WO2020107963A1 - 一种变压器铁芯自动叠装生产装置 - Google Patents

一种变压器铁芯自动叠装生产装置 Download PDF

Info

Publication number
WO2020107963A1
WO2020107963A1 PCT/CN2019/102424 CN2019102424W WO2020107963A1 WO 2020107963 A1 WO2020107963 A1 WO 2020107963A1 CN 2019102424 W CN2019102424 W CN 2019102424W WO 2020107963 A1 WO2020107963 A1 WO 2020107963A1
Authority
WO
WIPO (PCT)
Prior art keywords
yoke
positioning
post
iron core
stacking
Prior art date
Application number
PCT/CN2019/102424
Other languages
English (en)
French (fr)
Inventor
杨永记
赵丹
张华杰
许号永
张智臻
高航
王晨
赵鹏涛
Original Assignee
中节能西安启源机电装备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中节能西安启源机电装备有限公司 filed Critical 中节能西安启源机电装备有限公司
Publication of WO2020107963A1 publication Critical patent/WO2020107963A1/zh

Links

Images

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206—Manufacturing of magnetic cores by mechanical means
    • H01F41/0233—Manufacturing of magnetic circuits made from sheets

Definitions

  • the invention belongs to the field of transformer manufacturing, and mainly relates to a transformer iron core automatic stacking production device.
  • transformer cores commonly used in the transformer production industry are divided into three types: “Japanese”, “IE” and “E”.
  • Japanese type iron core that is, three pillar pieces and two yoke pieces are combined into a Japanese shape, and then the single layer of the iron core combined into a Japanese shape is gradually stacked until the required thickness is reached.
  • the so-called "IE" iron core that is, three pillars and one yoke are combined into an E type, and the individual yoke columns form an I type, and then the single layer of the iron core combined into the IE type is gradually stacked until the required thickness is .
  • E-shaped iron core that is, three side pillars and one yoke pillar are combined into an E shape, and then the single layer of the iron core combined into an E shape is gradually stacked until the required thickness is reached.
  • the purpose of the present invention is to solve the above-mentioned problems in the prior art, and to provide an automatic stacking production device for transformer iron cores, which can meet the requirements of automatic positioning and transmission of the sheet material only by the accuracy of the equipment itself during the stacking process Adjust the width of each guide rail and the stepping of the stacking process.
  • a transformer iron core automatic stacking production device including at least a lamination device, a three-column slicing device, a three-column pre-positioning device, a yoke-column pre-positioning device, a yoke-column slicing device, a finished product output device, a code table, and others Auxiliary device and frame; the three-post slicing device, three-post pre-positioning device, finished product output device, yoke post pre-positioning device and yoke post slicing device are installed in the machine in order from right to left in the horizontal X-axis direction On the rack; the lamination device is located on the upper part of the rack; the other auxiliary devices are arranged above the rack; and the code table is located on one side of the rack.
  • the other auxiliary devices at least include a pneumatic system, a centralized lubrication system, and an electronic control device; the electronic control device and the three-pillar slicing device, three-pillar pre-positioning device, yoke-column pre-positioning device, yoke-column slicing device,
  • the finished product output device, material stacking table, lamination device pneumatic system and centralized lubricating system are respectively connected by electrical signals.
  • the finished product output device includes an iron core transmission device, a lifting device, a stacking table, and a transition bracket; the transition bracket is provided on one side of the iron core transmission device, and the lifting device is located in the iron core transmission device.
  • the mounting table is placed on the lifting device, and the lower surface of the stacking table is in contact with the upper surface of the iron core transmission device.
  • the lifting device includes at least a screw lifter at the bottom, a lifting table and a lifting table body at the top, a lifting table at the top and a screw lifter at the bottom; the lifting table body There are two upper and lower limit switches respectively.
  • the stacking table includes a base, a linear guide rail, a support beam, a sliding table, a positioning pin slider, a clamp support block and a quick clamp;
  • the linear guide rail is installed on the base, and at least two support beams are provided. Between the two slides, the support beam and the two slides are parallel to each other; the rectangular tube is placed above the support beam; the slide rails are provided on the outer sides of the two sides of the linear guide, and the slide and the linear guide are perpendicular to each other, and the quick clamp is provided below the slide Pliers; there is a positioning pin slider and a clamping piece support block above the slide table.
  • the iron core transmission device at least includes an iron core transmission body and a transmission chain, and the transmission chain is located on the iron core transmission body.
  • the frame includes a top frame and a bottom frame, the top frame and the bottom frame are connected by a connecting piece, a transition platform is provided on one side of the bottom frame, and an electrical control cabinet is provided on the upper end of the top frame.
  • the lamination device is located at the upper part of the frame, and is horizontally installed on the guide rail at the top of the frame in the X-axis direction.
  • the lamination device has at least four groups; the lamination device is provided with multiple sets of position sensors, each The group lamination device is respectively equipped with at least two sets of limit stops and proximity switches. The limit stops and proximity switches are staggered and distributed without interference with each other.
  • the three-pillar slicing device and the yoke-pillar slicing device are located on both sides of the rack, and the three slicing rails of the three-pillar slicing device are distributed along the X-axis direction with the two rails of the yoke-pillar slicing device.
  • the X-axis direction is vertically distributed, and the heights of the two are flat in the vertical direction; magnets are distributed on the width adjustment modules of the three-post splitting device and the yoke post splitting device; the three-post pre-positioning device, the yoke pre-positioning device and their respective
  • the slicing device is installed on the rack adjacent to each other, and is located on both sides of the finished product output device.
  • the three pre-positioning rails of the three-post pre-positioning device and the three slicing width-adjusting rails of the three-post pre-positioning device keep the center aligned and vertical
  • the height in the straight direction is consistent;
  • the two yoke post pre-positioning devices and the two shim width adjusting rails of the yoke post segmentation device are arranged in parallel and the height in the vertical direction is consistent;
  • the pre-positioning track of the three-post pre-positioning device is predetermined with the yoke post
  • the predetermined positioning track of the bit device is kept vertical in the horizontal direction.
  • the lamination adopts left and right feeding, alternating linear stacking in the middle, compact structure and high efficiency
  • the three-post and yoke post pre-positioning device can automatically realize the stepping of the iron core, which is convenient for the movement control of the lamination device;
  • This production line can not only complete the automatic stacking of the "Japanese” type iron core, but also complete the automatic stacking of the "IE" or "E” type core, which can meet the process requirements of different transformer manufacturers;
  • Figure 1 is a schematic diagram of the structure of the present invention.
  • Figure 2 is a schematic diagram of the structure of the finished product output device.
  • Figure 3 is a schematic diagram of the frame structure.
  • Figure 4 Schematic diagram of the stacking table.
  • the reference signs are: 1. Other auxiliary devices; 2. Three-post slicing device; 3. Yoke post pre-positioning device; 4. Three-post pre-positioning device; 5. Yoke post slicing device; 6. Finished product transportation Device; 601, iron core transmission device; 602, lifting device; 603, stacking table; 604, transition bracket; 7, code table; 8, lamination device; 9, frame; 901, transition platform; 902, bottom Frame; 903, top frame; 10, electric control cabinet; 11, base; 12, linear guide rail; 13, support beam; 14, slide table; 15, positioning pin slider; 16, support block of clip; 17, quick clip clamp.
  • the present invention provides a transformer iron core automatic stacking production device as shown in FIGS. 1-4, which can satisfy the automatic positioning and transmission of the sheet material only by the accuracy of the equipment during the stacking process, and can Automatically adjust the width of each guide rail and the step size of the stacking process.
  • a transformer iron core automatic stacking production device including at least a lamination device 8, a three-post slicing device 2, a three-post pre-positioning device 3, a yoke post pre-positioning device 4, a yoke post slicing device 5, and a finished product output device 6 , Code feeder 7, other auxiliary devices 1 and frame 9; the three-post slicing device 2, three-post pre-positioning device 3, finished product output device 6, yoke post pre-positioning device 4 and yoke post slicing device 5
  • the horizontal X-axis direction is installed on the frame 9 in order from right to left; the lamination device 8 is located on the upper part of the frame 9; the other auxiliary devices 1 are arranged above the frame 9; and the code table 7 is located on the side of the rack 9.
  • FIG. 1 is a front view of the structure of the present invention, and (b) is a top view.
  • the iron core automatic stacking production device provided by the present invention requires manual operation of the automatic code feeding device to pre-code the column pieces and the yoke piece before automatic stacking.
  • the present invention is provided with a special automatic code feeding device for easy operation.
  • the material column After the material column is coded, it is temporarily stored on the multi-station storage rack.
  • the stacking table 603 is transported to the stacking position by the product conveying device 6.
  • the production line automatically stacks the transformer cores.
  • the specific process is that the three-post splitting device 2 and the yoke post splitting device 5 automatically adjust the guide rail to the width of the pre-stacked material, draw the material into the separation baffle and separate, wait
  • the lamination device 8 grabs the material.
  • the slicing device will automatically rise to give position compensation, so that the sheet material that enters the dividing baffle gradually enters and separates, and each stage of the sheet material can be automatically changed after being grasped.
  • the lamination device 8 grabs the sliced material of the slicing device to the predetermined position device, and automatically pushes the sheet material to the pre-stacked position on the predetermined position device. This process has an automatic step function and can automatically detect the film Whether the type is correct, if the film type is wrong, it will automatically stop and then manually correct the error.
  • the lamination device 8 grabs the sheet material from the predetermined position and stacks it on the stacking table 603.
  • the three-post splitting device 2 and the yoke post split The device 5 can control the displacement according to the preset program for positioning, and then stack to achieve different specifications of "Day", "IE", "E” type; 2.
  • the stacking table 603 is automatically given height by the height measuring device Compensation, slowly descend until the entire core stack is completed.
  • the lamination device 8 is provided with a plurality of sets of position sensors in the movement path, and the lamination device 8 is controlled to start and stop through the PLC program to achieve precise positioning and collision prevention.
  • the stacking table 603 is automatically lowered to the conveying track by the lifting device 602 of the finished product conveying device 6, and then the finished product is automatically output.
  • the "Japanese” iron core and the “IE” iron core can be realized by program control of the displacement of the lamination device; the "E” iron core can only be attached to a yoke post during the loading stage.
  • the lamination device 8, the three-post slicing device 2, the three-post pre-positioning device, the yoke post pre-positioning device 4, the yoke post slicing device 5, are all our company's existing technologies, which have been declared successively.
  • Centralized lubrication systems and electronic control devices, as well as devices and systems that are not described in detail, are well-known technical means in the industry and will not be described here one by one.
  • the lamination of the invention adopts left and right feeding, alternately linear stacking in the middle, with compact structure and high efficiency; the three-post and yoke post pre-positioning device can automatically realize the stepping of the iron core, which is convenient for the movement control of the lamination device; this production line It can not only complete the automatic stacking of the "Japanese” type core, but also complete the automatic stacking of the "IE" or "E” type core, which can meet the technological requirements of different transformer manufacturers; the present invention is an independent structure, which can Applicable to products of various types of cross-cutting lines, without any changes to existing cross-cutting equipment, strong versatility; stable and reliable structure, low maintenance costs; high degree of automation, no manual labor in the actual production process Multiple interventions greatly save labor costs.
  • the invention aims at the present situation of manual lamination in the core assembly process of the oil-immersed transformer, and is mechanized and intelligently improved, and the lamination speed can reach 3600 pieces/hour.
  • the other auxiliary devices 1 at least include a pneumatic system, a centralized lubrication system, and an electronic control device; the electronic control device and the three-column slicing device 2.
  • the three-column pre-positioning device 3, the yoke-column pre-positioning device 4, the yoke-column slicing device 5, the finished product output device 6, the stacking table 7, the lamination device 8 are pneumatically connected to the pneumatic system and the centralized lubrication system respectively.
  • the finished product output device 6 includes an iron core transmission device 601, a lifting device 602, a stacking table 603, and a transition bracket 604; the transition bracket 604 is provided on one side of the iron core transmission device 601, and the lifting device 602 is located on the iron core In the transmission device 601, the stacking table 603 is placed on the lifting device 602, and the lower surface of the stacking table 603 is in contact with the upper surface of the iron core transmission device 601.
  • the lifting device 602 includes at least a screw lifter at the bottom, a lifting table and a lifting table body at the top, a lifting table at the top and a screw lifter at the bottom; the lifting table body There are two sets of upper and lower limit switches on the top.
  • the stacking table 603 includes a base 11, a linear guide 12, a support beam 13, a slide table 14, a positioning pin slider 15, a clamp support block 16, and a quick clamp 17;
  • the linear guide 12 is installed on the base 11
  • On the top there are at least two supporting beams 13 which are arranged between the two sliding tables 14.
  • the supporting beams 13 and the two sliding tables 14 are parallel to each other; the support beam 13 is placed above the rectangular tube;
  • the slide table 14 and the linear guide rail 12 are perpendicular to each other, a quick clamp 17 is provided below the slide table 14; a positioning pin slider 15 and a clip support block 16 are provided above the slide table 14.
  • the iron core transmission device 601 at least includes an iron core transmission body and a transmission chain, and the transmission chain is located on the iron core transmission body.
  • the frame 9 includes a top frame 903 and a bottom frame 902, the top frame 903 and the bottom frame 902 are connected by a connecting member, a transition platform 901 is provided on one side of the bottom frame 902, and an electric control is provided on the upper end of the top frame 903 Cabinet 10.
  • the transition platform 901 is a small functional part, which has no connection with other parts, and serves as a temporary storage platform for the temporary storage of finished products.
  • the lamination device 8 is located at the upper part of the frame 9 and is horizontally installed on the guide rail at the top of the frame in the X-axis direction.
  • the lamination device 8 is at least four groups; the lamination device 8 is provided with multiple groups
  • each set of lamination device 8 is equipped with at least two sets of limit stops and proximity switches. The limit stops and proximity switches are staggered and distributed without interference with each other.
  • the three-pillar slicing device 2 and the yoke-pillar slicing device 5 are located on both sides of the frame 9 respectively.
  • the three slicing tracks of the three-pillar slicing device 2 are distributed along the X-axis direction with the yoke-pillar slicing device 5
  • the two rails are distributed perpendicular to the X-axis direction, and the height of the two is vertical; the three-pillar splitting device 2 and the yoke-pillar splitting device 5 have magnets distributed on the width adjustment modules; the three-post prepositioning device 3.
  • the yoke pre-positioning device 4 is installed on the rack 9 adjacent to the respective slicing devices, and is located on both sides of the finished product output device 6, the three pre-positioning tracks of the three-post pre-positioning device 3 and the three-post slicing device 2
  • the three slicing width-adjusting rails of the yoke maintain the center alignment and the height in the vertical direction is consistent;
  • the two slicing width-adjusting rails of the yoke post pre-positioning device 4 and the yoke post slicing device 5 are arranged in parallel and have the same height in the vertical direction;
  • the pre-positioning track of the three-post pre-positioning device 3 and the pre-positioning track of the yoke post pre-positioning device 4 remain vertical in the horizontal direction.
  • the invention includes a palletizing table and a slicing device to realize the pre-stacking type palletizing and loading and slicing preparation process.
  • the lamination device 8, the pneumatic system, the three-post prepositioning device 3, and the yoke post prepositioning device 4 realize The grasping, pre-positioning and lamination process of the three-pillar and yoke columns of the Japanese, "IE" and "E” type iron core, the finished product output device 6 realizes the positioning of the stacked stage and the output process of the finished iron core, and the electric control system realizes The power supply control process of the entire equipment and the centralized lubrication system realize the self-lubrication process of the equipment under long-term operation.
  • the material stacking station 7 in the present invention is an automatic material stacking station, which is used to realize the material stacking of the side column, the center column and the yoke column; store the palletized material stacks through the multi-station storage platform; The material plate stored in the material storage table is transferred to the stacking area for preparation of loading.
  • the lamination device 8 includes at least multiple sets of stacking brackets, which are used to install the cylinder and the suction cup, so that it can complete the process of pressing-sucking the sheet material-lifting-pressing-releasing the sheet material; two linear guide rail pairs are the supports Provides support and guidance for reciprocating motion; multiple sets of servo motors, gear racks and pneumatic systems provide power transmission for the entire lamination device 8; multiple sets of cylinders and multiple sets of position sensors, each set of stacked brackets is equipped with at least two sets of limits The stop block and the proximity switch are staggered and distributed without any interference between each other.
  • the lamination device 8 includes 4 groups: three-pillar grip, three-pillar stack, yoke-pillar grip, yoke-pillar stack (where the yoke-pillar stack can also be divided into two independent groups). There are a total of 8 limit switches in 4 groups, which respectively limit the left and right travel of the above 4 groups of lamination devices, and are installed on the top frame 903 beam. Between the tops of the four sets of lamination devices 8 and the cross beams are respectively arranged test objects, which may be a screw or a plate.
  • the limit switch When the detection board is compared with the limit switch, the limit will be triggered to stop the lamination device 8 (this function is mainly to prevent the 4 sets of lamination devices 8 from colliding with each other). 4 sets of limit switches and detection objects are staggered and installed to prevent detection objects from triggering the limit switches of other groups.
  • the limit switch is mainly to prevent collision, and the actual actual stroke and movement of the four groups of lamination devices 8 are still controlled by the PLC logic program.
  • the three-post splitting device 2 includes at least a three-post splitting width adjusting device, which automatically adjusts the width and clamps and layered the palletized material to provide protection for the grasping of the material. Its main feature is that it is distributed on the separating plate Magnets use magnetic force to separate the clamped sheets for easy grasping; three-pillar feeding conveyor, docking with pallet trucks, to transport the palletized sheets to the stacking loading position; three-pillar height compensation device, After the material board is transported to the upper material level, the material stack is raised, and the height of the material board can be automatically fine-tuned during the stacking process to ensure the continuous supply of sheet material.
  • the three-post pre-positioning device 3 includes at least the side post and the middle post pre-positioning device, which automatically clamps, centers, and pushes the sheet material grabbed on the slicing device to a preset positioning position; multiple sets of micro switches and switch supports , Detect whether the sheet material is grabbed to the pre-stacking position and whether the sheet material type is correct in the three-post pre-positioning guide.
  • the yoke column pre-positioning device 5 includes at least upper and lower yoke pre-positioning devices, which automatically clamp, center, and push the sheet material grabbed on the slicing device to a preset positioning position; multiple sets of micro-switches and switch supports, and detection pieces Whether the material is grabbed to the pre-stacking position and whether the shape of the material in the two yoke pre-position guides is correct.
  • the yoke column segmentation device 4 includes at least a yoke column segmentation width adjustment device, which automatically adjusts the width and clamps and layered the palletized material to provide a guarantee for grasping the material. Its main feature is that it is distributed on the material distribution board Magnets use magnetic force to separate the clamped sheets for easy grasping; the yoke column loading and conveying device is docked with the pallet transfer vehicle to convey the palletized sheets to the stacked loading position; yoke column height compensation device After the material board is transported to the upper material level, the stack is raised, and the height of the material board can be automatically fine-tuned during the stacking process to ensure the continuous supply of sheet material.
  • the iron core conveying device 601 in the finished product output device 6 serves as a conveying track to first transport the stacking table 603 to the lifting device 602, and finally output the finished product after the stacking is completed.
  • the lifting device 602 is lifted after receiving the stacking table 603 transferred by the iron core transmission device 601, and it is sent to the stacking position, and the height compensation adjustment is automatically performed, as the lamination slowly descends until the iron core is stacked automatically At the lowest point, the stacking table 603 is sent back to the iron core transmission device 601 again for finished product output.
  • the stacking table 603 cooperates with the actual production specific clips to provide a fixed stacking surface for the iron core stacking.
  • the stacking table 603 can automatically adjust the width and lock, and has multiple sets of positioning devices to install the iron core. Of clips.
  • the transition bracket 604 is composed of multiple sets of rectangular tubes and channel steel, and is used to temporarily store the stacking table 603.
  • the bottom is equipped with adjustable feet for leveling.
  • the height of the table is controlled at about 500mm to facilitate manual adjustment of the finished iron core Reshaping.
  • auxiliary devices 1 include at least a pneumatic system, a centralized lubrication system, and an electronic control system, which are controlled by a PLC program module to start, stop, and turn on and off, and coordinate with each other to coordinate with the mechanical devices on the production line to complete the stacking of the iron core.
  • PLC program module controls the PLC program module to start, stop, and turn on and off, and coordinate with each other to coordinate with the mechanical devices on the production line to complete the stacking of the iron core.
  • Multiple sets of photoelectric switches, micro switches, and proximity switches are distributed inside the iron core automatic stacking production line for position detection, and the PLC program is used to send signals to realize automatic control of the equipment.
  • the iron core automatic stacking production device requires manual operation of the automatic code feeding device to pre-code the column pieces and the yoke piece before automatic stacking.
  • the present invention is equipped with a special automatic code feeding device, which is convenient for operation. After the material column is coded, it is temporarily stored on the multi-station storage rack. Use the equipped transfer car to load the material column on the multi-station storage rack, and push it to the loading position of the three-column slicing device 2 and yoke column slicing device 5 of the stacking production line, and start the loading program .
  • the stacking table 603 is transported to the stacking position by the product conveying device 6. After the above process is completed, the automatic stacking process is started, and the production line will automatically stack the transformer cores.
  • the production line automatically stacks the transformer cores.
  • the specific process is that the three-post splitting device 2 and the yoke post splitting device 5 automatically adjust the guide rail to the width of the pre-stacked material, draw the material into the separation baffle and separate, wait
  • the lamination device 8 grabs the material. As the sheet material is gradually grasped, the slicing device will automatically rise to give position compensation, so that the sheet material that enters the dividing baffle gradually enters and separates, and each stage of the sheet material can be automatically changed after being grasped.
  • the lamination device 8 grabs the sliced material of the slicing device to the predetermined position device, and automatically pushes the sheet material to the pre-stacked position on the predetermined position device.
  • This process has an automatic step function and can automatically detect the film Whether the type is correct, if the film type is wrong, it will automatically stop and then manually correct the error.
  • the lamination device 8 grabs the sheet material from the predetermined position and stacks it on the stacking table 603.
  • the device 5 can control the displacement according to the preset program for positioning, and then stack to achieve different specifications of "Day", "IE", "E” type; 2.
  • the stacking table 603 is automatically given height by the height measuring device Compensation, slowly descend until the entire core stack is completed.
  • the lamination device 8 is provided with a plurality of sets of position sensors in the movement path, and the lamination device 8 is controlled to start and stop through the PLC program to achieve precise positioning and collision prevention.
  • the stacking table 603 is automatically lowered to the transport track by the lifting device 602 of the finished product transporting device 6, and then the finished product is automatically output.
  • the "Japanese" iron core and the "IE” iron core can be realized by program control of the displacement of the lamination device; the "E” iron core can only be attached to a yoke post during the loading stage.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

本发明提供一种变压器铁芯自动叠装生产装置，至少包括叠片装置、三柱分片装置、三柱预定位装置、轭柱预定位装置、轭柱分片装置、成品输出装置、码料台、其他辅助装置和机架；所述三柱分片装置、三柱预定位装置、成品输出装置、轭柱预定位装置和轭柱分片装置按横向X轴方向自右向左的顺序依次安装在机架上；所述叠片装置位于机架上部；所述的其他辅助装置设置在机架上方；所述的码料台位于机架一侧。本发明进行机械化、智能化改进，叠片速度可达3600片/小时。叠片采用左右取料中间交替直线式叠放方式，结构紧凑效率高；可适用于各种类型横剪线剪切的产品，通用性强；结构稳定可靠，维修费用低。

Description

一种变压器铁芯自动叠装生产装置 技术领域
本发明属于变压器制造领域，主要涉及一种变压器铁芯自动叠装生产装置。
背景技术
目前，变压器生产行业常见的变压铁芯分为“日”型、“IE”型、“E”型三种。
所谓“日”型铁芯，即三片柱片和两片轭片组合成日型，然后将组合成日型的铁心单层进行逐步叠加，一直到所需要的厚度为至。
所谓“IE”铁芯，即三片柱片和一片轭片组合成E型，单独的轭柱组成I型然后将组合成IE型的铁心单层进行逐步叠加，一直到所需要的厚度为至。
所谓“E”字铁心，即三片边柱和一片轭柱组合成E型，然后将组合成E型形的铁心单层进行逐步叠加，一直到所需要的厚度为至。
目前，叠装工艺主要还是需要依靠是人工叠制，人工叠片，工作强度较大且枯燥重复性动作十分频繁，生产效率低下且产品质量不稳定，加上目前人工成本剧增，变压器企业迫切需要一款能替代人工叠片的自动化叠片设备。
目前有关日型铁心叠装的设备少之又少，即使有类似产品，叠装的铁心大多带有工艺孔或矩形硅钢片，不能满足自动定位传输和自动调节每级导轨片宽及步进量的要求。
发明内容
本发明的目的是解决现有技术中的上述问题，提供一种变压器铁芯自动叠装生产装置，能够满足在叠装过程中仅靠设备自身精度对片料进行自动定位、传输，并且能够自动调整每级导轨片宽以及叠装过程的步进量。
本发明采用的技术方案为：
一种变压器铁芯自动叠装生产装置，至少包括叠片装置、三柱分片装置、三柱预定位装置、轭柱预定位装置、轭柱分片装置、成品输出装置、码料台、其他辅助装置和机架；所述三柱分片装置、三柱预定位装置、成品输出装置、轭柱预定位装置和轭柱分片装置按横向X轴方向自右向左的顺序依次安装在机架上；所述叠片装置位于机架上部；所述的其他辅助装置设置在机架上方；所述的码料台位于机架一侧。
所述的其他辅助装置至少包括气动系统、集中润滑系统和电控装置；所述的电控装置与三柱分片装置、三柱预定位装置、轭柱预定位装置、轭柱分片装置、成品输出装置、码料台、叠片装置气动系统和集中润滑系统分别电信号连接。
所述的成品输出装置包括铁芯传输装置、升降装置、叠装台和过渡支架；所述的过渡支架设在铁芯传输装置的一侧，升降装置位于铁芯传输装置内，所述的叠装台放置在升降装置上，叠装台的下表面与铁芯传输装置的上表面接触连接。
所述的升降装置至少包括底部设有丝杠升降机、顶部设有升降台和升降台架体，所述的升降台架体顶部设有升降台，底部设有丝 杠升降机；升降台架体上分别设有上下两组限位开关。
所述的叠装台包括底座、直线导轨、支撑梁、滑台、定位销滑块、夹件支撑块和快速夹钳；所述的直线导轨安装在底座上，支撑梁至少为两根，设于两滑台之间，支撑梁与两滑台互相平行；支撑梁上方放置矩管；直线导轨两侧外部分别设有滑台，且滑台与直线导轨互相垂直，滑台下方设有快速夹钳；滑台上方设有定位销滑块和夹件支撑块。
所述的铁芯传输装置至少包括铁芯传输本体和传输链条，所述的传输链条位于铁芯传输本体上。
所述的机架包括顶架和底架，顶架和底架通过连接件连接，底架的一侧设有过渡平台，所述的顶架上端设有电控柜。
所述的叠片装置位于机架上部，沿X轴方向左右水平安装于位于机架顶部的导轨之上，所述叠片装置至少为四组；叠片装置上设有多组位置传感器，每组叠片装置分别配有至少两组限位挡块和接近开关，限位挡块和接近开关两两之间错开分布，互不干扰。
所述的三柱分片装置和轭柱分片装置分别位于机架的两侧，所述三柱分片装置的三条分片轨道沿X轴方向分布与轭柱分片装置的两条轨道与X轴方向垂直分布，两者竖直方向高度持平；三柱分片装置与轭柱分片装置的调宽模块上均分布有磁铁；所述的三柱预定位装置、轭预定位装置与各自分片装置相邻安装于机架上，分别位于成品输出装置两侧，所述三柱预定位装置的三条预定位轨道与三柱分片装置的三条分片调宽轨道保持中心对正且竖直方向高度一 致；所述轭柱预定位装置与轭柱分片装置的两条分片调宽轨道并行排列且竖直方向高度一致；所述三柱预定位装置的预定位轨道与轭柱预定位装置的预定位轨道水平方向保持垂直。
本发明的有益效果为：
1、叠片采用左右取料，中间交替直线式叠放方式，结构紧凑效率高；
2、三柱及轭柱预定位装置可自动实现铁芯的步进，方便叠片装置的运动控制；
3、本生产线不仅可完成“日”字型铁心的自动叠装，而且还可完成“IE”型或“E”型铁心的自动叠装，能满足不同变压器厂家的工艺要求；
4、独立式结构，可适用于各种类型横剪线剪切的产品，无需对现有横剪设备做任何改动，通用性强；且结构稳定可靠，维修费用较低；
5、自动化程度高，实际生产过程中不需要人工过多的干预，大大节约人力成本。
下面将结合附图做进一步详细说明。
附图说明
图1为本发明结构示意图。
图2为成品输出装置结构示意图。
图3为机架结构示意图。
图4叠装台结构示意图。
图中，附图标记为：1、其他辅助装置；2、三柱分片装置；3、轭柱预定位装置；4、三柱预定位装置；5、轭柱分片装置；6、成品输送装置；601、铁芯传输装置；602、升降装置；603、叠装台；604、过渡支架；7、码料台；8、叠片装置；9、机架；901、过渡平台；902、底架；903、顶架；10、电控柜；11、底座；12、直线导轨；13、支撑梁；14、滑台；15、定位销滑块；16、夹件支撑块；17、快速夹钳。
具体实施方式
实施例1：
目前有关日型铁心叠装的设备少之又少，即使有类似产品，叠装的铁心大多带有工艺孔或矩形硅钢片，不能满足自动定位传输和自动调节每级导轨片宽及步进量的要求。为了解决上述问题，本发明提供如图1-4所示的一种变压器铁芯自动叠装生产装置，能够满足在叠装过程中仅靠设备自身精度对片料进行自动定位、传输，并且能够自动调整每级导轨片宽以及叠装过程的步进量。
一种变压器铁芯自动叠装生产装置，至少包括叠片装置8、三柱分片装置2、三柱预定位装置3、轭柱预定位装置4、轭柱分片装置5、成品输出装置6、码料台7、其他辅助装置1和机架9；所述三柱分片装置2、三柱预定位装置3、成品输出装置6、轭柱预定位装置4和轭柱分片装置5按横向X轴方向自右向左的顺序依次安装在机架9上；所述叠片装置8位于机架9上部；所述的其他辅助装置1设置在机架9上方；所述的码料台7位于机架9一侧。
如图1所示，(a)为本发明结构主视图，(b)为俯视图。本发明提供的铁芯自动叠装生产装置进行自动叠装前需要人工操作自动化码料装置对柱片及轭片进行预码料，本发明配有专门的自动化码料装置，便于操作。
待料柱码好后暂时存放于多工位储料架上。
用配有的转运料车将位于多工位储料架上的料柱进行上料，推送至叠装生产线三柱分片装置2和轭柱分片装置5上料位，并启动上料程序。
将叠装台603通过成品输送装置6输送至叠装位。
上述工序完成后，启动自动叠装程序，生产线将自动进行变压器铁芯的叠装。
生产线自动进行变压器铁芯的叠装，具体过程为三柱分片装置2和轭柱分片装置5将导轨自动调至预叠片料宽度，将片料吸入分料挡板空挡并分开，等待叠片装置8抓料。随着片料逐渐被抓取，分片装置会自动上升给与位置补偿，使为进入分料挡板的片料逐渐进入并分开，每级片料抓取完后可以实现自动换级。
叠片装置8将分片装置分好的片料抓取至预定位装置，在预定位装置上将片料自动推送调整至预叠位，这个过程带有自动步进功能，并能自动检测片型是否正确，若片型有误会自动停机然后人工纠错。
预定位检片无误后，再由叠片装置8将片料由预定位抓取并叠放于叠装台603上，在叠装过程中：1、三柱分片装置2和轭柱分片 装置5可以根据预设的程序控住位移量进行定位，然后叠装以实现“日”、“IE”、“E”型的不同规格；2、叠装台603通过测高装置自动给与高度补偿，缓慢下降直至整个铁芯叠装完成。
叠片装置8在运动路径中，设有多组位置传感器，通过PLC程序控制叠片装置8启停以达到精确定位及防撞的目的。
铁芯叠装完成后，叠装台603在成品输送装置6的升降装置602带动下自动下降至输送轨道，然后自动成品输出。
用配有的铁芯接料车与成品输送装置6上接走乘有铁芯的叠装台603进行装夹，并将其推送至过渡支架上等待调运。
“日”型铁芯、“IE”型可通过程序控制叠片装置的位移量来实现；“E”型铁芯在上料阶段只上一个轭柱即可。
本发明中叠片装置8、三柱分片装置2、三柱预定位装置、轭柱预定位装置4、轭柱分片装置5、均为我司已有技术，已先后申报，气动系统、集中润滑系统和电控装置以及没有详细叙述的装置和系统均属本行业的公知技术手段，这里不一一叙述。
本发明的叠片采用左右取料，中间交替直线式叠放方式，结构紧凑效率高；三柱及轭柱预定位装置可自动实现铁芯的步进，方便叠片装置的运动控制；本生产线不仅可完成“日”字型铁心的自动叠装，而且还可完成“IE”型或“E”型铁心的自动叠装，能满足不同变压器厂家的工艺要求；本发明为独立式结构，可适用于各种类型横剪线剪切的产品，无需对现有横剪设备做任何改动，通用性强；且结构稳定可靠，维修费用较低；自动化程度高，实际生产过程中 不需要人工过多的干预，大大节约人力成本。本发明针对油浸式变压器铁芯叠装过程中手工叠片的现状，进行机械化、智能化改进，叠片速度可达3600片/小时。
实施例2：
基于上述实施例的基础上，本实施例中，所述的所述的其他辅助装置1至少包括气动系统、集中润滑系统和电控装置；所述的电控装置与三柱分片装置2、三柱预定位装置3、轭柱预定位装置4、轭柱分片装置5、成品输出装置6、码料台7、叠片装置8气动系统和集中润滑系统分别电信号连接。
所述的成品输出装置6包括铁芯传输装置601、升降装置602、叠装台603和过渡支架604；所述的过渡支架604设在铁芯传输装置601的一侧，升降装置602位于铁芯传输装置601内，所述的叠装台603放置在升降装置602上，叠装台603的下表面与铁芯传输装置601的上表面接触连接。
所述的升降装置602至少包括底部设有丝杠升降机、顶部设有升降台和升降台架体，所述的升降台架体顶部设有升降台，底部设有丝杠升降机；升降台架体上分别设有上下两组限位开关。
所述的叠装台603包括底座11、直线导轨12、支撑梁13、滑台14、定位销滑块15、夹件支撑块16和快速夹钳17；所述的直线导轨12安装在底座11上，支撑梁13至少为两根，设于两滑台14之间，支撑梁13与两滑台14互相平行；支撑梁13上方放置矩管；直线导轨12两侧外部分别设有滑台14，且滑台14与直线导轨12互相 垂直，滑台14下方设有快速夹钳17；滑台14上方设有定位销滑块15和夹件支撑块16。
所述的铁芯传输装置601至少包括铁芯传输本体和传输链条，所述的传输链条位于铁芯传输本体上。
所述的机架9包括顶架903和底架902，顶架903和底架902通过连接件连接，底架902的一侧设有过渡平台901，所述的顶架903上端设有电控柜10。
过渡平台901为一个功能性的小部件，与其他部分没有任何连接关系，作为成品暂时存放的一个临时存放台。
所述的叠片装置8位于机架9上部，沿X轴方向左右水平安装于位于机架顶部的导轨之上，所述叠片装置8至少为四组；叠片装置8上设有多组位置传感器，每组叠片装置8分别配有至少两组限位挡块和接近开关，限位挡块和接近开关两两之间错开分布，互不干扰。
所述的三柱分片装置2和轭柱分片装置5分别位于机架9的两侧，所述三柱分片装置2的三条分片轨道沿X轴方向分布与轭柱分片装置5的两条轨道与X轴方向垂直分布，两者竖直方向高度持平；三柱分片装置2与轭柱分片装置5的调宽模块上均分布有磁铁；所述的三柱预定位装置3、轭预定位装置4与各自分片装置相邻安装于机架9上，分别位于成品输出装置6两侧，所述三柱预定位装置3的三条预定位轨道与三柱分片装置2的三条分片调宽轨道保持中心对正且竖直方向高度一致；所述轭柱预定位装置4与轭柱分片装置5 的两条分片调宽轨道并行排列且竖直方向高度一致；所述三柱预定位装置3的预定位轨道与轭柱预定位装置4的预定位轨道水平方向保持垂直。
本发明中包括码料台和分片装置实现预叠片型的码垛与上料及分片准备过程，叠片装置8、气动系统、三柱预定位装置3、轭柱预定位装置4实现“日”、“IE”、“E”型铁芯三柱及轭柱的抓取、预定位及叠片过程，成品输出装置6实现叠台的定位及成品铁芯的输出过程，电控系统实现整个设备的供电控制过程，集中润滑系统实现设备在长时间运行下的自润滑过程。
本发明中的码料台7为自动化码料台，用以实现边柱、中柱及轭柱的码料；通过多工位储料台存放码垛好的料垛；通过码料转运车将存放于储料台的料板转用至叠装区域，做上料准备工作。
叠片装置8至少包括多组叠装支架，用以安装气缸及吸盘，使其完成下压-吸取片料-抬起-下压-释放片料的过程；两条直线导轨副，为支座往复运动提供支撑及导向；多组伺服电机、齿轮齿条及气动系统，为整个叠片装置8提供动力传输；多组气缸和多组位置传感器，每组叠装支架分别配有至少两组限位挡块和接近开关，且两两之间错开分布，互不干扰，由PLC程序统一控制，精确控制叠装支架的运动过程，使之精准启停并完成抓叠动作；叠片装置8包括4组：三柱抓、三柱叠、轭柱抓、轭柱叠(其中轭柱叠也可以分为两组独立的)。4组共8个限位开关，分别限制上述4组叠片装置的左右行程，安装于顶架903横梁上。在4组叠片装置8顶部与横 梁之间分别设置有检测物，可以是一个螺钉，也可以是一块板。当检测板与限位开关对照时即会触发限位，使叠片装置8停止运动(此功能主要是防止4组叠片装置8相互碰撞)。4组限位开关和检测物两两错开安装，防止检测物触发别组的限位开关发讯。限位开关主要是为了防止碰撞，四组叠片装置8具体的实际行程及动作还是靠PLC逻辑程序控制。
三柱分片装置2至少包括三柱分片调宽装置，自动调宽夹紧并层分码垛好的片料，为抓取片料提供保障，其主要特征在于在分料板上分布了磁铁，利用磁力将夹紧的片料分开以便于抓取；三柱上料输送装置，码料转运车对接，将码垛好的片料输送至叠装上料位置；三柱高度补偿装置，待料板输送至上料位后，使料垛升起，并能在叠装过程中实现料板高度自动微调，保证片料持续供给。
三柱预定位装置3至少包括边柱及中柱预定位装置，自动将分片装置上抓取的片料夹紧、对中、推送至预设定位位置；多组微动开关及开关支座，检测片料是否被抓取到预叠装位置以及三张柱片预定位导轨中片料片型是否正确。
轭柱预定位装置5至少包括上下轭预定位装置，自动将分片装置上抓取的片料夹紧、对中、推送至预设定位位置；多组微动开关及开关支座，检测片料是否被抓取到预叠装位置以及两张轭片预定位导轨中片料片型是否正确。
轭柱分片装置4至少包括轭柱分片调宽装置，自动调宽夹紧并层分码垛好的片料，为抓取片料提供保障，其主要特征在于在分料 板上分布了磁铁，利用磁力将夹紧的片料分开以便于抓取；轭柱上料输送装置，与码料转运车对接，将码垛好的片料输送至叠装上料位置；轭柱高度补偿装置，待料板输送至上料位后，使料垛升起，并能在叠装过程中实现料板高度自动微调，保证片料持续供给。
成品输出装置6中铁芯传输装置601，作为输送轨道首先将叠装台603输送至升降装置602，最后待叠装完成后再将成品输出。升降装置602接到铁芯传输装置601所传输的叠装台603后升起，将其送至叠装位，并自动进行高度补偿调节，随着叠片缓慢下降直至铁芯叠装完成后自动降至最低点，将叠装台603再次送回铁芯传输装置601进行成品输出。叠装台603与实际生产特有夹件配合，为铁芯叠装提供一个固定的叠装面，叠装台603可以自动调宽以及锁紧，并带有多组定位装置来安装铁芯所需的夹件。
过渡支架604，由多组矩管及槽钢拼接而成，用以暂时存放叠装台603，底部配有可调地脚用于调平，台面高度控制在500mm左右以便于人工对成品铁芯进行整形。
其他辅助装置1至少包括气动系统、集中润滑系统、电控系统均由PLC程序模块控制启停、通断，统一协调来配合生产线上机械装置完成铁芯的叠装。在铁芯自动叠装生产线内部分布多组光电开关、微动开关、接近开关进行位置检测，配合PLC程序进行发讯，来实现设备的自动控制。
本发明提供的铁芯自动叠装生产装置进行自动叠装前需要人工操作自动化码料装置对柱片及轭片进行预码料，本发明配有专门的 自动化码料装置，便于操作。待料柱码好后暂时存放于多工位储料架上。用配有的转运料车将位于多工位储料架上的料柱进行上料，推送至叠装生产线三柱分片装置2和轭柱分片装置5上料位，并启动上料程序。将叠装台603通过成品输送装置6输送至叠装位。上述工序完成后，启动自动叠装程序，生产线将自动进行变压器铁芯的叠装。
生产线自动进行变压器铁芯的叠装，具体过程为三柱分片装置2和轭柱分片装置5将导轨自动调至预叠片料宽度，将片料吸入分料挡板空挡并分开，等待叠片装置8抓料。随着片料逐渐被抓取，分片装置会自动上升给与位置补偿，使为进入分料挡板的片料逐渐进入并分开，每级片料抓取完后可以实现自动换级。叠片装置8将分片装置分好的片料抓取至预定位装置，在预定位装置上将片料自动推送调整至预叠位，这个过程带有自动步进功能，并能自动检测片型是否正确，若片型有误会自动停机然后人工纠错。预定位检片无误后，再由叠片装置8将片料由预定位抓取并叠放于叠装台603上，在叠装过程中：1、三柱分片装置2和轭柱分片装置5可以根据预设的程序控住位移量进行定位，然后叠装以实现“日”、“IE”、“E”型的不同规格；2、叠装台603通过测高装置自动给与高度补偿，缓慢下降直至整个铁芯叠装完成。
叠片装置8在运动路径中，设有多组位置传感器，通过PLC程序控制叠片装置8启停以达到精确定位及防撞的目的。铁芯叠装完成后，叠装台603在成品输送装置6的升降装置602带动下自动下 降至输送轨道，然后自动成品输出。用配有的铁芯接料车与成品输送装置6上接走乘有铁芯的叠装台603进行装夹，并将其推送至过渡支架901上等待调运。“日”型铁芯、“IE”型可通过程序控制叠片装置的位移量来实现；“E”型铁芯在上料阶段只上一个轭柱即可。
上述实例仅仅是对本发明的举例说明，并不构成对本发明的保护范围的限制，凡是与本发明相同或相似的设计均属于本发明的保护范围之内，本发明中未详细描述的装置及其系统均为现有技术，本发明中将不再进行一一描述。

Claims (9)

  1. 一种变压器铁芯自动叠装生产装置，其特征在于：至少包括叠片装置(8)、三柱分片装置(2)、三柱预定位装置(3)、轭柱预定位装置(4)、轭柱分片装置(5)、成品输出装置(6)、码料台(7)、其他辅助装置(1)和机架(9)；所述三柱分片装置(2)、三柱预定位装置(3)、成品输出装置(6)、轭柱预定位装置(4)和轭柱分片装置(5)按横向X轴方向自右向左的顺序依次安装在机架(9)上；所述叠片装置(8)位于机架(9)上部；所述的其他辅助装置(1)设置在机架(9)上方；所述的码料台(7)位于机架(9)一侧。
  2. 根据权利要求1所述的一种变压器铁芯自动叠装生产装置，其特征在于：所述的其他辅助装置(1)至少包括气动系统、集中润滑系统和电控装置；所述的电控装置与三柱分片装置(2)、三柱预定位装置(3)、轭柱预定位装置(4)、轭柱分片装置(5)、成品输出装置(6)、码料台(7)、叠片装置(8)气动系统和集中润滑系统分别电信号连接。
  3. 根据权利要求1所述的一种变压器铁芯自动叠装生产装置，其特征在于：所述的成品输出装置(6)包括铁芯传输装置(601)、升降装置(602)、叠装台(603)和过渡支架(604)；所述的过渡支架(604)设在铁芯传输装置(601)的一侧，升降装置(602)位于铁芯传输装置(601)内，所述的叠装台(603)放置在升降装置(602)上，叠装台(603)的下表面与铁芯传输装置(601)的上表面接触连接。
  4. 根据权利要求3所述的一种变压器铁芯自动叠装生产装置， 其特征在于：所述的升降装置(602)至少包括底部设有丝杠升降机、顶部设有升降台和升降台架体，所述的升降台架体顶部设有升降台，底部设有丝杠升降机；升降台架体上分别设有上下两组限位开关。
  5. 根据权利要求3所述的一种变压器铁芯自动叠装生产装置，其特征在于：所述的叠装台(603)包括底座(11)、直线导轨(12)、支撑梁(13)、滑台(14)、定位销滑块(15)、夹件支撑块(16)和快速夹钳(17)；所述的直线导轨(12)安装在底座(11)上，支撑梁(13)至少为两根，设于两滑台(14)之间，支撑梁(13)与两滑台(14)互相平行；支撑梁(13)上方放置矩管；直线导轨(12)两侧外部分别设有滑台(14)，且滑台(14)与直线导轨(12)互相垂直，滑台(14)下方设有快速夹钳(17)；滑台(14)上方设有定位销滑块(15)和夹件支撑块(16)。
  6. 根据权利要求3所述的一种变压器铁芯自动叠装生产装置，其特征在于：所述的铁芯传输装置(601)至少包括铁芯传输本体和传输链条，所述的传输链条位于铁芯传输本体上。
  7. 根据权利要求1所述的一种变压器铁芯自动叠装生产装置，其特征在于：所述的机架(9)包括顶架(903)和底架(902)，顶架(903)和底架(902)通过连接件连接，底架(902)的一侧设有过渡平台(901)，所述的顶架(903)上端设有电控柜(10)。
  8. 根据权利要求1所述的一种变压器铁芯自动叠装生产装置，其特征在于：所述的叠片装置(8)位于机架(9)上部，沿X轴方向左右水平安装于位于机架顶部的导轨之上，所述叠片装置(8)至 少为四组；叠片装置(8)上设有多组位置传感器，每组叠片装置(8)分别配有至少两组限位挡块和接近开关，限位挡块和接近开关两两之间错开分布，互不干扰。
  9. 根据权利要求1所述的一种变压器铁芯自动叠装生产装置，其特征在于：所述的三柱分片装置(2)和轭柱分片装置(5)分别位于机架(9)的两侧，所述三柱分片装置(2)的三条分片轨道沿X轴方向分布与轭柱分片装置(5)的两条轨道与X轴方向垂直分布，两者竖直方向高度持平；三柱分片装置(2)与轭柱分片装置(5)的调宽模块上均分布有磁铁；所述的三柱预定位装置(3)、轭预定位装置(4)与各自分片装置相邻安装于机架(9)上，分别位于成品输出装置(6)两侧，所述三柱预定位装置(3)的三条预定位轨道与三柱分片装置(2)的三条分片调宽轨道保持中心对正且竖直方向高度一致；所述轭柱预定位装置(4)与轭柱分片装置(5)的两条分片调宽轨道并行排列且竖直方向高度一致；所述三柱预定位装置(3)的预定位轨道与轭柱预定位装置(4)的预定位轨道水平方向保持垂直。
PCT/CN2019/102424 2018-11-30 2019-08-26 一种变压器铁芯自动叠装生产装置 WO2020107963A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201811455424.1 2018-11-30
CN201811455424.1A CN109192496B (zh) 2018-11-30 2018-11-30 一种变压器铁芯自动叠装生产装置

Publications (1)

Publication Number Publication Date
WO2020107963A1 true WO2020107963A1 (zh) 2020-06-04

Family

ID=64938486

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2019/102424 WO2020107963A1 (zh) 2018-11-30 2019-08-26 一种变压器铁芯自动叠装生产装置

Country Status (2)

Country Link
CN (1) CN109192496B (zh)
WO (1) WO2020107963A1 (zh)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112309705A (zh) * 2020-11-04 2021-02-02 武汉科技大学 一种用于变压器铁芯硅钢片码放的推送装置
CN112309704A (zh) * 2020-11-04 2021-02-02 武汉科技大学 一种用于叠放变压器铁芯硅钢片的错位码放装置
CN112382502A (zh) * 2020-12-03 2021-02-19 浙江江山变压器股份有限公司 一种变压器铁芯自动叠装生产线
CN113695907A (zh) * 2021-09-18 2021-11-26 优麦驰(南京)智能科技有限公司 一种便携式通用货架柱片智能装配系统
CN113744983A (zh) * 2021-08-24 2021-12-03 绵阳讯恒自动化设备有限公司 一种直pin网络变压器生产流水线及生产工艺
CN115132477A (zh) * 2022-07-05 2022-09-30 无锡普天铁心股份有限公司 一种横剪线三相三柱不叠上轭全自动理料装置
CN115283936A (zh) * 2022-07-29 2022-11-04 临沂大学 一种金属材料板机械加工设备
CN117038308A (zh) * 2023-08-15 2023-11-10 海安上海交通大学智能装备研究院 一种用于变压器铁芯在线剪叠生产线的接料平台

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109192496B (zh) * 2018-11-30 2023-11-07 中节能西安启源机电装备有限公司 一种变压器铁芯自动叠装生产装置
CN109979744A (zh) * 2019-03-29 2019-07-05 中变集团上海变压器有限公司 一种油浸式变压器铁芯全斜接缝叠装方法
CN109801784A (zh) * 2019-04-08 2019-05-24 南通鑫源电器制造有限公司 变压器硅钢片叠加装置
CN110077798A (zh) * 2019-05-31 2019-08-02 海安交睿机器人科技有限公司 一种适用于变压器铁心自动叠装的直线料库
CN110155707A (zh) * 2019-06-04 2019-08-23 江苏金佳铁芯有限公司 铁芯自动排序叠装生产线
CN110415961B (zh) * 2019-07-30 2024-06-14 南通思瑞机器制造有限公司 变压器硅钢片叠装系统
CN110648837B (zh) * 2019-09-19 2021-07-16 江苏宏源电气有限责任公司 新型硅钢铁心叠装台
CN110589365B (zh) * 2019-09-20 2024-06-18 中节能西安启源机电装备有限公司 一种铁芯自动叠装定位导轨
CN110902396A (zh) * 2019-12-27 2020-03-24 中节能西安启源机电装备有限公司 一种硅钢片离线自动叠片装置的多片同时取料装置及方法
CN111554506B (zh) * 2020-06-08 2024-05-14 东莞市隆信电子科技有限公司 一种ee型铁芯自动贴胶带机
CN112038081B (zh) * 2020-08-11 2024-05-14 中节能西安启源机电装备有限公司 一种变压器叠装铁心心柱分料装置及系统
CN112259358B (zh) * 2020-11-02 2024-08-02 江苏金佳铁芯有限公司 一种一次叠装四台铁芯的自动化叠装设备
CN112670074A (zh) * 2020-12-30 2021-04-16 广东科盈智能装备制造有限公司 一种硅钢片铁芯生产线
CN112750617A (zh) * 2020-12-30 2021-05-04 广东科盈智能装备制造有限公司 一种变压器铁芯生产用叠片机构
CN114050044A (zh) * 2021-11-26 2022-02-15 江苏京天下电气科技有限公司 一种一次叠一、二、四台主体叠柱自动化叠装设备
CN117038320B (zh) * 2023-10-08 2023-12-12 朗峰新材料启东有限公司 电抗器铁芯叠片装置及其电抗器加工装置
CN117594352B (zh) * 2024-01-19 2024-03-26 江苏京天下电气科技有限公司 一种铁芯叠片设备

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105551786A (zh) * 2016-01-21 2016-05-04 西安启源机电装备股份有限公司 一种变压器e型铁心全自动叠装生产线
CN205335067U (zh) * 2016-01-21 2016-06-22 西安启源机电装备股份有限公司 一种变压器e型铁心全自动叠装生产线
CN109192496A (zh) * 2018-11-30 2019-01-11 中节能西安启源机电装备有限公司 一种变压器铁芯自动叠装生产装置
CN209118918U (zh) * 2018-11-30 2019-07-16 中节能西安启源机电装备有限公司 一种变压器铁芯自动叠装生产装置

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3610334B2 (ja) * 2001-11-09 2005-01-12 佐藤鉄工株式会社 変圧器の鉄心コイル構成体の解体方法と解体装置
KR20150049627A (ko) * 2013-10-30 2015-05-08 현대중공업 주식회사 수직식 스탭랩 스태커
CN206432139U (zh) * 2017-01-24 2017-08-22 中节能环保装备股份有限公司 一种变压器日字型或e1型铁心全自动叠片装置

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105551786A (zh) * 2016-01-21 2016-05-04 西安启源机电装备股份有限公司 一种变压器e型铁心全自动叠装生产线
CN205335067U (zh) * 2016-01-21 2016-06-22 西安启源机电装备股份有限公司 一种变压器e型铁心全自动叠装生产线
CN109192496A (zh) * 2018-11-30 2019-01-11 中节能西安启源机电装备有限公司 一种变压器铁芯自动叠装生产装置
CN209118918U (zh) * 2018-11-30 2019-07-16 中节能西安启源机电装备有限公司 一种变压器铁芯自动叠装生产装置

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112309705A (zh) * 2020-11-04 2021-02-02 武汉科技大学 一种用于变压器铁芯硅钢片码放的推送装置
CN112309704A (zh) * 2020-11-04 2021-02-02 武汉科技大学 一种用于叠放变压器铁芯硅钢片的错位码放装置
CN112309704B (zh) * 2020-11-04 2024-05-10 武汉科技大学 一种用于叠放变压器铁芯硅钢片的错位码放装置
CN112309705B (zh) * 2020-11-04 2024-05-24 武汉科技大学 一种用于变压器铁芯硅钢片码放的推送装置
CN112382502A (zh) * 2020-12-03 2021-02-19 浙江江山变压器股份有限公司 一种变压器铁芯自动叠装生产线
CN112382502B (zh) * 2020-12-03 2024-05-28 浙江江山变压器股份有限公司 一种变压器铁芯自动叠装生产线
CN113744983A (zh) * 2021-08-24 2021-12-03 绵阳讯恒自动化设备有限公司 一种直pin网络变压器生产流水线及生产工艺
CN113695907A (zh) * 2021-09-18 2021-11-26 优麦驰(南京)智能科技有限公司 一种便携式通用货架柱片智能装配系统
CN115132477A (zh) * 2022-07-05 2022-09-30 无锡普天铁心股份有限公司 一种横剪线三相三柱不叠上轭全自动理料装置
CN115283936A (zh) * 2022-07-29 2022-11-04 临沂大学 一种金属材料板机械加工设备
CN115283936B (zh) * 2022-07-29 2024-03-12 临沂大学 一种金属材料板机械加工设备
CN117038308A (zh) * 2023-08-15 2023-11-10 海安上海交通大学智能装备研究院 一种用于变压器铁芯在线剪叠生产线的接料平台

Also Published As

Publication number Publication date
CN109192496A (zh) 2019-01-11
CN109192496B (zh) 2023-11-07

Similar Documents

Publication Publication Date Title
WO2020107963A1 (zh) 一种变压器铁芯自动叠装生产装置
CN113697513B (zh) 一种层叠托盘分层上料装置
CN105551786A (zh) 一种变压器e型铁心全自动叠装生产线
CN111289855B (zh) 一种变压器耐压测试装置
CN209118918U (zh) 一种变压器铁芯自动叠装生产装置
CN211768802U (zh) 定子托盘的搬运及分盘装置
CN212216868U (zh) 一种多工位自动化冲压线
CN212100901U (zh) 一种变压器耐压测试装置
CN111613430B (zh) 一种取料装置及方法
CN203187149U (zh) 一种金属板材自动移送设备
CN216420887U (zh) 一种滚压成型设备自动下料装置
CN212100735U (zh) 一种硅酸钙板模板自动叠板机
CN213025793U (zh) 一种取料装置
TW202228486A (zh) 控制疊合裝置自動調整疊合高度的方法
CN207903369U (zh) 一种托盘式流水线自动检测装置
CN220866575U (zh) 自动拆垛输送装置
CN205555523U (zh) 一种托盘料仓码垛装置
CN221165712U (zh) 一种便于拆分运输的龙门架结构
CN113320906B (zh) 落料机空托盘自动补给机构
CN219135669U (zh) 一种双工位自动分板设备
CN215287094U (zh) 一种拆码垛上料机构
CN217200692U (zh) 一种机械手发盘站
CN115783692B (zh) 一种多层零件自动搬运装置
CN221396125U (zh) 一种钢板码垛装置
CN219429639U (zh) 一种自动上料输送装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19891420

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19891420

Country of ref document: EP

Kind code of ref document: A1