WO2020134639A1 - 一种抛光固定装置及抛光系统 - Google Patents

一种抛光固定装置及抛光系统 Download PDF

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Publication number
WO2020134639A1
WO2020134639A1 PCT/CN2019/116557 CN2019116557W WO2020134639A1 WO 2020134639 A1 WO2020134639 A1 WO 2020134639A1 CN 2019116557 W CN2019116557 W CN 2019116557W WO 2020134639 A1 WO2020134639 A1 WO 2020134639A1
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WO
WIPO (PCT)
Prior art keywords
polishing
platform
positioning
polished
positioning pin
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PCT/CN2019/116557
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English (en)
French (fr)
Inventor
张恒
方宗豹
李云周
金宣宣
何钊
陈林森
Original Assignee
苏州维旺科技有限公司
苏州大学
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Application filed by 苏州维旺科技有限公司, 苏州大学 filed Critical 苏州维旺科技有限公司
Priority to US17/640,801 priority Critical patent/US20220331932A1/en
Publication of WO2020134639A1 publication Critical patent/WO2020134639A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes

Definitions

  • the invention relates to the field of polishing, in particular to a polishing fixing device and a polishing system.
  • Production process of light guide plate cut the substrate (usually optical grade acrylic or PC sheet) into a fixed size, then polish the cut substrate, polish it to a precise size, and finally on the bottom of the substrate Laser light engraving, V-shaped cross grid engraving, UV screen printing and other technologies are used to print the light guide dot structure.
  • substrate usually optical grade acrylic or PC sheet
  • Laser light engraving, V-shaped cross grid engraving, UV screen printing and other technologies are used to print the light guide dot structure.
  • the traditional polishing technology is to directly stack the light guide plate substrates to be polished and fix the baffle for processing. Because the light guide plate substrate is provided with a boss with a height of about 1 mm, as shown in FIG. 3, the stacked The base material of the light guide plate is easy to tilt, resulting in that only a small amount of products can be processed at a time, and due to the high requirements on the length and width dimensions of the polished products, the product scrap rate is relatively high. At present, 10 light guide plate substrates are generally stacked and then polished. The scrap rate is 40%-50%, the polishing efficiency is low, and the scrap rate is high, which cannot meet production requirements.
  • the purpose of the present invention is to overcome the shortcomings of the prior art and solve the problems in the prior art, and provide a polishing fixture and polishing system. After the polishing fixture fixes hundreds of products, the polishing equipment can log at once Hundreds of products are polished, which improves the polishing efficiency and greatly reduces the scrap rate of the polished product. The scrap rate is as low as about three-thousandths.
  • the technical solution of the present invention is a polishing fixture including a support table and an operation table detachably fixedly connected to the support table, the operation table includes at least two positioning pins, the support table and the After the operation table is fixedly connected, the support table and the operation table together form a placement platform for the product to be polished.
  • it further includes an elevating support platform fixedly connected to the bottom of the operating platform and an elevating device provided on the elevating support platform, the elevating device is used to control the positioning needle to go back and forth in a direction perpendicular to the operating platform Move to control the height of the positioning pin on the operating table; one end of the positioning pin is fixed on the lifting device, and the other end passes through the top surface of the operating table.
  • the lifting device includes a guide bar, a lifting platform and an operating handle; the guide bar is provided between the operating platform and the lifting support platform; the lifting platform is sleeved on the guide bar and may Moving back and forth along the guide rod, one end of the positioning pin is fixed on the lifting platform; the operation handle controls the lifting platform to move back and forth along the guide rod.
  • it further includes a correction platform fixedly connected to the operation platform, the correction platform is provided with a correction hole matching the number of positioning pins, and the positioning pin can be inserted into the corresponding correction hole to correct the positioning The deviation between the top and bottom of the needle.
  • it further includes a correction platform detachably and fixedly connected to the operation platform, the correction platform is provided with a correction hole matching the number of positioning pins, and the bottom of the positioning pin is fixed on the operation platform; Insert the top of the positioning needle into the corresponding calibration hole, and at the same time, the operation platform is fixedly connected to the calibration platform to correct the deviation between the top and bottom of the positioning needle; the operation platform and the calibration platform The connection is released, and at the same time, the positioning pin is separated from the correction hole, and the operation table is separated from the correction platform.
  • the placing platform formed after the operation table and the supporting table are fixedly connected is further provided with a protective plate, or the supporting table is further provided with a protective plate.
  • a positioning groove is provided on the support table, and a positioning column matching the positioning groove is provided on the operation table.
  • the positioning column of the operation table can be inserted into the positioning groove of the support table for To determine the connection position of the support platform and the operation platform.
  • the technical solution of the present invention further includes a polishing system, including any of the above-mentioned polishing fixtures.
  • the polishing system further includes a polishing device, and the polishing device includes an object table for placing the polishing fixing device stacked with the product to be polished, wherein each product to be polished is provided with a positioning device A positioning hole, the multiple pieces of products to be polished penetrate the positioning pin through the positioning hole and are stacked on the placing platform of the polishing fixture.
  • the positioning pin is detached from the positioning hole of the product to be polished, and at the same time, the fixed connection between the support table and the operation table is released to detach the operation table from the polishing equipment, the polishing equipment Polishing the product to be polished on the remaining support table.
  • the polishing fixture of the present invention includes a support table for stacking products to be polished, and also includes an operation table detachably fixedly connected to the support table, the operation table is provided with at least two positioning pins perpendicular to the top surface of the operation table After the polished product is punched with positioning holes, penetrate the positioning pins through the positioning holes. Adjusting the length of the positioning pin can fix products ranging from tens to hundreds.
  • the operation table and the support table are detachably fixedly connected. After the support table and the operation table are fixedly connected, the support table and the operation table together form a placement platform for the product to be polished.
  • the positioning pin is separated from the product to be polished, and at the same time, the operating table and the support table are separated, which is convenient for the polishing equipment to polish the product. Therefore, the polishing equipment can polish dozens or even hundreds of products at a time. While improving the polishing efficiency, the scrap rate of the polished product is greatly reduced, and the scrap rate is as low as about three-thousandths.
  • the positioning pin can be moved back and forth in a direction perpendicular to the operating table through the lifting platform. After the product to be polished is transferred to the polishing equipment, it is convenient to separate the positioning pin and other equipment from the product to be polished.
  • the polishing fixture of the present invention can also be provided with a correction platform, a correction hole is provided on the correction platform, the top of the positioning pin is inserted into the correction hole, the deviation between the top and bottom of the positioning pin can be corrected, and the waste of the polished product is further reduced rate.
  • a protective plate may also be added.
  • the protective plate is a flexible material, which can protect the surface of the product to be polished from being pressed Damage, and further reduce the scrap rate of polished products.
  • a positioning groove is provided on the support table, and a positioning column matching the positioning groove is provided on the operation table, and the positioning column of the operation table can be inserted into the positioning groove of the support table , Used to determine the connection position of the support table and the operation table, to facilitate the connection of the support table and the operation table.
  • FIG. 1 is a schematic perspective view of a polishing fixture provided by a first embodiment of the present invention.
  • FIG 2 is an exploded view of the polishing fixture provided by the first embodiment of the present invention.
  • FIG. 3 is a schematic perspective view of the polishing fixing device provided in the first embodiment of the present invention for fixing a product to be polished.
  • FIG. 4 is a perspective schematic view of the polishing fixture of the polishing system provided in the second embodiment of the present invention fixed to a polishing device.
  • FIG. 5 is a perspective schematic view of the positioning needle of the polishing system provided in the second embodiment of the present invention separated from the product to be polished.
  • FIG. 6 is a schematic diagram of a product to be polished in a polishing system provided by a second embodiment of the present invention.
  • the present invention provides a polishing fixing device capable of fixing together a sheet-shaped product to be polished provided with positioning holes, and then performing polishing processing on the product by a polishing device.
  • FIG. 1 it is a schematic perspective view of a polishing fixture provided by a first embodiment of the present invention, including a support table 100 and an operation table 200 detachably and fixedly connected to the support table 100.
  • the operation table 200 is provided with at least two A positioning pin 201 that is perpendicular to the top surface of the operating table. After the positioning hole is drilled for the polished product, the positioning pin 201 is inserted through the positioning hole. By adjusting the length of the positioning pin 201, products ranging from tens to hundreds can be fixed.
  • FIG. 2 it is an exploded view of the polishing fixture provided by the first embodiment of the present invention.
  • the operating table 200 and the supporting table 100 are detachably fixedly connected. After the supporting table 100 and the operating table 200 are fixedly connected, the supporting table and the operating table together form a placement platform for the product to be polished. After the product is fixed, the operation table 200 is separated from the support table, and the positioning pin 201 is separated from the product 600 to be polished, which is convenient for the polishing equipment to polish the product. Therefore, the polishing equipment can polish dozens or even hundreds of products at a time. While improving the polishing efficiency, the scrap rate of the polished product is greatly reduced, and the scrap rate is as low as about three-thousandths.
  • the positioning needle there are many ways to connect the positioning needle to the operating table in this embodiment, either the bottom of the positioning pin is fixed on the operating table, or the positioning pin can pass through the operating table, and can be along the top surface of the operating table Moving back and forth in the vertical direction, this method is more labor-saving when separating the positioning needle and the product.
  • a lifting support 300 is fixedly connected to the bottom of the operating table 200.
  • the lifting support 300 is provided with a lifting device.
  • One end of the positioning pin 201 is fixed on the lifting device, and the other end passes through the top surface of the operating table 200.
  • the lifting device is used to control the positioning pin 201 to move back and forth in the direction perpendicular to the top surface of the operating table 200, thereby controlling the height of the positioning pin on the operating table.
  • each lifting device includes a guide bar 302, a lifting platform 301, and an operating handle 303.
  • the guide bar 302 is provided between the operating table 200 and the lifting support platform 300.
  • the lifting platform 301 is provided on the guide bar 302 and can be moved back and forth along the guide bar 302 Moving, one end of the positioning pin 201 is fixed on the lifting platform 301, and the rotary operating handle 303 can control the lifting platform 301 to move back and forth along the guide bar 302.
  • the lifting platform 301 is located at the lowest end of the guide bar 302, and the height of the positioning pin 201 at the operating table 200 is the lowest.
  • the polishing fixture further includes a correction platform 400, which is fixedly connected to the operating table, a correction hole 401 is provided on the top of the correction platform, and the top of the positioning pin 201 is inserted into the correction hole 401 to correct the positioning pin
  • the deviation between the top and bottom further reduces the scrap rate of the polished product.
  • a protection plate 101 is placed between the support table 100 and the product 600 to be polished, the protection plate 101 is placed on the support table 100, or the protection plate is placed on the support table and the operation table Placed on the platform, the protective plate 101 is a flexible material, which can protect the product to be polished from being damaged after being pressed heavily.
  • the supporting table 100 is provided with a positioning groove 102
  • the operation table 200 is provided with a positioning post 203 which cooperates with the positioning groove 102, and the operation table
  • the positioning post 203 of 200 can be inserted into the positioning groove 102 of the support table 100 to determine the connection position of the support table and the operation table.
  • FIG. 3 it is a three-dimensional schematic diagram of the polishing fixing device provided in the first embodiment of the present invention for fixing a product to be polished.
  • the lifting platform 301 rises to the top of the guide rod, and the height of the positioning pin 201 at the operating table 200 is the highest.
  • the top of the positioning pin is inserted into the calibration hole 401 of the calibration platform 400.
  • the polishing fixture provided by the present invention includes a support table 100, an operation table 200, and a correction platform 400.
  • the bottom of the positioning pin 201 is fixed on the operation table 200, and the top can be inserted into the correction hole 401 of the correction platform 400. To correct the deviation between the top and bottom of the positioning pin.
  • the supporting platform 100 and the operating platform 200 are detachably fixed and connected, and the calibration platform 400 and the operating platform 200 are detachably and fixedly connected.
  • the specific operation process is as follows: the support table and the operation table are fixedly connected to form a placement platform, the product to be polished is inserted into the positioning needle stacked on the placement platform, and then the top of the positioning needle 201 is inserted into the calibration hole 401 of the calibration platform 400, and the platform is calibrated at the same time 400 is fixedly connected to the console 200.
  • the calibration platform is disconnected from the console, move the calibration platform upward to separate the positioning pin from the calibration hole.
  • the console is disconnected from the support, move the console down to separate the positioning needle from the product to be polished.
  • the present invention provides a polishing system that can efficiently polish a sheet-like product to be polished provided with positioning holes, while greatly reducing the scrap rate of the polished product.
  • FIG. 4 it is a perspective schematic view of the polishing fixing device of the polishing system provided on the second embodiment of the present invention fixed to a polishing device.
  • FIG. 5 it is a perspective schematic view of the positioning needle of the polishing system and the product to be polished provided by the second embodiment of the present invention.
  • the polishing system includes a polishing fixture and a polishing device.
  • the polishing fixture includes a support table 100, an operation table 200 detachably fixedly connected to the support table 100, a lifting support table 300 fixedly connected to the bottom of the operation table 200, and a correction platform 400 fixedly connected to the operation table.
  • the operation table 200 includes at least two positioning pins 201, fixedly connecting the support table 100 and the operation table 200 to form a placement platform for the product to be polished, and the plurality of pieces of the product to be polished 600 penetrate into the positioning through the positioning hole 601
  • the needle 201 is stacked on the placing platform of the polishing fixture.
  • the lifting support table 300 includes a lifting device, one end of the positioning pin 201 is fixed on the lifting device, and the other end passes through the top surface of the operating table 200, the lifting device is used to control the positioning pin 201 along the vertical
  • the direction of the operating table moves back and forth to control the height of the positioning pin 201 on the operating table 200.
  • the correction platform 400 is provided with a correction hole 401 matching the number of positioning pins.
  • the positioning pin 201 can be inserted into the corresponding correction hole 401 under the driving of the lifting platform to correct the deviation between the top and bottom of the positioning pin 201.
  • the polishing apparatus includes a placing table 500, the bottom of the supporting table 100 on which the polishing fixture of the product to be polished is stacked is placed on the placing table 500, and the positioning pin 201 is placed by the lifting device Move downward in the direction of the vertical operating table 200 to disengage the positioning pin 201 from the positioning hole 601 of the product to be polished 600, and at the same time release the fixed connection between the supporting table 100 and the operating table 200 to move the operating table It is detached from the polishing device, and the support table is left on the storage table of the polishing device, and the polishing device performs a polishing process on the product to be polished left on the support table.
  • the polishing fixture in the second embodiment of the invention uses the polishing fixture in the first embodiment of the invention. Since the specific structure and working process of the polishing fixture have been described in detail above, they will not be repeated here. Please refer to the related description in the first embodiment and FIGS. 1 to 3.
  • the present invention also provides a polishing method of a polishing system, including the following steps:
  • the product to be polished is provided with a positioning hole
  • a polishing fixture is provided, the polishing fixture is provided with a positioning pin and a correction platform provided with a correction hole;
  • a polishing device is provided, which is provided with an object table.
  • the product to be polished is fixed on a positioning pin of the polishing fixing device through a positioning hole.
  • the product to be polished is repeatedly fixed on the positioning pin of the polishing fixing device through the positioning hole until the product to be polished is fixed, and the positioning pin is adjusted and inserted into the calibration hole of the calibration platform.
  • the polishing fixture is fixed on the table of the polishing equipment.
  • the polishing equipment performs polishing treatment on the product to be polished left on the support table.
  • a protective plate 101 of a flexible material may be added to the support table before the product to be polished is fixed on the positioning pin.
  • the action of fixing the product to be polished on the positioning pin of the polishing fixture through the positioning hole can be directly operated on the storage table, or can be operated in other places, preferably in other places, and then the The fixed products are transferred to the table 500 of the polishing device, which can reduce the idle rate of the polishing device and further improve the polishing efficiency of the polishing device.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

一种抛光固定装置及抛光系统，抛光固定装置包括支撑台（100），还包括与支撑台（100）可拆卸固定连接的操作台（200），所述操作台（200）包括有至少两个定位针（201），所述支撑台（100）与操作台（200）固定连接后，所述支撑台（100）与操作台（200）共同形成待抛光产品的放置平台。所述抛光固定装置将数百片产品固定后，抛光设备可以一次性对数百片产品进行抛光，在提高了抛光效率的同时，大幅度减少了抛光后产品的废品率，废品率低达千分之三左右。

Description

一种抛光固定装置及抛光系统
本申请要求了申请日为2018年12月27日，申请号为201811609681.6的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本发明涉及抛光领域，特别涉及一种抛光固定装置及抛光系统。
背景技术
导光板的制作过程：将基材(一般是光学级的亚克力或PC板材)分切成固定的尺寸，然后对分切好的基材进行抛光处理，打磨成精确的尺寸，最后在基材底面用激光雕刻、V型十字网格雕刻、UV网版印刷等技术印上导光网点结构。
传统的抛光技术是将需抛光的导光板基材直接堆叠后，靠挡板固定进行加工，因导光板基材设置有一个高度为1毫米左右的凸台，如图3所示，堆叠后的导光板基材容易倾斜，从而导致每次只能处理少量产品，且由于对抛光后产品的长宽尺寸精度要求比较高，产品废品率比较高。目前一般对10片导光板基材进行堆叠然后抛光，废品率为40％-50％，抛光效率低，且废品率高，无法满足生产需求。
如何提高抛光效率同时降低废品率，是目前亟需解决的问题。
发明内容
本发明目的是：克服现有技术存在的不足，解决现有技术中存在的问题，提供一种抛光固定装置及抛光系统，抛光固定装置将数百片产品固定后，抛光设备可以一次性对数百片产品进行抛光，在提高了抛光效率的同时，大幅度减少了抛光后产品的废品率，废品率低达千分之三左右。
本发明的技术方案为一种抛光固定装置，包括支撑台，还包括与所述支撑台可拆卸固定连接的操作台，所述操作台包括有至少两个定位针，所述支撑台与所述操作台固定连接后，所述支撑台与所述操作台共同形成待抛光产品的放置平台。
优选的，还包括与所述操作台底部固定连接的升降支撑台和设置于所述升降支撑台上的升降装置，所述升降装置用于控制所述定 位针沿垂直所述操作台的方向来回移动，以便控制所述定位针在所述操作台的高度；所述定位针的一端固定在所述升降装置上，另一端穿过所述操作台的顶面。
优选的，所述升降装置包括导向杆、升降平台和操作手柄；所述导向杆设置在所述操作台与所述升降支撑台之间；所述升降平台套设在所述导向杆上且可沿所述导向杆来回移动，所述定位针的一端固定在所述升降平台上；所述操作手柄控制所述升降平台沿导向杆来回移动。
优选的，还包括与所述操作台固定连接的校正平台，所述校正平台设置有与定位针数目相匹配的校正孔，所述定位针能够插入对应的所述校正孔中，校正所述定位针顶部与底部之间的偏差。
优选的，还包括与所述操作台可拆卸固定连接的校正平台，所述校正平台设置有与所述定位针数目相匹配的校正孔，所述定位针的底部固定在操作台上；将所述定位针的顶部插入对应的校正孔中，同时所述操作台与所述校正平台固定连接，用以校正所述定位针顶部与底部之间的偏差；将所述操作台与所述校正平台解除连接，同时所述定位针与所述校正孔分离，所述操作台与所述校正平台分离。
优选的，所述操作台与所述支撑台固定连接后形成的放置平台上还设置有保护板，或者所述支撑台上还设置有保护板。
优选的，所述支撑台上设置有定位槽，所述操作台上设置有与所述定位槽相配合的定位柱，所述操作台的定位柱能够插入所述支撑台的定位槽中，用于确定所述支撑台与所述操作台的连接位置。
本发明的技术方案，还包括一种抛光系统，包括上述任一所述的抛光固定装置。
优选的，所述的抛光系统还包括抛光设备，所述抛光设备包括置物台，用于放置叠放有待抛光产品的所述抛光固定装置的放置平台，其中每片待抛光产品设置有用于定位的定位孔，所述多片待抛光产品通过所述定位孔穿入所述定位针叠放在所述抛光固定装置的放置平台上。
优选的，将定位针从所述待抛光产品的定位孔中脱离，同时解除所述支撑台与所述操作台的固定连接，以将所述操作台与所述抛光设备脱离，所述抛光设备对留下的所述支撑台上的待抛光产品进行抛光处理。
本发明的优点：
1、本发明的抛光固定装置，包括支撑台，用于叠放待抛光产品，还包括与支撑台可拆卸固定连接的操作台，操作台设置有至少两个与操作台顶面垂直的定位针，待抛光产品打好定位孔后，通过定位孔穿入定位针。调整定位针的长度，可以固定几十到几百不等的产品。同时操作台与支撑台为可拆卸固定连接的，支撑台与操作台固定连接后，支撑台与操作台共同形成待抛光产品的放置平台。将产品固定好后，定位针与待抛光产品相分离，同时操作台与支撑台相分离，方便抛光设备对产品进行抛光。因此抛光设备可以一次性对数十甚至数百片产品进行抛光，在提高了抛光效率的同时，大幅度减少了抛光后产品的废品率，废品率低达千分之三左右。
2、本发明的抛光固定装置，定位针可以通过升降平台沿垂直于操作台的方向来回移动，在将待抛光产品转移到抛光设备上后，方便将定位针等设备与待抛光产品进行分离。
3、本发明的抛光固定装置，还可以设置校正平台，校正平台上设置校正孔，将定位针的顶部插入校正孔，可以校正定位针顶部与底部之间的偏差，进一步降低抛光后产品的废品率。
4、本发明的抛光固定装置，操作台与支撑台固定连接后形成的放置平台上，还可以增加一个保护板，所述保护板为柔性材质，可以保护待抛光产品受重压后表面不被破坏，进一步降低抛光产品的废品率。
5、本发明的抛光固定装置，支撑台上设置有定位槽，操作台上设置有与所述定位槽相配合的定位柱，所述操作台的定位柱能够插入所述支撑台的定位槽中，用于确定所述支撑台与操作台的连接位置，方便支撑台与操作台的连接。
附图说明
图1是本发明的第一实施例提供的抛光固定装置的立体示意图。
图2是本发明的第一实施例提供的抛光固定装置的爆炸图。
图3是本发明的第一实施例提供的抛光固定装置将待抛光产品固定完成的立体示意图。
图4是本发明的第二实施例提供的抛光系统的抛光固定装置固定在抛光设备上的立体示意图。
图5是本发明的第二实施例提供的抛光系统的定位针与待抛光产品相分离的立体示意图。
图6是本发明的第二实施例提供的抛光系统的待抛光产品的示意图。
具体实施方式
下面结合附图1-6及实施例对本发明技术方案进行详细说明，其中：100、支撑台；101、保护板；102、定位槽；200、操作台；201、定位针；202、螺栓；203、定位柱；300、升降支撑台；301、升降平台；302、导向杆；303、操作手柄；400、校正平台；401、校正孔；500、置物台；501、重力件；600、产品；601、定位孔。
抛光固定装置
在第一实施例中，本发明提供了一种抛光固定装置，其能够将设置有定位孔的片状的待抛光产品固定在一起，然后由抛光设备对产品进行抛光处理。
如图1所示，其为本发明的第一实施例提供的抛光固定装置的立体示意图，包括支撑台100，和与支撑台100可拆卸固定连接的操作台200，操作台200设置有至少两个与操作台顶面垂直的定位针201，待抛光产品打好定位孔后，通过定位孔穿入定位针201。调整定位针201的长度，可以固定几十到几百不等的产品。
如图2所示，其为本发明的第一实施例提供的抛光固定装置的爆炸图。可以看出，操作台200与支撑台100为可拆卸固定连接的，支撑台100与操作台200固定连接后，支撑台与操作台共同形成待抛光产品的放置平台。将产品固定好后，操作台200与支撑台相分离，定位针201与待抛光产品600相分离，方便抛光设备对产品进行抛光。因此抛光设备可以一次性对数十甚至数百片产品进行抛光，在提高了抛光效率的同时，大幅度减少了抛光后产品的废品率，废品率低达千分之三左右。
进一步的，操作台200与支撑台100可拆卸固定连接的方式有多种，可以是通过螺栓、卡扣等方式，本实施例优选使用螺栓的方式，拆卸方便。
需要说明的是，本实施例定位针与操作台的连接方式有多种，可以是定位针底部固定在操作台上，也可以定位针穿过所述操作台，并可以沿与操作台顶面垂直的方向来回移动，这种方式在分离定位针与产品时更省力。
在一个优选实施例中，操作台200底部固定连接有升降支撑台300，升降支撑台300设置有升降装置，定位针201的一端固定在升降装置上，另一端穿过操作台200的顶面。升降装置用于控制定位针201沿垂直操作台200顶面的方向来回移动，从而控制定位针在操作台的高度。
需要说明的是，升降装置可以只有一个，所有的定位针都固定在升降装置上，升降装置的数量也可以与定位针的数量一致，这样在分离定位针与产品时，比较省力。
为了便于后续定位针与产品的分离，在上述优选实施例的一个优选实施方式中，所述升降装置的数量与定位针的数量一致，即每个定位针配置一个升降装置。具体每个升降装置包括导向杆302、升降平台301和操作手柄303，导向杆302设置在操作台200与升降支撑台300之间，升降平台301设置在导向杆302上且可沿导向杆302来回移动，定位针201的一端固定在升降平台301上，旋转操作手 柄303能够控制升降平台301沿导向杆302来回移动。如图2所示，升降平台301位于导向杆302的最低端，定位针201在操作台200的高度为最低。
在一个优选实施例中，所述抛光固定装备还包括校正平台400，校正平台与操作台固定连接，校正平台的顶部设置校正孔401，将定位针201的顶部插入校正孔401，可以校正定位针顶部与底部之间的偏差，进一步降低抛光后产品的废品率。
在一个优选实施例中，所述支撑台100与待抛光产品600之间放置一个保护板101，所述保护板101放置在支撑台100上，或者保护板放置在支撑台与操作台共同形成的放置平台上，所述保护板101为柔性材质，可以保护待抛光产品受重压后不被破坏。
在一个优选实施例中，如图5所示，所述支撑台100上设置有定位槽102，所述操作台200上设置有与所述定位槽102相配合的定位柱203，所述操作台200的定位柱203能够插入所述支撑台100的定位槽102中，用于确定所述支撑台与操作台的连接位置。
如图3所示，其为本发明的第一实施例提供的抛光固定装置将待抛光产品固定完成的立体示意图。升降平台301上升到导向杆的顶部，定位针201在操作台200的高度为最高。定位针的顶部插入校正平台400的校正孔401中。
在另外一个实施例中，本发明提供的抛光固定装置包括支撑台100、操作台200和校正平台400，定位针201底部固定在操作台200上，顶部能够插入校正平台400的校正孔401，用以校正定位针顶部与底部之间的偏差。支撑台100与操作台200为可拆装卸固定连接，校正平台400与操作台200为可拆卸固定连接。具体操作过程为：支撑台与操作台固定连接形成放置平台，将待抛光产品串入定位针叠放在放置平台上，然后将定位针201顶部插入校正平台400的校正孔401中，同时校正平台400与操作台200固定连接。当校正平台与操作台解除连接时，向上移动校正平台将定位针与校正孔分离。当操作台与支撑台解除连接时，向下移动操作台将定位针与待抛光 产品分离。
抛光系统及抛光方法
在第二实施例中，本发明提供了一种抛光系统，其能够高效的对片状的设置有定位孔的待抛光产品进行抛光处理，同时大幅度降低抛光产品的废品率。
如图4所示，其为本发明的第二实施例提供的抛光系统的抛光固定装置固定在抛光设备上的立体示意图。
如图5所示，其为本发明的第二实施例提供的抛光系统的定位针与待抛光产品相分离的立体示意图。
参照图4和图5，所述抛光系统包括抛光固定装置和抛光设备。所述抛光固定装置包括支撑台100、与支撑台100可拆卸固定连接的操作台200、与操作台200底部固定连接的升降支撑台300、和与操作台固定连接的校正平台400。所述操作台200包括有至少两个定位针201，将所述支撑台100与操作台200固定连接，形成待抛光产品的放置平台，所述多片待抛光产品600通过定位孔601穿入定位针201叠放在所述抛光固定装置的放置平台上。所述升降支撑台300上包括有升降装置，所述定位针201的一端固定在升降装置上，另一端穿过所述操作台200的顶面，所述升降装置用于控制定位针201沿垂直操作台的方向来回移动，以便控制所述定位针201在操作台200的高度。所述校正平台400设置有与定位针数目相匹配的校正孔401，所述定位针201能够在升降平台的带动下插入对应的校正孔401中，校正定位针201顶部与底部之间的偏差。
请继续参照图4，抛光设备包括有置物台500，将叠放有待抛光产品的抛光固定装置的支撑台100的底部放置于所述置物台500上，通过所述升降装置将所述定位针201沿垂直操作台200的方向向下移动，将定位针201从所述待抛光产品600的定位孔601中脱离，同时解除所述支撑台100与操作台200的固定连接，以将所述操作台与所述抛光设备脱离，而留所述支撑台于所述抛光设备的置物台 上，所述抛光设备对留下的所述支撑台上的待抛光产品进行抛光处理。
本发明的第二实施例中的抛光固定装置采用本发明的第一实施例中的抛光固定装置。由于前文已经分别对抛光固定装置的具体结构及工作过程进行过详细描述，因此此处不再赘述，请参考第一实施例中的相关描述及图1至图3。
此外，需要说明的是，下文在对抛光固定装置进行描述时，也不再对其内部各组成部件进行一一介绍，请直接参考上文中的请参考第一实施例中的相关描述及图1至图3中的相关内容。
在第二实施例中，本发明还提供了一种抛光系统的抛光方法，包括如下步骤：
提供待抛光产品，所述待抛光产品设置有定位孔；
提供抛光固定装置，所述抛光固定装置设置有定位针和设置有校正孔的校正平台；
提供抛光设备，所述抛光设备设置有置物台。
将所述待抛光产品通过定位孔固定在所述抛光固定装置的定位针上。
重复将所述待抛光产品通过定位孔固定在所述抛光固定装置的定位针上，直至待抛光产品固定完成，调节定位针将其插入校正平台的校正孔中。
将所述抛光固定装置固定在所述抛光设备的置物台上。
将抛光固定装置的定位针与待抛光产品相分离，解除操作台与支撑台的固定连接，将操作台与支撑台分离，而留所述支撑台于所述抛光设备的置物台上。
抛光设备对留下的所述支撑台上的待抛光产品进行抛光处理。
需要说明的是，为了保护待抛光产品受重压后不被破坏，在将待抛光产品固定在定位针上之前，可以在支撑台上增加一个柔性材质的保护板101。
另外，将所述待抛光产品通过定位孔固定在所述抛光固定装置的定位针上的动作可以直接在置物台上操作，也可以在其它的地方操作，优选在其它的地方操作，然后需要将固定好的产品转移到抛光设备的置物台500上，这样可以减少抛光设备的空闲率，进一步提高抛光设备的抛光效率。
需要说明的是，将所述抛光固定装置固定在所述抛光设备的置物台上的方法有多种，本实施例优选使用重压固定，如图4所示，在待抛光产品上放置保护板101，然后在保护板101上放置重力件501，用于固定待抛光产品，防止在将定位针取下来时，待抛光产品出现偏移。
以上仅为本发明的优选实施例，并非因此限制本发明的保护范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的保护范围内。

Claims (10)

  1. 一种抛光固定装置，包括支撑台，其特征在于：还包括与所述支撑台可拆卸固定连接的操作台，
    所述操作台包括有至少两个定位针，
    所述支撑台与所述操作台固定连接后，所述支撑台与所述操作台共同形成待抛光产品的放置平台。
  2. 如权利要求1所述的抛光固定装置，其特征在于：还包括与所述操作台底部固定连接的升降支撑台和设置于所述升降支撑台上的升降装置，所述升降装置用于控制所述定位针沿垂直所述操作台的方向来回移动，以便控制所述定位针在所述操作台的高度；
    所述定位针的一端固定在所述升降装置上，另一端穿过所述操作台的顶面。
  3. 如权利要求2所述的抛光固定装置，其特征在于：所述升降装置包括导向杆、升降平台和操作手柄；
    所述导向杆设置在所述操作台与所述升降支撑台之间；
    所述升降平台套设在所述导向杆上且可沿所述导向杆来回移动，所述定位针的一端固定在所述升降平台上；
    所述操作手柄控制所述升降平台沿导向杆来回移动。
  4. 如权利要求1所述的抛光固定装置，其特征在于：还包括与所述操作台固定连接的校正平台，所述校正平台设置有与定位针数目相匹配的校正孔，所述定位针能够插入对应的所述校正孔中，校正所述定位针顶部与底部之间的偏差。
  5. 如权利要求1所述的抛光固定装置，其特征在于：还包括与所述操作台可拆卸固定连接的校正平台，所述校正平台设置有与所述定位针数目相匹配的校正孔，所述定位针的底部固定在操作台上；
    将所述定位针的顶部插入对应的校正孔中，同时所述操作台与所述校正平台固定连接，用以校正所述定位针顶部与底部之间的偏差；
    将所述操作台与所述校正平台解除连接，同时所述定位针与所述校正孔分离，所述操作台与所述校正平台分离。
  6. 如权利要求1所述的抛光固定装置，其特征在于：所述操作台与所述支撑台固定连接后形成的放置平台上还设置有保护板，或者所述支撑台上还设置有保护板。
  7. 如权利要求1所述的抛光固定装置，其特征在于：所述支撑台上设置有定位槽，所述操作台上设置有与所述定位槽相配合的定位柱，所述操作台的定位柱能够插入所述支撑台的定位槽中，用于确定所述支撑台与所述操作台的连接位置。
  8. 一种抛光系统，其特征在于，包括权利要求1至7任一所述的抛光固定装置。
  9. 如权利要求8所述的抛光系统，其特征在于：还包括抛光设备，所述抛光设备包括置物台，用于放置叠放有待抛光产品的所述抛光固定装置的放置平台，其中每片待抛光产品设置有用于定位的定位孔，所述多片待抛光产品通过所述定位孔穿入所述定位针叠放在所述抛光固定装置的放置平台上。
  10. 如权利要求9所述的抛光系统，其特征在于：将定位针从所述待抛光产品的定位孔中脱离，同时解除所述支撑台与所述操作台的固定连接，以将所述操作台与所述抛光设备脱离，所述抛光设备对留下的所述支撑台上的待抛光产品进行抛光处理。
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