WO2020105599A1 - 複合炭素粒子、その製造方法及びリチウムイオン二次電池 - Google Patents

複合炭素粒子、その製造方法及びリチウムイオン二次電池

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WO2020105599A1
WO2020105599A1 PCT/JP2019/045132 JP2019045132W WO2020105599A1 WO 2020105599 A1 WO2020105599 A1 WO 2020105599A1 JP 2019045132 W JP2019045132 W JP 2019045132W WO 2020105599 A1 WO2020105599 A1 WO 2020105599A1
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carbon particles
mass
composite carbon
less
acid compound
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PCT/JP2019/045132
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English (en)
French (fr)
Japanese (ja)
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鎭碩 白
明央 利根川
敬 茂利
大輔 香野
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昭和電工株式会社
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Publication of WO2020105599A1 publication Critical patent/WO2020105599A1/ja

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/184Preparation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/20Graphite
    • C01B32/21After-treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/583Carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • H01M4/587Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a composite carbon particle, a method for producing the same, a negative electrode active material containing the particle, a negative electrode containing the negative electrode active material, and a lithium ion secondary battery using the negative electrode.
  • a lithium-ion secondary battery is used as a power source for portable electronic devices.
  • lithium ion batteries had many problems such as insufficient battery capacity and short charge / discharge cycle life.
  • problems have been overcome, and the applications of lithium-ion secondary batteries have changed from low-power devices such as mobile phones, notebook computers and digital cameras to high-power devices that require power such as power tools and electric bicycles.
  • the application is spreading.
  • the lithium-ion secondary battery is particularly expected to be used as a power source for automobiles, and research and development of electrode materials, cell structures, etc. have been actively promoted.
  • Lithium-ion secondary batteries used as power sources for automobiles are required to have excellent low-temperature charge / discharge rate characteristics, high-temperature storage characteristics, high-temperature cycle characteristics, low internal resistance, and high Coulombic efficiency. On the other hand, various methods have been taken.
  • a carbon material is used as the negative electrode active material of the lithium ion secondary battery. Further, it has been proposed to form a coating layer on the surface in order to repair the surface defects of the carbon material or to impart a characteristic different from that of the carbon material as the core material.
  • Patent Document 1 describes composite carbon particles in which an amorphous carbon layer is formed on the surface using petroleum pitch as a coating material.
  • Patent Document 2 describes composite carbon particles having a pyrolytic carbon layer formed on the surface by a CVD process.
  • Patent Document 3 describes composite carbon particles in which graphene is attached to the surface by using graphene as a coating material.
  • Patent Document 4 describes carbon composite silicon in which a graphene sheet is attached to the surface of silicon.
  • Patent Document 5 describes a method of manufacturing a graphene shell having a graphene film as a shell structure.
  • Non-Patent Document 1 describes multilayer graphene
  • Non-Patent Document 2 describes bilayer graphene
  • Japanese Patent No. 4531174 Japanese Patent No. 5898628 (European Patent No. 2650955) WO2017 / 169882 Japanese Patent Laid-Open No. 2013-60355 (US Pat. No. 9815691) Japanese Patent No. 5749418 (European Patent No. 0973698)
  • the coating layer When forming a carbonaceous coating layer by a CVD process, it is difficult to form a thin and uniform layer on a core material having large irregularities such as carbon particles. To form a uniform layer, the coating layer should be thick or It was necessary to form a buffer layer inside, and as a result, high temperature cycle characteristics and high temperature storage characteristics were insufficient.
  • Patent Document 4 The technique of coating graphene described in Patent Document 4 is to attach a coating layer using an electrophoretic method, and it is not possible to form a graphene layer on the surface of carbon particles.
  • the graphene shell using the graphene film described in Patent Document 5 as a shell is a technique that uses a catalytic metal inside, and the graphene layer cannot be coated on the surface of carbon particles.
  • An object of the present invention is to provide composite carbon particles for a lithium-ion secondary battery, which have excellent low-temperature charge / discharge rate characteristics, high-temperature storage characteristics, high-temperature cycle characteristics, low internal resistance, and high Coulombic efficiency.
  • a composite carbon particle comprising carbon particles (A) and a carbonaceous coating layer (B) coating the surface thereof, which is a differential curve (DTG) of a TG curve obtained by thermogravimetric analysis (TG) in air.
  • TDG differential curve
  • Curve a composite carbon particle having only one peak at 600 ° C. or higher and lower than 620 ° C. and one or more peaks at 620 ° C. or higher and 1000 ° C. or lower.
  • the variation coefficient of the R values obtained from the Raman spectra by Raman spectroscopy is The composite carbon particle as described in 1 above, which is 0.30 or less.
  • the 50% particle diameter (D50) in the volume-based cumulative particle size distribution measured by a laser diffraction method is 1.0 ⁇ m or more and 30.0 ⁇ m or less, and the 400 times tapping density is 0.3 g / cm 3 or more and 1.5 g / cm 3
  • a method for producing composite carbon particles comprising: the carbon particles (A) and a hydroxycarboxylic acid compound having at least one carboxy group and one hydroxy group, the total of the carbon particles (A) and the hydroxycarboxylic acid compound.
  • the carbon particles (A) were mixed in an amount of 80.0% by mass or more and 99.9% by mass or less and the hydroxycarboxylic acid compound was 0.1% by mass or more and 20.0% by mass or less with respect to the mass, and obtained.
  • a method for producing composite carbon particles comprising the step of heat-treating a mixture.
  • a method for producing composite carbon particles comprising carbon particles (A) and a polycarboxylic acid compound having no hydroxy group and two or more carboxy groups, wherein carbon particles (A) and a polycarboxylic acid compound are used.
  • the carbon particles (A) are mixed in an amount of 80.0 mass% or more and 99.9 mass% or less and a polycarboxylic acid compound is 0.1 mass% or more and 20.0 mass% or less with respect to the total mass of
  • the manufacturing method of the composite carbon particle including the process of heat-treating the obtained mixture.
  • a method for producing composite carbon particles which comprises carbon particles (A), a hydroxycarboxylic acid compound having at least one carboxy group and at least one hydroxy group, and at least two carboxy groups having no hydroxy group.
  • the polycarboxylic acid compound is 80.0% by mass or more and 99.90% by mass or less of the carbon particles (A) based on the total mass of the carbon particles (A), the hydroxycarboxylic acid compound and the polycarboxylic acid compound, and the hydroxycarboxylic acid.
  • a method for producing composite carbon particles comprising the steps of mixing a compound and a polycarboxylic acid compound so that the total amount is 0.1% by mass or more and 20.0% by mass or less, and heat-treating the obtained mixture.
  • a thin, uniform carbonaceous coating layer is formed on the surface of carbon particles, which has excellent low-temperature charge / discharge rate characteristics, high-temperature storage characteristics, high-temperature cycle characteristics, low internal resistance, and high coulombic efficiency. Carbon particles can be provided.
  • Composite carbon particles include carbon particles (A) and a carbonaceous coating layer (B) that covers the surface thereof, and are subjected to thermogravimetric analysis (TG) in air.
  • TG thermogravimetric analysis
  • the carbon particles (A) are not particularly limited, and graphite particles, carbon particles such as soft carbon and hard carbon, graphene, and the like can be used, and a composite material in which a metal, a metal oxide, or an alloy is compounded can also be used. ..
  • Examples of the metal include silicon, tin, zinc and the like, and examples of the metal oxide include oxides thereof.
  • the particle shape is not limited, and examples thereof include spherical shape, lump shape, scale shape, and fibrous shape, and the particle shape is preferable.
  • Specific examples of the fibrous material include nanowires, vapor grown carbon fibers and carbon nanotubes. Of these, it is particularly preferable to use graphite particles. Since graphite particles have high crystallinity, they are excellent in discharge capacity, high temperature cycle characteristics, and high temperature storage characteristics.
  • the carbon particles (A) also include those whose surface is partially or wholly coated with amorphous carbon. Among the graphite particles, artificial graphite particles are preferable, and artificial graphite particles having a solid structure are more preferable. When the inside has a solid structure, intra-particle peeling hardly occurs even after repeated expansion and contraction due to charge and discharge, and high temperature cycle characteristics and high temperature storage characteristics are excellent.
  • the peak of the differential curve (DTG curve) of the TG curve obtained in the thermogravimetric analysis (TG) of the carbon material shows the exothermic peak due to combustion at different temperatures due to the crystal structure of the carbon component.
  • the peak at 600 ° C. or higher and lower than 620 ° C. in the DTG curve indicates that the thin carbonaceous coating layer (B) having thermal stability is provided.
  • the coating layer having a peak in this range is thin and exhibits excellent high temperature characteristics and low temperature rate characteristics.
  • having one or more peaks at 620 ° C. or higher and 1000 ° C. or lower in the DTG curve originates from the carbon particles (A).
  • the differential thermal analysis (DTA) of the carbon material is measured by the method described in the examples.
  • One peak at 600 ° C. or higher and lower than 620 ° C. in the DTG curve of the composite carbon particles is more preferably present at 605 ° C. or higher, and further preferably at 608 ° C. or higher.
  • One peak at 600 ° C. or higher and lower than 620 ° C. in the DTG curve of the composite carbon particles is more preferably present at 618 ° C. or lower, and further preferably at 615 ° C. or lower.
  • the two or more peaks at 620 ° C. or higher and 1000 ° C. or lower in the DTG curve of the composite carbon particles are preferably present at 650 ° C. or higher, more preferably at 680 ° C. or higher, and are preferably 700 ° C. or higher.
  • One or more peaks at 620 ° C. or higher and 1000 ° C. or lower in the DTG curve of the composite carbon particles are preferably present at 950 ° C. or lower, more preferably 900 ° C. or lower, and further preferably 880 ° C. or lower. Is most preferred.
  • the composite carbon particles in one embodiment of the present invention include carbon particles (A) and a carbonaceous coating layer (B) that covers the surface thereof, and have a differential thermal analysis (DTA) in air of 600 ° C or higher and 620 ° C or higher. It is preferable to have only one peak at less than 1 peak and at least one peak at 620 ° C to 1000 ° C.
  • DTA differential thermal analysis
  • the differential thermal analysis (DTA) peak of the carbon material shows an exothermic peak due to combustion at different temperatures due to the crystal structure of the carbon component.
  • the peak at 600 ° C. or higher and lower than 620 ° C. in DTA indicates that the thin carbonaceous coating layer (B) having thermal stability is provided.
  • the coating layer having a peak in this range is thin and exhibits excellent high temperature characteristics and low temperature rate characteristics.
  • having one or more peaks at 620 ° C. or higher and 1000 ° C. or lower in DTA originates from the carbon particles (A).
  • the thermogravimetric (TG) of the carbon material is measured by the method described in the examples.
  • One peak at 600 ° C. or higher and lower than 620 ° C. in DTA of the composite carbon particles is more preferably present at 605 ° C. or higher, and further preferably at 608 ° C. or higher.
  • One peak at 600 ° C. or higher and lower than 620 ° C. in DTA of the composite carbon particles is more preferably present at 618 ° C. or lower, and further preferably at 615 ° C. or lower.
  • the two or more peaks in the DTA of the composite carbon particles at 620 ° C. or higher and 1000 ° C. or lower are more preferably present at 650 ° C. or higher, further preferably at 680 ° C. or higher, and preferably 700 ° C. or higher. Is most preferred.
  • One or more peaks in the DTA of the composite carbon particles at 620 ° C. or more and 1000 ° C. or less are more preferably present at 950 ° C. or less, further preferably at 900 ° C. or less, and at 880 ° C. or less. Is most preferred.
  • the carbonaceous coating layer (B) contains graphene.
  • Graphene is a two-dimensional sheet-like material in which carbon atoms are continuous in a honeycomb shape, and has excellent electrical conductivity, chemical stability, and high mechanical strength as compared with amorphous carbon. By covering the surface of the carbon particles with graphene, it is possible to suppress the volume change of the carbon particles and improve the conductivity, and obtain a negative electrode material for a lithium ion secondary battery having excellent durability and charge / discharge characteristics. ..
  • the graphene is more preferably formed as a graphene layer on the surface of the carbon particles (A), and it is further preferable that the graphene covers almost the entire surface of the carbon particles (A).
  • the surface of the carbon particles (A) is covered with the single-layer graphene or the multilayer graphene, and it is further preferable that the surface of the carbon particles (A) is directly covered with the single-layer graphene or the multilayer graphene.
  • graphene including one layer is referred to as single-layer graphene and graphene including two or more layers is referred to as multilayer graphene, and graphene includes graphene oxide.
  • Graphene having a thickness exceeding 30 nm is graphite and is excluded from the graphene layer forming the carbonaceous coating layer (B).
  • the thickness of the carbonaceous coating layer (B) is preferably 0.1 nm or more. 0.1 nm corresponds to the thickness of a single layer of graphene.
  • the thickness of the carbonaceous coating layer (B) is more preferably 1.0 nm or more, and further preferably 2.0 nm or more, from the viewpoint of having a certain level of conductivity, chemical stability, and mechanical strength.
  • the thickness of the carbonaceous coating layer (B) is preferably 30.0 nm or less. When the thickness of the carbonaceous coating layer (B) is 30.0 nm or less, the excessive formation of the carbonaceous coating layer (B) is suppressed, and the high temperature storability and the high temperature cycle characteristics can be kept good. From the same viewpoint, 20.0 nm or less is more preferable, 10.0 nm or less is still more preferable, and 5.0 nm or less is most preferable.
  • the thickness of the carbon coating layer (B) is measured by observation with a transmission electron microscope (TEM). From the viewpoint of measurement accuracy, the number of measurement points is preferably 30 or more, more preferably 60 or more. Let the arithmetic mean be the thickness of the carbonaceous coating layer (B). Specifically, it can be measured by the method described in Examples.
  • the R value of the composite carbon particles in one embodiment of the present invention is preferably 0.10 or more.
  • the R value is more preferably 0.15 or more and most preferably 0.20 or more.
  • the R value of the composite carbon particles is preferably 0.40 or less. This is because when the R value is 0.40 or less, the crystallinity of the surface is not too low, and good high temperature storage and high temperature cycle characteristics can be maintained. From the same viewpoint, the R value is more preferably 0.35 or less, and further preferably 0.30 or less.
  • the R value means the intensity ratio (ID / IG) of the peak intensity (ID) near 1350 cm ⁇ 1 and the peak intensity (IG) near 1580 cm ⁇ 1 observed by Raman spectroscopy.
  • the state of the surface of the composite carbon particles can be evaluated by the R value. The smaller the R value, the higher the crystallinity of the surface of the composite carbon particles.
  • the variation coefficient of the R value (ID / IG) of the composite carbon particles in one embodiment of the present invention is preferably 0.30 or less.
  • the coefficient of variation of the R value is 0.30 or less, the variation in the coating state is small, so that the effect of reducing the resistance is large, and the high temperature cycle characteristics and the low temperature rate characteristics are improved.
  • the coefficient of variation is more preferably 0.25 or less, still more preferably 0.20 or less.
  • the coefficient of variation of the R value is obtained by measuring the R value at multiple points by the microscopic Raman spectroscopy and dividing the standard deviation value by the average value of the R values.
  • the variation of the coating state can be evaluated by obtaining the coefficient of variation. The larger the coefficient of variation, the lower the uniformity of the R value, and the larger the variation in the coating state.
  • a microscopic laser Raman spectroscope with high spatial resolution is used to measure multiple R values for the same sample. From the viewpoint of measurement accuracy, 50 points or more are preferable, and 100 points or more are more preferable.
  • the measurement is performed by shifting the laser irradiation position after the end of each measurement so that the position is different each time.
  • the spatial resolution is too low (that is, when the irradiation positions overlap too much)
  • variations between particles are difficult to be reflected in the R value, and the accuracy of the evaluation result may be reduced.
  • (Raman R value of composite carbon particles) / (Raman R value of carbon particles (A)) is preferably 1.50 or more.
  • the ratio is more preferably 1.80 or more, and most preferably 2.10 or more.
  • (Raman R value of composite carbon particles) / (Raman R value of carbon particles (A)) is preferably 10.00 or less.
  • the ratio is 10.00 or less, the excessive formation of the carbonaceous coating layer (B) can be suppressed, and thereby the high temperature storability and the high temperature cycle characteristics can be kept good. From the same viewpoint, the ratio is more preferably 6.00 or less and most preferably 4.00 or less.
  • the Raman R value of the carbon particles (A) is the value of the carbon particles used as the raw material.
  • the average interplanar spacing d002 of the (002) planes of the composite carbon particles in one embodiment of the present invention measured by X-ray diffraction is preferably 0.3354 nm or more. This is the theoretical lower limit of graphite.
  • d002 is 0.3370 nm or less. When d002 is 0.3370 nm or less, the discharge capacity becomes large, and a battery satisfying the energy density required for a large battery can be obtained. From the same viewpoint, d002 is more preferably 0.3367 nm or less, still more preferably 0.3364 nm or less.
  • the 50% particle diameter (D50) of the composite carbon particles in one embodiment of the present invention is preferably 1.0 ⁇ m or more.
  • D50 is more preferably 3.0 ⁇ m or more, and most preferably 5.0 ⁇ m or more.
  • D50 is preferably 50.0 ⁇ m or less. This is because when D50 is 50.0 ⁇ m or less, the electrical resistance of the electrode is reduced and the rate characteristics are improved. From the same viewpoint, 30.0 ⁇ m or less is more preferable, and 10.0 ⁇ m or less is most preferable.
  • the “50% particle size (D50)” means a particle size that is cumulative 50% in a volume-based particle size distribution obtained by a laser diffraction / scattering method.
  • the 400 times tapping density of the composite carbon particles in one embodiment of the present invention is preferably 0.3 g / cm 3 or more.
  • the tapping density is more preferably 0.4 g / cm 3 or more, 0.5 g / cm 3 or more is most preferable.
  • the 400 times tapping density is preferably 1.5 g / cm 3 or less.
  • the tapping density is 1.5 g / cm 3 or less, the contact between the materials in the obtained electrode can be sufficiently improved, and a battery having high input / output characteristics can be obtained.
  • the tapping density is more preferably 1.2 g / cm 3 or less, 0.9 g / cm 3 or less is most preferred.
  • the BET specific surface area of the composite carbon particles in one embodiment of the present invention is preferably 0.1 m 2 / g or more.
  • BET specific surface area is more preferably equal to or greater than 1.0m 2 / g, 3.0m 2 / g or more is most preferred.
  • the BET specific surface area is preferably 10.0 m 2 / g or less.
  • it When it is 10.0 m 2 / g or less, aggregation is suppressed, so that a slurry is easily prepared, and side reactions when used as a battery are suppressed, and Coulomb efficiency, high-temperature storability and high-temperature cycle characteristics are excellent. From the same viewpoint, it is preferably 8.0 m 2 / g or less, more preferably 5.0 m 2 / g or less.
  • (BET specific surface area of composite carbon particles) / (BET specific surface area of carbon particles (A)) is preferably 0.90 or less.
  • the ratio is more preferably 0.80 or less, and most preferably 0.70 or less.
  • the ratio is preferably 0.30 or more.
  • the ratio is more preferably 0.50 or more, and most preferably 0.55 or more.
  • the value of the carbon particles used as the raw material is used as the BET specific surface area of the carbon particles (A).
  • the d002, D50, 400 times tapping density and BET specific surface area described in this specification are measured by the methods described in the examples.
  • a method for producing composite carbon particles in one embodiment of the present invention comprises a step of mixing carbon particles and a carboxylic acid compound as a raw material for a carbonaceous coating layer to obtain a mixture, And a heat treatment step of heat-treating the mixture obtained in the mixing step at 500 ° C. or higher and 2000 ° C. or lower.
  • the carboxylic acid compound used in one embodiment of the present invention is a compound that does not have a hydroxy group in one molecule and contains two or more carboxy groups (referred to as “polycarboxylic acid compound”), or a carboxylic group and a hydroxy group in one molecule.
  • a compound containing one or more groups referred to as a “hydroxycarboxylic acid compound”.
  • Examples of such polycarboxylic acid compounds include succinic acid (melting point 185 ° C), glutaric acid (95 ° C), maleic acid (131 ° C), phthalic acid (210 ° C), oxaloacetic acid (161 ° C). ) And malonic acid (at the same temperature of 135 ° C.).
  • hydroxycarboxylic acid examples include malic acid (130 ° C.), citric acid (153 ° C.), tartaric acid (168 ° C. (L form), 151 ° C. (meso form), 206 ° C. (racemic form)). , Gallic acid (at the same temperature of 250 ° C.) and salicylic acid (at the same temperature of 159 ° C.).
  • malic acid melting point: 130 ° C
  • citric acid 153 ° C: 168 ° C
  • tartaric acid 168 ° C: L form
  • the carboxylic acid compound may be used alone or in combination of two or more. That is, two or more polycarboxylic acid compounds may be used, two or more hydroxycarboxylic acid compounds may be used, or a polycarboxylic acid compound and a hydroxycarboxylic acid compound may be used in combination. It is also possible to combine the above-mentioned carboxylic acid compound and a compound containing one carboxy group in one molecule.
  • the melting point of the carboxylic acid compound is preferably 300 ° C or lower. When the melting point is within this range, thermal decomposition of the carboxylic acid compound is small and the coating effect is high. From the same viewpoint, the melting point is more preferably 250 ° C. or lower, further preferably 200 ° C. or lower. The melting point of the carboxylic acid compound is preferably 90 ° C. or higher. When the melting point is in this range, the carboxylic acid compound can be easily handled and the yield after the mixing treatment is high. From the same viewpoint, the melting point is more preferably 110 ° C. or higher, further preferably 130 ° C. or higher.
  • the mixture obtained in the mixing step may contain materials other than carbon particles and a carboxylic acid compound, but the mixture is preferably composed of carbon particles and a carboxylic acid compound. It is preferable to use the carboxylic acid compound in a powder state.
  • the mixing method is preferably dry mixing, and a commercially available mixer or stirrer can be used. Specific examples include mixers such as ribbon mixers, V-type mixers, W-type mixers, one-blade mixers, and Nauta mixers.
  • the blending amount of the carbon particles (A) and the carboxylic acid compound is such that the carbon particles (A) are 80.0% by mass or more and 99.9% by mass or less, and the carboxylic acid is based on the total mass of the carbon particles (A) and the carboxylic acid compound.
  • the compound content is preferably 0.1% by mass or more and 20.0% by mass or less.
  • the reason why the blending amount of the carboxylic acid compound is 0.1% by mass or more is to sufficiently coat the carbon particles with the carboxylic acid compound. From this viewpoint, the amount of the carboxylic acid compound is more preferably 0.5% by mass or more, and further preferably 1.0% by mass or more.
  • the reason for setting the amount of the carboxylic acid compound to be 20.0% by mass or less is to suppress the formation of an excessive carbonaceous coating layer (B), thereby maintaining good high-temperature storability and high-temperature cycle characteristics.
  • the amount of the carboxylic acid compound is more preferably 15.0% by mass or less, and further preferably 10.0% by mass or less.
  • the heat treatment step of the mixture can be performed using a heat treatment apparatus such as a rotary kiln, a roller hearth kiln, or an electric tubular furnace.
  • a heat treatment apparatus such as a rotary kiln, a roller hearth kiln, or an electric tubular furnace.
  • the heat treatment temperature in the heat treatment step is preferably 500 ° C. or higher, more preferably 700 ° C. or higher, further preferably 900 ° C. or higher in order to sufficiently promote carbonization of the carboxylic acid compound, suppress the retention of hydrogen and oxygen, and improve the battery characteristics. Is most preferred.
  • the heat treatment temperature is preferably 2000 ° C. or lower, more preferably 1500 ° C. or lower, and most preferably 1200 ° C. or lower.
  • the treatment time is not particularly limited as long as carbonization has progressed sufficiently, but is preferably 10 minutes or longer, more preferably 30 minutes or longer, and further preferably 50 minutes or longer.
  • the heat treatment step is preferably performed in an inert gas atmosphere.
  • the inert gas for the inert gas atmosphere include argon gas and nitrogen gas.
  • the obtained composite carbon particles are appropriately crushed and sieved.
  • a negative electrode active material for a lithium ion secondary battery according to an embodiment of the present invention contains the composite carbon particles.
  • the negative electrode active material is composed of the above composite carbon particles, or further contains another carbon material or a conductivity imparting agent.
  • another carbon material or a conductivity-imparting agent 0.01 to 200 parts by mass, preferably 0.01 to 100 parts by mass of spherical natural graphite or artificial graphite is mixed with 100 parts by mass of the composite carbon particles. Can be used.
  • By mixing and using another graphite material it is possible to obtain a negative electrode active material that also has the excellent characteristics of other graphite materials while maintaining the excellent characteristics of the composite carbon particles.
  • Such a negative electrode active material can be obtained by mixing the composite carbon particles with another carbon material or the like. Upon mixing, it is possible to appropriately select a mixing material and determine the mixing amount according to required battery characteristics.
  • carbon fiber can be mixed with the negative electrode active material.
  • the blending amount is preferably 0.01 to 20 parts by mass and more preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the negative electrode active material.
  • carbon fibers examples include PAN-based carbon fibers, pitch-based carbon fibers, organic carbon fibers such as rayon-based carbon fibers, and vapor grown carbon fibers.
  • PAN-based carbon fibers pitch-based carbon fibers
  • organic carbon fibers such as rayon-based carbon fibers
  • vapor grown carbon fibers having high crystallinity and high thermal conductivity is particularly preferable.
  • the carbon fiber is adhered to the surface of the composite carbon particle, the vapor grown carbon fiber is particularly preferable.
  • a commercially available mixer or stirrer can be used as a device for mixing the composite carbon particles and other materials.
  • mixers such as ribbon mixers, V-type mixers, W-type mixers, one-blade mixers, and Nauta mixers.
  • the electrode paste in one embodiment of the present invention contains the above-mentioned negative electrode active material, a binder and a solvent.
  • the electrode paste is obtained by kneading the negative electrode active material and the binder.
  • a device such as a ribbon mixer, a screw type kneader, a Spartan Luzer, a Loedige mixer, a planetary mixer, a universal mixer or the like can be used.
  • the electrode paste can be formed into a sheet shape, a pellet shape, or the like.
  • a fluorine-based polymer such as polyvinylidene fluoride or polytetrafluoroethylene
  • a rubber-based material such as SBR (styrene butadiene rubber), etc.
  • the amount of the binder used is preferably 1 to 30 parts by mass, and more preferably 1 to 10 parts by mass with respect to 100 parts by mass of the negative electrode active material.
  • Solvents used for kneading include those suitable for each binder, such as toluene and N-methylpyrrolidone in the case of fluoropolymers; water and the like in the case of SBR; and dimethylformamide, isopropanol and the like.
  • a binder using water as a solvent it is preferable to use a thickening agent such as carboxymethyl cellulose (CMC) together.
  • CMC carboxymethyl cellulose
  • the negative electrode for a lithium ion secondary battery in one embodiment of the present invention comprises a current collector and a negative electrode active material on the current collector.
  • the negative electrode can be obtained by applying the above-mentioned electrode paste on a current collector, drying and press-molding.
  • the current collector for example, aluminum, nickel, copper, stainless steel foil, mesh, or the like can be used.
  • the coating thickness of the electrode paste is preferably 50 to 200 ⁇ m.
  • the method of applying the paste is not particularly limited, and examples thereof include a method of applying with a doctor blade or a bar coater and thereafter forming with a roll press or the like.
  • Examples of the pressure molding method include a roll pressing method and a press pressing method.
  • the pressure during pressure molding is preferably 1 ⁇ 10 3 to 3 ⁇ 10 3 kg / cm 2 .
  • Lithium Ion Secondary Battery has a structure in which a positive electrode and a negative electrode are immersed in an electrolytic solution or an electrolyte.
  • the lithium ion secondary battery in one embodiment of the present invention comprises the negative electrode as the negative electrode.
  • a lithium-containing transition metal oxide is usually used as the positive electrode active material, and preferably at least selected from Ti, V, Cr, Mn, Fe, Co, Ni, Mo and W.
  • An oxide mainly containing one kind of transition metal element and lithium in which a compound having a molar ratio of lithium to the transition metal element of 0.3 to 2.2 is used, more preferably V, Cr, Mn,
  • a compound which is an oxide mainly containing at least one transition metal element selected from Fe, Co and Ni and lithium, and whose molar ratio of lithium to the transition metal is 0.3 to 2.2 is used.
  • a separator may be provided between the positive electrode and the negative electrode.
  • the separator include a nonwoven fabric containing polyolefin such as polyethylene and polypropylene as a main component, a cloth, a microporous film, or a combination thereof.
  • electrolytes inorganic solid electrolytes, and polymer solid electrolytes can be used as the electrolyte and the electrolyte that compose the lithium-ion secondary battery in the preferred embodiment of the present invention, but the organic electrolyte is from the viewpoint of electrical conductivity. preferable.
  • the all-solid-state lithium-ion secondary battery has a structure in which the positive electrode layer and the negative electrode layer are in contact with the solid electrolyte layer.
  • FIG. 9 is a schematic diagram showing an example of the configuration of the all-solid-state lithium-ion secondary battery 1 according to this embodiment.
  • the all-solid-state lithium-ion secondary battery 1 includes a positive electrode layer 11, a solid electrolyte layer 12, and a negative electrode layer 13.
  • the positive electrode 11 has a positive electrode current collector 111 and a positive electrode mixture layer 112.
  • the positive electrode current collector 111 is connected to a positive electrode lead 111a for exchanging electric charges with an external circuit.
  • the positive electrode current collector 111 is preferably a metal foil, and an aluminum foil is preferably used as the metal foil.
  • the positive electrode mixture layer 112 contains a positive electrode active material, and may further contain a solid electrolyte, a conductive additive, a binder and the like.
  • the positive electrode active material include rock salt type layered active materials such as LiCoO 2 , LiMnO 2 , LiNiO 2 , LiVO 2 , LiNi 1/3 Mn 1/3 Co 1/3 O 2 and spinel type active materials such as LiMn 2 O 4.
  • rock salt type layered active materials such as LiCoO 2 , LiMnO 2 , LiNiO 2 , LiVO 2 , LiNi 1/3 Mn 1/3 Co 1/3 O 2 and spinel type active materials such as LiMn 2 O 4.
  • LiFePO 4, LiMnPO 4, LiNiPO 4 , LiCuPO 4 olivine active material such as, sulfide Monokatsu substance such Li 2 S and the like.
  • these active materials may be coated with LTO (Lithium Tin Oxide), carbon or the like.
  • the content of the solid electrolyte in the positive electrode mixture layer 112 is preferably 50 parts by mass or more, more preferably 70 parts by mass or more, and 80 parts by mass or more with respect to 100 parts by mass of the positive electrode active material. Is more preferable.
  • the content of the solid electrolyte in the positive electrode mixture layer 112 is preferably 200 parts by mass or less, more preferably 150 parts by mass or less, and more preferably 125 parts by mass or less with respect to 100 parts by mass of the positive electrode active material. Is more preferable.
  • the conduction aid it is preferable to use a particulate carbonaceous conduction aid or a fibrous carbonaceous conduction aid.
  • a particulate carbonaceous conductive aid Denka Black (registered trademark) (manufactured by Denki Kagaku Kogyo Co., Ltd.), Ketjen Black (registered trademark) (manufactured by Lion Corporation), graphite fine powder SFG series (manufactured by Timcal), graphene Particulate carbon such as can be used.
  • vapor phase carbon fibers VGCF (registered trademark), VGCF (registered trademark) -H (manufactured by Showa Denko KK)
  • carbon nanotubes carbon nanohorns and the like
  • VGCF registered trademark
  • Vapor grown carbon fiber VGCF (registered trademark) -H" (manufactured by Showa Denko KK) is most preferable because it has excellent cycle characteristics.
  • the content of the conductive additive in the positive electrode mixture layer 112 is preferably 0.1 part by mass or more, and more preferably 0.3 part by mass or more, with respect to 100 parts by mass of the positive electrode active material.
  • the content of the conductive additive in the positive electrode mixture layer 112 is preferably 5 parts by mass or less, and more preferably 3 parts by mass or less with respect to 100 parts by mass of the positive electrode active material.
  • binder examples include polyvinylidene fluoride, polytetrafluoroethylene, polyethylene oxide, polyvinyl acetate, polymethacrylate, polyacrylate, polyacrylonitrile, polyvinyl alcohol, styrene-butadiene rubber, carboxymethyl cellulose and the like.
  • the content of the binder with respect to 100 parts by mass of the positive electrode active material is preferably 1 part by mass or more and 10 parts by mass or less, and more preferably 1 part by mass or more and 7 parts by mass or less.
  • the solid electrolyte layer 12 is interposed between the positive electrode layer 11 and the negative electrode layer 13, and serves as a medium for moving lithium ions between the positive electrode layer 11 and the negative electrode layer 13.
  • the solid electrolyte layer 12 preferably contains at least one selected from the group consisting of a sulfide solid electrolyte and an oxide solid electrolyte, and more preferably contains a sulfide solid electrolyte.
  • sulfide solid electrolyte examples include sulfide glass, sulfide glass ceramics, Thio-LISICON type sulfide, and the like. More specifically, for example, Li 2 S-P 2 S 5 , Li 2 S-P 2 S 5 -LiI, Li 2 S-P 2 S 5 -LiCl, Li 2 S-P 2 S 5 -LiBr, Li 2 S-P 2 S 5 -Li 2 O, Li 2 S-P 2 S 5 -Li 2 O-LiI, Li 2 S-SiS 2 , Li 2 S-SiS 2 -LiI, Li 2 S-SiS 2 -LiBr, Li 2 S-SiS 2 -LiCl, Li 2 S-SiS 2 -B 2 S 3 -LiI, Li 2 S-SiS 2 -P 2 S 5 -LiI, Li 2 S-B 2 S 3, Li 2 S—P 2 S 5 —Z
  • the sulfide solid electrolyte material may be amorphous, crystalline, or glass ceramics.
  • oxide solid electrolyte examples include perovskite, garnet, and LISICON type oxide. More specifically, for example, La 0.51 Li 0.34 TiO 2.94 , Li 1.3 Al 0.3 Ti 1.7 (PO 4 ) 3 , Li 7 La 3 Zr 2 O 12 , 50Li 4 SiO 4 .50Li 3 BO 3 , Li 2.9 PO 3.3. N 0.46 (LIPON), Li 3.6 Si 0.6 P 0.4 O 4, Li 1.07 Al 0.69 Ti 1.46 (PO 4) 3, Li 1.5 Al 0.5 Ge 1.5 (PO 4) may be mentioned 3 or the like.
  • the oxide solid electrolyte material may be amorphous, crystalline, or glass ceramics.
  • the negative electrode layer 13 includes a negative electrode current collector 131 and a negative electrode mixture layer 132.
  • the negative electrode current collector 131 is connected to a negative electrode lead 131a for exchanging charges with an external circuit.
  • the negative electrode current collector 131 is preferably a metal foil, and a stainless foil, a copper foil, or an aluminum foil is preferably used as the metal foil.
  • the surface of the current collector may be coated with carbon or the like.
  • the negative electrode mixture layer 132 contains a negative electrode active material, and may also contain a solid electrolyte, a binder, a conductive auxiliary agent, and the like.
  • the composite carbon particles are used as the negative electrode active material.
  • the materials described in the solid electrolyte layer 12 may be used, but the solid electrolyte included in the solid electrolyte layer 12 or the positive electrode mixture layer may be included.
  • a material different from the existing solid electrolyte may be used.
  • the content of the solid electrolyte in the negative electrode mixture layer 132 is preferably 50 parts by mass or more, more preferably 70 parts by mass or more, and 80 parts by mass or more with respect to 100 parts by mass of the negative electrode active material. Is more preferable.
  • the content of the solid electrolyte in the negative electrode mixture layer 132 is preferably 200 parts by mass or less, more preferably 150 parts by mass or less, and 125 parts by mass or less with respect to 100 parts by mass of the negative electrode active material. Is more preferable.
  • the conductive auxiliary agent that may be contained in the negative electrode mixture layer 132 the conductive auxiliary agents mentioned in the description of the positive electrode mixture layer 112 can be used. Different materials may be used.
  • the content of the conductive additive in the negative electrode mixture layer 132 is preferably 0.1 part by mass or more, and more preferably 0.3 part by mass or more, with respect to 100 parts by mass of the negative electrode active material.
  • the content of the conductive additive in the negative electrode mixture layer 132 is preferably 5 parts by mass or less, and more preferably 3 parts by mass or less with respect to 100 parts by mass of the negative electrode active material.
  • the binder for example, the materials mentioned in the description of the positive electrode mixture layer 112 can be used, but the binder is not limited thereto.
  • the content of the binder with respect to 100 parts by mass of the negative electrode active material is preferably 0.3 parts by mass or more and 10 parts by mass or less, and 0.5 parts by mass or more and 5 parts by mass or less. More preferable.
  • R value and coefficient of variation of R value JASCO Corporation NRS-5100 was used as a microscopic laser Raman spectroscope, and measurement was performed at an excitation wavelength of 532.36 nm.
  • the R value (ID / IG) is defined as the ratio of the peak intensity (ID) near 1350 cm -1 and the peak intensity (IG) near 1580 cm -1 in the Raman spectrum.
  • Microscopic laser Raman spectroscopic imaging was performed on the composite carbon particles in the following region.
  • Measurement point 22 ⁇ 28 places Measurement step: 0.32 ⁇ m Measurement area: 7.0 ⁇ 9.0 ⁇ m
  • 100 points were randomly extracted from the region corresponding to the carbon particles, and the standard deviation of the obtained R value was divided by the average value of the R values to obtain the coefficient of variation. Moreover, the average value of the R values was taken as the R value of the composite carbon particles.
  • This measurement was performed on three arbitrarily selected carbon particles, data of 30 points in total were obtained, and the average thereof was used as the thickness of the coating layer. Further, the layer structure such as the graphene layer and the amorphous carbon layer was determined by evaluating the FFT (Fast Fourier Transform) pattern.
  • FFT Fast Fourier Transform
  • DTA Differential thermal analysis
  • EXSTAR6000 TG / DTA manufactured by SII Nano Technology Co., Ltd. was used for differential thermal analysis (DTA).
  • 10 mg of the sample was placed on a platinum pan, and the temperature was raised to 1000 ° C. at 5 ° C./min under a flow of 100 ml / min of air for measurement.
  • 10 mg of Al 2 O 3 was used as the standard substance.
  • TG Thermogravimetric analysis (TG) EXSTAR6000 TG / DTA manufactured by SII Nano Technology Co., Ltd. was used for thermogravimetric analysis (TG). 10 mg of the sample was placed on a platinum pan, and the temperature was raised to 1000 ° C. at 5 ° C./min under a flow of 100 ml / min of air for measurement. The primary differential curve obtained by dividing the TG curve thus obtained by time was used as a differential thermogravimetric curve (DTG).
  • TTG thermogravimetric analysis
  • This positive electrode slurry was applied on an aluminum foil having a thickness of 20 ⁇ m by a roll coater so as to have a uniform thickness, dried and roll-pressed, and punched out so that an applied portion was 4.2 ⁇ 4.2 cm, A positive electrode was obtained.
  • the thickness of the active material layer after pressing is 65 ⁇ m.
  • [2-6] Battery assembly (bipolar cell) An ultrasonic welding machine was used to attach a nickel tab to the copper foil portion of the negative electrode 1 and an aluminum tab to the aluminum foil portion of the positive electrode. A negative electrode 1 and a positive electrode are laminated so as to face each other via a polypropylene film microporous film, packed with an aluminum laminate film, and after pouring an electrolyte solution, the opening is sealed by heat fusion to form a bipolar cell. It was made.
  • Counter electrode lithium cell half cell
  • a separator polypropylene microporous film (Cell Guard 2400)
  • Cell Guard 2400 polypropylene microporous film
  • the cell After measuring the storage capacity, the cell was charged with a constant current of 0.2 C with an upper limit voltage of 4 V and then with a cut-off current value of 0.34 mA. Then, constant current discharge was performed at a lower limit voltage of 2 V and 0.2 C, and the discharge capacity was measured. This discharge capacity was defined as the high temperature recovery capacity (g).
  • the high temperature recovery capacity (g) with respect to the reference capacity (c) of the bipolar cell was expressed as a percentage, that is, 100 ⁇ (g) / (c) was taken as the value of the high temperature recovery characteristic.
  • the temperature inside the constant temperature bath was returned to 25 ° C, and constant current discharge was performed at a lower limit voltage of 2V and 0.2C.
  • the cell was subjected to constant current charging at 1 C with an upper limit voltage of 4 V in a constant temperature bath set at ⁇ 20 ° C., and then constant voltage charging at 4 V with a cut-off current value of 0.34 mA to measure the charge capacity.
  • This charge capacity was defined as the low temperature charge capacity (i).
  • the low temperature charge capacity (i) with respect to the reference capacity (c) of the bipolar cell was expressed as a percentage, that is, 100 ⁇ (i) / (c) was taken as the value of the low temperature charge rate characteristic.
  • Raw materials for carbonaceous coating layer Materials shown in Tables 1 and 2.
  • Examples 1-24, Comparative Examples 1-20, 24, 25 In each Example and each Comparative Example, the raw materials and proportions shown in Tables 1 and 2 were put into a V-type mixer (VM-10, manufactured by Dalton Co., Ltd.), and dry mixing was performed at room temperature for 10 minutes. The mixture was heat-treated under an atmosphere of nitrogen gas at a temperature shown in Tables 1 and 2 in an electric tubular furnace for 1 hour to obtain composite carbon particles or carbon particles.
  • “none” in the heat treatment step column means that the corresponding heat treatment step has not been performed. Various physical properties of the obtained carbon particles were measured. Further, a battery was produced using the obtained carbon particles and evaluated. The results are shown in Tables 1 to 4.
  • Comparative Examples 21-23 Nitrogen gas containing 0.05 g / L of benzene was introduced into a fluidized reactor at 1 L / min, and carbon particles (A) were in a fluidized state at 900 ° C. for a time shown in Table 2 by chemical vapor deposition (Chemical Vapor Deposition: CVD). ) Treated. The amount of benzene used in the CVD process was 1 to 5 mass%. Various physical properties of the obtained carbon particles were measured in the same manner as in Examples to prepare a battery. The results are shown in Tables 2 and 4. The R value imaging result of the carbon particles obtained in Comparative Example 23 is shown in FIG.
  • the composite carbon particles of the examples have only one peak at 600 ° C or higher and lower than 620 ° C and one or more peaks at 620 ° C or higher and 1000 ° C or lower in the DTG curve in air. It can be seen that all the battery evaluation results are excellent.
  • the composite carbon particles of the comparative example have one or more peaks at 620 ° C. or more and 1000 ° C. or less in the DTG curve in air, but do not have a peak at 600 ° C. or more and less than 620 ° C.
  • the composite carbon particles of Examples have only one peak at 600 ° C. or higher and lower than 620 ° C. and one or more peaks at 620 ° C. or higher and 1000 ° C. or lower in differential thermal analysis (DTA) in air. It can be seen that the results of each battery evaluation are all excellent.
  • the composite carbon particles of Comparative Example which have one or more peaks at 620 ° C. or higher and 1000 ° C. or lower in differential thermal analysis (DTA) in air, but do not have a peak at 600 ° C. or higher and lower than 620 ° C.
  • DTA differential thermal analysis

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WO2012039477A1 (ja) * 2010-09-24 2012-03-29 日立化成工業株式会社 リチウムイオン電池、及びそれを利用した電池モジュール
JP2013201058A (ja) * 2012-03-26 2013-10-03 Toyota Motor Corp 非水電解質二次電池用の負極活物質、及び非水電解質二次電池
JP2014123561A (ja) * 2012-11-21 2014-07-03 Showa Denko Kk リチウムイオン電池用負極材の製造方法
JP2017045574A (ja) * 2015-08-25 2017-03-02 三菱化学株式会社 炭素材、及び、非水系二次電池

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WO2012039477A1 (ja) * 2010-09-24 2012-03-29 日立化成工業株式会社 リチウムイオン電池、及びそれを利用した電池モジュール
JP2013201058A (ja) * 2012-03-26 2013-10-03 Toyota Motor Corp 非水電解質二次電池用の負極活物質、及び非水電解質二次電池
JP2014123561A (ja) * 2012-11-21 2014-07-03 Showa Denko Kk リチウムイオン電池用負極材の製造方法
JP2017045574A (ja) * 2015-08-25 2017-03-02 三菱化学株式会社 炭素材、及び、非水系二次電池

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