设备还包括补液阀门18,补液阀门18与清水供给系统并联, 补液阀门18与喷射泵6连接,补液阀门18可以是1个或多个。
所述粉料储存输送系统包括胍胶粉储存输送系统7、工业盐储存输送系统8等,能够满足井场压裂液的配制、修井液和洗井液的配制等工艺需求。
所述混合系统包括胍胶混合系统和工业盐混合系统等,胍胶粉储存输送系统7与胍胶混合系统相连,工业盐混合系统与工业盐储存输送系统8连接,胍胶混合系统包括阀门9、第一混合器10和阀门11,阀门9、第一混合器10、阀门11依次相连,阀门9接喷射泵6,阀门11接混合罐4,工业盐混合系统阀门12、第二混合器13和阀门14,阀门12接喷射泵6,阀门14接混合罐4,第一混合器10和第二混合器13根据所添加的粉料性质来设置类型,增加了混合器与粉料的适配性能,更好的混合粉料。
所述排出系统包括排出泵15,流量计16,阀门17等,排出泵15、流量计16和阀门17依次连接,阀门17有多个。
所述电气控制系统包括变频柜和控制柜。
所述多功能混配设备还包括液添系统,液添系统与吸入泵1或排出泵15连接,当需要加入液体添加成分时,经液添系统加入。
实施例1,单独混配。如混配胍胶液,将清水来源与清水阀门1对接好,关闭工业盐储存输送系统8、阀门12、第二混合器13、阀门14和补液阀门18,让该设备中的其它部件处于工作状态,清水一路通过液位控制阀5进入混合罐4中,清水另一路通过喷射泵6进入第一混合器10中,经胍胶粉储存输送系统7输送粉料,第一混合器10混合后,混合液被输送到混合罐4再混合,最后经排出泵15、流量计16、阀门17排出。
实施例2,多种同时混配。如同时混配胍胶粉和工业盐,与实施例1相比, 将工业盐储存输送系统8、阀门12、第二混合器13、阀门14都打开使其处于正常工作状态,清水经喷射泵6喷射后分别进入第一混合器10,第二混合器13,经各自对应的胍胶粉储存输送系统7和工业盐储存输送系统8的添加粉料预混合后,汇总流入混合罐4再混合,混匀后经排出系统排出。
或者将第一混合器10和第二混合器13两端的阀门都(阀门9,阀门11,阀门12,阀门14)去掉,用粉料储存输送系统是否往对应的混合器中加入粉料来控制混配方式(单独混配或两种以上粉料的混配),如单独混配胍胶时,只需让胍胶粉储存输送系统7往系统中输送粉料,此时其他的混合器系统只是单纯的输送清水而已。
当吸入离心泵工作时,设备需要进行额外添加不同液体时,可以通过喷射系统前的补液阀门进行添加,当吸入离心泵不工作时,可以关闭喷射系统和吸入泵之间的阀门,单独使用喷射系统进行工作,以满足小流量循环混合,减少设备功耗。
即时混合时,该多功能混配设备的进出液两端与相应的上下游设备相连,批量混合时,该多功能混配设备的进出液两端与储罐连接,实现混配液的循环。

Claims (10)

  1. 一种多功能混配设备,包括清水供给系统,喷射系统,混合系统,粉料储存输送系统,混合罐,排出系统和电气控制系统,所述清水供给系统通过管线一路接入混合罐,另一路与喷射系统的输入端连接,喷射系统的输出端并联2套以上的混合系统,粉料储存输送系统与混合系统数量相等,每套粉料储存输送系统对应连接一套混合系统,2套以上的混合系统输出端都接入混合罐,混合罐的输出端与排出系统相连,清水供给系统、喷射系统、混合系统、粉料储存输送系统、混合罐、排出系统通过电气控制系统控制。
  2. 根据权利要求1所述的多功能混配设备,其特征在于:所述多功能混配设备采用纯电动或/和电驱液或/和发动机驱动的方式驱动。
  3. 根据权利要求1所述的多功能混配设备,其特征在于:所述多功能混配设备还包括补液阀门,所述补液阀门与清水供给系统并联,所述补液阀门与喷射系统连接。
  4. 根据权利要求1所述的多功能混配设备,其特征在于:所述清水供给系统,喷射系统,混合系统,粉料储存输送系统,混合罐,排出系统和电气控制系统集成撬装在撬座上。
  5. 根据权利要求4所述的多功能混配设备,其特征在于:所述多功能混配设备还设有用于添加粉料的折臂吊,所述折臂吊撬装在撬座上。
  6. 根据权利要求5所述的多功能混配设备,其特征在于:根据添加的粉料的不同,设置相应的计量装置。
  7. 根据权利要求1所述的多功能混配设备,其特征在于:所述清水供给系统包括清水阀门、吸入泵和流量计,所述清水阀门、吸入泵和流量计依次连接后分别接入混合罐和喷射系统。
  8. 根据权利要求7所述的多功能混配设备,其特征在于:所述清水供给系统还包括液位控制阀,所述液位控制阀设在与混合罐直连的管线上。
  9. 根据权利要求1所述的多功能混配设备,其特征在于:所述混合系统中的混合器类型根据所添加粉料的特性来选配。
  10. 根据权利要求1所述的多功能混配设备,其特征在于:当所述粉料储存输送系统需要添加大颗粒粉料时,可以在粉料储存输送系统上增加设置破碎机。
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