WO2020082639A1 - 一种3d四层胶合通道羽绒服面料 - Google Patents

一种3d四层胶合通道羽绒服面料 Download PDF

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Publication number
WO2020082639A1
WO2020082639A1 PCT/CN2019/073409 CN2019073409W WO2020082639A1 WO 2020082639 A1 WO2020082639 A1 WO 2020082639A1 CN 2019073409 W CN2019073409 W CN 2019073409W WO 2020082639 A1 WO2020082639 A1 WO 2020082639A1
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layer
tpu film
film layer
chemical fiber
glued
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PCT/CN2019/073409
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English (en)
French (fr)
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王方明
王徐涛
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苏州市兴丰强纺织科技有限公司
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2400/00—Functions or special features of garments
    • A41D2400/36—Deoderising or perfuming

Definitions

  • the invention relates to the field of fabrics, in particular to a 3D four-layer glued channel down jacket fabric.
  • Down jacket filled with down filler tops, large and rounded shape. Down jackets generally account for more than half of the duck down. At the same time, you can mix some small feathers, clean the duck down, sterilize it at high temperature, and then fill it in the clothes to be the down jacket.
  • the fabric used for down jackets is a very important material, but the existing down jacket fabrics have the following defects: not strong enough to be durable, not easy to care for, not wrinkle-free and iron-proof; no insect repellent, poor comfort; not perfectly presented Letters, logos, patterns, etc., are not enough to be more fashionable and trendy, and preparation is a waste of human resources; for this defect, we design a 3D four-layer glue channel down jacket fabric is necessary.
  • the purpose of the present invention is to provide a 3D four-layer glued channel down jacket fabric, strong and durable, easy to care, anti-wrinkle and non-iron characteristics; with insect repellent effect, with a list of fragrances, improve user comfort; on the channel It can perfectly present letters, logos, patterns, etc., making it more fashionable and trendy, while saving labor.
  • a 3D four-layer glued channel down jacket fabric includes a first chemical fiber fabric layer, a first TPU film layer, a second TPU film layer and a second chemical fiber fabric layer, one side of the first chemical fiber fabric layer and the first TPU film layer One side is adhesively connected, the other side of the first TPU film layer is adhesively connected to one side of the second TPU film layer, and the other side of the second TPU film layer is adhesively connected to one side of the second chemical fiber fabric layer, One TPU film layer and the second TPU film layer are the same material member.
  • the first chemical fiber fabric layer and the second chemical fiber fabric layer are one or at least two layers of a knitted fabric layer, a woven fabric layer, a polyester fabric layer or a nylon fabric layer, the The thicknesses of the first chemical fiber fabric layer and the second chemical fiber fabric layer are 6-12 mm.
  • the thickness of the first TPU film layer and the second TPU film layer is 0.1-0.3 mm.
  • a waterproof layer a is provided between the first chemical fiber fabric layer and the first TPU film layer, and a waterproof layer is provided between the second TPU film layer and the second chemical fiber fabric layer Layer b.
  • the raw material components of the first TPU film layer include: diphenylmethane diisocyanate, adhesive, glycol, diatomaceous earth, toluene diisocyanate, aloe vera and neem bark, the weight of the above components The content ratio is: diphenylmethane diisocyanate 25-35%, adhesive 20-30%, glycol 5-14%, diatomaceous earth 5-14%, toluene diisocyanate 5-10%, aloe 4-8 % And Melia azedarach 5-10%;
  • the method for preparing the first TPU film layer includes the following steps:
  • Step S1 Divide diphenylmethane diisocyanate, adhesive, diol and diatomaceous earth into Group A and put it into a high-temperature heating device, and at the same time divide toluene diisocyanate, aloe and neem bark into Group B and put it into another high-temperature heating In the equipment, the heating time is 60min, and then the heated Group A is poured into the high-temperature heating equipment of Group B, and heating is continued for 30 minutes to the glassy mixture;
  • Step S2 the mixture heated to the glass state is combined with the forming mold, and the glass mixture is shaped by exhaust molding and cooling;
  • Step S3 After the shaping, the edge material is cut.
  • the preparation method of the 3D four-layer glued channel down jacket fabric includes the following steps in order:
  • Step Z1 First, the first TPU film layer is adhered to one side of the first TPU film layer through a polyurethane roller with a mesh roller, and then glued;
  • Step Z2 The second chemical fiber fabric layer is then glued to the second TPU film layer through a polyurethane roller with a mesh roller to be glued;
  • Step Z3 gluing the other side of the first TPU film layer and the other side of the second TPU film layer by a 3D gluing machine, and gluing the first chemical fiber fabric layer, the first TPU film layer, and the second TPU film
  • the four layers of the second chemical fiber fabric layer are perfectly combined to form a channel, and the channel is filled with a filler.
  • the 3D gluing machine in step Z3 is a 3D composite fabric gluing machine with patent number CN206968160U.
  • the adhesive is a polyol.
  • the filler in step Z3 is one or more of down particles, pearl cotton, or air.
  • the first chemical fiber fabric layer and the second chemical fiber fabric layer are strong, durable, easy to care for, wrinkle-free and iron-free;
  • the first TPU film layer and the second TPU film layer are prepared from diphenylmethane diisocyanate, adhesive, glycol, diatomaceous earth, toluene diisocyanate, aloe vera and azadirachta, diatomaceous earth has non-toxic properties, And it has good high temperature resistance and water resistance. After adding it to the formulation, the processed first TPU film layer and second TPU film layer have high temperature resistance and water resistance. Aloe and neem bark have insect repellent and The light fragrance is added to the formula, which is beneficial to make the first TPU film layer and the second TPU film layer have insect repellent effect, and have a list of fragrances to improve user comfort;
  • the first TPU film layer is glued to the first TPU film layer through the polyurethane glue with a wheel mesh roller, and then the second chemical fiber fabric layer is glued to the second TPU film through the polyurethane glue with a wheel mesh roller
  • One side of the layer is glued, and then the other side of the first TPU film layer and the other side of the second TPU film layer are glued by a 3D gluing machine, and the first chemical fiber fabric layer, the first TPU film layer, the second TPU film layer and the first
  • the four layers of the second chemical fiber fabric layer are perfectly combined and form a channel.
  • the channel is filled with fillers.
  • the channel can be perfectly presented with letters, logos, patterns, etc., making it more fashionable and trendy, while saving labor.
  • the present invention provides a technical solution: a 3D four-layer glued channel down jacket fabric:
  • a 3D four-layer glued channel down jacket fabric includes a first chemical fiber fabric layer 1, a first TPU film layer 2, a second TPU film layer 3 and a second chemical fiber fabric layer 4, one side of the first chemical fiber fabric layer 1 and the first
  • the TPU film layer 2 is adhesively connected on one side
  • the other side of the first TPU film layer 2 is adhesively connected on the one side of the second TPU film layer 3
  • the other side of the second TPU film layer 3 is adhesively connected on the one side of the second chemical fiber fabric layer 4
  • One TPU film layer 2 and the second TPU film layer 3 are members of the same material;
  • the first chemical fiber fabric layer 1 and the second chemical fiber fabric layer 4 are one or at least two layers of a knitted fabric layer, a woven fabric layer, a polyester fabric layer or a nylon fabric layer, and the first chemical fiber fabric layer 1 and the second The thickness of the chemical fiber fabric layer 4 is 6mm;
  • the thickness of the first TPU film layer 2 and the second TPU film layer 3 is 0.2 mm;
  • a waterproof layer a is provided between the first chemical fiber fabric layer 1 and the first TPU film layer 2
  • a waterproof layer b is provided between the second TPU film layer 3 and the second chemical fiber fabric layer 4, which is beneficial to improve the waterproofness
  • the raw material components of the first TPU film layer 2 include: diphenylmethane diisocyanate, adhesive, glycol, diatomaceous earth, toluene diisocyanate, aloe vera and neem bark.
  • the content ratio of the above components by weight is: diphenyl Methane diisocyanate 25%, adhesive 30%, glycol 10%, diatomaceous earth 10%, toluene diisocyanate 10%, aloe 5% and neem bark 10%;
  • the adhesive is polyhydric alcohol, with high boiling point, strong dissolving ability, and good adhesive effect;
  • the preparation method of the first TPU film layer 2 includes the following steps in order:
  • Step S1 Divide diphenylmethane diisocyanate, adhesive, diol and diatomaceous earth into Group A and put it into a high-temperature heating device, and at the same time divide toluene diisocyanate, aloe and neem bark into Group B and put it into another high-temperature heating In the equipment, the heating time is 60min, and then the heated Group A is poured into the high-temperature heating equipment of Group B, and heating is continued for 30 minutes to the glassy mixture;
  • Step S2 the mixture heated to the glass state is combined with the forming mold, and the glass mixture is shaped by exhaust molding and cooling;
  • Step S3 cutting the edge material after shaping
  • the preparation method of the 3D four-layer glued channel down jacket fabric includes the steps as follows:
  • Step Z1 First, the first TPU film layer 2 is glued to one side of the first TPU film layer 2 through a polyurethane roller with a mesh roller, and then glued;
  • Step Z2 The second chemical fiber fabric layer 4 is then glued to the second TPU film layer 3 side with a wheel mesh roller through polyurethane glue for bonding;
  • Step Z3 gluing the other side of the first TPU film layer 2 and the other side of the second TPU film layer 3 by using a 3D gluing machine, and bonding the first chemical fiber fabric layer 1, the first TPU film layer 2, and the second TPU film layer 3 It is perfectly combined with the four layers of the second chemical fiber fabric layer 4 and forms a channel, which is filled with filler;
  • the 3D gluing machine is a 3D composite fabric gluing machine with patent number CN206968160U;
  • the filler is one or more of down particles, pearl cotton or air.
  • a 3D four-layer glued channel down jacket fabric includes a first chemical fiber fabric layer 1, a first TPU film layer 2, a second TPU film layer 3 and a second chemical fiber fabric layer 4, one side of the first chemical fiber fabric layer 1 and the first
  • the TPU film layer 2 is adhesively connected on one side
  • the other side of the first TPU film layer 2 is adhesively connected on the one side of the second TPU film layer 3
  • the other side of the second TPU film layer 3 is adhesively connected on the one side of the second chemical fiber fabric layer 4
  • One TPU film layer 2 and the second TPU film layer 3 are members of the same material;
  • the first chemical fiber fabric layer 1 and the second chemical fiber fabric layer 4 are one or at least two layers of a knitted fabric layer, a woven fabric layer, a polyester fabric layer or a nylon fabric layer, and the first chemical fiber fabric layer 1 and the second The thickness of the chemical fiber fabric layer 4 is 6mm;
  • the thickness of the first TPU film layer 2 and the second TPU film layer 3 is 0.2 mm;
  • a waterproof layer a is provided between the first chemical fiber fabric layer 1 and the first TPU film layer 2
  • a waterproof layer b is provided between the second TPU film layer 3 and the second chemical fiber fabric layer 4, which is beneficial to improve the waterproofness
  • the raw material components of the first TPU film layer 2 include: diphenylmethane diisocyanate, adhesive, glycol, diatomaceous earth, toluene diisocyanate, aloe vera and neem bark.
  • the content ratio of the above components by weight is: diphenyl Methane diisocyanate 30%, adhesive 20%, glycol 12%, diatomaceous earth 13%, toluene diisocyanate 10%, aloe 5% and neem bark 10%;
  • the adhesive is polyhydric alcohol, high boiling point, strong dissolving power, adhesive Good adhesion effect;
  • the preparation method of the first TPU film layer 2 includes the following steps in order:
  • Step S1 Divide diphenylmethane diisocyanate, adhesive, diol and diatomaceous earth into Group A and put it into a high-temperature heating device, and at the same time divide toluene diisocyanate, aloe and neem bark into Group B and put it into another high-temperature heating In the equipment, the heating time is 60min, and then the heated Group A is poured into the high-temperature heating equipment of Group B, and heating is continued for 30 minutes to the glassy mixture;
  • Step S2 the mixture heated to the glass state is combined with the forming mold, and the glass mixture is shaped by exhaust molding and cooling;
  • Step S3 cutting the edge material after shaping
  • the preparation method of the 3D four-layer glued channel down jacket fabric includes the steps as follows:
  • Step Z1 First, the first TPU film layer 2 is glued to one side of the first TPU film layer 2 through a polyurethane roller with a mesh roller, and then glued;
  • Step Z2 The second chemical fiber fabric layer 4 is then glued to the second TPU film layer 3 side with a wheel mesh roller through polyurethane glue for bonding;
  • Step Z3 gluing the other side of the first TPU film layer 2 and the other side of the second TPU film layer 3 by using a 3D gluing machine, and bonding the first chemical fiber fabric layer 1, the first TPU film layer 2, and the second TPU film layer 3 It is perfectly combined with the four layers of the second chemical fiber fabric layer 4 and forms a channel, which is filled with filler;
  • the 3D gluing machine is a 3D composite fabric gluing machine with patent number CN206968160U;
  • the filler is one or more of down particles, pearl cotton or air.
  • a 3D four-layer glued channel down jacket fabric includes a first chemical fiber fabric layer 1, a first TPU film layer 2, a second TPU film layer 3 and a second chemical fiber fabric layer 4, one side of the first chemical fiber fabric layer 1 and the first
  • the TPU film layer 2 is adhesively connected on one side
  • the other side of the first TPU film layer 2 is adhesively connected on the one side of the second TPU film layer 3
  • the other side of the second TPU film layer 3 is adhesively connected on the one side of the second chemical fiber fabric layer 4
  • One TPU film layer 2 and the second TPU film layer 3 are members of the same material;
  • the first chemical fiber fabric layer 1 and the second chemical fiber fabric layer 4 are one or at least two layers of a knitted fabric layer, a woven fabric layer, a polyester fabric layer or a nylon fabric layer, and the first chemical fiber fabric layer 1 and the second The thickness of the chemical fiber fabric layer 4 is 6mm;
  • the thickness of the first TPU film layer 2 and the second TPU film layer 3 is 0.2 mm;
  • a waterproof layer a is provided between the first chemical fiber fabric layer 1 and the first TPU film layer 2
  • a waterproof layer b is provided between the second TPU film layer 3 and the second chemical fiber fabric layer 4, which is beneficial to improve the waterproofness
  • the raw material components of the first TPU film layer 2 include: diphenylmethane diisocyanate, adhesive, glycol, diatomaceous earth, toluene diisocyanate, aloe vera and neem bark.
  • the content ratio of the above components by weight is: diphenyl Methane diisocyanate 35%, adhesive 25%, glycol 7%, diatomaceous earth 8%, toluene diisocyanate 10%, aloe vera 8%, and azadirachta 7%; adhesive is polyhydric alcohol, high boiling point, strong dissolving power, adhesive Good adhesion effect;
  • the preparation method of the first TPU film layer 2 includes the following steps in order:
  • Step S1 Divide diphenylmethane diisocyanate, adhesive, diol and diatomaceous earth into Group A and put it into a high-temperature heating device, and at the same time divide toluene diisocyanate, aloe and neem bark into Group B and put it into another high-temperature heating In the equipment, the heating time is 60min, and then the heated Group A is poured into the high-temperature heating equipment of Group B, and heating is continued for 30 minutes to the glassy mixture;
  • Step S2 the mixture heated to the glass state is combined with the forming mold, and the glass mixture is shaped by exhaust molding and cooling;
  • Step S3 cutting the edge material after shaping
  • the preparation method of the 3D four-layer glued channel down jacket fabric includes the steps as follows:
  • Step Z1 First, the first TPU film layer 2 is glued to one side of the first TPU film layer 2 through a polyurethane roller with a mesh roller, and then glued;
  • Step Z2 The second chemical fiber fabric layer 4 is then glued to the second TPU film layer 3 side with a wheel mesh roller through polyurethane glue for bonding;
  • Step Z3 gluing the other side of the first TPU film layer 2 and the other side of the second TPU film layer 3 by using a 3D gluing machine, and bonding the first chemical fiber fabric layer 1, the first TPU film layer 2, and the second TPU film layer 3 It is perfectly combined with the four layers of the second chemical fiber fabric layer 4 and forms a channel, which is filled with filler;
  • the 3D gluing machine is a 3D composite fabric gluing machine with patent number CN206968160U;
  • the filler is one or more of down particles, pearl cotton or air.
  • the first chemical fiber fabric layer 1 and the second chemical fiber fabric layer 4 of the present invention have the characteristics of strong and durable, easy care, anti-wrinkle and no iron;
  • the first TPU film layer 2 and the second TPU film layer 3 are composed of diphenylmethane diisocyanate, Adhesives, diols, diatomaceous earth, toluene diisocyanate, aloe vera and azadirachta are prepared.
  • Diatomaceous earth has non-toxic properties, and it has good high temperature resistance and water resistance. After adding it to the formula, it promotes
  • the processed first TPU film layer 2 and second TPU film layer 3 have high temperature resistance and water resistance, and aloe vera and neem bark have insect repellent and light fragrance.
  • the second TPU film layer 3 has an insect repellent effect, and has a scent of list to improve user comfort; first, the first TPU film layer 2 is applied to the first TPU film layer 2 with a wheel mesh roller through polyurethane glue.
  • the second chemical fiber fabric layer 4 is glued to the second TPU film layer 3 on one side by polyurethane glue with a wheel eye roller, and then the other side of the first TPU film layer 2 and the second TPU are bonded by a 3D gluing machine
  • the other side of the membrane layer 3 is glued, and the first chemical fiber fabric layer 1, the first T
  • the four layers of PU film layer 2, second TPU film layer 3 and second chemical fiber fabric layer 4 are perfectly combined and form a channel.
  • the channel is filled with fillers, and letters, logos, patterns, etc. can be perfectly presented on the channel to make it more fashionable , Trend, and save labor.
  • Figure 1 is a schematic diagram of the fabric structure of the present invention.

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Abstract

一种3D四层胶合通道羽绒服面料，包括第一化纤面料层（1）、第一TPU膜层（2）、第二TPU膜层（3）和第二化纤面料层（4），第一化纤面料层（1）的一面与第一TPU膜层（2）的一面胶合连接，第一TPU膜层（2）的另一面与第二TPU膜层（3）一面胶合连接，第二TPU膜层（3）与第二化纤面料层（4）的一面胶合连接，第一TPU膜层（2）和第二TPU膜层（3）为同一材料构件；第一化纤面料层（1）和第二化纤面料层（4）为针织面料层、梭织面料层、涤纶面料层或尼龙面料层中的一层或至少两层。

Description

一种3D四层胶合通道羽绒服面料 技术领域
本发明涉及面料领域，具体为一种3D四层胶合通道羽绒服面料。
背景技术
羽绒服(down coat)内充羽绒填料的上衣，外形庞大圆润。羽绒服一般鸭绒量占一半以上，同时可以混杂一些细小的羽毛，将鸭绒清洗干净，经高温消毒，之后填充在衣服中就是羽绒服了。用于羽绒服的面料是很重要的材料，但是现有的羽绒服面料存在以下缺陷：不够结实耐用，不易打理，不具备抗皱免烫的特性；不具备驱虫作用，舒适感差；不能完美呈现字母、logo、图案等，导致不够更时尚和潮流，制备使浪费人力资源；针对这种缺陷，所以我们设计一种3D四层胶合通道羽绒服面料是很有必要的。
发明内容
本发明的目的在于提供一种3D四层胶合通道羽绒服面料，结实耐用，易打理，抗皱免烫的特性；具备驱虫作用，并带有清单的香味，提高使用者的舒适感；通道上可完美呈现字母、logo、图案等，使其更时尚、潮流，同时节约人工。
本发明的目的可以通过以下技术方案实现：
一种3D四层胶合通道羽绒服面料，包括第一化纤面料层、第一TPU膜层、第二TPU膜层和第二化纤面料层，所述第一化纤面料层的一面 与第一TPU膜层一面胶合连接，所述第一TPU膜层的另一面与第二TPU膜层一面胶合连接，所述第二TPU膜层的另一面与所述第二化纤面料层的一面胶合连接，所述第一TPU膜层和所述第二TPU膜层为同一材料构件。
作为本发明进一步的方案：所述第一化纤面料层和所述第二化纤面料层为针织面料层、梭织面料层、涤纶面料层或尼龙面料层中的一层或至少两层，所述第一化纤面料层和所述第二化纤面料层的厚度为6～12mm。
作为本发明进一步的方案：所述第一TPU膜层和所述第二TPU膜层的厚度为0.1～0.3mm。
作为本发明进一步的方案：所述第一化纤面料层和所述第一TPU膜层之间设置有防水层a，所述第二TPU膜层和所述第二化纤面料层之间设置有防水层b。
作为本发明进一步的方案：所述第一TPU膜层原料组分包括：二苯基甲烷二异氰酸酯、胶粘剂、二元醇、硅藻土、甲苯二异氰酸酯、芦荟和苦楝皮，上述组分重量的含量配比为：二苯基甲烷二异氰酸酯25～35％、胶粘剂20～30％、二元醇5～14％、硅藻土5～14％、甲苯二异氰酸酯5～10％、芦荟4～8％和苦楝皮5～10％；
所述第一TPU膜层制备方法，包括步骤依次如下：
步骤S1：将二苯基甲烷二异氰酸酯、胶粘剂、二元醇和硅藻土分成A组投入一台高温加热设备中，同时将甲苯二异氰酸酯、芦荟和苦 楝皮分成B组投入到另一台高温加热设备中，加热时间为60min，再将加热后的A组倒入B组的高温加热设备中，继续加热30min至玻璃态混合物；
步骤S2：将加热至玻璃态混合物与成型模具结合，通过排气成型并降温使玻璃态混合物定型；
步骤S3：定型后进行边料切割。
作为本发明进一步的方案：该3D四层胶合通道羽绒服面料制备方法，包括步骤依次如下：
步骤Z1：先将所述第一TPU膜层一面通过聚氨酯胶水用轮目辊贴合所述第一TPU膜层一面进行胶接；
步骤Z2：再将所述第二化纤面料层一面通过聚氨酯胶水用轮目辊贴合所述第二TPU膜层一面进行胶接；
步骤Z3：再通过3D胶合机将所述第一TPU膜层另一面和所述第二TPU膜层另一面进行胶合，将所述第一化纤面料层、第一TPU膜层、第二TPU膜层和第二化纤面料层四层完美结合，并形成通道，通道内填充有填充物。
作为本发明进一步的方案：所述步骤Z3中的3D胶合机为专利号为CN206968160U一种3D复合面料胶合机。
作为本发明进一步的方案：所述胶粘剂为多元醇。
作为本发明进一步的方案：所述步骤Z3中的填充物为羽绒颗粒、珍珠棉或空气中的一种或多种。
本发明的有益效果：
1.第一化纤面料层和第二化纤面料层具备结实耐用，易打理，抗皱免烫的特性；
2.第一TPU膜层和第二TPU膜层由二苯基甲烷二异氰酸酯、胶粘剂、二元醇、硅藻土、甲苯二异氰酸酯、芦荟和苦楝皮制备，硅藻土具有无毒的特性，并且其具有较好的耐高温及耐水性，将其添加至配方中后，促使加工出的第一TPU膜层和第二TPU膜层具有耐高温及耐水性，芦荟和苦楝皮具有驱虫和清淡的香味，添加至配方，有利于使第一TPU膜层和第二TPU膜层具备驱虫作用，并带有清单的香味，提高使用者的舒适感；
3.先将第一TPU膜层一面通过聚氨酯胶水用轮目辊贴合第一TPU膜层一面进行胶接，再将第二化纤面料层一面通过聚氨酯胶水用轮目辊贴合第二TPU膜层一面进行胶接，再通过3D胶合机将第一TPU膜层另一面和第二TPU膜层另一面进行胶合，将第一化纤面料层、第一TPU膜层、第二TPU膜层和第二化纤面料层四层完美结合，并形成通道，通道内填充有填充物，通道上可完美呈现字母、logo、图案等，使其更时尚、潮流，同时节约人工。
实施例
下面将结合实施例对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
如图1所示，本发明提供一种技术方案：一种3D四层胶合通道羽绒服面料：
实施例1：
一种3D四层胶合通道羽绒服面料，包括第一化纤面料层1、第一TPU膜层2、第二TPU膜层3和第二化纤面料层4，第一化纤面料层1的一面与第一TPU膜层2一面胶合连接，第一TPU膜层2的另一面与第二TPU膜层3一面胶合连接，第二TPU膜层3的另一面与第二化纤面料层4的一面胶合连接，第一TPU膜层2和第二TPU膜层3为同一材料构件；
其中，第一化纤面料层1和第二化纤面料层4为针织面料层、梭织面料层、涤纶面料层或尼龙面料层中的一层或至少两层，第一化纤面料层1和第二化纤面料层4的厚度为6mm；
其中，第一TPU膜层2和第二TPU膜层3的厚度为0.2mm；
其中，第一化纤面料层1和第一TPU膜层2之间设置有防水层a，第二TPU膜层3和第二化纤面料层4之间设置有防水层b，有利于提高防水性；第一TPU膜层2原料组分包括：二苯基甲烷二异氰酸酯、胶粘剂、二元醇、硅藻土、甲苯二异氰酸酯、芦荟和苦楝皮，上述组分重量的含量配比为：二苯基甲烷二异氰酸酯25％、胶粘剂30％、二元醇10％、硅藻土10％、甲苯二异氰酸酯10％、芦荟5％和苦楝皮10％；
胶粘剂为多元醇，沸点高，溶解能力强，胶黏效果好；
第一TPU膜层2制备方法，包括步骤依次如下：
步骤S1：将二苯基甲烷二异氰酸酯、胶粘剂、二元醇和硅藻土分 成A组投入一台高温加热设备中，同时将甲苯二异氰酸酯、芦荟和苦楝皮分成B组投入到另一台高温加热设备中，加热时间为60min，再将加热后的A组倒入B组的高温加热设备中，继续加热30min至玻璃态混合物；
步骤S2：将加热至玻璃态混合物与成型模具结合，通过排气成型并降温使玻璃态混合物定型；
步骤S3：定型后进行边料切割；
该3D四层胶合通道羽绒服面料制备方法，包括步骤依次如下：
步骤Z1：先将第一TPU膜层2一面通过聚氨酯胶水用轮目辊贴合第一TPU膜层2一面进行胶接；
步骤Z2：再将第二化纤面料层4一面通过聚氨酯胶水用轮目辊贴合第二TPU膜层3一面进行胶接；
步骤Z3：再通过3D胶合机将第一TPU膜层2另一面和第二TPU膜层3另一面进行胶合，将第一化纤面料层1、第一TPU膜层2、第二TPU膜层3和第二化纤面料层4四层完美结合，并形成通道，通道内填充有填充物；
其中，3D胶合机为专利号为CN206968160U一种3D复合面料胶合机；
其中，填充物为羽绒颗粒、珍珠棉或空气中的一种或多种。
实施例2：
一种3D四层胶合通道羽绒服面料，包括第一化纤面料层1、第一 TPU膜层2、第二TPU膜层3和第二化纤面料层4，第一化纤面料层1的一面与第一TPU膜层2一面胶合连接，第一TPU膜层2的另一面与第二TPU膜层3一面胶合连接，第二TPU膜层3的另一面与第二化纤面料层4的一面胶合连接，第一TPU膜层2和第二TPU膜层3为同一材料构件；
其中，第一化纤面料层1和第二化纤面料层4为针织面料层、梭织面料层、涤纶面料层或尼龙面料层中的一层或至少两层，第一化纤面料层1和第二化纤面料层4的厚度为6mm；
其中，第一TPU膜层2和第二TPU膜层3的厚度为0.2mm；
其中，第一化纤面料层1和第一TPU膜层2之间设置有防水层a，第二TPU膜层3和第二化纤面料层4之间设置有防水层b，有利于提高防水性；第一TPU膜层2原料组分包括：二苯基甲烷二异氰酸酯、胶粘剂、二元醇、硅藻土、甲苯二异氰酸酯、芦荟和苦楝皮，上述组分重量的含量配比为：二苯基甲烷二异氰酸酯30％、胶粘剂20％、二元醇12％、硅藻土13％、甲苯二异氰酸酯10％、芦荟5％和苦楝皮10％；胶粘剂为多元醇，沸点高，溶解能力强，胶黏效果好；
第一TPU膜层2制备方法，包括步骤依次如下：
步骤S1：将二苯基甲烷二异氰酸酯、胶粘剂、二元醇和硅藻土分成A组投入一台高温加热设备中，同时将甲苯二异氰酸酯、芦荟和苦楝皮分成B组投入到另一台高温加热设备中，加热时间为60min，再将加热后的A组倒入B组的高温加热设备中，继续加热30min至玻璃态混合物；
步骤S2：将加热至玻璃态混合物与成型模具结合，通过排气成型并降温使玻璃态混合物定型；
步骤S3：定型后进行边料切割；
该3D四层胶合通道羽绒服面料制备方法，包括步骤依次如下：
步骤Z1：先将第一TPU膜层2一面通过聚氨酯胶水用轮目辊贴合第一TPU膜层2一面进行胶接；
步骤Z2：再将第二化纤面料层4一面通过聚氨酯胶水用轮目辊贴合第二TPU膜层3一面进行胶接；
步骤Z3：再通过3D胶合机将第一TPU膜层2另一面和第二TPU膜层3另一面进行胶合，将第一化纤面料层1、第一TPU膜层2、第二TPU膜层3和第二化纤面料层4四层完美结合，并形成通道，通道内填充有填充物；
其中，3D胶合机为专利号为CN206968160U一种3D复合面料胶合机；
其中，填充物为羽绒颗粒、珍珠棉或空气中的一种或多种。
实施例3：
一种3D四层胶合通道羽绒服面料，包括第一化纤面料层1、第一TPU膜层2、第二TPU膜层3和第二化纤面料层4，第一化纤面料层1的一面与第一TPU膜层2一面胶合连接，第一TPU膜层2的另一面与第二TPU膜层3一面胶合连接，第二TPU膜层3的另一面与第二化纤面料层4的一面胶合连接，第一TPU膜层2和第二TPU膜层3为同一材料构件；
其中，第一化纤面料层1和第二化纤面料层4为针织面料层、梭织面料层、涤纶面料层或尼龙面料层中的一层或至少两层，第一化纤面料层1和第二化纤面料层4的厚度为6mm；
其中，第一TPU膜层2和第二TPU膜层3的厚度为0.2mm；
其中，第一化纤面料层1和第一TPU膜层2之间设置有防水层a，第二TPU膜层3和第二化纤面料层4之间设置有防水层b，有利于提高防水性；第一TPU膜层2原料组分包括：二苯基甲烷二异氰酸酯、胶粘剂、二元醇、硅藻土、甲苯二异氰酸酯、芦荟和苦楝皮，上述组分重量的含量配比为：二苯基甲烷二异氰酸酯35％、胶粘剂25％、二元醇7％、硅藻土8％、甲苯二异氰酸酯10％、芦荟8％和苦楝皮7％；胶粘剂为多元醇，沸点高，溶解能力强，胶黏效果好；
第一TPU膜层2制备方法，包括步骤依次如下：
步骤S1：将二苯基甲烷二异氰酸酯、胶粘剂、二元醇和硅藻土分成A组投入一台高温加热设备中，同时将甲苯二异氰酸酯、芦荟和苦楝皮分成B组投入到另一台高温加热设备中，加热时间为60min，再将加热后的A组倒入B组的高温加热设备中，继续加热30min至玻璃态混合物；
步骤S2：将加热至玻璃态混合物与成型模具结合，通过排气成型并降温使玻璃态混合物定型；
步骤S3：定型后进行边料切割；
该3D四层胶合通道羽绒服面料制备方法，包括步骤依次如下：
步骤Z1：先将第一TPU膜层2一面通过聚氨酯胶水用轮目辊贴合第一TPU膜层2一面进行胶接；
步骤Z2：再将第二化纤面料层4一面通过聚氨酯胶水用轮目辊贴合第二TPU膜层3一面进行胶接；
步骤Z3：再通过3D胶合机将第一TPU膜层2另一面和第二TPU膜层3另一面进行胶合，将第一化纤面料层1、第一TPU膜层2、第二TPU膜层3和第二化纤面料层4四层完美结合，并形成通道，通道内填充有填充物；
其中，3D胶合机为专利号为CN206968160U一种3D复合面料胶合机；
其中，填充物为羽绒颗粒、珍珠棉或空气中的一种或多种。
本发明第一化纤面料层1和第二化纤面料层4具备结实耐用，易打理，抗皱免烫的特性；第一TPU膜层2和第二TPU膜层3由二苯基甲烷二异氰酸酯、胶粘剂、二元醇、硅藻土、甲苯二异氰酸酯、芦荟和苦楝皮制备，硅藻土具有无毒的特性，并且其具有较好的耐高温及耐水性，将其添加至配方中后，促使加工出的第一TPU膜层2和第二TPU膜层3具有耐高温及耐水性，芦荟和苦楝皮具有驱虫和清淡的香味，添加至配方，有利于使第一TPU膜层2和第二TPU膜层3具备驱虫作用，并带有清单的香味，提高使用者的舒适感；先将第一TPU膜层2一面通过聚氨酯胶水用轮目辊贴合第一TPU膜层2一面进行胶接，再将第二化纤面料层4一面通过聚氨酯胶水用轮目辊贴合第二TPU膜层3一面进行胶接，再通过3D胶合机将第一TPU膜层2另一面和第二TPU膜层3另一面进行 胶合，将第一化纤面料层1、第一TPU膜层2、第二TPU膜层3和第二化纤面料层4四层完美结合，并形成通道，通道内填充有填充物，通道上可完美呈现字母、logo、图案等，使其更时尚、潮流，同时节约人工。
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节，也不限制该发明仅为所述的具体实施方式。显然，根据本说明书的内容，可作很多的修改和变化。本说明书选取并具体描述这些实施例，是为了更好地解释本发明的原理和实际应用，从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。
其他
为了便于本领域技术人员理解，下面结合附图对本发明作进一步的说明。
图1为本发明面料结构示意图。

Claims (9)

  1. 一种3D四层胶合通道羽绒服面料，其特征在于，包括第一化纤面料层(1)、第一TPU膜层(2)、第二TPU膜层(3)和第二化纤面料层(4)，所述第一化纤面料层(1)的一面与第一TPU膜层(2)一面胶合连接，所述第一TPU膜层(2)的另一面与第二TPU膜层(3)一面胶合连接，所述第二TPU膜层(3)的另一面与所述第二化纤面料层(4)的一面胶合连接，所述第一TPU膜层(2)和所述第二TPU膜层(3)为同一材料构件。
  2. 根据权利要求1所述的一种3D四层胶合通道羽绒服面料，其特征在于，所述第一化纤面料层(1)和所述第二化纤面料层(4)为针织面料层、梭织面料层、涤纶面料层或尼龙面料层中的一层或至少两层，所述第一化纤面料层(1)和所述第二化纤面料层(4)的厚度为6～
    12mm。
  3. 根据权利要求1所述的一种3D四层胶合通道羽绒服面料，其特征在于，所述第一TPU膜层(2)和所述第二TPU膜层(3)的厚度为0.1～0.3mm。
  4. 根据权利要求1所述的一种3D四层胶合通道羽绒服面料，其特征在于，所述第一化纤面料层(1)和所述第一TPU膜层(2)之间设置有防水层a，所述第二TPU膜层(3)和所述第二化纤面料层(4)之间设置有防水层b。
  5. 根据权利要求1所述的一种3D四层胶合通道羽绒服面料，其特征在于，所述第一TPU膜层(2)原料组分包括：二苯基甲烷二异氰 酸酯、胶粘剂、二元醇、硅藻土、甲苯二异氰酸酯、芦荟和苦楝皮，上述组分重量的含量配比为：二苯基甲烷二异氰酸酯25～35％、胶粘剂20～30％、二元醇5～14％、硅藻土5～14％、甲苯二异氰酸酯5～10％、芦荟4～8％和苦楝皮5～10％；所述第一TPU膜层(2)制备方法，包括步骤依次如下：步骤S1：将二苯基甲烷二异氰酸酯、胶粘剂、二元醇和硅藻土分成A组投入一台高温加热设备中，同时将甲苯二异氰酸酯、芦荟和苦楝皮分成B组投入到另一台高温加热设备中，加热时间为60min，再将加热后的A组倒入B组的高温加热设备中，继续加热30min至玻璃态混合物；步骤S2：将加热至玻璃态混合物与成型模具结合，通过排气成型并降温使玻璃态混合物定型；步骤S3：定型后进行边料切割。
  6. 根据权利要求1所述的一种3D四层胶合通道羽绒服面料，其特征在于，该3D四层胶合通道羽绒服面料制备方法，包括步骤依次如下：步骤Z1：先将所述第一TPU膜层(2)一面通过聚氨酯胶水用轮目辊贴合所述第一TPU膜层(2)一面进行胶接；步骤Z2：再将所述第二化纤面料层(4)一面通过聚氨酯胶水用轮目辊贴合所述第二TPU膜层(3)一面进行胶接；步骤Z3：再通过3D胶合机将所述第一TPU膜层(2)另一面和所述第二TPU膜层(3)另一面进行胶合，将所述第一化纤面料层(1)、第一TPU膜层(2)、第二TPU膜层(3)和第二化纤面料层(4)四层完美结合，并形成通道，通道内填充有填充物。
  7. 根据权利要求6所述的一种3D四层胶合通道羽绒服面料，所述步骤Z3中的3D胶合机为专利号为CN206968160U一种3D复合面料 胶合机。
  8. 根据权利要求5所述的一种3D四层胶合通道羽绒服面料，所述胶粘剂为多元醇。
  9. 根据权利要求6所述的一种3D四层胶合通道羽绒服面料，所述步骤Z3中的填充物为羽绒颗粒、珍珠棉或空气中的一种或多种。
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