WO2020107800A1 - 整体式空调器 - Google Patents

整体式空调器 Download PDF

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Publication number
WO2020107800A1
WO2020107800A1 PCT/CN2019/084626 CN2019084626W WO2020107800A1 WO 2020107800 A1 WO2020107800 A1 WO 2020107800A1 CN 2019084626 W CN2019084626 W CN 2019084626W WO 2020107800 A1 WO2020107800 A1 WO 2020107800A1
Authority
WO
WIPO (PCT)
Prior art keywords
air conditioner
integrated air
volute
heat exchanger
conditioner according
Prior art date
Application number
PCT/CN2019/084626
Other languages
English (en)
French (fr)
Inventor
田俊
李伟明
程超
白崇俨
陈国坚
Original Assignee
广东美的制冷设备有限公司
美的集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东美的制冷设备有限公司, 美的集团股份有限公司 filed Critical 广东美的制冷设备有限公司
Publication of WO2020107800A1 publication Critical patent/WO2020107800A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/02Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
    • F24F1/022Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing comprising a compressor cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/89Arrangement or mounting of control or safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/30Arrangement or mounting of heat-exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • F24F2013/202Mounting a compressor unit therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • F24F2013/205Mounting a ventilator fan therein

Definitions

  • This application relates to the field of air-conditioning products, in particular to an integrated air conditioner.
  • the electric control box is usually placed on the compressor of the integrated air conditioner, which will increase the height dimension of the air conditioner, so that the overall volume of the integrated air conditioner is relatively large and requires occupation More installation space, and not easy to transport.
  • the main purpose of the present application is to propose an integrated air conditioner, which aims to solve the technical problem that the existing integrated air conditioner has a larger overall volume and takes up more space.
  • the integrated air conditioner proposed in this application includes:
  • a compressor provided in the housing and extending in the width direction of the housing;
  • An electric control box is provided in the housing, and the electric control box and the compressor are arranged adjacent to each other in the width direction of the housing.
  • an end of the electric control box close to the compressor is provided with an escape slope to avoid the compressor.
  • the integrated air conditioner further includes an outdoor heat exchanger located in an outer area, the outdoor heat exchanger is a multi-fold heat exchanger, and the outdoor heat exchanger is arranged in multiple folds and/or multiple layers.
  • the integrated air conditioner further includes a water pumping device, and the water pumping device is disposed between the electric control box and the outdoor heat exchanger, and the electric control box is close to the outdoor heat exchanger One side is provided with an escape groove for avoiding the water pumping device.
  • a corner is formed at a corner of the electric control box close to the compressor and close to the outdoor heat exchanger, and the corner forms the escape groove.
  • the water pumping device includes a water pumping wheel and a driving device, the driving device is disposed in the avoidance groove, and the water pumping wheel is disposed between the driving device and the outdoor heat exchanger,
  • the driving device is connected to the water-driving wheel to drive the water-driving wheel to rotate to splash water onto the surface of the outdoor heat exchanger.
  • the electric control box includes a box body, and the box body is formed by splicing multiple side panels.
  • an inner wall of the electric control box is provided with a mounting groove for installing a power supply control board, the mounting groove extends vertically, and the upper end of the mounting groove is provided with a notch, and the electric control board can be Slidingly installed in the installation slot from the slot.
  • the shell is formed by splicing a front shell and a rear shell.
  • the front case includes a front top plate, a front bottom plate, a front side plate connecting the front top plate and the front bottom plate, and two front side plates extending backward from both sides of the front side plate, the The front side panel is provided with a first inlet grille, and the two front side panels are respectively provided with two second inlet grilles.
  • connection between the front side plate and the front side plate is rounded and chamfered.
  • the first inlet grille and the two second inlet grilles are integrally formed.
  • the integrated air conditioner further includes an indoor heat exchanger, the indoor heat exchanger is a U-shaped heat exchanger, and the U-shaped heat exchanger corresponds to the first inlet grille and the first Binary style grid setting.
  • both sides of the compressor and the housing are respectively configured as an inner area and an outer area;
  • the integrated air conditioner further includes a centrifugal wind wheel and a cross flow wind wheel, the centrifugal wind wheel is provided in the inner area, and the cross flow wind wheel is provided in the outer area.
  • the number of the centrifugal wind wheels is two; the integrated air conditioner further includes a first motor, the first motor is located between the two centrifugal wind wheels, and is connected to the two centrifugal wind wheels .
  • the first motor is drivingly connected to the centrifugal wind wheel through a gear set.
  • the integrated air conditioner further includes a first volute assembly corresponding to the centrifugal wind wheel, and a second volute assembly corresponding to the cross-flow wind wheel;
  • the first volute assembly It includes a first volute and a first volute, and the first volute and the first volute surround the first volute;
  • the second volute assembly includes a second volute and a second volute, The second volute and the second volute are enclosed to form a second air channel.
  • the casing further includes a chassis provided with a first escape groove located in the inner region, the first escape groove being used to escape the first volute; and/or ,
  • the chassis is provided with a second escape groove located in the outer area, and the second escape groove is used to escape the second volute.
  • the integrated air conditioner further includes a second motor and a liquid storage tank, the second motor is provided at one end of the cross-flow wind wheel, and is connected to the cross-flow wind wheel; the liquid storage tank is provided at In the outer area, the liquid storage tank is located between the compressor and the second motor.
  • the integrated air conditioner further includes an outdoor heat exchanger located in the outside area, and the outdoor heat exchanger is arranged in multiple folds and/or multiple layers.
  • the technical solution of the present application is to extend the compressor in the width direction of the integrated air conditioner, the two sides of the compressor and the casing are respectively configured as an inner area and an outer area, and the electric control box and the compressor are integrated in the whole
  • the air conditioners are arranged adjacent to each other in the width direction, so that the height dimension of the integrated air conditioner is reduced, so that the internal structure of the integrated air conditioner is more compact, the volume is smaller, and the occupied space is less.
  • the outer area of the integrated air conditioner adopts a cross-flow wind wheel and a multi-fold heat exchanger, which takes up less space, which is beneficial to further reduce the overall height of the air conditioner and to the thinning of the air conditioner;
  • the integrated air conditioner A centrifugal wind wheel and a U-shaped heat exchanger are used in the inner area of the device, which can achieve three-sided air intake, thereby increasing the air intake and improving the heat exchange efficiency.
  • FIG. 1 is a schematic structural diagram of an integral air conditioner of the application
  • FIG. 2 is a plan view of the integrated air conditioner of FIG. 1 after disassembling the housing;
  • FIG. 3 is a partially enlarged schematic view of area A in FIG. 2;
  • FIG. 4 is a cross-sectional view along A-A direction in FIG. 2;
  • FIG. 5 is a cross-sectional view along B-B direction in FIG. 2;
  • FIG. 6 is a schematic structural view of the electric control box in FIG. 2 after removing the cover plate;
  • FIG. 7 is a schematic structural diagram of a bottom plate of the integrated air conditioner in FIG. 1.
  • the directional indication is only set to be interpreted in a specific posture (as shown in the drawings If the specific posture changes, the directional indication will change accordingly.
  • first”, “second”, etc. are only set for the purpose of description, and cannot be understood as instructions or hints Its relative importance or implicitly indicates the number of technical features indicated.
  • the features defined with “first” and “second” may include at least one of the features either explicitly or implicitly.
  • the meaning of “and/or” appearing throughout the text includes three parallel plans. Taking “A and/or B” as an example, it includes plan A, or plan B, or plans that both A and B satisfy.
  • This application proposes an integrated air conditioner.
  • the integrated air conditioner is applied as a window machine.
  • the integrated air conditioner can also be specifically applied to other occasions, and the design is not limited to this.
  • the integrated air conditioner 100 proposed by the present application includes a housing 110, a compressor 160 and an electric control box 180.
  • the compressor 160 is disposed in the housing 110 and extends along the width of the housing 110;
  • the electric control box 180 is disposed in the housing 110, the electric control box 180 and the
  • the compressors 160 are arranged adjacently in the width direction of the housing 110.
  • the housing 110 has a housing cavity for installing internal components of the air conditioner such as the compressor 160.
  • the housing 110 may be formed by joining two parts of the front shell 111 and the rear shell 112 together.
  • the front case 111 is correspondingly located indoors, and the rear case 112 is correspondingly located outdoors.
  • the front case 111 has a first sub-cavity, and the rear case 112 has a second sub-cavity.
  • the compressor 160 is a horizontal compressor.
  • the compressor 160 is disposed inside the housing 110 along the width direction of the housing 110. Both sides of the compressor 160 and the housing 110 are configured as Medial and lateral areas. It can be understood that the horizontal compressor 160 is adopted, and the compressor 160 is provided inside the housing 110 along the width direction of the housing 110. Compared with the ordinary compressor 160, the overall height of the air conditioner is reduced, which is beneficial to the Thinner air conditioner.
  • the front side of the horizontal compressor 160 and the front shell 111 are structured to form an inner area
  • the rear side of the compressor 160 and the rear shell 112 are structured to form an outer area.
  • the outer area and the inner area correspond to the outdoor area and the interior of the air conditioner, respectively region.
  • the structure of the compressor 160 and the housing 110 is an outer area and an inner area, so that the internal structure of the integrated air conditioner 100 is more compact, smaller, and takes up less space, which is convenient for transportation and storage.
  • installing the compressor 160 in the middle of the air conditioner can make the center of gravity of the entire air conditioner relatively centered, so that when the air conditioner is installed on a window, the center of gravity of the air conditioner can be Falling on the wall reduces the difficulty of installing the air conditioner.
  • the width direction of the housing 110 is the left and right sides
  • the longitudinal direction of the housing 110 is the front and rear sides
  • the outer region is the rear side
  • the inner region is the front side.
  • the front case 111 is provided corresponding to the inner region.
  • the front case 111 includes a front top plate 1111, a front bottom plate 1112, a front side plate 1113 connecting the front top plate 1111 and the front bottom plate 1112, and two parts formed by the front side plate 1113
  • the two front side plates 1114 extending laterally backward are formed by the front top plate 1111, the front bottom plate 1112, the front side plate 1113, and the two front side plates 1114.
  • the front side panel 1113 is provided with a first inlet grille 1115, and the two front side panels 1114 are respectively provided with two second inlet grilles 1116. In this way, three-side air intake (front air intake, left air intake) Wind, wind into the right).
  • first inlet grille 1115 and the two second inlet grilles 1116 may be relatively independent, and of course, may also be integrally formed.
  • first inlet grille 1115 and the two second inlet grilles 1116 are integrally formed, so that the air intake area can be maximized, thereby increasing the air intake.
  • An indoor air outlet is opened on the front top plate 1111, and an air guide plate is movably arranged at the indoor air outlet to open or close the indoor air outlet.
  • the first inlet grille 1115 and the two second inlet grilles 1116 may be relatively independent, and of course, may also be integrally formed.
  • connection between the front side plate 1113 and the front side plate 1114 is rounded and chamfered.
  • the first inlet grille 1115 and the two second inlet grilles 1116 are integrally formed This arrangement can maximize the air intake area to increase the air intake, and at the same time, it can make the internal structure of the housing 110 more compact and make the integrated air conditioner 100 more beautiful.
  • An indoor air outlet is opened on the front top plate 1111, and an air guide plate is movably arranged at the indoor air outlet to open or close the indoor air outlet.
  • the rear case 112 includes a rear top plate 1121, a rear bottom plate 1122, a rear side plate 1123 connecting the rear top plate 1121 and the rear bottom plate 1122, and two rear side plates 1124 extending forward from both sides of the rear side plate 1123,
  • the second sub-cavity is formed by the rear top plate 1121, the rear bottom plate 1122, the rear side plate 1123, and the two rear side plates 1124.
  • An outdoor air inlet is opened on the rear top board 1121 and/or the rear side board 1124, and an air inlet grille is installed in the outdoor air inlet.
  • An outdoor air outlet is opened on the rear side plate 1123.
  • the electric control box 180 is fixedly disposed on the bottom of the housing 110.
  • the electric control box 180 and the compressor 160 are arranged adjacent to each other in the width direction of the housing 110, that is, the electric control box 180 may be disposed at the left or right end of the compressor 160, so that The space at the end of the compressor 160 is fully utilized, thereby avoiding the additional installation space of the electric control box 180 and reducing the volume of the integrated air conditioner 100.
  • the integrated air conditioner 100 further includes a centrifugal wind wheel 130 and a cross-flow wind wheel 140, the centrifugal wind wheel 130 is disposed in the inner region, and the cross-flow wind wheel 140 is disposed on the outer side region.
  • the centrifugal wind wheel 130 is provided in the inner region, that is, the centrifugal wind wheel 130 is provided in the first sub-cavity of the front case 111, which can make the indoor air supply distance of the air conditioner longer;
  • the flow wind wheel 140 is located in the outer region, that is, the cross flow wind wheel 140 is located in the second sub-cavity of the rear case 112, which can make the air conditioner have low noise, uniform air supply, and low power.
  • the integrated air conditioner 100 further includes an indoor heat exchanger 120 located in the inner area and an outdoor heat exchanger 150 located in the outer area.
  • the indoor heat exchanger 120 is a U-shaped heat exchanger, and the U-shaped heat exchanger is provided corresponding to the first inlet grille 1115 and the second inlet grille 1116.
  • the outdoor heat exchanger 150 is arranged corresponding to the cross-flow wind wheel 140, and the outdoor heat exchanger 150 is arranged in multiple folds and/or multiple layers (as shown in FIG. 4).
  • the outdoor heat exchanger 150 has a multi-fold configuration, which can reduce the intake air speed, reduce pressure loss, and ensure the efficient operation of the cross-flow wind wheel 140; the outdoor heat exchanger 150 has a multi-layer configuration, which can be further improved Heat exchange efficiency.
  • the technical solution of the present application extends the compressor 160 in the width direction of the integrated air conditioner 100, and both sides of the compressor 160 and the housing 110 are configured into an inner area and an outer area, respectively, and the electric control box 180 and the The compressors 160 are arranged adjacent to each other in the width direction of the integrated air conditioner 100, thus reducing the height dimension of the integrated air conditioner 100, and making the internal structure of the integrated air conditioner 100 more compact and smaller in volume, Take up less space.
  • the outer area of the integrated air conditioner 100 adopts the cross-flow wind wheel 140 and the multi-fold heat exchanger, which occupies less space, is beneficial to further reduce the overall height of the air conditioner, and is beneficial to the thinning of the air conditioner; the overall A centrifugal wind wheel 130 and a U-shaped heat exchanger are used in the inner area of the air conditioner 100 to achieve three-sided air intake, thereby increasing the air intake volume and improving the heat exchange efficiency.
  • an escaping slope 185 may be provided at an end of the electric control box 180 near the compressor 160 to avoid The compressor 160.
  • the avoiding slope 185 may form a side of the electric control box 180 close to the compressor 160, of course, the avoiding slope 185 may also be a part of the side of the electric control box 180 close to the compressor 160 .
  • the integrated air conditioner 100 further includes a water pumping device 190 disposed between the electric control box 180 and the outdoor heat exchanger 150
  • a side of the electric control box 180 near the outdoor heat exchanger 150 is provided with an escape groove 186 for avoiding the water pumping device 190.
  • the escape groove 186 by providing the escape groove 186, on the one hand, an installation space is provided for the water pumping device 190 to install, and on the other hand, the material required for manufacturing the electric control box 180 is also saved.
  • the water pumping device 190 includes a water pumping wheel 191 and a driving device 192, the driving device 192 is disposed in the escape groove 186, and the water pumping wheel 191 is disposed in the driving device 192 and the outdoor heat exchanger Between 150, the driving device 192 is connected to the water pump 191 to drive the water pump 191 to rotate to splash water onto the surface of the outdoor heat exchanger 150.
  • the driving device 192 includes a driving motor. Considering that the driving motor provides the driving force for the water-driving wheel 191, but the water-driving wheel 191 may splash water onto the driving motor during rotation, so in order to prevent the water-driving wheel 191 from splashing water onto the driving motor , A motor box 193 (as shown in FIG. 5) for installing the driving motor may be provided.
  • the avoidance groove 186 may be disposed at the middle or end of the side of the electric control box 180 close to the outdoor heat exchanger 150.
  • the electric control box 180 is close to the compressor 160 and close to the outdoor heat exchanger 150.
  • the corner is provided with a missing corner, and the missing corner forms the escape groove 186.
  • the escape groove 186 can provide installation space for the pipeline connected to the compressor 160, and at the same time, can also provide space for the installation of the water pumping device 190, thereby making the internal structure of the air conditioner more compact and reducing the The overall volume of the air conditioner.
  • the electric control box 180 may be formed by splicing a plurality of side panels.
  • the electric control box 180 includes a box body 181 and a box cover 182, and the box body 181 is formed by splicing a plurality of side panels.
  • the box body 181 is formed by splicing a first side panel 1811, a second side panel 1812, and a third side panel 1813, but it is not limited thereto.
  • the plurality of side panels may be fixed by welding, or may be fixed by bonding.
  • an electric control board 184 is provided in the electric control box 180.
  • the inner wall of the electric control box 180 is provided with an installation slot 183 for installing the power supply control board 184.
  • the mounting groove 183 extends vertically, and a notch is provided at an upper end of the mounting groove 183, and the electronic control board 184 can be slidably installed in the mounting groove 183 from the notch.
  • the integrated air conditioner 100 further includes a first motor 131.
  • the first motor 131 is located between the two centrifugal wind wheels 130 and connects the two centrifugal wind wheels 130.
  • the two centrifugal wind wheels 130 can be controlled to work at the same time, so that the air intake is more uniform, and the heat exchange of the indoor heat exchanger 120 is more uniform; on the other hand It makes the internal structure of the air conditioner more compact and smaller.
  • the first motor 131 is drivingly connected to the centrifugal wind wheel 130 through a gear set. Understandably, in other embodiments, there may be two first motors 131, and the two first motors 131 are respectively connected to the two centrifugal wind wheels 130.
  • the integrated air conditioner 100 further includes a first volute assembly 133 corresponding to the centrifugal wind wheel 130, and a second volute assembly 142 corresponding to the cross-flow wind wheel 140;
  • the first The volute assembly 133 includes a first volute 1331 and a first volute tongue 1332, and the first volute 1331 and the first volute tongue 1332 surround a first air channel;
  • the second volute assembly 142 includes a second A volute 1421 and a second volute 1422 are enclosed by the second volute 1421 and the second volute 1422 to form a second air channel.
  • the number of the first volute components 133 corresponds to the number of the centrifugal wind wheels 130 in one-to-one correspondence, and each centrifugal wind wheel 130 is disposed in a corresponding one of the first air ducts.
  • the wind end extends to the indoor air outlet, which can effectively prevent the blow-by wind from occurring in the inner area and reduce noise.
  • the cross-flow wind wheel 140 is disposed in the second air duct, and the air outlet end of the second air duct extends to the outdoor air outlet.
  • an escape groove 186 may be provided at the bottom of the housing 110.
  • the housing 110 further includes a chassis provided with a first escape groove 115 located in the inner region, the first escape groove 115 is used to escape the first volute 1331 ; And/or, the chassis is provided with a second escape groove 116 located in the outer area, the second escape groove 116 is used to escape the second volute 1421.
  • the chassis is formed by splicing the front bottom plate 1112 of the front shell 111 and the rear bottom plate 1122 of the rear shell 112.
  • the first escape groove 115 is formed on the front bottom plate 1112
  • the second escape groove 116 is formed on the rear bottom plate 1122.
  • the first escape groove 115 and the second escape groove 116 both extend along the width direction of the housing 110.
  • the first escape groove 115 and the second escape groove 116 are provided on the chassis, the bottom of the first volute 1331 can be embedded in the first escape groove 115, and the bottom of the second volute 1421 can be embedded in the second escape recess In the groove 116, the overall height of the integrated air conditioner 100 can be reduced, so that the internal structure of the integrated air conditioner 100 is more compact, and the volume of the integrated air conditioner 100 is reduced.
  • the first avoidance groove 115 and the second avoidance groove 116 are provided on the chassis, which can also strengthen the chassis.
  • the integrated air conditioner 100 further includes a second motor 141.
  • the second motor 141 is provided at one end of the cross-flow wind wheel 140 and connected to the cross-flow wind wheel 140.
  • the integrated air conditioner 100 further includes a liquid storage tank 170.
  • the liquid storage tank 170 is disposed in the outer region and is located between the horizontal compressor 160 and the second motor 141.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Other Air-Conditioning Systems (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

一种整体式空调器,该整体式空调器包括壳体(110)、压缩机(160)以及电控盒(180),所述压缩机(160)设于所述壳体(110)内,且沿所述壳体(110)的宽度方向延伸;所述电控盒(180)设于所述壳体(110)内,所述电控盒(180)与所述压缩机(160)在所述壳体(110)的宽度方向上呈相邻布置。相较于现有整体式空调器,该整体式空调器的内部结构更加紧凑,体积更小,占用空间少。

Description

整体式空调器
本申请要求2018年11月30日提交中国专利局、申请号为201811462706.4、发明名称为“整体式空调器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及空调产品领域,特别涉及一种整体式空调器。
背景技术
在示例性的整体式空调器中,电控盒通常放置在整体式空调器的压缩机的上面,这样会增加空调器的高度尺寸,从而使得该整体式空调器的整体体积较大,需要占用较多的安装空间,并且不便于运输。
发明内容
本申请的主要目的是提出一种整体式空调器,旨在解决现有整体式空调器的整体体积较大,占用空间较多的技术问题。
为实现上述目的,本申请提出的整体式空调器,包括:
壳体;
压缩机,设于所述壳体内,且沿所述壳体的宽度方向延伸;以及
电控盒,设于所述壳体内,所述电控盒与所述压缩机在所述壳体的宽度方向上呈相邻布置。
可选地,所述电控盒靠近所述压缩机的一端设置有避让斜面,用以避让所述压缩机。
可选地,所述整体式空调器还包括位于外侧区域的室外换热器,所述室外换热器为多折换热器,所述室外换热器呈多折和/或多层设置。
可选地,所述整体式空调器还包括打水装置,所述打水装置设置于所述电控盒与所述室外换热器之间,所述电控盒靠近所述室外换热器的一侧设置有避让槽,用以避让所述打水装置。
可选地,所述电控盒靠近所述压缩机且靠近所述室外换热器的角落设置有缺角,所述缺角形成所述避让槽。
可选地,所述打水装置包括打水轮和驱动装置,所述驱动装置设于所述避让槽内,所述打水轮设于所述驱动装置与所述室外换热器之间,所述驱动装置连接所述打水轮,以驱动所述打水轮转动而将水甩溅至所述室外换热器的表面。
可选地,所述电控盒包括盒本体,所述盒本体由多块侧围板拼接而成。
可选地,所述电控盒的内侧壁上设置有供电控板安装的安装槽,所述安装槽沿上下向延伸,且所述安装槽的上端设置有槽口,所述电控板可自所述槽口滑动安装于所述安装槽内。
可选地,所述壳体由前壳和后壳拼接而成。
可选地,所述前壳包括前顶板、前底板、连接所述前顶板和所述前底板的前侧板,以及由所述前侧板的两侧向后延伸的两前边板,所述前侧板上设置有第一进风格栅,两所述前边板上分别设置有两第二进风格栅。
可选地,所述前侧板与所述前边板的连接处呈圆倒角设置。
可选地,所述第一进风格栅与两所述第二进风格栅为一体成型设置。
可选地,所述整体式空调器还包括室内换热器,所述室内换热器为U型换热器,所述U型换热器对应所述第一进风格栅和所述第二进风格栅设置。
可选地,所述压缩机的两侧分别与所述壳体构造成内侧区域和外侧区域;
所述整体式空调器还包括离心风轮和贯流风轮,所述离心风轮设置于所述内侧区域,所述贯流风轮设置于所述外侧区域。
可选地,所述离心风轮的数量为两个;所述整体式空调器还包括第一电机,所述第一电机位于两所述离心风轮之间,并连接两所述离心风轮。
可选地,所述第一电机通过齿轮组与所述离心风轮传动连接。
可选地,所述整体式空调器还包括与所述离心风轮对应设置的第一蜗壳组件,和与所述贯流风轮对应设置的第二蜗壳组件;所述第一蜗壳组件包括第一蜗壳和第一蜗舌,所述第一蜗壳与所述第一蜗舌围设形成第一风道;所述第二蜗壳组件包括第二蜗壳和第二蜗舌,所述第二蜗壳与所述第二蜗舌围设形成第二风道。
可选地,所述壳体还包括底盘,所述底盘上设置有位于所述内侧区域的第一避让凹槽,所述第一避让凹槽用以避让所述第一蜗壳;和/或,
所述底盘上设置有位于所述外侧区域的第二避让凹槽,所述第二避让凹槽用以避让所述第二蜗壳。
可选地,所述整体式空调器还包括第二电机和储液罐,所述第二电机设于所述贯流风轮的一端,并连接所述贯流风轮;所述储液罐设于所述外侧区域,所述储液罐位于所述压缩机与所述第二电机之间。
可选地,所述整体式空调器还包括位于所述外侧区域的室外换热器,所述室外换热器呈多折和/或多层设置。
本申请的技术方案通过使压缩机沿整体式空调器的宽度方向延伸,该压缩机的两侧分别与壳体构造成内侧区域和外侧区域,并使电控盒与所述压缩机在该整体式空调器的宽度方向上呈相邻布置,如此,降低了该整体式空调器的高度尺寸,使该整体式空调器的内部结构更加紧凑,体积更小,占用空间少。同时,该整体式空调器的外侧区域采用贯流风轮和多折换热器,占用空间少,有利于进一步地降低该空调器的整体高度,有利于该空调器的薄型化;该整体式空调器的内侧区域采用离心风轮和U型换热器,能够实现三面进风,从而增大了进风量,提高了换热效率。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请整体式空调器的结构示意图;
图2为图1中整体式空调器拆开壳体后的俯视图;
图3为图2中区域A的局部放大示意图;
图4为图2中沿A-A方向的剖示图;
图5为图2中沿B-B方向的剖视图;
图6为图2中电控盒拆掉盖板后的结构示意图;
图7为图1中整体式空调器的底板的结构示意图。
附图标号说明:
标号 名称 标号 名称
100 整体式空调器 140 贯流风轮
110 壳体 141 第二电机
111 前壳 142 第二蜗壳组件
1111 前顶板 1421 第二蜗壳
1112 前底板 1422 第二蜗舌
1113 前侧板 150 室外换热器
1114 前边板 160 压缩机
1115 第一进风格栅 170 储液罐
1116 第二进风格栅 180 电控盒
112 后壳 181 盒本体
1121 后顶板 182 盒盖
1122 后底板 183 安装槽
1123 后侧板 184 电控板
1124 后边板 185 避让斜面
115 第一避让凹槽 186 避让槽
116 第二避让凹槽 1811 第一侧围板
120 室内换热器 1812 第二侧围板
130 离心风轮 1813 第三侧围板
131 第一电机 190 打水装置
133 第一蜗壳组件 191 打水轮
1331 第一蜗壳 192 驱动装置
1332 第一蜗舌 193 电机盒
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅设置为解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅设置为描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。
另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
本申请提出一种整体式空调器。在本实施例中,该整体式空调器应用为窗机,当然,在其它实施例中,该整体式空调器还可具体应用在其它场合,本设计不限于此。
请参阅图1至图4,本申请提出的整体式空调器100,包括壳体110、压缩机160以及电控盒180。所述压缩机160设于所述壳体110内,且沿所述壳体110的宽度方向延伸;所述电控盒180设于所述壳体110内,所述电控盒180与所述压缩机160在所述壳体110的宽度方向上呈相邻布置。
在本申请实施例中,壳体110具有一壳腔,以供压缩机160等空调器的内部构件安装。为了方便拆装,所述壳体110可由前壳111和后壳112两部分拼接而成。前壳111对应位于室内,后壳112对应位于室外。其中,前壳111具有第一子腔,所述后壳112具有第二子腔,所述前壳111与所述后壳112拼接在一起时,第一子腔与第二子腔共同形成所述壳腔。压缩机160为卧式压缩机,所述压缩机160沿所述壳体110的宽度方向设于所述壳体110的内部,所述压缩机160的两侧分别与所述壳体110构造成内侧区域和外侧区域。可以理解,采用卧式压缩机160,并将所述压缩机160沿壳体110的宽度方向设于壳体110内部,相较普通压缩机160而言,降低了空调器的整体高度,利于该空调器的薄型化。所述卧式压缩机160的前侧与前壳111构造形成内侧区域,所述压缩机160的后侧与后壳112构造形成外侧区域,外侧区域和内侧区域分别对应空调器的室外区域和室内区域。通过压缩机160与壳体110构造呈外侧区域和内侧区域,使该整体式空调器100的内部结构更加紧凑,体积更小,占用的空间较少,便于运输和存储。同时,由于压缩机160较重,将压缩机160安装在该空调器的中间,可以使得整个空调器的重心较为居中,从而使得在将该空调器安装到窗户上时,可使空调器的重心落在墙体上,降低了空调器的安装难度。本实施例中,壳体110的宽度方向为左右侧,壳体110的长度方向为前后侧,且外侧区域为后侧,内侧区域为前侧。
前壳111对应所述内侧区域设置,前壳111包括前顶板1111、前底板1112、连接所述前顶板1111和所述前底板1112的前侧板1113,以及由所述前侧板1113的两侧向后延伸的两前边板1114,所述第一子腔由所述前顶板1111、前底板1112、前侧板1113及两前边板1114共同围设形成。所述前侧板1113上设置有第一进风格栅1115,两所述前边板1114上分别设置有两第二进风格栅1116,如此,可以实现三面进风(前面进风、左面进风、右面进风)。在此,需要指出的是,所述第一进风格栅1115与两所述第二进风格栅1116可以是相对独立设置的,当然,也可以是一体成型设置的。在本实施例中,所述第一进风格栅1115与两所述第二进风格栅1116为一体成型设置,这样可以最大程度地增大进风面积,从而增大进风量。所述前顶板1111上开设有室内出风口,所述室内出风口处活动设置有导风板,以将所述室内出风口打开或者关闭。在此,需要指出的是,所述第一进风格栅1115与两所述第二进风格栅1116可以是相对独立设置的,当然,也可以是一体成型设置。在本实施例中,所述前侧板1113与所述前边板1114的连接处呈圆倒角设置,所述第一进风格栅1115与两所述第二进风格栅1116为一体成型设置,这样可以最大程度地增大进风面积,从而增大进风量,同时,还可使壳体110内部结构更加紧凑,使该整体式空调器100更加美观。所述前顶板1111上开设有室内出风口,所述室内出风口处活动设置有导风板,以将所述室内出风口打开或者关闭。后壳112包括后顶板1121、后底板1122、连接所述后顶板1121和所述后底板1122的后侧板1123,以及由所述后侧板1123的两侧向前延伸的两后边板1124,所述第二子腔由所述后顶板1121、后底板1122、后侧板1123及两后边板1124共同围设形成。所述后顶板1121和/或所述后边板1124上开设有室外进风口,所述室外进风口内安装有进风格栅。所述后侧板1123上开设有室外出风口。
电控盒180固定设置于所述壳体110的底部。所述电控盒180与所述压缩机160在所述壳体110的宽度方向上呈相邻布置,也即所述电控盒180可设置于所述压缩机160的左端或者右端,这样可以充分利用压缩机160端部的空间,从而避免了额外增设电控盒180的安装空间,减小了该整体式空调器100的体积。
在本申请实施例中,所述整体式空调器100还包括离心风轮130和贯流风轮140,所述离心风轮130设置于所述内侧区域,所述贯流风轮140设置于所述外侧区域。可以理解地,离心风轮130工作时,空气从离心风轮130的轴向方向进入离心风轮130,经离心风轮130增压后,空气从离心风轮130的径向方向排出;而贯流风轮140工作时,空气从贯流风轮140的径向方向流入贯流风轮140,经贯流风轮140增压后,空气从贯流风轮140的另一径向方向排出。在本实施例中,将离心风轮130设于内侧区域,也即将离心风轮130设于前壳111的第一子腔内,可使得该空调器的室内送风距离较远;而将贯流风轮140设于外侧区域,也即将贯流风轮140设于后壳112的第二子腔内,可使得该空调器的噪音小、送风均匀,且功率低。
在本申请实施例中,所述整体式空调器100还包括位于所述内侧区域的室内换热器120和位于外侧区域的室外换热器150。其中,所述室内换热器120为U型换热器,所述U型换热器对应所述第一进风格栅1115和所述第二进风格栅1116设置,如此,增大了室内换热器120的换热效率。所述室外换热器150对应所述贯流风轮140设置,所述室外换热器150呈多折和/或多层设置(如图4所示)。可以理解地,所述室外换热器150呈多折设置,可以降低进气速度,降低压损,保证贯流风轮140的高效运行;所述室外换热器150呈多层设置,可进一步提高换热效率。
本申请的技术方案通过使压缩机160沿整体式空调器100的宽度方向延伸,该压缩机160的两侧分别与壳体110构造成内侧区域和外侧区域,并使电控盒180与所述压缩机160在该整体式空调器100的宽度方向上呈相邻布置,如此,降低了该整体式空调器100的高度尺寸,使该整体式空调器100的内部结构更加紧凑,体积更小,占用空间少。同时,该整体式空调器100的外侧区域采用贯流风轮140和多折换热器,占用空间少,有利于进一步地降低该空调器的整体高度,有利于该空调器的薄型化;该整体式空调器100的内侧区域采用离心风轮130和U型换热器,能够实现三面进风,从而增大了进风量,提高了换热效率。
请参阅图5和图6,为了进一步地减小电控盒180与压缩机160之间的空间,可在所述电控盒180靠近所述压缩机160的一端设置避让斜面185,用以避让所述压缩机160。其中,所述避让斜面185可以形成所述电控盒180靠近所述压缩机160的侧面,当然,所述避让斜面185也可为所述电控盒180靠近所述压缩机160的侧面的一部分。
再请参阅图3、图4和图6,所述整体式空调器100还包括打水装置190,所述打水装置190设置于所述电控盒180与所述室外换热器150之间,所述电控盒180靠近所述室外换热器150的一侧设置有避让槽186,用以避让所述打水装置190。在此,通过设置避让槽186,一方面提供了安装空间供打水装置190安装,另一方面也节省了制作电控盒180所需要的材料。所述打水装置190包括打水轮191和驱动装置192,所述驱动装置192设于所述避让槽186内,所述打水轮191设于所述驱动装置192与所述室外换热器150之间,所述驱动装置192连接所述打水轮191,以驱动所述打水轮191转动而将水甩溅至所述室外换热器150的表面。具体地,所述驱动装置192包括驱动电机。考虑到驱动电机为打水轮191提供驱动力,但打水轮191在转动的过程中,可能会将水甩溅至驱动电机上,所以为了防止打水轮191将水甩溅至驱动电机上,可以设置一供驱动电机安装的电机盒193(如图5所示)。
需要说明的是,所述避让槽186可以设置于所述电控盒180靠近所述室外换热器150的一侧中部或端部。为了避免电控盒180对压缩机160和打水装置190的安装产生干涉,在一较佳实施例中,所述电控盒180靠近所述压缩机160且靠近所述室外换热器150的角落设置有缺角,所述缺角形成所述避让槽186。这样,所述避让槽186可为压缩机160上连接的管路提供安装空间,同时,也可为所述打水装置190的安装提供空间,从而使得空调器内部结构更加紧凑,减小了该空调器的整体体积。
考虑到电控盒180的形状不规则,所以为了便于组装该电控盒180,该电控盒180可由多块侧围板拼接而成。具体地,该电控盒180包括盒本体181和盒盖182,所述盒本体181由多块侧围板拼接而成。例如,在一实施例中,所述盒本体181由第一侧围板1811、第二侧围板1812、第三侧围板1813拼接而成,但不限于此。可以理解地,多块侧围板可以通过焊接方式固定,也可以通过粘接方式固定。另外,电控盒180内设置有电控板184。为了方便电控板184的安装,所述电控盒180的内侧壁上设置有供电控板184安装的安装槽183。具体而言,所述安装槽183沿上下向延伸,且所述安装槽183的上端设置有槽口,所述电控板184可自所述槽口滑动安装于所述安装槽183内。
请参阅图2,在上述各实施例的基础上,为了进一步增大进风量,可以在内侧区域设置两个离心风轮130。当然,离心风轮130的数量不限于此。在本实施例中,所述整体式空调器100还包括第一电机131,所述第一电机131位于两所述离心风轮130之间,并连接两所述离心风轮130。通过将第一电机131设置在两离心风轮130之间,一方面可以同时控制两离心风轮130工作,使得进风更加均匀,进一步使得室内换热器120的换热更加均匀;另一方面使得空调器的内部结构更加紧凑,体积更小。具体地,所述第一电机131通过齿轮组与所述离心风轮130传动连接。可以理解地,在其它实施例中,所述第一电机131也可以为两个,两所述第一电机131分别连接两所述离心风轮130。
进一步地,所述整体式空调器100还包括与所述离心风轮130对应设置的第一蜗壳组件133,和与所述贯流风轮140对应设置的第二蜗组件142;所述第一蜗壳组件133包括第一蜗壳1331和第一蜗舌1332,所述第一蜗壳1331与所述第一蜗舌1332围设形成第一风道;所述第二蜗组件142包括第二蜗壳1421和第二蜗舌1422,所述第二蜗壳1421与所述第二蜗舌1422围设形成第二风道。
具体而言,所述第一蜗壳组件133的数量与所述离心风轮130的数量一一对应,每个离心风轮130设置于对应一个第一风道内,所述第一风道的出风端延伸至所述室内出风口,如此可以有效地防止内侧区域发生窜风,可以减小噪音。所述贯流风轮140设置于所述第二风道内,所述第二风道的出风端延伸至室外出风口。
在上述各实施例的基础上,为了能够将该整体式空调器100做得更薄,减小该整体式空调器100的高度,可在所述壳体110的底部设置避让槽186。请参阅图,所述壳体110还包括底盘,所述底盘上设置有位于所述内侧区域的第一避让凹槽115,所述第一避让凹槽115用以避让所述第一蜗壳1331;和/或,所述底盘上设置有位于所述外侧区域的第二避让凹槽116,所述第二避让凹槽116用以避让所述第二蜗壳1421。
具体地,所述底盘由所述前壳111的前底板1112与所述后壳112的后底板1122拼接形成。所述第一避让凹槽115形成于所述前底板1112上,所述第二避让凹槽116形成于所述后底板1122上。其中,所述第一避让凹槽115与所述第二避让凹槽116均沿所述壳体110的宽度方向延伸。由于在底盘上设置第一避让凹槽115和第二避让凹槽116,这样第一蜗壳1331的底部可以嵌入第一避让凹槽115内,第二蜗壳1421的底部可嵌入第二避让凹槽116内,从而可以降低该整体式空调器100的整体高度,使得该整体式空调器100的内部结构更加紧凑,减小该整体式空调器100的体积。同时,在底盘上设置第一避让凹槽115和第二避让凹槽116,还可对底盘起到加强作用。
所述整体式空调器100还包括第二电机141,所述第二电机141设于所述贯流风轮140的一端,并连接所述贯流风轮140。另外,所述整体式空调器100还包括储液罐170,所述储液罐170设于所述外侧区域,且位于所述卧式压缩机160与所述第二电机141之间。通过将所述储液罐170放置于所述卧式压缩机160与所述第二电机141之间,充分利用了壳体110内部的空间,有利于减小整体式空调器100的体积,同时,缩短了该卧式压缩机160与室内换热器120之间管路的连接距离。
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (20)

  1. 一种整体式空调器,其中,包括:
    壳体;
    压缩机,设于所述壳体内,且沿所述壳体的宽度方向延伸;以及
    电控盒,设于所述壳体内,所述电控盒与所述压缩机在所述壳体的宽度方向上呈相邻布置。
  2. 如权利要求1所述的整体式空调器,其中,所述电控盒靠近所述压缩机的一端设置有避让斜面,用以避让所述压缩机。
  3. 如权利要求2所述的整体式空调器,其中,所述整体式空调器还包括位于外侧区域的室外换热器,所述室外换热器呈多折和/或多层设置。
  4. 如权利要求3所述的整体式空调器,其中,所述整体式空调器还包括打水装置,所述打水装置设置于所述电控盒与所述室外换热器之间,所述电控盒靠近所述室外换热器的一侧设置有避让槽,用以避让所述打水装置。
  5. 如权利要求4所述的整体式空调器,其中,所述电控盒靠近所述压缩机且靠近所述室外换热器的角落设置有缺角,所述缺角形成所述避让槽。
  6. 如权利要求4所述的整体式空调器,其中,所述打水装置包括打水轮和驱动装置,所述驱动装置设于所述避让槽内,所述打水轮设于所述驱动装置与所述室外换热器之间,所述驱动装置连接所述打水轮,以驱动所述打水轮转动而将水甩溅至所述室外换热器的表面。
  7. 如权利要求1所述的整体式空调器,其中,所述电控盒包括盒本体,所述盒本体由多块侧围板拼接而成。
  8. 如权利要求1所述的整体式空调器,其中,所述电控盒的内侧壁上设置有供电控板安装的安装槽,所述安装槽沿上下向延伸,且所述安装槽的上端设置有槽口,所述电控板可自所述槽口滑动安装于所述安装槽内。
  9. 如权利要求1所述的整体式空调器,其中,所述壳体由前壳和后壳拼接而成。
  10. 如权利要求9所述的整体式空调器,其中,所述前壳包括前顶板、前底板、连接所述前顶板和所述前底板的前侧板,以及由所述前侧板的两侧向后延伸的两前边板,所述前侧板上设置有第一进风格栅,两所述前边板上分别设置有两第二进风格栅。
  11. 如权利要求10所述的整体式空调器,其中,所述前侧板与所述前边板的连接处呈圆倒角设置。
  12. 如权利要求10所述的整体式空调器,其中,所述第一进风格栅与两所述第二进风格栅为一体成型设置。
  13. 如权利要求9所述的整体式空调器,其中,所述整体式空调器还包括室内换热器,所述室内换热器为U型换热器,所述U型换热器对应所述第一进风格栅和所述第二进风格栅设置。
  14. 如权利要求1所述的整体式空调器,其中,所述压缩机的两侧分别与所述壳体构造成内侧区域和外侧区域;
    所述整体式空调器还包括离心风轮和贯流风轮,所述离心风轮设置于所述内侧区域,所述贯流风轮设置于所述外侧区域。
  15. 如权利要求14所述的整体式空调器,其中,所述离心风轮的数量为两个;所述整体式空调器还包括第一电机,所述第一电机位于两所述离心风轮之间,并连接两所述离心风轮。
  16. 如权利要求15所述的整体式空调器,其中,所述第一电机通过齿轮组与所述离心风轮传动连接。
  17. 如权利要求15所述的整体式空调器,其中,所述整体式空调器还包括与所述离心风轮对应设置的第一蜗壳组件,和与所述贯流风轮对应设置的第二蜗壳组件;所述第一蜗壳组件包括第一蜗壳和第一蜗舌,所述第一蜗壳与所述第一蜗舌围设形成第一风道;所述第二蜗壳组件包括第二蜗壳和第二蜗舌,所述第二蜗壳与所述第二蜗舌围设形成第二风道。
  18. 如权利要求17所述的整体式空调器,其中,所述壳体还包括底盘,所述底盘上设置有位于所述内侧区域的第一避让凹槽,所述第一避让凹槽用以避让所述第一蜗壳;和/或,
    所述底盘上设置有位于所述外侧区域的第二避让凹槽,所述第二避让凹槽用以避让所述第二蜗壳。
  19. 如权利要求14所述的整体式空调器,其中,所述整体式空调器还包括第二电机和储液罐,所述第二电机设于所述贯流风轮的一端,并连接所述贯流风轮;所述储液罐设于所述外侧区域,所述储液罐位于所述压缩机与所述第二电机之间。
  20. 如权利要求14所述的整体式空调器,其中,所述整体式空调器还包括位于所述外侧区域的室外换热器,所述室外换热器呈多折和/或多层设置。
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