WO2020147266A1 - 一种用于航道整治的联锁块生产装置系统 - Google Patents

一种用于航道整治的联锁块生产装置系统 Download PDF

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Publication number
WO2020147266A1
WO2020147266A1 PCT/CN2019/093290 CN2019093290W WO2020147266A1 WO 2020147266 A1 WO2020147266 A1 WO 2020147266A1 CN 2019093290 W CN2019093290 W CN 2019093290W WO 2020147266 A1 WO2020147266 A1 WO 2020147266A1
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Prior art keywords
pouring
distribution
mold
steam
tank
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PCT/CN2019/093290
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English (en)
French (fr)
Inventor
邓勇
陶海峰
林海
李伟亮
刘志华
芮迪文
阎成栋
张笑
杨凯
尤巍巍
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长江南京航道工程局
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Publication of WO2020147266A1 publication Critical patent/WO2020147266A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245—Curing concrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063—Control arrangements
    • B28B17/0081—Process control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C9/00—General arrangement or layout of plant
    • B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials

Definitions

  • the invention relates to the technical field of interlocking block production, in particular to an interlocking block production device system for waterway regulation.
  • Interlocking blocks refer to the arrangement and combination of multiple round-cake-like concrete blocks connected in series and parallel by ropes, mainly after the riverbed at the bottom of the Yangtze River is reconstructed and repaired. It is put into the bottom of the Yangtze River and other rivers to stabilize the riverbed, protect the bottom riverbed structure, and avoid problems such as excessive erosion of the riverbed.
  • small-scale production is common at present, the labor intensity of production is high, the production efficiency is low, and the product quality is often uneven, which affects the actual treatment effect of the river.
  • the present invention provides an interlocking block production device system for waterway regulation with reasonable structure, streamlined production arrangement, high production efficiency, high product quality and good consistency.
  • an interlocking block production device system for waterway regulation including a mixing stand, a mixing tank, a buffer tank, a distribution rack, an inclined conveyor belt, a horizontal conveyor belt, and an adjusting wheel , Upper frame, support legs, driving wheels, driven wheels, distribution bins, walking drive motors, drive controllers, pouring flatbed vehicles, pouring bottom molds, pouring cover molds, mold pits, guide rails, high-frequency vibration vehicles, lower vibration plates, upper Vibrating plate, vibration spring, high-frequency vibrator, electric stirring rod, discharge port, discharge valve, distributing port and distributing valve, the mixing platform is fixedly installed with a mixing tank and a buffer tank from left to right.
  • the right side of the mixing platform is provided with a distribution rack arranged in a symmetrical manner; an inclined conveyor belt is erected between the lower mouth of the mixing tank and the upper mouth of the buffer tank; the lower mouth of the buffer tank and the A horizontal conveyor belt is arranged between the upper openings of the distribution bin; the upper frame is movably installed on the top of the distribution frame through adjusting wheels at the bottom; driving wheels and driven wheels are respectively installed on both sides of the distribution bin through supporting legs; The driving wheel and the driven wheel are movably installed on the surface of the upper frame through a guide rail; the driving wheel is connected to the output end of the walking driving motor installed on the supporting leg through a belt; the side wall of the supporting leg is also A drive controller is provided; a pouring flatbed is arranged between the two distribution racks; a pouring bottom mold and a pouring cover mold are sequentially placed on the upper part of the pouring flatbed from bottom to top; the pouring bottom mold and the pouring cover mold are assembled A mold pit is formed between the backs; a
  • a support seat is installed on the wall plate of the distribution rack near the side of the high-frequency vibration vehicle, and an L-shaped boom is movably connected to the support seat through a turntable.
  • a lifting motor is symmetrically installed on the upper part of the rod, and a lifting rope is connected to the output end of the lifting motor.
  • the right side of the high-frequency vibration vehicle is also provided with a split mold frame, and a split mold transport vehicle is set below the split mold frame; the upper part of the split mold transport vehicle is placed after pouring concrete The pouring bottom mold and the pouring cover mold; the top of the mold splitting frame is symmetrically installed with a hoisting motor, the output end of the hoisting motor is connected with a winch; a hoisting wire rope is wound on the winch; the lower end of the hoisting wire rope
  • the heads are equipped with lifting rings.
  • a first-level steam chamber, a second-level steam chamber, and a steam generating tank are sequentially arranged on the right side of the sub-mold frame, and both sides of the first-level steam chamber and the second-level steam chamber are movably installed There are rolling shutters; the tops of the first-level steam chamber and the second-level steam chamber are both installed with a steam cover, and the upper ports of the steam cover are all connected with the steam generating tank through a steam pipe.
  • a total flow valve is also installed on the steam pipe on the upper part of the steam generating tank.
  • a relief valve is installed on the top of the steam generating tank, a filling pipe and a control switch are installed on the side wall of the steam generating tank, and a check valve is installed on the filling pipe .
  • a gas distribution valve is installed at the upper connecting pipe of the steam cover.
  • the invention provides an interlocking block production device system for waterway regulation, which has the following beneficial effects:
  • This technical solution adopts the setting of a mixing tank, a buffer tank and a distribution rack, and a distribution warehouse is movably installed on the distribution rack, a mixing rod is set in the mixing tank, and an inclined conveyor belt is installed between the mixing tank and the buffer tank.
  • the belt conveys the agitated material to the distribution bin, which has the beneficial technical effects of pouring raw material mixing and buffering and conveying automatic production, high production efficiency and reduced labor intensity;
  • the distribution rack of this technical solution is connected to the upper frame through the adjusting wheel, and the distribution bin is installed on the upper part of the upper frame through the driving wheel, the driven wheel and the track, and the driving wheel is connected to the walking driving motor by using a belt.
  • a distribution valve is installed at the bottom of the distribution bin, which has the beneficial technical effects of realizing sequential and rapid distribution and pouring of multiple mold pits horizontally arranged below, convenient pouring movement, quick and convenient adjustment, and accurate mold pouring amount control;
  • This technical solution also uses a high-frequency vibration car, a lower vibration plate, an upper vibration plate and a vibration spring, and a high-frequency vibration machine is installed between the upper and lower vibration plates, which has a simple and reasonable structure and rapid casting mold
  • the internal materials undergo high-frequency vibration operation and the vibration is evenly mixed, which improves the beneficial technical effect of the product quality of the interlocking block;
  • This technical solution also sets up a mold splitting frame, and symmetrically installs the hoisting motor, winch and hoisting wire rope on the mold splitting frame, which is convenient and quick to lift the interlocking block pouring cover film, and separate the pouring mold. Satisfy the needs of subsequent steam curing, and can achieve the beneficial technical effect of tilting and facilitating the cleaning operation of the pouring cover film by adjusting the lifting heights at the two ends of the different mold sub-frames;
  • This technical solution is also provided with a first-level steam room, a second-level steam room and a steam generating tank, and a steam cover is set on the top of the steam room.
  • the steam cover is connected to the steam generating tank through a steam pipe, and the steam chamber is arranged The connected guide rail 28, so that the divided interlocking block products can be sequentially pushed and pulled into the arranged first and second steam chambers through the guide rails to realize the process of steam curing.
  • the maintenance operation is convenient and the manual transportation is unnecessary.
  • Beneficial technical effect ;
  • This technical solution also installs a gas release safety valve on the upper part of the steam generating tank, and installs a gas distribution valve on the upper part of the two steam hoods, and sets a total flow valve at the outlet of the steam generating tank, so that it can be adjusted according to different product types and quantities
  • the total flow valve and the gas distribution valve adjust and control the required amount of steam in the steam chamber, which has the beneficial technical effects of quick and convenient adjustment and expansion of the device to adapt to different types of products.
  • Figure 1 is a schematic diagram of the first half of the device system of the present invention.
  • Figure 2 is a schematic diagram of the second half of the device system of the present invention.
  • an interlocking block production device system for waterway improvement including a mixing stand 1, a mixing tank 2, a buffer tank 3, a distribution rack 4, and inclined transportation Belt 5, horizontal conveyor belt 6, adjusting wheel 7, upper frame 8, supporting leg 9, driving wheel 10, driven wheel 11, distribution bin 12, walking drive motor 13, driving controller 14, pouring flatbed 15, pouring bottom mold 16 , Pouring cover mold 17, mold pit 18, guide rail 19, high frequency vibration car 20, lower vibration plate 21, upper vibration plate 22, vibration spring 23, high frequency vibration machine 24, electric stirring rod 42, discharge port 43, outlet
  • the mixing tank 2 and the buffer tank 3 are fixedly installed on the mixing stand 1 from left to right in turn; the right side of the mixing stand 1 is provided with a symmetrical method.
  • the driving wheel 10 and the driven wheel 11 are movably mounted on the surface of the upper frame 8 through a guide rail; the driving wheel 10 is connected to the output end of the walking drive motor 13 installed on the support leg 9 through a belt; the The side wall of the support leg 9 is also provided with a drive controller 14; a pouring flatbed 15 is provided between the two distribution frames 4; the upper part of the pouring flatbed 15 is sequentially placed with a pouring bottom mold 16 and a pouring bottom mold from bottom to top.
  • the cover mold 17; the casting bottom mold 16 and the casting cover mold 17 form a mold pit 18 after assembly; the right side of the distribution frame 4 is provided with a high-frequency vibration car 20; the pouring flat car 15 and high-frequency vibration car 20 are installed on the ground through a guide rail 19; the upper part of the high-frequency vibration car 20 is installed with a lower vibration plate 21; the upper surface of the lower vibration plate 21 is connected with an upper vibration plate 22 through a vibration spring 23; the upper vibration A high-frequency vibrator 24 is also installed and connected to the middle position between the plate 22 and the lower vibrating plate 21.
  • An electric stirring rod 42 is installed inside the stirring tank 2; the bottom of the stirring tank 2 and the buffer tank 3 are both Discharge port 43; a discharging valve 44 is installed on the discharging port 43; a distributing port 45 is provided at the bottom of the distribution bin 12; a distributing valve 46 is installed on the distributing port 45.
  • a support seat 47 is installed on the wall of the distribution frame 4 near the side of the high-frequency vibration vehicle 20, and an L-shaped boom 49 is movably connected to the support seat 47 through a turntable 48.
  • the L-shaped boom A lifting motor 50 is symmetrically installed on the upper part of 49, and a lifting rope 51 is connected to the output end of the lifting motor 50.
  • the right side of the high-frequency vibration vehicle 20 is also provided with a split mold frame 25, and a split mold transport vehicle 28 is set below the split mold frame 25; the upper part of the split mold transport vehicle 28 is placed with a concrete pouring vehicle.
  • the lower end of the lifting wire rope 31 is equipped with a lifting ring.
  • the right side of the sub-mold frame 25 is also provided with a first-level steam chamber 26, a second-level steam chamber 27, and a steam generating tank 35 in sequence.
  • the first-level steam chamber 26 and the second-level steam chamber 27 are movably installed on both sides Rolling shutter door 32; the top of the first steam chamber 26 and the second steam chamber 27 are installed with a steam cover 33, the upper opening of the steam cover 33 is communicated with the steam generating tank 35 through a steam pipe 34.
  • a total flow valve 40 is also installed on the steam pipe 34 on the upper part of the steam generating tank 35.
  • the top of the steam generating tank 35 is also installed with a venting safety valve 36, a filling pipe 37 and a control switch 38 are installed on the side wall of the steam generating tank 35, and a one-way valve 41 is installed on the filling pipe 37. .
  • a gas distribution valve 39 is installed at the upper connecting pipe of the steam cover 33.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

本发明公开了一种用于航道整治的联锁块生产装置系统，搅拌台架上自左而右依次固定安装有搅拌罐和缓冲罐；搅拌台架右侧设置有采用对称方式布置的分配架；搅拌罐的下口与缓冲罐的上口之间架设连接有倾斜运输带；缓冲罐的下口与分配仓的上口之间设置有水平输送带；分配仓的两侧通过支撑腿分别安装有驱动轮和从动轮；浇筑平板车的上部自下而上依次放置有浇筑底模和浇筑盖模；浇筑平板车和高频振动车均通过导轨安装在地面上；高频振动车的上部安装有下振动板；下振动板的上表面通过振动弹簧连接有上振动板。本发明提供一种结构合理、流水线式生产布置、生产效率高、产品质量高且一致性好的用于航道整治的联锁块生产装置系统。

Description

一种用于航道整治的联锁块生产装置系统 技术领域
本发明涉及联锁块生产技术领域，具体为一种用于航道整治的联锁块生产装置系统。
背景技术
随着人们对环境保护意识的提升，对于长江河道及其周边环境，国家政府也先后出台多次开展关于长江河流的环境整治工程，以保证河道畅通及船只通行便利，其中长江河道环境工程的河床治理中经常需要使用到了大量联锁块，联锁块是指将多个的类似于圆饼状的混凝土块通过绳子串并联在一起排列组合，主要在长江河流底的河床等改造修整后，将其投放到长江河流等底部用于稳定河床，起到保护底部河床结构，避免河床过度冲刷等问题。目前传统常见的都是小规模生产，生产人力劳动强度大，生产效率低，以及经常出现产品质量参差不齐，影响到了河道实际治理效果。
发明内容
针对现有技术的不足，本发明提供了一种结构合理、流水线式生产布置、生产效率高、产品质量高且一致性好的用于航道整治的联锁块生产装置系统。
为实现上述目的，本发明提供如下技术方案：一种用于航道整治的联锁块生产装置系统，包括搅拌台架、搅拌罐、缓冲罐、分配架、倾斜运输带、水平输送带、调节轮、上框架、支撑腿、驱动轮、从动轮、分配仓、行走驱动电机、驱动控制器、浇筑平板车、浇筑底模、浇筑盖模、模具坑、导轨、高频振动车、下振动板、上振动板、振动弹簧、高频振动机、电动搅拌杆、出料口、出料阀、分料口和分料阀，所述搅拌台架上自左而右依次固定安装有搅拌罐和缓冲罐；所述搅拌台架右侧设置有采用对称方式布置的分配架；所述搅拌罐的下口与缓冲罐的上口之间架设连接有倾斜运输带；所述缓冲罐的下口与所述分配仓的上口之间设置有水平输送带；所述上框架通过底部的 调节轮活动安装在所述分配架顶部；所述分配仓的两侧通过支撑腿分别安装有驱动轮和从动轮；所述驱动轮和从动轮通过导轨活动安装在所述上框架的表面；所述驱动轮通过皮带与所述支撑腿上安装的行走驱动电机的输出端相连；所述支撑腿的侧壁上还设置有驱动控制器；两个所述分配架之间设置有浇筑平板车；所述浇筑平板车的上部自下而上依次放置有浇筑底模和浇筑盖模；所述浇筑底模和浇筑盖模装配后之间形成模具坑；所述分配架的右侧设置有高频振动车；所述浇筑平板车和高频振动车均通过导轨安装在地面上；所述高频振动车的上部安装有下振动板；所述下振动板的上表面通过振动弹簧连接有上振动板；所述上振动板与下振动板之间的中部位置还安装连接有高频振动机，所述搅拌罐的内部安装有电动搅拌杆；所述搅拌罐和缓冲罐的底部均设置有出料口；所述出料口上均安装有出料阀；所述分配仓的底部设置有分料口；所述分料口上安装有分料阀。
作为本发明的进一步改进，在靠近所述高频振动车侧边的所述分配架壁板上安装有支撑座，所述支撑座上通过转盘活动连接有L型吊杆，所述L型吊杆的上部对称安装有提升电机，所述提升电机的输出端连接有提升绳。
作为本发明的进一步改进，所述高频振动车的右侧还设置有分模架，所述分模架的下方设置有分模运输车；所述分模运输车的上部放置有浇筑混凝土后的所述浇筑底模和浇筑盖模；所述分模架的顶部对称安装有起吊电机，所述起吊电机的输出端连接有绞盘；所述绞盘上缠绕有起吊钢丝绳；所述起吊钢丝绳的下端头均安装有吊环。
作为本发明的进一步改进，所述分模架的右侧还依次设置有一级蒸汽室、二级蒸汽室和蒸汽发生罐，所述一级蒸汽室和二级蒸汽室的两侧面上均活动安装有卷帘门；所述一级蒸汽室和二级蒸汽室的顶部均安装有蒸汽罩，所述蒸汽罩的上口均通过蒸汽管与蒸汽发生罐相连通。
作为本发明的进一步改进，在所述蒸汽发生罐上部的所述蒸汽管上还安 装有总流量阀。
作为本发明的进一步改进，所述蒸汽发生罐的顶部还安装有泄气安全阀，所述蒸汽发生罐的侧壁上安装有加注管和控制开关，所述加注管上安装有单向阀。
作为本发明的进一步改进，所述蒸汽罩上端连接管处安装有气量分配阀。
本发明提供了一种用于航道整治的联锁块生产装置系统，具备以下有益效果：
(1)本技术方案通过采用设置搅拌罐、缓冲罐和分配架，并在分配架上活动安装有分配仓，搅拌罐内设置搅拌杆，还在搅拌罐和缓冲罐之间安装倾斜运输带，在缓冲罐和分配仓之间安装水平输送带；这样缓凝土浇筑原料经过搅拌罐内搅拌均匀后，并通过倾斜运输带进行转运到缓冲罐中临时存储，然后在浇筑工作开始后通过水平输送带将搅拌料输送到分配仓，具有浇筑原料搅拌缓冲及输送自动化生产、生产效率高且降低劳动强度的有益技术效果；
(2)本技术方案的分配架上通过调节轮连接有上框架，并在上框架的上部通过驱动轮、从动轮和轨道安装有分配仓，且驱动轮通过采用皮带与行走驱动电机相传动连接，且分配仓的底部安装有分料阀，具有可实现对下方的横向布置的多个模具坑进行依次快速分料浇筑、浇筑移动便利、调节快速方便且模具浇筑量控制准确的有益技术效果；
(3)本技术方案还通过采用设置了高频振动车、下振动板、上振动板和振动弹簧，并在上下振动板之间安装有高频振动机，具有结构简单合理、快速对浇筑模具内物料进行高频振动操作且振动混合均匀，提升了联锁块产品质量的有益技术效果；
(4)本技术方案还设置了分模架，并在分模架上对称安装起吊电机、绞盘和起吊钢丝绳，具有实现方便快速将联锁块浇筑盖膜吊起，对浇筑模具进行分离操作以满足后续蒸汽养护的需要，且可以通过调节出不同分模架两端 的起吊高度实现倾斜吊装便于对浇筑盖膜进行清理操作的有益技术效果；
(5)本技术方案还设置了一级蒸汽室、二级蒸汽室和蒸汽发生罐，并在蒸汽室的顶部设置蒸汽罩，蒸汽罩通过蒸汽管与蒸汽发生罐进行连通，且蒸汽室内布置有相连接的导轨28，这样就可以通过导轨将分模后的联锁块产品依次推拉进入布置的一级和二级蒸汽室实现进行蒸汽养护的工艺操作，养护操作便利且省去人工搬运繁琐的有益技术效果；
(6)本技术方案还在蒸汽发生罐上部设置泄气安全阀，且在两个蒸汽罩上部安装气量分配阀，在蒸汽发生罐上出口设置总流量阀，这样就可以根据不同产品类型数量通过调整总流量阀和气量分配阀进行对蒸汽室内所需蒸汽量进行调节控制，具有调节快速方便、扩大装置对不同类型数量产品适应范围的有益技术效果。
附图说明
图1为本发明装置系统前半部分结构示意图；
图2为本发明装置系统后半部分结构示意图；
图中：1.搅拌台架；2.搅拌罐；3.缓冲罐；4.分配架；5.倾斜运输带；6.水平输送带；7.调节轮；8.上框架；9.支撑腿；10.驱动轮；11.从动轮；12.分配仓；13.行走驱动电机；14.驱动控制器；15.浇筑平板车；16.浇筑底模；17.浇筑盖模；18.模具坑；19.导轨；20.高频振动车；21.下振动板；22.上振动板；23.振动弹簧；24.高频振动机；25.分模架；26.一级蒸汽室；27.二级蒸汽室；28.分模运输车；29.起吊电机；30.绞盘；31.起吊钢丝绳；32.卷帘门；33.蒸汽罩；34.蒸汽管；35.蒸汽发生罐；36.泄气安全阀；37.加注管；38.控制开关；39.气量分配阀；40.总流量阀；41.单向阀；42.电动搅拌杆；43.出料口；44.出料阀；45.分料口；46.分料阀；47.支撑座；48.转盘；49.L型吊杆；50.提升电机；51.提升绳。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。
如图1-2所示，本发明提供一种技术方案：一种用于航道整治的联锁块生产装置系统，包括搅拌台架1、搅拌罐2、缓冲罐3、分配架4、倾斜运输带5、水平输送带6、调节轮7、上框架8、支撑腿9、驱动轮10、从动轮11、分配仓12、行走驱动电机13、驱动控制器14、浇筑平板车15、浇筑底模16、浇筑盖模17、模具坑18、导轨19、高频振动车20、下振动板21、上振动板22、振动弹簧23、高频振动机24、电动搅拌杆42、出料口43、出料阀44、分料口45和分料阀46，所述搅拌台架1上自左而右依次固定安装有搅拌罐2和缓冲罐3；所述搅拌台架1右侧设置有采用对称方式布置的分配架4；所述搅拌罐2的下口与缓冲罐3的上口之间架设连接有倾斜运输带5；所述缓冲罐3的下口与所述分配仓12的上口之间设置有水平输送带6；所述上框架8通过底部的调节轮7活动安装在所述分配架4顶部；所述分配仓12的两侧通过支撑腿9分别安装有驱动轮10和从动轮11；所述驱动轮10和从动轮11通过导轨活动安装在所述上框架8的表面；所述驱动轮10通过皮带与所述支撑腿9上安装的行走驱动电机13的输出端相连；所述支撑腿9的侧壁上还设置有驱动控制器14；两个所述分配架4之间设置有浇筑平板车15；所述浇筑平板车15的上部自下而上依次放置有浇筑底模16和浇筑盖模17；所述浇筑底模16和浇筑盖模17装配后之间形成模具坑18；所述分配架4的右侧设置有高频振动车20；所述浇筑平板车15和高频振动车20均通过导轨19安装在地面上；所述高频振动车20的上部安装有下振动板21；所述下振动板21的上表面通过振动弹簧23连接有上振动板22；所述上振动板22与下振动板21之间的中部位置还安装连接有高频振动机24，所述搅拌罐2的内部安装有电动搅拌杆42；所述搅拌罐2和缓冲罐3的底部均设置有出料口43；所述出料口43上均安装有出料阀44；所述分配仓12的底部设置有分料口45；所述分料口 45上安装有分料阀46。在靠近所述高频振动车20侧边的所述分配架4壁板上安装有支撑座47，所述支撑座47上通过转盘48活动连接有L型吊杆49，所述L型吊杆49的上部对称安装有提升电机50，所述提升电机50的输出端连接有提升绳51。所述高频振动车20的右侧还设置有分模架25，所述分模架25的下方设置有分模运输车28；所述分模运输车28的上部放置有浇筑混凝土后的所述浇筑底模16和浇筑盖模17；所述分模架25的顶部对称安装有起吊电机29，所述起吊电机29的输出端连接有绞盘30；所述绞盘30上缠绕有起吊钢丝绳31；所述起吊钢丝绳31的下端头均安装有吊环。所述分模架25的右侧还依次设置有一级蒸汽室26、二级蒸汽室27和蒸汽发生罐35，所述一级蒸汽室26和二级蒸汽室27的两侧面上均活动安装有卷帘门32；所述一级蒸汽室26和二级蒸汽室27的顶部均安装有蒸汽罩33，所述蒸汽罩33的上口均通过蒸汽管34与蒸汽发生罐35相连通。在所述蒸汽发生罐35上部的所述蒸汽管34上还安装有总流量阀40。所述蒸汽发生罐35的顶部还安装有泄气安全阀36，所述蒸汽发生罐35的侧壁上安装有加注管37和控制开关38，所述加注管37上安装有单向阀41。所述蒸汽罩33上端连接管处安装有气量分配阀39。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行 多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (7)

  1. 一种用于航道整治的联锁块生产装置系统，其特征在于：包括搅拌台架(1)、搅拌罐(2)、缓冲罐(3)、分配架(4)、倾斜运输带(5)、水平输送带(6)、调节轮(7)、上框架(8)、支撑腿(9)、驱动轮(10)、从动轮(11)、分配仓(12)、行走驱动电机(13)、驱动控制器(14)、浇筑平板车(15)、浇筑底模(16)、浇筑盖模(17)、模具坑(18)、导轨(19)、高频振动车(20)、下振动板(21)、上振动板(22)、振动弹簧(23)、高频振动机(24)、电动搅拌杆(42)、出料口(43)、出料阀(44)、分料口(45)和分料阀(46)，所述搅拌台架(1)上自左而右依次固定安装有搅拌罐(2)和缓冲罐(3)；所述搅拌台架(1)右侧设置有采用对称方式布置的分配架(4)；所述搅拌罐(2)的下口与缓冲罐(3)的上口之间架设连接有倾斜运输带(5)；所述缓冲罐(3)的下口与所述分配仓(12)的上口之间设置有水平输送带(6)；所述上框架(8)通过底部的调节轮(7)活动安装在所述分配架(4)顶部；所述分配仓(12)的两侧通过支撑腿(9)分别安装有驱动轮(10)和从动轮(11)；所述驱动轮(10)和从动轮(11)通过导轨活动安装在所述上框架(8)的表面；所述驱动轮(10)通过皮带与所述支撑腿(9)上安装的行走驱动电机(13)的输出端相连；所述支撑腿(9)的侧壁上还设置有驱动控制器(14)；两个所述分配架(4)之间设置有浇筑平板车(15)；所述浇筑平板车(15)的上部自下而上依次放置有浇筑底模(16)和浇筑盖模(17)；所述浇筑底模(16)和浇筑盖模(17)装配后之间形成模具坑(18)；所述分配架(4)的右侧设置有高频振动车(20)；所述浇筑平板车(15)和高频振动车(20)均通过导轨(19)安装在地面上；所述高频振动车(20)的上部安装有下振动板(21)；所述下振动板(21)的上表面通过振动弹簧(23)连接有上振动板(22)；所述上振动板(22)与下振动板(21)之间的中部位置还安装连接有高频振动机(24)，所述搅拌罐(2)的内部安装有电动搅拌杆(42)；所述搅拌罐(2)和缓冲罐(3) 的底部均设置有出料口(43)；所述出料口(43)上均安装有出料阀(44)；所述分配仓(12)的底部设置有分料口(45)；所述分料口(45)上安装有分料阀(46)。
  2. 根据权利要求1所述的一种用于航道整治的联锁块生产装置系统，其特征在于：在靠近所述高频振动车(20)侧边的所述分配架(4)壁板上安装有支撑座(47)，所述支撑座(47)上通过转盘(48)活动连接有L型吊杆(49)，所述L型吊杆(49)的上部对称安装有提升电机(50)，所述提升电机(50)的输出端连接有提升绳(51)。
  3. 根据权利要求1所述的一种用于航道整治的联锁块生产装置系统，其特征在于：所述高频振动车(20)的右侧还设置有分模架(25)，所述分模架(25)的下方设置有分模运输车(28)；所述分模运输车(28)的上部放置有浇筑混凝土后的所述浇筑底模(16)和浇筑盖模(17)；所述分模架(25)的顶部对称安装有起吊电机(29)，所述起吊电机(29)的输出端连接有绞盘(30)；所述绞盘(30)上缠绕有起吊钢丝绳(31)；所述起吊钢丝绳(31)的下端头均安装有吊环。
  4. 根据权利要求3所述的一种用于航道整治的联锁块生产装置系统，其特征在于：所述分模架(25)的右侧还依次设置有一级蒸汽室(26)、二级蒸汽室(27)和蒸汽发生罐(35)，所述一级蒸汽室(26)和二级蒸汽室(27)的两侧面上均活动安装有卷帘门(32)；所述一级蒸汽室(26)和二级蒸汽室(27)的顶部均安装有蒸汽罩(33)，所述蒸汽罩(33)的上口均通过蒸汽管(34)与蒸汽发生罐(35)相连通。
  5. 根据权利要求3所述的一种用于航道整治的联锁块生产装置系统，其特征在于：在所述蒸汽发生罐(35)上部的所述蒸汽管(34)上还安装有总流量阀(40)。
  6. 根据权利要求3所述的一种用于航道整治的联锁块生产装置系统，其 特征在于：所述蒸汽发生罐(35)的顶部还安装有泄气安全阀(36)，所述蒸汽发生罐(35)的侧壁上安装有加注管(37)和控制开关(38)，所述加注管(37)上安装有单向阀(41)。
  7. 根据权利要求4所述的一种用于航道整治的联锁块生产装置系统，其特征在于：所述蒸汽罩(33)上端连接管处安装有气量分配阀(39)。
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CN109624024A (zh) * 2019-01-17 2019-04-16 长江南京航道工程局 一种用于航道整治的联锁块生产装置系统

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CN112659366B (zh) * 2020-12-09 2022-11-22 深圳市华得宝建材有限公司 一种利用建筑垃圾制备自保温空心砌块的设备及其制备方法

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