WO2020224339A1 - Metal surface colour steel composite plate production line using single cold-bending forming mechanism - Google Patents

Metal surface colour steel composite plate production line using single cold-bending forming mechanism Download PDF

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Publication number
WO2020224339A1
WO2020224339A1 PCT/CN2020/080132 CN2020080132W WO2020224339A1 WO 2020224339 A1 WO2020224339 A1 WO 2020224339A1 CN 2020080132 W CN2020080132 W CN 2020080132W WO 2020224339 A1 WO2020224339 A1 WO 2020224339A1
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WO
WIPO (PCT)
Prior art keywords
color steel
steel plate
plate
conveying
production line
Prior art date
Application number
PCT/CN2020/080132
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French (fr)
Chinese (zh)
Inventor
蒋明生
Original Assignee
苏州金童机械制造股份有限公司
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Publication of WO2020224339A1 publication Critical patent/WO2020224339A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/12Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/18Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

Definitions

  • the invention relates to the field of metal surface color steel composite plate production lines, in particular to a metal surface color steel composite plate production line adopting a single cold-bent forming mechanism.
  • Metal surface color steel composite board (also called color steel sandwich board, manual board) is an indispensable new building material in the high-end fields of electronics, medical treatment and national defense.
  • the color steel coils (steel coils, galvanized coils, stainless steel coils) are rolled on two or two sets of cold forming mechanisms to form upper plates or Lower board; then glue separately; then fill the core material (the core material can be foam, rock wool, etc.); plywood after ensuring that the verticality and parallelism of the upper board and the lower board are exactly the same; then the curing furnace is used to solidify and set the shape to complete The production of color steel composite board.
  • the conventional production line needs to be cold-rolled by two cold-formed forming machines to form color steel panels (galvanized sheets, stainless steel sheets), and transported to the fillers to manually fill and re-ply the panels; it not only requires a lot of personnel and costs ,
  • the equipment occupies a large area, and the accuracy of the two color steel panels formed by two sets of forming machines is difficult to ensure consistency; because of the cumulative errors of the plates, there will be inconsistencies in verticality and parallelism, resulting in waste panels It is irreparable; if the precision is to be controlled, the consistency requirements of the two cold-formed forming machines are extremely high, not only the cost is huge, and it is difficult to achieve the same at present; therefore, the color steel plate rolled by two sets of forming machines Panel, not only the equipment investment cost is high, but also not conducive to later maintenance. Therefore, it is the problem to be solved by the present invention to provide a metal surface color steel composite board production line with a small footprint and a simple structure.
  • the invention overcomes the shortcomings of the prior art and provides a metal surface color steel composite board production line with a small footprint and a simple structure.
  • the technical solution adopted by the present invention is to provide a metal surface color steel composite plate production line using a single cold-formed forming mechanism, which is characterized in that it includes a feeding mechanism connected in sequence according to the feeding direction and a cold-formed forming mechanism.
  • the feeding mechanism can unfold and transport the color steel coil raw materials to the cold forming mechanism;
  • the cold forming mechanism The color steel plate steel coil is punched and formed into a group of independent color steel plate panels;
  • the gluing mechanism applies glue to each group of color steel plate panels;
  • the automatic plate separating mechanism applies glue to the color steel plates
  • the panels are transported to two conveying rails respectively;
  • the color steel plate centering and turning and plywood mechanism flips and closes the color steel plate panel conveyed by one of the conveying rails on the color steel plate panel conveyed by the other conveying rail;
  • the curing mechanism pairs The closed color steel panel is cured and shaped.
  • the two conveying tracks are two parallel upper and lower conveying tracks.
  • the automatic plate-separating mechanism includes a base and a lifting support part, one end of the lifting support part is rotatably connected with the base, and a lower part of the other end is provided with a lifting device.
  • the gluing mechanism is erected on a conveying platform, one end of the conveying platform is connected to the cold bending forming mechanism, and the other end is connected to the automatic plate dividing mechanism.
  • the color steel plate panel formed by the bending forming mechanism is sent to the automatic plate dividing mechanism after being glued by the gluing mechanism.
  • the color steel plate centering and turning plywood mechanism includes a longitudinal frame arranged along the feeding direction, a plurality of conveying rollers arranged at a horizontal interval perpendicular to the frame, and a vertical frame on one side of the frame.
  • a vertical beam lifting frame a beam connected to the beam lifting frame transversely; the beam is arranged parallel to the frame, and a suction cup arm is vertically arranged on the beam, and the suction cup arm is provided with a rotary
  • the rotating frame is provided with a number of suction cups; the beam is driven by a power device to move up and down on the beam lifting frame; the rotating frame is driven by the power device to rotate on a vertical plane, so that the rotating frame
  • the upper suction cup can be turned over as a whole, so that the suction surface of the suction cup is upward or downward; when the beam moves up and down, the suction cup arm, the rotating frame and the suction cup can move up and down through the gap between the conveying rollers.
  • a stop device is further provided on the frame, and the stop device is arranged in parallel with the conveying roller, and is driven up and down by the driving device, and extends upwards from the plane where the conveying roller is located. Or retract downward to below the plane of the conveying roller.
  • a centering mechanism is further provided on the frame; the centering mechanism includes a centering backing plate arranged at both ends of the conveying roller; the centering backing plate is rotatably connected with the connecting rod; The connecting rod is rotatably connected with the main rod, and the center of the main rod is connected with the rotation shaft of the right-angle steering gear.
  • a lifting connecting plate is arranged between the double-layer conveying track and the color steel plate centering and turning plywood mechanism; a lifting device is arranged at the lower end of the lifting connecting plate near the double-layer conveying track, close to The other end of the color steel plate centering and turning plywood mechanism is pivotally connected to its own support or the frame of the color steel plate centering and turning plywood mechanism.
  • the cold bending forming mechanism includes a base and a feeding guide device, a stamping device, a forming roller set, and a shearing device which are sequentially arranged on the base; the shearing device is provided with a shearing device that can move up and down. Folding upper knives, shearing and folding lower knives that can move up and down, upper pressing plate, and supporting plate; two shearing and folding knives are provided; between the two shearing and folding knives is used for accommodating the shearing and folding upper knives There is a second gap between the upper shearing knife and the upper pressure plate for accommodating the lower shearing knife; the supporting plate is two pieces, respectively set in the two shearing lower knife Outside.
  • the process of the production line is: automatic loading and unloading of color steel plates (steel coils, galvanized coils, stainless steel coils), and forming the required color steel panels by a single cold bending forming machine; through the gap or continuous gluing of the gluing mechanism; Automatic splitting mechanism and double-layer conveying track, separating the upper and lower plates, and filling at the lower plate; afterwards, they are respectively connected by the lifting connecting plate into the centering and turning plywood mechanism, and the upper plate is centered, lifted, and automatically flipped; Align the lower board; then ply the board, and then center; then enter the curing oven mechanism to solidify and shape; finally receive the stack and produce the product.
  • color steel plates steel plates
  • galvanized coils galvanized coils, stainless steel coils
  • the beneficial technical effects of the present invention are mainly that it provides a metal surface color steel composite board production line with a small floor area and a simple structure.
  • the present invention realizes the production of metal-faced color steel composite panels with only one set/set of cold bending forming mechanism and one set/set of gluing mechanism through the automatic plate dividing mechanism and the color steel plate centering and turning plywood mechanism; compared with the traditional
  • the production line reduces the number of cold-rolled forming mechanisms, gluing mechanisms and related equipment (usually two sets of cold-rolled forming mechanisms and two gluing mechanisms are required for the process).
  • the production line has a reasonable design and simple structure, which not only reduces Floor space and operating cost, while improving the stability and reliability of the operation, can also be linked to multiple machines according to production needs, so as to achieve the purpose of reducing costs and increasing efficiency.
  • the color steel panels are all from the same cold-formed forming mechanism, the problems caused by errors are reduced, the consistency of the color steel panels is increased, the quality of the composite panel is improved, and the scrap rate is reduced.
  • Figure 1 is a schematic front view of a preferred embodiment of the present invention.
  • Figure 2 is a schematic top view of a preferred embodiment of the present invention.
  • Fig. 3 is a schematic front view of the color steel plate centering and turning plywood mechanism of the present invention.
  • Fig. 4 is a schematic side view of the color steel plate centering and turning plywood mechanism of the present invention.
  • Fig. 5 is a schematic diagram of the principle of the centering mechanism of the color steel plate centering and turning plywood mechanism of the present invention.
  • Fig. 6 is a positional relationship diagram of the sucker, sucker arm, beam, and beam lifting frame of the present invention.
  • Fig. 7 is a three-dimensional schematic diagram of the centering and turning plywood mechanism for color steel plates of the present invention.
  • Fig. 8 is a structural schematic diagram of the automatic plate dividing mechanism and the double-layer conveying track of the present invention.
  • Fig. 9 is an enlarged view of A in Fig. 8.
  • Fig. 10 is an enlarged view of B in Fig. 8.
  • Fig. 11 is an enlarged view of C in Fig. 8.
  • Fig. 12 is a three-dimensional schematic diagram of the automatic board separating mechanism and the double-layer conveying track of the present invention.
  • Fig. 13 is a schematic diagram of the structure of the cold roll forming mechanism of the present invention.
  • Fig. 14 is an enlarged view of D in Fig. 13.
  • Figure 15 is a schematic diagram of the structure of the lifting splice plate of the present invention.
  • 1 is the feeding mechanism
  • 2 is the cold forming mechanism
  • 21 is the base
  • 22 is the feeding guide device
  • 23 is the stamping device
  • 24 is the forming roller set
  • 241 is the pressure roller
  • 25 is the shearing device
  • 251 is the cutting and folding upper knife
  • 252 is the cutting and folding lower knife
  • 253 is the upper pressing plate
  • 254 is the supporting plate
  • 255 is the first gap
  • 256 is the second gap
  • 3 is the gluing mechanism
  • 30 is the conveying platform
  • 4 is Automatic split plate mechanism
  • 41 is the base
  • 42 is the lifting part
  • 421 is the inlet end of the lifting part
  • 422 is the outlet end of the lifting part
  • 423 is the driving ear
  • 43 is the air cylinder
  • 5 is the color steel plate centering Inverted plywood mechanism
  • 51 is the frame
  • 52 is the conveyor roller
  • 53 is the beam lifting frame
  • 54 is the beam
  • 55 is the suction cup arm
  • 551 is the driven
  • a metal surface color steel composite panel production line with a single cold-formed forming mechanism includes a feeding mechanism 1, a cold-formed forming mechanism 2, a gluing mechanism 3, and an automatic Plate dividing mechanism 4, color steel plate centering and turning plywood mechanism 5, curing mechanism 6, and material receiving mechanism 7.
  • the cold forming mechanism 2 is only provided with one set for punching and forming the color steel coil into A group of independent four-sided folding color steel plate panels; the gluing mechanism 3 is used to space or continuously gluing each group of color steel plate panels; the automatic splitting mechanism 4 is used to transport the glued color steel plate panels to each other independently
  • the upper conveying rail 91 and the lower conveying rail 92 are arranged in parallel in the vertical direction.
  • These two conveying rails constitute a double-layer conveying rail 9 of the upper and lower structure; the color steel plate centering and turning plywood mechanism 5 is used to transfer from the lower conveying rail 92 The conveyed color steel plate panel is turned over and closed on the color steel plate panel filled with the core material and conveyed from the upper conveying rail 91; the curing mechanism 6 is used to heat and solidify the color steel plate after composite folding; the receiving mechanism 7 Used for receiving material stacks.
  • the cold bending forming mechanism 2 includes a base 21 and a feeding guide 22, a punching device 23, a forming roller set 24, and a shearing device 25 which are sequentially arranged on the base 21; wherein the punching device 23 includes two sets of punches designed in a square shape.
  • the forming roller set 24 includes a pressing roller 241; the shearing device 25 is equipped with a shearing upper knife 251 that can move up and down, a shearing lower knife 252 that can move up and down, an upper pressing plate 253, a supporting plate 254; Two, the two are arranged symmetrically; there is a first gap 255 between the two shearing lower knives 252 for accommodating the shearing upper knife 251; the shearing upper knife 251 and the upper pressing plate 253 are provided for accommodating the shearing lower
  • the gluing mechanism 3 is erected on a conveying platform 30.
  • One end of the conveying platform 30 is connected to the cold-formed forming mechanism 2, and the other end is connected to the automatic plate dividing mechanism 4.
  • the conveying platform 30 punches the cold-formed forming mechanism 2 to form the color steel plate panel. After gluing by the gluing mechanism 3, it is conveyed to the automatic board separating mechanism 4.
  • the automatic plate separating mechanism 4 includes a base 41 and a lifting supporting part 42; the lifting supporting part 42 can be a lifting conveying track or a pallet or a supporting roller, and its inlet end 421 (the color steel plate panel enters from this end) is connected to the base 41 Rotatable connection to form a structure similar to a swing arm; the outlet end 422 (the color steel panel leaves from this end) is provided with a driving ear 423, the driving ear 423 and the air cylinder 43 (it can also be a screw lifter, or other electric or pneumatic lifting The cylinder arm of the device) is rotatably connected, the bottom of the cylinder 43 is set on the base 41 or the bracket of the double-layer conveying track 9; the outlet end 422 of the lifting support part 42 is moved up and down by the lifting and retraction of the cylinder 43 , Is connected with the upper conveying track 91 or the lower conveying track 92, so that the color steel plate panel conveyed from the lifting and supporting part 42 is purposefully conveyed
  • the inclination of the cylinder 43 is adjustable, so that the distance of the up and down movement of the outlet end 422 can be adjusted, so that the distance between the upper conveying rail 91 and the lower conveying rail 92 can be flexibly adjusted to adapt to various actual conditions.
  • the color steel plate centering and turning plywood mechanism 5 includes a longitudinal frame 51 arranged along the feeding direction, a plurality of conveying rollers 52 arranged perpendicular to the frame 51 and horizontally spaced apart, and a beam lifting frame arranged vertically on one side of the frame 51 53.
  • a cross beam 54 that is transversely connected to the cross beam lifting frame 53 and is arranged parallel to the frame 51; wherein: there are at least two conveying rollers 52, which are arranged in parallel on the frame 51 to form a color steel plate panel conveying track; the cross beam 54 and the cross beam lift
  • the frame 53 is slidably connected, and the connection method can be a sliding rail and a sliding block; the beam 54 is also connected with a screw lifting device (or other electric or pneumatic lifting devices such as air cylinders).
  • the rod lifting device can push the beam 54 to move in the vertical direction, that is, push the beam 54 to move up and down on the beam lifting frame 53;
  • the beam 54 is vertically provided with a plurality of mutually parallel suction cup arms 55, the suction cup arms 55 are horizontal suction cup arms;
  • the suction cup 56 Four of them are set on the rotating frame 561 to form a whole;
  • the side of the rotating frame 561 and the side of the suction cup arm 55 are rotatably connected by a rotating device;
  • the rotating device is a driven wheel 551, which can drive the rotating frame 561 on a vertical surface Rotate upward, and then drive the 4 suction cups 56 to rotate 180° with the center of the driven wheel 551 as the axis (the driven wheel 551 can be driven by the driving wheel driven by the motor through the timing belt), so that the suction surface 562 of the suction cup 56 is up or down ;
  • the relative position of each component can be adjusted according to the actual situation to ensure that the color steel plate panel will not touch the
  • Two centering mechanisms 57 are provided on the frame 51; the centering mechanism 57 is set between the conveying rollers 52; the centering mechanism 57 includes a centering support plate 571 arranged at both ends of the conveying roller 2; the bottom of the centering support plate 571 One end of the connecting rod 572 is rotatably connected through the connecting part; the other end of the connecting rod 572 is rotatably connected with the main rod 573; the right-angle diverter 574 is axially movable, and its rotation axis is arranged perpendicular to the center of the main rod 573; the right-angle diverter 574 moves, which can drive the main rod 573 to rotate with a straight line perpendicular to the center of the main rod 573 as the axis of rotation; the rotation of the main rod 573 drives the connecting rods 572 on both sides to rotate, and the connecting rod 572 is connected to the end of the centering plate 571 to move , And then drive the centering backing plate 571 to move toward or away from the right-
  • a box 58 is also provided under the rack 51, which can place objects or electrical equipment, so as to rationally use the space and make the equipment more compact.
  • a stop device 59 is also arranged between the conveying rollers 52; the stop device 59 is arranged parallel to the conveying roller 52, and is driven up and down by the driving device, which can extend upwards from the plane of the highest point of the conveying roller 52, or to Retract downward to below the plane where the highest point of the conveying roller 52 is located to ensure that the color steel plate panel is conveyed to the designated position.
  • a lifting connecting plate 8 is arranged between the double-layer conveying track 9 and the color steel plate centering and turning plywood mechanism 5; a lifting device 81 (such as an air cylinder or other electric or pneumatic lifting device) is arranged at the lower end of the lifting connecting plate 8 near the double-layer conveying track 9 ), one end of the lifting connecting plate 8 close to the color steel plate centering and turning plywood mechanism 5 is rotatably connected with its own bracket or frame 51 or conveying roller 52; the lifting connecting plate 8 is provided with a number of universal balls 82, which is convenient for the color steel plate panel Of delivery.
  • a lifting device 81 such as an air cylinder or other electric or pneumatic lifting device
  • the color steel plate is sent from the feeding mechanism 1 to the cold forming mechanism 2;
  • the punching device 23 punches and cuts off the excess square bending sheet; then, the two sides of the color steel plate are formed under the action of the pressing roller 241 of the forming roller set 24; the two sides are formed
  • the color steel plate enters the cutting and folding device 25, and the front and rear ports of the color steel plate are cut and folded.
  • the color steel plate is placed on the supporting plate 254; first, the cutting and folding upper knife 251 is driven to move downward and is contained in the first gap 255, only the color steel plate is cut at this time; afterwards, the two shearing lower knives 252 and the supporting plates 254 on both sides move relative to each other, and the two shearing upper knives 252 are driven to move upward and are contained in the second gap 256 At this time, the cut color steel plate fracture is respectively bent by two cutting and folding lower knives 252; after the cutting device 25, the color steel plate of a specific length is cut off, and the rear end of the color steel plate is bent ( The front end was bent in the last cutting and folding), and became the required composite panel; at the same time, the front end of the color steel plate behind the color steel plate was also bent in the same operation;
  • the four-sided folded color steel plate panel enters the gluing mechanism 3 to pour glue (automatic glue spraying or manual gluing); the gluing mechanism 3 adopts an interval or continuous gluing method;
  • the color steel plate panel comes to the automatic splitting mechanism 4, and the automatic splitting mechanism 4 senses the color steel panel coming from the front section through conventional electric control.
  • the mechanism is activated and the exit end 422 of the supporting part 42 moves up and down according to the instruction.
  • the color steel plate panels are sent to the upper conveying track 91 or the lower conveying track 92; the color steel plates of the upper conveying track 91 are fed into the color steel plate panel to automatically or manually carry out the operations of box, adding rock wool and other fillers;
  • the double-layer conveying track 9 and the color steel plate centering and turning plywood mechanism 5 are connected through the lifting connecting plate 8.
  • the color steel plate panels conveyed from the upper conveying track 91 and the lower conveying track 92 are separated (ie, first A color steel plate panel conveyed by the upper conveyor rail 91, then a color steel plate panel conveyed by the lower conveying rail 92, and a color steel plate panel conveyed by the upper conveying rail 91, and so on) sent to the color steel plate panel centering and turning plywood mechanism 5 On the conveyor roller 52;
  • the centering mechanism 57 is activated for centering, and moves to the preset position (positioned by the stop device 59); at this time, the cross beam 54 is at the lowest point, the suction cup 56 and the suction cup arm 55 are placed between the conveying rollers 52 and the suction surface 562 of the suction cup is facing upward; when the color steel plate panel conveyed from the lower conveying rail 92 reaches the preset position, the suction cup 56 is activated and the color The steel plate panel sucks; the beam 54 moves upwards to drive the suction cup 56 and then the color steel plate panel to rise (at this time, the suction cup suction surface 562 is upward, and the color steel plate panel is above the suction cup 56); when it rises to the set waiting position, The beam 54 stops moving; the rotating frame 561 drives the suction cup 56 to turn over 180°, so that the suction surface 562 of the suction cup 56 is
  • the board on which fillers such as rock wool are placed is centered by the centering mechanism 57 and transported to just below the color steel panel that was previously suspended in the air and turned over 180°.
  • the beam 54 moves downward to drive the suction cup 56 and
  • the color steel plate panel faces downwards.
  • the suction cup 56 is released to close the two plates to complete the composite;

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

A metal surface colour steel composite plate production line using a single cold-bending forming mechanism, comprising a feeding mechanism (1), a cold-bending forming mechanism (2), a gluing mechanism (3), an automatic plate-separating mechanism (4), a colour steel plate aligning and flipping plate-combining mechanism (5), and a curing mechanism (6).

Description

一种采用单一冷弯成型机构的金属面彩钢复合板生产线Metal surface color steel composite board production line adopting single cold bending forming mechanism 技术领域Technical field
本发明涉及金属面彩钢复合板生产线领域,尤其涉及一种采用单一冷弯成型机构的金属面彩钢复合板生产线。The invention relates to the field of metal surface color steel composite plate production lines, in particular to a metal surface color steel composite plate production line adopting a single cold-bent forming mechanism.
背景技术Background technique
金属面彩钢复合板(也称彩钢夹心板、手工板)是电子、医疗、国防高端领域中不可或缺的新型建筑用材。目前,在金属面彩钢复合板生产线中,都是将彩钢板钢卷(钢卷、镀锌卷、不锈钢卷)分别于两台或两套冷弯成型机构上滚压轧制成上板或下板;再分别上胶;之后填充芯材(芯材可为泡沫、岩棉等);在确保上板与下板垂直度、平行度完全一致后合板;再经固化炉进行固化定型,完成彩钢复合板的制作。常规生产线需要分别由两台冷弯成型机冷弯轧制成彩钢板面板(镀锌板、不锈钢板),并分别输送至填料处由人工填充上料、再合板;不仅需要耗费大量人员和成本、设备占地面积又大,而且两块彩钢板面板由两套成型机成型的精度很难保证一致性;因为板材的累积误差,所以会出现垂直度、平行度的不一致,所产生的废板是不可修复的;若要控制精度,那么对两台冷弯成型机的一致性要求极高,不仅成本巨大,且目前很难做到完全一致;故由两套成型机轧制出来的彩钢板面板,不仅设备投入成本高且不利于后期维护。因此提供一种占地面积小、结构简单的金属面彩钢复合板生产线是本发明所要解决的问题。Metal surface color steel composite board (also called color steel sandwich board, manual board) is an indispensable new building material in the high-end fields of electronics, medical treatment and national defense. At present, in the metal surface color steel composite plate production line, the color steel coils (steel coils, galvanized coils, stainless steel coils) are rolled on two or two sets of cold forming mechanisms to form upper plates or Lower board; then glue separately; then fill the core material (the core material can be foam, rock wool, etc.); plywood after ensuring that the verticality and parallelism of the upper board and the lower board are exactly the same; then the curing furnace is used to solidify and set the shape to complete The production of color steel composite board. The conventional production line needs to be cold-rolled by two cold-formed forming machines to form color steel panels (galvanized sheets, stainless steel sheets), and transported to the fillers to manually fill and re-ply the panels; it not only requires a lot of personnel and costs , The equipment occupies a large area, and the accuracy of the two color steel panels formed by two sets of forming machines is difficult to ensure consistency; because of the cumulative errors of the plates, there will be inconsistencies in verticality and parallelism, resulting in waste panels It is irreparable; if the precision is to be controlled, the consistency requirements of the two cold-formed forming machines are extremely high, not only the cost is huge, and it is difficult to achieve the same at present; therefore, the color steel plate rolled by two sets of forming machines Panel, not only the equipment investment cost is high, but also not conducive to later maintenance. Therefore, it is the problem to be solved by the present invention to provide a metal surface color steel composite board production line with a small footprint and a simple structure.
发明内容Summary of the invention
本发明克服了现有技术的不足,提供一种占地面积小、结构简单的金属面彩钢复合板生产线。The invention overcomes the shortcomings of the prior art and provides a metal surface color steel composite board production line with a small footprint and a simple structure.
为达到上述目的,本发明采用的技术方案为:提供了一种采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:包括按进料方向顺序连接的 进料机构、冷弯成型机构、上胶机构、自动分板机构、彩钢板对中翻转合板机构、固化机构;所述进料机构可将彩钢板钢卷原料展开并输送至冷弯成型机构;所述冷弯成型机构将所述彩钢板钢卷冲切成型为一组组独立的彩钢板面板;所述上胶机构对所述各组彩钢板面板进行上胶;所述自动分板机构将上胶的彩钢板面板分别输送到两条输送轨道;所述彩钢板对中翻转合板机构将其中一条输送轨道输送来的彩钢板面板翻转并合拢在另一条输送轨道输送来的彩钢板面板上;所述固化机构对合拢后的彩钢板面板进行固化定型。In order to achieve the above objective, the technical solution adopted by the present invention is to provide a metal surface color steel composite plate production line using a single cold-formed forming mechanism, which is characterized in that it includes a feeding mechanism connected in sequence according to the feeding direction and a cold-formed forming mechanism. Forming mechanism, gluing mechanism, automatic splitting mechanism, color steel plate centering and turning plywood mechanism, and curing mechanism; the feeding mechanism can unfold and transport the color steel coil raw materials to the cold forming mechanism; the cold forming mechanism The color steel plate steel coil is punched and formed into a group of independent color steel plate panels; the gluing mechanism applies glue to each group of color steel plate panels; the automatic plate separating mechanism applies glue to the color steel plates The panels are transported to two conveying rails respectively; the color steel plate centering and turning and plywood mechanism flips and closes the color steel plate panel conveyed by one of the conveying rails on the color steel plate panel conveyed by the other conveying rail; the curing mechanism pairs The closed color steel panel is cured and shaped.
作为一种优选方案,所述两条输送轨道为上下两层平行的输送轨道。As a preferred solution, the two conveying tracks are two parallel upper and lower conveying tracks.
作为一种优选方案,所述自动分板机构包括基座、升降托料部,所述升降托料部一端与基座可转动的连接,另一端下部设置升降装置。As a preferred solution, the automatic plate-separating mechanism includes a base and a lifting support part, one end of the lifting support part is rotatably connected with the base, and a lower part of the other end is provided with a lifting device.
作为一种更优选方案,所述上胶机构架设在一输送平台上,所述输送平台一端连接所述冷弯成型机构,另一端连接所述自动分板机构,所述输送平台将所述冷弯成型机构成型的彩钢板面板,经所述上胶机构上胶后,输送到所述自动分板机构。As a more preferred solution, the gluing mechanism is erected on a conveying platform, one end of the conveying platform is connected to the cold bending forming mechanism, and the other end is connected to the automatic plate dividing mechanism. The color steel plate panel formed by the bending forming mechanism is sent to the automatic plate dividing mechanism after being glued by the gluing mechanism.
作为一种优选方案,所述彩钢板对中翻转合板机构包括沿进料方向设置的纵长机架、垂直于所述机架并水平间隔设置的若干输送辊、位于所述机架一侧竖直设置的横梁升降架、横向连接在所述横梁升降架上的横梁;所述横梁与所述机架平行设置,并在所述横梁上垂直设置有吸盘臂,所述吸盘臂上设置有旋转架,所述旋转架上设置有若干个吸盘;所述横梁由动力装置驱动在所述横梁升降架上上下运动;所述旋转架由动力装置驱动在竖直面上转动,使得所述旋转架上的吸盘能整体翻转,从而使得吸盘的吸附面向上或者向下;所述横梁上下运动时,所述的吸盘臂,旋转架及吸盘可穿过所述输送辊之间的间隙上下运动。As a preferred solution, the color steel plate centering and turning plywood mechanism includes a longitudinal frame arranged along the feeding direction, a plurality of conveying rollers arranged at a horizontal interval perpendicular to the frame, and a vertical frame on one side of the frame. A vertical beam lifting frame, a beam connected to the beam lifting frame transversely; the beam is arranged parallel to the frame, and a suction cup arm is vertically arranged on the beam, and the suction cup arm is provided with a rotary The rotating frame is provided with a number of suction cups; the beam is driven by a power device to move up and down on the beam lifting frame; the rotating frame is driven by the power device to rotate on a vertical plane, so that the rotating frame The upper suction cup can be turned over as a whole, so that the suction surface of the suction cup is upward or downward; when the beam moves up and down, the suction cup arm, the rotating frame and the suction cup can move up and down through the gap between the conveying rollers.
作为一种更优选方案,所述机架上还设置有止挡装置,所述止挡装置平行 与所述输送辊设置,并由驱动装置驱动上下升降,向上伸出所述输送辊所在平面,或者向下缩回至所述输送辊所在平面以下。As a more preferred solution, a stop device is further provided on the frame, and the stop device is arranged in parallel with the conveying roller, and is driven up and down by the driving device, and extends upwards from the plane where the conveying roller is located. Or retract downward to below the plane of the conveying roller.
作为一种更优选方案,所述机架上还设置有对中机构;所述对中机构包括设置在输送辊两端处的对中靠板;对中靠板与连接杆可转动的连接;连接杆与主杆可转动的连接,主杆中心和直角转向器转动轴连接。As a more preferred solution, a centering mechanism is further provided on the frame; the centering mechanism includes a centering backing plate arranged at both ends of the conveying roller; the centering backing plate is rotatably connected with the connecting rod; The connecting rod is rotatably connected with the main rod, and the center of the main rod is connected with the rotation shaft of the right-angle steering gear.
作为一种更优选方案,所述双层输送轨道和所述彩钢板对中翻转合板机构之间设置升降接驳板;所述升降接驳板靠近双层输送轨道的一端下部设置升降装置,靠近所述彩钢板对中翻转合板机构的另一端与其自身支架或者所述彩钢板对中翻转合板机构的机架枢转连接。As a more preferred solution, a lifting connecting plate is arranged between the double-layer conveying track and the color steel plate centering and turning plywood mechanism; a lifting device is arranged at the lower end of the lifting connecting plate near the double-layer conveying track, close to The other end of the color steel plate centering and turning plywood mechanism is pivotally connected to its own support or the frame of the color steel plate centering and turning plywood mechanism.
作为一种更优选方案,所述升降接驳板上设置若干万向球。As a more preferred solution, several universal balls are arranged on the lifting connecting plate.
作为一种优选方案,所述冷弯成型机构包括基座以及依次设置在基座上的进料导向装置、冲压装置、成型滚轮组、剪折装置;所述剪折装置设置可上下运动的剪折上刀、可上下运动的剪折下刀、上压板、托料板;所述剪折下刀设置两个;两个所述剪折下刀之间具有用于容纳所述剪折上刀的第一间隙;所述剪折上刀与上压板之间具有用于容纳所述剪折下刀的第二间隙;所述托料板为两块,分别设置于两个剪折下刀的外侧。As a preferred solution, the cold bending forming mechanism includes a base and a feeding guide device, a stamping device, a forming roller set, and a shearing device which are sequentially arranged on the base; the shearing device is provided with a shearing device that can move up and down. Folding upper knives, shearing and folding lower knives that can move up and down, upper pressing plate, and supporting plate; two shearing and folding knives are provided; between the two shearing and folding knives is used for accommodating the shearing and folding upper knives There is a second gap between the upper shearing knife and the upper pressure plate for accommodating the lower shearing knife; the supporting plate is two pieces, respectively set in the two shearing lower knife Outside.
该生产线流程为:彩钢板(钢卷、镀锌卷、不锈钢卷)自动上料放料、经单一冷弯成型机成型好所需的彩钢板面板;通过上胶机构间隔或连续上胶;通过自动分板机构及双层输送轨道,分出上板、下板,在下板处填料;之后分别由升降接驳板接驳进入对中翻转合板机构,对上板对中、升降、自动翻转;对下板对中;之后合板,再对中;之后进入固化炉机构固化定型;最后收料码堆,出产品。The process of the production line is: automatic loading and unloading of color steel plates (steel coils, galvanized coils, stainless steel coils), and forming the required color steel panels by a single cold bending forming machine; through the gap or continuous gluing of the gluing mechanism; Automatic splitting mechanism and double-layer conveying track, separating the upper and lower plates, and filling at the lower plate; afterwards, they are respectively connected by the lifting connecting plate into the centering and turning plywood mechanism, and the upper plate is centered, lifted, and automatically flipped; Align the lower board; then ply the board, and then center; then enter the curing oven mechanism to solidify and shape; finally receive the stack and produce the product.
本发明的有益技术效果主要在于:提供了一种占地面积小、结构简单的金属面彩钢复合板生产线。本发明通过自动分板机构以及彩钢板对中翻转合板机 构实现仅采用一台/套冷弯成型机构、一台/套上胶机构就可以完成金属面彩钢复合板的生产;相比于传统生产线减少了冷弯成型机构、上胶机构以及与之相配套的相关设备的数量(通常工艺需要两套冷弯成型机构及两套上胶机构),本生产线设计合理、结构简单,不仅减少了占地面积和运行成本,同时提高了运行的稳定性、可靠性,还可以根据生产需要,可多机联动,从而达到降本增效的目的。另外由于彩钢板面板均出自同一台冷弯成型机构,减少了误差带来的问题,增加了彩钢面板的一致性,提高了复合板的质量,降低了废品率。The beneficial technical effects of the present invention are mainly that it provides a metal surface color steel composite board production line with a small floor area and a simple structure. The present invention realizes the production of metal-faced color steel composite panels with only one set/set of cold bending forming mechanism and one set/set of gluing mechanism through the automatic plate dividing mechanism and the color steel plate centering and turning plywood mechanism; compared with the traditional The production line reduces the number of cold-rolled forming mechanisms, gluing mechanisms and related equipment (usually two sets of cold-rolled forming mechanisms and two gluing mechanisms are required for the process). The production line has a reasonable design and simple structure, which not only reduces Floor space and operating cost, while improving the stability and reliability of the operation, can also be linked to multiple machines according to production needs, so as to achieve the purpose of reducing costs and increasing efficiency. In addition, since the color steel panels are all from the same cold-formed forming mechanism, the problems caused by errors are reduced, the consistency of the color steel panels is increased, the quality of the composite panel is improved, and the scrap rate is reduced.
附图说明Description of the drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the drawings and embodiments.
图1是本发明的优选实施例的正视示意图。Figure 1 is a schematic front view of a preferred embodiment of the present invention.
图2是本发明的优选实施例的俯视示意图。Figure 2 is a schematic top view of a preferred embodiment of the present invention.
图3是本发明的彩钢板对中翻转合板机构的正视示意图。Fig. 3 is a schematic front view of the color steel plate centering and turning plywood mechanism of the present invention.
图4是本发明的彩钢板对中翻转合板机构的侧视示意图。Fig. 4 is a schematic side view of the color steel plate centering and turning plywood mechanism of the present invention.
图5是本发明的彩钢板对中翻转合板机构的对中机构的原理示意图。Fig. 5 is a schematic diagram of the principle of the centering mechanism of the color steel plate centering and turning plywood mechanism of the present invention.
图6是本发明的吸盘、吸盘臂、横梁、横梁升降架的位置关系图。Fig. 6 is a positional relationship diagram of the sucker, sucker arm, beam, and beam lifting frame of the present invention.
图7是本发明的彩钢板对中翻转合板机构的立体示意图。Fig. 7 is a three-dimensional schematic diagram of the centering and turning plywood mechanism for color steel plates of the present invention.
图8是本发明的自动分板机构及双层输送轨道的结构示意图。Fig. 8 is a structural schematic diagram of the automatic plate dividing mechanism and the double-layer conveying track of the present invention.
图9是图8的A处的放大图。Fig. 9 is an enlarged view of A in Fig. 8.
图10是图8的B处的放大图。Fig. 10 is an enlarged view of B in Fig. 8.
图11是图8的C处的放大图。Fig. 11 is an enlarged view of C in Fig. 8.
图12是本发明的自动分板机构及双层输送轨道的立体示意图。Fig. 12 is a three-dimensional schematic diagram of the automatic board separating mechanism and the double-layer conveying track of the present invention.
图13是本发明的冷弯成型机构的结构示意图。Fig. 13 is a schematic diagram of the structure of the cold roll forming mechanism of the present invention.
图14是图13的D处的放大图。Fig. 14 is an enlarged view of D in Fig. 13.
图15是本发明的升降接驳板的结构示意图。Figure 15 is a schematic diagram of the structure of the lifting splice plate of the present invention.
图中:1为进料机构、2为冷弯成型机构、21为基座、22为进料导向装置、23为冲压装置、24为成型滚轮组、241为压滚轮、25为剪折装置、251为剪折上刀、252为剪折下刀、253为上压板、254为托料板、255为第一间隙、256为第二间隙、3为上胶机构、30为输送平台、4为自动分板机构、41为基座、42为升降托料部、421为升降托料部进口端、422为升降托料部出口端、423为驱动耳、43为气缸、5为彩钢板对中翻转合板机构、51为机架、52为输送辊、53为横梁升降架、54为横梁、55为吸盘臂、551为从动轮、56为吸盘、561为旋转架、562为吸盘的吸附面、57为对中机构、571为对中靠板、572为连接杆、573为主杆、574为直角转向器、58为箱体、59为止挡装置、6为固化机构、7为收料机构、8为升降接驳板、81为升降接驳板的升降装置、82为万向球、9为双层输送轨道、91为上输送轨道、92为下输送轨道。In the figure: 1 is the feeding mechanism, 2 is the cold forming mechanism, 21 is the base, 22 is the feeding guide device, 23 is the stamping device, 24 is the forming roller set, 241 is the pressure roller, 25 is the shearing device, 251 is the cutting and folding upper knife, 252 is the cutting and folding lower knife, 253 is the upper pressing plate, 254 is the supporting plate, 255 is the first gap, 256 is the second gap, 3 is the gluing mechanism, 30 is the conveying platform, 4 is Automatic split plate mechanism, 41 is the base, 42 is the lifting part, 421 is the inlet end of the lifting part, 422 is the outlet end of the lifting part, 423 is the driving ear, 43 is the air cylinder, 5 is the color steel plate centering Inverted plywood mechanism, 51 is the frame, 52 is the conveyor roller, 53 is the beam lifting frame, 54 is the beam, 55 is the suction cup arm, 551 is the driven wheel, 56 is the suction cup, 561 is the rotating frame, 562 is the suction surface of the suction cup, 57 is the centering mechanism, 571 is the centering support plate, 572 is the connecting rod, 573 is the main rod, 574 is the right angle steering gear, 58 is the box body, 59 is the stop device, 6 is the curing mechanism, 7 is the receiving mechanism, 8 is a lifting connection plate, 81 is a lifting device for the lifting connection plate, 82 is a universal ball, 9 is a double-layer conveying track, 91 is an upper conveying track, and 92 is a lower conveying track.
具体实施方式Detailed ways
现在结合附图和实施例对本发明作进一步详细的说明,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。需要说明的是,下面描述中使用的词语“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will now be further described in detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the structures related to the present invention. It should be noted that the words "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer" respectively refer to toward or away from The direction of the geometric center of a particular part.
如图1-15所示,一种采用单一冷弯成型机构的金属面彩钢复合板生产线,包括按进料方向顺序连接的进料机构1、冷弯成型机构2、上胶机构3、自动分板机构4、彩钢板对中翻转合板机构5、固化机构6、收料机构7。其中进料机构1仅设置一套,用于将彩钢板钢卷原料展开并输送至冷弯成型机构2;冷弯成型机构2仅设置一套,用于将彩钢板钢卷冲切成型为一组组独立的四边折叠的彩钢板面板;上胶机构3用于对各组彩钢板面板进行间隔或连续上胶;自动分板机构4用于将上胶的彩钢板面板分别输送到相互独立的、在垂直方向上下平 行设置的上输送轨道91和下输送轨道92,这两条输送轨道构成上下结构的双层输送轨道9;彩钢板对中翻转合板机构5用于将从下输送轨道92输送而来的彩钢板面板翻转并合拢在从上输送轨道91输送而来的、填充了芯材的彩钢板面板上;固化机构6用于对彩钢板复合合拢后加热固化定型;收料机构7用于收料码堆。As shown in Figure 1-15, a metal surface color steel composite panel production line with a single cold-formed forming mechanism includes a feeding mechanism 1, a cold-formed forming mechanism 2, a gluing mechanism 3, and an automatic Plate dividing mechanism 4, color steel plate centering and turning plywood mechanism 5, curing mechanism 6, and material receiving mechanism 7. Among them, only one set of feeding mechanism 1 is provided for unrolling and conveying the color steel coil raw materials to the cold forming mechanism 2; the cold forming mechanism 2 is only provided with one set for punching and forming the color steel coil into A group of independent four-sided folding color steel plate panels; the gluing mechanism 3 is used to space or continuously gluing each group of color steel plate panels; the automatic splitting mechanism 4 is used to transport the glued color steel plate panels to each other independently The upper conveying rail 91 and the lower conveying rail 92 are arranged in parallel in the vertical direction. These two conveying rails constitute a double-layer conveying rail 9 of the upper and lower structure; the color steel plate centering and turning plywood mechanism 5 is used to transfer from the lower conveying rail 92 The conveyed color steel plate panel is turned over and closed on the color steel plate panel filled with the core material and conveyed from the upper conveying rail 91; the curing mechanism 6 is used to heat and solidify the color steel plate after composite folding; the receiving mechanism 7 Used for receiving material stacks.
冷弯成型机构2包括基座21以及依次设置在基座21上的进料导向装置22、冲压装置23、成型滚轮组24、剪折装置25;其中冲压装置23包括两套设计成方形的冲头;成型滚轮组24包括压滚轮241;剪折装置25设置可上下运动的剪折上刀251、可上下运动的剪折下刀252、上压板253、托料板254;剪折下刀设置两个,两者对称设置;两个剪折下刀252之间具有用于容纳剪折上刀251的第一间隙255;剪折上刀251与上压板253之间具有用于容纳剪折下刀252的第二间隙256;托料板254为两块,分别设置于两个剪折下刀252的外侧(即对称设置的两个剪折下刀252,两者的内侧设置第一间隙255、两者外侧设置托料板254);不工作时:剪折下刀252的上端不高于托料板254的上表面;剪折上刀251、剪折下刀252均采用气缸控制;剪折装置25采用机器剪折,从而代替了原来的手工操作模式,不仅提高了工作效率,也降低了工作成本;冲压装置23、成型滚轮组24可滑动地安装在基座21上,便于适应不同的板宽需求。The cold bending forming mechanism 2 includes a base 21 and a feeding guide 22, a punching device 23, a forming roller set 24, and a shearing device 25 which are sequentially arranged on the base 21; wherein the punching device 23 includes two sets of punches designed in a square shape. The forming roller set 24 includes a pressing roller 241; the shearing device 25 is equipped with a shearing upper knife 251 that can move up and down, a shearing lower knife 252 that can move up and down, an upper pressing plate 253, a supporting plate 254; Two, the two are arranged symmetrically; there is a first gap 255 between the two shearing lower knives 252 for accommodating the shearing upper knife 251; the shearing upper knife 251 and the upper pressing plate 253 are provided for accommodating the shearing lower The second gap 256 of the knife 252; the two supporting plates 254 are arranged on the outer sides of the two shearing and folding knives 252 (that is, the two shearing and folding knives 252 are symmetrically arranged, and the first gap 255 is set on the inside of the two , There is a supporting plate 254 on the outside of the two); when not working: the upper end of the cutting and folding knife 252 is not higher than the upper surface of the supporting plate 254; the cutting and folding upper knife 251 and the cutting and folding knife 252 are controlled by air cylinders; The folding device 25 adopts machine shearing and folding, which replaces the original manual operation mode, which not only improves the work efficiency, but also reduces the working cost; the stamping device 23 and the forming roller set 24 are slidably mounted on the base 21 to facilitate adaptation to different Board width requirements.
上胶机构3架设在一输送平台30上,输送平台30一端连接冷弯成型机构2,另一端连接自动分板机构4,输送平台30将冷弯成型机构2冲切成型的彩钢板面板,经上胶机构3上胶后,输送到自动分板机构4。The gluing mechanism 3 is erected on a conveying platform 30. One end of the conveying platform 30 is connected to the cold-formed forming mechanism 2, and the other end is connected to the automatic plate dividing mechanism 4. The conveying platform 30 punches the cold-formed forming mechanism 2 to form the color steel plate panel. After gluing by the gluing mechanism 3, it is conveyed to the automatic board separating mechanism 4.
自动分板机构4包括基座41、升降托料部42;升降托料部42可以是升降输送轨道或者托板或者托辊,其进口端421(彩钢板面板从该端进入)与基座41可转动的连接,构成类似摆臂的结构;出口端422(彩钢板面板从该端离开)下部设置驱动耳423,驱动耳423与气缸43(也可以是丝杆升降机,或者其他 电动、气动升降装置)的气缸臂可转动地连接,气缸43的底部设置在基座41上或者双层输送轨道9的支架上;通过气缸43的顶起和收回使升降托料部42的出口端422上下运动,与上输送轨道91或下输送轨道92相联系,从而将从升降托料部42输送过来的彩钢板面板有目的性的输送到上输送轨道91或下输送轨道92;其中上输送轨道91运输的在上胶机构3上过胶的彩钢板面板,在上输送轨道91上运输时被人工或者自动地在其中放置岩棉等填充物;下输送轨道92运输在上胶机构3上过胶的彩钢板面板,在之后的彩钢板对中翻转合板机构5上被翻转;该设计不仅充分利用了空间,缩短了生产线的长度和占地面积,同时避免了一隔一放置岩棉所带来的人为错误;气缸43的倾斜度可调,从而可以调节出口端422上下运动的距离,从而可以灵活调节上输送轨道91和下输送轨道92的距离以适应多种实际情况。The automatic plate separating mechanism 4 includes a base 41 and a lifting supporting part 42; the lifting supporting part 42 can be a lifting conveying track or a pallet or a supporting roller, and its inlet end 421 (the color steel plate panel enters from this end) is connected to the base 41 Rotatable connection to form a structure similar to a swing arm; the outlet end 422 (the color steel panel leaves from this end) is provided with a driving ear 423, the driving ear 423 and the air cylinder 43 (it can also be a screw lifter, or other electric or pneumatic lifting The cylinder arm of the device) is rotatably connected, the bottom of the cylinder 43 is set on the base 41 or the bracket of the double-layer conveying track 9; the outlet end 422 of the lifting support part 42 is moved up and down by the lifting and retraction of the cylinder 43 , Is connected with the upper conveying track 91 or the lower conveying track 92, so that the color steel plate panel conveyed from the lifting and supporting part 42 is purposefully conveyed to the upper conveying track 91 or the lower conveying track 92; wherein the upper conveying track 91 is transported The color steel plate panels that have been glued on the gluing mechanism 3 are manually or automatically placed in the upper conveying rail 91 when filling materials such as rock wool are placed in them; the lower conveying rail 92 is transported on the gluing mechanism 3 The color steel plate panel is turned over on the subsequent color steel plate centering and turning plywood mechanism 5; this design not only makes full use of space, shortens the length and floor space of the production line, but also avoids the impact of placing rock wool one by one. Human error; the inclination of the cylinder 43 is adjustable, so that the distance of the up and down movement of the outlet end 422 can be adjusted, so that the distance between the upper conveying rail 91 and the lower conveying rail 92 can be flexibly adjusted to adapt to various actual conditions.
彩钢板对中翻转合板机构5,包括沿进料方向设置的纵长机架51、垂直于机架51并水平间隔设置的若干输送辊52、位于机架51一侧竖直设置的横梁升降架53、横向连接在横梁升降架53上且与机架51平行设置的横梁54;其中:输送辊52至少为两根,平行设置于机架51上构成彩钢板面板输送轨道;横梁54与横梁升降架53为可滑动地连接,连接方式可采用滑轨和滑块相配合的方式;横梁54还与丝杆升降装置(也可以是如气缸等其他电动的或气动的升降装置)相连接,丝杆升降装置可推动横梁54在垂直方向运动,即推动横梁54在横梁升降架53上上下运动;横梁54上垂直设置有多根相互平行的吸盘臂55,吸盘臂55为水平吸盘臂;吸盘56设置为4个均设置在旋转架561上,构成一个整体;旋转架561侧面和吸盘臂55侧面通过转动装置可转动地相连接;转动装置为从动轮551,其可以带动旋转架561在垂直面上转动,进而带动4个吸盘56整体以从动轮551中心为轴整体翻转180°(从动轮551可通过同步带被由电机驱动的主动轮带动),使吸盘56的吸附面562向上或者向下;可根据实际情况 调节各部件的相对位置,以保证吸盘56吸附彩钢板面板翻转时,彩钢板面板不会碰到吸盘臂55;同时横梁54上下运动时,吸盘臂55、旋转架561及吸盘56可穿过相互平行的输送辊52之间的间隙上下运动;且吸盘臂55、旋转架561及吸盘56向下可整体缩至输送辊52最高点所在平面以下(即吸盘臂55、旋转架561及吸盘56整体可均不高于输送辊2最高点),以保证彩钢板面板的输送。The color steel plate centering and turning plywood mechanism 5 includes a longitudinal frame 51 arranged along the feeding direction, a plurality of conveying rollers 52 arranged perpendicular to the frame 51 and horizontally spaced apart, and a beam lifting frame arranged vertically on one side of the frame 51 53. A cross beam 54 that is transversely connected to the cross beam lifting frame 53 and is arranged parallel to the frame 51; wherein: there are at least two conveying rollers 52, which are arranged in parallel on the frame 51 to form a color steel plate panel conveying track; the cross beam 54 and the cross beam lift The frame 53 is slidably connected, and the connection method can be a sliding rail and a sliding block; the beam 54 is also connected with a screw lifting device (or other electric or pneumatic lifting devices such as air cylinders). The rod lifting device can push the beam 54 to move in the vertical direction, that is, push the beam 54 to move up and down on the beam lifting frame 53; the beam 54 is vertically provided with a plurality of mutually parallel suction cup arms 55, the suction cup arms 55 are horizontal suction cup arms; the suction cup 56 Four of them are set on the rotating frame 561 to form a whole; the side of the rotating frame 561 and the side of the suction cup arm 55 are rotatably connected by a rotating device; the rotating device is a driven wheel 551, which can drive the rotating frame 561 on a vertical surface Rotate upward, and then drive the 4 suction cups 56 to rotate 180° with the center of the driven wheel 551 as the axis (the driven wheel 551 can be driven by the driving wheel driven by the motor through the timing belt), so that the suction surface 562 of the suction cup 56 is up or down ; The relative position of each component can be adjusted according to the actual situation to ensure that the color steel plate panel will not touch the suction cup arm 55 when the suction cup 56 absorbs the color steel plate panel flips; at the same time when the beam 54 moves up and down, the suction cup arm 55, the rotating frame 561 and the suction cup 56 can move up and down through the gap between the conveying rollers 52 that are parallel to each other; and the suction cup arm 55, the rotating frame 561 and the suction cup 56 can be collectively retracted downward to below the plane of the highest point of the conveying roller 52 (that is, the suction cup arm 55, the rotating frame 561 and suction cup 56 as a whole may not be higher than the highest point of conveying roller 2) to ensure the conveying of color steel plate panels.
机架51上设置2个对中机构57;对中机构57设置于输送辊52之间;对中机构57包括设置在输送辊2两端处的对中靠板571;对中靠板571底部通过连接部与连接杆572一端可转动地连接;连接杆572另一端与主杆573可转动的连接;直角转向器574为轴动的,其转动轴垂直设置于主杆573中心;直角转向器574运动,可带动主杆573以垂直通过主杆573中心的直线为旋转轴做旋转;主杆573旋转带动两侧的连接杆572转动,且使连接杆572连接对中靠板571的一端运动,进而带动对中靠板571同步朝向或远离直角转向器574运动,起到给输送过来的彩钢板面板对中,确定位置的作用;采用直角转向器推动573,可以使对中机构57更加可靠的同步进退;相比于常规的对中靠轮,本发明采用靠板的结构,稳定性更加好。Two centering mechanisms 57 are provided on the frame 51; the centering mechanism 57 is set between the conveying rollers 52; the centering mechanism 57 includes a centering support plate 571 arranged at both ends of the conveying roller 2; the bottom of the centering support plate 571 One end of the connecting rod 572 is rotatably connected through the connecting part; the other end of the connecting rod 572 is rotatably connected with the main rod 573; the right-angle diverter 574 is axially movable, and its rotation axis is arranged perpendicular to the center of the main rod 573; the right-angle diverter 574 moves, which can drive the main rod 573 to rotate with a straight line perpendicular to the center of the main rod 573 as the axis of rotation; the rotation of the main rod 573 drives the connecting rods 572 on both sides to rotate, and the connecting rod 572 is connected to the end of the centering plate 571 to move , And then drive the centering backing plate 571 to move toward or away from the right-angle diverter 574 synchronously, and play the role of centering and determining the position of the conveyed color steel panel; using the right-angle diverter to push 573 can make the centering mechanism 57 more reliable Synchronous advance and retreat; Compared with the conventional centering lean, the present invention adopts the structure of the lean, and the stability is better.
机架51下方还设置箱体58,可以放置物品或者电器设备,从而合理利用空间,使设备更加紧凑。机架51上,输送辊52之间还设置止挡装置59;止挡装置59平行于输送辊52设置,并由驱动装置驱动上下升降,可向上伸出输送辊52最高点所在平面,或者向下缩回至输送辊52最高点所在平面以下,确保彩钢板面板输送到指定位置。A box 58 is also provided under the rack 51, which can place objects or electrical equipment, so as to rationally use the space and make the equipment more compact. On the frame 51, a stop device 59 is also arranged between the conveying rollers 52; the stop device 59 is arranged parallel to the conveying roller 52, and is driven up and down by the driving device, which can extend upwards from the plane of the highest point of the conveying roller 52, or to Retract downward to below the plane where the highest point of the conveying roller 52 is located to ensure that the color steel plate panel is conveyed to the designated position.
双层输送轨道9和彩钢板对中翻转合板机构5之间设置升降接驳板8;升降接驳板8靠近双层输送轨道9一端下部设置升降装置81(如气缸或其他电动、气动升降装置),升降接驳板8靠近彩钢板对中翻转合板机构5一端与其自身支架或者机架51或输送辊52可转动的连接;升降接驳板8上设置若干万向球82, 便于彩钢板面板的输送。A lifting connecting plate 8 is arranged between the double-layer conveying track 9 and the color steel plate centering and turning plywood mechanism 5; a lifting device 81 (such as an air cylinder or other electric or pneumatic lifting device) is arranged at the lower end of the lifting connecting plate 8 near the double-layer conveying track 9 ), one end of the lifting connecting plate 8 close to the color steel plate centering and turning plywood mechanism 5 is rotatably connected with its own bracket or frame 51 or conveying roller 52; the lifting connecting plate 8 is provided with a number of universal balls 82, which is convenient for the color steel plate panel Of delivery.
本生产线的工作原理:The working principle of this production line:
(1)彩钢板从进料机构1送向冷弯成型机构2;(1) The color steel plate is sent from the feeding mechanism 1 to the cold forming mechanism 2;
(2)通过导向装置22后,由冲压装置23冲压切除方形折弯多余的板料;之后在成型滚轮组24的压滚轮241的作用下对彩钢板两侧边进行成型;两侧边成型好的彩钢板进入剪折装置25,对彩钢板前、后端口进行剪折,此时彩钢板置于托料板254上;首先剪折上刀251被驱动而向下运动被收容于第一间隙255,此时仅切断彩钢板;之后两个剪折下刀252与两侧的托料板254之间产生相对移动,两个剪折上刀252被驱动向上运动,被收容于第二间隙256,此时被切断的彩钢板断口被两个剪折下刀252分别折弯;通过剪折装置25后使特定长度的彩钢板被剪切下来,且该块彩钢板的后端被弯折(前端在上一次剪折时完成弯折),成为所需要的复合板的面板;同时该块彩钢板后面的彩钢板前端也在同一次操作中被弯折;(2) After passing through the guide device 22, the punching device 23 punches and cuts off the excess square bending sheet; then, the two sides of the color steel plate are formed under the action of the pressing roller 241 of the forming roller set 24; the two sides are formed The color steel plate enters the cutting and folding device 25, and the front and rear ports of the color steel plate are cut and folded. At this time, the color steel plate is placed on the supporting plate 254; first, the cutting and folding upper knife 251 is driven to move downward and is contained in the first gap 255, only the color steel plate is cut at this time; afterwards, the two shearing lower knives 252 and the supporting plates 254 on both sides move relative to each other, and the two shearing upper knives 252 are driven to move upward and are contained in the second gap 256 At this time, the cut color steel plate fracture is respectively bent by two cutting and folding lower knives 252; after the cutting device 25, the color steel plate of a specific length is cut off, and the rear end of the color steel plate is bent ( The front end was bent in the last cutting and folding), and became the required composite panel; at the same time, the front end of the color steel plate behind the color steel plate was also bent in the same operation;
(3)四边折叠好的彩钢板面板进入上胶机构3淋胶水(自动淋胶喷胶或人工上胶);上胶机构3采用间隔或连续上胶的方式;(3) The four-sided folded color steel plate panel enters the gluing mechanism 3 to pour glue (automatic glue spraying or manual gluing); the gluing mechanism 3 adopts an interval or continuous gluing method;
(4)彩钢板面板来到自动分板机构4,自动分板机构4通过常规的电控感应到前段过来的彩钢板面板,机构启动并按指令使托料部42出口端422上下运动,将彩钢板面板送入上输送轨道91或下输送轨道92;其中送入上输送轨道91的彩钢板面板,自动或人工地进行方框、加入岩棉等填充料的操作;(4) The color steel plate panel comes to the automatic splitting mechanism 4, and the automatic splitting mechanism 4 senses the color steel panel coming from the front section through conventional electric control. The mechanism is activated and the exit end 422 of the supporting part 42 moves up and down according to the instruction. The color steel plate panels are sent to the upper conveying track 91 or the lower conveying track 92; the color steel plates of the upper conveying track 91 are fed into the color steel plate panel to automatically or manually carry out the operations of box, adding rock wool and other fillers;
(5)双层输送轨道9与彩钢板对中翻转合板机构5之间通过升降接驳板8相联系,将从上输送轨道91、下输送轨道92输送过来的彩钢板面板间隔的(即先一块上输送轨道91输送的彩钢板面板,之后一块下输送轨道92输送的彩钢板面板,再一块上输送轨道91输送的彩钢板面板,以此类推)送至彩钢板面板对中翻转合板机构5的输送辊52上;(5) The double-layer conveying track 9 and the color steel plate centering and turning plywood mechanism 5 are connected through the lifting connecting plate 8. The color steel plate panels conveyed from the upper conveying track 91 and the lower conveying track 92 are separated (ie, first A color steel plate panel conveyed by the upper conveyor rail 91, then a color steel plate panel conveyed by the lower conveying rail 92, and a color steel plate panel conveyed by the upper conveying rail 91, and so on) sent to the color steel plate panel centering and turning plywood mechanism 5 On the conveyor roller 52;
(6)从下输送轨道92输送过来的彩钢板面板进入对中翻转合板机构5后,对中机构57启动进行对中后,运动到预设位置(通过止挡装置59定位);此时横梁54在最低处,吸盘56及吸盘臂55置于输送辊52之间且吸盘吸附面562朝上;当从下输送轨道92输送过来的彩钢板面板达到预设位置时,吸盘56启动,将彩钢板面板吸住;横梁54向上运功,从而带动吸盘56,进而带动彩钢板面板上升(此时吸盘吸附面562向上,彩钢板面板处于吸盘56上方);当上升到设定的等候位后,横梁54停止运动;旋转架561带动吸盘56整体翻转180°,使吸盘56的吸附面562向下,此时彩钢板面板处于吸盘56下方;当后续从上输送轨道91输送而来的彩钢板面板(即放置岩棉等填充物的板)通过对中机构57对中后输送到之前悬吊在空中且整体翻转180°的彩钢板面板的正下方后,横梁54向下运动,带动吸盘56及彩钢板面板向下,当下降的预设高度时,吸盘56释放,使两块板合拢完成复合;(6) After the color steel plate panel conveyed from the lower conveying track 92 enters the centering and flipping plywood mechanism 5, the centering mechanism 57 is activated for centering, and moves to the preset position (positioned by the stop device 59); at this time, the cross beam 54 is at the lowest point, the suction cup 56 and the suction cup arm 55 are placed between the conveying rollers 52 and the suction surface 562 of the suction cup is facing upward; when the color steel plate panel conveyed from the lower conveying rail 92 reaches the preset position, the suction cup 56 is activated and the color The steel plate panel sucks; the beam 54 moves upwards to drive the suction cup 56 and then the color steel plate panel to rise (at this time, the suction cup suction surface 562 is upward, and the color steel plate panel is above the suction cup 56); when it rises to the set waiting position, The beam 54 stops moving; the rotating frame 561 drives the suction cup 56 to turn over 180°, so that the suction surface 562 of the suction cup 56 is downward, and the color steel plate panel is below the suction cup 56; when the color steel plate panel is transported from the upper conveying rail 91 later (I.e. the board on which fillers such as rock wool are placed) is centered by the centering mechanism 57 and transported to just below the color steel panel that was previously suspended in the air and turned over 180°. The beam 54 moves downward to drive the suction cup 56 and The color steel plate panel faces downwards. When it is lowered to the preset height, the suction cup 56 is released to close the two plates to complete the composite;
(6)合板后在固化机构6加温使胶水交联固化;(6) After plywood, heat the curing mechanism 6 to cross-link and cure the glue;
(7)最后由收料机构7收料堆码,完成彩钢板面板复合板的生产制作。(7) Finally, the material receiving and stacking mechanism 7 will complete the production of the color steel panel composite panel.
以上依据本发明的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。The above is based on the ideal embodiment of the present invention as inspiration. Through the above description, relevant personnel can make various changes and modifications within the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the content of the description, and the technical scope must be determined according to the scope of the claims.

Claims (10)

  1. 一种采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:包括按进料方向顺序连接的进料机构、冷弯成型机构、上胶机构、自动分板机构、彩钢板对中翻转合板机构、固化机构;所述进料机构可将彩钢板钢卷原料展开并输送至冷弯成型机构;所述冷弯成型机构将所述彩钢板钢卷冲切成型为一组组独立的彩钢板面板;所述上胶机构对所述各组彩钢板面板进行上胶;所述自动分板机构将上胶的彩钢板面板分别输送到两条输送轨道;所述彩钢板对中翻转合板机构将其中一条输送轨道输送来的彩钢板面板翻转并合拢在另一条输送轨道输送来的彩钢板面板上;所述固化机构对合拢后的彩钢板面板进行固化定型。A metal surface color steel composite panel production line adopting a single cold-formed forming mechanism is characterized in that it includes a feeding mechanism, a cold-formed forming mechanism, a gluing mechanism, an automatic splitting mechanism, and a color steel plate pairing mechanism connected in sequence according to the feeding direction. Inverted plywood mechanism and curing mechanism; the feeding mechanism can unfold and transport the color steel plate steel coil raw materials to the cold forming mechanism; the cold bending forming mechanism punches the color steel plate steel coil into a group Independent color steel plate panel; the gluing mechanism applies glue to each group of color steel plate panels; the automatic splitting mechanism transports the glued color steel plate panels to two conveying tracks respectively; the color steel plate is centered The inverting plywood mechanism turns over and closes the color steel plate panel conveyed by one of the conveying tracks on the color steel plate panel conveyed by the other conveying track; the curing mechanism solidifies and shapes the folded color steel plate panel.
  2. 根据权利要求1所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述两条输送轨道为上下两层平行的输送轨道。The metal surface color steel composite panel production line adopting a single cold bending forming mechanism according to claim 1, wherein the two conveying tracks are two parallel upper and lower conveying tracks.
  3. 根据权利要求1或2所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述自动分板机构包括基座、升降托料部,所述升降托料部一端与基座可转动的连接,另一端下部设置升降装置。The metal surface color steel composite panel production line adopting a single cold-formed forming mechanism according to claim 1 or 2, characterized in that: the automatic plate dividing mechanism includes a base, a lifting support part, and one end of the lifting support part It is rotatably connected with the base, and the lower part of the other end is provided with a lifting device.
  4. 根据权利要求2所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述上胶机构架设在一输送平台上,所述输送平台一端连接所述冷弯成型机构,另一端连接所述自动分板机构,所述输送平台将所述冷弯成型机构成型的彩钢板面板,经所述上胶机构上胶后,输送到所述自动分板机构。The metal surface color steel composite panel production line using a single cold-formed forming mechanism according to claim 2, wherein the gluing mechanism is erected on a conveying platform, and one end of the conveying platform is connected to the cold-formed forming mechanism , The other end is connected with the automatic plate dividing mechanism, and the conveying platform transfers the color steel plate panel formed by the cold-rolled forming mechanism to the automatic plate dividing mechanism after being glued by the gluing mechanism.
  5. 根据权利要求1所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述彩钢板对中翻转合板机构包括沿进料方向设置的纵长机架、垂直于所述机架并水平间隔设置的若干输送辊、位于所述机架一侧竖直设置的横梁升降架、横向连接在所述横梁升降架上的横梁;所述横梁与所述机架平行设置,并在所述横梁上垂直设置有吸盘臂,所述吸盘臂上设置有旋转架, 所述旋转架上设置有若干个吸盘;所述横梁由动力装置驱动在所述横梁升降架上上下运动;所述旋转架由动力装置驱动在竖直面上转动,使得所述旋转架上的吸盘能整体翻转,从而使得吸盘的吸附面向上或者向下;所述横梁上下运动时,所述的吸盘臂,旋转架及吸盘可穿过所述输送辊之间的间隙上下运动。The metal surface color steel composite panel production line using a single cold-formed forming mechanism according to claim 1, wherein the color steel plate centering and turning plywood mechanism includes a longitudinal frame arranged along the feeding direction and perpendicular to the A plurality of conveying rollers arranged horizontally and spaced apart on the frame, a beam lifting frame arranged vertically on one side of the frame, and a beam connected to the beam lifting frame transversely; the beam and the frame are arranged in parallel, And a suction cup arm is vertically arranged on the cross beam, a rotating frame is arranged on the suction cup arm, and a plurality of suction cups are arranged on the rotating frame; the cross beam is driven by a power device to move up and down on the cross beam lifting frame; The rotating frame is driven by a power device to rotate on a vertical surface, so that the suction cup on the rotating frame can be turned over, so that the suction surface of the suction cup is upward or downward; when the beam moves up and down, the suction cup arm , The rotating frame and the suction cup can move up and down through the gap between the conveying rollers.
  6. 根据权利要求5所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述机架上还设置有止挡装置,所述止挡装置平行与所述输送辊设置,并由驱动装置驱动上下升降,向上伸出所述输送辊所在平面,或者向下缩回至所述输送辊所在平面以下。The metal surface color steel composite panel production line using a single cold-formed forming mechanism according to claim 5, wherein a stop device is further provided on the frame, and the stop device is arranged in parallel with the conveying roller , And driven up and down by the driving device, extend upward to the plane where the conveying roller is located, or retract downward to below the plane where the conveying roller is located.
  7. 根据权利要求5所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述机架上还设置有对中机构;所述对中机构包括设置在输送辊两端处的对中靠板;对中靠板与连接杆可转动的连接;连接杆与主杆可转动的连接,主杆中心和直角转向器转动轴连接。The metal surface color steel composite panel production line adopting a single cold-formed forming mechanism according to claim 5, characterized in that: the frame is also provided with a centering mechanism; the centering mechanism includes two ends of the conveying roller The centering support plate at the position; the centering support plate is rotatably connected with the connecting rod; the connecting rod is rotatably connected with the main rod, and the center of the main rod is connected with the rotation shaft of the right-angle steering gear.
  8. 根据权利要求2所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述双层输送轨道和所述彩钢板对中翻转合板机构之间设置升降接驳板;所述升降接驳板靠近双层输送轨道的一端下部设置升降装置,靠近所述彩钢板对中翻转合板机构的另一端与其自身支架或者所述彩钢板对中翻转合板机构的机架枢转连接。The metal surface color steel composite panel production line adopting a single cold-formed forming mechanism according to claim 2, characterized in that: a lifting connection plate is provided between the double-layer conveying track and the color steel plate centering and turning plywood mechanism; A lifting device is provided on the lower end of the lifting connecting plate near one end of the double-layer conveying track, and the other end close to the color steel plate centering and turning plywood mechanism is pivotally connected to its own support or the frame of the color steel plate centering and turning plywood mechanism .
  9. 根据权利要求8所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述升降接驳板上设置若干万向球。The production line of metal-faced color steel composite board adopting a single cold-formed forming mechanism according to claim 8, wherein a plurality of universal balls are arranged on the lifting connecting plate.
  10. 根据权利要求1所述的采用单一冷弯成型机构的金属面彩钢复合板生产线,其特征在于:所述冷弯成型机构包括基座以及依次设置在基座上的进料导向装置、冲压装置、成型滚轮组、剪折装置;所述剪折装置设置可上下运动的剪折上刀、可上下运动的剪折下刀、上压板、托料板;所述剪折下刀设置两个;两个所述剪折下刀之间具有用于容纳所述剪折上刀的第一间隙;所述剪折 上刀与上压板之间具有用于容纳所述剪折下刀的第二间隙;所述托料板为两块,分别设置于两个剪折下刀的外侧。The metal surface color steel composite plate production line using a single cold-formed forming mechanism according to claim 1, wherein the cold-formed forming mechanism includes a base, a feed guide device and a stamping device which are sequentially arranged on the base , Forming roller set, shearing and folding device; the shearing and folding device is equipped with a shearing and folding upper knife that can move up and down, a shearing and folding down knife that can move up and down, an upper pressure plate, and a supporting plate; the shearing and folding lower knife is provided with two; There is a first gap between the two shearing lower knives for accommodating the shearing upper knife; between the shearing upper knife and the upper pressure plate is a second gap for accommodating the shearing lower knife ; The holding plate is two pieces, respectively set on the outer side of the two shearing and folding knives.
PCT/CN2020/080132 2019-05-06 2020-03-19 Metal surface colour steel composite plate production line using single cold-bending forming mechanism WO2020224339A1 (en)

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