WO2020085466A1 - 波長変換シートの製造方法、蛍光体保護フィルム、剥離フィルム付き波長変換シート及び波長変換シート - Google Patents
波長変換シートの製造方法、蛍光体保護フィルム、剥離フィルム付き波長変換シート及び波長変換シート Download PDFInfo
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Definitions
- the present disclosure relates to a method for manufacturing a wavelength conversion sheet, a phosphor protective film, a wavelength conversion sheet with a release film, and a wavelength conversion sheet.
- Some light emitting units such as a backlight unit of a liquid crystal display and an electroluminescence light emitting unit change the wavelength of the laser light by making laser light emitted from an LED incident on a phosphor. Since the color changes depending on the change in wavelength, it is possible to display a color screen by using light having various wavelengths, that is, various colors as display light.
- a wavelength conversion sheet is formed by stacking a protective film on a phosphor layer containing a phosphor, or sandwiching the phosphor layer between the protective films.
- a protective film for example, a film in which an inorganic thin film layer is vacuum-deposited on a resin film and the permeation of oxygen and water vapor is blocked by the inorganic thin film layer is known (see Patent Document 1).
- the above-mentioned phosphor protective film may have wrinkles mainly due to heat and tension applied to the resin film during the manufacturing process.
- the phosphor layer is laminated on the protective film in which wrinkles are generated in this manner, it becomes difficult to form a phosphor layer having a sufficiently uniform thickness. Therefore, in the obtained wavelength conversion sheet, defects such as uneven emission of the phosphor are likely to occur.
- As a method of suppressing the occurrence of such wrinkles there is a method of increasing the thickness of the support film forming the protective film.
- wavelength conversion sheets used for them are also required to be thinner.
- the wavelength conversion sheet becomes thinner, it becomes necessary to make the protective film thinner, so it is not possible to secure a sufficient thickness of the support film, and wrinkles are more likely to occur in the phosphor protective film. The uneven light emission may become more remarkable.
- An object of the present invention is to provide a method for producing a wavelength conversion sheet capable of suppressing unevenness in light emission of a phosphor, a phosphor protective film, a wavelength conversion sheet with a release film, and a wavelength conversion sheet.
- the present disclosure has a bonding step of bonding a laminated film having a barrier film and a release film that can be peeled from the laminated film to obtain a phosphor protective film, and the phosphor protective film.
- a phosphor layer containing a phosphor is formed, a phosphor layer forming step of obtaining a wavelength conversion sheet with a release film, and the release film is peeled from the wavelength conversion sheet with the release film.
- a method for manufacturing a wavelength conversion sheet which comprises a peeling step.
- the release film on the phosphor protective film until the phosphor layer forming step it is possible to sufficiently suppress wrinkles from occurring on the phosphor protection film due to the presence of the release film.
- This release film is peeled off in the peeling step and does not remain on the obtained wavelength conversion sheet, so that it is possible to secure a sufficient thickness for improving wrinkles. Then, the wavelength conversion sheet obtained through the peeling step can be sufficiently thinned.
- the laminated film and the release film may be laminated with the wrinkles of the laminated film extended. Thereby, it is possible to more sufficiently suppress the occurrence of wrinkles in the phosphor protective film.
- the phosphor layer may be formed between the two phosphor protection films in the phosphor layer forming step. Thereby, the phosphor layer is more sufficiently protected from oxygen, water vapor and the like, and the deterioration of the performance is more sufficiently suppressed.
- the laminated film has a support film disposed between the barrier film and the release film, the total thickness of the support film and the release film, the phosphor It may account for 60% or more of the total thickness of the protective film.
- the support film has a function of improving wrinkles together with the release film.
- the total thickness of the support film and the release film is 60% or more of the total thickness of the phosphor protective film, whereby it is possible to more sufficiently suppress the occurrence of wrinkles in the phosphor protective film. it can.
- the laminated film does not have a support film between the barrier film and the release film, and the thickness of the release film is 50% or more of the total thickness of the phosphor protective film. May occupy.
- the wavelength conversion sheet can be made thinner by not having the support film.
- the thickness of the release film is 50% or more of the total thickness of the phosphor protective film, it is possible to more sufficiently suppress wrinkles from occurring in the phosphor protective film.
- the barrier film may have a barrier film base material, and the barrier film base material may have a thickness of 9 to 25 ⁇ m.
- the barrier film may have a barrier film base material and an inorganic thin film layer provided on the barrier film base material.
- the laminated film is provided with a functional layer on the surface of the release film, the functional layer has an interference fringe prevention function, an antireflection function, a light diffusion function, an antistatic function and a scratch prevention function. It may be a layer that exhibits at least one function selected from the group consisting of
- the total thickness variation (3 ⁇ ) of the laminated film may be 1.5 ⁇ m or more, and the dynamic friction coefficient of the functional layer surface may be 0.4 or less.
- the variation (3 ⁇ ) in the total thickness of the laminated film including the functional layer is set to 1.5 ⁇ m or more and the dynamic friction coefficient on the surface of the functional layer is set to 0.4 or less, when the wavelength conversion sheet is incorporated in a display. It is possible to prevent damage to the light guide plate in contact with the wavelength conversion sheet.
- the variation (3 ⁇ ) in the total thickness of the phosphor protective film may be 1.0 ⁇ m or less. According to the manufacturing method of the present embodiment, even when the laminated film is provided with the functional layer, the variation (3 ⁇ ) in the total thickness of the phosphor protective film can be reduced by attaching the release film to the surface of the functional layer. It can be reduced to 1.0 ⁇ m or less.
- the variation (3 ⁇ ) in the total thickness of the phosphor protective film is possible to 1.0 ⁇ m or less, it is possible to reduce the variation in the thickness of the phosphor layer when manufacturing the wavelength conversion sheet. As a result, it is possible to suppress changes in color development due to variations in the thickness of the phosphor layer, and to obtain uniform color development.
- the peel strength between the laminated film and the release film according to JIS K6854-3 may be 0.05 to 1.0 N / 25 mm.
- the peel strength is in the above range, it is possible to more sufficiently suppress the occurrence of wrinkles in the phosphor protective film due to the presence of the peel film, and to smoothly peel the peel film from the laminated film in the peeling step. it can.
- the present disclosure also provides a main body part including a support film, a bonding step of obtaining a phosphor protective film obtained by bonding a release film that can be peeled from the main body part, and the main body part side of the phosphor protective film.
- a phosphor layer containing a phosphor is formed, a phosphor layer forming step of obtaining a wavelength conversion sheet with a release film, and a release step of releasing the release film from the wavelength conversion sheet with a release film,
- the release film on the phosphor protective film until the phosphor layer forming step, it is possible to sufficiently suppress wrinkles from occurring on the phosphor protection film due to the presence of the release film.
- This release film is peeled off in the peeling step and does not remain on the obtained wavelength conversion sheet, so that it is possible to secure a sufficient thickness for improving wrinkles.
- the thickness of the release film is 50% or more of the total thickness of the phosphor protective film, it is possible to sufficiently obtain the effect of suppressing the formation of wrinkles in the phosphor protective film. Then, the wavelength conversion sheet obtained through the peeling step can be sufficiently thinned.
- the main body and the release film may be bonded together with the wrinkles of the main body stretched. Thereby, it is possible to more sufficiently suppress the occurrence of wrinkles in the phosphor protective film.
- the phosphor layer may be formed between the two phosphor protection films in the phosphor layer forming step. Thereby, the phosphor layer is more sufficiently protected from oxygen, water vapor and the like, and the deterioration of the performance is more sufficiently suppressed.
- the thickness of the support film may be 12 to 50 ⁇ m. This makes it possible to obtain a wavelength conversion sheet that has sufficient strength and is sufficiently thinned.
- the thickness of the release film may be 25 to 150 ⁇ m. As a result, it is possible to sufficiently obtain the effect of suppressing wrinkles from occurring in the phosphor protective film while suppressing the total thickness of the phosphor protective film from becoming excessively thick.
- the laminated film is provided with a functional layer on the surface of the release film, the functional layer has an interference fringe prevention function, an antireflection function, a light diffusion function, an antistatic function and a scratch prevention function. It may be a layer that exhibits at least one function selected from the group consisting of
- the present disclosure also provides a phosphor protective film that includes a laminated film having a barrier film and a release film that is provided on one surface of the laminated film and that is peelable from the laminated film.
- a phosphor protective film that includes a laminated film having a barrier film and a release film that is provided on one surface of the laminated film and that is peelable from the laminated film.
- the laminated film has a support film disposed between the barrier film and the release film, the total thickness of the support film and the release film, It may account for 60% or more of the total thickness of the phosphor protective film.
- the laminated film does not have a support film between the barrier film and the release film, and the thickness of the release film is 50% of the total thickness of the phosphor protection film. It may occupy the above.
- the barrier film may have a barrier film base material, and the barrier film base material may have a thickness of 9 to 25 ⁇ m.
- the barrier film may have a barrier film base material and an inorganic thin film layer provided on the barrier film base material.
- the laminated film is provided with a functional layer on the surface on the release film side, and the functional layer has an interference fringe prevention function, an antireflection function, a light diffusion function, an antistatic function and a scratch. It may be a layer that exhibits at least one function selected from the group consisting of prevention functions.
- the present disclosure also includes a main body portion including a support film, and a release film that is provided on one surface of the main body portion and that is peelable from the main body portion, and the thickness of the release film is fluorescent.
- a phosphor protective film which accounts for 50% or more of the total thickness of the body protective film. According to the above-mentioned phosphor protective film, by providing the peelable release film, it is possible to sufficiently suppress the occurrence of wrinkles in the phosphor protective film. Since the release film does not remain on the obtained wavelength conversion sheet by being peeled off during the production of the wavelength conversion sheet, it is possible to secure a sufficient thickness to improve wrinkles.
- the thickness of the release film is 50% or more of the total thickness of the phosphor protective film, it is possible to sufficiently obtain the effect of suppressing the formation of wrinkles in the phosphor protective film.
- the wavelength conversion sheet obtained by using the phosphor protective film can be sufficiently thinned.
- the present disclosure also has two phosphor protective films of the present disclosure, and a phosphor layer containing a phosphor is sandwiched between the two phosphor protective films, and the two phosphors All body protection films provide a wavelength conversion sheet with a release film, in which the release film is the outermost layer.
- the present disclosure further provides a wavelength conversion sheet obtained by peeling the release film from the wavelength conversion sheet with a release film of the present disclosure. Since the wavelength conversion sheet is obtained by using the phosphor protective film of the present disclosure and the wavelength conversion sheet with a release film using the same, wrinkles are sufficiently suppressed while realizing a sufficient thinning. Will be things.
- the present disclosure it is possible to reduce the thickness of the wavelength conversion sheet, but it is possible to suppress the occurrence of wrinkles in the phosphor protective film, and to manufacture a wavelength conversion sheet that can suppress the uneven emission of the phosphor due to the wrinkles.
- a method, a phosphor protective film, a wavelength conversion sheet with a release film, and a wavelength conversion sheet can be provided.
- the phosphor protective film according to the present embodiment includes a laminated film having a barrier film, and a release film which is provided on one surface of the laminated film and which can be peeled from the laminated film.
- the laminated film may include a functional layer on the surface of the release film side.
- the release film may be attached to the laminated film via an adhesive layer.
- the barrier film may have a structure in which an inorganic thin film layer is formed on the barrier film substrate, or may have a structure in which a gas barrier coating layer is further formed on the inorganic thin film layer.
- FIG. 1 is a schematic cross-sectional view showing an embodiment of a phosphor protective film.
- the phosphor protective film 100 has a structure in which a laminated film 50 including the barrier film 10 and the functional layer 40 and a release film 70 are bonded together via an adhesive layer 60.
- the laminated film 50 has only the functional layer 40 between the barrier film 10 and the release film 70 and does not have a support film (resin film).
- the barrier film 10 has a structure in which an inorganic thin film layer 12 and a gas barrier coating layer 13 are sequentially laminated on a barrier film base material 11.
- the release film 70 is made of a resin film having a single layer structure.
- the release film 70 may be a film having a multilayer structure in which a plurality of resin films are laminated.
- the functional layer 40 in the phosphor protective film 100 can be formed by applying a coating material to the barrier film 10 or by laminating a vapor deposition film on the barrier film 10.
- An optical or mechanical function can be imparted by the functional layer 40 formed of a coating film of paint or a vapor deposition film.
- the thickness of the release film 70 preferably accounts for 50% or more of the thickness (total thickness) of the phosphor protective film 100.
- the ratio of the thickness of the release film 70 to the total thickness of the phosphor protection film 100 is 50% or more, the influence of the release film 70 becomes dominant, and the occurrence of wrinkles in the phosphor protection film 100 is more sufficiently caused. Can be prevented.
- the ratio of the thickness of the release film 70 to the total thickness of the phosphor protective film 100 is preferably 60% or more, and 70% or more from the viewpoint of more sufficiently obtaining the wrinkle improving effect of the phosphor protective film 100. More preferably.
- the ratio of the thickness of the release film 70 is 90% from the viewpoint of obtaining the wrinkle improving effect of the phosphor protective film 100 more sufficiently and suppressing the total thickness of the phosphor protective film 100 from becoming excessively thick. It is preferably not more than 86%, more preferably not more than 86%.
- the thickness (total thickness) of the phosphor protective film 100 may be 50 to 300 ⁇ m.
- FIG. 2 is a schematic cross-sectional view showing another embodiment of the phosphor protective film.
- the laminated film 50 including the barrier film 10, the adhesive layer 20, the support film 30, and the functional layer 40, and the release film 70 have the adhesive layer 60 interposed therebetween. It has a structure that is bonded together.
- the phosphor protective film 110 is characterized in that the laminated film 50 has the support film (resin film) 30 bonded to the barrier film 10 via the adhesive layer 20 between the barrier film 10 and the functional layer 40.
- the layer structure is different from that of the phosphor protective film 100.
- the functional layer 40 in the phosphor protective film 110 can be formed by applying a coating material to the support film 30 or by laminating a vapor deposition film on the support film 30.
- the total thickness of the support film 30 and the release film 70 preferably accounts for 60% or more of the thickness (total thickness) of the phosphor protective film 110.
- the ratio of the total thickness of the support film 30 and the release film 70 to the total thickness of the phosphor protection film 110 is 60% or more, wrinkles can be more sufficiently prevented.
- the ratio of the total thickness of the support film 30 and the release film 70 to the total thickness of the phosphor protection film 110 is 60% or more from the viewpoint of more sufficiently obtaining the wrinkle improving effect of the phosphor protection film 110. Is preferable, and 70% or more is more preferable.
- the ratio of the total thickness of the support film 30 and the release film 70 to the total thickness of the phosphor protection film 110 is sufficient to obtain the wrinkle improving effect of the phosphor protection film 110, and the phosphor protection film 110. From the viewpoint of suppressing an excessive increase in the total thickness of the above, it is preferably 90% or less, and more preferably 86% or less.
- the thickness (total thickness) of the phosphor protective film 110 may be 50 to 300 ⁇ m.
- the barrier film substrate 11 is not particularly limited, but a substrate having a total light transmittance of 85% or more is desirable.
- a polyethylene terephthalate film, a polyethylene naphthalate film, or the like can be used as a substrate having high transparency and excellent heat resistance.
- the thickness is, for example, 9 to 50 ⁇ m, preferably 12 to 30 ⁇ m, and more preferably 12 to 25 ⁇ m. If the thickness of the barrier film substrate 11 is 9 ⁇ m or more, the strength of the barrier film substrate 11 can be sufficiently secured, while if it is 50 ⁇ m or less, a long roll can be efficiently and economically manufactured. be able to.
- the inorganic thin film layer 12 although not particularly limited, for example, aluminum oxide, silicon oxide, magnesium oxide, or a mixture thereof can be used. Among these, it is preferable to use aluminum oxide or silicon oxide from the viewpoint of barrier properties and productivity.
- the thickness (film thickness) of the inorganic thin film layer 12 is preferably in the range of 5 to 500 nm, more preferably in the range of 10 to 100 nm.
- the film thickness is 5 nm or more, a uniform film is easily formed, and the function as a gas barrier material tends to be more sufficiently fulfilled.
- the film thickness is 500 nm or less, the thin film can retain sufficient flexibility, and it is possible to more reliably prevent the thin film from cracking due to external factors such as bending and pulling after the film formation. Tend to be able to.
- the gas barrier coating layer 13 is provided to prevent various secondary damages in the post-process and to impart high barrier properties.
- This gas barrier coating layer 13 contains, as a component, at least one selected from the group consisting of a hydroxyl group-containing polymer compound, a metal alkoxide, a metal alkoxide hydrolyzate and a metal alkoxide polymer from the viewpoint of obtaining excellent barrier properties. It is preferable that The gas barrier coating layer 13 may further contain a silane coupling agent.
- hydroxyl group-containing polymer compound examples include water-soluble polymers such as polyvinyl alcohol, polyvinylpyrrolidone and starch. Particularly, when polyvinyl alcohol is used, the barrier property is most excellent.
- the metal alkoxide is represented by the general formula: M (OR) n (M is a metal atom such as Si, Ti, Al or Zr, R is an alkyl group such as —CH 3 or —C 2 H 5 , and n is M. Represents an integer corresponding to the valence of the above). Specific examples include tetraethoxysilane [Si (OC 2 H 5 ) 4 ], triisopropoxyaluminum [Al (O-iso-C 3 H 7 ) 3 ], and the like. Tetraethoxysilane and triisopropoxyaluminum are preferable because they are relatively stable in an aqueous solvent after hydrolysis.
- hydrolyzate and polymer of the metal alkoxide for example, silicic acid (Si (OH) 4 ) as a hydrolyzate or polymer of tetraethoxysilane, or the like as a hydrolyzate or polymer of tripropoxyaluminum.
- Aluminum hydroxide (Al (OH) 3 ) etc. are mentioned.
- silane coupling agent include compounds represented by the general formula: R 1 Si (OR 2 ) n (R 1 : organic functional group, R 2 : CH 3 , an alkyl group such as C 2 H 5 ).
- the gas barrier coating layer 13 may be added with an isocyanate compound or a known additive such as a dispersant, a stabilizer, a viscosity modifier, or a coloring agent, if necessary, within a range that does not impair the gas barrier property. Is also possible.
- the thickness (film thickness) of the gas barrier coating layer 13 is preferably in the range of 50 to 1000 nm, more preferably 100 to 500 nm. When the film thickness is 50 nm or more, a more sufficient gas barrier property tends to be obtained, and when the film thickness is 1000 nm or less, the thin film tends to maintain sufficient flexibility.
- the support film 30 is not particularly limited, but a resin film having a total light transmittance of 85% or more is desirable.
- a resin film having a total light transmittance of 85% or more is desirable.
- a polyethylene terephthalate film, a polyethylene naphthalate film, or the like can be used as the resin film having high transparency and excellent heat resistance.
- the thickness of the support film 30 is adjusted so that the ratio of the total thickness of the support film 30 and the release film 70 to the total thickness of the phosphor protection film 110 is 60% or more and the thickness of the barrier film 10 and the adhesion thereof. It is preferable to determine in consideration of the thickness of the agent layer 20, the thickness of the release film 70, and the like.
- the thickness of the support film 30 is, for example, 12 to 150 ⁇ m, preferably 25 to 120 ⁇ m, and more preferably 35 to 100 ⁇ m. Since the total thickness of the support film 30 and the release film 70 accounts for 60% or more of the total thickness of the phosphor protection film 110, the strength for obtaining the effect of improving the wrinkles of the phosphor protection film 110 is sufficient.
- the thickness of the support film 30 can be ensured and the thickness of the support film 30 is 150 ⁇ m or less, it is easy to prevent the total thickness of the phosphor protection film 110 from becoming excessively thick. Further, from the viewpoint of thinning the wavelength conversion sheet, the thickness of the support film 30 is preferably equal to or less than the thickness of the release film 70, and more preferably 2/3 or less of the thickness of the release film 70. preferable.
- a coating film including a binder resin and fine particles can be used as the functional layer 40.
- the fine particles may be embedded in the binder resin so that a part of the fine particles are exposed from the surface of the functional layer 40, so that fine irregularities may be formed on the surface of the functional layer 40.
- the binder resin is not particularly limited, but a resin having excellent optical transparency can be used. More specifically, for example, polyester resin, acrylic resin, acrylic urethane resin, polyester acrylate resin, polyurethane acrylate resin, urethane resin, epoxy resin, polycarbonate resin, polyamide resin, polyimide resin.
- a thermoplastic resin such as a melamine-based resin or a phenol-based resin, a thermosetting resin, or an ionizing radiation-curable resin can be used. Among these, it is desirable to use an acrylic resin having excellent light resistance and optical characteristics. These may be used in combination of not only one kind but also a plurality of kinds. Further, by using a thermosetting resin, an ionizing radiation curable resin or the like, it is possible to exert a scratch preventing function.
- the fine particles are not particularly limited, for example, silica, clay, talc, calcium carbonate, calcium sulfate, barium sulfate, titanium oxide, other inorganic fine particles such as alumina, styrene resin, urethane resin, silicone resin, Organic fine particles such as acrylic resin can be used. These may be used in combination of not only one kind but also a plurality of kinds.
- the average particle size of the fine particles is preferably 0.1 to 30 ⁇ m, more preferably 0.5 to 10 ⁇ m.
- the content of fine particles in the functional layer 40 is preferably 0.5 to 30% by mass, and more preferably 3 to 10% by mass, based on the total amount of the functional layer 40.
- the content of the fine particles is 0.5% by mass or more, the light diffusion function and the effect of preventing the occurrence of interference fringes tend to be further improved, and when the content of the particles is 30% by mass or less, the reduction in brightness is sufficiently suppressed Tend to be able to.
- the thickness of the functional layer 40 is preferably 0.1 to 20 ⁇ m, more preferably 0.3 to 10 ⁇ m.
- the thickness of the functional layer 40 is 0.1 ⁇ m or more, it is easy to obtain a uniform film and it is selected from the group consisting of an interference fringe prevention function, an antireflection function, a light diffusion function, an antistatic function and a scratch prevention function. There is a tendency that it is easy to obtain at least one function to be performed.
- the thickness of the functional layer 40 is 20 ⁇ m or less, when fine particles are used for the functional layer 40, the fine particles are exposed on the surface of the functional layer 40, and the effect of providing unevenness tends to be easily obtained.
- examples of the adhesive or pressure-sensitive adhesive constituting the adhesive layer 20 include acrylic adhesives, epoxy adhesives, urethane adhesives and the like.
- the adhesive preferably comprises an epoxy resin.
- the adhesive contains an epoxy resin, the adhesion between the barrier film 10 and the support film 30 can be improved.
- examples of the adhesive include acrylic adhesives, polyvinyl ether adhesives, urethane adhesives, silicone adhesives, starch paste adhesives, and the like.
- the thickness of the adhesive layer 20 is preferably 0.5 to 50 ⁇ m, more preferably 1 to 20 ⁇ m, and further preferably 2 to 6 ⁇ m. When the thickness of the adhesive layer 20 is 0.5 ⁇ m or more, the adhesiveness between the barrier film 10 and the support film 30 is easily obtained, and when it is 50 ⁇ m or less, more excellent gas barrier property is obtained. It will be easier.
- the oxygen permeability of the adhesive layer 20 is, for example, 1000 cm 3 / (m 2 ⁇ day ⁇ atm) or less in the thickness direction at a thickness of 5 ⁇ m.
- the oxygen permeability is preferably 500 cm 3 / (m 2 ⁇ day ⁇ atm) or less, more preferably 100 cm 3 / (m 2 ⁇ day ⁇ atm) or less, and 50 cm 3 / (m 2 ⁇ day).
- ⁇ Atm) or less is more preferable, and 10 cm 3 / (m 2 ⁇ day ⁇ atm) or less is particularly preferable.
- the oxygen permeability of the adhesive layer 20 is 1000 cm 3 / (m 2 ⁇ day ⁇ atm) or less, dark spots are suppressed even if the inorganic thin film layer 12 and the gas barrier coating layer 13 have defects. It is possible to obtain the phosphor protective film 110 that can be manufactured.
- the lower limit of the oxygen permeability is not particularly limited, but is, for example, 0.1 cm 3 / (m 2 ⁇ day ⁇ atm).
- the release film 70 is preferably a resin film that can stretch out wrinkles generated in the manufacturing process of the barrier film 10 and has a sufficient elastic modulus to suppress the generation of further wrinkles.
- a polyethylene terephthalate film, a polyethylene naphthalate film, a polypropylene film or the like can be used as the release film 70.
- the polyethylene terephthalate film is preferable because it can more sufficiently suppress the generation of wrinkles.
- the release film 70 may be made of a resin film having a single-layer structure, or may be made of a resin film having a multi-layer structure in which a plurality of resin films are laminated.
- the release film 70 also has a protective function of protecting the laminated film 50 from damage such as scratches. Therefore, the peeling film 70 can prevent the laminated film 50 from being damaged when the phosphor protection films 100 and 110 are used or when the wavelength conversion sheet is manufactured.
- the release film 70 may be colored. In this case, the visibility of the peeling film 70 can be improved, peeling can be facilitated when the wavelength conversion sheet is manufactured, and forgetting to peel off can be prevented. Since the peeling film 70 is finally peeled and removed and does not need to be transparent, it has an advantage that it can be colored. From the same viewpoint, the release film 70 may be opaque or translucent, and may be printed or have a design or a pattern drawn thereon.
- the thickness of the release film 70 is preferably adjusted so that the ratio of the thickness of the release film 70 alone to the total thickness of the phosphor protective film 100 is 50% or more.
- the thickness of the release film 70 in the phosphor protective film 100 is, for example, 25 to 250 ⁇ m, preferably 50 to 230 ⁇ m, more preferably 60 to 200 ⁇ m, and further preferably 75 to 180 ⁇ m.
- the thickness of the release film 70 occupies 50% or more of the total thickness of the phosphor protection film 100, it is possible to sufficiently secure the strength for obtaining the effect of improving the wrinkles of the phosphor protection film 100.
- the thickness of the film 70 is 250 ⁇ m or less, it is easy to prevent the total thickness of the phosphor protective film 100 from becoming excessively thick.
- the thickness of the release film 70 is preferably adjusted so that the ratio of the total thickness of the support film 30 and the release film 70 to the total thickness of the phosphor protective film 110 is 60% or more. .
- the thickness of the release film 70 in the phosphor protection film 110 is, for example, 25 to 250 ⁇ m, preferably 30 to 230 ⁇ m, more preferably 40 to 200 ⁇ m, and further preferably 50 to 180 ⁇ m. Since the total thickness of the support film 30 and the release film 70 accounts for 60% or more of the total thickness of the phosphor protection film 110, the strength for obtaining the effect of improving the wrinkles of the phosphor protection film 110 is sufficient. Since the thickness of the release film 70 is 250 ⁇ m or less, the total thickness of the phosphor protection film 110 can be easily prevented from becoming excessively thick.
- the tensile elastic modulus of the release film 70 is preferably 290 MPa or more, more preferably 290 to 380 MPa.
- the tensile elastic modulus is 290 MPa or more, the effect of improving the wrinkles of the phosphor protective films 100 and 110 can be more sufficiently obtained.
- the tensile elastic modulus of the release film 70 is measured using a test piece obtained by punching the release film 70 into a size having a width of 15 mm and a length of 100 mm. Autograph AG-X (manufactured by Shimadzu Corporation) is used as a measuring instrument, and measurement is performed under conditions of a pulling speed of 300 mm / min, a temperature of 25 ° C. and a humidity of 40% RH.
- the release film 70 may contain additives such as an antistatic agent, an ultraviolet absorber, a plasticizer and a slip agent, if necessary. Further, at least one surface of the release film 70 may be subjected to corona treatment, flame treatment, plasma treatment, or the like.
- the pressure-sensitive adhesive layer 60 is provided to hold the release film 70 attached to the laminated film 50. When the release film 70 is released from the laminated film 50, the pressure-sensitive adhesive layer 60 is also released together with the release film 70.
- the adhesive layer 60 is not necessary when the peeling film 70 is a film having a self-adhesive property and can be adhered to the laminated film 50 without the adhesive layer 60.
- Examples of the pressure-sensitive adhesive forming the pressure-sensitive adhesive layer 60 include acrylic pressure-sensitive adhesives, polyvinyl ether pressure-sensitive adhesives, urethane pressure-sensitive adhesives, silicone pressure-sensitive adhesives, and starch paste pressure-sensitive adhesives.
- the thickness of the pressure-sensitive adhesive layer 60 is preferably 0.5 to 20 ⁇ m, more preferably 1 to 10 ⁇ m, and further preferably 1 to 5 ⁇ m.
- the thickness of the pressure-sensitive adhesive layer 60 is 0.5 ⁇ m or more, the adhesion between the release film 70 and the laminated film 50 is easily obtained, and when it is 20 ⁇ m or less, the wrinkles of the phosphor protective films 100 and 110 are wrinkled.
- the improvement effect is easily obtained, and it is easy to prevent the pressure-sensitive adhesive layer 60 from remaining on the laminated film 50 when the pressure-sensitive adhesive layer 60 is peeled from the laminated film 50 together with the release film 70.
- the adhesive force between the adhesive layer 60 and the release film 70 is preferably larger than the adhesive force between the adhesive layer 60 and the laminated film 50. Thereby, the pressure-sensitive adhesive layer 60 together with the release film 70 can be easily released from the laminated film 50.
- the pressure-sensitive adhesive coated surface of the release film 70 is subjected to corona treatment. There are such things.
- the adhesive force of (between) is preferably 1.0 N / 25 mm or less, and more preferably 0.7 N / 25 mm or less.
- This adhesive force is preferably 0.05 N / 25 mm or more, and more preferably 0.1 N / 25 mm or more, from the viewpoint of easily improving wrinkles.
- This adhesive force is a value measured by the following method. That is, in a test sample obtained by cutting a phosphor protective film into a predetermined size (for example, 25 mm ⁇ 100 mm), the peeling force required for peeling the release film with the pressure-sensitive adhesive layer and the laminated film 50 from each other is determined by the autograph AG-X ( Made by Shimadzu Corporation). The measurement conditions are T-type peeling, tensile speed of 300 mm / min, 25 ° C., and 40% RH atmosphere.
- the phosphor protection films 100 and 110 can be manufactured by the roll-to-roll method through the following steps. That is, first, a roll of the barrier film substrate 11 is prepared, and the inorganic film layer 12 or the gas barrier coating layer 13 is sequentially laminated on the barrier film substrate 11 while unwinding the roll and running the barrier film substrate 11. The long barrier film 10 is manufactured and wound up. Next, in the case of laminating the support film 30, the barrier film 10 is unrolled and run, and an adhesive is applied onto the gas barrier coating layer 13 to form the adhesive layer 20, and this adhesion is performed. A barrier film with a support film can be obtained by stacking the support film 30 on the agent layer 20 and pressing the support film 30. After that, the functional layer 40 can be formed on the barrier film substrate 11 of the barrier film 10 or on the support film 30 of the barrier film with a support film to obtain a laminated film 50.
- the phosphor protection films 100 and 110 can be obtained by stacking and pressing.
- an anchor coat layer may be provided between the two in order to enhance the adhesiveness between them.
- the anchor coat layer one having a barrier property for preventing permeation of moisture and oxygen may be adopted.
- the anchor coat layer is, for example, polyester resin, isocyanate resin, urethane resin, acrylic resin, polyvinyl alcohol resin, ethylene vinyl alcohol resin, vinyl modified resin, epoxy resin, oxazoline group-containing resin, modified styrene resin, modified silicone resin or alkyl titanate. It can be formed using a resin selected from the above.
- the anchor coat layer can be formed by using the above resins alone or by using a composite resin in which two or more kinds of the above resins are combined.
- the method of forming the inorganic thin film layer 12 a so-called vapor deposition method can be adopted.
- the vapor deposition method include a vacuum vapor deposition method, a sputtering method, an ion plating method and the like.
- the barrier film base material 11 may be tensioned and may be heated. Wrinkles may occur on the barrier film substrate 11 due to the tension and heat.
- the gas barrier coating layer 13 includes, for example, at least one component selected from the group consisting of metal alkoxides, metal alkoxide hydrolysates and metal alkoxide polymers, a hydroxyl group-containing polymer compound, and if necessary. It can be formed by applying an aqueous solution or a water / alcohol mixed solution containing a silane coupling agent onto the surface of the inorganic thin film layer 12 and heating and drying at 80 to 250 ° C., for example. Tension acts on the barrier film base material 11 also in the step of forming the gas barrier coating layer 13. The tension and heat drying may cause wrinkles on the barrier film substrate 11.
- the temperature during heating and drying in the step of forming the gas barrier coating layer 13 is preferably 210 ° C. or lower, and more preferably 180 ° C. or lower. By setting this temperature to 210 ° C. or lower, the value of the wrinkle coefficient ⁇ can be made smaller.
- the temperature during the heat-drying is preferably 120 ° C. or higher, and more preferably 150 ° C. or higher. By setting this temperature to 120 ° C. or higher, the water vapor barrier property can be further improved.
- the barrier film 10 and the support film 30 can be adhered by a roll-to-roll method using a laminating device. That is, the support film 30 is unwound from the roll, and an adhesive (or an adhesive) is applied onto the support film 30 by an adhesive coating device to form the adhesive layer 20.
- the support film 30 having the adhesive layer 20 formed thereon is guided into an oven by a guide roll to dry the adhesive layer 20.
- the temperature in the oven can be changed stepwise by using a plurality of units, and each can be set to 25 to 200 ° C. After drying, the support film 30 is guided by the guide roll and conveyed to the nip roll.
- the barrier film 10 is unwound from the roll and conveyed to a nip roll, and the nip roll is pressure-bonded to the adhesive-coated surface of the support film 30 to bond the support film 30.
- the laminating pressure between the nip rolls can be, for example, 0.05 to 0.2 MPa. Then, the obtained barrier film with a support film is wound into a roll. According to this method, heat wrinkles can be reduced by laminating the support film 30 on the barrier film 10.
- the barrier film 10 in a state where wrinkles are eliminated is obtained. Since it is held by the support film 30, wrinkles can be reduced.
- the functional layer 40 can be formed, for example, by applying a coating liquid containing a binder resin and fine particles on the surface of the barrier film base material 11 or the support film 30 and drying and curing the coating liquid.
- a coating liquid containing a binder resin and fine particles examples include a gravure coater, a dip coater, a reverse coater, a wire bar coater, and a die coater.
- the functional layer 40 may be formed on the support film 30 in advance before the barrier film 10 and the support film 30 are bonded together.
- the peeling film 70 and the laminated film 50 can be bonded to each other by a roll-to-roll method using a laminating device. That is, the release film 70 is unwound from the roll, and an adhesive is applied onto the release film 70 by an adhesive coating device to form the adhesive layer 60.
- the laminated film 50 having the pressure-sensitive adhesive layer 60 formed thereon is guided into an oven by a guide roll to dry the pressure-sensitive adhesive layer 60.
- the temperature in the oven can be changed stepwise by using a plurality of units, and each can be set to 25 to 200 ° C. After drying, the release film 70 is guided by a guide roll and conveyed to the nip roll.
- the laminated film 50 is unwound from the roll and conveyed to a nip roll, where it is pressure-bonded to the pressure-sensitive adhesive-coated surface of the release film 70 to be bonded.
- the laminating pressure between the nip rolls can be, for example, 0.05 to 0.5 MPa.
- the obtained phosphor protective films 100 and 110 are wound into a roll. According to this method, by laminating the release film 70 on the laminated film 50, it is possible to obtain the phosphor protective films 100 and 110 in which heat wrinkles are sufficiently reduced.
- the laminated film 50 in a state where wrinkles are eliminated is the release film. Since it is held at 70, wrinkles can be reduced.
- the effect of reducing this wrinkle is that the thickness of the release film 70 or the total thickness of the release film 70 and the support film 30 is the total thickness of the phosphor protection film 100 or the phosphor protection film 110, respectively. When it is 60% or more of the total thickness, it can be more sufficiently obtained.
- the phosphor protective film according to the present embodiment includes a main body portion including a support film, and a release film that is provided on one surface of the main body portion and is peelable from the main body portion.
- the main body may have a functional layer on the surface of the release film side.
- the release film may be attached to the main body via the adhesive layer.
- the main body may include a primer layer for improving the adhesion with the phosphor layer.
- the main body may not have the barrier film.
- the thickness of the release film is 50% or more of the total thickness of the phosphor protective film.
- the phosphor protective film having such a configuration is useful when the phosphor layer itself has high durability, and does not require a barrier film, and thus can be further thinned.
- FIG. 8 is a schematic cross-sectional view showing another embodiment of the phosphor protective film.
- the phosphor protective film 120 has a structure in which a main body 55 composed of a support film 30, a functional layer 40 and a primer layer 80, and a release film 70 are attached via an adhesive layer 60. .
- the same support films 30, the functional layer 40 and the release film 70 in the phosphor protection films 100 and 110 may be used. it can.
- the thickness of the support film 30 is preferably 12 to 50 ⁇ m, more preferably 12 to 25 ⁇ m, and further preferably 12 to 15 ⁇ m.
- the thickness of the support film 30 is 50 ⁇ m or less, the wavelength conversion sheet can be further thinned. Further, when the thickness of the support film 30 is 12 ⁇ m or more, the strength of the support film 30 can be sufficiently secured.
- the thickness of the release film 70 is configured such that the ratio of the thickness of the release film 70 to the total thickness of the phosphor protection film 120 is 50% or more. It is preferable to determine the thickness in consideration of the thickness of each layer.
- the thickness of the release film 70 is, for example, 25 to 150 ⁇ m, preferably 50 to 150 ⁇ m, and more preferably 75 to 150 ⁇ m.
- the thickness of the release film 70 occupies 50% or more of the total thickness of the phosphor protection film 120, the strength for obtaining the effect of improving the wrinkles of the phosphor protection film 120 can be sufficiently secured, and the peeling When the thickness of the film 70 is 150 ⁇ m or less, it is easy to prevent the total thickness of the phosphor protective film 120 from becoming excessively thick.
- the thickness of the release film 70 preferably accounts for 60% or more of the thickness (total thickness) of the phosphor protection film 120.
- the ratio of the thickness of the release film 70 to the total thickness of the phosphor protective film 120 is more preferably 70% or more from the viewpoint of more sufficiently obtaining the wrinkle improving effect of the phosphor protective film 120.
- the ratio of the thickness of the release film 70 to the total thickness of the phosphor protective film 120 is such that the wrinkle improving effect of the phosphor protective film 120 is more sufficiently obtained, and the total thickness of the phosphor protective film 120 is excessively thick. From the viewpoint of suppressing that, it is preferably 90% or less, and more preferably 86% or less.
- the thickness (total thickness) of the phosphor protective film 120 may be 40 to 170 ⁇ m.
- the primer layer 80 is a layer for improving the adhesion between the main body 55 and the phosphor layer, and can be formed using, for example, a primer layer forming composition containing a silane coupling agent.
- the thickness of the primer layer 80 is, for example, 0.001 to 1 ⁇ m.
- the phosphor protective film 120 can be manufactured by the same method as in manufacturing the phosphor protective films 100 and 110, except that the laminated film 50 is replaced with the main body 55.
- the variation (3 ⁇ ) in the total thickness of the laminated film 50 or the main body 55 is 1.5 ⁇ m or more, and the dynamic friction coefficient of the surface of the functional layer 40 is 0.4 or less. May be.
- the variation (3 ⁇ ) in the total thickness of the laminated film 50 including the functional layer or the main body portion 55 may be 1.5 ⁇ m or more and the dynamic friction coefficient of the surface of the functional layer 40 to be 0.4 or less. It is possible to prevent the light guide plate in contact with the wavelength conversion sheet from being damaged when incorporated in the.
- the variation (3 ⁇ ) in the total thickness of the laminated film 50 or the main body 55 may be 1.7 ⁇ m or more, or 2.0 ⁇ m or more from the viewpoint of more sufficiently obtaining the effect of preventing damage to the light guide plate. .
- the variation (3 ⁇ ) in the total thickness of the phosphor protective films 100, 110, 120 may be 1.0 ⁇ m or less. Since the variation (3 ⁇ ) in the total thickness of the phosphor protective films 100, 110, 120 is 1.0 ⁇ m or less, it is possible to manufacture the wavelength conversion sheet in which the variation in the thickness of the phosphor layer is reduced. As a result, it is possible to suppress the occurrence of uneven coloring due to the variation in the thickness of the phosphor layer. From the viewpoint of more sufficiently obtaining such an effect, the variation (3 ⁇ ) in the total thickness of the phosphor protective films 100, 110, 120 may be 0.8 ⁇ m or less, or 0.5 ⁇ m or less.
- the variation (3 ⁇ ) in the total thickness of the laminated film 50 or the main body 55 and the variation (3 ⁇ ) in the total thickness of the phosphor protection films 100, 110, 120 should be measured using, for example, a contact-type film thickness meter.
- the coefficient of dynamic friction on the surface of the functional layer 40 can be measured using, for example, Autograph AG-X (manufactured by Shimadzu Corporation).
- the peeling strength between the laminated film 50 or the main body 55 and the peeling film 70 according to JIS K6854-3 is 0.05 to 1.5 N / 25 mm. It may be 0.05 to 1.0 N / 25 mm.
- the peeling strength is within the above range, it is possible to more sufficiently suppress the occurrence of wrinkles in the phosphor protective films 100, 110, 120 due to the presence of the peeling film 70, and at the same time, in the peeling step, the laminated film 50 or the main body portion The release film 70 can be smoothly released from 55. Further, the peeling film 70 is attached to the laminated film 50 or the main body 55 through the pressure-sensitive adhesive layer 60.
- the peeling strength is 0.05 N / 25 mm or more, the peeling film 70 of the pressure-sensitive adhesive layer 60 is removed after the peeling step. It is possible to prevent a part of the film from remaining on the laminated film 50 or the main body 55. Moreover, when the peeling strength is 1.0 N / 25 mm or less, when the peeling film 70 is peeled off, it is possible to prevent a part of the functional layer 40 in contact with the adhesive layer 60 from peeling off together with the peeling film 70. You can The peel strength is adjusted within the above range by appropriately adjusting the types and blending amounts of the resin and the curing agent used in the functional layer 40, and the types of the adhesive used in the adhesive layer 60. be able to.
- FIG. 3 is a cross-sectional view schematically showing a wavelength conversion sheet with a release film 500 using the phosphor protection film 100, and FIG. It is sectional drawing which shows typically the wavelength conversion sheet 700 obtained by doing.
- FIG. 4 is a cross-sectional view schematically showing a wavelength conversion sheet with a release film 600 using the phosphor protective film 110, and FIG.
- FIG. 6 shows the wavelength conversion sheet 600 with a release film, the release film 70 and the adhesive layer 60.
- FIG. 4 is a cross-sectional view schematically showing a wavelength conversion sheet 800 obtained by peeling off.
- FIG. 7 is a sectional view schematically showing a specific example of the light emitting unit.
- the wavelength conversion sheet with the release film and the wavelength conversion sheet may be formed using the phosphor protective film 120.
- the wavelength conversion sheet 500 with a release film includes a phosphor layer 200 and phosphor protection films 100 and 100 provided on both sides of the phosphor layer 200, respectively.
- the wavelength conversion sheet 500 with the release film has a structure in which the phosphor layer 200 is enclosed (that is, sealed) between the pair of phosphor protection films 100, 100.
- the target wavelength conversion sheet 700 can be obtained by peeling the release film 70 and the pressure-sensitive adhesive layer 60 from the wavelength conversion sheet 500 with the release film.
- the wavelength conversion sheet 600 with release film shown in FIG. 4 is obtained by changing the phosphor protective film 100 of the wavelength conversion sheet 500 with release film shown in FIG. 3 to the phosphor protection film 110 shown in FIG.
- the target wavelength conversion sheet 800 can be obtained by peeling the release film 70 and the pressure-sensitive adhesive layer 60 from the wavelength conversion sheet 600 with the release film.
- the obtained wavelength conversion sheets 700 and 800 do not have the release film 70 and the pressure-sensitive adhesive layer 60, it is possible to achieve a sufficient thinning while sufficiently suppressing the generation of wrinkles.
- a layer for improving the adhesion between the phosphor layer 200 and the laminated film 50 (hereinafter, referred to as “primer layer”). ) May be provided.
- the thickness of the primer layer is, for example, 0.001 to 1 ⁇ m.
- the primer layer can be formed using, for example, a composition for forming a primer layer containing a silane coupling agent.
- the phosphor layer 200 is a thin film having a thickness of several tens to several hundreds of ⁇ m, and includes a sealing resin 202 and a phosphor 201 as shown in FIGS. 3 to 6. Inside the sealing resin 202, one or more phosphors 201 are sealed in a mixed state. When the phosphor layer 200 and the pair of phosphor protective films 100, 100 or the pair of phosphor protective films 110, 110 are laminated, the encapsulating resin 202 bonds them and fills voids between them. Fulfill
- the phosphor layer 200 may be a stack of two or more phosphor layers in which only one type of phosphor 201 is sealed.
- the two or more kinds of phosphors 201 used in the one or two or more phosphor layers have the same excitation wavelength. This excitation wavelength is selected based on the wavelength of the light emitted by the light source.
- the fluorescent colors of the two or more kinds of phosphors 201 are different from each other. When two kinds of phosphors 201 are used, each fluorescent color is preferably red or green.
- the wavelength of each fluorescent light and the wavelength of the light emitted by the light source are selected based on the spectral characteristics of the color filter.
- the peak wavelength of fluorescence is 610 nm for red and 550 nm for green, for example.
- sealing resin 202 for example, a thermoplastic resin, a thermosetting resin, an ultraviolet curable resin, or the like can be used. These resins may be used alone or in combination of two or more.
- thermoplastic resin examples include cellulose derivatives such as acetyl cellulose, nitrocellulose, acetyl butyl cellulose, ethyl cellulose and methyl cellulose; vinyl acetate and its copolymers, vinyl chloride and its copolymers, and vinylidene chloride and its copolymers.
- Vinyl resins such as; acetal resins such as polyvinyl formal and polyvinyl butyral; acrylic resins such as acrylic resins and their copolymers, methacrylic resins and their copolymers; polystyrene resins; polyamide resins; linear polyester resins; fluorine Resin; and polycarbonate resin and the like can be used.
- thermosetting resin examples include phenol resin, urea melamine resin, polyester resin, and silicone resin.
- UV-curable resins include photopolymerizable prepolymers such as epoxy acrylate, urethane acrylate, and polyester acrylate. It is also possible to use a monofunctional or polyfunctional monomer as a diluent containing these photopolymerizable prepolymers as main components.
- Quantum dots are preferably used as the phosphor 201.
- the quantum dots include those in which a core as a light emitting portion is coated with a shell as a protective film.
- the core include cadmium selenide (CdSe), and examples of the shell include zinc sulfide (ZnS).
- the quantum efficiency is improved by covering the surface defects of the CdSe particles with ZnS having a large band gap.
- the phosphor 201 may have a core doubly covered with a first shell and a second shell. In this case, CdSe can be used for the core, zinc selenide (ZnSe) can be used for the first shell, and ZnS can be used for the second shell.
- YAG: Ce or the like can be used as the phosphor 201 other than the quantum dots.
- the average particle size of the phosphor 201 is preferably 1 to 20 nm.
- the thickness of the phosphor layer 200 is preferably 1 to 500 ⁇ m.
- the content of the phosphor 201 in the phosphor layer 200 is preferably 1 to 20% by mass, and more preferably 3 to 10% by mass, based on the total amount of the phosphor layer 200.
- the wavelength conversion sheet according to this embodiment can be manufactured, for example, by the following method.
- the sealing resin 202 and the phosphor 201 are included on the surface (on the gas barrier coating layer 13 or on the barrier film base material 11) of the first phosphor protection film 100, 110 opposite to the release film 70.
- the phosphor layer 200 is formed by applying the phosphor layer forming composition and performing a curing treatment such as heating and ultraviolet irradiation.
- the second phosphor protective films 100 and 110 are prepared, and the coating film of the composition for forming a phosphor layer or the surface of the phosphor layer 200 and the second phosphor protection.
- the two phosphor protective films 100 and 110 can be laminated.
- the curing treatment by heating, ultraviolet irradiation, or the like may be performed before the second phosphor protection films 100 and 110 are laminated, or after the second phosphor protection films 100 and 110 are laminated.
- the release film 70 and the pressure-sensitive adhesive layer 60 are not particularly limited in timing to be peeled from the wavelength conversion sheet 500 or 600 with the release film, but, for example, after cutting according to the size of the display panel, the step of incorporating the light emitting unit described later. It may be peeled off. By disposing the release film 70 on the outermost surface even during the manufacturing process of the wavelength conversion sheet or during the cutting of the wavelength conversion sheets 500 and 600 with the release film, damage to the wavelength conversion sheet in the manufacturing process can be prevented.
- the wavelength conversion sheets 700 and 800 can be used as parts of the light emitting unit 900.
- the light emitting unit 900 includes a light source 330, a light guide plate 310, and a wavelength conversion sheet 700. Specifically, in the light emitting unit 900, the light guide plate 310 and the reflection plate 320 are arranged in this order on the surface of the one laminated film 50 side, and the light source 330 is arranged on the side of the light guide plate 310.
- the thickness of the light guide plate 310 is, for example, 100 to 1000 ⁇ m.
- the light guide plate 310 and the reflection plate 320 efficiently reflect the light emitted from the light source 330 and guide it to the phosphor layer 200.
- the light guide plate 310 for example, acrylic, polycarbonate, cycloolefin film, or the like is used.
- the light source 330 is provided with, for example, a plurality of blue light emitting diode elements.
- the light emitting diode element may be a violet light emitting diode or a light emitting diode of lower wavelength.
- the light emitted from the light source 330 enters the light guide plate 310 and then enters the phosphor layer 200 with reflection and refraction.
- the light passing through the phosphor layer 200 becomes white light by mixing the light before passing through the phosphor layer 200 with the yellow light generated in the phosphor layer 200. Since the performance of the phosphor layer 200 may deteriorate due to the contact with oxygen or water vapor for a long time, the phosphor layer 200 is protected by a pair of laminated films 50, 50 as shown in FIG. . Further, in FIG. 7, the wavelength conversion sheet 700 may be replaced with the wavelength conversion sheet 800, or may be replaced with the wavelength conversion sheet formed using the phosphor protective film 120.
- the peel strength of the release film with the pressure-sensitive adhesive layer produced in the examples from the mat layer is measured by the following method.
- a release film with a pressure-sensitive adhesive layer and a laminated film in which a mat layer is laminated are laminated so that the mat layer and the pressure-sensitive adhesive layer face each other, and a heat laminator (laminating temperature 40 ° C., conveying speed 1 m / min, laminating pressure 0.5 MPa). ) was crimped.
- the adhesive force required to peel off the two pressure-bonded test samples was measured by Autograph AG-X (manufactured by Shimadzu Corporation). The measurement conditions were T-type peeling, tensile speed of 300 mm / min, 25 ° C., and 40% RH atmosphere.
- the barrier film was produced as follows. First, on one surface of a PET film as a barrier film base material, silicon oxide was provided as an inorganic thin film layer by a vacuum deposition method, and a gas barrier coating layer was further formed on the inorganic thin film layer. This gas-barrier coating layer was formed by applying a coating liquid in which tetraethoxysilane and polyvinyl alcohol were mixed at a mass ratio of 1: 1 by a wet coating method, and then heating and drying at 180 ° C. for 1 minute. Thus, a barrier film in which the inorganic thin film layer and the gas barrier coating layer were provided on one surface of the base material was obtained.
- the barrier film had a thickness of 12.5 ⁇ m, the barrier film substrate had a thickness of 12 ⁇ m, the inorganic thin film layer had a thickness of 30 nm, and the gas barrier coating layer had a thickness of 0.5 ⁇ m. is there.
- a PET film having a thickness of 50 ⁇ m as a release film 100 parts by mass of an acrylic adhesive (made by Saiden Chemical Co., Ltd., product name: Cybinol MS-3999), an isocyanate curing agent (made by Saiden Chemical Co., product name) : Cybinol K-315) 5 parts by mass, stabilizer (acetylacetone) 2 parts by mass, and solvent (ethyl acetate) 221 parts by mass, and then the composition is coated with a pressure-sensitive adhesive layer and then dried by heating at 80 ° C. for 1 minute. By doing so, a pressure-sensitive adhesive layer having a thickness of 3.5 ⁇ m was formed. Thus, a release film with a pressure-sensitive adhesive layer (peel strength with mat layer: 0.50 N / 25 mm) was obtained.
- an acrylic adhesive made by Saiden Chemical Co., Ltd., product name: Cybinol MS-3999
- an isocyanate curing agent made by Saiden Chemical Co., product name:
- the laminated film and the release film with the pressure-sensitive adhesive layer are stacked in a direction in which the mat layer and the pressure-sensitive adhesive layer are in contact with each other, and pressure-bonded with a heat laminator (laminating temperature 40 ° C., conveyance speed 1 m / min, lamination pressure 0.5 MPa) to cause fluorescence.
- a body protection film was obtained.
- the obtained phosphor protective film does not have a support film between the barrier film and the release film, and the thickness of the release film is 72% of the total thickness of the phosphor protection film.
- Examples 2 to 6 Phosphor protective films of Examples 2 to 6 were obtained in the same manner as in Example 1 except that the thickness of the barrier film and the thickness of the release film were changed to those shown in Table 1.
- the thickness of the barrier film was 23.5 ⁇ m
- the thickness of the inorganic thin film layer and the gas barrier coating layer was not changed
- the thickness of the barrier film substrate was 23 ⁇ m.
- the barrier film was produced as follows. First, on one surface of a PET film as a barrier film base material, silicon oxide was provided as an inorganic thin film layer by a vacuum deposition method, and a gas barrier coating layer was further formed on the inorganic thin film layer. This gas-barrier coating layer was formed by applying a coating liquid in which tetraethoxysilane and polyvinyl alcohol were mixed at a mass ratio of 1: 1 by a wet coating method, and then heating and drying at 180 ° C. for 1 minute. Thus, a barrier film in which the inorganic thin film layer and the gas barrier coating layer were provided on one surface of the base material was obtained. The thickness of this barrier film is 12.5 ⁇ m.
- a PET film having a thickness of 25 ⁇ m as a support film was stacked and pressure-bonded with a heat laminator (laminating temperature 40 ° C., conveying speed 1 m / min, laminating pressure 0.5 MPa). The crimping was performed in a state where the wrinkle of the barrier film was extended by nipping.
- a PET film having a thickness of 25 ⁇ m as a release film 100 parts by mass of an acrylic adhesive (made by Saiden Chemical Co., Ltd., trade name: Cybinol MS-3999), an isocyanate curing agent (made by Saiden Chemical Co., Ltd., trade name : Cybinol K-315) 5 parts by mass, stabilizer (acetylacetone) 2 parts by mass, and solvent (ethyl acetate) 221 parts by mass, and then the composition is coated with a pressure-sensitive adhesive layer and then dried by heating at 80 ° C. for 1 minute. By doing so, a pressure-sensitive adhesive layer having a thickness of 3.5 ⁇ m was formed. Thus, a release film with a pressure-sensitive adhesive layer (peel strength with mat layer: 0.50 N / 25 mm) was obtained.
- an acrylic adhesive made by Saiden Chemical Co., Ltd., trade name: Cybinol MS-3999
- an isocyanate curing agent made by Saiden Chemical Co., Ltd
- the laminated film and the release film with the pressure-sensitive adhesive layer are stacked in a direction in which the mat layer and the pressure-sensitive adhesive layer are in contact with each other, and pressure-bonded with a heat laminator (laminating temperature 40 ° C., conveyance speed 1 m / min, lamination pressure 0.5 MPa) to cause fluorescence.
- a body protection film was obtained.
- the obtained phosphor protective film had a support film between the barrier film and the release film, and the total thickness of the support film and the release film was 68% of the total thickness of the phosphor protection film. is there.
- Example 8 to 13 Phosphor protective films of Examples 8 to 13 were obtained in the same manner as in Example 7, except that the thickness of the barrier film and the thickness of the release film were changed to those shown in Table 1.
- the thickness of the barrier film was 23.5 ⁇ m
- the thickness of the inorganic thin film layer and the gas barrier coating layer was not changed
- the thickness of the barrier film substrate was 23 ⁇ m.
- Example 14 A phosphor protective film was obtained in the same manner as in Example 9 except that a PEN film having a thickness of 75 ⁇ m was used as the release film.
- the peel strength of the release film with the pressure-sensitive adhesive layer from the mat layer was 0.16 N / 25 mm.
- Example 15 A phosphor protective film was obtained in the same manner as in Example 10 except that a PEN film having a thickness of 100 ⁇ m was used as the release film.
- Comparative Example 1 A phosphor protective film of Comparative Example 1 was obtained in the same manner as in Example 1 except that the release film with the pressure-sensitive adhesive layer was not laminated.
- Comparative example 2 A phosphor protective film of Comparative Example 1 was obtained in the same manner as in Example 4, except that the release film with the adhesive layer was not laminated.
- Comparative example 3 A phosphor protective film of Comparative Example 1 was obtained in the same manner as in Example 7, except that the release film with the pressure-sensitive adhesive layer was not laminated.
- Comparative example 4 A phosphor protective film of Comparative Example 1 was obtained in the same manner as in Example 11 except that the release film with the pressure-sensitive adhesive layer was not laminated.
- Example 16 On a PET film having a thickness of 12.5 ⁇ m as a support film, 100 parts by mass of an acrylic polyol resin (manufactured by DIC, trade name: OPM adjusting varnish), an isocyanate curing agent (manufactured by DIC, trade name: for OPM) Hardening agent) 8.5 parts by mass, fine particles (polyurethane, average particle size 2 ⁇ m) 10 parts by mass, solvent (ethyl acetate) 70 parts by mass, and a mat layer forming composition are applied, and dried by heating at 80 ° C. for 1 minute. And cured to form a matte layer having a thickness of 3 ⁇ m.
- an acrylic polyol resin manufactured by DIC, trade name: OPM adjusting varnish
- an isocyanate curing agent manufactured by DIC, trade name: for OPM Hardening agent
- fine particles polyurethane, average particle size 2 ⁇ m
- solvent ethyl acetate
- 3-aminopropyltriethoxysilane (amine-based silane coupling agent, manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KBE-903) was solidified on the support film on the side opposite to the matte layer using ethyl acetate.
- the primer layer-forming composition diluted to 1.5% by mass was applied using a wire bar # 3, and dried at 120 ° C. for 1 minute to form a primer layer having a thickness of 30 nm.
- the support film, mat layer and primer layer were used as the main body.
- a PET film having a thickness of 25 ⁇ m as a release film 100 parts by mass of an acrylic adhesive (made by Saiden Chemical Co., Ltd., trade name: Cybinol MS-3999), an isocyanate curing agent (made by Saiden Chemical Co., Ltd., trade name : Cybinol K-315) 5 parts by mass, stabilizer (acetylacetone) 2 parts by mass, and solvent (ethyl acetate) 221 parts by mass, and then the composition is coated with a pressure-sensitive adhesive layer and then dried by heating at 80 ° C. for 1 minute. By doing so, a pressure-sensitive adhesive layer having a thickness of 5 ⁇ m was formed. Thus, a release film with a pressure-sensitive adhesive layer (peel strength with support film: 0.08 N / 25 mm) was obtained.
- an acrylic adhesive made by Saiden Chemical Co., Ltd., trade name: Cybinol MS-3999
- an isocyanate curing agent made by Saiden Chemical Co., Ltd.
- the main body part and the release film with the pressure-sensitive adhesive layer are stacked in such a manner that the support film and the pressure-sensitive adhesive layer are in contact with each other, and pressure-bonded with a heat laminator (laminating temperature 40 ° C., conveying speed 1 m / min, laminating pressure 0.5 MPa).
- a phosphor protective film was obtained.
- the thickness of the release film was 55% of the total thickness of the phosphor protective film (the total thickness of the support film, the mat layer, the primer layer, the adhesive layer and the release film). is there.
- Example 17 to 29 and Comparative Examples 5 to 8 The phosphor protective films of Examples 17 to 29 and Comparative Examples 5 to 8 were prepared in the same manner as in Example 16 except that the thickness of the support film and / or the release film was changed to the thickness shown in Table 2. Obtained.
- the barrier film was produced as follows. First, on one surface of a PET film as a barrier film base material, silicon oxide was provided as an inorganic thin film layer by a vacuum deposition method, and a gas barrier coating layer was further formed on the inorganic thin film layer. This gas-barrier coating layer was formed by applying a coating liquid in which tetraethoxysilane and polyvinyl alcohol were mixed at a mass ratio of 1: 1 by a wet coating method, and then heating and drying at 180 ° C. for 1 minute. Thus, a barrier film in which the inorganic thin film layer and the gas barrier coating layer were provided on one surface of the base material was obtained.
- the barrier film had a thickness of 23.5 ⁇ m, the barrier film substrate had a thickness of 23 ⁇ m, the inorganic thin film layer had a thickness of 30 nm, and the gas barrier coating layer had a thickness of 0.5 ⁇ m. is there.
- a PET film having a thickness of 75 ⁇ m as a release film 100 parts by mass of an acrylic adhesive (made by Saiden Chemical Co., Ltd., trade name: Cybinol MS-3999), an isocyanate curing agent (made by Saiden Chemical Co., Ltd., trade name : Cybinol K-315) 5 parts by mass, stabilizer (acetylacetone) 2 parts by mass, and solvent (ethyl acetate) 221 parts by mass, and then the composition is coated with a pressure-sensitive adhesive layer and then dried by heating at 80 ° C. for 1 minute. By doing so, a pressure-sensitive adhesive layer having a thickness of 3.5 ⁇ m was formed. Thus, a release film with a pressure-sensitive adhesive layer (peel strength with mat layer: 0.50 N / 25 mm) was obtained.
- an acrylic adhesive made by Saiden Chemical Co., Ltd., trade name: Cybinol MS-3999
- an isocyanate curing agent made by Saiden Chemical Co., Ltd
- the laminated film and the release film with the pressure-sensitive adhesive layer are stacked in a direction in which the mat layer and the pressure-sensitive adhesive layer are in contact with each other, and pressure-bonded with a heat laminator (laminating temperature 40 ° C., conveyance speed 1 m / min, lamination pressure 0.5 MPa) to cause fluorescence.
- a body protection film was obtained.
- the obtained phosphor protective film does not have a support film between the barrier film and the release film, and the thickness of the release film is 71% of the total thickness of the phosphor protective film.
- Example 9 A laminated film was prepared in the same manner as in Example 30 and used as a phosphor protective film. This phosphor protective film does not have a release film.
- ⁇ Evaluation of uneven light emission of the phosphor layer> (Production of wavelength conversion sheet) Two sheets of each of the phosphor protective films obtained in Example 30 and Comparative Example 9 were prepared, and a wavelength conversion sheet was produced by the following procedure. First, on the gas barrier coating layer of one of the phosphor protective films, a core is cadmium selenide (CdSe), a shell is zinc sulfide (ZnS), a quantum dot light emitter having a particle diameter of 6 nm, and an end of a main chain or a side chain.
- CdSe cadmium selenide
- ZnS zinc sulfide
- a quantum dot light emitter having a particle diameter of 6 nm, and an end of a main chain or a side chain.
- a phosphor layer-forming composition containing an acrylic photocurable resin having an acryloyl group (manufactured by Arakawa Chemical Co., Ltd., trade name: AP6501) and a photopolymerization initiator (manufactured by BASF, trade name: Lucirin TPO) is applied to Then, a coating film was formed, and the other phosphor protective film was adhered thereto with the gas barrier coating layer facing the coating film, and the rolls were nipped and pressed against each other.
- the coating film was exposed to an exposure amount of 300 mJ / cm 2 using an ultraviolet irradiation device and cured to form a phosphor layer (thickness 100 ⁇ m) having a wavelength conversion function.
- the release film was released from the matte layer. Thereby, a wavelength conversion sheet was obtained.
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Abstract
Description
本実施形態に係る蛍光体保護フィルムは、バリアフィルムを有する積層フィルムと、積層フィルムの一方の面上に設けられた、積層フィルムから剥離可能な剥離フィルムと、を備える。ここで、上記積層フィルムは、上記剥離フィルム側の表面に機能層を備えていてもよい。剥離フィルムは、粘着剤層を介して積層フィルムと貼り合わされていてもよい。バリアフィルムは、バリアフィルム基材上に無機薄膜層が形成された構造を有していてもよく、無機薄膜層上に更にガスバリア性被覆層が形成された構造を有していてもよい。
蛍光体保護フィルム100,110,120は波長変換シートの部品として使用することができ、こうして製造された波長変換シートは、液晶ディスプレイのバックライトユニット及びエレクトロルミネッセンス発光ユニット等の発光ユニットの部品として使用することができる。図3は蛍光体保護フィルム100を用いた剥離フィルム付き波長変換シート500を模式的に示す断面図であり、図5はこの剥離フィルム付き波長変換シート500から剥離フィルム70及び粘着剤層60を剥離して得られた波長変換シート700を模式的に示す断面図である。また、図4は蛍光体保護フィルム110を用いた剥離フィルム付き波長変換シート600を模式的に示す断面図であり、図6はこの剥離フィルム付き波長変換シート600から剥離フィルム70及び粘着剤層60を剥離して得られた波長変換シート800を模式的に示す断面図である。更に、図7は発光ユニットの具体例を模式的に示す断面図である。また、剥離フィルム付き波長変換シート及び波長変換シートは、蛍光体保護フィルム120を用いて形成されたものであってもよい。
粘着剤層付き剥離フィルムとマット層を積層した積層フィルムとを、マット層と粘着剤層とが対向するように重ね、ヒートラミネーター(ラミネート温度40℃、搬送速度1m/min、ラミネート圧力0.5MPa)で圧着した。この圧着した2枚の試験サンプルを剥離するのに要する接着力を、オートグラフAG-X(株式会社島津製作所製)により測定した。測定条件は、T型剥離、引張速度300mm/min、25℃、40%RH雰囲気下とした。
バリアフィルムを以下のようにして作製した。まず、バリアフィルム基材としてのPETフィルムの片面に、無機薄膜層として酸化珪素を真空蒸着法により設け、更に、無機薄膜層上にガスバリア性被覆層を形成した。このガスバリア性被覆層は、テトラエトキシシランとポリビニルアルコールとを質量比1:1で混合した塗液をウエットコーティング法により塗工した後、180℃で1分間加熱乾燥することによって形成した。これにより、基材の一方の面上に無機薄膜層及びガスバリア性被覆層が設けられたバリアフィルムを得た。なお、このバリアフィルムの厚さは12.5μmであり、バリアフィルム基材の厚さは12μmであり、無機薄膜層の厚さは30nmであり、ガスバリア性被覆層の厚さは0.5μmである。
バリアフィルムの厚さ、及び、剥離フィルムの厚さを、それぞれ表1に示す厚さに変更したこと以外は実施例1と同様にして、実施例2~6の蛍光体保護フィルムを得た。ここで、バリアフィルムの厚さを23.5μmとする場合、無機薄膜層及びガスバリア性被覆層の厚さは変更せず、バリアフィルム基材の厚さを23μmとした。
バリアフィルムを以下のようにして作製した。まず、バリアフィルム基材としてのPETフィルムの片面に、無機薄膜層として酸化珪素を真空蒸着法により設け、更に、無機薄膜層上にガスバリア性被覆層を形成した。このガスバリア性被覆層は、テトラエトキシシランとポリビニルアルコールとを質量比1:1で混合した塗液をウエットコーティング法により塗工した後、180℃で1分間加熱乾燥することによって形成した。これにより、基材の一方の面上に無機薄膜層及びガスバリア性被覆層が設けられたバリアフィルムを得た。なお、このバリアフィルムの厚さは12.5μmである。
バリアフィルムの厚さ、及び、剥離フィルムの厚さを、それぞれ表1に示す厚さに変更したこと以外は実施例7と同様にして、実施例8~13の蛍光体保護フィルムを得た。ここで、バリアフィルムの厚さを23.5μmとする場合、無機薄膜層及びガスバリア性被覆層の厚さは変更せず、バリアフィルム基材の厚さを23μmとした。
剥離フィルムとして、厚さ75μmのPENフィルムを用いたこと以外は実施例9と同様にして、蛍光体保護フィルムを得た。なお、粘着剤層付き剥離フィルムのマット層との剥離強度は0.16N/25mmであった。
剥離フィルムとして、厚さ100μmのPENフィルムを用いたこと以外は実施例10と同様にして、蛍光体保護フィルムを得た。
粘着剤層付き剥離フィルムを積層しなかったこと以外は実施例1と同様にして、比較例1の蛍光体保護フィルムを得た。
粘着剤層付き剥離フィルムを積層しなかったこと以外は実施例4と同様にして、比較例1の蛍光体保護フィルムを得た。
粘着剤層付き剥離フィルムを積層しなかったこと以外は実施例7と同様にして、比較例1の蛍光体保護フィルムを得た。
粘着剤層付き剥離フィルムを積層しなかったこと以外は実施例11と同様にして、比較例1の蛍光体保護フィルムを得た。
実施例及び比較例で得られた蛍光体保護フィルムについて、シワの有無及びその程度を目視にて観察し、以下の評価基準に基づいてシワの程度を評価した。評価が「D」である場合、不合格である。結果を表1に示す。
A:シワの発生が観察できなかった。
B:浅く小さなシワが僅かに観察された。
C:中程度のシワが観察された。
D:深く大きなシワが観察された。
支持体フィルムとしての厚さ12.5μmのPETフィルム上に、アクリル系ポリオール樹脂(DIC社製、商品名:OPM調整ニス)100質量部、イソシアネート系硬化剤(DIC社製、商品名:OPM用硬化剤)8.5質量部、微粒子(ポリウレタン、平均粒径2μm)10質量部、溶剤(酢酸エチル)70質量部からなるマット層形成用組成物を塗布し、80℃で1分間加熱乾燥させて硬化させ、厚さ3μmのマット層を形成した。さらにマット層と反対面の支持体フィルム上に、3-アミノプロピルトリエトキシシラン(アミン系シランカップリング剤、信越化学工業株式会社製、商品名:KBE-903)を酢酸エチルを用いて固形分1.5質量%に希釈したプライマー層形成用組成物をワイヤーバー#3を用いて塗布し、120℃で1分間乾燥することによって、厚さ30nmのプライマー層を形成した。この支持体フィルム、マット層及びプライマー層を本体部とした。一方、剥離フィルムとしての厚さ25μmのPETフィルムの片面に、アクリル系粘着剤(サイデン化学社製、商品名:サイビノールMS-3999)100質量部、イソシアネート系硬化剤(サイデン化学社製、商品名:サイビノールK-315)5質量部、安定剤(アセチルアセトン)2質量部、及び、溶剤(酢酸エチル)221質量部からなる粘着剤層形成用組成物を塗布した後、80℃で1分間加熱乾燥することによって厚さ5μmの粘着剤層を形成した。これにより、粘着剤層付き剥離フィルム(支持体フィルムとの剥離強度:0.08N/25mm)を得た。
支持体フィルム及び/又は剥離フィルムの厚さを、表2に示す厚さに変更したこと以外は実施例16と同様にして、実施例17~29及び比較例5~8の蛍光体保護フィルムを得た。
実施例及び比較例で得られた蛍光体保護フィルムについて、シワの有無及びその程度を目視にて観察し、以下の評価基準に基づいてシワの程度を評価した。結果を表2に示す。
A:シワの発生が観察できなかった。
B:浅く小さなシワが僅かに観察された。
C:中程度のシワが観察された。
D:深く大きなシワが観察された。
バリアフィルムを以下のようにして作製した。まず、バリアフィルム基材としてのPETフィルムの片面に、無機薄膜層として酸化珪素を真空蒸着法により設け、更に、無機薄膜層上にガスバリア性被覆層を形成した。このガスバリア性被覆層は、テトラエトキシシランとポリビニルアルコールとを質量比1:1で混合した塗液をウエットコーティング法により塗工した後、180℃で1分間加熱乾燥することによって形成した。これにより、基材の一方の面上に無機薄膜層及びガスバリア性被覆層が設けられたバリアフィルムを得た。なお、このバリアフィルムの厚さは23.5μmであり、バリアフィルム基材の厚さは23μmであり、無機薄膜層の厚さは30nmであり、ガスバリア性被覆層の厚さは0.5μmである。
実施例30と同様の方法で積層フィルムを作製し、それを蛍光体保護フィルムとした。この蛍光体保護フィルムは、剥離フィルムを備えていないものである。
実施例30及び比較例9で得られた積層フィルム及び蛍光体保護フィルムの膜厚(総厚)を、ランダムに50点測定し、平均値、最大値、最小値及びばらつき(3σ)を求めた。膜厚の測定は、接触式膜厚計(型番:LGF-0110L-B、株式会社ミツトヨ製)を用いて行った。結果を表3に示す。
実施例30及び比較例9で得られた積層フィルムにおけるマット層表面の動摩擦係数を、以下の方法で測定した。オートグラフAG-X(株式会社島津製作所製)を用い、JIS K7125に準じて測定を実施した。結果を表3に示す。
(波長変換シートの作製)
実施例30及び比較例9で得られた蛍光体保護フィルムをそれぞれ2枚用意し、以下の手順で波長変換シートを作製した。まず、一方の蛍光体保護フィルムのガスバリア性被覆層上に、コアがセレン化カドミウム(CdSe)、シェルが硫化亜鉛(ZnS)、粒子径6nmの量子ドット発光体と、主鎖あるいは側鎖の末端にアクリロイル基を有するアクリル系光硬化性樹脂(荒川化学製、商品名:AP6501)と、光重合開始剤(BASF社製、商品名:Lucirin TPO)とを含む蛍光体層形成用組成物を塗布して塗膜を形成し、そこに他方の蛍光体保護フィルムを、ガスバリア性被覆層を塗膜に向けて貼り合わせ、ロール同士でニップすることで圧着した。上記塗膜に対し、紫外線照射装置を用いて300mJ/cm2の露光量で露光して硬化させ、波長変換機能を有する蛍光体層(厚さ100μm)を形成した。その後、実施例30では剥離フィルムをマット層から剥離した。これにより、波長変換シートを得た。
得られた波長変換シートにおける蛍光体層の発光ムラの有無を目視にて観察し、評価した。結果を表3に示す。
Claims (32)
- バリアフィルムを有する積層フィルムと、前記積層フィルムから剥離可能な剥離フィルムとを貼り合せた蛍光体保護フィルムを得る貼り合わせ工程と、
前記蛍光体保護フィルムの前記積層フィルム側の面上に、蛍光体を含む蛍光体層を形成し、剥離フィルム付き波長変換シートを得る蛍光体層形成工程と、
前記剥離フィルム付き波長変換シートから前記剥離フィルムを剥離する剥離工程と、
を備える波長変換シートの製造方法。 - 前記貼り合わせ工程において、前記積層フィルムのシワを伸ばした状態で前記積層フィルムと前記剥離フィルムとを貼り合わせる、請求項1に記載の製造方法。
- 前記蛍光体層形成工程において、2枚の前記蛍光体保護フィルムの間に前記蛍光体層を形成する、請求項1又は2に記載の製造方法。
- 前記積層フィルムが、前記バリアフィルムと前記剥離フィルムとの間に配置された支持体フィルムを有し、
前記支持体フィルムと前記剥離フィルムとの合計の厚さが、前記蛍光体保護フィルムの総厚の60%以上を占める、請求項1~3のいずれか一項に記載の製造方法。 - 前記積層フィルムが、前記バリアフィルムと前記剥離フィルムとの間に支持体フィルムを有さず、
前記剥離フィルムの厚さが、前記蛍光体保護フィルムの総厚の50%以上を占める、請求項1~3のいずれか一項に記載の製造方法。 - 前記バリアフィルムがバリアフィルム基材を有し、該バリアフィルム基材の厚さが9~25μmである、請求項1~5のいずれか一項に記載の製造方法。
- 前記バリアフィルムは、バリアフィルム基材と、該バリアフィルム基材上に設けられた無機薄膜層とを有する、請求項1~6のいずれか一項に記載の製造方法。
- 前記積層フィルムが、前記剥離フィルム側の表面に機能層を備えており、
前記機能層が、干渉縞防止機能、反射防止機能、光拡散機能、帯電防止機能及び傷付き防止機能からなる群より選択される少なくとも1種の機能を発揮する層である、請求項1~7のいずれか一項に記載の製造方法。 - 前記積層フィルムの総厚のばらつき(3σ)が1.5μm以上であり、且つ、前記機能層表面の動摩擦係数が0.4以下である、請求項8に記載の製造方法。
- 前記蛍光体保護フィルムの総厚のばらつき(3σ)が1.0μm以下である、請求項1~9のいずれか一項に記載の製造方法。
- 前記積層フィルムと前記剥離フィルムとの間の、JIS K6854-3に基づく剥離強度が0.05~1.0N/25mmである、請求項1~10のいずれか一項に記載の製造方法。
- 支持体フィルムを含む本体部と、前記本体部から剥離可能な剥離フィルムとを貼り合せた蛍光体保護フィルムを得る貼り合わせ工程と、
前記蛍光体保護フィルムの前記本体部側の面上に、蛍光体を含む蛍光体層を形成し、剥離フィルム付き波長変換シートを得る蛍光体層形成工程と、
前記剥離フィルム付き波長変換シートから前記剥離フィルムを剥離する剥離工程と、
を備え、
前記剥離フィルムの厚さが、前記蛍光体保護フィルムの総厚の50%以上を占める、波長変換シートの製造方法。 - 前記貼り合わせ工程において、前記本体部のシワを伸ばした状態で前記本体部と前記剥離フィルムとを貼り合わせる、請求項12に記載の製造方法。
- 前記蛍光体層形成工程において、2枚の前記蛍光体保護フィルムの間に前記蛍光体層を形成する、請求項12又は13に記載の製造方法。
- 前記支持体フィルムの厚さが12~50μmである、請求項12~14のいずれか一項に記載の製造方法。
- 前記剥離フィルムの厚さが25~150μmである、請求項12~15のいずれか一項に記載の製造方法。
- 前記本体部が、前記剥離フィルム側の表面に機能層を備えており、
前記機能層が、干渉縞防止機能、反射防止機能、光拡散機能、帯電防止機能及び傷付き防止機能からなる群より選択される少なくとも1種の機能を発揮する層である、請求項12~16のいずれか一項に記載の製造方法。 - バリアフィルムを有する積層フィルムと、前記積層フィルムの一方の面上に設けられた、前記積層フィルムから剥離可能な剥離フィルムと、を備える蛍光体保護フィルム。
- 前記積層フィルムが、前記バリアフィルムと前記剥離フィルムとの間に配置された支持体フィルムを有し、
前記支持体フィルムと前記剥離フィルムとの合計の厚さが、前記蛍光体保護フィルムの総厚の60%以上を占める、請求項18に記載の蛍光体保護フィルム。 - 前記積層フィルムが、前記バリアフィルムと前記剥離フィルムとの間に支持体フィルムを有さず、
前記剥離フィルムの厚さが、前記蛍光体保護フィルムの総厚の50%以上を占める、請求項18に記載の蛍光体保護フィルム。 - 前記バリアフィルムがバリアフィルム基材を有し、該バリアフィルム基材の厚さが9~25μmである、請求項18~20のいずれか一項に記載の蛍光体保護フィルム。
- 前記バリアフィルムは、バリアフィルム基材と、該バリアフィルム基材上に設けられた無機薄膜層とを有する、請求項18~21のいずれか一項に記載の蛍光体保護フィルム。
- 前記積層フィルムが、前記剥離フィルム側の表面に機能層を備えており、
前記機能層が、干渉縞防止機能、反射防止機能、光拡散機能、帯電防止機能及び傷付き防止機能からなる群より選択される少なくとも1種の機能を発揮する層である、請求項18~22のいずれか一項に記載の蛍光体保護フィルム。 - 前記積層フィルムの総厚のばらつき(3σ)が1.5μm以上であり、且つ、前記機能層表面の動摩擦係数が0.4以下である、請求項23に記載の蛍光体保護フィルム。
- 前記蛍光体保護フィルムの総厚のばらつき(3σ)が1.0μm以下である、請求項18~24のいずれか一項に記載の蛍光体保護フィルム。
- 前記積層フィルムと前記剥離フィルムとの間の、JIS K6854-3に基づく剥離強度が0.05~1.0N/25mmである、請求項18~25のいずれか一項に記載の蛍光体保護フィルム。
- 支持体フィルムを含む本体部と、前記本体部の一方の面上に設けられた、前記本体部から剥離可能な剥離フィルムと、を備え、
前記剥離フィルムの厚さが、蛍光体保護フィルムの総厚の50%以上を占める、蛍光体保護フィルム。 - 前記支持体フィルムの厚さが12~50μmである、請求項27に記載の蛍光体保護フィルム。
- 前記剥離フィルムの厚さが25~150μmである、請求項27又は28に記載の蛍光体保護フィルム。
- 前記本体部が、前記剥離フィルム側の表面に機能層を備えており、
前記機能層が、干渉縞防止機能、反射防止機能、光拡散機能、帯電防止機能及び傷付き防止機能からなる群より選択される少なくとも1種の機能を発揮する層である、請求項27~29のいずれか一項に記載の蛍光体保護フィルム。 - 請求項18~30のいずれか一項に記載の蛍光体保護フィルムを2枚有し、この2枚の蛍光体保護フィルムの間に蛍光体を含む蛍光体層を挟んで構成されており、2枚の前記蛍光体保護フィルムはいずれも、前記剥離フィルムが最外層となるように配置されている、剥離フィルム付き波長変換シート。
- 請求項31に記載の剥離フィルム付き波長変換シートから前記剥離フィルムを剥離してなる、波長変換シート。
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CN112912772A (zh) | 2021-06-04 |
KR20210084541A (ko) | 2021-07-07 |
US20210249568A1 (en) | 2021-08-12 |
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