WO2020124969A1 - 一种竖刷电动牙刷 - Google Patents

一种竖刷电动牙刷 Download PDF

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Publication number
WO2020124969A1
WO2020124969A1 PCT/CN2019/091310 CN2019091310W WO2020124969A1 WO 2020124969 A1 WO2020124969 A1 WO 2020124969A1 CN 2019091310 W CN2019091310 W CN 2019091310W WO 2020124969 A1 WO2020124969 A1 WO 2020124969A1
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WO
WIPO (PCT)
Prior art keywords
cam
slider
cylinder
groove
upright
Prior art date
Application number
PCT/CN2019/091310
Other languages
English (en)
French (fr)
Inventor
刘平均
Original Assignee
深圳市大匠凯科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201811544481.7A external-priority patent/CN111110379A/zh
Priority claimed from CN201822117398.3U external-priority patent/CN209301370U/zh
Application filed by 深圳市大匠凯科技有限公司 filed Critical 深圳市大匠凯科技有限公司
Priority to EP19901131.3A priority Critical patent/EP3900671A1/en
Priority to AU2019408633A priority patent/AU2019408633B2/en
Priority to JP2021547621A priority patent/JP2022509328A/ja
Priority to CA3120201A priority patent/CA3120201A1/en
Priority to KR1020217013327A priority patent/KR102599628B1/ko
Publication of WO2020124969A1 publication Critical patent/WO2020124969A1/zh
Priority to US17/242,264 priority patent/US11123169B2/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • A61C17/32Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating
    • A61C17/34Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor
    • A61C17/3409Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor characterized by the movement of the brush body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • A61C17/32Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating
    • A61C17/34Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor
    • A61C17/3409Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor characterized by the movement of the brush body
    • A61C17/3418Rotation around the axis of the toothbrush handle
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • A61C17/222Brush body details, e.g. the shape thereof or connection to handle
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • A61C17/225Handles or details thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C17/00Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
    • A61C17/16Power-driven cleaning or polishing devices
    • A61C17/22Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
    • A61C17/32Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating
    • A61C17/34Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor

Definitions

  • the invention relates to the field of electric toothbrushes, in particular to a vertical brush electric toothbrush.
  • the first one is a mechanical rotary wheel rotating toothbrush that swings in the bristle plane of the toothbrush. It includes a high-speed rotating vibration of the free end of the cantilever beam that hits the rotary wheel. The rough plane mechanical transmission mechanism of the working principle of the wheel or crank hitting the rotary wheel mode, the rotary plane is parallel to the surface of the tooth, the gingival sulcus cannot be cleaned, and the tooth surface is greatly worn.
  • the second type is a vibrating toothbrush, including mechanical eccentric wheel vibration and linear electromagnetic deflection reinforced excited electric toothbrush. The vibration is exponentially attenuated according to the cycle. The amplitude of the bristles looks large, but the quality of the bristles is on the order of milligrams. The output power for brushing teeth is very low, and the effect of brushing teeth is not ideal.
  • the development of a vertical brush electric toothbrush with swinging toothbrush arms has always been a problem for electric toothbrushes.
  • the vertical brush electric toothbrush that drives the toothbrush arm to swing with a forward and reverse motor is the most simple thinking.
  • the motor has two time constants, the mechanical time constant Tm and the electrical time constant Te, and Tm is much larger than Te, which means that the small angle is positive
  • Tm is much larger than Te, which means that the small angle is positive
  • the frequency of the reversing motor will be very low, the output torque will be very small, and it will work under strong current conditions, especially the electric toothbrush allows the size of the motor layout space is very limited.
  • the technical problem to be solved by the present invention is to provide a vertical brush electric toothbrush.
  • a vertical brush electric toothbrush includes a brush head 9 and a housing.
  • a motor 1 and an output shaft are fixed in the housing.
  • the output shaft penetrates the housing and is connected to the brush head 9.
  • a transmission is provided between the output shaft and the motor 1.
  • the transmission includes an upright cam 2, a main bracket 3, a slider 4, a ball 5, a slider limiting cylinder 6, an inverted cam cylinder 7, and a transmission housing 8.
  • the upright cam 2 is cylindrical, so A groove 21 is provided on the outer wall of the upright cam 2, the groove 21 is connected end to end around the upright cam 2, a ball 5 is provided in the groove 21, and the main bracket 3 is sleeved outside the upright cam 2 , A flange ring is provided on the bottom end of the main bracket 3, a limited position hole 31 is provided on the flange ring, a slide groove 32 is provided on the side wall of the main bracket 3, and a slide groove is provided in the slide groove 32
  • Block 4 the outer wall of the slider 4 is provided with a cylindrical pin 42, the inner wall of the slider 4 is provided with a curved groove 41, the curved groove 41 is in contact with the rolling ball 5, and the slider limits the cylinder 6 sets are arranged outside the main bracket 3, and the slider limiting cylinder 6 is fixedly connected to the main bracket 3, the slider limiting cylinder 6 is provided with a through slot 61 in the longitudinal direction, and a cylindrical pin 42 penetrates the through slot 61 ,
  • the inverted cam cylinder 7
  • the bottom end of the inverted cam cylinder 7 is provided with a limiting protrusion 71.
  • the limiting protrusion 71 is located in the limiting hole 31 of the flange ring.
  • the transmission housing 8 is sleeved outside the inverted cam cylinder 7.
  • the output shaft is integrated with the inverted cam cylinder 7 and the output shaft penetrates the transmission housing 8.
  • a mounting post is provided at the bottom end of the slider limiting cylinder 6, a mounting hole is opened on the flange ring, and the mounting post is located in the mounting hole of the flange ring.
  • the slider limiting cylinder 6 is fixedly connected to the main bracket 3 through the mounting column, and the freedom of the slider limiting cylinder 6 is limited by the mounting column.
  • the slider 4 is fan-shaped.
  • the fan-shaped structure is smaller.
  • the vertical brush electric toothbrush of the invention realizes the forward and reverse swing of the brush head 9 through the space transmission mechanism, simulating the vertical manual brushing action process of real manual brushing;
  • the toothbrush is provided with a space transmission, the transmission includes an upright cam 2 and a main bracket 3 , Slider 4, ball 5, slider limit cylinder 6, reverse cam cylinder 7 and transmission housing 8;
  • the positive cam 2 is the input end of the transmission sleeved on the rotating shaft of the motor 1, the reverse cam
  • the cylinder 7 is the output end of the variable converter and is connected to the brush head 9 of the electric toothbrush.
  • the upright cam 2 is provided with a groove 21.
  • the upright cam 2 cooperates with the roller 5 to drive the inverted cam cylinder 7 through the slider 4.
  • the unidirectional rotation of the motor shaft is converted into the reciprocating swing motion of the brush head 9 to achieve spatial motion conversion and speed change; by adding a transmission, in the case of limited radial size, it can be achieved in the coaxial or axial parallel
  • the input and output rotation angle of the direction is fixed indexing, keeping the frequency unchanged, the output characteristics of the torque multiple increase.
  • FIG. 1 is an exploded view of the transmission of a vertical brush electric toothbrush of the present invention
  • FIG. 2 is a cross-sectional view of a transmission of a vertical brush electric toothbrush of the present invention
  • FIG. 3 is a schematic diagram of an upright cam of a vertical brush electric toothbrush of the present invention.
  • FIG. 4 is a schematic diagram of the inverted cam cylinder of a vertical brush electric toothbrush of the present invention.
  • FIG. 5 is a schematic diagram of a slider of a vertical brush electric toothbrush of the present invention.
  • FIG. 6 is a schematic view of the main bracket of a vertical brush electric toothbrush of the present invention.
  • FIG. 7 is a schematic diagram of a slider limiting cylinder of a vertical brush electric toothbrush of the present invention.
  • FIG. 8 is a half cross-sectional view of a vertical brush electric toothbrush of the present invention.
  • FIG. 9 is a schematic structural view of a vertical brush electric toothbrush of the present invention.
  • a vertical brush electric toothbrush includes a brush head 9 and a housing.
  • a motor 1 and an output shaft are fixed in the housing.
  • the output shaft penetrates the housing and is connected to the brush head 9.
  • the output shaft and A transmission is provided between the motors 1, the transmission includes an upright cam 2, a main bracket 3, a slider 4, a ball 5, a slider limiting cylinder 6, an inverted cam cylinder 7 and a transmission housing 8, the upright
  • the cam 2 is cylindrical.
  • the outer wall of the upright cam 2 is provided with a groove 21.
  • the groove 21 is connected end to end around the upright cam 2.
  • the groove 21 is provided with a ball 5.
  • the main bracket 3 Sleeve outside the upright cam 2, a flange ring is provided at the bottom end of the main bracket 3, a limited hole 31 is opened on the flange ring, and a slide groove 32 is provided on the side wall of the main bracket 3, A slider 4 is provided in the slider groove 32, a cylindrical pin 42 is provided on the outer wall of the slider 4, a curved groove 41 is provided on the inner wall of the slider 4, and the curved groove 41 is in contact with the rolling ball 5,
  • the slider limiting cylinder 6 is sleeved outside the main bracket 3, the slider limiting cylinder 6 is fixedly connected to the main bracket 3, the slider limiting cylinder 6 is provided with a through groove 61 in the longitudinal direction, and the cylinder
  • the pin 42 penetrates through the through groove 61, the inverted cam cylinder 7 is sleeved outside the slider limiting cylinder 6, and the side wall of the inverted cam cylinder 7 is provided with a sliding groove 72, and the cylindrical pin 42 is located in the chute 72, the bottom end of the inverted
  • the output shaft is integrated with the inverted cam cylinder 7 and the output shaft penetrates the transmission housing 8.
  • a mounting post is provided at the bottom end of the slider limiting cylinder 6, a mounting hole is opened on the flange ring, and the mounting post is located in the mounting hole of the flange ring.
  • the slider limiting cylinder 6 is fixedly connected to the main bracket 3 through the mounting column, and the freedom of the slider limiting cylinder 6 is limited by the mounting column.
  • the slider 4 is fan-shaped.
  • the fan-shaped structure is smaller.
  • Different combinations of the rotation angle value and the unit lift corresponding to the three cases can obtain different expected grooves 21.
  • the entire 180-degree rotation angle of the groove 21 is designed as a single lift or return, the maximum torque increase multiple can be obtained.
  • Design the sliding groove 72 of the reverse cam cylinder 7. If the rotation angle of the sliding groove 72 is set to ⁇ and the number of turns of the multi-turn groove 21 of the positive cam is k, the torque magnification m k*180/ ⁇ , The output frequency is the input frequency divided by k.
  • the maximum torque magnification is 18-10 times; if it is a multi-turn groove 21, the maximum torque magnification Multiply by the number of turns k.
  • the transmission is a precision space transmission mechanism.
  • the motor drives the upright cam 2 to rotate.
  • the groove 21 on the upright cam 2 pushes the balls.
  • the balls circulate in the groove 21.
  • the balls cooperate with the slider 4 to limit the slider.
  • the cylindrical pin 42 on the slider 4 is located in the sliding groove 72 of the inverted cam cylinder 7.
  • the cylindrical pin 42 actuates the inverted cam cylinder 7 Swing and rotate, and the brush head 9 is sleeved on the inverted cam cylinder to realize vertical brushing.
  • the groove 21 of the upright cam 2 corresponds to an integer multiple of 360 degrees of the circumferential axis of the center axis of the upright cam 2, and one revolution of the upright cam 2 corresponds to a reciprocating motion of the slider 4 for one cycle.
  • the groove 21 of this upright cam is called Single-turn cycle, and so on.
  • the groove 21 of the multi-cycle cycle will produce a single-point discontinuous cross-break point on the lift and return curves. Under the action of friction and inertia, the ball 5 can smoothly pass through the cross-break point.
  • the curved groove 21 without an inflection point enables the upright cam 2 to work stably.
  • the bracket part is a key component that couples the positive cam 2, the reverse cam cylinder 7 and the slider 4.
  • the limit cam 71 of the reverse cam cylinder 7 strengthens the strength of the reverse cam cylinder 7 and passes the limit convex
  • the cooperation of the block 71 and the limiting hole 31 limits the swinging amplitude of the inverted convex cylinder.
  • the main bracket 3 is connected to the motor 1 at the input end, and an auxiliary mechanism such as a buckle or the like can be added as needed.
  • the slider 4 cooperates with the ball, and the upright cam 2 is coupled with the slider 4 through the ball.
  • the slider 4 drives the inverted cam cylinder 7.
  • the slider 4 adopts a fan-shaped structure, which has the smallest volume, and can also use other step positioning guides or other shapes, the balls can use other rollers, and the cylindrical pin 42 can also use other equivalent components such as tapered pins, ball head pins, and telescopic pins.
  • the inverted cam cylinder 7 is the output end of the transmission, on which the brush head 9 is set to perform vertical swing brushing. If it is a functional transmission, the sliding groove 72 of the reverse cam cylinder 7 can be designed at any fixed angle of 0-360 degrees. As the output end of the electric toothbrush, the angle of the chute 72 at 10-18 degrees is more in line with the requirements of working conditions.
  • the sliding groove 72 of the inverted cam cylinder 7 is matched with the cylindrical pin 42 of the slider 4.
  • the inner and outer walls can be opened directly to simplify the processing process, and the inverted cam circle will not be The rigidity of the barrel 7 has a great influence.
  • the present invention is based on the traditional permanent magnet DC rotating motor to provide power, the motor speed is 3000-12000 rpm, the motor output torque is 6-18 g.cm, after the motion conversion of the mechanical transmission, the toothbrush head fixed on the output end is realized with the output shaft Swing back and forth within any fixed design angle parameter range of 10-18 degrees, in the case of single-turn groove 21, the swing frequency is equal to the motor output angular velocity, about 3000-12000 times/minute, and the bristle swing arc length is 2.5 -4.5 mm, the maximum torque increase is 10-18, 18 times at 10 degrees, and 10 times at 18 degrees.
  • Changing the curve design of the positive cam groove 21 can reduce the torque multiplication factor and achieve a torque output of about 50- 160 g.cm sets the value.
  • the positive cam of the transmission is the active part
  • the reverse cam cylinder is the driven part.
  • the reverse cam cylinder can be used as the active part.
  • the positive cam is the follower.
  • the vertical brush electric toothbrush of the present invention realizes the reciprocating swing of the brush head 9 of the electric toothbrush around the axis direction by adding a transmission between the motor 1 and the output shaft.
  • the groove 21 ensures the uniform speed output of the motor 1. In a limited space, the output torque is greater.
  • the groove 21 is a single turn, the motor 1 rotates once, and the brush head 9 swings for one cycle. The rotation angular velocity is the same.
  • a vertical brush electric toothbrush includes a brush head 9 and a housing.
  • a motor 1 and an output shaft are fixed in the housing.
  • the output shaft penetrates the housing and is connected to the brush head 9.
  • the output shaft and A transmission is provided between the motors 1, the transmission includes an upright cam 2, a main bracket 3, a slider 4, a ball 5, a slider limiting cylinder 6, an inverted cam cylinder 7 and a transmission housing 8, the upright
  • the cam 2 is cylindrical.
  • the outer wall of the upright cam 2 is provided with a groove 21.
  • the groove 21 is connected end to end around the upright cam 2.
  • the groove 21 is provided with a ball 5.
  • the main bracket 3 Sleeve outside the upright cam 2, a flange ring is provided at the bottom end of the main bracket 3, a limited hole 31 is opened on the flange ring, and a slide groove 32 is provided on the side wall of the main bracket 3, A slider 4 is provided in the slider groove 32, a cylindrical pin 42 is provided on the outer wall of the slider 4, a curved groove 41 is provided on the inner wall of the slider 4, and the curved groove 41 is in contact with the rolling ball 5,
  • the slider limiting cylinder 6 is sleeved outside the main bracket 3, the slider limiting cylinder 6 is fixedly connected to the main bracket 3, the slider limiting cylinder 6 is provided with a through groove 61 in the longitudinal direction, and the cylinder
  • the pin 42 penetrates through the through groove 61, the inverted cam cylinder 7 is sleeved outside the slider limiting cylinder 6, and the side wall of the inverted cam cylinder 7 is provided with a sliding groove 72, and the cylindrical pin 42 is located in the chute 72, the bottom end of the inverted
  • the output shaft is integrated with the inverted cam cylinder 7 and the output shaft penetrates the transmission housing 8.
  • a mounting post is provided at the bottom end of the slider limiting cylinder 6, a mounting hole is opened on the flange ring, and the mounting post is located in the mounting hole of the flange ring.
  • the slider limiting cylinder 6 is fixedly connected to the main bracket 3 through the mounting column, and the freedom of the slider limiting cylinder 6 is limited by the mounting column.
  • the slider 4 is fan-shaped.
  • the fan-shaped structure is smaller.
  • Different combinations of the rotation angle value and the unit lift corresponding to the three cases can obtain different expected grooves 21.
  • the entire 180-degree rotation angle of the groove 21 is designed as a single lift or return, the maximum torque increase multiple can be obtained.
  • Design the sliding groove 72 of the reverse cam cylinder 7. If the rotation angle of the sliding groove 72 is set to ⁇ and the number of turns of the multi-turn groove 21 of the positive cam is k, the torque magnification m k*180/ ⁇ , The output frequency is the input frequency divided by k.
  • the maximum torque magnification is 18-10 times; if it is a multi-turn groove 21, the maximum torque magnification Multiply by the number of turns k.
  • the transmission is a precision space transmission mechanism.
  • the motor drives the upright cam 2 to rotate.
  • the groove 21 on the upright cam 2 pushes the balls.
  • the balls circulate in the groove 21.
  • the balls cooperate with the slider 4 to limit the slider.
  • the cylindrical pin 42 on the slider 4 is located in the sliding groove 72 of the inverted cam cylinder 7.
  • the cylindrical pin 42 actuates the inverted cam cylinder 7 Swing and rotate, and the brush head 9 is sleeved on the inverted cam cylinder to realize vertical brushing.
  • the groove 21 of the upright cam 2 corresponds to an integer multiple of 360 degrees of the circumferential axis of the center axis of the upright cam 2, and one revolution of the upright cam 2 corresponds to a reciprocating motion of the slider 4 for one cycle.
  • the groove 21 of this upright cam is called Single-turn cycle, and so on.
  • the groove 21 of the multi-cycle cycle will produce a single-point discontinuous cross-break point on the lift and return curves. Under the action of friction and inertia, the ball 5 can smoothly pass through the cross-break point.
  • the curved groove 21 without an inflection point enables the upright cam 2 to work stably.
  • the bracket part is a key component that couples the positive cam 2, the reverse cam cylinder 7 and the slider 4.
  • the limit cam 71 of the reverse cam cylinder 7 strengthens the strength of the reverse cam cylinder 7 and passes the limit convex
  • the cooperation of the block 71 and the limiting hole 31 limits the swinging amplitude of the inverted convex cylinder.
  • the main bracket 3 is connected to the motor 1 at the input end, and an auxiliary mechanism such as a buckle or the like can be added as needed.
  • the slider 4 cooperates with the ball, and the upright cam 2 is coupled with the slider 4 through the ball.
  • the slider 4 drives the inverted cam cylinder 7.
  • the slider 4 adopts a fan-shaped structure, which has the smallest volume, and can also use other step positioning guides or other shapes, the balls can use other rollers, and the cylindrical pin 42 can also use other equivalent components such as tapered pins, ball head pins, and telescopic pins.
  • the inverted cam cylinder 7 is the output end of the transmission, on which the brush head 9 is set to perform vertical swing brushing. If it is a functional transmission, the sliding groove 72 of the reverse cam cylinder 7 can be designed at any fixed angle of 0-360 degrees. As the output end of the electric toothbrush, the angle of the chute 72 at 10-18 degrees is more in line with the requirements of working conditions.
  • the sliding groove 72 of the inverted cam cylinder 7 is matched with the cylindrical pin 42 of the slider 4.
  • the inner and outer walls can be opened directly to simplify the processing process, and the inverted cam circle will not be The rigidity of the barrel 7 has a great influence.
  • the present invention is based on the traditional permanent magnet DC rotating motor to provide power, the motor speed is 3000-12000 rpm, the motor output torque is 6-18 g.cm, after the motion conversion of the mechanical transmission, the toothbrush head fixed on the output end is realized with the output shaft Swing back and forth within any fixed design angle parameter range of 10-18 degrees, in the case of single-turn groove 21, the swing frequency is equal to the motor output angular velocity, about 3000-12000 times/minute, and the bristle swing arc length is 2.5 -4.5 mm, the maximum torque increase is 10-18, 18 times at 10 degrees, and 10 times at 18 degrees.
  • Changing the curve design of the positive cam groove 21 can reduce the torque multiplication factor and achieve a torque output of about 50- 160 g.cm sets the value.
  • the positive cam of the transmission is the active part
  • the reverse cam cylinder is the driven part.
  • the reverse cam cylinder can be used as the active part.
  • the positive cam is the follower.
  • the vertical brush electric toothbrush of the present invention realizes the reciprocating swing of the brush head 9 of the electric toothbrush around the axis direction by adding a transmission between the motor 1 and the output shaft.
  • the slot 21 ensures the uniform speed rotation output of the motor 1. In a limited space, the output torque is greater.
  • the groove 21 is a single turn, the motor 1 rotates once, and the brush head 9 swings for one cycle.
  • the rotation angular velocity is the same.
  • the vertical brush electric toothbrush of the present invention realizes the forward and reverse swing of the brush head 9 through the space transmission mechanism, simulating the vertical brush action process of real manual tooth brushing;
  • the toothbrush is provided with a space transmission, the transmission includes an upright cam 2 and a main bracket 3 , Slider 4, ball 5, slider limit cylinder 6, reverse cam cylinder 7 and transmission housing 8;
  • the positive cam 2 is the input end of the transmission sleeved on the rotating shaft of the motor 1, the reverse cam
  • the cylinder 7 is the output end of the variable converter and is connected to the brush head 9 of the electric toothbrush.
  • the upright cam 2 is provided with a groove 21.
  • the upright cam 2 cooperates with the roller 5 to drive the inverted cam cylinder 7 through the slider 4.
  • the unidirectional rotation of the motor shaft is converted into the reciprocating swing motion of the brush head 9 to achieve spatial motion conversion and speed change; by adding a transmission, in the case of limited radial size, it can be achieved in the coaxial or axial parallel
  • the input and output rotation angle of the direction is fixed indexing, keeping the frequency unchanged, the output characteristics of the torque multiple increase.

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  • Health & Medical Sciences (AREA)
  • Dentistry (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Brushes (AREA)

Abstract

一种竖刷电动牙刷,通过空间传动机构实现刷头(9)的正反来回摆动,模拟真实手动刷牙的竖刷动作过程;牙刷内设有空间变速器,变速器包括正置凸轮(2)、主支架(3)、滑块(4)、滚球(5)、滑块限位圆筒(6)、反置凸轮圆筒(7)和变速器外壳(8);正置凸轮(2)为变速器的输入端套设在电机(1)的转动轴上,反置凸轮圆筒(7)为变速器的输出端与电动牙刷的刷头(9)连接,正置凸轮(2)上设有凹槽(21),正置凸轮(2)通过滑块(4)与滚球(5)配合驱动反置凸轮圆筒(7),将电机(1)主轴单向转动转化为刷头(9)的变向来回摆动运动,实现空间上的运动转换以及变速;通过加设变速器,在径向尺寸受到限制的情况下,实现在同轴或轴向平行方向的输入输出转动角度的固定分度,保持频率不变,扭矩倍数增大的输出特性。

Description

一种竖刷电动牙刷 技术领域
本发明涉及电动牙刷领域,尤其涉及一种竖刷电动牙刷。
背景技术
目前市面上有两种电动牙刷,第一种是在牙刷的刷毛平面内摆动的机械式回转轮转动牙刷,它包括悬臂梁自由端高速旋转振动而撞击回转轮方式,高速旋转凸轮、偏心轮或曲柄撞击回转轮方式工作原理的粗放式平面机械传动机构,其回转平面是平行于牙齿表面,无法清理牙龈齿沟,而且对牙面磨损大。第二种是振动式牙刷,包括机械偏心轮振动和线性电磁偏转加强型激振电动牙刷,振动是按周期呈指数衰减的,刷毛振幅看起来很大,但是刷毛的质量是毫克数量级的,实际用来刷牙的输出功率很低,刷牙效果并不理想。
技术问题
研发出牙刷臂摆动的竖刷电动牙刷一直是电动牙刷的难题。用正反转电机驱动牙刷臂摆动的竖刷电动牙刷是最朴素的思维,电机有两个时间常数,机械时间常数Tm和电气时间常数Te,而且Tm远远大于Te,也就是说小角度正反转电机的频率会很低,输出的扭矩会很小,并且会在强电流条件下工作,尤其是电动牙刷允许布置电机的尺寸空间非常有限。
技术解决方案
本发明所要解决的技术问题是提供一种竖刷电动牙刷。
本发明解决上述技术问题所采取的技术方案如下:
一种竖刷电动牙刷,包括刷头9和壳体,壳体内固定有电机1和输出轴,输出轴穿透壳体与刷头9连接,所述输出轴和电机1之间设有变速器,变速器包括正置凸轮2、主支架3、滑块4、滚球5、滑块限位圆筒6、反置凸轮圆筒7和变速器外壳8,所述正置凸轮2为圆筒状,所述正置凸轮2外壁设有凹槽21,所述凹槽21绕正置凸轮2首尾相连,所述凹槽21内设有滚球5,所述主支架3套设在正置凸轮2外,所述主支架3底端设有法兰环,所述法兰环上开设有限位孔31,所述主支架3侧壁设有滑块槽32,所述滑块槽32内设有滑块4,所述滑块4外壁设有圆柱销42,所述滑块4内壁上设有弧面槽41,所述弧面槽41与滚球5抵接,所述滑块限位圆筒6套设在主支架3外,所述滑块限位圆筒6与主支架3固定连接,所述滑块限位圆筒6纵向设有贯通槽61,圆柱销42贯穿所述贯通槽61,所述反置凸轮圆筒7套设在滑块限位圆筒6外,所述反置凸轮圆筒7侧壁上设有滑槽72,所述圆柱销42位于滑槽72内,所述反置凸轮圆筒7底端设有限位凸块71,所述限位凸块71位于法兰环的限位孔31内,所述变速器外壳8套设在反置凸轮圆筒7外。
优选的是,所述输出轴与反置凸轮圆筒7一体,所述输出轴穿透变速器外壳8。
优选的是,所述滑块限位圆筒6底端设有安装柱,所述法兰环上开设有安装孔,所述安装柱位于法兰环的安装孔内。滑块限位圆筒6通过安装柱与主支架3固定连接,通过安装柱限制滑块限位圆筒6的自由度。
优选的是,所述滑块4为扇形。扇形结构体积更小。
有益效果
本发明一种竖刷电动牙刷,通过空间传动机构实现刷头9的正反来回摆动,模拟真实手动刷牙的竖刷动作过程;牙刷内设有空间变速器,变速器包括正置凸轮2、主支架3、滑块4、滚球5、滑块限位圆筒6、反置凸轮圆筒7和变速器外壳8;正置凸轮2为变速器的输入端套设在电机1的转动轴上,反置凸轮圆筒7为变数器的输出端与电动牙刷的刷头9连接,正置凸轮2上设有凹槽21,正置凸轮2通过滑块4与滚球5配合驱动反置凸轮圆筒7,将电机主轴单向转动转化为刷头9的变向来回摆动运动,实现空间上的运动转换以及变速;通过加设变速器,在径向尺寸受到限制的情况下,实现在同轴或轴向平行方向的输入输出转动角度的固定分度,保持频率不变,扭矩倍数增大的输出特性。
附图说明
下面结合附图对本发明进行详细的描述,以使得本发明的上述优点更加明确。
图1是本发明一种竖刷电动牙刷的变速器的爆炸图;
图2是本发明一种竖刷电动牙刷的变速器的剖面图;
图3是本发明一种竖刷电动牙刷的正置凸轮示意图;
图4是本发明一种竖刷电动牙刷的反置凸轮圆筒示意图;
图5是本发明一种竖刷电动牙刷的滑块示意图;
图6是本发明一种竖刷电动牙刷的主支架示意图;
图7是本发明一种竖刷电动牙刷的滑块限位圆筒示意图;
图8是本发明一种竖刷电动牙刷的半剖图;
图9是本发明一种竖刷电动牙刷的结构示意图。
本发明的最佳实施方式
以下将结合附图及实施例来详细说明本发明的实施方式,借此对本发明如何应用技术手段来解决技术问题,并达成技术效果的实现过程能充分理解并据以实施。需要说明的是,只要不构成冲突,本发明中的各个实施例以及各实施例中的各个特征可以相互结合,所形成的技术方案均在本发明的保护范围之内。
如图1-9所示,一种竖刷电动牙刷,包括刷头9和壳体,壳体内固定有电机1和输出轴,输出轴穿透壳体与刷头9连接,所述输出轴和电机1之间设有变速器,变速器包括正置凸轮2、主支架3、滑块4、滚球5、滑块限位圆筒6、反置凸轮圆筒7和变速器外壳8,所述正置凸轮2为圆筒状,所述正置凸轮2外壁设有凹槽21,所述凹槽21绕正置凸轮2首尾相连,所述凹槽21内设有滚球5,所述主支架3套设在正置凸轮2外,所述主支架3底端设有法兰环,所述法兰环上开设有限位孔31,所述主支架3侧壁设有滑块槽32,所述滑块槽32内设有滑块4,所述滑块4外壁设有圆柱销42,所述滑块4内壁上设有弧面槽41,所述弧面槽41与滚球5抵接,所述滑块限位圆筒6套设在主支架3外,所述滑块限位圆筒6与主支架3固定连接,所述滑块限位圆筒6纵向设有贯通槽61,圆柱销42贯穿所述贯通槽61,所述反置凸轮圆筒7套设在滑块限位圆筒6外,所述反置凸轮圆筒7侧壁上设有滑槽72,所述圆柱销42位于滑槽72内,所述反置凸轮圆筒7底端设有限位凸块71,所述限位凸块71位于法兰环的限位孔31内,所述变速器外壳8套设在反置凸轮圆筒7外。
优选的是,所述输出轴与反置凸轮圆筒7一体,所述输出轴穿透变速器外壳8。
优选的是,所述滑块限位圆筒6底端设有安装柱,所述法兰环上开设有安装孔,所述安装柱位于法兰环的安装孔内。滑块限位圆筒6通过安装柱与主支架3固定连接,通过安装柱限制滑块限位圆筒6的自由度。
优选的是,所述滑块4为扇形。扇形结构体积更小。
设正置凸轮的凹槽单位转角的轴向位移为t,t>0时为升程,t=0 时为无升程圆环槽,t<0时为回程。三种情况对应的转角值与单位升程的不同组合可以得到不同的预期凹槽21。当凹槽21的全部180度转角设计为单一升程或回程时,可以得到最大的扭矩增大倍数。设计反置凸轮圆筒7的滑槽72,如果滑槽72的转角设定为θ,正置凸轮的多圈凹槽21的圈数为k,则扭矩放大倍数m=k*180/θ,输出频率为输入频率除以k。比如单圈凹槽正置凸轮,反置凸轮圆筒的滑槽72转角设定为10-18度,则最大扭矩放大倍数为18-10倍;若是多圈凹槽21,则最大扭矩放大倍数再乘以圈数k。
  本变速器为精密空间传动机构,电动机驱动正置凸轮2旋转,正置凸轮2上的凹槽21曲面推动滚珠,滚珠在凹槽21内循环运动,滚珠与滑块4配合,在滑块限位圆筒6的贯通槽61的限制下,滑块4作直线往复移动,滑块4上的圆柱销42位于反置凸轮圆筒7的滑槽72内,圆柱销42拨动反置凸轮圆筒7摆动转动,刷头9套设在反置凸轮圆柱上,实现竖刷。
正置凸轮2的凹槽21对应正置凸轮2中心轴圆周转角为360度的整数倍,正置凸轮2旋转一周对应滑块4往复运动一个周期,这种正置凸轮的凹槽21称为单圈循环,依此类推多圈循环。多圈循环的凹槽21每360度会在升程和回程曲线上产生一个单点不连续的交叉断点,在摩擦力和惯性的作用下,滚球5可顺利通过交叉断点。无拐点的曲线凹槽21使这正置凸轮2可以稳定工作。
主支架3,滑块限位圆筒6,变速器外壳8。先后装配,彼此固定连接成一体。支架部分是耦合正置凸轮2、反置凸轮圆筒7和滑块4的关键部件,通过反置凸轮圆筒7的限位凸块71加强反置凸轮圆筒7的强度,通过限位凸块71与限位孔31的配合,限制反置凸块圆筒的摆动幅度,主支架3在输入端与电机1联接,根据需要可以开切口或者增设卡扣等辅助机构等。
滑块4和滚珠配合,正置凸轮2通过滚珠与滑块4耦合。通过滑块4上的圆柱销42,滑块4驱动反置凸轮圆筒7。滑块4采用扇形结构,体积最小,也可以采用其他台阶定位导向或其他形状,滚珠可以采用其他其他滚子,圆柱销42也可以采用锥销、球头销、伸缩销等其他等效部件。
反置凸轮圆筒7是变速器的输出端,其上套装刷头9执行竖向摆动刷牙。如果作为功能性变速器,反置凸轮圆筒7的滑槽72可以设计成0-360度任意固定角度。作为电动牙刷输出端,滑槽72角度在10-18度比较符合工况要求。反置凸轮圆筒7的滑槽72是滑块4的圆柱销42相配合,对于电动牙刷所使用的小转角滑槽72,可以直接里外壁开通以简化加工工艺,不会对反置凸轮圆筒7刚度产生很大影响。
本发明基于传统永磁直流旋转电机提供动力,电机转速3000-12000转/分钟,电机输出扭矩6-18 g.cm,经过该机械变速器的运动转换,实现固定在输出端的牙刷刷头随输出轴在10-18度的任何一个固定设计角度参数范围内往复摆动,在单圈凹槽21的情况下,摆动频率与电机输出角速度相等,约为3000-12000次/分钟,刷毛摆动弧长在2.5-4.5毫米,扭矩增大最大倍数为10-18,10度时为18倍,18度时为10倍,改变正置凸轮凹槽21的曲线设计可以减少扭矩倍增系数,实现力矩输出约50-160 g.cm设定数值。
本实施案例中变速器的正置凸轮是主动件,反置凸轮圆筒是从动件,根据实际使用情况,当滑槽72为360度封闭循环时,可将反置凸轮圆筒作为主动件,正置凸轮为从动件。
本发明一种竖刷电动牙刷,通过在电机1与输出轴之间加设变速器,实现电动牙刷的刷头9绕轴线方向往复摆动,本发明在正置凸轮2上开设有无拐点循环曲线凹槽21,保证电机1的均速转动输出,在有限的空间内,输出扭矩更大,当凹槽21为单圈时,电机1转动一周,刷头9摆动一个周期,刷头9摆动频率与转动角速度相同。
本发明的实施方式
以下将结合附图及实施例来详细说明本发明的实施方式,借此对本发明如何应用技术手段来解决技术问题,并达成技术效果的实现过程能充分理解并据以实施。需要说明的是,只要不构成冲突,本发明中的各个实施例以及各实施例中的各个特征可以相互结合,所形成的技术方案均在本发明的保护范围之内。
如图1-9所示,一种竖刷电动牙刷,包括刷头9和壳体,壳体内固定有电机1和输出轴,输出轴穿透壳体与刷头9连接,所述输出轴和电机1之间设有变速器,变速器包括正置凸轮2、主支架3、滑块4、滚球5、滑块限位圆筒6、反置凸轮圆筒7和变速器外壳8,所述正置凸轮2为圆筒状,所述正置凸轮2外壁设有凹槽21,所述凹槽21绕正置凸轮2首尾相连,所述凹槽21内设有滚球5,所述主支架3套设在正置凸轮2外,所述主支架3底端设有法兰环,所述法兰环上开设有限位孔31,所述主支架3侧壁设有滑块槽32,所述滑块槽32内设有滑块4,所述滑块4外壁设有圆柱销42,所述滑块4内壁上设有弧面槽41,所述弧面槽41与滚球5抵接,所述滑块限位圆筒6套设在主支架3外,所述滑块限位圆筒6与主支架3固定连接,所述滑块限位圆筒6纵向设有贯通槽61,圆柱销42贯穿所述贯通槽61,所述反置凸轮圆筒7套设在滑块限位圆筒6外,所述反置凸轮圆筒7侧壁上设有滑槽72,所述圆柱销42位于滑槽72内,所述反置凸轮圆筒7底端设有限位凸块71,所述限位凸块71位于法兰环的限位孔31内,所述变速器外壳8套设在反置凸轮圆筒7外。
优选的是,所述输出轴与反置凸轮圆筒7一体,所述输出轴穿透变速器外壳8。
优选的是,所述滑块限位圆筒6底端设有安装柱,所述法兰环上开设有安装孔,所述安装柱位于法兰环的安装孔内。滑块限位圆筒6通过安装柱与主支架3固定连接,通过安装柱限制滑块限位圆筒6的自由度。
优选的是,所述滑块4为扇形。扇形结构体积更小。
设正置凸轮的凹槽单位转角的轴向位移为t,t>0时为升程,t=0 时为无升程圆环槽,t<0时为回程。三种情况对应的转角值与单位升程的不同组合可以得到不同的预期凹槽21。当凹槽21的全部180度转角设计为单一升程或回程时,可以得到最大的扭矩增大倍数。设计反置凸轮圆筒7的滑槽72,如果滑槽72的转角设定为θ,正置凸轮的多圈凹槽21的圈数为k,则扭矩放大倍数m=k*180/θ,输出频率为输入频率除以k。比如单圈凹槽正置凸轮,反置凸轮圆筒的滑槽72转角设定为10-18度,则最大扭矩放大倍数为18-10倍;若是多圈凹槽21,则最大扭矩放大倍数再乘以圈数k。
  本变速器为精密空间传动机构,电动机驱动正置凸轮2旋转,正置凸轮2上的凹槽21曲面推动滚珠,滚珠在凹槽21内循环运动,滚珠与滑块4配合,在滑块限位圆筒6的贯通槽61的限制下,滑块4作直线往复移动,滑块4上的圆柱销42位于反置凸轮圆筒7的滑槽72内,圆柱销42拨动反置凸轮圆筒7摆动转动,刷头9套设在反置凸轮圆柱上,实现竖刷。
正置凸轮2的凹槽21对应正置凸轮2中心轴圆周转角为360度的整数倍,正置凸轮2旋转一周对应滑块4往复运动一个周期,这种正置凸轮的凹槽21称为单圈循环,依此类推多圈循环。多圈循环的凹槽21每360度会在升程和回程曲线上产生一个单点不连续的交叉断点,在摩擦力和惯性的作用下,滚球5可顺利通过交叉断点。无拐点的曲线凹槽21使这正置凸轮2可以稳定工作。
主支架3,滑块限位圆筒6,变速器外壳8。先后装配,彼此固定连接成一体。支架部分是耦合正置凸轮2、反置凸轮圆筒7和滑块4的关键部件,通过反置凸轮圆筒7的限位凸块71加强反置凸轮圆筒7的强度,通过限位凸块71与限位孔31的配合,限制反置凸块圆筒的摆动幅度,主支架3在输入端与电机1联接,根据需要可以开切口或者增设卡扣等辅助机构等。
滑块4和滚珠配合,正置凸轮2通过滚珠与滑块4耦合。通过滑块4上的圆柱销42,滑块4驱动反置凸轮圆筒7。滑块4采用扇形结构,体积最小,也可以采用其他台阶定位导向或其他形状,滚珠可以采用其他其他滚子,圆柱销42也可以采用锥销、球头销、伸缩销等其他等效部件。
反置凸轮圆筒7是变速器的输出端,其上套装刷头9执行竖向摆动刷牙。如果作为功能性变速器,反置凸轮圆筒7的滑槽72可以设计成0-360度任意固定角度。作为电动牙刷输出端,滑槽72角度在10-18度比较符合工况要求。反置凸轮圆筒7的滑槽72是滑块4的圆柱销42相配合,对于电动牙刷所使用的小转角滑槽72,可以直接里外壁开通以简化加工工艺,不会对反置凸轮圆筒7刚度产生很大影响。
本发明基于传统永磁直流旋转电机提供动力,电机转速3000-12000转/分钟,电机输出扭矩6-18 g.cm,经过该机械变速器的运动转换,实现固定在输出端的牙刷刷头随输出轴在10-18度的任何一个固定设计角度参数范围内往复摆动,在单圈凹槽21的情况下,摆动频率与电机输出角速度相等,约为3000-12000次/分钟,刷毛摆动弧长在2.5-4.5毫米,扭矩增大最大倍数为10-18,10度时为18倍,18度时为10倍,改变正置凸轮凹槽21的曲线设计可以减少扭矩倍增系数,实现力矩输出约50-160 g.cm设定数值。
本实施案例中变速器的正置凸轮是主动件,反置凸轮圆筒是从动件,根据实际使用情况,当滑槽72为360度封闭循环时,可将反置凸轮圆筒作为主动件,正置凸轮为从动件。
本发明一种竖刷电动牙刷,通过在电机1与输出轴之间加设变速器,实现电动牙刷的刷头9绕轴线方向往复摆动,本发明在正置凸轮2上开设有无拐点循环曲线凹槽21,保证电机1的均速转动输出,在有限的空间内,输出扭矩更大,当凹槽21为单圈时,电机1转动一周,刷头9摆动一个周期,刷头9摆动频率与转动角速度相同。
工业实用性
本发明一种竖刷电动牙刷,通过空间传动机构实现刷头9的正反来回摆动,模拟真实手动刷牙的竖刷动作过程;牙刷内设有空间变速器,变速器包括正置凸轮2、主支架3、滑块4、滚球5、滑块限位圆筒6、反置凸轮圆筒7和变速器外壳8;正置凸轮2为变速器的输入端套设在电机1的转动轴上,反置凸轮圆筒7为变数器的输出端与电动牙刷的刷头9连接,正置凸轮2上设有凹槽21,正置凸轮2通过滑块4与滚球5配合驱动反置凸轮圆筒7,将电机主轴单向转动转化为刷头9的变向来回摆动运动,实现空间上的运动转换以及变速;通过加设变速器,在径向尺寸受到限制的情况下,实现在同轴或轴向平行方向的输入输出转动角度的固定分度,保持频率不变,扭矩倍数增大的输出特性。
序列表自由内容
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (4)

  1. 一种竖刷电动牙刷,包括刷头(9)和壳体,壳体内固定有电机(1)和输出轴,输出轴穿透壳体与刷头(9)连接,其特征在于,所述输出轴和电机(1)之间设有变速器,变速器包括正置凸轮(2)、主支架(3)、滑块(4)、滚球(5)、滑块限位圆筒(6)、反置凸轮圆筒(7)和变速器外壳(8),所述正置凸轮(2)为圆筒状,所述正置凸轮(2)外壁设有凹槽(21),所述凹槽(21)绕正置凸轮(2)首尾相连,所述凹槽(21)内设有滚球(5),所述主支架(3)套设在正置凸轮(2)外,所述主支架(3)底端设有法兰环,所述法兰环上开设有限位孔(31),所述主支架(3)侧壁设有滑块槽(32),所述滑块槽(32)内设有滑块(4),所述滑块(4)外壁设有圆柱销(42),所述滑块(4)内壁上设有弧面槽(41),所述弧面槽(41)与滚球(5)抵接,所述滑块限位圆筒(6)套设在主支架(3)外,所述滑块限位圆筒(6)与主支架(3)固定连接,所述滑块限位圆筒(6)纵向设有贯通槽(61),圆柱销(42)贯穿所述贯通槽(61),所述反置凸轮圆筒(7)套设在滑块限位圆筒(6)外,所述反置凸轮圆筒(7)侧壁上设有滑槽(72),所述圆柱销(42)位于滑槽(72)内,所述反置凸轮圆筒(7)底端设有限位凸块(71),所述限位凸块(71)位于法兰环的限位孔(31)内,所述变速器外壳(8)套设在反置凸轮圆筒(7)外。
  2. 根据权利要求1所述一种竖刷电动牙刷,其特征在于,所述输出轴与反置凸轮圆筒(7)一体,所述输出轴穿透变速器外壳(8)。
  3. 根据权利要求1所述一种竖刷电动牙刷,其特征在于,所述滑块限位圆筒(6)底端设有安装柱,所述法兰环上开设有安装孔,所述安装柱位于法兰环的安装孔内。
  4. 根据权利要求1所述一种竖刷电动牙刷,其特征在于,所述滑块(4)为扇形。
PCT/CN2019/091310 2018-12-17 2019-06-14 一种竖刷电动牙刷 WO2020124969A1 (zh)

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