CN210522432U - 一种多功能混配设备 - Google Patents
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Abstract
本实用新型公开一种多功能混配设备，包括清水供给系统，喷射系统，混合系统，粉料储存输送系统，混合罐，排出系统和电气控制系统，所述清水供给系统通过管线一路接入混合罐，另一路与喷射系统的输入端连接，喷射系统的输出端并联2套以上的混合系统，粉料储存输送系统与混合系统数量相等，每套粉料储存输送系统对应连接一套混合系统，2套以上的混合系统输出端都接入混合罐，混合罐的输出端与排出系统相连，清水供给系统、喷射系统、混合系统、粉料储存输送系统、混合罐、排出系统通过电气控制系统控制。有益效果：一种混配设备可以同时实现多种混配工艺。集成撬装，占地面积少。
Description
技术领域
本实用新型涉及油气田压裂技术领域，具体涉及一种多功能混配设备。
背景技术
钻井是目前石油开采中的必备环节，钻井过程中普遍使用钻井液和洗井液，目前这两种液体的配置大多通过固定站点进行配制；压裂是油气田增产的主要措施，当前国内外的压裂施工作业，尤其是页岩气的压裂施工现场需要大量的压裂基液，国内仍然有许多基液是通过固定站点进行配制的；这两种液体的配制站占地面积大，人员需求多，自动化程度低；本发明正是基于上述需求，提供了一套多功能的配液设备，可以满足多种液体的配制，具有广泛的适用性，解决了固定站点配液的占地面积大、自动化程度低等问题，可以替换原有的固定站点进行作业，也可以在钻井、压裂施工现场进行即时配液；该套装置可以针对施工多样的需求及现场电力的匹配能力不同，匹配柴驱、电驱液、电驱等驱动形式，以适应不同井场的需求，紧凑的结构，便于设备的运输转移，基于以上特点，该套设备很好的解决了固定站点配液的诸多问题。
实用新型内容
本实用新型的目的克服现有技术的不足，提供一种多功能混配设备，该混配设备通过2套以上混合系统的并联，并给每套混合系统配以单独的粉料添加系统，选择性的开启某套或某两套或某几套混合系统以实现单独混配或多种同时混配，在此基础上通过混配设备的两端选择连接下游设备或储罐以实现即时混配或批量混配。该混配设备集成撬装，移动方便，占地面积少。
本实用新型的目的是通过以下技术措施达到的：一种多功能混配设备，包括清水供给系统，喷射系统，混合系统，粉料储存输送系统，混合罐，排出系统和电气控制系统，所述清水供给系统通过管线一路接入混合罐，另一路与喷射系统的输入端连接，喷射系统的输出端并联2套以上的混合系统，粉料储存输送系统与混合系统数量相等，每套粉料储存输送系统对应连接一套混合系统，2套以上的混合系统输出端都接入混合罐，混合罐的输出端与排出系统相连，清水供给系统、喷射系统、混合系统、粉料储存输送系统、混合罐、排出系统通过电气控制系统控制。
进一步地，所述多功能混配设备采用纯电动或/和电驱液或/和发动机驱动的方式驱动。
进一步地，所述多功能混配设备还包括补液阀门，所述补液阀门与清水供给系统并联，所述补液阀门与喷射系统连接。
进一步地，所述清水供给系统，喷射系统，混合系统，粉料储存输送系统，混合罐，排出系统和电气控制系统集成撬装在撬座上。
进一步地，所述多功能混配设备还设有用于添加粉料的折臂吊，所述折臂吊撬装在撬座上。
进一步地，对添加的粉料的不同设置相应的计量装置。
进一步地，所述清水供给系统包括清水阀门、吸入泵和流量计，所述清水阀门、吸入泵和流量计依次连接后分别接入混合罐和喷射系统。
进一步地，所述清水供给系统还包括液位控制阀，所述液位控制阀设在与混合罐直连的管线上。
进一步地，所述混合系统中的混合器类型根据所添加粉料的特性来选配。
进一步地，当所述粉料储存输送系统需要添加大颗粒粉料时，可以在粉料储存输送系统上增加设置破碎机。
与现有技术相比，本实用新型的有益效果是：1.该混配设备通过2套以上混合系统的并联，并给每套混合系统配以单独的粉料添加系统，选择性的开启某套或某两套或某几套混合系统以实现单独混配或多种同时混配，在此基础上通过混配设备的两端选择连接下游设备或储罐以实现即时混配或批量混配。2.本混配设备可以采用纯电动或/和电驱液或/和发动机驱动的方式驱动相关执行元件，较原来的只能使用发动机驱动更节能环保，减少尾气排放和作业费用。3.本混配设备集成撬装，移动方便，占地面积少。4.本混配设备灵活设置的混合器个数及类型可以满足多种混配工艺的需要。
下面结合附图和具体实施方式对本实用新型作详细说明。
附图说明
图1是多功能混配设备的工艺流程图。
其中，1.吸入泵，2.流量计，3.喷射泵，4.混合罐，5.液位控制阀，6.喷射泵，7.胍胶粉储存输送系统，8.工业盐储存输送系统，9.阀门，10.第一混合器，11.阀门，12.阀门，13.第二混合器，14.阀门，15.排出泵，16.流量计，17.阀门，18.补液阀门。
具体实施方式
如图1所示，一种多功能混配设备，包括清水供给系统，喷射系统，混合系统，粉料储存输送系统，混合罐，排出系统，折臂吊和电气控制系统，所述清水供给系统通过管线一路接入混合罐4，另一路与喷射系统的输入端连接，喷射系统的输出端并联2套以上的混合系统，粉料储存输送系统与混合系统数量相等，每套粉料储存输送系统对应连接一套混合系统，2套以上的混合系统输出端都接入混合罐，混合罐4的输出端与排出系统相连，折臂吊用于给粉料储存输送系统添加粉料，当粉料储存输送系统中的粉料用完时，通过折臂吊可以大大节约大剂量粉料添加所需的时间和人力。清水供给系统、喷射系统、混合系统、粉料储存输送系统、混合罐4、排出系统通过电气控制系统控制，并用纯电动或/和电驱液或/和发动机驱动的方式驱动，该混配设备的纯电驱混配供液设备能够很好的满足井场作业设备电气化的需求，相比传动的发动机驱动的设备，更加节能环保，减少燃油消耗和尾气排放。所述清水供给系统，喷射系统，混合系统，粉料储存输送系统，混合罐4，折臂吊，排出系统和电气控制系统集成撬装在撬座上。多套混合系统以及与混合系统一一对应的粉料储存输送系统可以满足各种混配工艺的需要，在每套混合系统中的混合器输入端和输出端都设有阀门，通过调节输入端和输出端的阀门可以有针对性的开关某套混合系统。
在粉料储存输送系统中可以根据物料情况，设置必要的预处理设备，比如大粒盐的破碎机，将大块料破碎成小块料；以利于后续混合等工序。
当混配不同的粉料时，对添加的粉料的不同，设置相应的计量装置，如可以通过转速计量输送量，也可以通过电子秤进行辅助测量。
所述清水供给系统包括清水阀门1、吸入泵2和流量计3，所述清水阀门1、吸入泵2和流量计3依次连接后分别接入混合罐4和喷射系统，清水阀门1有多个，满足混配时快速输送清水的需要，在与混合罐4直连的管线上设置的液位控制阀5可以控制清水的输送量。
所述喷射系统包括进液阀门和喷射泵6，用于控制喷射系统通断的进液阀门与喷射泵6串联。
所述多功能混配设备还包括补液阀门18，补液阀门18与清水供给系统并联，补液阀门18与喷射泵6连接，补液阀门18可以是1个或多个。
所述粉料储存输送系统包括胍胶粉储存输送系统7、工业盐储存输送系统8等，能够满足井场压裂液的配制、修井液和洗井液的配制等工艺需求。
所述混合系统包括胍胶混合系统和工业盐混合系统等，胍胶粉储存输送系统7与胍胶混合系统相连，工业盐混合系统与工业盐储存输送系统8连接，胍胶混合系统包括阀门9、第一混合器10和阀门11，阀门9、第一混合器10、阀门11依次相连，阀门9接喷射泵6，阀门11接混合罐4，工业盐混合系统阀门12、第二混合器13和阀门14，阀门12接喷射泵6，阀门14接混合罐4，第一混合器10和第二混合器13根据所添加的粉料性质来设置类型，增加了混合器与粉料的适配性能，更好的混合粉料。
所述排出系统包括排出泵15，流量计16，阀门17等，排出泵15、流量计16和阀门17依次连接，阀门17有多个。
所述电气控制系统包括变频柜和控制柜。
所述多功能混配设备还包括液添系统，液添系统与吸入泵1或排出泵15连接，当需要加入液体添加成分时，经液添系统加入。
实施例1，单独混配。如混配胍胶液，将清水来源与清水阀门1对接好，关闭工业盐储存输送系统8、阀门12、第二混合器13、阀门14和补液阀门18，让该设备中的其它部件处于工作状态，清水一路通过液位控制阀5进入混合罐4中，清水另一路通过喷射泵6进入第一混合器10中，经胍胶粉储存输送系统7输送粉料，第一混合器10混合后，混合液被输送到混合罐4再混合，最后经排出泵15、流量计16、阀门17排出。
实施例2，多种同时混配。如同时混配胍胶粉和工业盐，与实施例1相比，将工业盐储存输送系统8、阀门12、第二混合器13、阀门14都打开使其处于正常工作状态，清水经喷射泵6喷射后分别进入第一混合器10，第二混合器13，经各自对应的胍胶粉储存输送系统7和工业盐储存输送系统8的添加粉料预混合后，汇总流入混合罐4再混合，混匀后经排出系统排出。
或者将第一混合器10和第二混合器13两端的阀门都(阀门9，阀门11，阀门12，阀门14)去掉，用粉料储存输送系统是否往对应的混合器中加入粉料来控制混配方式(单独混配或两种以上粉料的混配)，如单独混配胍胶时，只需让胍胶粉储存输送系统7往系统中输送粉料，此时其他的混合器系统只是单纯的输送清水而已。
当吸入离心泵工作时，设备需要进行额外添加不同液体时，可以通过喷射系统前的补液阀门进行添加，当吸入离心泵不工作时，可以关闭喷射系统和吸入泵之间的阀门，单独使用喷射系统进行工作，以满足小流量循环混合，减少设备功耗。
即时混合时，该多功能混配设备的进出液两端与相应的上下游设备相连，批量混合时，该多功能混配设备的进出液两端与储罐连接，实现混配液的循环。
Claims (10)
1.一种多功能混配设备，包括清水供给系统，喷射系统，混合系统，粉料储存输送系统，混合罐，排出系统和电气控制系统，所述清水供给系统通过管线一路接入混合罐，另一路与喷射系统的输入端连接，喷射系统的输出端并联2套以上的混合系统，粉料储存输送系统与混合系统数量相等，每套粉料储存输送系统对应连接一套混合系统，2套以上的混合系统输出端都接入混合罐，混合罐的输出端与排出系统相连，清水供给系统、喷射系统、混合系统、粉料储存输送系统、混合罐、排出系统通过电气控制系统控制。
2.根据权利要求1所述的多功能混配设备，其特征在于：所述多功能混配设备采用纯电动或/和电驱液或/和发动机驱动的方式驱动。
3.根据权利要求1所述的多功能混配设备，其特征在于：所述多功能混配设备还包括补液阀门，所述补液阀门与清水供给系统并联，所述补液阀门与喷射系统连接。
4.根据权利要求1所述的多功能混配设备，其特征在于：所述清水供给系统，喷射系统，混合系统，粉料储存输送系统，混合罐，排出系统和电气控制系统集成撬装在撬座上。
5.根据权利要求4所述的多功能混配设备，其特征在于：所述多功能混配设备还设有用于添加粉料的折臂吊，所述折臂吊撬装在撬座上。
6.根据权利要求5所述的多功能混配设备，其特征在于：根据添加的粉料的不同，设置相应的计量装置。
7.根据权利要求1所述的多功能混配设备，其特征在于：所述清水供给系统包括清水阀门、吸入泵和流量计，所述清水阀门、吸入泵和流量计依次连接后分别接入混合罐和喷射系统。
8.根据权利要求7所述的多功能混配设备，其特征在于：所述清水供给系统还包括液位控制阀，所述液位控制阀设在与混合罐直连的管线上。
9.根据权利要求1所述的多功能混配设备，其特征在于：所述混合系统中的混合器类型根据所添加粉料的特性来选配。
10.根据权利要求1所述的多功能混配设备，其特征在于：当所述粉料储存输送系统需要添加大颗粒粉料时，可以在粉料储存输送系统上增加设置破碎机。
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