WO2020102957A1 - 定位整形机构 - Google Patents

定位整形机构

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Publication number
WO2020102957A1
WO2020102957A1 PCT/CN2018/116299 CN2018116299W WO2020102957A1 WO 2020102957 A1 WO2020102957 A1 WO 2020102957A1 CN 2018116299 W CN2018116299 W CN 2018116299W WO 2020102957 A1 WO2020102957 A1 WO 2020102957A1
Authority
WO
WIPO (PCT)
Prior art keywords
base
positioning
workpiece
ring
shaping mechanism
Prior art date
Application number
PCT/CN2018/116299
Other languages
English (en)
French (fr)
Inventor
臧志成
Original Assignee
臧志成
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 臧志成 filed Critical 臧志成
Priority to PCT/CN2018/116299 priority Critical patent/WO2020102957A1/zh
Publication of WO2020102957A1 publication Critical patent/WO2020102957A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work

Definitions

  • the present disclosure belongs to the technical field of muffler processing, and for example, relates to a positioning and shaping mechanism.
  • FIG. 1 is a schematic diagram of a positioning mechanism of double-circumference seam welding of a cylindrical catalytic muffler in the related art.
  • the positioning mechanism of the double-seam welding of the cylindrical catalytic muffler includes a positioning ring 12 and a base 13, and the positioning mechanism of the double-seam welding of the cylindrical catalytic muffler is configured to weld the first workpiece 10 and the second workpiece 11.
  • the magnet of the first work piece 10 is fixed on the positioning ring 12, the second work piece 11 applied by the external force sets the first work piece 10 into the set position, and then the welding equipment performs welding at the joint.
  • the present disclosure provides a positioning and shaping mechanism, which solves the problems of low processing efficiency and poor quality of the cylindrical catalytic muffler in the subsequent process due to welding deformation at the mouth of the muffler tube in the related art.
  • a positioning and shaping mechanism for welding includes a base; a positioning ring is provided on the base, the positioning ring is set to fix a workpiece to be welded; a connecting component, the connecting component includes a setting such that the positioning ring is not in operation
  • the elastic member kept away from the state of the base in a state, the positioning ring can make a linear reciprocating movement along the axis direction with respect to the base through a plurality of sets of the connection components; and a tapered ring, the tapered ring is fixed by a fixing component On the base and within the positioning ring, the tapered ring is configured to fit the nozzle of the muffler tube of the workpiece to be welded.
  • FIG. 1 is a schematic view of the positioning of the double-girth seam welding of the cylindrical catalytic muffler in the related art
  • FIG. 2 is a schematic structural diagram of a positioning and shaping mechanism provided by an embodiment.
  • FIG. 2 is a schematic structural diagram of a positioning and shaping mechanism provided by this embodiment.
  • a positioning and shaping mechanism is used for welding a double annular seam of a cylindrical catalytic muffler, and the positioning and shaping mechanism is configured to weld the first workpiece 3 and the second workpiece 4.
  • the positioning mechanism of the double-seam welding of the cylindrical catalytic muffler includes a base 20, a positioning ring 21, a conical ring 22, a connecting component and an adjusting gasket 27, wherein the positioning ring 21 is fixed on the base 20 by a fixing component and is provided To fix the first workpiece;
  • the connecting assembly includes a guide round bar 23, a guide round sleeve 24 and a limit ring 25, wherein the elastic member is arranged to keep the positioning ring 21 away from the base 20 in a non-working state
  • the elastic member is a coil spring 26, and the base 20 includes a cylindrical section 28.
  • each guide hole 29 is provided with a guide round rod 23, and the first end of the guide round rod 23 is fixed by a fixing screw Connected to the positioning ring 21, the second end of the guide round rod 23 is connected to the base 20 through the guide round sleeve 24 and the limit block 25, each guide hole 29 is a stepped hole, and the coil spring 26 is sleeved on the guide round rod 23 And the first end of the coil spring 26 abuts on the step of the guide hole 29, and the second end abuts on the positioning ring 21.
  • the setting of the positioning ring 21 enables the positioning ring 21 to reciprocate linearly relative to the base 20 along the axis direction through multiple sets of connecting components.
  • the guide round sleeve 24 and the stop block 25 restrict the positioning ring 21 and the guide round bar 23 from coming out of the base 20.
  • the coil spring 26 keeps the positioning ring 21 away from the base 20 in the non-working state.
  • the cylindrical section 28 is disposed at the center of the base 20 and extends toward the side of the first workpiece 3.
  • the tapered ring 22 is fixedly sleeved on the cylindrical section 28.
  • the fixed component is the cylindrical section 28.
  • the tapered ring 22 cooperates with the mouth of the muffler tube of the first workpiece 3, that is, the radius of the first end of the tapered ring 22 near the first workpiece 3 is smaller than the radius of the second end of the tapered ring 22, and the The radius of the first end is not greater than the radius of the mouth of the muffler tube of the first workpiece 3, when the second workpiece 4 is assembled in place, the mouth of the muffler tube of the first workpiece 3 is sleeved on the tapered ring 22, Between the tapered ring 22 and the base 20, there is an adjustment gasket 27 arranged to adjust the installation position of the tapered ring 22 on the cylindrical section 28, that is, the thickness of the adjustment gasket 27 will affect the sound absorption tube of the first workpiece
  • the first work piece 3 is fixed on the positioning ring 21 by a magnet. At this time, the muffler tube of the first work piece 3 does not contact the tapered ring 22. Under the external force, the second work piece 4 sets the first work piece 3 in The tapered ring 22 moves in the direction of external force.
  • the urging force of the coil spring 26 on the first workpiece 3 is much smaller than the urging force of the second workpiece 4 on the first workpiece 3, when the second workpiece 4 contacts the first workpiece 3 or between the second workpiece 4 and the first workpiece 3
  • the friction force is greater than the spring force
  • the first workpiece 3 moves toward the base 20 with the positioning ring 21, the mouth of the muffler tube of the first workpiece 3 will be flared by the tapered ring 22, and the thickness of the adjusting gasket 27 will affect The size of the diameter after being flared.
  • the first workpiece 3 is always kept coaxial with the base 20.
  • the positioning ring 21 is pressed to the base 20, the second workpiece 4 is pressed to the set position, and then welded at the seam by the welding equipment. After the welding is completed, the external force disappears, and the coil spring 26 disengages the joint piece formed by welding the first work piece 3 and the second work piece 4 from the conical ring 22 to play a role in assisting the discharge.
  • the positioning and shaping mechanism provided in this embodiment is used for the double annular seam welding of the cylindrical catalytic muffler. While playing a positioning role, it can enable the cylindrical catalytic muffler to complete the double annular seam welding process at the same time.
  • the mouth of the muffler tube of a workpiece is expanded and reshaped, thereby eliminating the defect of the deformation of the nozzle of the first workpiece caused by the previous welding.
  • the structure is simple and the design is clever; but also the smooth and stable progress of the subsequent process of the cylindrical catalytic muffler is guaranteed, and the processing efficiency and processing quality of the product are improved.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Exhaust Silencers (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

一种定位整形机构，该定位整形机构用于焊接，包括底座(20)；定位环(21)，设置于底座(20)上，定位环(21)设置为固定待焊接工件；连接组件，连接组件包括设置为使定位环(21)在非工作状态下保持远离底座(20)状态的弹性部件，定位环(21)通过多套连接组件能相对底座(20)沿轴线方向作直线往复运动；及锥形环(22)，锥形环(22)固定于底座(20)上且位于定位环(21)内，锥形环(22)设置为与待焊接工件的消声管的管口相适配。采用该定位整形机构，能够在起到定位作用的同时，能够使筒式催化消声器在完成双环缝焊接工序的同时，还对第一工件的消声管的管口处进行扩口整形，从而消除第一工件的管口因前序焊接造成变形的缺陷。不仅结构简单，设计巧妙；而且保证了筒式催化消声器后续工序的顺利稳定进行，提高了产品的加工效率和加工质量。

Description

定位整形机构 技术领域
本公开属于消声器加工技术领域，例如涉及一种定位整形机构。
背景技术
请参阅图1所示，图1是相关技术中的筒式催化消声器双环缝焊接的定位机构示意图。该筒式催化消声器双环缝焊接的定位机构包括定位环12和底座13，筒式催化消声器双环缝焊接的定位机构设置为对第一工件10和第二工件11进行焊接。工作时，第一工件10磁铁固定在定位环12上，被外力作用的第二工件11将第一工件10套入并压装到设定位置，再由焊接设备在接缝处进行焊接。
然而第一工件10在前道工序的加工过程中，由于第一工件10的消声管在管口处有三段段焊，会造成管口变形，导致后道工序在管口处装配困难，耗时很长且不稳定，严重影响产品的加工效率和加工质量。
发明内容
本公开提供了一种定位整形机构，解决了相关技术中因消声管的管口处焊接变形造成筒式催化消声器在后道工序加工效率低和质量差的问题。
一种定位整形机构，用于焊接，包括底座；定位环，设置于底座上，所述定位环设置为固定待焊接工件；连接组件，所述连接组件包括设置为使所述定位环在非工作状态下保持远离所述底座状态的弹性部件，所述定位环通过多套所述连接组件能相对所述底座沿轴线方向作直线往复运动；及锥形环，所述锥形环通过固定组件固定于所述底座上且位于所述定位环内，所述锥形环设置为与所述待焊接工件的消声管的管口相适配。
附图说明
图1是相关技术中的筒式催化消声器双环缝焊接的定位示意图；
图2是一实施方式提供的定位整形机构的结构示意图。
具体实施方式
请参阅图2所示，图2是本实施方式提供的定位整形机构的结构示意图。
本实施例中，一种定位整形机构，该定位整形机构用于筒式催化消声器双环缝的焊接，且该定位整形机构设置为对第一工件3和第二工件4进行焊接。该筒式催化消声器双环缝焊接的定位机构包括底座20、定位环21、锥形环22、连接组件及调整垫片27，其中，所述定位环21通过固定组件固定于底座20上，并设置为固定第一工件；所述连接组件包括导向圆杆23、导向圆套24及限位环25，其中，弹性部件设置为使所述定位环21在非工作状态下保持远离所述底座20状态，在一实施例中，所述弹性部件为螺旋弹簧26，底座20包括圆柱段28。所述底座20上靠近外缘的部分的同一圆周上间隔开设有四个导向孔29，每个导向孔29内均穿设有导向圆杆23，导向圆杆23的第一端通过固定螺钉固定连接定位环21上，导向圆杆23的第二端通过导向圆套24和限位块25连接于底座20上，每个导向孔29均为台阶孔，螺旋弹簧26套于导向圆杆23上，且螺旋弹簧26的第一端抵靠于导向孔29的台阶处，第二端抵靠定位环21。上述定位环21的设置使该定位环21通过多套连接组件能相对底座20沿轴线方向作直线往复运动，导向圆套24和限位块25限制定位环21和导向圆杆23脱出底座20。同时螺旋弹簧26则使定位环21在非工作状态下保持远离底座20状态。
圆柱段28设置于底座20的中心处，且向靠近第一工件3的一侧延伸，锥形环22固定套于所述圆柱段28上，固定组件为圆柱段28。锥形环22配合第一工件3的消声管的管口设置，即锥形环22靠近第一工件3的第一端的半径小于锥形环22第二端的半径，同时锥形环22的第一端的半径不大于第一工件3的消声管的管口的半径，当第二工件4装配到位后，使第一工件3的消声管的管口套于锥形环22上，锥形环22与底座20之间设置有设置为调整锥形环22在圆柱段28上的安装位置的调整垫片27，即调节垫片27的厚度将影响第一工件3的消声管的管口被扩口后直径的大小。
工作时，第一工件3通过磁铁固定在定位环21上，此时第一工件3的消声管没有接触到锥形环22，在外力作用下，第二工件4将第一工件3套入锥形环22并沿着外力的方向运动。由于螺旋弹簧26对第一工件3的作用力远小于第二工件4对第一工件3的作用力，当第二工件4接触到第一工件3或者第二工件4与第一工件3之间的摩擦力大于弹簧力时，第一工件3带着定位环21向底座20运动，第一工件3的消声管的管口将被锥形环22扩口，调节垫片27的厚度将影响被扩口后直径的大小。在此过程中由于导向圆杆23的定位作用，第一工件3始终与底座20保持同轴。然后，定位环21被压紧到底座20，第二工件4被压装到设定位置，再由 焊接设备在接缝处进行焊接。焊接结束后，外力消失，螺旋弹簧26将第一工件3和第二工件4焊接而成的合件从锥形环22脱开，起到辅助卸料的作用。
与相关技术相比，本实施例提供的定位整形机构用于筒式催化消声器双环缝焊接，在起到定位作用的同时，能够使筒式催化消声器在完成双环缝焊接工序的同时，还对第一工件的消声管的管口处进行扩口整形，从而消除第一工件的管口因前序焊接造成变形的缺陷。不仅结构简单，设计巧妙；而且保证了筒式催化消声器后续工序的顺利稳定进行，提高了产品的加工效率和加工质量。

Claims (5)

  1. 一种定位整形机构，用于焊接，包括：
    底座；
    定位环，设置于底座上，所述定位环设置为固定待焊接工件；
    连接组件，所述连接组件包括设置为使所述定位环在非工作状态下保持远离所述底座状态的弹性部件，所述定位环通过多套所述连接组件能相对所述底座沿轴线方向作直线往复运动；及
    锥形环，所述锥形环通过固定组件固定于所述底座上且位于所述定位环内，所述锥形环设置为配合所述待焊接工件的消声管的管口设置。
  2. 根据权利要求1所述的定位整形机构，其中，所述连接组件还包括导向圆杆、导向圆套和限位块，所述底座上开设有导向孔，所述导向圆杆设置为沿轴向移动地穿过所述导向孔，且所述导向圆杆的第一端通过固定螺钉连接于所述定位环上，所述导向圆套和所述限位块设置于所述导向圆杆的第二端。
  3. 根据权利要求2所述的定位整形机构，其中，所述导向孔为台阶孔，所述弹性部件为螺旋弹簧，所述螺旋弹簧套于导向圆杆上，且所述螺旋弹簧的第一端抵靠于所述导向孔的台阶处，所述螺旋弹簧的第二端抵靠所述定位环。
  4. 根据权利要求1所述的定位整形机构，其中，所述固定组件为圆柱段，所述圆柱段设置于所述底座的中心处且向靠近所述待焊接工件的一侧延伸，所述锥形环固定套于所述圆柱段上。
  5. 根据权利要求4所述的定位整形机构，还包括调整垫片，所述调整垫片设置于所述锥形环与所述底座之间，且所述调整垫片设置为调整所述锥形环在所述圆柱段上的安装位置。
PCT/CN2018/116299 2018-11-20 2018-11-20 定位整形机构 WO2020102957A1 (zh)

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CN115533435A (zh) * 2022-09-19 2022-12-30 启东育锋新材料科技有限公司 一种汽车消音器连接焊接辅助工装
CN115609337A (zh) * 2022-08-29 2023-01-17 嘉兴沃尔奇电器股份有限公司 双头缝边机

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CN205571821U (zh) * 2016-03-16 2016-09-14 宜昌江峡船用机械有限责任公司 一种大型焊接件机器人焊接变位机装夹定位装置
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US4712720A (en) * 1985-03-14 1987-12-15 Klaus Tesch Device for mutually centering and clamping two pipe bodies to be welded to one another
CN201442157U (zh) * 2008-12-25 2010-04-28 重庆市晓鹰消声器开发有限公司 消声器内件焊接定位装置
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115609337A (zh) * 2022-08-29 2023-01-17 嘉兴沃尔奇电器股份有限公司 双头缝边机
CN115533435A (zh) * 2022-09-19 2022-12-30 启东育锋新材料科技有限公司 一种汽车消音器连接焊接辅助工装
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