WO2020241488A1 - Heating device and heating method - Google Patents

Heating device and heating method Download PDF

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Publication number
WO2020241488A1
WO2020241488A1 PCT/JP2020/020284 JP2020020284W WO2020241488A1 WO 2020241488 A1 WO2020241488 A1 WO 2020241488A1 JP 2020020284 W JP2020020284 W JP 2020020284W WO 2020241488 A1 WO2020241488 A1 WO 2020241488A1
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WO
WIPO (PCT)
Prior art keywords
heating
heat
heating device
wall body
heated
Prior art date
Application number
PCT/JP2020/020284
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French (fr)
Japanese (ja)
Inventor
利彰 神吉
貴大 木邊
Original Assignee
株式会社九州日昌
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Application filed by 株式会社九州日昌 filed Critical 株式会社九州日昌
Priority to JP2021522311A priority Critical patent/JP7079042B2/en
Publication of WO2020241488A1 publication Critical patent/WO2020241488A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00Furnaces of a kind not covered by any preceding group
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D11/00Arrangement of elements for electric heating in or on furnaces
    • F27D11/02Ohmic resistance heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D5/00Supports, screens, or the like for the charge within the furnace
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/04Circulating atmospheres by mechanical means

Definitions

  • the present invention relates to a heating device and a heating method.
  • Patent Document 1 uses a heated gas circulation type clean oven that heat-treats a plate-like object such as a glass substrate which is a constituent member of a liquid crystal display panel or the like (see, for example, Patent Document 1).
  • a heated gas circulation type clean oven it is easy to adopt a structure that accommodates objects to be heated such as a glass substrate in multiple stages, so it is excellent in space efficiency, but it is difficult to make the heating temperature distribution uniform. There is a high possibility that the cleanliness will decrease due to the stirring of the heated gas. Further, when the object to be heated is relatively lightweight, the object to be heated may move from a predetermined position due to circulating convection of the heated gas.
  • Patent Document 2 comprises a double-sided heating type far-infrared panel heater in which a thin layer of far-infrared radiation ceramics is coated on both sides of a heat-dissipating plate having a heating element inside, and far-infrared rays are radiated from both sides by heating the heat-dissipating plate.
  • a heating furnace is disclosed in which a large number of shelf-shaped heaters are arranged in a plurality of stages in the furnace body at regular intervals in the vertical direction, and each space portion formed between these shelf-shaped heaters is used as a drying chamber.
  • Patent Document 3 includes a heating wall body erected facing each other, and a plurality of heat radiating members arranged in a shelf shape and heated by conduction heat from the heating wall body, which are arranged in a shelf shape.
  • Each space between the heat radiating members is used as a storage space to house the glass substrate to be heated, and heat treatment is performed by the radiant heat from the upper and lower heat radiating members. Since each accommodation space is partitioned, the uniformity of temperature distribution is excellent, and the heat accumulation phenomenon in the upper space due to the rise of hot air does not occur. Moreover, since the heating air is not sprayed, a clean heat treatment is realized.
  • Patent Document 4 in the heating device of Patent Document 3, a pair of heat transfer walls that are in close contact with the inside of the pair of heating walls are provided, and heat radiation members are arranged in a shelf shape between the heat transfer walls. Disclosed is a heating device that has been arranged to improve temperature uniformity.
  • Patent Document 5 in order to solve the problem that the temperature of the upper accommodation space is still higher than that of the lower accommodation space even in the partition structure of Patent Document 3, the arrangement interval of the electric heaters in the heating wall is used for heating. By making it larger at the upper part than the lower part of the wall body, the amount of heat generated at the lower part than the upper part is increased. In addition, a heat insulating portion is provided in the middle of the heating wall to prevent heat from being conducted upward.
  • Japanese Unexamined Patent Publication No. 2001-56141 Japanese Unexamined Patent Publication No. 2001-317872 Japanese Unexamined Patent Publication No. 2013-200077 Japanese Unexamined Patent Publication No. 2005-352306 Japanese Unexamined Patent Publication No. 2005-055152
  • Patent Documents 3 to 5 disclose a heating device for arranging and heating an object to be heated in a multi-stage storage space, and the temperature difference between the upper storage space and the lower storage space.
  • the problems are dealt with by each of the above methods.
  • the temperature distribution in the horizontal direction of each of the accommodation spaces there is a problem that the temperature tends to decrease in the peripheral portion than in the central portion because heat easily escapes to the outside.
  • the temperature distribution in the left-right direction is dealt with by arranging the heating walls on the left and right, but the measure for the problem of the temperature distribution in the depth direction is not disclosed.
  • An object to be solved by the present invention is to provide a heating device and a heating method having excellent uniformity of temperature distribution and stability of cleanliness.
  • the heating device of the present invention includes a plurality of heating walls erected facing each other at a distance, a plurality of heat generating means provided on each of the plurality of heating walls, and a plurality of the heating devices.
  • a plurality of metal heat radiating members which are arranged in a shelf shape in the facing region of the wall body at a distance in the vertical direction and conduct heat from the heating wall body, are provided, and the plurality of heating wall bodies are provided.
  • the plurality of heat radiating members define a plurality of accommodating spaces for accommodating the objects to be heated in the vertical direction, and the upper and lower sides of each of the plurality of accommodating spaces are defined by the opposing heat radiating members.
  • the heat generating means is arranged at a higher density in the peripheral portion than in the central portion in the depth direction of the heating wall body. , Characterized by.
  • the heat generating means are arranged at a higher density in the peripheral portion than in the central portion, so that the amount of heat generated is large at both ends in the depth direction.
  • the temperature of the heat radiating member that receives heat conduction from the heating wall also rises at both ends in the depth direction, and the uniformity of the surface temperature is improved.
  • "arranged at high density” means not only arranging separated heat generating means (for example, coiled heater) at high density, but also a part of continuous heat generating means (for example, one turn of coiled heater). Is also included in the state of being packed with the adjacent portion.
  • the heat generating means comprises a plurality of coiled heaters extending in a depth direction in the plane of the heating wall body to substantially the entire length of the heating wall body, and one or more coiled heaters among the plurality of coiled heaters.
  • the winding pitch may be set narrower in the peripheral portion than in the central portion.
  • the heat generating means comprises a plurality of coiled heaters extending in a depth direction in the plane of the heating wall body to substantially the entire length of the heating wall body, and the plurality of coiled heaters are lower than the upper portion in the vertical direction. It may be arranged at a narrow interval in. With such a configuration, in the heating wall body, the heat generation amount is increased in the lower part where the temperature tends to be lower than that in the upper part, and the uniformity of the vertical surface temperature of the heating wall body is improved. , The temperature uniformity between the heat radiation plates is improved.
  • the plurality of heating walls facing each other are formed on each side in the width direction of the flat plate-shaped object to be heated, which is directly formed at positions corresponding to each other on each wall surface on the side facing the accommodation space.
  • a configuration can be adopted in which each of the support surfaces extends in the depth direction of the storage space for receiving the back surface of the edge portion.
  • At least one temperature sensor provided on each of the plurality of heating walls and Each of the plurality of heat generating means provided in each of the plurality of heating walls generates heat so that the detection temperature of at least one temperature sensor provided in each of the plurality of heating walls follows the target temperature.
  • a configuration having a temperature control means for independently controlling the amount and a temperature control means can be adopted. With this configuration, it is possible to correct the non-uniformity of the temperature between the heating walls, and the uniformity of the heat treatment is enhanced.
  • the heating system of the present invention is a heating system further comprising any of the above heating devices and a chamber accommodating the heating devices, wherein the chamber has an air intake port for taking in air at the bottom and an atmosphere at the ceiling. It is characterized by having a ventilation mechanism for ventilating the inside of the chamber through an exhaust port for discharging.
  • the heating method of the present invention is characterized in that the object to be heated is heated by using any of the above heating devices or the above heating system.
  • FIG. 1 It is a front view which shows the heating apparatus which is an embodiment of this invention. It is a right side view of the heating device shown in FIG. It is an external view which shows the heater for heating. It is sectional drawing which shows an example of the arrangement of the heating heater in the heating wall body. It is sectional drawing which shows an example of arrangement of a heating heater in a heating wall body. It is sectional drawing which shows an example of the arrangement of the heating heater in the heating wall body. It is explanatory drawing which shows the air flow in each accommodation space. It is explanatory drawing which shows the air flow in an example of the air-conditioning chamber of a heating device.
  • the heating device 100 includes a plurality of heating wall bodies 10 (10A to 10C) arranged to face each other at a distance, and a plurality of coils which are heat generating means provided on the heating wall body 10.
  • a plurality of heat radiating members 12 arranged in a shelf shape with a distance in the vertical direction (A1-A2 direction) in the facing regions of the shape heater 11 and the plurality of heating walls 10, and heat radiating adjacent to each other in the vertical direction. It is provided with a storage space 14 for the object to be heated 13 provided between the members 12.
  • the upper end side and the lower end side of the heating wall body 10 are connected by the top plate 16 and the bottom plate 17, respectively, and the lower surface of the bottom plate 17 is supported by the gantry unit 30.
  • the heating wall 10 is a structural member made of stainless steel and forming a partition wall on both side surfaces and a center of the box-shaped main heating device 100, and is also a member that serves as a heat source for the heating device.
  • the left side heating wall body 10A, the central heating wall body 10B, and the right side heating wall body 10C are composed of three pieces.
  • a plurality of through holes 24 are formed in each heating wall body 10 in the horizontal direction from the front side to the back side, and coiled heaters 11 are detachably inserted into the through holes 24, respectively.
  • the coiled heater 11 has a structure in which a heating wire 11w wound in a coil shape is housed inside a metal tube (sheath) 11s.
  • the heating wire 11w wound in a coil reciprocates from the right end to the left end, and two lead wires extend from the right end.
  • an insulating layer made of powdered magnesium oxide is insulated.
  • FIG. 3A shows an example of a coiled heater 11A in which the winding pitch of the heating wire 11w is uniform and a uniform heating amount can be obtained in the longitudinal direction.
  • FIG. 3A shows an example of a coiled heater 11A in which the winding pitch of the heating wire 11w is uniform and a uniform heating amount can be obtained in the longitudinal direction.
  • FIG. 3A shows an example of a coiled heater 11A in which the winding pitch of the heating wire 11w is uniform and a uniform heating amount can be obtained in the longitudinal direction.
  • the winding pitch of the heating wire 11w is small at both ends W1 and W1 and large at the center W2, so that the amount of heat generated at both ends is larger than the amount of heat generated at the center.
  • An example of the coiled heater 11B formed in is shown.
  • the coiled heaters 11 in each heating wall 10 are arranged with the winding pitch of the heating wire 11w in all the through holes 24 having a narrow space at the bottom and a wide space at the top.
  • a coiled heater 11B that is small at both ends and large at the center is inserted.
  • the amount of heat generated increases in the lower part where the coiled heater 11B is arranged at a small interval, so that the temperature of the lower part, which tends to be low, is increased.
  • the amount of heat generated at both ends in the depth direction, where the temperature tends to decrease is increased so that the temperature distribution becomes uniform.
  • the arrangement of the coiled heater 11 is not limited to this, and as shown in FIG. 4B, for example, the winding pitch of the heating wire 11w is small at both ends in each through hole 24 at the lower part of the heating wall body 10.
  • a large coiled heater 11B may be inserted in the central portion, and a coiled heater 11A having a uniform winding pitch of the heating wire 11w may be inserted into the through hole 24 at the upper portion.
  • a coiled heater 11B having a coiled heater 11B having a small winding pitch at both ends and a large winding pitch at the center is provided in the through holes 24 at the bottom and the top of the heating wall 10.
  • a coiled heater 11A having a uniform winding pitch of the heating wire 11w may be inserted into each through hole 24 in the middle.
  • each heating wall body 10 is provided with a plurality of other through holes 25 in the horizontal direction from the front side, and the temperature sensor 15 is inserted therein.
  • the calorific value of each of the plurality of coiled heaters 11 provided on each heating wall 10 is independently controlled by the temperature controlling means (not shown) so that the detected temperature of the temperature sensor 15 follows the target temperature. Has been done.
  • a plurality of coiled heaters 11 are grouped into a plurality of groups, and the amount of heat generated is independently controlled for each group.
  • the configuration and arrangement of the coiled heater 11 described above are for realizing uniform temperature of the heating wall body 10 when the heat generating means is controlled by the temperature controlling means. In other words, it is difficult to make the temperature of the heating wall 10 uniform only by the temperature control means due to disturbance or the like. Therefore, by devising the configuration and arrangement of the coil heater 11, the heating wall 10 can be made uniform. Achieves temperature uniformity.
  • the heat radiating member 12 is a member that is arranged in a shelf shape at a distance in the vertical direction in the facing region of the heating wall body 10 to conduct heat from the heating wall body 10.
  • the heating walls 10 on both sides are fitted into the grooves formed in the walls 10 and arranged in a shelf shape.
  • Each heat radiating member 12 is formed of an aluminum plate whose surface is plated with black, so that an excellent heat radiating function can be obtained.
  • Each storage space 14 is a space defined by the heating walls 10 on both sides and the upper and lower heat radiating members 12, and accommodates one object to be heated one by one and radiates heat from the upper and lower heat radiating members 12. It is designed to be heat-treated with.
  • a groove 10t extending in the depth direction (B1-B2 direction) of the accommodation space is formed at a position corresponding to each other on each wall surface on the side facing each accommodation space 14, and the groove 10t is formed.
  • the lower inner surface serves as a support surface for receiving the back surface of each side edge portion in the width direction of the flat plate-shaped object to be heated 13.
  • the object to be heated can be carried in so that both ends in the left-right direction thereof enter the grooves 10t and placed on the support surface. If both side edges of the object to be heated 13 are thermally opened, the temperature of the object to be heated 13 tends to be non-uniform at both edge portions. Therefore, the temperature of the object to be heated 13 is made uniform by directly transferring heat to both side edges of the object to be heated 13 through the support surface of the groove 10t.
  • each accommodation space 14 is open.
  • the air heated and expanded inside the accommodation space can escape to the outside.
  • the back surface 14b side is closed, even if the air heated and expanded inside the accommodation space escapes to the outside, the structure is such that the air does not easily flow into the accommodation space 14 from the outside.
  • an opening / closing door (not shown) that opens and closes the opening can be provided. The opening / closing door is opened when the object to be heated 13 is carried in and out, and is closed when the object 13 is heated.
  • the opening / closing door is closed, the inside of the accommodation space is not completely sealed, and a gap can be formed between the opening / closing door and the opening so that the heated and expanded air can escape.
  • the air heated and expanded inside the accommodation space 14 only escapes to the outside, and the air does not flow into the inside of the accommodation space 14 from the outside, so that convection is less likely to be formed in the accommodation space 14. it can.
  • each accommodation space 14 is closed by the back wall member 26, and the back wall member 26 is provided with an air supply path 27 capable of introducing gas into the accommodation space 14. it can.
  • gas flows from the back surface 14b side to the front surface 14a side of the accommodation space 14, and is discharged to the outside of the accommodation space 14 through the gap.
  • this gas include an inert gas for preventing oxidation of the surface of the object to be heated, a gas for causing a specific chemical reaction with the surface of the object 13 to be heated, and the like. The flow rate of this gas is adjusted so that it becomes a very weak laminar flow that does not wind up particles.
  • the gantry unit 30 is arranged on the floor on which the heating device 100 is installed, and mounts the bottom plate 17 and the heating device main body on the bottom plate 17. It has a heat insulating function that prevents the heat of the heating device 100 from being transmitted to the floor surface, a vibration isolating function that prevents the vibration of the floor surface from being transmitted to the heating device main body, and the like.
  • the main body of the heating device 100 including the gantry unit 30 is a chamber as shown in FIG. 6 in order to prevent particles from being mixed in from the outside and to prevent exhaust heat from affecting other devices in the installation location such as a clean room. It may be arranged in 200.
  • the blower fan 230 provided at the exhaust port 220 on the ceiling of the chamber exhausts the heat exhaust of the heating device 100 inside the chamber 200, and the intake port 210 at the lower left is inside the chamber 200 which has become negative pressure. More outside air is introduced.
  • a HEPA filter (not shown) is provided inside the intake port 210 to prevent particles from being mixed in from the outside.
  • each object to be heated is carried into each storage space 14 through the opening of the front surface 14a of each storage space 14 by using a predetermined transfer device. If the coiled heater 11 is energized, the heat treatment can be performed according to a predetermined program.
  • a temperature control means not shown, the calorific value of the plurality of coiled heaters 11 is independently controlled individually or for each group so that the detected temperature of each temperature sensor 15 becomes the target temperature.
  • heating walls 10 are arranged on the left and right sides of each accommodation space 14 and heat radiating members 12 are arranged above and below each accommodation space 14, the left and right heating walls 10 that have been heated by the heat of the coiled heater 11 are arranged. It is heated by the heat radiated from the heat radiating member 12 and the heat radiated up and down from the heat radiating member 12 that generates heat by heat conduction from these heating walls. Since each heating wall body 10 is heated to a target temperature and each heat radiating member 12 is also heated to the same temperature as the heating wall body 10, the temperature uniformity between the accommodation spaces 14 is high.
  • the coiled heater 11B having a small winding pitch of the heating wire 11w at both ends and a large winding pitch at the center is used, so that the temperature drops in the depth direction of the heating wall 10.
  • each storage space 14 is partitioned as described above, the heat accumulation phenomenon and the overheating phenomenon in the upper space due to the rise of hot air do not occur. Further, since the heated gas is not agitated or circulated by the fan, the stability of the cleanliness is excellent, and the object to be heated does not move due to the gas flow.
  • each accommodation space 14 it is possible to replace the air in the accommodation space 14 with an inert gas or a specific gas. Therefore, it is possible to prevent oxidation of the object to be heated 13 by introducing an inert gas, or to perform surface treatment on the object to be heated 13 by utilizing the reaction with the introduced specific gas.
  • the heating device 100 described above exemplifies the heating device according to the present invention, and the present invention is not limited to the heating device 100.
  • the winding pitch of the heating wire 11w is small at both ends and in the central portion.
  • a large coiled heater 11B is arranged so as to extend in the depth direction.
  • the present invention is not limited to this, and in the heating wall body 10, the coiled heaters 11A or 11B are arranged so as to extend in the vertical direction, and the arrangement interval in the depth direction is made small at both ends and large at the center. You may.
  • the heat generating means is not limited to the coiled heater, and may be other heaters or heat pipes. These are arranged so as to extend in the vertical direction, and the arrangement interval in the depth direction is made small at both ends and large at the center. May be good.
  • the calorific value of the coiled heater 11 located at each portion is independently controlled so that the detected temperature of each temperature sensor 15 becomes the target temperature.
  • the calorific value of the coiled heater 11 may be controlled in the zone, or the calorific value of all the coiled heaters may be controlled collectively.
  • an opening / closing door (not shown) is provided on the front surface 14a of each storage space 14 of the object to be heated so that the door can be opened and closed, and an air supply path 27 is provided on the back wall member 26 on the back surface 14b.
  • an air supply path 27 is provided on the back wall member 26 on the back surface 14b.
  • the heating wall body 10, the top plate 16, and the bottom plate 17 are made of stainless steel, and the heat radiating member 12 is made of an aluminum plate whose surface is plated with black.
  • the material is not limited to these materials, and the heating walls 10A to 10C, the top plate 16, the bottom plate 17, and the like are made of aluminum or an aluminum alloy (or an aluminum or aluminum alloy that has been subjected to a matte surface treatment to suppress the dissipation of radiant heat. ) Can also be formed.
  • the surface treatment of the heat radiating member 12 is not limited to black plating, and a surface treatment capable of suppressing the emission of radiant heat, for example, a surface treatment having a matte surface treatment can be adopted.
  • the heating device according to the present invention can be widely used in the industrial field of heat-treating various plate-shaped members such as glass substrates, semiconductor lead frames, other metal plates, and synthetic resin plates.

Abstract

[Problem] To provide a heating device and a heating method with which uniformity of temperature distribution in a depth direction of a multi-stage heating device can be achieved. [Solution] A heating device (100) is characterized by comprising: a plurality of heating wall bodies (10) that are erected so as to oppose each other with a distance therebetween; a plurality of heat generating means (11) provided respectively to the plurality of heating wall bodies (10); and a plurality of metal heat radiating members (12) that are disposed spaced apart in a shelf-like manner in the vertical direction in regions between the opposing heating wall bodies (10), and that conduct heat from the heating wall bodies. The heating device is also characterized in that: the plurality of heating wall bodies (10) and the plurality of heat radiating members (12) define, in the vertical direction, a plurality of accommodation spaces (14) for respectively accommodating objects (13) to be heated; the top and bottom of each of the plurality of accommodation spaces (14) is defined by the opposing heat radiating members (12); and the heat generating means (11) are disposed at a higher density in a peripheral section compared to a center section in the depth direction of the heating wall bodies.

Description

加熱装置および加熱方法Heating device and heating method
 本発明は、加熱装置および加熱方法に関する。 The present invention relates to a heating device and a heating method.
 特許文献1は、液晶表示パネルなどの構成部材であるガラス基板等の板状物を熱処理する加熱気体循環方式のクリーンオーブンが使用されている(例えば、特許文献1参照。)。このクリーンオーブンは、ガラス基板などの被熱処理物を恒温槽内に収容し、この恒温槽内においてファンによって循環する加熱気体を用いて被加熱物の熱処理を行うものである。
 加熱気体循環方式のクリーンオーブンの場合、ガラス基板などの被加熱物を多段状に収容する構造を採用しやすいので、スペース効率に優れている反面、加熱温度分布を均一化することが困難であり、加熱気体の攪拌によりクリーン度が低下する可能性が高い。また、被加熱物が比較的軽量である場合、加熱気体の循環対流によって被加熱物が所定の位置から移動することがある。
Patent Document 1 uses a heated gas circulation type clean oven that heat-treats a plate-like object such as a glass substrate which is a constituent member of a liquid crystal display panel or the like (see, for example, Patent Document 1). In this clean oven, an object to be heat-treated such as a glass substrate is housed in a constant temperature bath, and the heat-treated object is heat-treated using a heated gas circulated by a fan in the constant temperature bath.
In the case of a heated gas circulation type clean oven, it is easy to adopt a structure that accommodates objects to be heated such as a glass substrate in multiple stages, so it is excellent in space efficiency, but it is difficult to make the heating temperature distribution uniform. There is a high possibility that the cleanliness will decrease due to the stirring of the heated gas. Further, when the object to be heated is relatively lightweight, the object to be heated may move from a predetermined position due to circulating convection of the heated gas.
 特許文献2は、内部に発熱体を有する放熱板の両面に遠赤外線放射セラミックスの薄層が被覆され、この放熱板の加熱によって両面から遠赤外線を放射する両面加熱式の遠赤外線パネルヒータからなる多数の棚状ヒータが、炉本体内に上下方向に一定間隔で多段配置され、これらの棚状ヒータの間に形成される各空間部分をそれぞれ乾燥室とした加熱炉を開示している。 Patent Document 2 comprises a double-sided heating type far-infrared panel heater in which a thin layer of far-infrared radiation ceramics is coated on both sides of a heat-dissipating plate having a heating element inside, and far-infrared rays are radiated from both sides by heating the heat-dissipating plate. A heating furnace is disclosed in which a large number of shelf-shaped heaters are arranged in a plurality of stages in the furnace body at regular intervals in the vertical direction, and each space portion formed between these shelf-shaped heaters is used as a drying chamber.
 特許文献3は、対向して立設された加熱用壁体と、その間に、棚状に配置され、加熱用壁体からの伝導熱で加熱された複数の熱放射部材とを備え、これらの熱放射部材の間の各空間をを収容スペースとして被加熱物であるガラス基板を収容し、上下の熱放射部材からの放射熱で加熱処理している。各収容スペースは区画されているため、温度分布の均一性も優れ、熱気の上昇に起因する上部空間における熱蓄積現象が発生しない。また、加熱空気の吹付を行わないので、クリーンな加熱処理を実現している。 Patent Document 3 includes a heating wall body erected facing each other, and a plurality of heat radiating members arranged in a shelf shape and heated by conduction heat from the heating wall body, which are arranged in a shelf shape. Each space between the heat radiating members is used as a storage space to house the glass substrate to be heated, and heat treatment is performed by the radiant heat from the upper and lower heat radiating members. Since each accommodation space is partitioned, the uniformity of temperature distribution is excellent, and the heat accumulation phenomenon in the upper space due to the rise of hot air does not occur. Moreover, since the heating air is not sprayed, a clean heat treatment is realized.
 また、特許文献4は、特許文献3の加熱装置において、一対の加熱用壁体の内側に密着する一対の伝熱壁体を設け、この伝熱壁体の間に熱放射部材を棚状に配置して、温度均一性を高めた加熱装置を開示している。 Further, in Patent Document 4, in the heating device of Patent Document 3, a pair of heat transfer walls that are in close contact with the inside of the pair of heating walls are provided, and heat radiation members are arranged in a shelf shape between the heat transfer walls. Disclosed is a heating device that has been arranged to improve temperature uniformity.
 特許文献5では、特許文献3の区画構造でもまだ上側の収容スペースの温度が下側の収容スペースよりも高くなるという問題を解消するために、加熱用壁体における電気ヒータの配置間隔を加熱用壁体の下部より上部で大きくすることにより、上部より下部での発熱量を大きくしている。また、加熱用壁体の途中に断熱部を設けて熱が上方に伝導しないようにしている。 In Patent Document 5, in order to solve the problem that the temperature of the upper accommodation space is still higher than that of the lower accommodation space even in the partition structure of Patent Document 3, the arrangement interval of the electric heaters in the heating wall is used for heating. By making it larger at the upper part than the lower part of the wall body, the amount of heat generated at the lower part than the upper part is increased. In addition, a heat insulating portion is provided in the middle of the heating wall to prevent heat from being conducted upward.
特開2001-56141号公報Japanese Unexamined Patent Publication No. 2001-56141 特開2001-317872号公報Japanese Unexamined Patent Publication No. 2001-317872 特開2013-200077号公報Japanese Unexamined Patent Publication No. 2013-200077 特開2005-352306号公報Japanese Unexamined Patent Publication No. 2005-352306 特開2005-055152号公報Japanese Unexamined Patent Publication No. 2005-055152
 上記のように、特許文献3~5では、多段に設けた収容スペースに被加熱物を配置して加熱する加熱装置を開示しており、上部の収容スペースと下部の収容スペースとの温度差の問題については、上記各方法で対応している。
 一方、上記各収容スペースの水平方向の温度分布については、中央部より周辺部の方が熱が外部に逃げやすいため、温度が低下しやすいという問題がある。このうち、左右方向の温度分布については、左右に加熱用壁体を配置することにより対策されているが、奥行方向の温度分布の問題についての対策は、開示されていない。
As described above, Patent Documents 3 to 5 disclose a heating device for arranging and heating an object to be heated in a multi-stage storage space, and the temperature difference between the upper storage space and the lower storage space. The problems are dealt with by each of the above methods.
On the other hand, regarding the temperature distribution in the horizontal direction of each of the accommodation spaces, there is a problem that the temperature tends to decrease in the peripheral portion than in the central portion because heat easily escapes to the outside. Of these, the temperature distribution in the left-right direction is dealt with by arranging the heating walls on the left and right, but the measure for the problem of the temperature distribution in the depth direction is not disclosed.
 本発明が解決しようとする課題は、温度分布の均一性及びクリーン度の安定性に優れた加熱装置および加熱方法を提供することにある。
 特に、多段式の加熱装置の奥行方向の温度分布の均一性を実現できる、加熱装置および加熱方法を提供することにある。
An object to be solved by the present invention is to provide a heating device and a heating method having excellent uniformity of temperature distribution and stability of cleanliness.
In particular, it is an object of the present invention to provide a heating device and a heating method capable of realizing uniformity of temperature distribution in the depth direction of a multi-stage heating device.
 本発明の加熱装置は、距離を隔てて対向して立設された複数の加熱用壁体と、前記複数の加熱用壁体の各々に設けられた複数の発熱手段と、複数の前記加熱用壁体の対向領域に上下方向に距離を隔てて棚状に配置されて前記加熱用壁体からの熱を伝導させる金属製の複数の熱放射部材と、を備え、前記複数の加熱用壁体と前記複数の熱放射部材とは、被加熱物をそれぞれ収容するための複数の収容スペースを上下方向に画定し、前記複数の収容スペースの各々の上下は、対向する前記熱放射部材により画定され、
 前記発熱手段は、前記加熱用壁体の奥行方向において、中央部よりも周辺部に高い密度で配置されている。
、ことを特徴とする。
The heating device of the present invention includes a plurality of heating walls erected facing each other at a distance, a plurality of heat generating means provided on each of the plurality of heating walls, and a plurality of the heating devices. A plurality of metal heat radiating members, which are arranged in a shelf shape in the facing region of the wall body at a distance in the vertical direction and conduct heat from the heating wall body, are provided, and the plurality of heating wall bodies are provided. And the plurality of heat radiating members define a plurality of accommodating spaces for accommodating the objects to be heated in the vertical direction, and the upper and lower sides of each of the plurality of accommodating spaces are defined by the opposing heat radiating members. ,
The heat generating means is arranged at a higher density in the peripheral portion than in the central portion in the depth direction of the heating wall body.
, Characterized by.
 このような構成とすれば、加熱用壁体の奥行方向において、発熱手段が中央部よりも周辺部において高い密度で配置されているので、奥行方向両端部で、発熱量が大きくなる。その結果、加熱用壁体からの熱伝導を受ける熱放射部材も、奥行方向両端部で温度が上がり、表面温度の均一性が高まる。このような熱放射部材が上下に配置された各収容スペース内に被加熱物が配置されると、被加熱物は、上下の熱放射部材から放射される熱によって均一に加熱されるため、温度分布の均一性に優れた加熱処理が実現する。
 尚、「高い密度で配置」とは、分離した発熱手段(例えばコイル状ヒータ)を高密度で配置することのみならず、連続的な発熱手段の一部(例えばコイル状ヒータの一巻き分)をその隣接部分と詰めた状態にして配置することも含む。
With such a configuration, in the depth direction of the heating wall body, the heat generating means are arranged at a higher density in the peripheral portion than in the central portion, so that the amount of heat generated is large at both ends in the depth direction. As a result, the temperature of the heat radiating member that receives heat conduction from the heating wall also rises at both ends in the depth direction, and the uniformity of the surface temperature is improved. When the object to be heated is arranged in each accommodation space in which such heat radiating members are arranged vertically, the object to be heated is uniformly heated by the heat radiated from the upper and lower heat radiating members, so that the temperature Heat treatment with excellent distribution uniformity is realized.
In addition, "arranged at high density" means not only arranging separated heat generating means (for example, coiled heater) at high density, but also a part of continuous heat generating means (for example, one turn of coiled heater). Is also included in the state of being packed with the adjacent portion.
 前記発熱手段は、前記加熱用壁体の面内の奥行方向において前記加熱用壁体の略全長に伸びる複数のコイル状ヒータからなり、該複数のコイル状ヒータのうち1以上のコイル状ヒータの巻き線ピッチが、中央部よりも周辺部において狭く設定されていてもよい。このような構成とすることにより、奥行方向において、中央部に比べて温度が低くなりがちな周辺部で、発熱が大きくなり、加熱用壁体の表面温度の均一性が高まる。 The heat generating means comprises a plurality of coiled heaters extending in a depth direction in the plane of the heating wall body to substantially the entire length of the heating wall body, and one or more coiled heaters among the plurality of coiled heaters. The winding pitch may be set narrower in the peripheral portion than in the central portion. With such a configuration, in the depth direction, heat generation becomes large in the peripheral portion where the temperature tends to be lower than that in the central portion, and the uniformity of the surface temperature of the heating wall body is enhanced.
 前記発熱手段は、前記加熱用壁体の面内の奥行方向において前記加熱用壁体の略全長に伸びる複数のコイル状ヒータからなり、該複数のコイル状ヒータが上下方向において、上部よりも下部において狭い間隔で配置されていてもよい。このような構成とすることにより、加熱用壁体において、上部に比べて温度が低くなりがちな下部で、発熱量が大きくなり、加熱用壁体の上下方向表面温度の均一性が高まることにより、熱放射板間の温度の均一性が高まる。 The heat generating means comprises a plurality of coiled heaters extending in a depth direction in the plane of the heating wall body to substantially the entire length of the heating wall body, and the plurality of coiled heaters are lower than the upper portion in the vertical direction. It may be arranged at a narrow interval in. With such a configuration, in the heating wall body, the heat generation amount is increased in the lower part where the temperature tends to be lower than that in the upper part, and the uniformity of the vertical surface temperature of the heating wall body is improved. , The temperature uniformity between the heat radiation plates is improved.
 好適には、対向する前記複数の加熱用壁体は、各々の前記収容スペースに面する側の各壁面の互いに対応する位置に直接形成された、平板状の被加熱物の幅方向の各側縁部の裏面を受け止める前記収容スペースの奥行方向に延在する支持面をそれぞれ有する、構成を採用できる。このような構成とすることにより、被加熱物を熱放射部材に均一な間隔をとって保持することができ、被加熱物が放射熱で面内均一に加熱される。 Preferably, the plurality of heating walls facing each other are formed on each side in the width direction of the flat plate-shaped object to be heated, which is directly formed at positions corresponding to each other on each wall surface on the side facing the accommodation space. A configuration can be adopted in which each of the support surfaces extends in the depth direction of the storage space for receiving the back surface of the edge portion. With such a configuration, the object to be heated can be held by the heat radiating member at a uniform interval, and the object to be heated is uniformly heated in the plane by the radiant heat.
 好適には、前記複数の加熱用壁体の各々に設けられた少なくとも一の温度センサーと、
 前記複数の加熱用壁体の各々に設けられた少なくとも一の温度センサーの検出温度が目標温度の追従するように、前記複数の加熱用壁体にそれぞれ設けられた複数の発熱手段の各々の発熱量を独立に制御する温調手段と、を有する構成を採用できる。
この構成により、加熱用壁体間の温度の不均一を補正することができ、加熱処理の均一性が高まる。
Preferably, at least one temperature sensor provided on each of the plurality of heating walls and
Each of the plurality of heat generating means provided in each of the plurality of heating walls generates heat so that the detection temperature of at least one temperature sensor provided in each of the plurality of heating walls follows the target temperature. A configuration having a temperature control means for independently controlling the amount and a temperature control means can be adopted.
With this configuration, it is possible to correct the non-uniformity of the temperature between the heating walls, and the uniformity of the heat treatment is enhanced.
 本発明の加熱システムは、上記いずれかの加熱装置と、前記加熱装置を収容するチャンバをさらに有する、加熱システムであって、前記チャンバは、底部に大気を取り込むための吸気口と天井部に大気を排出する排気口を通じて当該チャンバ内を換気する換気機構を有する、ことを特徴とする。 The heating system of the present invention is a heating system further comprising any of the above heating devices and a chamber accommodating the heating devices, wherein the chamber has an air intake port for taking in air at the bottom and an atmosphere at the ceiling. It is characterized by having a ventilation mechanism for ventilating the inside of the chamber through an exhaust port for discharging.
 本発明の加熱方法は、上記いずれかの加熱装置、または、上記加熱システムを用いて被加熱物を加熱する、ことを特徴とする。 The heating method of the present invention is characterized in that the object to be heated is heated by using any of the above heating devices or the above heating system.
 本発明により、温度分布の均一性及びクリーン度の安定性に優れ、少なくとも被加熱物の幅方向サイズの変更に迅速に対応することのできる加熱装置を提供することができる。 INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide a heating device having excellent uniformity of temperature distribution and stability of cleanliness, and at least capable of quickly responding to a change in the size of an object to be heated in the width direction.
本発明の実施形態である加熱装置を示す正面図である。It is a front view which shows the heating apparatus which is an embodiment of this invention. 図1に示す加熱装置の右側面図である。It is a right side view of the heating device shown in FIG. 加熱用ヒータを示す外観図である。It is an external view which shows the heater for heating. 加熱用壁体における加熱用ヒータの配置の一例を示す断面図である。It is sectional drawing which shows an example of the arrangement of the heating heater in the heating wall body. 加熱用壁体における加熱用ヒータの配置の一例を示す断面図である。It is sectional drawing which shows an example of arrangement of a heating heater in a heating wall body. 加熱用壁体における加熱用ヒータの配置の一例を示す断面図である。It is sectional drawing which shows an example of the arrangement of the heating heater in the heating wall body. 各収容スペースにおける空気の流れを示す説明図である。It is explanatory drawing which shows the air flow in each accommodation space. 加熱装置の空調チャンバの一例における空気の流れを示す説明図である。It is explanatory drawing which shows the air flow in an example of the air-conditioning chamber of a heating device.
 以下、図1~図6に基づいて、本発明の実施形態である加熱装置100について説明する。図1に示すように、加熱装置100は、距離を隔てて対向配置された複数の加熱用壁体10(10A~10C)と、加熱用壁体10に設けられた発熱手段である複数のコイル状ヒータ11と、複数の加熱用壁体10の対向領域に上下方向(A1―A2方向)に距離を隔てて棚状に配置された複数の熱放射部材12と、上下方向に隣り合う熱放射部材12の間に設けられた被加熱物13の収容スペース14と、を備えている。 Hereinafter, the heating device 100 according to the embodiment of the present invention will be described with reference to FIGS. 1 to 6. As shown in FIG. 1, the heating device 100 includes a plurality of heating wall bodies 10 (10A to 10C) arranged to face each other at a distance, and a plurality of coils which are heat generating means provided on the heating wall body 10. A plurality of heat radiating members 12 arranged in a shelf shape with a distance in the vertical direction (A1-A2 direction) in the facing regions of the shape heater 11 and the plurality of heating walls 10, and heat radiating adjacent to each other in the vertical direction. It is provided with a storage space 14 for the object to be heated 13 provided between the members 12.
 加熱用壁体10の上端側及び下端側はそれぞれ天板16及び底板17によって連結され、底板17の下面は、架台ユニット30によって支持されている。 The upper end side and the lower end side of the heating wall body 10 are connected by the top plate 16 and the bottom plate 17, respectively, and the lower surface of the bottom plate 17 is supported by the gantry unit 30.
 加熱用壁体10は、ステンレス鋼で形成され、箱型の本加熱装置100の両側面及び中央の仕切り壁をなす構造部材であるとともに、加熱装置の熱源となる部材である。本実施形態では、左側加熱用壁体10A、中央加熱用壁体10B、右側加熱用壁体10Cの3枚からなる。各加熱用壁体10には、正面側から背面側まで水平方向に複数の貫通孔24が開設され、これらの貫通孔24内にそれぞれコイル状ヒータ11が着脱可能に挿入されている。 The heating wall 10 is a structural member made of stainless steel and forming a partition wall on both side surfaces and a center of the box-shaped main heating device 100, and is also a member that serves as a heat source for the heating device. In the present embodiment, the left side heating wall body 10A, the central heating wall body 10B, and the right side heating wall body 10C are composed of three pieces. A plurality of through holes 24 are formed in each heating wall body 10 in the horizontal direction from the front side to the back side, and coiled heaters 11 are detachably inserted into the through holes 24, respectively.
 コイル状ヒータ11は、詳細を図3に示すように、金属管(シース)11sの内部にコイル状に巻いた発熱線11wを収容した構造になっている。図3では簡略化して示しているが、コイル状に巻いた発熱線11wは右端から左端へ往復し、右端から2本のリード線が延出している。往復の発熱線11wの間及び発熱線11wと金属管11sの間は、粉末状の酸化マグネシウムを固めた絶縁層で絶縁されている。
 図3(a)は、発熱線11wの巻き線ピッチが均一で、長手方向で均一な発熱量が得られるコイル状ヒータ11Aの例を示している。
 一方、図3(b)は、発熱線11wの巻き線ピッチが、両端部W1,W1では小さく、中央部W2では大きくし、両端部での発熱量が中央部の発熱量よりも大きくなるように形成したコイル状ヒータ11Bの例を示している。
As shown in detail in FIG. 3, the coiled heater 11 has a structure in which a heating wire 11w wound in a coil shape is housed inside a metal tube (sheath) 11s. Although shown in a simplified manner in FIG. 3, the heating wire 11w wound in a coil reciprocates from the right end to the left end, and two lead wires extend from the right end. Between the reciprocating heating wire 11w and between the heating wire 11w and the metal tube 11s, an insulating layer made of powdered magnesium oxide is insulated.
FIG. 3A shows an example of a coiled heater 11A in which the winding pitch of the heating wire 11w is uniform and a uniform heating amount can be obtained in the longitudinal direction.
On the other hand, in FIG. 3B, the winding pitch of the heating wire 11w is small at both ends W1 and W1 and large at the center W2, so that the amount of heat generated at both ends is larger than the amount of heat generated at the center. An example of the coiled heater 11B formed in is shown.
 各加熱用壁体10におけるコイル状ヒータ11の配置は、図4Aに示すように、下部で間隔が狭く上部で間隔が広く配置された全ての貫通孔24に、上記発熱線11wの巻き線ピッチが、両端部で小さく、中央部で大きいコイル状ヒータ11Bが挿入されている。これにより、各加熱用壁体10の上下方向(A1―A2方向)については、コイル状ヒータ11Bの配置間隔の小さい下部で発熱量が大きくなるので、温度が低くなりがちな下部の温度を高めている。また、奥行方向(B1―B2方向)については、温度が低下しがちな奥行方向両端部の発熱量を大きくし、温度分布が均一になるようにしている。 As shown in FIG. 4A, the coiled heaters 11 in each heating wall 10 are arranged with the winding pitch of the heating wire 11w in all the through holes 24 having a narrow space at the bottom and a wide space at the top. However, a coiled heater 11B that is small at both ends and large at the center is inserted. As a result, in the vertical direction (A1-A2 direction) of each heating wall body 10, the amount of heat generated increases in the lower part where the coiled heater 11B is arranged at a small interval, so that the temperature of the lower part, which tends to be low, is increased. ing. Further, in the depth direction (B1-B2 direction), the amount of heat generated at both ends in the depth direction, where the temperature tends to decrease, is increased so that the temperature distribution becomes uniform.
 但し、コイル状ヒータ11の配置はこれに限られず、例えば図4Bに示すように、加熱用壁体10の下部の各貫通孔24に、上記発熱線11wの巻き線ピッチが、両端部で小さく、中央部で大きいコイル状ヒータ11Bを挿入し、上部の貫通孔24には、発熱線11wの巻き線ピッチが均一なコイル状ヒータ11Aを挿入してもよい。これにより、前後方向両端部の熱が特に奪われやすい加熱用壁体10の下部の発熱量のみを大きくして、温度分布を均一化できる。 However, the arrangement of the coiled heater 11 is not limited to this, and as shown in FIG. 4B, for example, the winding pitch of the heating wire 11w is small at both ends in each through hole 24 at the lower part of the heating wall body 10. A large coiled heater 11B may be inserted in the central portion, and a coiled heater 11A having a uniform winding pitch of the heating wire 11w may be inserted into the through hole 24 at the upper portion. As a result, it is possible to increase only the calorific value of the lower part of the heating wall body 10 in which the heat at both ends in the front-rear direction is particularly easily taken away, and to make the temperature distribution uniform.
 また、図4Cに示すように、加熱用壁体10の最下部と最上部の貫通孔24に、上記発熱線11wの巻き線ピッチが、両端部で小さく、中央部で大きいコイル状ヒータ11Bを挿入し、中間の各貫通孔24には、発熱線11wの巻き線ピッチが均一なコイル状ヒータ11Aを挿入してもよい。これにより、例えば、加熱装置がチャンバ内に設置された場合等に、該チャンバ内の気流で熱が奪われやすい、加熱用壁体10の最上部及び最下部の前後方向両端部の発熱量のみを大きくして、温度分布を均一化できる。
 尚、各コイル状ヒータ11の配線は、加熱装置100背面側から延出している。
Further, as shown in FIG. 4C, a coiled heater 11B having a coiled heater 11B having a small winding pitch at both ends and a large winding pitch at the center is provided in the through holes 24 at the bottom and the top of the heating wall 10. A coiled heater 11A having a uniform winding pitch of the heating wire 11w may be inserted into each through hole 24 in the middle. As a result, for example, when the heating device is installed in the chamber, only the amount of heat generated at both ends in the front-rear direction of the uppermost portion and the lowermost portion of the heating wall body 10 in which heat is easily taken away by the air flow in the chamber Can be increased to make the temperature distribution uniform.
The wiring of each coiled heater 11 extends from the back side of the heating device 100.
 各加熱用壁体10には、また図1に示すように、正面側から水平方向に別の複数の貫通孔25が開設され、温度センサ15が挿入されている。温度センサ15の検出温度が目標温度に追従するように、各加熱用壁体10にそれぞれ設けられた複数のコイル状ヒータ11の各々の発熱量が、温調手段(図示省略)により独立に制御されている。または、複数のコイル状ヒータ11が複数にグループ化され、グループ毎に発熱量が独立に制御される。
 なお、上記したコイル状ヒータ11の構成や配置は、温調手段により発熱手段を制御した際に、加熱用壁体10の温度の均一化を実現するためのものである。言い換えると、外乱等が原因で温調手段のみでは加熱用壁体10の温度の均一化を実現するのは難しいので、コイル状ヒータ11の構成や配置を工夫することで加熱用壁体10の温度の均一化を実現する。
As shown in FIG. 1, each heating wall body 10 is provided with a plurality of other through holes 25 in the horizontal direction from the front side, and the temperature sensor 15 is inserted therein. The calorific value of each of the plurality of coiled heaters 11 provided on each heating wall 10 is independently controlled by the temperature controlling means (not shown) so that the detected temperature of the temperature sensor 15 follows the target temperature. Has been done. Alternatively, a plurality of coiled heaters 11 are grouped into a plurality of groups, and the amount of heat generated is independently controlled for each group.
The configuration and arrangement of the coiled heater 11 described above are for realizing uniform temperature of the heating wall body 10 when the heat generating means is controlled by the temperature controlling means. In other words, it is difficult to make the temperature of the heating wall 10 uniform only by the temperature control means due to disturbance or the like. Therefore, by devising the configuration and arrangement of the coil heater 11, the heating wall 10 can be made uniform. Achieves temperature uniformity.
 熱放射部材12は、加熱用壁体10の対向領域に上下方向に距離を隔てて棚状に配置されて前記加熱用壁体10からの熱を伝導させる部材である。本実施形態では、両側の加熱用壁体10に形成された溝に嵌め込まれて棚状に配置されている。各熱放射部材12は、表面に黒色メッキを施したアルミニウム板で形成され、すぐれた熱放射機能が得られるようになっている。 The heat radiating member 12 is a member that is arranged in a shelf shape at a distance in the vertical direction in the facing region of the heating wall body 10 to conduct heat from the heating wall body 10. In the present embodiment, the heating walls 10 on both sides are fitted into the grooves formed in the walls 10 and arranged in a shelf shape. Each heat radiating member 12 is formed of an aluminum plate whose surface is plated with black, so that an excellent heat radiating function can be obtained.
 各収容スペース14は、両側の加熱用壁体10と、上下の熱放射部材12とで画定されたスペースで、被加熱物を1枚ずつ収容して、上下の熱放射部材12からの放射熱で加熱処理するようになっている。加熱用壁体10は、各々の収容スペース14に面する側の各壁面の互いに対応する位置に、収容スペースの奥行方向(B1―B2方向)に延在する溝10tが形成され、その溝10tの下側内面が、平板状の被加熱物13の幅方向の各側縁部の裏面を受け止める支持面となっている。所定の搬送装置を用いて、被加熱物をその左右方向両端部が各溝10tに入るように搬入し、前記支持面に載置することができる。被加熱物13の両側縁部が熱的に開放されていると被加熱物13の温度が両側縁部で不均一となりやすい。このため、溝10tの支持面を通じて被加熱物13の両側縁部に直接伝熱することで、被加熱物13の温度の均一化を図っている。 Each storage space 14 is a space defined by the heating walls 10 on both sides and the upper and lower heat radiating members 12, and accommodates one object to be heated one by one and radiates heat from the upper and lower heat radiating members 12. It is designed to be heat-treated with. In the heating wall body 10, a groove 10t extending in the depth direction (B1-B2 direction) of the accommodation space is formed at a position corresponding to each other on each wall surface on the side facing each accommodation space 14, and the groove 10t is formed. The lower inner surface serves as a support surface for receiving the back surface of each side edge portion in the width direction of the flat plate-shaped object to be heated 13. Using a predetermined transport device, the object to be heated can be carried in so that both ends in the left-right direction thereof enter the grooves 10t and placed on the support surface. If both side edges of the object to be heated 13 are thermally opened, the temperature of the object to be heated 13 tends to be non-uniform at both edge portions. Therefore, the temperature of the object to be heated 13 is made uniform by directly transferring heat to both side edges of the object to be heated 13 through the support surface of the groove 10t.
 各収容スペース14の前面14a(図2参照)は、開口している。前面14aを開口させることで、収容スペースの内部で加熱されて膨張した空気が外部に逃げられるようになっている。背面14b側が閉塞されているので、収容スペースの内部で加熱されて膨張した空気が外部に逃げたとしても、外部から収容スペース14内に空気が流入しにくい構造となっている。
 なお、前面14aの開口の大きさによっては、開口部を開閉する開閉ドア(図示省略)を設けることができる。この開閉ドアは、被加熱物13の搬入・搬出時には開放され、加熱時には閉塞される。但し、開閉ドアの閉塞時にも、収容スペースの内部は完全には密閉されず、加熱されて膨張した空気が逃げられるように開閉ドアと開口部との間に隙間を形成することができる。これにより、収容スペース14の内部で加熱されて膨張した空気が外部に逃げるだけで、収容スペース14の内部には外部から空気が流入しないので、収容スペース14内で対流が形成されにくくすることができる。
The front surface 14a (see FIG. 2) of each accommodation space 14 is open. By opening the front surface 14a, the air heated and expanded inside the accommodation space can escape to the outside. Since the back surface 14b side is closed, even if the air heated and expanded inside the accommodation space escapes to the outside, the structure is such that the air does not easily flow into the accommodation space 14 from the outside.
Depending on the size of the opening on the front surface 14a, an opening / closing door (not shown) that opens and closes the opening can be provided. The opening / closing door is opened when the object to be heated 13 is carried in and out, and is closed when the object 13 is heated. However, even when the opening / closing door is closed, the inside of the accommodation space is not completely sealed, and a gap can be formed between the opening / closing door and the opening so that the heated and expanded air can escape. As a result, the air heated and expanded inside the accommodation space 14 only escapes to the outside, and the air does not flow into the inside of the accommodation space 14 from the outside, so that convection is less likely to be formed in the accommodation space 14. it can.
 図5に示すように、各収容スペース14の背面14b側は、背壁部材26により閉塞され、この背壁部材26に、収容スペース14内に気体を導入可能な給気経路27が設けることができる。これにより、図5の矢印Gのように、収容スペース14の背面14b側から前面14a側へ気体が流れ、前記隙間から収容スペース14外に排出されるようになっている。この気体とは、被加熱物表面の酸化を防ぐための不活性ガスや、被加熱物13表面と特定の化学反応を起こさせるためのガス等が挙げられる。
 尚、この気体の流れは、パーティクルを巻き上げない程度のごく弱い層流となるように流量を調整している。
As shown in FIG. 5, the back surface 14b side of each accommodation space 14 is closed by the back wall member 26, and the back wall member 26 is provided with an air supply path 27 capable of introducing gas into the accommodation space 14. it can. As a result, as shown by the arrow G in FIG. 5, gas flows from the back surface 14b side to the front surface 14a side of the accommodation space 14, and is discharged to the outside of the accommodation space 14 through the gap. Examples of this gas include an inert gas for preventing oxidation of the surface of the object to be heated, a gas for causing a specific chemical reaction with the surface of the object 13 to be heated, and the like.
The flow rate of this gas is adjusted so that it becomes a very weak laminar flow that does not wind up particles.
 最上部の2枚の熱放射部材12の間及び最底部の2枚の熱放射部材12の間は、それぞれ被加熱物13を導入しない空きスペースで、空気の断熱層を形成するための断熱スペース20T,20Bである。 Between the two heat radiating members 12 at the top and between the two heat radiating members 12 at the bottom, there is an empty space where the object to be heated 13 is not introduced, and a heat insulating space for forming an air heat insulating layer. It is 20T and 20B.
 架台ユニット30は、加熱装置100が設置される床面に配置され、底板17及びその上の加熱装置本体を搭載している。加熱装置100の熱が床面に伝達しないようにする断熱機能や、床面の振動が加熱装置本体に伝達しないようにする防振機能等を備えている。 The gantry unit 30 is arranged on the floor on which the heating device 100 is installed, and mounts the bottom plate 17 and the heating device main body on the bottom plate 17. It has a heat insulating function that prevents the heat of the heating device 100 from being transmitted to the floor surface, a vibration isolating function that prevents the vibration of the floor surface from being transmitted to the heating device main body, and the like.
 架台ユニット30を含む加熱装置100本体は、外部からのパーティクルの混入を防ぐためや、排熱がクリーンルーム等の設置場所の他の装置に影響することを防ぐために、図6に示すように、チャンバ200内に配置してもよい。このチャンバ200では、チャンバ天井の排気口220に設けたブロワファン230により、チャンバ200内部の加熱装置100の熱排気を排出し、これにより負圧になったチャンバ200内部に、左下の吸気口210より外気を導入している。吸気口210の内側にはHEPAフィルター(図示省略)が設けられ、外部からのパーティクルの混入を防いでいる。 The main body of the heating device 100 including the gantry unit 30 is a chamber as shown in FIG. 6 in order to prevent particles from being mixed in from the outside and to prevent exhaust heat from affecting other devices in the installation location such as a clean room. It may be arranged in 200. In this chamber 200, the blower fan 230 provided at the exhaust port 220 on the ceiling of the chamber exhausts the heat exhaust of the heating device 100 inside the chamber 200, and the intake port 210 at the lower left is inside the chamber 200 which has become negative pressure. More outside air is introduced. A HEPA filter (not shown) is provided inside the intake port 210 to prevent particles from being mixed in from the outside.
 次に、このように構成された本発明の加熱装置100の動作について図1~図4Aを参照して説明する。
 加熱装置100を使用する場合、所定の搬送装置を用いて、各収容スペース14の前面14aの開口部を通じて各被加熱物をそれぞれの収容スペース14に搬入する。コイル状ヒータ11に通電を開始すれば、所定のプログラムに従って熱処理を行うことができる。
 図示しない温調手段により、各温度センサ15の検出温度が目標温度になるように、複数のコイル状ヒータ11の発熱量が個々にまたはグループ毎に独立に制御される。
Next, the operation of the heating device 100 of the present invention configured in this way will be described with reference to FIGS. 1 to 4A.
When the heating device 100 is used, each object to be heated is carried into each storage space 14 through the opening of the front surface 14a of each storage space 14 by using a predetermined transfer device. If the coiled heater 11 is energized, the heat treatment can be performed according to a predetermined program.
By a temperature control means (not shown), the calorific value of the plurality of coiled heaters 11 is independently controlled individually or for each group so that the detected temperature of each temperature sensor 15 becomes the target temperature.
 各収容スペース14の左右には、加熱用壁体10が配置され、上下には、熱放射部材12が配置されているので、コイル状ヒータ11の熱によって昇温した左右の加熱用壁体10から放射される熱と、これらの加熱用壁体からの熱伝導により発熱する熱放射部材12から上下に放射される熱とによって加熱される。
 各加熱用壁体10が目標温度になるように加熱され、各熱放射部材12も加熱用壁体10と同じ温度に加熱されるため、収容スペース14相互間の温度均一性が高い。
 ここで、コイル状ヒータ11として、発熱線11wの巻き線ピッチが、両端部で小さく、中央部で大きいコイル状ヒータ11Bを用いたので、加熱用壁体10の奥行方向において、温度が低下しがちな奥行方向(B1―B2方向)両端部の発熱量が大きくなり、温度分布が均一化されている。このため、各収容スペース14内の奥行方向の温度分布も均一化されている。
 このため、それぞれの収容スペース14内はむらなく均等に加熱され、加熱装置100全体における温度分布の均一性も良好である。
Since heating walls 10 are arranged on the left and right sides of each accommodation space 14 and heat radiating members 12 are arranged above and below each accommodation space 14, the left and right heating walls 10 that have been heated by the heat of the coiled heater 11 are arranged. It is heated by the heat radiated from the heat radiating member 12 and the heat radiated up and down from the heat radiating member 12 that generates heat by heat conduction from these heating walls.
Since each heating wall body 10 is heated to a target temperature and each heat radiating member 12 is also heated to the same temperature as the heating wall body 10, the temperature uniformity between the accommodation spaces 14 is high.
Here, as the coiled heater 11, the coiled heater 11B having a small winding pitch of the heating wire 11w at both ends and a large winding pitch at the center is used, so that the temperature drops in the depth direction of the heating wall 10. The amount of heat generated at both ends in the depth direction (B1-B2 direction), which tends to be large, is increased, and the temperature distribution is made uniform. Therefore, the temperature distribution in the depth direction in each accommodation space 14 is also made uniform.
Therefore, the inside of each accommodation space 14 is heated evenly and evenly, and the uniformity of the temperature distribution in the entire heating device 100 is also good.
 また、各収容スペース14は、上記のように区画されているため、熱気の上昇に起因する上部空間における熱蓄積現象及び過熱現象が発生しない。また、ファンによって加熱気体を攪拌したり、循環させたりすることもないので、クリーン度の安定性も優れており、気体流によって被加熱物が移動することもない。 Further, since each storage space 14 is partitioned as described above, the heat accumulation phenomenon and the overheating phenomenon in the upper space due to the rise of hot air do not occur. Further, since the heated gas is not agitated or circulated by the fan, the stability of the cleanliness is excellent, and the object to be heated does not move due to the gas flow.
 また、各収容スペース14に給気経路27を設けることにより、収容スペース14内の空気を不活性ガスあるいは特定ガスと置き換えることも可能である。このため、不活性ガス導入により被加熱物13の酸化を防止したり、導入された特定ガスとの反応を利用して被加熱物13に表面処理を施したりすることもできる。 Further, by providing the air supply path 27 in each accommodation space 14, it is possible to replace the air in the accommodation space 14 with an inert gas or a specific gas. Therefore, it is possible to prevent oxidation of the object to be heated 13 by introducing an inert gas, or to perform surface treatment on the object to be heated 13 by utilizing the reaction with the introduced specific gas.
 なお、前述した加熱装置100は本発明に係る加熱装置を例示するものであり、本発明は加熱装置100に限定されない。
 例えば、奥行方向の発熱手段の配置密度を中央部よりも周辺部に高くする手段として、本実施形態では、加熱用壁体10において、発熱線11wの巻き線ピッチが両端部で小さく中央部では大きいコイル状ヒータ11Bを、奥行方向に伸びるように配置している。しかし、本発明では、これに限られず、加熱用壁体10において、コイル状ヒータ11Aまたは11Bを、上下方向に伸びるように配置し、奥行方向の配置間隔を両端部で小さく中央部では大きくしてもよい。
 また、発熱手段もコイル状ヒータに限られず、その他のヒータや、ヒートパイプとでもよく、これらを上下方向に伸びるように配置し、奥行方向の配置間隔を両端部で小さく中央部では大きくしてもよい。
The heating device 100 described above exemplifies the heating device according to the present invention, and the present invention is not limited to the heating device 100.
For example, as a means for increasing the arrangement density of the heat generating means in the depth direction to the peripheral portion rather than the central portion, in the present embodiment, in the heating wall body 10, the winding pitch of the heating wire 11w is small at both ends and in the central portion. A large coiled heater 11B is arranged so as to extend in the depth direction. However, in the present invention, the present invention is not limited to this, and in the heating wall body 10, the coiled heaters 11A or 11B are arranged so as to extend in the vertical direction, and the arrangement interval in the depth direction is made small at both ends and large at the center. You may.
Further, the heat generating means is not limited to the coiled heater, and may be other heaters or heat pipes. These are arranged so as to extend in the vertical direction, and the arrangement interval in the depth direction is made small at both ends and large at the center. May be good.
 また、本実施形態では、各加熱用壁体10において、各温度センサ15の検出温度が目標温度になるように、各部分に位置するコイル状ヒータ11の発熱量を独立に制御したが、これに限られず、目標とする温度均一性が緩い場合、ゾーンことにコイル状ヒータ11の発熱量を制御したり、すべてのコイル状ヒータの発熱量を一括で制御してもよい。 Further, in the present embodiment, in each heating wall body 10, the calorific value of the coiled heater 11 located at each portion is independently controlled so that the detected temperature of each temperature sensor 15 becomes the target temperature. When the target temperature uniformity is loose, the calorific value of the coiled heater 11 may be controlled in the zone, or the calorific value of all the coiled heaters may be controlled collectively.
 また、本実施形態では、被加熱物の各収容スペース14の前面14aには開閉ドア(図示省略)を設けて開閉できるようにし、背面14bの背壁部材26には給気経路27を設けて気体を供給できるようにしているが、使用条件等によっては、これらを省略しても構わない。 Further, in the present embodiment, an opening / closing door (not shown) is provided on the front surface 14a of each storage space 14 of the object to be heated so that the door can be opened and closed, and an air supply path 27 is provided on the back wall member 26 on the back surface 14b. Although it is possible to supply gas, these may be omitted depending on the conditions of use and the like.
 また、上記加熱装置100においては、加熱用壁体10、天板16、底板17は、ステンレス鋼で形成され、熱放射部材12は、表面に黒色メッキを施したアルミニウム板で形成されている。ただし、これらの材料に限られず、加熱用壁体10A~10C、天板16、底板17などをアルミニウムやアルミニウム合金(あるいは輻射熱の発散を抑制するため光沢のない表面処理を施したアルミニウムやアルミニウム合金)で形成することもできる。また、熱放射部材12の表面処理についても黒色メッキに限定されず、輻射熱の発散を抑制することのできる表面処理、例えば、光沢のない表面処理を施したものを採用することもできる。 Further, in the heating device 100, the heating wall body 10, the top plate 16, and the bottom plate 17 are made of stainless steel, and the heat radiating member 12 is made of an aluminum plate whose surface is plated with black. However, the material is not limited to these materials, and the heating walls 10A to 10C, the top plate 16, the bottom plate 17, and the like are made of aluminum or an aluminum alloy (or an aluminum or aluminum alloy that has been subjected to a matte surface treatment to suppress the dissipation of radiant heat. ) Can also be formed. Further, the surface treatment of the heat radiating member 12 is not limited to black plating, and a surface treatment capable of suppressing the emission of radiant heat, for example, a surface treatment having a matte surface treatment can be adopted.
 本発明に係る加熱装置は、ガラス基板や半導体リードフレームあるいはその他の金属板や合成樹脂板などの各種板状部材の熱処理を行う産業分野において広く利用することができる。 The heating device according to the present invention can be widely used in the industrial field of heat-treating various plate-shaped members such as glass substrates, semiconductor lead frames, other metal plates, and synthetic resin plates.
10,10A~10C 加熱用壁体
11,11A,11B コイル状ヒータ
11s 金属管(シース)
11w 発熱線
12 熱放射部材
13 被加熱物
14 収容スペース
14a 前面
14b 背面
15 温度センサ
16 天板
17 底板
20T、20B 断熱層
24 貫通孔
25 貫通孔
26 背壁部材
27 吸気経路
30 架台ユニット
100 加熱装置
200 チャンバ
210 吸気口
220 排気口
230 ブロワファン
W1 両端部
W2 中央部
 
10,10A- 10C Heating wall 11, 11A, 11B Coil heater 11s Metal tube (sheath)
11w Heating wire 12 Heat radiation member 13 Heated object 14 Storage space 14a Front surface 14b Back surface 15 Temperature sensor 16 Top plate 17 Bottom plate 20T, 20B Insulation layer 24 Through hole 25 Through hole 26 Back wall member 27 Intake path 30 Stand unit 100 Heating device 200 Chamber 210 Intake port 220 Exhaust port 230 Blower fan W1 Both ends W2 Central part

Claims (8)

  1.  距離を隔てて対向して立設された複数の加熱用壁体と、前記複数の加熱用壁体の各々に設けられた複数の発熱手段と、複数の前記加熱用壁体の対向領域に上下方向に距離を隔てて棚状に配置されて前記加熱用壁体からの熱を伝導させる金属製の複数の熱放射部材と、を備え、前記複数の加熱用壁体と前記複数の熱放射部材とは、被加熱物をそれぞれ収容するための複数の収容スペースを上下方向に画定し、前記複数の収容スペースの各々の上下は、対向する前記熱放射部材により画定され、
     前記発熱手段は、前記加熱用壁体の奥行方向において、中央部よりも周辺部に高い密度で配置されている、ことを特徴とする加熱装置。
    A plurality of heating walls erected facing each other at a distance, a plurality of heat generating means provided in each of the plurality of heating walls, and up and down on the facing regions of the plurality of heating walls. A plurality of metal heat radiating members, which are arranged in a shelf shape at intervals in the direction and conduct heat from the heating wall body, are provided, and the plurality of heating wall bodies and the plurality of heat radiating members are provided. Is to define a plurality of storage spaces for accommodating the objects to be heated in the vertical direction, and the upper and lower sides of each of the plurality of accommodating spaces are defined by the opposing heat radiating members.
    The heating device is characterized in that the heat generating means is arranged at a higher density in a peripheral portion than in a central portion in the depth direction of the heating wall body.
  2.  前記発熱手段は、前記加熱用壁体の面内の奥行方向において前記加熱用壁体の略全長に伸びる複数のコイル状ヒータからなり、該複数のコイル状ヒータのうち1以上のコイル状ヒータの巻き線ピッチが、中央部よりも周辺部において狭く設定されている、請求項1に記載の加熱装置。 The heat generating means comprises a plurality of coiled heaters extending in a depth direction in the plane of the heating wall body to substantially the entire length of the heating wall body, and one or more coiled heaters among the plurality of coiled heaters. The heating device according to claim 1, wherein the winding pitch is set narrower in the peripheral portion than in the central portion.
  3.  前記発熱手段は、前記加熱用壁体の面内の奥行方向において前記加熱用壁体の略全長に伸びる複数のコイル状ヒータからなり、該複数のコイル状ヒータが上下方向において、上部よりも下部において狭い間隔で配置されている、請求項1に記載の加熱装置。
    加熱装置。
    The heat generating means comprises a plurality of coiled heaters extending in a depth direction in the plane of the heating wall body to substantially the entire length of the heating wall body, and the plurality of coiled heaters are lower than the upper portion in the vertical direction. The heating device according to claim 1, which is arranged at narrow intervals in the above.
    Heating device.
  4.  対向する前記複数の加熱用壁体は、各々の前記収容スペースに面する側の各壁面の互いに対応する位置に直接形成された、平板状の被加熱物の幅方向の各側縁部の裏面を受け止める前記収容スペースの奥行方向に延在する支持面をそれぞれ有する、請求項1~3のいずれかに記載の加熱装置。 The plurality of heating walls facing each other are formed directly at positions corresponding to each other on the wall surfaces on the side facing the accommodation space, and the back surface of each side edge portion in the width direction of the flat plate-shaped object to be heated. The heating device according to any one of claims 1 to 3, each having a support surface extending in the depth direction of the storage space for receiving the storage space.
  5.  前記収容スペースは、前記加熱用壁体と前記熱放射部材とにより画定される開口部を前面側および背面側に有し、前記背面側の開口部は、閉塞部材により閉塞されている、請求項4に記載の加熱装置。 The accommodation space has openings defined by the heating wall body and the heat radiating member on the front side and the back side, and the opening on the back side side is closed by the closing member. 4. The heating device according to 4.
  6.  前記複数の加熱用壁体の各々に設けられた少なくとも一の温度センサーと、
     前記複数の加熱用壁体の各々に設けられた少なくとも一の温度センサーの検出温度が目標温度の追従するように、前記複数の加熱用壁体にそれぞれ設けられた複数の発熱手段の各々の発熱量を独立に制御する温調手段と、を有する請求項1ないし5に記載の加熱装置。
    At least one temperature sensor provided on each of the plurality of heating walls,
    Each of the plurality of heat generating means provided in each of the plurality of heating walls generates heat so that the detection temperature of at least one temperature sensor provided in each of the plurality of heating walls follows the target temperature. The heating device according to claim 1 to 5, further comprising a temperature control means for independently controlling the amount.
  7.  請求項1ないし5のいずれかに記載の加熱装置と、
     前記加熱装置を収容するチャンバをさらに有する、加熱システムであって、
     前記チャンバは、底部に大気を取り込むためのる吸気口と天井部に大気を排出する排気口を通じて当該チャンバ内を換気する換気機構を有する、加熱システム。
    The heating device according to any one of claims 1 to 5.
    A heating system that further comprises a chamber for accommodating the heating device.
    The chamber is a heating system having a ventilation mechanism for ventilating the inside of the chamber through an intake port for taking in air at the bottom and an exhaust port for discharging air at the ceiling.
  8.  請求項1ないし6のいずれかに記載の加熱装置、または、請求項7に記載の加熱システムを用いて被加熱物を加熱する、加熱方法。 A heating method for heating an object to be heated by using the heating device according to any one of claims 1 to 6 or the heating system according to claim 7.
PCT/JP2020/020284 2019-05-31 2020-05-22 Heating device and heating method WO2020241488A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS488653B1 (en) * 1969-05-31 1973-03-16
JP3066387U (en) * 1999-08-05 2000-02-18 昭和鉄工株式会社 Multi-stage glass substrate firing furnace
JP2003245591A (en) * 2001-12-03 2003-09-02 Tokyo Ohka Kogyo Co Ltd Film forming apparatus, film forming method and tray for substrate plate
JP2005055152A (en) * 2003-08-07 2005-03-03 Kyushu Nissho:Kk Heating device
JP2007173481A (en) * 2005-12-21 2007-07-05 Kyushu Nissho:Kk Heating device
JP2011528501A (en) * 2008-07-16 2011-11-17 株式会社テラセミコン Batch heat treatment apparatus and heater applied to the apparatus
JP6388041B2 (en) * 2017-01-27 2018-09-12 株式会社九州日昌 Heating apparatus and heating method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS488653B1 (en) * 1969-05-31 1973-03-16
JP3066387U (en) * 1999-08-05 2000-02-18 昭和鉄工株式会社 Multi-stage glass substrate firing furnace
JP2003245591A (en) * 2001-12-03 2003-09-02 Tokyo Ohka Kogyo Co Ltd Film forming apparatus, film forming method and tray for substrate plate
JP2005055152A (en) * 2003-08-07 2005-03-03 Kyushu Nissho:Kk Heating device
JP2007173481A (en) * 2005-12-21 2007-07-05 Kyushu Nissho:Kk Heating device
JP2011528501A (en) * 2008-07-16 2011-11-17 株式会社テラセミコン Batch heat treatment apparatus and heater applied to the apparatus
JP6388041B2 (en) * 2017-01-27 2018-09-12 株式会社九州日昌 Heating apparatus and heating method

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