WO2020140846A1 - 双内齿圈变线速行星排均衡减速器 - Google Patents
双内齿圈变线速行星排均衡减速器 Download PDFInfo
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- WO2020140846A1 WO2020140846A1 PCT/CN2019/129367 CN2019129367W WO2020140846A1 WO 2020140846 A1 WO2020140846 A1 WO 2020140846A1 CN 2019129367 W CN2019129367 W CN 2019129367W WO 2020140846 A1 WO2020140846 A1 WO 2020140846A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/2863—Arrangements for adjusting or for taking-up backlash
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H2001/2872—Toothed gearings for conveying rotary motion with gears having orbital motion comprising three central gears, i.e. ring or sun gear, engaged by at least one common orbital gear mounted on an idling carrier
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H2001/2881—Toothed gearings for conveying rotary motion with gears having orbital motion comprising two axially spaced central gears, i.e. ring or sun gear, engaged by at least one common orbital gear wherein one of the central gears is forming the output
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H2001/289—Toothed gearings for conveying rotary motion with gears having orbital motion comprising two or more coaxial and identical sets of orbital gears, e.g. for distributing torque between the coaxial sets
Definitions
- the invention relates to the technical field of planetary gear transmission equipment, in particular to a double-inner ring gear variable-speed planetary gear, the gear combination of each gear tooth matches the number of wheel sets, and can be actually equipped with a balanced operation speed reducer.
- the ordinary planetary row is a general structure in the machinery industry, and has three parts: a sun gear, an internal ring gear, and a planetary carrier; its planetary carrier has multiple planetary shafts, and each planetary shaft has only one gear, which is an ordinary planetary gear.
- the double internal ring gear variable-line-speed planetary row of the present invention is composed of three components: a left internal ring gear, a right internal ring gear, and a planetary carrier with planet wheels. There are no less than two planetary gear axes on the planet carrier, and the left planetary gear and the right planetary gear are arranged in the order of left and right on each planetary gear axis.
- the double sun gear variable linear speed planetary row is called “double row external meshing planetary gear train”.
- the double internal ring gear variable linear speed planetary gear train should be called “double row internal meshing planetary gear train”.
- the industry does not consider the "double internal ring gear variable-speed planetary row” to be an independent planetary row. The industry believes that this planetary row is a "Ferguson's Paradox Machine” and cannot be actually assembled or operated in a balanced manner.
- the inventor proposes to make the number of wheel sets not less than two, set the specified parameters in the value range, implement the rules of planetary gear manufacturing and assembly according to the principle of matching the number of teeth and the number of wheel sets, implement the provisions of the gear dividing circle radius, and connect with the planet carrier At the input end, one internal ring gear is connected to the locking end, and the other internal ring gear is connected to the output end.
- the double internal ring gear variable-line-speed planetary row forms a speed reducer that can be actually assembled with a balanced operation.
- the number of wheel sets is less than two, the planetary rows run unevenly and the running vibration is large.
- the reducer cannot be formed.
- the combination of the number of teeth of the left inner ring gear, right inner ring gear, left planetary gear, and right planetary gear makes the value of the specified parameter in the value range equal to 1.0, which does not meet the requirements.
- the planetary gear with variable ring speed of the ring gear cannot be driven with deceleration.
- the combination of the number of teeth does not match the number of wheels, the planetary row of the ring gear with variable linear speed cannot be actually assembled.
- the combination of the number of teeth of the left inner ring gear, the right inner ring gear, the left planetary gear, and the right planetary gear is 57, 60, 20, 21.
- the planetary gear with variable linear speed of the ring gear cannot be actually assembled. It does not meet the rules of planetary gear manufacturing and assembly, and does not meet the provisions of the gear indexing circle radius, which leads the industry to determine that the double-line gear planetary row with variable linear speed cannot be actually assembled.
- the purpose of the present invention is to use the double inner ring gear to change the line speed planetary row so that the number of wheel sets is not less than two.
- the wheel manufacturing and assembly rules implement the stipulation of the gear indexing circle radius, and determine the connection method of the three components with the input end, output end, and locking end to form a speed reducer that can be actually assembled and operated in a balanced manner.
- the double-inner-ring gear variable-line-speed planetary row balanced reducer includes auxiliary devices such as double-inner-ring gear variable-line-speed planetary row, input end, output end, locking end and bearing.
- the double-line ring gear variable-line-speed planetary row is composed of three components: a left ring gear, a right ring gear, and a planet carrier with planet wheels.
- the left inner ring gear and the right inner ring gear are located on the outer side in the order of left and right.
- the inner ring gear is a ring-shaped body provided with gears on the inner side.
- the pitch radius of the two inner ring gears is different.
- the planetary carrier with planetary wheels is located on the inner side.
- the planetary carrier supports each planetary wheel through bearings on the planetary carrier. Each planetary wheel is the same.
- the number of planetary wheel axes supported by the planetary carrier is the number of wheel sets K.
- the three components have the same rotation axis called the revolution axis, so that the planetary gear axes are evenly arranged around the revolution axis, each planetary gear axis is parallel to the revolution axis, and the distance from each planetary gear axis to the revolution axis is equal, this distance is Standard center distance.
- Each planetary gear is provided with two gears on the wheel axis in the order of left and right, which are the left planetary gear and the right planetary gear, respectively connecting each pair of left planetary gear and right planetary gear, the left planetary gear and the right planetary gear have the same speed However, the radius of the dividing circle is different.
- the left planetary gear is meshed with the left inner ring gear
- the right planetary gear is meshed with the right inner ring gear
- the two inner ring gears are not connected and not meshed with each other.
- Bearings are provided so that the three components can rotate relative to each other, so that each planetary gear can revolve around the axis of revolution along with the planet carrier and can rotate around its axis of the planetary gear; so that the three components cannot slide relatively along the direction of the axis of revolution, The planet wheel and the planet carrier cannot slide relatively in the direction parallel to the revolution axis.
- the linear velocity of the indexing circle of the left planetary gear and the right planetary gear are not the same, and the linear velocity of the indexing circle of the left and right inner gears are also different.
- the planet carrier supports the planetary wheels in the same way.
- the tooth number combination is each group of four gear tooth numbers of the left inner ring gear tooth number, the right inner ring gear tooth number, the left planetary gear tooth number and the right planetary gear tooth number.
- the "number of teeth of the right inner ring gear*the number of teeth of the left planetary gear/(the number of teeth of the left inner ring gear*the number of teeth of the right planetary gear)" is a range range specified parameter of the present invention.
- the specified parameter of the value range is: each group of tooth number combinations must make the value of the specified parameter of the value range greater than 0.875, less than 1.142857 and not equal to 1.0.
- the number K of the wheel set of the double inner ring gear variable-speed planetary row takes an integer not less than two.
- the matching principle of the number of teeth combination and the number of wheel sets is: when the number of teeth of the left inner ring gear and the right inner When the absolute value of the difference between the teeth of the ring gear is a multiple of two, the number of wheel sets is 2; when the absolute value of the difference between the teeth of the left inner ring gear and the right inner gear is a multiple of three, the number of wheel sets is 3; when When the absolute value of the difference between the number of teeth of the left inner ring gear and the number of teeth of the right inner ring gear is a multiple of four, the number of wheels is one of 4, 2; when the absolute value of the difference between the number of teeth of the left inner ring gear and the right inner ring gear is For multiples of five, the number of wheelsets is 5; when the absolute value of the difference between the number of teeth of the left and right inner ring gear
- a section perpendicular to the axis of revolution is set, tangent to each left planetary wheel, and is called a left section.
- a section is set perpendicular to the revolution axis and tangent to each right planetary wheel, which is called the right section.
- the profile edge curve of one tooth of the planetary gear, from this tooth root midpoint to the next tooth root midpoint is called a complete tooth, regardless of whether the shape of the tooth profile edge curve is similar to a sine
- the graph of the curve, the phase angle value of the midpoint of this tooth root is 0, the phase angle value of the midpoint of the tooth crest is ⁇ , and the phase angle value of the next midpoint of the tooth root is 2 ⁇ ;
- the arc is the axis of abscissa, and each point of the tooth profile edge curve has a corresponding abscissa value, that is, a phase angle value.
- This method of giving the phase angle value to each point of the edge curve of the tooth profile is commonly used in the motor industry and should be understandably accepted in the machinery industry, see FIG. 6.
- the midpoint of the next tooth root is a point where the phase angle value of the original tooth is 2 ⁇ , a point where the phase angle value of the adjacent previous tooth is 4 ⁇ , and also a point where the phase angle value of the adjacent next tooth is 0.
- a radial profile is provided on each planetary gear of the double-inner ring gear variable-speed planetary row, and at the same time tangent to the left and right profiles, there must be a phase angle value of the left planetary gear teeth on the radial profile and the right planetary gear The phase angles of the teeth are equal.
- the radial section is the isophase plane.
- the intersection of the isophase plane and the edge curve of the tooth profile on the left profile is the left isophase point.
- the intersection point of the isophase plane and the edge curve of the tooth profile on the right profile is the right.
- the isophase point, the phase angle value of the left isophase point and the right isophase point are isophase angle values a, and the value of a ranges from 0 to 2 ⁇ .
- Each planetary wheel of the present invention has at least one isophase. When the number of teeth on the left planetary gear is equal to the number of teeth on the right planetary gear, the planetary gear has countless equal-phase surfaces.
- a double-ring gear planetary row with variable linear velocity set the number K of the wheel set, in a clockwise direction, the plane where the axis of the first planetary gear and the axis of revolution is the first mounting surface, and the axis of the second planetary gear and the axis of revolution
- the plane where the axis line is the second installation surface
- the plane where the axis of the third planetary gear and the revolution axis are the third installation surface, and so on to determine the fourth installation surface, the fifth installation surface, the sixth installation surface, and the seventh installation Etc. until the plane where the axis of the Kth planetary gear and the axis of revolution is the Kth mounting surface.
- the angle between adjacent mounting surfaces is (360 degrees/K).
- the number of teeth of the left inner ring gear is divided by the number of wheels K to obtain a remainder, which is an integer between 0 and (K-1).
- the values of equal phase angles of adjacent planet wheels are different (2 ⁇ *residual value/K).
- the planetary gear manufacturing and assembly rules are: when manufacturing each planetary gear, the first planetary gear selects an isophase surface, so that the isophase angle value is a, where a usually takes 0; the second planetary gear selects an isophase surface , So that the isophase angle value is (a+1*2 ⁇ *residual value/K); the third planetary gear selects an isophase surface, so that the isophase angle value is (a+2*2 ⁇ *residual value/K ); And so on, the fourth planetary gear, the fifth planetary gear, the sixth planetary gear, the seventh planetary gear, etc.
- the Kth planetary gear selects an isophase surface to make the isophase angle value It is (a+(K-1)*2 ⁇ *remainder value/K).
- each mounting surface is calibrated so that the isophase surface of the first planetary gear with an equal phase angle value of a coincides with the first mounting surface, Make the left and right isophase points outside the standard center distance, assemble the first planetary gear; make the isoplane of the second planetary gear equal angle value (a+1*2 ⁇ *residual value/K) and the second mounting surface Coincide, make the left and right isophase points outside the standard center distance, and assemble the second planetary gear; make the isoplane of the third planetary gear with equal phase angle value (a+2*2 ⁇ *residual value/K) and the third The mounting surface coincides, so that the left and right isophase
- the indexing circle radius of the wheel, and the indexing circle radius of the left inner ring gear the indexing circle radius of the left planetary gear + the standard center distance.
- the left ring gear, each left planetary gear, right ring gear, and each right planetary gear shall comply with this requirement. According to industry practice, the standard center distance and the gear's index circle radius are allowed to have a deviation range in practice.
- connection method 1 The planet carrier is connected to the input end, the left inner ring gear is connected to the output end, and the right inner ring gear is connected to the locking end.
- Connection method 2 The planet carrier is connected to the input end, the right inner ring gear is connected to the output end, and the left inner ring gear is connected to the locking end.
- the speed of the input terminal is the same as the speed of the output terminal; when the value of the transmission ratio is negative, the direction of the input terminal speed is opposite to that of the output terminal.
- the input end is connected with a power device to input power.
- the output end is connected to the power usage device to output power.
- the locking end is connected to a device with a zero rotation speed, such as a reducer housing, and the rotation speed of the locking end is zero. Keep the connection of the locking end unchanged, and exchange the parts connected to the input end with the parts connected to the output end, the speed reducer becomes an accelerator, and the transmission ratio of the accelerator is the reciprocal of the transmission ratio of the corresponding speed reducer.
- connection is to connect two objects through a mechanical connection device, so that the rotation speeds of the two objects are completely the same.
- "*" is the multiplication sign
- "/” is the division sign
- "-” is the minus sign
- "+” is the plus sign
- " ⁇ " is the pi symbol indicating the phase angle.
- the number of wheel sets is not less than two, which is the requirement for balanced operation of the reducer of the present invention.
- the principle of matching the number of teeth of the double linear ring gear planetary row and the number of wheel sets is unprecedented in the industry, and is the first proposed by the present invention.
- the value range specifies the parameters and is the requirement of the present invention.
- the present invention first proposes a double inner ring gear variable speed planetary row planetary wheel manufacturing and assembly rules .
- the industry only has a method of setting a pair of two common gear indexing circle radii around the standard center distance; the present invention proposes for the first time to set the left inner ring gear, left planetary gear and right inner ring gear, right planetary gear both around the same standard center distance
- the method of dividing the circle radius of the four gears that is, the provision of the gear division circle radius.
- the auxiliary device such as the bearing adopts mature technology in the machinery industry, and the supporting function of the bearing needs to meet the requirements of the present invention.
- the gears of the present invention include cylindrical gears, arc gears, spur gears, helical gears and other gears.
- the core performance of the reducer is the transmission ratio and the operation is balanced.
- the core performance of the double-inner ring gear variable-speed planetary row is the actual assembly.
- the combination of the number of teeth, the number of wheels, and the connection method in the present invention determine the transmission ratio and determine Equilibrium operation, the rules of planetary gear manufacturing and assembly, and the provisions of gear index circle radius determine the actual assembly.
- each part of the reducer the specific length of the standard center distance of the reducer, the specific value of the gear tooth height and tooth width displacement value, and the assembly and lubrication auxiliary materials depend on the actual needs such as mechanical properties and durability. Solved; because it has nothing to do with the transmission ratio and actual assembly, this manual does not describe it specifically.
- the invention is beneficial in that the double inner ring gear variable-speed planetary row is used, and the number of wheel sets is not less than two, the value range specifies the parameters, the matching principle of the number of teeth and the number of wheel sets, the manufacturing and assembly rules of the planet wheels, and the gear indexing
- the existing reducers are mainly gear reducers, ordinary planetary gear reducers, harmonic reducers, and cycloid reducers.
- the gear ratio of the gear reducer and the ordinary planetary gear reducer is relatively small, and a complex multi-stage series reduction is required to obtain a large gear ratio.
- the transmission ratio of harmonic reducer and cycloid pin gear reducer is large, but the structure is complicated and the cost is high, so it is not suitable for transmitting large power.
- the gear reducer of the present invention has fewer gear engagement levels from the input end to the output end, less wear, simple structure, low cost, high transmission efficiency, and a large transmission ratio span. It is suitable for transmitting small power and high power, and can replace the existing Has a reducer.
- FIG. 1 is a schematic structural diagram of a double-line-ring variable-speed planetary row equalizer of the present invention in which the left inner ring gear is connected to the output end and the planet carrier is a bearing.
- FIG. 2 is a schematic structural view of a double-line-tooth-line variable-speed planetary row equalizer of the present invention with a left inner ring gear connected to the output end and a planet carrier as the shaft.
- Fig. 3 is a schematic structural view of a double-ring gear variable-line-speed planetary row equalizer of the present invention connected to the output end of the right ring gear and the planet carrier as the bearing.
- FIG. 4 is a schematic diagram of the structure of the double internal ring gear variable line speed planetary row equalizer of the present invention connected to the output end of the right inner ring gear and the planet carrier as the shaft.
- FIG. 5 is a schematic diagram of the structure of a double-inner ring gear linear velocity planetary row equalizer reducer according to Embodiment 1 of the present invention.
- 8 is a locking end that forms a variable connection with the right inner ring gear, and is a symbol of a disc brake whose brake caliper is grounded.
- Fig. 6 is a schematic diagram of an isometric plane where the left section and the right section of the planetary gear are superimposed.
- 1 is the midpoint of the root of the left gear
- 2 is the midpoint of the addendum of the left gear
- 3 is the midpoint of the next root of the left gear
- 4 is the midpoint of the root of the right gear
- 5 is the tooth of the right gear
- 6 is the midpoint of the next root of the right gear
- 7 is a radial section, that is, the isophase plane.
- Figures 1 to 5 1 is the left ring gear, 2 is the right ring gear, 3 is the planet carrier, 4 is the left planetary gear, 5 is the right planetary gear, 6 is the input end, 7 is the output end , 8 is the locking end.
- each planetary row is shown in a half-size structural diagram. Each part only shows the connection and structural relationship, and does not reflect the actual size.
- the auxiliary devices such as bearings, supports, and housings are omitted.
- the input arrow indicates the input end
- the output arrow indicates the output end
- the grounding symbol indicates the lock end with zero speed.
- Embodiment 1 A double-inner ring gear linear-speed planetary row balanced reducer, including double-inner ring gear linear-speed planetary row equalizers, an input end 6, an output end 7, a locking end 8 and bearings and other auxiliary devices. As shown in Figure 5, auxiliary devices such as bearings are not shown, and the locking end is shown as a disc brake with the brake caliper grounded.
- the double-line ring gear variable-line-speed planetary row is composed of three parts: a left ring gear 1, a right ring gear 2, and a planet carrier 3 with a planetary gear.
- the left inner ring gear 1 and the right inner ring gear 2 are located on the outer side in the order of left and right, and the radius of the dividing circle of the two inner ring gears is different.
- the planet carrier 3 with planet wheels is located inside, and the planet carrier 3 supports each planet wheel, which is the same.
- the three components have the same rotation axis called the revolution axis, so that the planetary gear axes are evenly arranged around the revolution axis, each planetary gear axis is parallel to the revolution axis, and the distance from each planetary gear axis to the revolution axis is equal, this distance is Standard center distance.
- Each planetary gear is provided with two gears on its wheel axis in order from left to right, namely left planetary gear 4 and right planetary gear 5, which connect each pair of left planetary gear 4 and right planetary gear 5, and left planetary gear 4 and The rotation speed of the right planetary gear 5 is the same but the radius of the dividing circle is different.
- the left planetary gear 4 is meshed with the left inner ring gear 1
- the right planetary gear 5 is meshed with the right inner ring gear 2
- the two inner ring gears are not connected and not meshed with each other.
- Bearings are provided so that the three parts can rotate relative to each other, so that each planetary gear can revolve around the axis of revolution along with the planet carrier 3 and can rotate around the axis of the planetary gear; make the three components not slide relatively along the direction of the axis of revolution So that the planet wheel and the planet carrier 3 cannot slide relatively in the direction parallel to the revolution axis.
- the combination of teeth in this embodiment makes the value of the specified parameter in the value range 84/85, which is approximately equal to 0.9882352941, which meets the requirements of the specified parameter in the value range.
- the number of teeth is set as follows: the number of teeth of the left inner ring gear 68, the number of teeth of the right inner ring gear 64, the number of teeth of the left planetary gear 21, the number of teeth of the right planetary gear 20, the number of wheels K is 4, which is in accordance with the principle of matching the number of teeth and the number of wheels .
- the small number of wheel sets will not cause adjacent planet wheels to collide with each other.
- This embodiment implements the planetary gear manufacturing and assembly rules.
- the remaining value is 0.
- the first planetary gear selects an isophase surface so that the isophase angle value is 0;
- the second planetary gear selects an isophase surface so that the isophase angle value is 0;
- the third planet The wheel selects an isophase surface so that the isophase angle value is 0;
- the fourth planet wheel selects an isophase surface so that the isophase angle value is 0.
- the two inner ring gears and the planet carrier 3 are assembled in place on the axis of revolution, and each mounting surface is calibrated so that the isophase surface of the first planetary gear with an equal phase angle value of 0 coincides with the first mounting surface So that the left and right isophase points are outside the standard center distance, and the first planetary gear is assembled; make the equal phase surface of the second planetary gear isophase angle value 0 coincide with the second installation surface, so that the left and right isophase points are at the standard center From the outside, assemble the second planetary gear; equip the third planetary gear with equal phase angle equal to 0 and the third mounting surface so that the left and right isophase points are outside the standard center distance, and assemble the third planetary gear ; Make the equal-phase surface of the fourth planetary gear with the equal-phase angle value of 0 coincide with the fourth installation surface, make the left and right equal-phase points outside the standard center distance, and assemble the fourth planetary gear.
- the left inner ring gear indexing circle radius is 231.4893617 mm
- the left planetary wheel indexing circle radius is 71.4893617 mm
- the right inner ring gear indexing circle radius is 232.72727 mm
- the right planetary wheel The radius of the dividing circle is 72.72727 mm. It meets the regulations of gear indexing circle radius.
- connection method is used to form a reducer.
- the planet carrier 3 is connected to the input end 6, the left inner ring gear 1 is connected to the output end 7, and the right inner ring gear 2 is connected to the locking end 8. From the planet carrier 3 to the left inner ring gear
- the input terminal 6 is connected to a power device, that is, an engine, to input power.
- the output end 7 is connected to the main rotor, which is a power usage device, to output power.
- the right inner ring gear 2 is connected to the locking end 8 through a mechanical connection device, that is, a disc brake.
- a mechanical connection device that is, a disc brake.
- This connection is not a constant connection, but a variable connection.
- the disc brake is a mature product in the industry, which connects the brake disc to the right inner ring gear 2, and the brake caliper to the locking end 8.
- the brake caliper clamps the brake disc, the rotation speed of the right inner ring gear 2 is zero, and the power input from the input end 6 is completely transmitted to the output end 7; when the brake caliper releases the brake disc, the right inner ring gear 2 is free.
- the resistance is extremely small.
- the speed reducer of this embodiment can be used for helicopter main rotor transmission, because a variable connection is provided between the right inner ring gear 2 and the locking end 8, which is a speed reducer with a clutch function.
- Auxiliary devices such as bearings adopt mature technologies in the machinery industry, and the supporting role of bearings needs to meet the requirements of this embodiment.
- the motion relationship of the speed reducer in this embodiment is that the rotation direction of the planet carrier 3 is the same as the rotation direction of the left ring gear 1.
- the total transmission ratio of the main rotor of the helicopter is about 80 to 100.
- a two-stage planetary main reducer plus a bevel gear reducer is used to reduce the total transmission ratio in three stages to achieve such a large total transmission ratio.
- a separate clutch is required in the main rotor transmission.
- the gear meshing level of the speed reducer from the input end to the output end of this embodiment is only two levels, less wear, simple structure, low cost, high transmission efficiency, and no separate clutch is required.
- the speed reducer of this embodiment can replace the existing speed reducer for the helicopter main rotor Transmission.
- Embodiment 2 A double-inner ring gear linear-speed planetary row balanced reducer, including double-inner ring gear linear-speed planetary row equalizers, an input end 6, an output end 7, a locking end 8 and bearings and other auxiliary devices. As shown in Figure 1, auxiliary devices such as bearings are not shown.
- the composition and structure of the double inner ring gear linear velocity planetary row are the same as those in Embodiment 1.
- the planet carrier 3 there are two ways for the planet carrier 3 to support each planet gear. The first one is used in this embodiment. As shown in FIG. 1, the planet gear is a shaft and the planet carrier 3 is a bearing. If the second type is used, see Figure 2. Planetary wheels are bearings and planetary carriers are shafts. The two planetary carriers 3 support the planet wheels in the same way.
- the combination of the number of teeth in this embodiment makes the value of the specified parameter in the range of 152/153, which is approximately equal to 0.9934640523, which meets the requirements of the specified parameter in the range.
- the number of teeth is set as follows: the number of teeth of the left inner ring gear 68, the number of teeth of the right inner ring gear 64, the number of teeth of the left planetary gear 19, the number of teeth of the right planetary gear 18, the number K of the wheel set is 4, which is in accordance with the principle of matching the number combination and the number of wheel sets .
- the small number of wheel sets will not cause adjacent planet wheels to collide with each other.
- This embodiment implements the planetary gear manufacturing and assembly rules.
- the remaining value is 0.
- the first planetary gear selects an isophase surface so that the isophase angle value is 0;
- the second planetary gear selects an isophase surface so that the isophase angle value is 0;
- the third planet The wheel selects an isophase surface so that the isophase angle value is 0;
- the fourth planet wheel selects an isophase surface so that the isophase angle value is 0.
- the two inner ring gears and the planet carrier 3 are assembled in place on the axis of revolution, and each mounting surface is calibrated so that the isophase surface of the first planetary gear with an equal phase angle value of 0 coincides with the first mounting surface So that the left and right isophase points are outside the standard center distance, and the first planetary gear is assembled; make the equal phase surface of the second planetary gear isophase angle value 0 coincide with the second installation surface, so that the left and right isophase points are at the standard center From the outside, assemble the second planetary gear; equip the third planetary gear with equal phase angle equal to 0 and the third mounting surface so that the left and right isophase points are outside the standard center distance, and assemble the third planetary gear ; Make the equal-phase surface of the fourth planetary gear with the equal-phase angle value of 0 coincide with the fourth installation surface, make the left and right equal-phase points outside the standard center distance, and assemble the fourth planetary gear.
- the left inner ring gear indexing circle radius is 55.51020408 mm
- the left planetary wheel indexing circle radius is 15.51020408 mm
- the right inner ring gear indexing circle radius is 55.65217391 mm
- the right planetary wheel The radius of the dividing circle is 15.65217391 mm. It meets the regulations of gear indexing circle radius.
- connection method is used to form a reducer.
- the planet carrier 3 is connected to the input end 6, the left inner ring gear 1 is connected to the output end 7, and the right inner ring gear 2 is connected to the locking end 8. From the planet carrier 3 to the left inner ring gear
- the input terminal 6 is connected to the power device to input power.
- the output 7 is connected to the power usage device to output power.
- the locking end 8 is connected to the reducer housing, and the rotation speed of the locking end 8 is zero.
- Auxiliary devices such as bearings adopt mature technologies in the machinery industry, and the supporting role of bearings needs to meet the requirements of this embodiment.
- the motion relationship of the speed reducer in this embodiment is that the rotation direction of the planet carrier 3 is the same as the rotation direction of the left ring gear 1.
- a transmission ratio of around 150 is a commonly used transmission ratio for robot joint reducers.
- Existing robot joint reducers are mainly one of cycloid pin wheel reducers, namely RV reducers.
- RV reducers can achieve similar transmission ratio values, but the structure is complex and the cost is high.
- the speed reducer of this embodiment has a simple structure and low cost, and can replace the RV speed reducer.
- connection method 2 is used instead to form the speed reducer, the first way for the planet carrier 3 to support each planet gear is shown in FIG. 3. It is also changed to adopt the second connection method, and the second way is used for the planet carrier 3 to support each planet wheel, refer to FIG. 4.
- the two planetary carriers 3 support the planet wheels in the same way.
- the transmission ratio is negative, and the rotation direction of the planet carrier 3 is opposite to that of the right ring gear 2.
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Abstract
Description
Claims (2)
- 双内齿圈变线速行星排均衡减速器,包括双内齿圈变线速行星排、输入端、输出端、锁止端和轴承辅助装置,其特征在于,双内齿圈变线速行星排由左内齿圈、右内齿圈和带行星轮的行星架组成,行星架支撑各行星轮,各行星轮轴线到公转轴线距离,即标准中心距相等;每个行星轮在其轮轴线上依次设置两个齿轮,分别是左行星轮、右行星轮;左内齿圈齿数、右内齿圈齿数、左行星轮齿数和右行星轮齿数四种齿轮齿数的每一组集合为齿数组合;右内齿圈齿数*左行星轮齿数/(左内齿圈齿数*右行星轮齿数)为值域规定参数;行星架支撑的行星轮轴线的数量为轮组数目K;所述的值域规定参数为:每一组齿数组合使值域规定参数的值大于0.875、小于1.142857且不等于1.0;所述轮组数目K取一个不小于二的整数,设置齿数组合与轮组数目时,齿数组合与轮组数目匹配原则为:(1)当左内齿圈齿数与右内齿圈齿数之差的绝对值为二的倍数时,轮组数目取2;(2)当左内齿圈齿数与右内齿圈齿数之差的绝对值为三的倍数时,轮组数目取3;(3)当左内齿圈齿数与右内齿圈齿数之差的绝对值为四的倍数时,轮组数目取4、2之一;(4)当左内齿圈齿数与右内齿圈齿数之差的绝对值为五的倍数时,轮组数目取5;(5)当左内齿圈齿数与右内齿圈齿数之差的绝对值为六的倍数时,轮组数目取6、3、2之一;(6)当左内齿圈齿数与右内齿圈齿数之差的绝对值为八的倍数时,轮组数目取8、4、2之一;(7)当左内齿圈齿数与右内齿圈齿数之差的绝对值为十的倍数时,轮组数目取5、2之一;轮组数目不能过大以避免相邻行星轮相互碰撞;所述的行星轮制造装配规则为:左内齿圈齿数除以轮组数目K,得到一个余数,余数值在0至(K-1)之间,为整数;制造各行星轮时,第一个行星 轮选取一个等相面,使该等相角值为a,第二个行星轮选取一个等相面,使该等相角值为(a+1*2π*余数值/K),第三个行星轮选取一个等相面,使该等相角值为(a+2*2π*余数值/K),依此类推依次制造第四个行星轮、第五个行星轮、第六个行星轮、第七个行星轮等,直至第K个行星轮选取一个等相面,使该等相角值为(a+(K-1)*2π*余数值/K);装配各行星轮时,两个内齿圈、行星架在公转轴线上装配到位,标定每一个安装面,使第一个行星轮等相角值为a的等相面与第一安装面重合,使左右等相点在标准中心距外侧,装配第一个行星轮,使第二个行星轮等相角值为(a+1*2π*余数值/K)的等相面与第二安装面重合,使左右等相点在标准中心距外侧,装配第二个行星轮,使第三个行星轮等相角值为(a+2*2π*余数值/K)的等相面与第三安装面重合,使左右等相点在标准中心距外侧,装配第三个行星轮,依此类推装配第四个行星轮、第五个行星轮、第六个行星轮、第七个行星轮等,直至使第K个行星轮等相角值为(a+(K-1)*2π*余数值/K)的等相面与第K安装面重合,使左右等相点在标准中心距外侧,装配第K个行星轮;所述齿轮分度圆半径为:围绕标准中心距设置左内齿圈分度圆半径与左行星轮分度圆半径,使左内齿圈齿数/左行星轮齿数=左内齿圈分度圆半径/左行星轮分度圆半径,且使左内齿圈分度圆半径=左行星轮分度圆半径+标准中心距,同时围绕标准中心距设置右内齿圈分度圆半径与右行星轮分度圆半径,使右内齿圈齿数/右行星轮齿数=右内齿圈分度圆半径/右行星轮分度圆半径,且使右内齿圈分度圆半径=右行星轮分度圆半径+标准中心距。
- 根据权利要求1所述的双内齿圈变线速行星排均衡减速器,其特征在于,双内齿圈变线速行星排的三个部件与输入端、输出端、锁止端的连接方法有两种,取连接方法之一形成减速器,各有不同的传动比,具体是:连接方法一,行星架连接输入端,左内齿圈连接输出端,右内齿圈连接锁止端,从行星架传动到左内齿圈的传动比为左传动比,左传动比=1/(1-右内齿圈齿数*左行星轮齿数/(左内齿圈齿数*右行星轮齿数));连接方法二,行星架连接输入端,右内齿圈连接输出端,左内齿圈连接锁止端,从行星架传动到右内齿圈的传动比为右传动比,右传动比=1/(1-左内齿圈齿数*右行星轮齿数/(右内齿圈齿数*左行星轮齿数))。
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US17/418,780 US11441640B2 (en) | 2018-12-30 | 2019-12-27 | Balanced speed reducer of dual-ring gear variable-line-speed planetary row |
JP2021538056A JP2022515870A (ja) | 2018-12-30 | 2019-12-27 | 内歯車を2つ備える可変線速度遊星歯車機構による均等減速機 |
KR1020217020877A KR20210096249A (ko) | 2018-12-30 | 2019-12-27 | 듀얼 링 기어의 선속도 변경 플래닛 어레이의 균형 감속기 |
CN201980006281.2A CN111601984B (zh) | 2018-12-30 | 2019-12-27 | 双内齿圈变线速行星排均衡减速器 |
EP19907441.0A EP3904724A4 (en) | 2018-12-30 | 2019-12-27 | COMPENSATING TRANSMISSION OF A TWO INTERNAL RING PLANETARY TRANSMISSION WITH VARIABLE LINE SPEED |
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