WO2020082281A1 - 动态储放装置及动态存取管理方法 - Google Patents
动态储放装置及动态存取管理方法 Download PDFInfo
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- WO2020082281A1 WO2020082281A1 PCT/CN2018/111777 CN2018111777W WO2020082281A1 WO 2020082281 A1 WO2020082281 A1 WO 2020082281A1 CN 2018111777 W CN2018111777 W CN 2018111777W WO 2020082281 A1 WO2020082281 A1 WO 2020082281A1
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- WIPO (PCT)
- Prior art keywords
- control system
- central control
- gate
- storage area
- carrier
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0478—Storage devices mechanical for matrix-arrangements
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10366—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/025—Boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/046—RFID
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S10/00—Systems supporting electrical power generation, transmission or distribution
- Y04S10/50—Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications
Definitions
- the invention adopts radio frequency identification (Radio Frequency IDentification, RFID) technology for dynamic access management of objects.
- RFID Radio Frequency IDentification
- the basics of object access management methods include management of receiving objects, taking out objects, and storing objects.
- the current object access management methods are briefly described as follows:
- QR code barcode, QR code
- the barcode scanner reads the information content of the QR code of each object one by one, and transmits and stores the information content in the management system.
- the management system obtains the information content, it pays or judges the category of the object, and specifies the storage area and storage location of the object in the physical storage device according to the category.
- the storage area of the physical storage device is also allocated by category. According to the designation of the management system, the manager of the storage device transports each item to the storage area and storage location to which it belongs.
- the specified objects are found and taken out according to the storage area and storage location set by the management system.
- Each object is given a two-dimensional code.
- the two-dimensional code is attached to the surface of the object or its packaging or its carrier in the form of a label (that is, in the form of a sticker), which requires a lot of man-hours and is prone to errors and objects
- the entity does not match the content of the QR code.
- the label is very easy to fall off, which will lead to the situation that the object cannot be accessed and managed. Furthermore, it may happen that the original label is torn off and the label is changed.
- the storage device management system has specified the storage area and storage location of the object, the problem of the storage device manager (natural person) storing the object to the wrong storage location cannot be absolutely avoided. If the physical storage device is large and the moving line is complicated, once the object is stored in the wrong storage location, it will be difficult to find the object, and the object statistics will be inconsistent with the data registered in the management system.
- the storage area and storage location in the physical storage device are also allocated by category.
- category When a certain type of object receives less or receives more, the storage area of that category will have too many storage areas, but the excess The storage area cannot be used for storing other types of objects. Or when objects in a certain category receive more goods and the original storage area is insufficient, there is no proper storage area for objects overflowing the storage area.
- a storage device management system results in that the storage area of the physical storage device cannot be effectively used.
- you can try to use the storage area flexibly by changing the programming of the storage area in the management system, repeatedly changing the storage area of the management system may lead to chaotic management.
- the storage area or storage location of the physical storage device must be reserved for the passage of the storage device manager or the handling equipment, which is likely to cause confusion in the movement of the collection and removal of objects , Also reduce the available storage area.
- Radio frequency identification (RFID) technology replaces the two-dimensional code to manage storage device management, which can solve the above one and two problems, but if the physical storage device's classified storage objects and object retrieval methods still follow the aforementioned , The aforementioned three, four, and five problems are still unsolvable.
- the present invention proposes a dynamic storage device and a dynamic access management method.
- a dynamic storage device including:
- At least one storage area a plurality of power transfer devices are provided in the storage area, the central control system controls the moving stroke, direction and fixed position of the power transfer device; each power transfer device is set up with a predetermined number of storage positions , The storage location is recorded by the central control system; each storage location can be randomly placed a carrier group; the carrier group is composed of a predetermined number of stacked vehicles; the carrier carries objects; each The vehicle is attached with a radio frequency identification (Radio Frequency IDentification, RFID) tag, which has repetitively readable and writable tag information; the tag information records the object data in the carrier;
- RFID Radio Frequency IDentification
- a vehicle detection device is provided in the storage area, and the vehicle detection device transmits to each of the storage position whether the sensing result of the vehicle group, and reads each tag information of the vehicle group to the Central control system; the central control system records the label information of each vehicle group according to the storage location;
- a power transmission device connected to the power transfer device; the central control system controls the power transfer device to move and stop; the power transfer device and the power transfer device control the vehicle group to enter the designated by the central control system A storage position; the power delivery device and the power transfer device also control the carrier group to move out from its storage position;
- At least one gate is in communication with the conveying device; the vehicle group that is moved out of the storage area or is about to enter the storage area is located at the gate; the gate is provided with a gate detection device, and the gate detection device determines whether the gate has a load
- the vehicle group, the number of vehicles contained in the vehicle group, and the information of each tag of the vehicle group are sent to the central control system;
- At least one temporary storage area communicates with the gate and receives a vehicle group from the gate and the number of vehicles does not reach a predetermined value; the temporary storage area is provided with a temporary storage detection device, which Whether the temporary storage area has a carrier group, the number of carriers of the carrier group, and the information of each tag of the carrier group are sent to the central control system.
- a dynamic access management method based on the foregoing dynamic storage device includes:
- Step 1 The gate receives a vehicle group established through an object collection process
- Step 2 The gate detection device detects the number of vehicles contained in the vehicle group of the gate and sends it to the central control system, and the central control system compares the number of vehicles with a preset value;
- Step 3 If the number of vehicles is less than the preset value, the central control system orders the power transmission device to move the vehicle group of the gate to the temporary storage area; if the number of vehicles meets the preset value, the central control system orders the The power transmission device and the power transfer device transport the vehicle group of the gate to an empty storage location designated by the central control system; if the number of vehicles is more than the preset value, the central control system commands a warning Message, the power transfer device and the power delivery device do not operate until the excess carrier is removed;
- Step 4 After the empty storage location receives the carrier group from the gate, the corresponding carrier detection device transmits each tag information of the carrier group to the central control system for recording .
- An object retrieval method based on the foregoing dynamic access management method includes:
- Step 1 The central control system searches each tag information in the storage area according to the withdrawal conditions contained in an object withdrawal command;
- Step 2 The central control system indicates the storage location of the vehicle group that meets the conditions for taking out the object;
- Step 3 The central control system controls the power delivery device and the power transfer device to take out the carrier group from the indicated storage location.
- the label information of the storage location is automatically Clear
- Step 4 The central control system controls the power transmission device to transport the carrier group taken out from the storage position to the gate, and the storage device manager takes the carrier group from the gate or from the carrier group Take out one or more vehicles that meet the conditions for taking out the object;
- Step 5 After the object is withdrawn, if there is a vehicle remaining at the gate that does not meet the conditions for the object to be withdrawn and not removed, the central control system commands the power transmission device to move the remaining vehicle to the temporary storage area;
- Step 6 The temporary storage area receives the remaining vehicles from the gate, and the temporary storage detection device determines whether the temporary storage area has a vehicle group, the number of vehicles in the vehicle group, and the vehicle Each tag information of the group is sent to the central control system for recording.
- a temporary storage area management method based on the foregoing dynamic access management method includes:
- Step 1 Randomly select the vehicles in the temporary storage area and stack them to a predetermined number to form a vehicle group;
- Step 2 The vehicle group in the temporary storage area is transferred to the gate, and the central control system deletes the label information of the vehicle group from the temporary storage area; the gate detection device detects the temporary storage area and The number of vehicles contained in the vehicle group is transmitted to the central control system, and the central control system compares the number of vehicles with a preset value;
- Step 3 If the number of vehicles is less than the preset value, the central control system orders the power delivery device to return the vehicle group of the gate to the temporary storage area; if the number of vehicles meets the preset value, the central control system commands the power The conveying device and the power carrying device convey the vehicle group of the gate to an empty storage location designated by the central control system; if the number of vehicles is more than the preset value, the central control system commands the warning message , The power transfer device and the power delivery device do not move until the excess carrier is removed;
- Step 4 After the empty storage location receives the vehicle group moved from the temporary storage area, the vehicle detection device transmits each tag information of the storage location to the central control system for recording.
- the label information records the object data in the vehicle. When the object of the vehicle is replaced, the original label information should be cleared and the new label information should be rewritten.
- the RFID tag is labeled on the carrier, not the object.
- the objects managed by the storage device and various methods of the present invention are vehicles and vehicle groups, and each vehicle constituting the vehicle group has been described in detail using RFID tags to be contained within the vehicle Object information, so the management of vehicles and vehicle groups can also achieve the purpose of object management.
- the carrier group is established in the object collection process, and each carrier must be attached to an RFID tag and create complete tag information before entering the storage device.
- the storage device manager in the object collection process does not need to know the contents of the objects, and does not need to classify the objects. As long as the predetermined number of carriers are stacked in a vertical row, the aforementioned one carrier group is formed.
- the storage area and storage location, as well as the placement of the carrier group and carrier are all dynamic, without prior classification and arrangement.
- the dynamic access management method of the present invention ensures that each storage location has only two forms, namely, a carrier group or a non-carrier group (empty), and each carrier group is equipped with the one specified by the central control system
- the number of vehicles, such a dynamic access management method can use every storage location in the storage area.
- the utilization rate of the storage area is improved, and the central control system ensures that each object in the vehicle is recorded in the storage area where it is located, and the problem of leakage will not occur.
- the present invention specifically solves the problems described in the prior art.
- FIG. 1 is a schematic plan view of the first example of the device of the present invention.
- FIG. 2 is a schematic diagram of the vehicle group of the present invention.
- FIG. 3 is a schematic cross-sectional view of III-III in FIG. 2.
- FIG. 4 is a schematic diagram of a first example of a dynamic access management method of the present invention.
- FIG. 5 is a second schematic diagram of the first example of the dynamic access management method of the present invention.
- FIG. 6 is a schematic diagram of a first example of a method for extracting objects according to the present invention.
- FIG. 7 is a second schematic diagram of the first example of the method for extracting objects of the present invention.
- FIG. 8 is a schematic diagram of a first example of a temporary storage area management method of the present invention.
- FIG. 9 is a second schematic diagram of the first example of the temporary storage area management method of the present invention.
- FIG. 10 is a third schematic diagram of the first example of the temporary storage area management method of the present invention.
- FIG. 11 is a fourth schematic diagram of the first example of the temporary storage area management method of the present invention.
- FIG. 12 is a schematic top plan view of a second example device of the present invention.
- FIG. 13 is a schematic diagram of a second example of a storage device method of the present invention.
- FIG. 14 is a second schematic diagram of the second example of the storage device method of the present invention.
- 10 central control system; 20: storage area; 21: storage location; 22: vehicle detection device; 30: vehicle group; 31: vehicle; 32: label; 40: power transfer device; 41: power Conveying device; 50: gate; 51: gate detection device; 60: temporary storage area; 61: temporary storage detection device; 100: central control system; 200: storage area; 210: storage location; 220: vehicle detection Measuring device; 410: power transmission device; 411: X-axis track; 412: Y-axis track; 413: spreader; 500: gate; 510: gate detection device; 600: temporary storage area; 610: temporary storage detection device .
- the invention mainly includes a dynamic storage device and a dynamic access management method (including the process of collecting objects, withdrawing objects, storing objects, and the management of temporary storage area). As shown in Figures 1 to 3, the explanations are as follows:
- the storage device also includes a central control system 10 for commanding, controlling, commanding, and managing the operations of the above devices, and managing the information returned by the devices.
- the power transfer device 40 and the power transmission device 41 are power roller conveyors.
- Storage area 20 a plurality of power transfer devices 40 are arranged in parallel in the storage area 20, the central control system 10 controls the movement stroke, direction and fixed position of the power transfer device 40 through programming; each power transfer device 40 A predetermined number of storage locations 21 are set up on the storage system.
- the storage locations 21 are recorded by the central control system 10; each storage location 21 can be placed with a carrier group 30.
- the carrier group 30 is composed of a predetermined number of stacked carriers 31; the carrier 31 includes but is not limited to a basket, a pallet, a cabinet, a box, any structure that can carry objects, but the common conditions are Stable stacking.
- the object carried in the carrier 31 may be a single object or multiple objects.
- Each carrier 31 is attached with a radio frequency identification (RFID) tag 32, which can read and write its tag information repeatedly; the tag information records the object data in the carrier 31.
- RFID radio frequency identification
- the object data includes, but is not limited to, object number, producer information, object specifications, output time, transfer or submission time, quantity, unit price, total price, tax amount, etc.
- the vehicle detection device 22 is disposed in the storage area 20, detects whether each storage location 21 has a vehicle group 30, and reads each tag information of the vehicle group 30, and detects and reads The result is sent to the central control system 10.
- the central control system 10 records each tag information of each carrier group 30 according to the storage location 21. In this way, the central control system 10 clearly records the designated storage location 21 of each carrier 31 in the designated storage area 20 and the object (or collection of objects) stored in each storage location 21.
- the power transmission device 41 communicates the power transmission device 41 with the power transfer device 40 by known industrial techniques and devices.
- the central control system 10 controls the moving stroke, direction and fixed position of the power delivery device 41; the power delivery device 41 and the power transfer device 40 control a vehicle group 30 to enter a storage designated by the central control system 10 Storage position 21; The power delivery device 41 and the power transfer device 40 also control a carrier group 30 to move out from the storage position 21 to which it belongs.
- the gate 50 communicates with the conveying device and serves as a throughput port for receiving and taking out objects.
- a carrier group 30 that is removed from the storage area 20 or is about to enter the storage area 20 is placed at the gate 50.
- a gate detection device 51 that transmits whether the gate 50 has a carrier group 30, the number of carriers 31 contained in the carrier group 30, and each tag information of the carrier group 30 to the
- the central control system 10 facilitates the central control system 10 to manage the location of each vehicle 31 in detail.
- the temporary storage area 60 communicates with the gate 50 and receives the carrier group 30 that comes from the gate 50 and has a number of carriers 31 that does not reach a predetermined value.
- the temporary storage detection device 61 transmits the temporary storage area 60 to the carrier group 30, the number of carriers 31 of the carrier group 30, and the information of each tag of the carrier group 30 to the central control system 10, In order for the central control system 10 to manage the location of each vehicle 31 in detail.
- the RFID readable and writable label 32 is selected to avoid the problem of the storage device manager repeatedly tearing off the label, affixing the label, affixing the label incorrectly or detaching the label.
- the label information records the object data in the vehicle 31. When the object of the vehicle 31 is replaced, the original label information should be cleared, and the new label information should be rewritten.
- the storage area 20 is appended with an exclusive code (eg capital A, B, C ...); each storage location 21 is also appended with an exclusive code (eg Arabic numerals 01, 02, 03, 04 ...); therefore "A01" indicates the storage position 21 of the storage area 20 of A, and A09 represents the storage position 21 of the storage area 20 of A; these exclusive codes are recorded in the central control system 10.
- an exclusive code eg capital A, B, C ...
- each storage location 21 is also appended with an exclusive code (eg Arabic numerals 01, 02, 03, 04 ...); therefore "A01" indicates the storage position 21 of the storage area 20 of A, and A09 represents the storage position 21 of the storage area 20 of A; these exclusive codes are recorded in the central control system 10.
- the carrier group 30 is created in the storage device object collection process. Before each carrier 31 enters the storage device, it must be given an RFID tag 32 and create complete tag information. Under this premise, the storage device manager in the item collection process does not need to know the contents of the vehicle, and does not need to classify the objects, as long as the predetermined number (for example, 6 is preset by the central control system 10) The tools 31 are stacked in a vertical row to constitute one of the aforementioned carrier groups 30. Each vehicle 31 has an RFID tag 32, and the tag information is object data (for example, lowercase letters a, b, c ). The establishment of the vehicle 31 of the vehicle group 30 is random, and has not been classified or arranged.
- a vehicle group 30 contains six vehicles 31, so there are six tag information a, b, c, d, e, f, this vehicle group 30 is placed at the aforementioned position A01, vehicle detection device 22
- the storage location 21 and the tag information are read and transmitted to the central control system 10, and the central control system 10 appends the six tag information to the A01 location and records it.
- the storage location 21 with tag information represents the vehicle group 30, and the storage location 21 without tag information represents empty.
- the dynamic access management method (part of the process management of the collection of objects) of the present invention can be implemented, including:
- Step 1 The gate 50 receives a vehicle group 30 created from the aforementioned object collection process
- Step 2 The gate detection device 51 detects the number of carriers 31 contained in the carrier group 30 of the gate 50 and transmits them to the central control system 10, and the central control system 10 compares the number of carriers 31 with a preset Value comparison
- Step 3 If the number of vehicles 31 is less than the preset value, the central control system 10 commands the power transmission device 41 to move the vehicle group 30 with insufficient quantities of the vehicles 31 to the temporary storage area 60 and cannot enter the storage area 20; If the number of vehicles 31 meets the preset value, the central control system 10 commands the power delivery device 41 and the power transfer device 40 to transport the vehicle group 30 of the gate 50 to an empty space designated by the central control system 10 Storage location 21; if the number of carriers 31 is more than the preset value, the central control system 10 issues a warning message, the power transfer device 40 and the power delivery device 41 do not operate, waiting for the storage device manager to remove excess Of vehicles 31;
- Step 4 After the empty storage location 21 receives the vehicle group 30 from the gate 50, the vehicle detection device 22 transmits the storage location 21 and the tag information to the central control system 10 for recording.
- the dynamic access management method of the present invention ensures that each storage location 21 has only two forms, namely, the carrier group 30 or the non-carrier group 30 (empty), and each carrier group 30 has a central control
- the number of carriers 31 specified by the system 10, such a storage device method can fully load each storage location 21 of the storage area 20. What items are stored in each storage location 21 is managed by the position information and label information of the central control system 10.
- the central control system 10 ensures that each object in the vehicle 31 is recorded in the storage location 21 where it is located, without missing.
- the storage area 20, the storage location 21, the placement of the carrier group 30, and the carrier 31 are all managed dynamically, without prior classification and arrangement.
- the method for extracting objects of the present invention includes:
- Step 1 The central control system 10 searches each tag information in the storage area 20 according to the object extraction conditions included in an object extraction command;
- Step 2 The central control system 10 indicates the storage location 21 of the carrier group 30 that meets the object retrieval condition; the storage location 21 may be one or several, because the vehicle 31 that meets the object retrieval condition Are randomly distributed in the storage area 20;
- Step 3 The central control system 10 controls the power delivery device 41 and the power transfer device 40 to take out the carrier group 30 from the indicated storage location 21; when the carrier group 30 leaves its storage location 21, the storage The label information of the placement location 21 is automatically cleared; as described in step two, if there are several storage locations that have a carrier 31 that meets the conditions for object retrieval, the power delivery device 41 and the power transfer device 40 are the central control system The designated order of 10 takes out the carrier group 30 one by one from the indicated storage location 21;
- Step 4 The central control system 10 controls the power transmission device 41 to transport the carrier group 30 taken from the storage location 21 to the gate 50, and the person who takes out the object (which may be a natural person or a robot) takes it from the gate 50.
- the carrier group 30, or one or more carriers 31 that meet the condition for taking out the object are taken out from the carrier group 30.
- the central control system 10 may transmit the data of the tag 32 extracted from the object to the robot in advance, and the robot can quickly find and remove the target carrier 31 according to the data of the tag 32.
- the tag 32 can be read using an RFID reader to confirm the target carrier 31.
- the gate detection device 51 displays the target vehicle 31 after reading the tag information, which can be used by the person with the natural person to take out the target vehicle 31;
- Step 5 After the object is taken out, if the gate 50 remains the carrier 31 that does not meet the object retrieval condition and is not removed, the central control system 10 commands the power transmission device 41 to move the remaining carrier 31 to The temporary storage area 60;
- Step 6 The temporary storage area 60 receives the remaining carrier 31 from the gate 50, and the temporary storage detection device 61 determines whether the temporary storage area 60 has the carrier group 30 and the carrier of the carrier group 30 The number 31 and the information of each tag of the carrier group 30 are transmitted to the central control system 10, so that the central control system 10 can manage each carrier 31 in detail and surely.
- each storage location 21 has only two forms, namely, a carrier group 30 or a non-carrier group 30 (empty), and each carrier group 30 All of them are equipped with the number of carriers 31 specified by the central control system 10.
- Such a storage device method can fully load each storage location 21 of the storage area 20.
- the vehicle group 30 with an insufficient number of vehicles 31 is organized in the temporary storage area 60 and is still controlled by the central control system 10.
- the temporary storage area management method of the present invention includes:
- Step 1 Randomly select the vehicles 31 in the temporary storage area 60 and stack them to a predetermined number to form a vehicle group 30; the construction of the vehicle group 30 is as described in the fifteenth paragraph of the specific implementation section of the present specification;
- Step 2 Move the vehicle group 30 created in the temporary storage area 60 to the gate 50, and the vehicle group 30 leaves the temporary storage area 60, and the label information is deleted from the temporary storage area 60;
- the measuring device 51 detects the number of vehicles 31 contained in the vehicle group 30 from the temporary storage area 60 and transmits to the central control system 10, the central control system 10 compares the number of vehicles 31 with a preset Value comparison
- Step 3 If the number of vehicles 31 is less than the preset value, the central control system 10 commands the power transmission device 41 to move the vehicle group 30 with insufficient quantities of the vehicles 31 to the temporary storage area 60 and cannot enter the storage area 20; If the number of vehicles 31 meets the preset value, the central control system 10 commands the power delivery device 41 and the power transfer device 40 to transport the vehicle group 30 of the gate 50 to an empty space designated by the central control system 10 Storage position 21; if the number of carriers 31 is more than the preset value, the central control system 10 commands a warning message, the power transfer device 40 and the power delivery device 41 do not act, waiting for the storage device manager to remove Excess vehicle 31;
- Step 4 After the empty storage location 21 receives the carrier group 30 moved from the temporary storage area 60, the carrier detection device 22 transmits each tag information of the storage location 21 to the central control System 10 records it.
- the temporary storage area management method of the present invention integrates the scattered vehicles 31 in the temporary storage area 60 into one (or more) complete carrier group 30, and still upholds the establishment purpose of the aforementioned carrier group 30, and the storage device manager It is not necessary to know the contents of the vehicles in the temporary storage area 60 in advance, and there is no need to classify objects in the temporary storage area 60. As long as a predetermined number of carriers 31 are stacked in a vertical row, the aforementioned one carrier group 30 is formed. The placement of the vehicle group 30 and the vehicle 31 are dynamically specified, without prior classification and arrangement.
- the scattered carriers 31 in the temporary storage area 60 are reformed into individual carrier groups 30, and then transported back to the storage area 20 for storage, still adhering to the aforementioned purpose, to ensure that each storage location 21 has only two forms, namely Carrier group 30 or no carrier group 30 (empty), and each carrier group 30 has the number of carriers 31 specified by the central control system 10, such a storage device method can One storage location 21 can be used in full.
- the biggest difference between the second embodiment of the present invention and the first embodiment is that the storage area of the second embodiment does not have a power transfer device, and the power transmission device of the moving vehicle group is an overhead crane.
- Other aspects regarding the carrier group 30, the carrier detection device 22, the gate 50, the gate detection device 51, the temporary storage area 60, and the temporary detection device 61 are the same as those in the first embodiment, and will not be repeated here.
- the storage area 200 of the second embodiment establishes a predetermined number of storage locations 210, which are recorded by the central control system 100; each storage location 210 can house a carrier group 30.
- the power transmission device 410 of the second embodiment is a crown block.
- the central control system 100 controls the X, Y, Z three-axis movement of the spreader 413 to move the carrier group 30 over the range of the storage position 210, the gate 50, or the temporary storage area 60, or The storage group 210, the gate 50, or the temporary storage area 60 takes out or places the carrier group 30.
- the invention of the second embodiment mainly includes a dynamic storage device and a dynamic access management method (including the process of receiving items, withdrawing items, storing items, and the temporary storage area Management). described as follows:
- each storage location 210 can randomly place a vehicle group 30.
- the vehicle detection device 200 is provided in the storage area 200, and the vehicle detection device 200 determines whether each storage position 210 has the sensing result of the vehicle group 30, and reads each of the vehicle group 30
- the tag information is transmitted to the central control system 100; the central control system 100 records the tag information of each carrier group 30 according to the storage location 210.
- the central control system 100 controls the displacement of the power transmission device 410, and places the carrier group 30 in a storage location 210 designated by the central control system 100 or moves out of the storage location 210.
- the gate 500 is located in the vicinity of the storage area 200; the vehicle group 30 moved out of the storage area 200 or entering the storage area 200 is located in the gate 500; the gate 500 is provided with a gate detection device 510, the gate The detection device 510 transmits the gate 500 to the carrier group 30, the number of carriers 31 contained in the carrier group 30, and the information of each tag of the carrier group 30 to the central control system 100;
- the temporary storage area 600 communicates with the gate 500 and receives the carrier group 30 from the gate 500 and the number of carriers 31 does not reach a predetermined value; the temporary storage area 600 is provided with a temporary storage detection device 610, which temporarily stores The detection device 610 transmits whether the temporary storage area 600 has the carrier group 30, the number of carriers 31 of the carrier group 30, and the information of each tag of the carrier group 30 to the central control system 100.
- Step 1 The gate 500 receives a vehicle group 30 established through an object collection process
- Step 2 The gate detection device 510 detects the number of carriers 31 contained in the carrier group 30 of the gate 500 and transmits them to the central control system 100.
- the central control system 100 compares the number of carriers 31 with a preset Value comparison
- Step 3 If the number of vehicles 31 is less than the preset value, the central control system 100 commands the power transmission device 410 to move the vehicle group 30 of the gate 500 to the temporary storage area 600; if the number of vehicles 31 meets the preset value , The central control system 100 commands the power transmission device 410 to move the carrier group 30 of the gate 500 to an empty storage position 210 designated by the central control system 100; if the number of carriers 31 is more than the preset value , The central control system 100 commands to issue a warning message, and the power transfer device does not operate until the extra carrier 31 is removed;
- Step 4 After the empty storage location 210 receives the carrier group 30 from the gate 500, the corresponding carrier detection device 200 transmits each tag information of the carrier group 30 to the The central control system 100 records it.
- the central control system 100 searches each tag information in the storage area 200 according to the object extraction conditions included in an object extraction command;
- the central control system 100 indicates the storage position 210 of the vehicle group 30 that meets the condition of taking out the object;
- Step 3 The central control system 100 controls the power transmission device 410 to take out the carrier group 30 from the pointed storage position 210.
- the tag information of the storage position 210 is Automatic removal
- Step 4 The central control system 100 controls the power transmission device 410 to move the carrier group 30 taken out from the storage position 210 to the gate 500, and the object extractor takes the carrier group 30 from the gate 500, or Remove one or more vehicles 31 that meet the conditions for taking out the object from the vehicle group 30;
- Step 5 After the object is withdrawn, if the gate 500 leaves the carrier 31 that does not meet the object retrieval condition and is not removed, the central control system 100 commands the power transmission device 410 to move the remaining carrier 31 to The temporary storage area 600;
- Step 6 The temporary storage area 600 receives the remaining carrier 31 from the gate 500, and the temporary storage detection device 610 determines whether the temporary storage area 600 has the carrier group 30 and the load of the carrier group 30 The number of tools 31 and each tag information of the carrier group 30 are sent to the central control system 100 for recording.
- the management method of the temporary storage area 600 of the second embodiment includes:
- Step 1 Randomly select the vehicles 31 in the temporary storage area 600 and stack them to a predetermined number to form a vehicle group 30;
- Step 2 The central control system 100 commands the power transmission device 410 to move the carrier group 30 of the temporary storage area 600 to the gate 500, the carrier group 30 leaves the temporary storage area 600, and the The tag information is cleared from the temporary storage area 600; the gate detection device 510 detects the number of carriers 31 contained in the carrier group 30 from the temporary storage area 600 and transmits them to the central control system 100, the central The control system 100 compares the number of vehicles 31 with a preset value;
- Step 3 If the number of vehicles 31 is less than the preset value, the central control system 100 commands the power transmission device 410 to return the vehicle group 30 of the gate 500 to the temporary storage area 600; if the number of vehicles 31 meets the preset value, The central control system 100 commands the power transmission device 410 to transport the vehicle group 30 of the gate 500 to an empty storage location 210 designated by the central control system 100; if the number of vehicles 31 is more than the preset value, The central control system 100 commands a warning message, and the power transfer device does not operate until the extra carrier 31 is removed;
- Step 4 After the empty storage location 210 receives the carrier group 30 moved from the temporary storage area 600, the carrier detection device 200 transmits each tag information of the storage location 210 to the central control The system 100 records it.
Abstract
Description
Claims (10)
- 一种动态储放装置,包含:一中央控制系统;至少一储存区,该储存区中设置数个动力载移装置,该中央控制系统控制该动力载移装置移动行程、方向和定止位置;每一动力载移装置上设立预定数目的储放位置,该储放位置由该中央控制系统记录;每一储放位置可动态指定放置一载具群;所述载具群是由预定数目迭置的载具所构成;该载具承载物件;每一载具附加一射频识别(Radio Frequency IDentification,RFID)标签,该标签具有可重复读写的标签资讯;该标签资讯记载该载具中的物件资料;一载具侦测装置,设于该储存区,该载具侦测装置将每一储放位置是否具有载具群的感测结果,以及读取该载具群的每一标签资讯传送至该中央控制系统;该中央控制系统按储放位置记录每一载具群的标签资讯;一动力输送装置,连通该动力载移装置;该中央控制系统控制该动力输送装置移动和定止;该动力输送装置及该动力载移装置控制该载具群进入由该中央控制系统所指定的一个储放位置;该动力输送装置及该动力载移装置也控制该载具群从其储放位置中移出;至少一闸口,与该输送装置连通;从该储存区移出或待进入该储存区的该载具群位于该闸口;该闸口设有一闸口侦测装置,该闸口侦测装置将该闸口是否具有载具群、该载具群所含的载具数量、以及该载具群的每一标签资讯传送至该中央控制系统;至少一暂存区,与该闸口连通,接收从该闸口而来且载具数量未达预定值的载具群;该暂存区设有暂存侦测装置,该暂存侦测装置将该暂存区是否具有载具群、该载具群的载具数量、以及该载具群的每一标签资讯传送至该中央控制系统。
- 如权利要求1所述动态储放装置,其中,该动力载移装置及该动力输送装置为动力滚筒输送机。
- 一种如权利要求1的装置的动态存取管理方法,包括:步骤一,该闸口接收通过一物件收取流程而建立的一载具群;步骤二,该闸口侦测装置侦测该闸口的载具群所含的载具数量并传 送至该中央控制系统,该中央控制系统将该载具数量与一预设值比对;步骤三,若载具数量不足预设值,该中央控制系统命令该动力输送装置将该闸口的载具群移至该暂存区;若载具数量符合预设值,该中央控制系统命令该动力输送装置及该动力载移装置将该闸口的载具群输送至由该中央控制系统所指定的一个空的储放位置;若载具数量多于预设值,该中央控制系统命令发出警示讯息,该动力载移装置和该动力输送装置不动作,直到多余的载具被移除为止;步骤四,该空的储放位置接收从该闸口而来的该载具群之后,与之对应的该载具侦测装置将该载具群的每一标签资讯传送至该中央控制系统记录之。
- 一种如权利要求2所述的动态存取管理方法的领出物件方法,包括:步骤一,该中央控制系统依据一物件领出命令中所含的物件领出条件,搜寻该储存区的每一标签资讯;步骤二,该中央控制系统指出符合该物件领出条件的载具群的储放位置;步骤三,该中央控制系统控制该动力输送装置及该动力载移装置,从被指出的储放位置取出载具群,当载具群离开其储放位置,该储放位置的标签资讯被自动清除;步骤四,该中央控制系统控制该动力输送装置将从该储放位置取出的载具群输送至该闸口,物件领出者从该闸口取走该载具群,或从该载具群中取出符合该物件领出条件的一个或数个载具;步骤五,物件领出后,该闸口若余留不符合物件领出条件而不取走的载具,该中央控制系统命令该动力输送装置将该余留的载具移至该暂存区;步骤六,该暂存区接获从该闸口而来的余留载具,该暂存侦测装置将该暂存区是否具有载具群、该载具群的载具数量、以及该载具群的每一标签资讯传送至该中央控制系统记录之。
- 一种如权利要求2所述的动态存取管理方法的暂存区管理方法,包括:步骤一,随机选取该暂存区中的载具,将其堆迭至预定数目成一载 具群;步骤二,将该暂存区的该载具群输送至该闸口,该载具群离开该暂存区,该载具群的标签资讯从该暂存区清除;该闸口侦测装置侦测从该暂存区而来的该载具群所含的载具数量并传送至该中央控制系统,该中央控制系统将该载具数量与一预设值比对;步骤三,若载具数量不足预设值,该中央控制系统命令该动力输送装置将该闸口的载具群退回该暂存区;若载具数量符合预设值,该中央控制系统命令该动力输送装置及该动力载移装置将该闸口的载具群输送至由该中央控制系统所指定的一个空的储放位置;若载具数量多于预设值,该中央控制系统命令发出警示讯息,该动力载移装置和该动力输送装置不动作,直到多余的载具被移除为止;步骤四,该空的储放位置接收从该暂存区移来的该载具群之后,该载具侦测装置将该储放位置的每一标签资讯传送至该中央控制系统记录之。
- 一种动态储放装置,包含:一中央控制系统;至少一储存区,设立预定数目的储放位置,该储放位置由该中央控制系统记录;每一储放位置可随机放置一载具群;所述载具群是由预定数目随机迭置的载具所构成;该载具承载物件;每一载具附加一射频识别(Radio Frequency IDentification,RFID)标签,该标签具有可重复读写的标签资讯;该标签资讯记载该载具中的物件资料;一载具侦测装置,设于该储存区,该载具侦测装置将每一储放位置是否具有载具群的感测结果,以及读取该载具群的每一标签资讯传送至该中央控制系统;该中央控制系统按储放位置记录每一载具群的标签资讯;一动力输送装置,该中央控制系统控制该动力输送装置位移,将该载具群置入由该中央控制系统所指定的一个储放位置或从该储放位置中移出;至少一闸口,其位于该储存区的邻近位置;从该储存区移出或待进入该储存区的该载具群位于该闸口;该闸口设有一闸口侦测装置,该闸口侦测装置将该闸口是否具有载具群、该载具群所含的载具数量、以及 该载具群的每一标签资讯传送至该中央控制系统;至少一暂存区,与该闸口连通,接收从该闸口而来且载具数量未达预定值的载具群;该暂存区设有暂存侦测装置,该暂存侦测装置将该暂存区是否具有载具群、该载具群的载具数量、以及该载具群的每一标签资讯传送至该中央控制系统。
- 如权利要求6所述的动态储放装置,其中,该动力输送装置为天车。
- 一种如权利要求6所述的装置的动态存取管理方法,包括:步骤一,该闸口接收通过一物件收取流程而建立的一载具群;步骤二,该闸口侦测装置侦测该闸口的载具群所含的载具数量并传送至该中央控制系统,该中央控制系统将该载具数量与一预设值比对;步骤三,若载具数量不足预设值,该中央控制系统命令该动力输送装置将该闸口的载具群移至该暂存区;若载具数量符合预设值,该中央控制系统命令该动力输送装置将该闸口的载具群移至由该中央控制系统所指定的一个空的储放位置;若载具数量多于预设值,该中央控制系统命令发出警示讯息,该动力载移装置不动作,直到多余的载具被移除为止;步骤四,该空的储放位置接收从该闸口而来的该载具群之后,与之对应的该载具侦测装置将该载具群的每一标签资讯传送至该中央控制系统记录之。
- 一种如权利要求6所述的动态存取管理方法的领出物件方法,包括:步骤一,该中央控制系统依据一物件领出命令中所含的物件领出条件,搜寻该储存区的每一标签资讯;步骤二,该中央控制系统指出符合该物件领出条件的载具群的储放位置;步骤三,该中央控制系统控制该动力输送装置从被指定的储放位置取出该载具群,当载具群离开其储放位置,该储放位置的标签资讯被自动清除;步骤四,该中央控制系统控制该动力输送装置将从该储放位置取出的载具群移至该闸口,物件领出者从该闸口取走该载具群,或从该载具 群中取出符合该物件领出条件的一个或数个载具;步骤五,物件领出后,该闸口若余留不符合物件领出条件而不取走的载具,该中央控制系统命令该动力输送装置将该余留的载具移至该暂存区;步骤六,该暂存区接获从该闸口而来的余留载具,该暂存侦测装置将该暂存区是否具有载具群、该载具群的载具数量、以及该载具群的每一标签资讯传送至该中央控制系统记录之。
- 一种如权利要求6的装置的暂存区管理方法,包括:步骤一,随机选取该暂存区中的载具,将其堆迭至预定数目成一载具群;步骤二,该中央控制系统命令该动力输送装置将该暂存区的该载具群移至该闸口,该载具群离开该暂存区,该载具群的标签资讯从该暂存区清除;该闸口侦测装置侦测从该暂存区而来的该载具群所含的载具数量并传送至该中央控制系统,该中央控制系统将该载具数量与一预设值比对;步骤三,若载具数量不足预设值,该中央控制系统命令该动力输送装置将该闸口的载具群退回该暂存区;若载具数量符合预设值,该中央控制系统命令该动力输送装置将该闸口的载具群输送至由该中央控制系统所指定的一个空的储放位置;若载具数量多于预设值,该中央控制系统命令发出警示讯息,该动力载移装置不动作,直到多余的载具被移除为止;步骤四,该空的储放位置接收从该暂存区移来的该载具群之后,该载具侦测装置将该储放位置的每一标签资讯传送至该中央控制系统记录之。
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EP3943419A4 (en) | 2023-03-01 |
US20210331868A1 (en) | 2021-10-28 |
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NZ773213A (en) | 2022-10-28 |
CA3110733C (en) | 2023-10-17 |
EP3943419B1 (en) | 2024-04-03 |
CN111372874B (zh) | 2021-08-10 |
JP7265994B2 (ja) | 2023-04-27 |
CA3110733A1 (en) | 2020-04-30 |
AU2018447056A1 (en) | 2021-03-18 |
US11365053B2 (en) | 2022-06-21 |
CN111372874A (zh) | 2020-07-03 |
AU2018447056B2 (en) | 2022-06-16 |
JP2022511132A (ja) | 2022-01-31 |
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