WO2020133077A1 - 一种全自动电感器件焊锡剪脚套管一体机 - Google Patents

一种全自动电感器件焊锡剪脚套管一体机 Download PDF

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Publication number
WO2020133077A1
WO2020133077A1 PCT/CN2018/124397 CN2018124397W WO2020133077A1 WO 2020133077 A1 WO2020133077 A1 WO 2020133077A1 CN 2018124397 W CN2018124397 W CN 2018124397W WO 2020133077 A1 WO2020133077 A1 WO 2020133077A1
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Prior art keywords
soldering
slot
groove
transmission wheel
inductance
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PCT/CN2018/124397
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English (en)
French (fr)
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卢云飞
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卢云飞
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Application filed by 卢云飞 filed Critical 卢云飞
Priority to PCT/CN2018/124397 priority Critical patent/WO2020133077A1/zh
Publication of WO2020133077A1 publication Critical patent/WO2020133077A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

Definitions

  • the invention relates to the field of electronic device manufacturing, in particular to a fully-automatic inductance device soldering shearing sleeve casing integrated machine.
  • the technical problem to be solved by the present invention is to provide a full-automatic inductance device soldering shearing bushing integrated device, which further improves the production efficiency of the inductance device and reduces the cost of production equipment.
  • a fully-automatic inductance device soldering shearing bushing integrated machine including a base table, the base table is provided with a spiral vibrating feed device, a linear vibrating feed device A, and a synchronous belt dosing device in order from the feeding end to the discharging end Feeding device, soldering device, linear vibration feeding device B, pin forming shear detection device, sleeve device and discharging device; the input end of the linear vibration feeding device A and the output of the spiral vibration feeding device End connection, the output end of the linear vibration feeding device A is connected to the input end of the timing belt metering device; the feeding device is provided on the top frame above the timing belt metering device, the soldering device and the linear vibration feeding device B, The top frame is supported on the base by legs; the feeding device turns the inductance device of the timing belt metering device to the soldering device and the linear vibration feeding device B in turn, and then returns to the timing belt metering device to turn the timing belt metering again The next batch of induct
  • the feeding device includes a sliding table provided below the top frame, the sliding table is slidably connected to longitudinal rods fixedly connected to the top frame at both ends, and the horizontal sliding table slides along the longitudinal direction of the longitudinal rod;
  • a horizontal lead screw is rotatably connected to the bottom of the slide table, and the horizontal lead screw is connected with a feeding rack A through a threaded pair.
  • the bottom of the feeding rack A is connected to an adsorption device through a piston A, and the piston A drives the adsorption device to move up and down.
  • the adsorption device includes an adsorption rack, and the adsorption rack includes a top plate and a bottom plate, the top plate is connected to the feed frame A through a piston A, and a permanent magnet is provided between the top plate and the bottom plate.
  • the magnet is connected to the adsorption rack through the piston B up and down; the piston B is fixed to the adsorption rack.
  • the magnetic force of the permanent magnet to the inductive device under the bottom plate of the adsorption rack is greater than
  • the gravity of the inductive device when the piston B drives the permanent magnet to move up to the highest point of the relative adsorption frame, the magnetic force of the permanent magnet to the inductive device under the bottom of the adsorption frame is less than the gravity of the inductive device.
  • the timing belt metering device includes a transmission wheel A, a transmission wheel B, and a timing belt wound on the transmission wheel A and the transmission wheel B horizontally rotating around the vertical axis and connected to the base; the transmission wheel A A longitudinal conveying groove C parallel to the linear vibrating feeder B is provided between the driving wheel B and the timing belt between the driving wheel A and the driving wheel B near the longitudinal conveying groove C passes through the longitudinal conveying groove C
  • the transmission wheel A connects the output end of the longitudinal conveying slot A and the input end of the longitudinal conveying slot C of the linear vibration device A.
  • the output slot of the longitudinal conveying slot A and the input slot of the longitudinal conveying slot C are fixed to the base
  • the baffle on the stage is connected.
  • the gap between the baffle and the timing belt is larger than the width of the pin of the inductance device and smaller than the diameter of the inductance device.
  • the setting height of the baffle 507 is the same as the setting height of the timing belt 503.
  • a further improvement of the present invention is that a circular end cover is coaxially fixedly connected above the transmission wheel A, the diameter of the circular end cover is larger than the diameter of the transmission wheel A, and the circular end cover is provided with an inductance device along the circumferential direction Side-matching through-slots, the distance between the first and last through-slots in the reverse rotation direction of the transmission wheel A is greater than the distance between adjacent through-slots, and the inductance devices carried by the transmission wheel A in one rotation are arranged The length of the straight line is less than the length of the longitudinal conveyor C.
  • a further improvement of the present invention is that a distance sensor 509 is provided above the circular end cap 505, a groove 510 is formed on the circular end cap 505, and the first through groove of the transmission wheel A501 rotates to a longitudinal conveying groove When inputting the notch of C, the groove 510 rotates below the distance sensor 509.
  • a further improvement of the present invention is that the longitudinal conveying groove C is composed of two longitudinal half grooves, and the half groove facing the transmission wheel A (501) is connected to the base (1) through a piston C (508).
  • the piston C (508) Drive the half groove on the side facing the transmission wheel A (501) to make the timing belt (504) fit or separate from the other half groove.
  • a further improvement of the present invention is that the output end of the longitudinal conveying groove A is provided with a jet device, and the compressed air ejected from the jet device blows the inductance device at the end of the longitudinal conveying groove A to the passage corresponding to the end of the longitudinal conveying groove A groove.
  • a further improvement of the present invention is that the input end of the lead forming shear detection device is provided with a clamp, and the output end of the longitudinal conveying slot B is longitudinally symmetrically provided with a pair of stoppers, and the tail ends of the pair of stoppers
  • the torsion spring is connected to both longitudinal sides of the longitudinal conveying groove B, and a notch matched with the jig of the pin forming shear detection device is opened at the first end.
  • a further improvement of the present invention is that the discharge device includes a discharge chute, the discharge chute is fixed obliquely downward relative to the sleeve device to the base, and the high end of the discharge chute is provided at the output end of the sleeve device; A hole having the same width as the bottom of the groove is opened at the bottom of the groove where the discharge groove is provided, and a movable plate that swings up and down is provided at a corresponding position of the hole, and the movable plate is driven by a connecting rod and a piston D.
  • linear vibration feeding device A linear vibration feeding device B, timing belt metering device, and feeding device, further integrate the flow of inductive device processing operations to improve production efficiency.
  • the feeding device of the original fully automatic soldering machine mainly uses threaded screws for transmission and movement.
  • the feeding device of this equipment adopts screw screw drive in addition to the lateral movement, and the vertical and vertical movements adopt the cooperation of the slider and the rod. Further increase the speed of movement and save production and processing time.
  • the picking inductance device is adopted electromagnet, but now the piston drives the ordinary magnet to adsorb through the magnetically conductive material, which not only improves the sensitivity of pick and place, but also reduces the equipment cost .
  • the timing belt metering device uses the transmission of the timing belt to transport the inductance device from the longitudinal conveyor slot A to the longitudinal conveyor slot C, which is convenient for the feeding device to grasp.
  • the round end cover on the transmission wheel A has a through slot in the axial direction, which can maintain a certain distance between the inductance devices conveyed by the timing belt, and can also control the number of feeding devices.
  • An air jet device is provided at the output end of the longitudinal conveying slot A, which can exert a thrust on the inductive device running to the output end of the longitudinal conveying slot A to ensure that the inductor can closely adhere to the through slot of the driven wheel.
  • the semi-groove of the longitudinal transport trough C is provided with a piston C, which can control the lifting of the semi-groove.
  • the synchronous belt and the inductance device pin can be separated by a certain gap, which is conducive to feeding. Institutional crawling.
  • the setting of the stopper piece can prevent the inductance device from falling from the longitudinal conveying slot B.
  • the notch is provided with a notch on the stopper piece, which is convenient for the clamping of the input end fixture of the pin forming shear detection device.
  • the bottom of the discharge trough in the discharge device is a swing connection, which is convenient for separating unqualified inductance devices.
  • Figure 1 is a three-dimensional schematic diagram of a fully automatic inductance device soldering shearing bushing integrated machine
  • FIG. 2 is a schematic perspective view of the feeding mechanism
  • FIG. 3 is a schematic top view of a timing belt metering device
  • FIG. 4 is a partial schematic top view of a timing belt metering device
  • FIG. 5 is a schematic plan view of the connection of the linear vibration feeding device B, the lead forming shear detection device and the sleeve material device
  • FIG. 6 is a schematic perspective view of the feeding device
  • the present invention includes a base 1.
  • the base 1 is provided with a spiral vibrating feeder 2, a linear vibrating feeder A3, and a timing belt metering device 5 from the feed end to the discharge end.
  • Feeding device 4, soldering device 6, linear vibration feed device B7, pin forming shear detection device 8, sleeve device 9 and discharge device 10, the input and output ends of the linear vibration feed device A3 are connected to the spiral vibration feed The output end of the feeding device 2 and the input end of the timing belt metering device 5.
  • the feeding device 4 is provided on the top frame 11 above the timing belt metering device 5, the soldering device 6, and the linear vibration feeding device B7, and the top frame 11 is supported on the base 1 by legs.
  • the feeding device 4 moves cyclically between the timing belt metering device 5, the soldering device 6 and the linear vibration feeding device B7.
  • the feeding device 4 turns over the inductance devices of the timing belt metering device 5 to the soldering device 6 and the linear vibration feeding device B7 in turn, and then returns to the timing belt metering device 5 to turn over the next batch of inductance devices of the timing belt metering device 5 again.
  • the timing tank dosing device (5), the heating tank and the casting solder tank of the soldering device (6), the linear vibration feeding device B (7) and the adsorption rack (410) are parallel to each other.
  • a clamp 801 is provided at the input end of the lead forming shear detection device 8, and the clamp 801 is provided at the output end of the linear vibration feeding device B7.
  • the output end of the linear vibration feeding device B7 is connected with a pair of symmetrical brake pads through a torsion spring
  • the first end of the brake pad is provided with a slot matching with the clamp 801, and the clamp 801 is inserted into the slot to clamp the inductance device.
  • the output end of the sleeve device 9 is provided with a discharge device 10.
  • the discharge device 10 includes a discharge slot 1001.
  • the discharge slot 1001 faces the sleeve device 9 and is fixed obliquely downward to the base 1.
  • the high end of the discharge slot 1001 is provided at the output end of the sleeve device 9 .
  • a rectangular hole with the same width as the bottom of the slot is provided at the bottom of the discharge slot 1001 near the input end, and a movable plate 1002 that swings up and down is provided at the corresponding position of the hole.
  • the rotating shaft on the movable plate 1002 is connected to the side wall of the discharge slot 1001.
  • One end of the rotating shaft is fixedly connected to the connecting rod 1003, and the other end is fixedly connected to the piston rod of the piston D.
  • the piston rod of the piston D is fixed on the base 1 through a bracket.
  • the piston D drives the connecting rod 1003 to swing the movable plate 1002 up and down.
  • the feeding mechanism includes a longitudinal bar 401 fixedly connected to the top frame 2 at both ends.
  • a slider A402 is slidingly connected to the longitudinal bar 401, and auxiliary longitudinal bars and sliders can be added on both sides of the longitudinal bar 401.
  • the vertical rod 401 and the slider A402 adopt a drive structure of a rodless cylinder.
  • the sliding table 403 is fixedly connected to the lower end of the slider A402 by bolts.
  • a plurality of sliders may be symmetrically arranged on the longitudinal bar, and a horizontally rotating connection is provided below the sliding table 403 Screw 404, matching screw pair 405 and drive motor.
  • the driving motor is provided at one end of the horizontal screw rod 404, and the feeding rack 406 is fixed below the screw pair 405 by bolts.
  • auxiliary cross bars are added on both sides of the lateral lead screw 404.
  • the auxiliary cross bar 404 slides to connect the slider, and the slider and the feeding rack 406 are fixedly connected by bolts.
  • an adsorption rack 410 with a cross section of "c" shape is connected to a vertically arranged piston A407, and the material of the adsorption rack 410 is an aluminum alloy material.
  • auxiliary guide rods are symmetrically provided.
  • the piston cylinder of the piston A407 is fixed to the feed frame 406, and the piston rod is fixed to the top plate of the suction frame 410.
  • the top plate and the bottom plate of the suction frame 410 are connected to the permanent magnet 409 through the piston B408.
  • the shape of the permanent magnet 409 is rectangular.
  • the piston cylinder of the piston B408 is fixed to the top plate.
  • the piston rod is fixedly connected to the permanent magnet 409.
  • the magnetic force of the permanent magnet 409 against the inductive device under the bottom plate of the suction frame 410 is greater than the gravity of the inductive device, and when the piston B408 drives the permanent magnet 409 upward to the relative At the highest point of the suction frame 410, the magnetic force of the permanent magnet 409 on the inductance device under the bottom plate of the suction frame 410 is less than the gravity of the inductance device.
  • the timing belt metering device 5 includes a transmission wheel A501, a transmission wheel B502 connected to the base 1 horizontally about a vertical axis, and a synchronization wound on the transmission wheel A501 and the transmission wheel B502 Band 503.
  • a longitudinal conveying groove C504 parallel to the linear vibrating feeder B7 is provided between the driving wheel A501 and the driving wheel B502, and a timing belt between the driving wheel A501 and the driving wheel B502 near the longitudinal conveying groove C504 passes through the longitudinal conveying groove C504.
  • the longitudinal conveying groove C504 is composed of two longitudinal half grooves. The half groove facing the transmission wheel A501 is connected to the base 1 via a piston C508.
  • the piston cylinder of the piston C508 is fixed to the base 1 and the piston rod is fixed to the half groove.
  • Piston C508 drives the half groove on the side facing the transmission wheel A501 to make the timing belt 504 fit or separate from the other half groove.
  • the transmission wheel A501 connects the output end of the longitudinal conveying slot A301 of the linear vibration device A3 and the input end of the longitudinal conveying slot C504.
  • the output slot of the longitudinal conveying slot A301 and the input slot of the longitudinal conveying slot C504 are fixed on the base 1 by
  • the baffle 507 is connected.
  • the gap between the baffle 507 and the timing belt 503 is larger than the width of the pin of the inductance device and smaller than the diameter of the inductance device.
  • the height of the baffle 507 is the same as the height of the timing belt 503.
  • a circular end cap 505 is fixedly connected coaxially above the transmission wheel A501, and the diameter of the circular end cap 505 is larger than the diameter of the transmission wheel A501.
  • the circular end cover 505 is provided with a plurality of through slots 506 matching the side of the inductance device along the circumferential direction, and the shape of the through slots 506 is an arc shape.
  • the distance between the first and the last of the through groove 506 in the reverse rotation direction of the transmission wheel A501 is greater than the distance between adjacent through grooves 506, and the linear length of the arrangement of the inductance devices carried by the transmission wheel A501 in one rotation is smaller than that of the longitudinal conveyance groove C504
  • a distance sensor 509 is provided above the circular end cap 505, and a groove 510 is formed on the upper surface of the circular end cap below the distance sensor 509, and the shape of the groove is tapered.
  • a jet device 512 is provided at the output end of the longitudinal conveying tank A301.
  • the jet device 512 in this embodiment uses an air compressor to connect the jet tube.
  • the compressed air sprayed by the air-jet device 512 blows the inductance device at the end of the longitudinal conveying groove A301 to the through groove 507 corresponding to the end of the longitudinal conveying groove A301.
  • a blocking rod 513 is provided above the longitudinal conveying groove A301, and the tail end is connected to the groove wall of the longitudinal conveying groove A301 by screws.
  • this retaining bar prevents the inductive device in the longitudinal conveying groove A301 from jumping out of the conveying groove due to vibration, and on the other hand, prevents longitudinal The inductance device at the output end of the transport slot A301 jumps out of the through slot 506 due to the excessive air jet.
  • the work flow is that the inductance device is output from the spiral vibrating feed device 2, passes through the linear vibrating feed device 3, and reaches the output end of the longitudinal conveying tank A301.
  • the inductance device enters the first through slot 506 of the transmission wheel A501 from the output slot of the longitudinal transport slot A301, and the pin of the inductance device enters the gap between the baffle 507 and the timing belt 503.
  • the rotation of the transmission wheel A501 brings the inductance device in the first through slot 506 into the longitudinal conveying slot C504, and the remaining through slots 506 will sequentially carry the inductive device into the conveying slot C504.
  • the feeding device 4 is located directly above the longitudinal conveying groove C504, and the piston C508 drives the half groove of the longitudinal conveying groove C504 facing the transmission wheel A501 to descend, and a certain gap is allowed between the timing belt 504 and the inductor pins.
  • the piston A407 drives the suction frame 410 to move down to the top surface of the inductive device, and the piston B408 drives the magnet 409 to move down to the bottom plate of the suction frame B410, attracting the inductive device in the longitudinal conveying groove C504 to the bottom plate of the feeding frame B410.
  • the piston A407 drives the suction frame 410 to move upward until the pin of the inductance device completely disengages from the longitudinal conveying groove C.
  • the distance sensor 509 releases the signal, the driving wheel A501 restarts, and continues to transport the inductance device on the longitudinal conveyor slot A301 to the longitudinal conveyor slot C504.
  • the horizontal lead screw 404 drives the feeding device 4 to drive the inductive device above the heating tank of the soldering device 6 under the driving of the motor, and the piston A407 drives the suction frame 410 to move down until the pin of the inductive device is completely immersed in the heating tank and stays for a moment.
  • the piston A407 drives the suction frame 410 to move upward until the pins of the inductance device completely leave the heating tank, and the lateral screw 404 drives the inductance device above the soldering tank of the soldering device 6.
  • the piston A407 drives the suction frame 410 to move down until the pin of the inductance device is completely immersed in the solder bath, and stays for a moment.
  • the piston A407 drives the suction frame 410 to move upward until the pin of the inductance device completely leaves the welding groove.
  • the feeding device 4 sends the inductive device to the linear vibration feeding device B7 through the slider A402.
  • the piston A407 drives the feeding frame B410 to move down to the longitudinal conveying groove B701
  • the piston B408 drives the magnet 409 Moving upward away from the bottom plate of the suction frame B410, the inductive device falls into the longitudinal conveying groove B701.
  • the feeding device 4 is driven back by the longitudinal rod 401, the slider A402 and the lateral screw 404, and returns to the vertical conveyor trough C of the timing belt metering device 5 to grab the inductance device.
  • the linear vibration feeding device B7 drives the inductive device to the stopper 703 of the output end.
  • the jig 801 at the input end of the pin forming and shearing detection device 8 moves to the notch of the stopper 703 to individually clamp out the inductance device, and performs the flattening, supporting leg, shaping, cutting leg and electric detection testing procedures.
  • the controller will record the inductive device. After the electrical test is completed, the inductive device will enter the casing process.
  • the inductor device completes a series of bushing processes, it will enter the discharge device 10 from the output end of the bushing device 9.
  • the controller sends a signal to the piston D1004, and the piston D1004 drives the connecting rod 1003 to control the movable plate 1002 at the bottom of the discharge slot 1001 to swing downward, which is unqualified Of the inductor will fall into the unqualified storage tank; when the inductance device detected by the electrical test program enters the discharge device 10, the movable plate 1002 at the bottom of the discharge tank 1001 will not open, and the inductor device will fall into the qualified storage tank .

Abstract

一种全自动电感器件焊锡剪脚套管一体机，包括基台，基台从进料端到出料端依次设有螺旋振动进料装置、直线振动进料装置A、同步带定量装置送料装置、焊锡装置、直线振动进料装置B、引脚成型剪切检测装置、套管装置和出料装置；直线振动进料装置A的输入和输出端分别连接螺旋振动进料装置的输出端和同步带定量装置的输入端；送料装置设置于同步带定量装置、焊锡装置和直线振动进料装置B的上方，并且在同步带定量装置、焊锡装置和直线振动进料装置B之间循环运动；引脚成型剪切检测装置的输入和输出端分别连接直线振动进料装置B的输出端和套管装置的输入端；套管装置的输出端设有出料装置，该装置进一步整合电感器件加工作业的流水化，提高生产效率。

Description

一种全自动电感器件焊锡剪脚套管一体机 技术领域
本发明涉及电子器件制造领域，具体涉及一种全自动电感器件焊锡剪脚套管一体机。
背景技术
随着科技的发展，电子设备广泛的出现在我们的周围，组成电子设备的电器元件需求量极大，因此电器元件的生产大多使用自动化设备。现今在电感器件的加工工序中，已经存在全自动电感器件焊锡机、全自动电感器件引脚成型剪切检测一体机和全自动套管机，这三种自动化设备分别提供电感器件加工中的各个工序，电感器件加工的过程中需要人工将电感器件在各个设备之间搬运，一定程度上会影响生产效率，并且每个设备均需要配置进料装置和出料装置，也增加了设备的成本。
发明内容
本发明要解决的技术问题是提供一种全自动电感器件焊锡剪脚套管一体器，进一步提高电感器件的生产效率，降低生产设备的成本。
本发明通过以下技术方案实现：
一种全自动电感器件焊锡剪脚套管一体机，包括基台，所述基台从进料端到出料端依次设有螺旋振动进料装置、直线振动进料装置A、同步带定量装置送料装置、焊锡装置、直线振动进料装置B、引脚成型剪切检测装置、套管装置和出料装置；所述直线振动进料装置A的输入端与所述螺旋振动进料装置的输出端连接，所述直线振动进 料装置A的输出端与同步带定量装置的输入端连接；所述送料装置设置于同步带定量装置、焊锡装置和直线振动进料装置B的上方的顶框，所述顶框通过支腿支撑于基台；所述送料装置将同步带定量装置的电感器件依次周转至焊锡装置和直线振动进料装置B后、再回到同步带定量装置再次周转同步带定量装置下一批的电感器件；所述引脚成型剪切检测装置的输入端与直线振动进料装置B的输出端连接，所述引脚成型剪切检测装置的输出端与套管装置的输入端连接，所述套管装置的输出端设有出料装置。
本发明进一步改进是，所述送料装置包括设于顶框下方的滑台，所述滑台滑动连接于两端固定连接于顶框的纵杆，所述水平滑台沿纵杆长度方向滑动；所述滑台底部转动连接有横向丝杠，所述横向丝杆通过螺纹副连接有送料架A，所述送料架A的底部通过活塞A连接吸附装置，活塞A驱动吸附装置上下运动。
本发明进一步改进是，所述吸附装置包括吸附架，所述吸附架包括顶板和底板，所述顶板通过活塞A与送料架A连接，所述顶板与底板之间设置有永磁体，所述永磁体通过活塞B上下活动连接于吸附架；所述活塞B固定于吸附架，当活塞B驱动永磁体向下运动至相对吸附架最低点时，永磁体对于吸附架底板下方的电感器件的磁力大于电感器件的重力，当活塞B驱动永磁体向上运动至相对吸附架最高点时，永磁体对于吸附架底板下方的电感器件的磁力小于电感器件的重力。
本发明进一步改进是，所述同步带定量装置包括绕竖直轴水平转 动连接于基台的传动轮A、传动轮B和绕置在传动轮A和传动轮B上的同步带；传动轮A与传动轮B之间设置有平行于直线振动进料装置B的纵向输送槽C，所述传动轮A和传动轮B之间、靠近纵向输送槽C一侧的同步带穿过纵向输送槽C；所述传动轮A将直线振动装置A的纵向输送槽A的输出端和纵向输送槽C的输入端连接，纵向输送槽A的输出槽口和纵向输送槽C的输入槽口通过固定于基台上的挡板连接，所述挡板与同步带之间的间隙大于电感器件引脚的宽度，小于电感器件的直径，所述挡板507的设置高度与同步带503的设置高度相同。
本发明进一步改进是，所述传动轮A的上方同轴固定连接有圆形端盖，所述圆形端盖的直径大于传动轮A的直径，圆形端盖沿周向开设有与电感器件侧面相匹配的通槽，所述通槽第一个与最后一个沿传动轮A逆向旋转方向之间的距离大于相邻通槽之间的距离，所述传动轮A旋转一周所搬运电感器件排列的直线长度小于纵向输送槽C的长度。
本发明进一步改进是，所述圆形端盖505的上方设有距离传感器509，所述圆形端盖505上开设有凹槽510，所述传动轮A501的第一通槽旋转至纵向输送槽C的输入槽口时，所述凹槽510旋转至距离传感器509的下方。
本发明进一步改进是，所述纵向输送槽C由两个纵向的半槽组合而成，面向传动轮A(501)一侧半槽通过活塞C(508)与基台(1)连接，活塞C(508)驱动面向传动轮A(501)一侧半槽使同步带(504) 与另一个半槽贴合或分离。
本发明进一步改进是，所述纵向输送槽A的输出端设有喷气装置，所述喷气装置所喷出的压缩空气将纵向输送槽A末端的电感器件吹向与纵向输送槽A末端对应的通槽。
本发明进一步改进是，所述引脚成型剪切检测装置的输入端设有夹具，所述纵向输送槽B的输出端纵向对称设有一对止动片，所述一对止动片的尾端通过扭簧连接于纵向输送槽B的纵向两侧，首端开设与引脚成型剪切检测装置的夹具相匹配的槽口。
本发明进一步改进是，所述出料装置包括出料槽，所述出料槽相对于套管装置斜向下固定于基台，出料槽高的一端设于套管装置的输出端；所述出料槽设于的槽底开设有宽度与槽底宽度相同的孔，孔的相应位置设有上下摆动的活动板，所述活动板通过连杆和活塞D驱动。
本发明与现有技术相比，具有以下明显优点：
一、通过直线振动进料装置A、直线振动进料装置B、同步带定量装置、送料装置进一步整合电感器件加工作业的流水化，提高生产效率。
二、原全自动焊锡机的送料装置主要采用螺纹丝杠进行传送移动，现在这台设备的送料装置除横向移动采用螺纹丝杆传动，其纵向和上下的移动采用滑块和杆的配合，可以进一步提高移动的速度，节省生产加工的时间。
三、原全自动焊锡机送料设备中抓取电感器件是采用通过电磁 铁，而现在采用活塞驱动普通磁铁隔着能够导磁的材料进行吸附，不仅提高了取放的灵敏性，而且降低设备成本。
四、同步带定量装置利用同步带的传送将电感器件从纵向输送槽A搬运至纵向输送槽C，方便送料装置抓取。
五、传动轮A上的圆形端盖沿轴向开设通槽，能够让同步带输送的电感器件之间保持一定的间距，同时也能够控制送料装置搬运的数量。
六、纵向输送槽A输出端设有喷气装置，能够对运行至纵向输送槽A输出端的电感器件施加一个推力，保证电感器能够紧贴从动轮的通槽。
七、纵向输送槽C的半槽设有活塞C，能够控制半槽的起升，半槽经活塞C驱动向下运动时，能够让同步带与电感器件引脚让分离出一定间隙，利于送料机构抓取。
八、止动片的设置可以防止电感器件从纵向输送槽B掉落，同时止动片上设置槽口，方便引脚成型剪切检测装置输入端夹具的夹取。
九、出料装置中出料槽槽底为摆动连接，方便分离不合格的电感器件。
附图说明
图1为全自动电感器件焊锡剪脚套管一体机的立体示意图
图2为送料机构的立体示意图
图3为同步带定量装置的俯视示意图
图4为同步带定量装置的局部俯视示意图
图5为直线振动进料装置B、引脚成型剪切检测装置和套料装置的连接俯视示意图
图6为送料装置的立体示意图
具体实施方式
下面结合附图和实施例对本发明做进一步的说明。
如图1、图5所示，本发明包括基台1，基台1从进料端到出料端依次设有螺旋振动进料装置2、直线振动进料装置A3、同步带定量装置5、送料装置4、焊锡装置6、直线振动进料装置B7、引脚成型剪切检测装置8、套管装置9和出料装置10，直线振动进料装置A3的输入和输出端分别连接螺旋振动进料装置2的输出端和同步带定量装置5的输入端。送料装置4设置于同步带定量装置5、焊锡装置6和直线振动进料装置B7的上方的顶框11，顶框11通过支腿支撑于基台1。送料装置4在同步带定量装置5、焊锡装置6和直线振动进料装置B7之间循环运动。送料装置4将同步带定量装置5的电感器件依次周转至焊锡装置6和直线振动进料装置B7后，再回到同步带定量装置5再次周转同步带定量装置5下一批的电感器件。同步带定量装置(5)、焊锡装置(6)的加热槽和铸焊槽、直线振动进料装置B(7)与吸附架(410)分别相互平行。引脚成型剪切检测装置8的输入端设有夹具801，夹具801设于直线振动进料装置B7的输出端，直线振动进料装置B7的输出端通过扭簧连接有一对对称的制动片，制动片的首端开设有与夹具801匹配的槽口，夹具801插入槽 口内夹取电感器件。套管装置9的输出端设有出料装置10。
如图6所示，出料装置10包括出料槽1001，出料槽1001面向套管装置9斜向下固定于基台1，出料槽1001高的一端设于套管装置9的输出端。出料槽1001槽底靠近输入端的位置开设有宽度与槽底相同的矩形孔，孔的相应位置设有上下摆动的活动板1002，活动板1002上的转轴与出料槽1001的侧壁连接，转轴的一端与连杆1003固定连接，另外一端与活塞D的活塞杆固定连接，活塞D的活塞杆通过支架固定在基台1上，活塞D驱动连杆1003实现活动板1002上下摆动。
如图2送料机构包括两端固定连接在顶框2上的纵杆401，纵杆401滑动连接有滑块A402，纵杆401的两侧可以增加辅助纵杆和滑块。纵杆401和滑块A402采用无杆气缸的驱动结构。滑台403通过螺栓固定连接在滑块A402的下端，为保证滑台403运行过程中的稳定性，可以再辅助纵杆上对称设置多个滑块，滑台403的下方设有转动连接的横向丝杆404、匹配的螺纹副405和驱动电机。驱动电机设于横向丝杆404的一端，螺纹副405的下方通过螺栓固定连接送料架406。为保证送料架406连接的稳定性，在横向丝杠404的两侧增加了辅助横杆，辅助横杆404上滑动连接滑块，滑块与送料架406通过螺栓固定连接。
送料架406的下方通过竖直设置的活塞A407连接有截面为“c”型的吸附架410，吸附架410的材质为铝合金材质。为保证吸附架410的稳定用，对称设置了辅助的导杆。活塞A407的活塞缸固定于送料 架406，活塞杆固定于吸附架410的顶板。吸附架410的顶板和底板通过活塞B408连接永磁体409，永磁体409的形状为矩形，活塞B408的活塞缸固定于顶板，活塞杆与永磁体409固定连接。当活塞B408驱动永磁体409向下运动至相对吸附架410最低点时，永磁体409对于吸附架410底板下方的电感器件的磁力大于电感器件的重力，当活塞B408驱动永磁体409向上运动至相对吸附架410最高点时，永磁体409对于吸附架410底板下方的电感器件的磁力小于电感器件的重力。
如图3和图4所示，所述同步带定量装置5包括绕竖直轴水平转动连接于基台1的传动轮A501、传动轮B502和绕置在传动轮A501和传动轮B502上的同步带503。传动轮A501与传动轮B502之间设置有平行于直线振动进料装置B7的纵向输送槽C504，传动轮A501和传动轮B502之间、靠近纵向输送槽C504一侧的同步带穿过纵向输送槽C504。纵向输送槽C504由两个纵向的半槽组合而成，面向传动轮A501一侧的半槽通过活塞C508连接于基台1，活塞C508的活塞缸固定在基台1，活塞杆固定于半槽，活塞C508驱动面向传动轮A501一侧半槽使同步带504与另一个半槽贴合或分离。传动轮A501将直线振动装置A3的纵向输送槽A301的输出端和纵向输送槽C504的输入端连接，纵向输送槽A301的输出槽口和纵向输送槽C504的输入槽口通过固定于基台1上的挡板507连接，挡板507与同步带503之间的间隙大于电感器件引脚的宽度，小于电感器件的直径，挡板507设置的高度与同步带503设置的高度相同。
传动轮A501的上方同轴固定连接有圆形端盖505，圆形端盖505的直径大于传动轮A501的直径。圆形端盖505沿周向开设有多个与电感器件侧面相匹配的通槽506，通槽506的形状为圆弧形。通槽506第一个与最后一个沿传动轮A501逆向旋转方向之间的距离大于相邻通槽506之间的距离，传动轮A501旋转一周所搬运电感器件排列的直线长度小于纵向输送槽C504的长度，圆形端盖505的上方设有距离传感器509，距离传感器509的下方在圆形端盖的上表面开设有凹槽510，凹槽的形状为锥形。传动轮A501的第一通槽旋转至纵向输送槽C的输入槽口时，凹槽510旋转至距离传感器509的下方。
纵向输送槽A301的输出端设有喷气装置512，本实施例中的喷气装置512采用空气压缩机连接喷气管。喷气装置512所喷出的压缩空气将纵向输送槽A301末端的电感器件吹向与纵向输送槽A301末端对应的通槽507。纵向输送槽A301的上方设置挡杆513，尾端通过螺钉连接在纵向输送槽A301的槽壁，此挡杆一方面防止纵向输送槽A301中的电感器件因振动跳出输送槽，另一方面防止纵向输送槽A301输出端的电感器件因喷气过大而跳出通槽506。
工作流程为电感器件从螺旋振动进料装置2输出，经过直线振动进料装置3，到达纵向输送槽A301的输出端。电感器件从纵向输送槽A301的输出槽口进入传动轮A501的第一通槽506中，电感器件的引脚进入挡板507和同步带503之间的间隙。传动轮A501旋转将第一通槽506中的电感器件带入纵向输送槽C504中，其余通槽506会依次携带电感器件进入输送槽C504中。当最后一个通槽506的末 端旋转至纵向输送C504的输入槽口，圆形端盖505上的凹槽510旋转至距离传感器509的下方，此时传感器发射信号，传动轮A501和传动轮B502会制动，此时的位置如图4所示。
送料装置4位于纵向输送槽C504的正上方，活塞C508驱动纵向输送槽C504的面向传动轮A501的一侧半槽下降，同步带504与电感器引脚之间会让出一定的间隙。活塞A407驱动吸附架410向下运动至电感器件顶面，活塞B408驱动磁铁409向下运动至吸附架B410的底板，将纵向输送槽C504中的电感器件吸附在送料架B410的底板上。活塞A407驱动吸附架410向上运动至电感器件的引脚完全脱离纵向输送槽C。
距离传感器509释放信号，传动轮A501重新运转起来，继续将纵向输送槽A301上的电感器件搬运至纵向输送槽C504上。
横向丝杠404在电机带动下驱动送料装置4将电感器件至焊锡装置6的加热槽上方，活塞A407驱动吸附架410向下运动至电感器件的引脚完全浸没在加热槽中，停留片刻。活塞A407驱动吸附架410向上运动至电感器件的引脚完全离开加热槽中，横向丝杠404驱动电感器件至焊锡装置6的助焊槽的上方。活塞A407驱动吸附架410向下运动至电感器件的引脚完全浸没在助焊槽中，停留片刻。活塞A407驱动吸附架410向上运动至电感器件的引脚完全离开助焊槽中。
当焊锡工序完成后，送料装置4通过滑块A402将电感器件送至直线振动进料装置B7的上方，此时活塞A407驱动送料架B410向下运动至纵向输送槽B701上方，活塞B408驱动磁铁409向上运动远 离吸附架B410的底板，电感器件落入纵向输送槽B701中。
送料装置4在纵杆401、滑块A402和横向丝杆404的带动下，重新回到同步带定量装置5的纵向输送槽C的上方抓取电感器件。
直线振动进料装置B7驱动电感器件至输出端的止动片703。引脚成型剪切检测装置8输入端的夹具801移动至止动片703的槽口，将电感器件单个夹出，进行压平、撑脚、定型、切脚和测电检测工序。电感器件进行测电检测时，控制器会记录下此电感器件，测电检测完成后，电感器件会进入套管工序中。电感器件完成套管一系列工序时，会从套管装置9的输出端进入出料装置10。当测电程序中检测不合格的电感器件进入出料装置10时，控制器会发送信号给活塞D1004，活塞D1004驱动连杆1003控制出料槽1001槽底的活动板1002向下摆动，不合格的电感器会落入不合格储存槽；当测电程序检测合格的电感器件进入出料装置10时，出料槽1001的槽底的活动板1002不会打开，电感器件会落入合格储存槽。

Claims (10)

  1. 一种全自动电感器件焊锡剪脚套管一体机，其特征在于：包括基台(1)，所述基台(1)从进料端到出料端依次设有螺旋振动进料装置(2)、直线振动进料装置A(3)、同步带定量装置(5)、送料装置(4)、焊锡装置(6)、直线振动进料装置B(7)、引脚成型剪切检测装置(8)、套管装置(9)和出料装置(10)；所述直线振动进料装置A(3)的输入端与所述螺旋振动进料装置(2)的输出端连接，所述直线振动进料装置A(3)的输出端与同步带定量装置(5)的输入端连接；所述送料装置(4)设置于同步带定量装置(5)、焊锡装置(6)和直线振动进料装置B(7)的上方的顶框(11)，所述顶框(11)通过支腿支撑于基台(1)；所述送料装置(4)将同步带定量装置(5)的电感器件依次周转至焊锡装置(6)和直线振动进料装置B(7)后、再回到同步带定量装置(5)再次周转同步带定量装置(5)下一批的电感器件；所述引脚成型剪切检测装置(8)的输入端与直线振动进料装置B(7)的输出端连接，所述引脚成型剪切检测装置(8)的输出端与套管装置(9)的输入端连接，所述套管装置(9)的输出端设有出料装置(10)。
  2. 按照权利要求1所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述送料装置(4)包括设于顶框(2)下方的滑台(403)，所述滑台(403)滑动连接于两端固定连接于顶框(11)的纵杆(401)，所述水平滑台(403)沿纵杆(401)长度方向滑动；所述滑台(403)底部转动连接有横向丝杠(404)， 所述横向丝杆(404)通过螺纹副(405)连接有送料架(406)，所述送料架(406)的底部通过活塞A(407)连接吸附装置，活塞A(407)驱动吸附装置上下运动。
  3. 按照权利要求2所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述吸附装置包括吸附架(410)，所述吸附架(410)包括顶板和底板，所述顶板通过活塞A与送料架(406)连接，所述顶板与底板之间设置有永磁体(409)，所述永磁体(409)通过活塞B(408)上下活动连接于吸附架(410)；所述活塞B(408)固定于吸附架(410)，当活塞B(408)驱动永磁体(409)向下运动至相对吸附架(410)最低点时，永磁体(409)对于吸附架(410)底板下方的电感器件的磁力大于电感器件的重力，当活塞B(408)驱动永磁体(409)向上运动至相对吸附架(410)最高点时，永磁体(409)对于吸附架(410)底板下方的电感器件的磁力小于电感器件的重力。
  4. 按照权利要求1所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述同步带定量装置(5)包括绕竖直轴水平转动连接于基台(1)的传动轮A(501)、传动轮B(502)和绕置在传动轮A(501)和传动轮B(502)上的同步带(503)；传动轮A(501)与传动轮B(502)之间设置有平行于直线振动进料装置B(7)的纵向输送槽C(504)，所述传动轮A(501)和传动轮B(502)之间、靠近纵向输送槽C(504)一侧的同步带穿过纵向输送槽C(504)；所述传动轮A(501)将直线振 动装置A(3)的纵向输送槽A(301)的输出端和纵向输送槽C(504)的输入端连接，纵向输送槽A(301)的输出槽口和纵向输送槽C(504)的输入槽口通过固定于基台(1)上的挡板(507)连接，所述挡板(507)与同步带(503)之间的间隙大于电感器件引脚的宽度，小于电感器件的直径，所述挡板(507)的设置高度与同步带(503)的设置高度相同。
  5. 按照权利要求4所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述传动轮A(501)的上方同轴固定连接有圆形端盖(505)，所述圆形端盖(505)的直径大于传动轮A(501)的直径，圆形端盖(505)沿周向开设有与电感器件侧面相匹配的通槽(506)，所述通槽(506)第一个与最后一个沿传动轮A(501)逆向旋转方向之间的距离大于相邻通槽(506)之间的距离，所述传动轮A(501)旋转一周所搬运电感器件排列的直线长度小于纵向输送槽C(504)的长度。
  6. 按照权利要求5所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述圆形端盖(505)的上方设有距离传感器(509)，所述圆形端盖(505)上开设有凹槽(510)，所述传动轮A(501)的第一通槽旋转至纵向输送槽C的输入槽口时，所述凹槽(510)旋转至距离传感器(509)的下方。
  7. 按照权利要求4所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述纵向输送槽C(504)由两个纵向的半槽组合而成，面向传动轮A(501)一侧的半槽通过活塞C(508) 连接于基台(1)，所述活塞C(508)驱动面向传动轮A(501)一侧半槽使同步带(504)与另一个半槽贴合或分离。
  8. 按照权利要求4所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述纵向输送槽A(301)的输出端设有喷气装置(512)，所述喷气装置(512)所喷出的压缩空气将纵向输送槽A(301)末端的电感器件吹向与纵向输送槽A(301)末端对应的通槽(507)。
  9. 按权利要求1所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述引脚成型剪切检测装置(8)的输入端设有夹具(801)，所述纵向输送槽B(701)的输出端纵向对称设有一对止动片(703)，所述一对止动片(703)的尾端通过扭簧(704)连接于纵向输送槽B(701)的纵向两侧，首端开设与引脚成型剪切检测装置(8)的夹具(801)相匹配的槽口。
  10. 按权利要求1所述一种全自动电感器件焊锡剪脚套管一体机，其特征在于：所述出料装置(10)包括出料槽(1001)，所述出料槽(1001)面向套管装置(9)斜向下固定于基台(1)，出料槽(1001)高的一端设于套管装置(9)的输出端；所述出料槽(1001)设于的槽底开设有宽度与槽底宽度相同的孔，孔的相应位置设有上下摆动的活动板(1002)，所述活动板(1002)通过连杆(1003)和活塞D(1004)驱动。
PCT/CN2018/124397 2018-12-27 2018-12-27 一种全自动电感器件焊锡剪脚套管一体机 WO2020133077A1 (zh)

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