WO2020135494A1 - 一种吸顶灯及led光源模组及光源组件 - Google Patents

一种吸顶灯及led光源模组及光源组件 Download PDF

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Publication number
WO2020135494A1
WO2020135494A1 PCT/CN2019/128266 CN2019128266W WO2020135494A1 WO 2020135494 A1 WO2020135494 A1 WO 2020135494A1 CN 2019128266 W CN2019128266 W CN 2019128266W WO 2020135494 A1 WO2020135494 A1 WO 2020135494A1
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WO
WIPO (PCT)
Prior art keywords
light source
source assembly
ceiling lamp
mounting
plastic heat
Prior art date
Application number
PCT/CN2019/128266
Other languages
English (en)
French (fr)
Inventor
刘泽玉
肖一胜
Original Assignee
欧普照明股份有限公司
苏州欧普照明有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 欧普照明股份有限公司, 苏州欧普照明有限公司 filed Critical 欧普照明股份有限公司
Priority to EP19903743.3A priority Critical patent/EP3885642A4/en
Publication of WO2020135494A1 publication Critical patent/WO2020135494A1/zh
Priority to US17/362,758 priority patent/US11536427B2/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • F21S8/04Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures
    • F21S8/046Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures having multiple lighting devices, e.g. connected to a common ceiling base
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/004Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
    • F21V23/005Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board the substrate is supporting also the light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/87Organic material, e.g. filled polymer composites; Thermo-conductive additives or coatings therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/89Metals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • F21S8/04Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/007Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array enclosed in a casing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/20Elongate light sources, e.g. fluorescent tubes of polygonal shape, e.g. square or rectangular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0201Thermal arrangements, e.g. for cooling, heating or preventing overheating
    • H05K1/0203Cooling of mounted components
    • H05K1/0209External configuration of printed circuit board adapted for heat dissipation, e.g. lay-out of conductors, coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/05Insulated conductive substrates, e.g. insulated metal substrate
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/189Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10106Light emitting diode [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10113Lamp

Definitions

  • the present application relates to the technical field of lighting, and in particular to a light source assembly for a ceiling lamp, an LED light source module, and a ceiling lamp.
  • the light source assembly for ceiling lamps is a new cost-effective retrofit solution for old lamps that has been gradually emerging in the field of old lamp replacement in the past two years.
  • the embodiments of the present application provide a light source assembly for a ceiling lamp, which is used to solve the problem that the prior art cannot effectively achieve the balance between safety, performance, and cost.
  • the light source assembly for a ceiling lamp of the present application includes a plastic heat sink and a metal substrate for mounting the LED light source of the ceiling lamp, the plastic heat sink includes an embedded groove, and the metal substrate is embedded in the embedded The groove is in contact with the groove wall of the embedded groove.
  • the metal substrate includes a flexible circuit board and a plurality of metal strip boards that are sequentially arranged in the embedding groove, and two adjacent metal strip boards are disposed at an angle and pass the flexibility
  • the circuit boards are connected, and the front group of the metal strip boards are provided with the LED light sources.
  • the flexible circuit board is provided on the front surface of the metal strip board, and the metal strip board supports the flexible circuit board.
  • the plastic heat dissipation member further includes an operation groove communicating with the embedded groove, and the operation groove is located on both sides of the metal substrate.
  • the operation slot is located at an angle between the two metal strip plates.
  • the metal strip plate is exposed in the operation slot.
  • the optional light source assembly further includes an upper cover snapped on the plastic heat sink.
  • the plastic heat dissipation member is a ring-shaped integrated structure
  • the upper cover is a ring-shaped integrated optical member, wherein the optical member is provided with a plurality of lens units, each of the lens units is raised from the upper surface of the light member and arranged in a ring shape at intervals, or the optical member is provided with There is a lens portion extending integrally in a ring shape, and the lens portion is raised from the upper surface of the optical member and is configured as a hyperboloid.
  • the plastic heat sink is provided with an accommodating groove connected to the embedding groove, and the accommodating groove accommodates the driving power of the ceiling lamp and is located inside the embedding groove;
  • the upper cover covers the receiving slot.
  • the upper cover is further provided with an installation part for assembling an installation member, and the light source assembly is fixed by the installation member.
  • the mounting member is an adsorption member or a screw, and the adsorption member is snapped on or assembled to the installation part by a fixing screw;
  • the mounting part is a mounting hole located inside the upper cover or outside the upper cover, and the mounting hole includes a mounting hole for mounting the suction member and a mounting hole for mounting the screw.
  • the LED light source module of the present application includes a light source assembly and an LED light source provided on the metal substrate.
  • the ceiling lamp of the present application includes a light source assembly, an LED light source provided on the metal substrate, and a driving power supply provided on the plastic heat sink.
  • metal substrates and plastic heat dissipation parts which can ensure the safety of the light source assembly; metal substrates and plastic heat dissipation parts can effectively dissipate heat and ensure the performance of the light source assembly; and the metal substrate and plastic heat dissipation parts can effectively guarantee the premise of heat dissipation
  • the LED light source can be arranged more compactly, without the need to enlarge the metal substrate and the plastic heat dissipation element, eliminating the need for additional wiring, etc., to reduce the cost of the light source assembly. Therefore, the light source assembly can effectively achieve a balance between safety, performance and cost.
  • FIG. 1 is a schematic structural diagram of a lighting fixture provided by an embodiment of this application.
  • FIG. 2 is an explosion schematic diagram of a lighting fixture provided by an embodiment of the present application.
  • FIG. 3 is a schematic structural diagram of a lighting fixture when an upper cover is removed according to an embodiment of the present application
  • FIG. 4 is a schematic diagram of the back structure of the upper cover provided by an embodiment of the present application.
  • Light source assembly-100 LED light source-200; metal substrate-1; plastic heat sink-2; upper cover-3; flexible circuit board-11; metal strip plate-12; embedded slot-21; operation slot-22; Mounting part-23; mounting part-31; suction part mounting hole-311; screw mounting hole-312.
  • the light source assembly of the present application is used for ceiling lamps.
  • the light source assembly 100 includes a metal substrate 1 and a plastic heat sink 2.
  • the LED light source 200 of the ceiling lamp is mounted on the metal substrate 1.
  • the plastic heat dissipation member 2 includes an embedding groove 21, which is composed of a bottom wall and a side wall.
  • the metal substrate 1 is embedded in the embedding groove 21, and the metal substrate 1 is in contact with the groove wall of the embedding groove 21.
  • the plastic heat dissipation member 2 can ensure the safety of the light source assembly 100; the metal substrate 1 and the plastic heat dissipation member 2 can effectively dissipate heat to ensure the performance of the light source assembly 100; and the metal substrate 1 and the plastic heat dissipation member 2 can effectively
  • the LED light source 200 can be set compactly without the need to enlarge the metal substrate 1 and the plastic heat dissipation member 2 additionally, eliminating the need for additional wiring, etc., to reduce the cost of the light source assembly 100. Therefore, the light source assembly 100 can effectively achieve a balance between safety, performance and cost.
  • the metal substrate 1 includes a flexible circuit board 11 and a plurality of metal strip boards 12, the LED light source 200 is provided on the metal strip board 12, the flexible circuit board 11 may be provided with an LED light source 200 to supplement the uniform light emission at the corners, or not
  • the LED light source 200 is provided.
  • the material of each metal strip plate 12 may be aluminum, and the metal strip plates 12 are all elongated linearly extending.
  • the metal strip plates 12 are arranged in sequence, and the two adjacent metal strip plates 12 are arranged at an angle, and form a polygonal ring structure, such as a triangular ring structure, a pentagon ring structure, and the like.
  • the metal strip plate 12 is embedded in the embedding groove 21 with the front side facing upward, and the LED light source 200 is provided on the front surface of the metal strip plate 12, and copper foil is provided on both ends of the front surface of the metal strip plate 12.
  • the flexible circuit board 11 is connected to the adjacent metal strip boards 12.
  • the flexible circuit board 11 in each light source assembly 100 may be processed in one piece, and then cut into a plurality of flexible circuit boards 11 of a desired shape. After cutting into the desired flexible circuit board 11, copper foil is provided on both sides of the flexible circuit board 11, and the flexible circuit board 11 is welded to the front surface of the metal strip board 12 through the copper foil.
  • Both ends of the metal strip plate 12 may be beveled edges, and two adjacent metal strip plates 12 contact or leave a small gap (for example, about 1 mm). After the flexible circuit board 11 and the metal strip board 12 are welded, the flexible circuit board 11 is supported by the metal strip board 12 to prevent the flexible circuit board 11 from being deformed and detached from the metal strip board 12.
  • the plastic used for the plastic heat sink 2 is the same as usual, and is a polymer compound polymerized by addition polymerization or polycondensation reaction.
  • the plastic heat dissipation member 2 is generally a multi-sided ring-shaped integrated structure.
  • the middle part of the plastic heat dissipation member 2 is provided with a ring of embedding grooves 21, and each side of the embedding groove 21 is provided with a metal strip plate 12.
  • the plastic heat sink 2 is further provided with an operation groove 22, which is connected to the embedding groove 21, and the metal substrate 1 is accessed through the operation groove 22.
  • the operation groove 22 may be located at a corner position of the insertion groove 21 (or at an angle position between the two metal strip plates 12).
  • the side of the metal strip 12 may be flush with the side of the flexible circuit board 11 or protrude from the flexible circuit board 11.
  • a receiving groove 23 connected to the embedding groove 21 may be provided on the inner side of the plastic heat dissipation member 2, and the driving power of the ceiling lamp is installed in the receiving groove 23 to facilitate the installation of the driving circuit.
  • the light source assembly 100 further includes an upper cover 3 that is provided on the plastic heat dissipation member 2 by snap-fitting.
  • the shape of the upper cover 3 is roughly the same as the shape of the plastic heat dissipation element 2 and is a ring-shaped integrated structure.
  • the side of the upper cover 3 can wrap the side edge of the plastic heat dissipation element 2.
  • the upper cover 3 also covers the receiving slot 23 of the plastic heat dissipation element 2 To further improve safety.
  • the upper cover 3 may be an optical member, such as a lens.
  • the optical element may also be arranged in various ways.
  • the optical element is provided with a plurality of lens units, each lens unit is raised from the upper surface of the light element and arranged in a ring shape at intervals, and the lens units correspond to the LED light sources in one-to-one correspondence for easy light control.
  • the optical part may also be provided with a lens portion that extends integrally in a ring shape, and the lens portion is raised from the upper surface of the optical element and configured as a hyperboloid, which is also convenient for achieving light control.
  • a mounting portion 31 may be provided on the inner side or the outer side of the upper cover 3, and a mounting member is fixed in the mounting portion 31, and the light source module 100 is fixed to the ceiling lamp chassis through the mounting member.
  • the mounting portion 31 may be a mounting hole, and the mounting hole includes a suction member mounting hole 311 and a screw mounting hole 312.
  • the suction member is fixed in the suction member mounting hole 311 by a snap or a fixing screw.
  • the mounting part is a screw
  • the screw is fixed in the screw mounting hole 312 by a buckle or a fixing screw.
  • the LED light source module of the present application is used for ceiling lamps.
  • the LED light source 200 module includes the above-mentioned light source assembly 100 and the LED light source 200 provided on the metal substrate 1.
  • the plastic heat sink 2 can ensure the safety of the light source assembly 100; the metal substrate 1 and the plastic heat sink 2 can effectively dissipate heat to ensure the performance of the light source assembly 100; and the metal substrate 1 and the plastic heat sink 2
  • the LED light source 200 can be set relatively compactly, without the need to additionally enlarge the metal substrate 1 and the plastic heat dissipation member 2 to reduce the cost of the light source assembly 100. Therefore, the light source assembly 100 can effectively achieve a balance between safety, performance and cost.
  • the ceiling lamp of the present application includes the above-mentioned light source assembly 100, an LED light source 200 provided on the metal substrate 1, and a driving power supply provided on the plastic heat dissipation member 2.
  • the driving power supply is specifically provided in the receiving groove 23 of the plastic heat dissipation member 2.
  • the plastic heat dissipation member 2 can ensure the safety of the light source assembly 100; the metal substrate 1 and the plastic heat dissipation member 2 can effectively dissipate heat to ensure the performance of the light source assembly 100; and the metal substrate 1 and the plastic heat dissipation member 2 can effectively guarantee
  • the LED light source 200 can be set more compactly, without the need to additionally enlarge the metal substrate 1 and the plastic heat dissipation member 2 to reduce the cost of the light source assembly 100. Therefore, the light source assembly 100 can effectively achieve a balance between safety, performance and cost.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

一种吸顶灯及LED光源模组及光源组件(100),光源组件(100)包括塑料散热件(2)和用于安装吸顶灯的LED光源(200)的金属基板(1),塑料散热件(2)包括嵌设槽(21),金属基板(1)嵌设在嵌设槽(21)中,与嵌设槽(21)的槽壁接触。光源组件(100)可以有效实现安全、性能与成本三者间的平衡。

Description

一种吸顶灯及LED光源模组及光源组件 技术领域
本申请涉及照明技术领域,尤其涉及一种用于吸顶灯的光源组件及LED光源模组及吸顶灯。
背景技术
吸顶灯用光源组件是近两年开始在旧灯换装领域逐渐新起的一种性价比较高的旧灯改造方案。在不改变原装修风格以及灯具的前提下,简便替换光源,即可完成旧款荧光灯管向LED灯具的跳跃,简单方便,成本低廉,节约资源。
在吸顶灯广在人群接受的同时,带来问题:需求量的增加,涌现出一批一批的生产商,低成本的投入下,各种考虑不周,存在安全隐患的产品大量涌入市场;部分守法厂商为了产品的安全性,采用导热率较底的树脂电路板,而过量的热又导致光源组件的使用寿命受到影响,为了把多余的热量散发出去,只能放大树脂PCB的使用面积,布线面积也会相应增大,这就带来了成本的大幅度上升。因此,现有的光源组件无法有效实现安全、性能与成本三者间的平衡。
实用新型内容
本申请实施例提供一种用于吸顶灯的光源组件,用于解决现有技术中,无法有效实现安全、性能与成本三者间平衡的问题。
本申请实施例采用下述技术方案:
本申请的用于吸顶灯的光源组件,包括塑料散热件和用于安装所述吸顶灯的LED光源的金属基板,所述塑料散热件包括嵌设槽,所述金属基板嵌设在所述嵌设槽中,与所述嵌设槽的槽壁接触。
可选的,所述金属基板包括柔性电路板和依次设置在所述嵌设槽中的多个 金属条形板,相邻的两个所述金属条形板呈夹角设置且通过所述柔性电路板相连,所述金属条形板的正面组设有所述LED光源。
可选的,所述柔性电路板设于所述金属条形板的正面,所述金属条形板支撑所述柔性电路板。
可选的,所述塑料散热件还包括与所述嵌设槽连通的操作槽,所述操作槽位于所述金属基板的两侧。
可选的,所述操作槽位于两个所述金属条形板的夹角位置。
可选的,所述金属条形板裸露在所述操作槽中。
可选的述光源组件还包括扣设在所述塑料散热件上的上盖。
可选的,所述塑料散热件为环形一体式结构;
所述上盖为环形一体式的光学件,其中所述光学件设有若干透镜单元,各所述透镜单元自所述光线件上表面隆起并间隔排布为环形,或者所述光学件上设有环形一体延伸的透镜部,所述透镜部自所述光学件上表面隆起并配置为双曲面。
可选的,所述塑料散热件设有与所述嵌设槽相连的收容槽,所述收容槽收容所述吸顶灯的驱动电源且位于所述嵌设槽的内侧;
所述上盖覆盖所述收容槽。
可选的,所述上盖还设有用于组设安装件的安装部,所述光源组件通过所述安装件固定。
可选的,所述安装件为吸附件或螺钉,所述吸附件卡扣或通过固定螺钉组装于所述安装部;
所述安装部为位于所述上盖内侧或位于上盖外侧的安装孔,所述安装孔包括安装所述吸附件的安装孔和安装所述螺钉的安装孔。
本申请的LED光源模组,包括光源组件和设置在所述金属基板上的LED光源。
本申请的吸顶灯,包括光源组件、设置在所述金属基板上的LED光源和 设置在所述塑料散热件上的驱动电源。
本申请实施例采用的上述至少一个技术方案能够达到以下有益效果:
设有金属基板和塑料散热件,塑料散热件能够保证光源组件的安全性;金属基板和塑料散热件能够有效散热,保证光源组件的性能;并且金属基板和塑料散热件能够有效保证散热效果的前提下,可以将LED光源设置的较为紧凑,不用将金属基板和塑料散热件额外放大,省去额外的布线等,以降低光源组件的成本。因此,该光源组件可以有效实现安全、性能与成本三者间的平衡。
附图说明
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:
图1为本申请实施例提供的照明灯具的结构示意图;
图2为本申请实施例提供的照明灯具的爆炸示意图;
图3为本申请实施例提供的去除上盖时照明灯具的结构示意图;
图4为本申请实施例提供的上盖的背面结构示意图;
其中,附图1-4中包括下述附图标记:
光源组件-100;LED光源-200;金属基板-1;塑料散热件-2;上盖-3;柔性电路板-11;金属条形板-12;嵌设槽-21;操作槽-22;安装部-23;安装部-31;吸附件安装孔-311;螺钉安装孔-312。
具体实施方式
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施 例,都属于本申请保护的范围。
本申请的光源组件使用于吸顶灯。如图1-图3所示,该光源组件100包括金属基板1和塑料散热件2。金属基板1上安装吸顶灯的LED光源200。塑料散热件2包括嵌设槽21,嵌设槽21由底壁和侧壁构成。金属基板1嵌设在嵌设槽21中,并且金属基板1与嵌设槽21的槽壁接触。
在该光源组件100中,塑料散热件2能够保证光源组件100的安全性;金属基板1和塑料散热件2能够有效散热,保证光源组件100的性能;并且金属基板1和塑料散热件2能够有效保证散热效果的前提下,可以将LED光源200设置的较为紧凑,不用将金属基板1和塑料散热件2额外放大,省去额外的布线等,以降低光源组件100的成本。因此,该光源组件100可以有效实现安全、性能与成本三者间的平衡。
金属基板1包括柔性电路板11和多个金属条形板12,LED光源200设置在金属条形板12上,柔性电路板11可以设置LED光源200,以补充边角的发光均匀,也可以不设置LED光源200。各金属条形板12的材质可以为铝,金属条形板12均为直线延伸的长条形。各金属条形板12依次排列,相邻的两个金属条形板12呈夹角设置,围成多边环形结构,例如三角形环形结构、五边形环形结构等。金属条形板12嵌设在嵌设槽21中,正面朝上,LED光源200设置在金属条形板12的正面,并且金属条形板12的正面两端分别设有铜箔。
柔性电路板11连接相邻的金属条形板12。每个光源组件100中的柔性电路板11可以一体加工,然后切割成多个所需形状的柔性电路板11。待切割成所需的柔性电路板11后,在柔性电路板11的两侧设置铜箔,柔性电路板11通过铜箔焊接在金属条形板12的正面。
金属条形板12的两端可以为斜边,相邻的两个金属条形板12接触或留有较小的间隙(例如1mm左右)。柔性电路板11与金属条形板12焊接后,通过金属条形板12支撑柔性电路板11,防止柔性电路板11变形而与金属条形板12脱离等。
塑料散热件2所使用的塑料与通常的相同,为加聚或缩聚反应聚合而成的高分子化合物。塑料散热件2大致呈多边环形一体式结构,塑料散热件2的中部设有一圈嵌设槽21,嵌设槽21的各边设置一个金属条形板12。
塑料散热件2上还设有操作槽22,操作槽22与嵌设槽21连接,通过操作槽22取放金属基板1。操作槽22可以位于嵌设槽21的拐角位置(或者说两个金属条形板12的夹角位置)。并且金属条形板12的侧边可以与柔性电路板11的侧边平齐或凸出于柔性电路板11,将金属基板1放置在嵌设槽21后,金属条形板12裸露在操作槽22中,以能够同时接触两个金属条形板12取放金属基板1,减少金属基板1变形失效的可能性。
塑料散热件2的内侧可以设置与嵌设槽21相连的收容槽23,吸顶灯的驱动电源安装在收容槽23中,以方便安装驱动电路。
如图1、图4所示,光源组件100还包括通过卡扣扣设在塑料散热件2上的上盖3。上盖3的形状大致与塑料散热件2的形状相同,为环形一体式结构,上盖3的侧边可以包裹塑料散热件2的侧边,上盖3同时覆盖塑料散热件2的收容槽23,以进一步提高安全性。上盖3可以为光学件,例如透镜。光学件也可以以多种方式设置,例如光学件设有若干透镜单元,各透镜单元自光线件上表面隆起并间隔排布为环形,透镜单元与LED光源一一对应,以便于控光。或者,光学件上还可以设有环形一体延伸的透镜部,透镜部自光学件上表面隆起并配置为双曲面,也便于实现控光。
上盖3的内侧或外侧可以设置安装部31,安装部31中固定有安装件,光源组件100通过安装件固定在吸顶灯底盘。此处优先选用安装部31设置在上盖3内侧,以减少光学组件的占用面积。安装部31可以为安装孔,安装孔包括吸附件安装孔311和螺钉安装孔312。当安装件为吸附件(例如吸铁磁)时,吸附件通过卡扣或固定螺钉固定在吸附件安装孔311中。当安装件为螺钉时,螺钉通过卡扣或固定螺钉固定在螺钉安装孔312中。通过上述方式设置安装部31,结构简单,安装方便。
本申请的LED光源模组使用于吸顶灯。LED光源200模组包括上述的光源组件100和设置在金属基板1上的LED光源200。在该LED光源200模组中,塑料散热件2能够保证光源组件100的安全性;金属基板1和塑料散热件2能够有效散热,保证光源组件100的性能;并且金属基板1和塑料散热件2能够有效保证散热效果的前提下,可以将LED光源200设置的较为紧凑,不用将金属基板1和塑料散热件2额外放大,以降低光源组件100的成本。因此,该光源组件100可以有效实现安全、性能与成本三者间的平衡。
本申请的吸顶灯包括上述的光源组件100、设置在金属基板1上的LED光源200和设置在塑料散热件2上的驱动电源,驱动电源具体设置在塑料散热件2的收容槽23中。在该吸顶灯中,塑料散热件2能够保证光源组件100的安全性;金属基板1和塑料散热件2能够有效散热,保证光源组件100的性能;并且金属基板1和塑料散热件2能够有效保证散热效果的前提下,可以将LED光源200设置的较为紧凑,不用将金属基板1和塑料散热件2额外放大,以降低光源组件100的成本。因此,该光源组件100可以有效实现安全、性能与成本三者间的平衡。
以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。

Claims (13)

  1. 一种用于吸顶灯的光源组件,其中,包括塑料散热件和用于安装所述吸顶灯的LED光源的金属基板,所述塑料散热件包括嵌设槽,所述金属基板嵌设在所述嵌设槽中,与所述嵌设槽的槽壁接触。
  2. 根据权利要求1所述的用于吸顶灯的光源组件,其中,所述金属基板包括柔性电路板和依次设置在所述嵌设槽中的多个金属条形板,相邻的两个所述金属条形板呈夹角设置且通过所述柔性电路板相连,所述金属条形板的正面组设有所述LED光源。
  3. 根据权利要求2所述的用于吸顶灯的光源组件,其中,所述柔性电路板设于所述金属条形板的正面,所述金属条形板支撑所述柔性电路板。
  4. 根据权利要求2所述的用于吸顶灯的光源组件,其中,所述塑料散热件还包括与所述嵌设槽连通的操作槽,所述操作槽位于所述金属基板的两侧。
  5. 根据权利要求4所述的用于吸顶灯的光源组件,其中,所述操作槽位于两个所述金属条形板的夹角位置。
  6. 根据权利要求5所述的用于吸顶灯的光源组件,其中,所述金属条形板裸露在所述操作槽中。
  7. 根据权利要求2-6中任一项所述的用于吸顶灯的光源组件,其中,所述光源组件还包括扣设在所述塑料散热件上的上盖。
  8. 根据权利要求7所述的用于吸顶灯的光源组件,其中,所述塑料散热件为环形一体式结构;
    所述上盖为环形一体式的光学件,其中所述光学件设有若干透镜单元,各所述透镜单元自所述光线件上表面隆起并间隔排布为环形,或者所述光学件上设有环形一体延伸的透镜部,所述透镜部自所述光学件上表面隆起并配置为双曲面。
  9. 根据权利要求8所述的用于吸顶灯的光源组件,其中,所述塑料散热件的内侧设有与所述嵌设槽相连的收容槽,所述收容槽收容所述吸顶灯的驱动 电源;
    所述上盖覆盖所述收容槽。
  10. 根据权利要求8所述的用于吸顶灯的光源组件,其中,所述上盖还设有用于组设安装件的安装部,所述光源组件通过所述安装件固定。
  11. 根据权利要求10所述的用于吸顶灯的光源组件,其中,所述安装件为吸附件或螺钉,所述吸附件卡扣或通过固定螺钉组装于所述安装部;
    所述安装部为位于所述上盖内侧或位于上盖外侧的安装孔,所述安装孔包括安装所述吸附件的安装孔和安装所述螺钉的安装孔。
  12. 一种使用权利要求1-11中任一项所述的光源组件的LED光源模组,其中,包括光源组件和设置在所述金属基板上的LED光源。
  13. 一种使用权利要求1-11中任一项所述的光源组件的吸顶灯,其中,包括光源组件、设置在所述金属基板上的LED光源和设置在所述塑料散热件上的驱动电源。
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