WO2020078032A1 - 喷水管和清洗设备 - Google Patents

喷水管和清洗设备 Download PDF

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Publication number
WO2020078032A1
WO2020078032A1 PCT/CN2019/092729 CN2019092729W WO2020078032A1 WO 2020078032 A1 WO2020078032 A1 WO 2020078032A1 CN 2019092729 W CN2019092729 W CN 2019092729W WO 2020078032 A1 WO2020078032 A1 WO 2020078032A1
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WO
WIPO (PCT)
Prior art keywords
water spray
water
groove
pipe
spray pipe
Prior art date
Application number
PCT/CN2019/092729
Other languages
English (en)
French (fr)
Inventor
薛维军
王统升
张薇
张辉
Original Assignee
佛山市顺德区美的洗涤电器制造有限公司
美的集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201821682041.3U external-priority patent/CN209122116U/zh
Priority claimed from CN201811208316.4A external-priority patent/CN109124522B/zh
Application filed by 佛山市顺德区美的洗涤电器制造有限公司, 美的集团股份有限公司 filed Critical 佛山市顺德区美的洗涤电器制造有限公司
Priority to US17/285,465 priority Critical patent/US20210379609A1/en
Priority to EP19873537.5A priority patent/EP3868276A4/en
Publication of WO2020078032A1 publication Critical patent/WO2020078032A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4278Nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/14Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
    • B05B1/20Arrangements of several outlets along elongated bodies, e.g. perforated pipes or troughs, e.g. spray booms; Outlet elements therefor
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/14Washing or rinsing machines for crockery or tableware with stationary crockery baskets and spraying devices within the cleaning chamber
    • A47L15/18Washing or rinsing machines for crockery or tableware with stationary crockery baskets and spraying devices within the cleaning chamber with movably-mounted spraying devices
    • A47L15/22Rotary spraying devices
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4278Nozzles
    • A47L15/428Rotary nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B05B1/04Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
    • B05B1/044Slits, i.e. narrow openings defined by two straight and parallel lips; Elongated outlets for producing very wide discharges, e.g. fluid curtains
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4214Water supply, recirculation or discharge arrangements; Devices therefor
    • A47L15/4219Water recirculation

Definitions

  • the present application relates to the technical field of dishwashers, in particular to a water spray pipe and cleaning equipment.
  • dishwashers have been widely used.
  • the traditional spray arm of the dishwasher sprays a thin water column from the nozzle, and the area between the nozzle and the nozzle is not covered by the water flow, so that there are many cleaning blind areas during the use of the spray arm, which makes the cleaning efficiency of the spray arm low , Resulting in poor cleaning effect of the dishwasher.
  • the main purpose of the present application is to provide a water spray pipe, which aims to improve the cleaning efficiency of the water spray pipe.
  • the water spray pipe proposed in this application includes:
  • a pipe body the pipe body has a water inlet end, and a water spray hole is opened on the pipe wall;
  • a water spray groove is formed on the water spray pipe at a position corresponding to the water spray hole, the water spray hole communicates with the water spray groove, and the diameter of the water spray hole is larger than the groove width of the water spray groove.
  • the ratio between the groove width l of the water spray groove and the aperture ⁇ of the water spray hole is 0.18-0.25.
  • the ratio between the groove length L of the water spray groove and the aperture ⁇ of the water spray hole is greater than or equal to 2.5 to 3.5.
  • the shape of the cross section of the water spray tank is one of a V shape, a trapezoid, and a rectangle, wherein the long bottom edge of the trapezoid is close to the slot.
  • the number of the water spray holes and the water spray groove is plural and correspondingly arranged, and the cross-sectional shape of the plurality of water spray grooves is set to one or more of a V shape, a trapezoid shape and a rectangular shape.
  • the cross section of the water spray groove in the middle of the water spray pipe is rectangular or trapezoidal, and the cross section of the water spray grooves at both ends of the water spray pipe is trapezoidal or V-shaped; or,
  • the cross section of the water spray groove near the water inlet of the water spray pipe is V-shaped, the cross section of the water spray groove in the middle of the water spray pipe is trapezoidal, and the cross section of the water spray groove away from the water inlet of the water spray pipe is rectangular.
  • the water spray hole includes a water inlet section and a transition section extending from the water inlet section to the water spray tank, and the transition section cuts the bottom of the water spray tank to extend toward the slot of the water spray tank.
  • the pore diameter d at the top of the transition section is smaller than the pore diameter D of the water inlet section.
  • the inner wall of the transition section transitions from the water inlet section to the groove wall of the water spray tank in an arc shape.
  • the groove width at the intersection of the top of the transition section and the water spray groove is k, and the diameter d of the top of the transition section is greater than or equal to 2 times k.
  • the angle between the groove wall surface of the water spray groove and the plane where the groove is located is ⁇ , and ⁇ is 15-25 °.
  • the water spray groove is opened on the outer side wall of the pipe body.
  • the water spray pipe further includes a protrusion, and the protrusion is provided on an outer side wall of the pipe body corresponding to the water spray hole, and the water spray groove is opened on the protrusion.
  • the number of the water spray grooves is plural, and the plurality of water spray grooves are arranged in an S shape along the length direction of the pipe body.
  • the height of the water sprayed by the first water spray tank is h 1
  • the center angle corresponding to the fan spray area is ⁇ 1
  • the height of the water sprayed by the second water spray tank adjacent to the first water spray tank is h 2
  • the central angle corresponding to the fan-shaped spray area is ⁇ 2
  • the distance between the adjacent first water spray hole and the second water spray hole is greater than 0 and less than or equal to:
  • the distance between the first water spray hole and the second water spray hole is 20 mm to 30 mm; and / or,
  • the number of water spray holes in each water spray pipe is 8-10.
  • the flow velocity of the water in the water spray hole is V
  • the total number of water spray holes is N
  • the cross-sectional area of the water spray hole is S
  • the present application further proposes a cleaning device, including an inner tank or a washing tank, the inner tank or the washing tank having a washing chamber;
  • Sprinkler pipes including:
  • a pipe body the pipe body has a water inlet end, and a water spray hole is opened on the pipe wall;
  • a water spray groove is formed on the water spray pipe at a position corresponding to the water spray hole, the water spray hole communicates with the water spray groove, and the diameter of the water spray hole is larger than the groove width of the water spray groove.
  • the water flow through the setting of the water spray hole and the water spray tank, under the effect of the water pressure, the water flow enters the pipe body under the influence of the water pressure, and flows in the pipe body.
  • the water pressure Enters the water spray hole under the action of, and enters the water spray tank after passing through the water spray hole; in this process, the water flow first passes through the water spray hole with a larger size, and then passes through the water spray tank with a smaller width, and The length of the water spray tank is extended, so that the water flow forms a fan-shaped water wall after being sprayed from the water spray tank, and forms a planar cleaning with the rotation of the nozzle.
  • it is substantially Improves the cleaning effect of the water spray pipe.
  • FIG. 1 is a schematic structural diagram of an embodiment of a spray washing device of the present application
  • FIG. 2 is a schematic structural diagram of another embodiment of a spray washing device of the present application.
  • FIG. 3 is a schematic structural diagram of an embodiment of a spray tube of a spray device of the present application.
  • FIG. 4 is a schematic view of the structure of a part of the tube in FIG. 3;
  • FIG. 5 is a schematic diagram of the internal structure of the cross section of the water spray pipe
  • FIG. 6 is a schematic diagram of the internal structure of the longitudinal section of the water spray pipe
  • FIG. 8 is a schematic structural view of another embodiment of a spray washing tube of a spray washing device of the present application.
  • FIG. 9 is a schematic diagram of the working state inside FIG. 8.
  • FIG. 10 is a partial enlarged view at A in FIG. 9;
  • FIG. 11 is a schematic diagram of the structure of part of the water spray pipe
  • FIG. 12 is a partially enlarged view at B in FIG. 11;
  • FIG. 13 is a schematic diagram of the internal structure of another embodiment of the water spray pipe.
  • Label name Label name 100 Transmission mechanism 110 Driving gear 120 Driven gear 200 Drive mechanism 300 Sprinkler 310 Body 311 Inlet 312 Drive end 320 Sprinkler 330 Sprinkler 331 Inlet section 332 Transition 340 Bump A A
  • This application mainly proposes a spray washing device, which is mainly used in a dishwasher to increase the water utilization rate of the dishwasher and the cleaning efficiency of the tableware.
  • the spray washing device includes a water spray pipe 300, and the water spray hole 330 and the water spray tank 320 are provided on the water spray pipe 300 at the same time, and the water spray hole 330 and the water spray tank 320 are connected so that the water spray pipe 300 sprays out
  • the water is fan-shaped.
  • a cleaning plane is formed on the top of the water spray pipe 300, thereby improving the cleaning efficiency; by providing a variety of rotation methods of the water spray pipe 300, the water spray
  • the working state of the tube 300 corresponds to different cleaning modes to cope with different working conditions, so that the cleaning efficiency of the cleaning device is greatly improved, and the adaptability of the cleaning equipment is greatly improved.
  • the spray washing device includes:
  • a water spray pipe 300, the water spray pipe 300 is provided with a water spray hole 330;
  • the transmission mechanism 100 includes a driving gear 110 and a plurality of driven gears 120 meshing with the driving gear 110, the driven gear 120 is connected to the water spray pipe 300 to drive the water spray pipe 300 to rotate ;
  • the driving mechanism 200 is connected to the driving gear 110 to drive the driving gear 110 to rotate.
  • the water spray pipe 300 is a cylindrical tube, which includes a water inlet end 311 and a driving end 312, that is, the water inlet and drive of the water spray pipe 300 are located at both ends of the water spray pipe 300, so that the driving and The water inlet structure does not interfere with each other.
  • the water inlet end 311 of the water spray pipe 300 has a water inlet, and the driving end 312 is closed, so that the water flow can only be sprayed from the water spray hole 330.
  • the driving mechanism 200 and the water inlet structure may also be provided at the same end of the water spray pipe 300.
  • the driving end 312 of the water spray pipe 300 is closed, and after the water enters from the water inlet end 311, it is discharged from the water spray hole 330.
  • the water spray hole 330 is opened on the wall of the water spray pipe 300, and the water flow can be directly sprayed from the water spray hole 330, or a spray head can be installed in the water spray hole 330, and the water is sprayed from the spray head.
  • the driven gear 120 may be directly sleeved on the driving end 312.
  • a driven shaft may also be provided on the driving end 312, and the driven gear 120 may be sleeved on the driven shaft.
  • the rotation axis of the driven gear 120 is collinear with the axial axis of the water spray pipe 300.
  • the driving gear 110 meshes with the driven gear 120, and there may be many positions relative to the driven gear 120, for example, up, down, left, right, etc., as an example, it is disposed below the driven gear 120.
  • the direction of spraying water is taken as an example of upward spraying, and the driving gear 110 is arranged below to avoid affecting the washing of dishes and the like.
  • the driving gear 110 and the driven gear 120 are spur gears as an example.
  • the number of driven gears 120 is plural, which may be two, three or even more, taking two as an example.
  • the driving gear 110 is disposed below the two driven gears.
  • the driving gear 110 meshes with the two driven gears 120 at the same time.
  • the rotation directions of the two driven gears 120 are consistent, so that The rotation direction of the water spray pipe 300 connected to the moving gear 120 is the same. Therefore, it is beneficial to work in concert with multiple water spray pipes 300 driven by the same driving gear 110, so that the cleaning rhythm of the water spray pipes 300 is consistent, which is beneficial to improve the cleaning efficiency.
  • the driving mechanism 200 has a driving shaft, and the driving shaft is directly connected to the driving gear 110, or connected to the driving gear 110 after decelerating through a transmission structure.
  • the driving gear 110 rotates around the driving shaft.
  • the driving mechanism 200 takes a driving motor as an example, and the driving gear 110 is fixedly connected to the rotating shaft of the driving motor.
  • the driving force of the driving mechanism 200 is transmitted to the water spray pipe 300 through the driving gear 110 and the driven gear 120, so that the water spray pipe 300 rotates along its axial axis, and water is sprayed from the water spray pipe 300
  • the hole 330 is sprayed to form a spray washing area during the rotation of the water spray tube 300; because the water spray tube 300 is driven by the gear structure, the rotation of the water spray tube 300 and the transmission of power are very stable and reliable, and at the same time, Very precise control of the rotation angle of the water spray tube 300, thereby controlling the change of the spraying area, so that the spraying device can accurately control the spraying area, which is helpful to improve the accuracy of the spraying device for washing dishes, etc.
  • the transmission mechanism 100 saves space, improves the driving of the water spray pipe 300 and the compactness of the transmission structure, and is beneficial to improving the stability of the driving of the water spray pipe 300.
  • the deflection angle ⁇ of the water spray pipe 300 is 0-150 °, such as 100-150 °, taking 120 ° -140 ° as an example.
  • the rotation angle of the water spray pipe 300 is 100-150 ° or 120 ° -140 °, to avoid that the spray water pressure is not enough and the spray cleaning is not clean when the angle is too large, the area covered by the water spray pipe 300 is too small Too small to cover the entire area required for cleaning.
  • the angle is a center angle, that is, the axial axis of the water spray pipe 300 is taken as the center line, and the distance from the water spray hole 330 to the center line is the radius.
  • the angular range in which the hole 330 swings Within the range of the deflection angle at which the water spray hole 330 swings, the water flow can pass through, of course, within the maximum height reached by the water flow. Taking the vertical plane passing through the center line and bisecting the water spray hole 330 as a reference plane, the deflection angle is divided by the reference plane.
  • the center line is used as the rotation axis
  • the reference surface is deflected by 75 ° in the left and right directions to form two slopes
  • the angle between the two slopes is 150 °
  • the angle between the two slopes is 150 °
  • the area is the area where the water spray pipe 300 sprays water.
  • water spray pipe 300 is just the name of the pipe, not that the pipe can only be used to spray water. It can be understood that the water spray pipe 300 can spray liquids such as cleaning liquid and oil.
  • a limit structure is provided on the driving gear 110 or the driven gear 120, and the limit structure may be a mechanical Structure, through the mechanical structure to physically define the rotation of the driving gear 110 and the driven gear 120 to achieve the purpose of controlling the rotation of the driven gear 120 (spray pipe 300) deflection area;
  • the limit structure can be an electronically controlled sensor structure, sensor It can be a pressure sensor, light sensor, micro-control switch, etc.
  • the sensor structure converts the detected change into a voltage or current signal and transmits it to the main control circuit of the spray washing device.
  • the main control circuit transmits the drive mechanism according to the received electric signal. 200 for control.
  • a limit stop is provided on the periphery of the driving gear 110 and / or the driven gear 120 to limit the angular range in which the driven gear 120 and the water spray pipe 300 are deflected.
  • a limit block is provided on the periphery of the driving gear 110 or the driven gear 120.
  • the limit block is a square block or a special-shaped block, which is subject to failure to mesh with normal teeth.
  • the limit block is in the process of tooth contact and cannot be The teeth are crossed, but the teeth should be blocked, limiting the continued relative rotation of the driving gear 110 and the driven gear 120.
  • the position of the limit block is set according to the preset deflection angle range of the water spray pipe 300.
  • Micro-control switch limit a micro-control switch is provided on the periphery of the driving gear 110 and / or the driven gear 120, the micro-control switch is connected to the main control circuit of the spray washing device, and the main control circuit is connected to the The drive mechanism 200 is electrically connected.
  • the micro-control switch can directly disconnect the power of the driving mechanism 200 (at this time, The micro-control switch is connected to the control circuit of the drive mechanism 200).
  • the micro-control can also send a disconnect signal to the main control circuit. After receiving the disconnect signal, the main control circuit cuts off the power of the drive mechanism 200. About the drive mechanism 200 To prevent the driven gear 120 from continuing to rotate.
  • the sensor is limited, and a pressure sensor is provided on the periphery of the driving gear 110 and / or the driven gear 120.
  • the pressure sensor is connected to the main control circuit of the spray washing device, and the main control circuit and the driving mechanism 200 Electrical connection.
  • the pressure sensor is connected to the main control circuit.
  • the number of the driven gear 120 is two,
  • the diameter of the driving gear 110 is smaller than the diameter of the driven gear 120.
  • the driving gear 110 is located between the two driven gears 120.
  • the driving mechanism 200 includes a driving motor, and a driving shaft of the driving motor is connected to a shaft hole of the driving gear 110; the driving motor is located on a side of the driving gear 110 facing the water spray pipe 300.
  • the water spray pipe 300 is installed in the inner tank or the washing tank, that is, the water is sprayed A water supply member such as a water pump is provided below the tube 300.
  • the driving gear 110 and the driving mechanism 200 are also arranged below the water spray pipe 300, the space is fully utilized, the height of the entire cleaning device is not additionally increased, and the compactness of the structure is improved.
  • the driving mechanism 200 is disposed on the side of the driving gear 110 facing the water spray hole 330, so that the installation location of the driving mechanism 200 additionally increases the width of the cleaning equipment, fully and reasonably uses the space, and is conducive to improving the compactness of the structure Sex.
  • a water spray pipe 300 includes:
  • a pipe body 310 the pipe body 310 has a water inlet end 311, and a water spray hole 330 is opened on the pipe wall;
  • a water spray groove 320 is formed on the water spray pipe 300 at a position corresponding to the water spray hole 330, the water spray hole 330 communicates with the water spray groove 320, and the diameter of the water spray hole 330 is larger than the water spray groove 320 Width of the slot.
  • the tube body 310 is arranged in a column shape.
  • the water spray pipe 300 in the above embodiment.
  • the relationship between the shape and position of the water spray pipe 300 and the water spray tank 320 is mainly described .
  • the water spray hole 330 penetrates the groove wall of the pipe body 310 so that the water in the pipe body 310 can flow out of the water spray hole 330.
  • the cross section of the tube body 310 there may be many shapes of the cross section of the tube body 310, such as a circle, an ellipse, a triangle, and other polygons. A circular arrangement is used as an example.
  • the cross section of the water spray hole 330 such as a circle, an ellipse, a polygon, and the like, taking a circular shape as an example.
  • the shape of the water spray tank 320 affects the water spray volume, the V-shaped water discharge volume is the smallest, the trapezoidal water volume is the largest, and the rectangle water volume is the largest.
  • the shape of the cross section of the water spray groove 320 is one of a V shape, a trapezoid shape and a rectangular shape, wherein the long bottom edge of the trapezoid shape is close to the notch. That is, the end with the larger opening corresponds to the notch.
  • the water spray tank 320 is provided in a long shape, and the water spray tank 320 may extend along the longitudinal direction of the pipe body 310, taking the longitudinal direction of the water spray tank 320 parallel to the longitudinal direction of the pipe body 310 as an example.
  • the bottom of the water spray tank 320 communicates with the water spray hole 330.
  • the water in the pipe body 310 passes through the water spray hole 330, and then enters the water spray tank 320, along the length direction of the water spray tank 320 Diffusion and spray.
  • the water flow first under the action of water pressure, after passing through a spray hole 330 with a large cross-sectional area, after being extremely narrowed (the connection between the spray hole 330 and the water tank, the area there Less than the area of the water spray hole 330) and then diffuses in the water spray tank 320, such a flow process that the water flow forms a dispersed water flow at an interface, and the generated water flow resembles a fan shape.
  • the projection of the fan shape on the pipe body 310 is parallel to the water spray groove 320, or the extending direction of the water spray groove 320 determines the declination between the fan shape and the length direction of the pipe body 310, if the water spray groove 320 is parallel to the length of the pipe body 310 Direction, the fan-shaped chord length is also parallel to the tube 310.
  • a plurality of water spray holes 330 and water spray grooves 320 are arranged in the length direction of the water spray pipe 300, a water wall like a water jet will be formed on an interface, so that the cleaning area of the water spray pipe 300 is greatly increased In this way, the internal cross section of the dishwasher will be fully covered to achieve a comprehensive cleaning effect.
  • the water flow enters the pipe body 310 under the action of the water pressure and flows in the pipe body 310 when passing the water spray hole 330 , Enters the water spray hole 330 under the action of water pressure, and enters the water spray tank 320 after the water spray hole 330; in this process, the water flow first passes through the water spray hole 330 with a larger size, and then passes through the width size
  • the small water spray tank 320 is extended and sprayed in the length direction of the water spray tank 320, so that the water flow forms a fan-shaped water wall after being sprayed from the water spray tank 320, and forms a planar cleaning with the rotation of the nozzle, compared with In the existing linear cleaning area, the cleaning effect of the water spray pipe 300 is greatly improved.
  • the ratio between the groove width l of the water spray tank 320 and the aperture ⁇ of the water spray hole 330 is 0.18 to 0.25, and the value of l / ⁇ is 0.2 as an example.
  • the water flow enters into the water spray tank 320 from the water spray hole 330, the water pressure of the relationship between the diameter of the water spray hole 330 and the groove width of the water spray tank 320 changes, and when the water pressure enters the water spray tank 320 from the large area of the water spray hole 330, the water pressure Increase, the proportional relationship between the two involves a reasonable release of water energy, affecting the distance and angle of the jet flow.
  • the ratio between the groove length L of the water spray tank 320 and the aperture ⁇ of the water spray hole 330 is greater than or equal to 2.5 to 3.5, and greater than or equal to 3
  • the water flow enters the water spray tank 320 from the water spray hole 330.
  • the diameter of the water spray hole 330 and the length of the water spray tank 320 are related to the change of water pressure.
  • the water flow, spray angle and distance of the water spray tank 320 are positively related to the diameter of the water spray hole 330 within a certain range.
  • the hole depth of the water spray hole 330 has an effect on the spray distance. A certain depth of the hole can convert the energy of the horizontal flow in the tube into the energy of the vertical flow, which is conducive to long-distance spray; Similarly, a certain hole depth will increase the spray Flow rate, thereby increasing the diffusion angle.
  • the inclination angle between the waist and the long base of the inverted trapezoid of the water spray tank 320 is ⁇ .
  • the larger the water volume of a single water spray tank 320 It can be designed to be larger (that is, the cross section evolves from an inverted trapezoid to a rectangle).
  • should be designed to be smaller (that is, the cross section changes from an inverted trapezoid to an inverted triangle).
  • 15 ⁇ 25 ° take 20 ° as an example.
  • the angle between the groove wall surface of the water spray groove 320 and the plane on which the groove is located is ⁇ , and ⁇ is 15-25 °.
  • the number of the water spray holes 330 and the water spray groove 320 is plural and correspondingly arranged, and the cross-sectional shapes of the plurality of water spray grooves 320 are arranged in one or more of a V shape, a trapezoid shape and a rectangular shape. In this embodiment, there is a one-to-one correspondence between the water spray holes 330 and the water spray tank 320.
  • one water spray tank 320 may correspond to a plurality of water spray holes 330, that is, the water spray tank 320 is a long groove, at the bottom of the water spray tank 320 A plurality of water spray holes 330 are provided.
  • the shape of the cross section of the water spray groove 320 can have various forms in the same water spray pipe 300, that is, the angle between the groove wall surface of the water spray groove 320 and the plane where the groove is located can take various values. Under some working conditions, the amount of water required and the flushing intensity at different locations are different. In this case, it can be achieved by changing the shape of the water spray tank 320 or adjusting the ⁇ angle.
  • the spray tank 320 in the middle of the spray pipe 300 A rectangular or trapezoidal shape is provided, and the cross-sections of the water spray grooves 320 at both ends of the water spray pipe 300 are trapezoidal or V-shaped; in this case, the middle is a strong cleaning area, while the two ends of the water spray pipe 300 are a medium cleaning area or weak
  • the washing area is thus conducive to the simultaneous and efficient cleaning of dishes to be washed with different degrees of cleaning.
  • the water spray effect at both ends is different.
  • the water effect is uniform.
  • the cross section of the water spray tank 320 near the inlet end 311 of the water spray pipe 300 is V-shaped, and the cross section of the water spray tank 320 in the middle of the water spray pipe 300 is trapezoidal, and the water inlet is far away from the water spray pipe 300
  • the water spout 320 at the end 311 has a rectangular cross section. In this way, the water spray tank 320 farther from the water inlet 311 can also spray a larger amount of water flow.
  • the water spray hole 330 includes a water inlet section 331 and a transition section 332 extending from the water inlet section 331 to the water spray tank 320, the transition section 332 cutting the The bottom of the water spray tank 320 extends toward the notch of the water spray tank 320.
  • the water spray hole 330 is provided with a circular cross section as an example, the transition section 332 extends toward the notch, and the groove bottom is cut.
  • the cross section of the water spray groove 320 is V-shaped or inverted trapezoidal, The width of the junction of the water spray hole 330 and the water spray tank 320 is larger than the width of the bottom of the water spray tank 320.
  • the depth of the water spray hole 330 is moved toward the slot, which increases the entrance area of the water from the water spray hole 330 into the water spray groove 320, so that the water will not be greatly consumed during the flow process Instead, it enters the water spray tank 320 from the position of the side wall of the tank, thereby effectively retaining the energy of the water flow, greatly improving the distance and declination of the water flow from the water tank, which is beneficial to improving the cleaning of the water spray pipe 300 effectiveness.
  • the diameter d of the top of the transition section 332 is smaller than the diameter D of the inlet section 331.
  • the inner wall of the transition section 332 transitions from the water inlet section 331 to the groove wall of the water spray groove 320 in an arc shape. In this way, when the water flow enters the transition section 332 from the water inlet section 331 and enters the water spray tank 320 from the transition section 332, the water flow is smoothly guided, which is conducive to retaining water energy.
  • the groove width at the intersection of the top of the transition section 332 and the water spray tank 320 is k, and the aperture d is greater than or equal to twice k.
  • the aperture d is greater than or equal to twice the tank width k, the change of the water pressure from the transition section 332 into the water spray tank 320 is ensured, the pressure difference is ensured, and the beneficial water flow is more stable, Reliably and efficiently enter the water spray tank 320, and extend and spray along the length of the water spray tank 320, which is beneficial to improve the spray distance and spray angle.
  • the water spray tank 320 There are many ways to form the water spray tank 320, which can be directly formed on the pipe body 310, or by forming other structures on the pipe body 310 to form the water spray tank 320. The following are separately explained:
  • the water spray slot 320 is opened on the outer side wall of the tube body 310.
  • the water spray groove 320 is directly opened on the outer side wall of the pipe body 310, and the water spray groove 320 extends along the length direction of the pipe body 310.
  • This arrangement simplifies the formation process of the water spray tank 320 without additional components and reduces the assembly process.
  • the water spray tank 320 sinks into the pipe body 310, making it difficult for external environmental factors to affect the operation of the water spray tank 320, which is beneficial to improve the stability of the water spray tank 320.
  • the water spray pipe 300 further includes a protrusion 340, the protrusion 340 is disposed on the outer side wall of the pipe body 310 corresponding to the water spray hole 330, and the water spray groove 320 is opened in the Described on the bump 340.
  • the bump 340 There may be many forms of the bump 340, such as a long-shaped bump 340, a square-shaped bump 340, a round-shaped bump 340, and the like. Take the strip-shaped bump 340 as an example.
  • the water spray groove 320 is opened on the convex block 340, and the bottom of the water spray groove 320 is connected to the outer side wall of the tube body 310.
  • the bump 340 can be formed integrally with the tube body 310, so that the connection process of the bump 340 and the tube body 310 can be greatly simplified, which is beneficial to improve the production efficiency of the water spray tube 300.
  • the water spray groove 320 on the protrusion 340, in the same situation of the pipe body 310, it is equivalent to increasing the thickness of the pipe wall, which is beneficial to ensure the strength of the water spray pipe 300 when the water spray hole 330 is opened It is beneficial to increase the service life of the water spray pipe 300.
  • the number of the water spray tanks 320 is multiple, and the water spray tanks 320 are located along the
  • the tube body 310 extends in the longitudinal direction; the plurality of water spray grooves 320 are arranged in an S shape along the length direction of the tube body 310.
  • the number of S-shaped sprinklers 320 is not limited, and can be three, four, five, etc. That is, there can be only one S-shaped on the sprinkler 300, or multiple S-shaped can appear at the same time . That is, the connecting line of the two adjacent water spray holes 330 does not coincide with the longitudinal direction of the pipe body 310, and there is also a longitudinal direction of the water spray groove 320.
  • the height of the water sprayed by the first spray tank 320 is h 1
  • the center angle corresponding to the fan spray area is ⁇ 1 , which is adjacent to the first spray tank 320
  • the height of the water sprayed by the second spray tank 320 is h 2
  • the center angle corresponding to the fan-shaped spraying area is ⁇ 2
  • the distance between the adjacent first water spray hole 330 and the second water spray hole 330 is greater than 0 and less than or equal to:
  • the distance between the first water spray hole 330 and the second water spray hole 330 specific actual situations have different actual parameters, and the parameters can be adjusted according to actual disclosure, and some specific examples of the parameters will be described below.
  • the distance between the first water spray hole 330 and the second water spray hole 330 is 20 mm to 30 mm.
  • the number of water spray holes 330 on each water spray pipe 300 should also be determined according to the actual situation. In some embodiments, the number of water spray holes 330 on each water spray pipe 300 is 8-10 .
  • the total circulating water volume is M
  • the water flow rate in the water spray hole 330 is V
  • the total number of water spray holes 330 is N
  • the cross-sectional area of the water spray hole 330 Is S then:
  • V ⁇ (N * S / 2) / M, M / N is the amount of water sprayed by a single nozzle
  • a type of cleaning equipment There are many types of cleaning equipment, such as dishwashers and fruit and vegetable cleaning equipment.
  • the cleaning equipment includes an inner tank or a washing tank and a spray washing device.
  • the specific structure of the spray washing device refers to the above embodiments. Since this cleaning equipment adopts all the technical solutions of all the above embodiments, it has at least the technical solutions of the above embodiments All the beneficial effects brought about will not be repeated here.
  • the inner tank or the washing tank has a washing cavity, and the water spray pipe 300 of the spray washing device is installed in the washing cavity.
  • a control method for a spray washing device includes a water spray pipe 300, and a plurality of water spray holes 330 are opened in the wall of the water spray pipe 300; water flows into the water spray from the water inlet end 311 of the water spray pipe 300 The tube 300 is sprayed from the water spray hole 330.
  • the control method of the spray washing device includes:
  • the user issues a cleaning instruction through a mobile terminal or a manual button, or it can be automatically triggered when the cleaning device meets certain adjustments during the work process.
  • the condition that can be met may be that there is an object to be cleaned in the washing chamber, and there are various detection methods, such as infrared and gravity sensors.
  • detection methods such as infrared and gravity sensors.
  • it may be detected whether the cleanliness of the object to be cleaned meets the tableware cleanliness standard.
  • the cleaning instruction may be a single opening instruction or an instruction carrying mode information.
  • the cleaning device searches for the corresponding mapping table according to the corresponding mode, which can be obtained from the mapping table Parameters.
  • the mapping table is a preset relationship table between the mode of the spray washing device and the working reference.
  • the current operating conditions can be detected by the detection device, or the current time can be obtained to control the working parameters according to the detection result, or the working parameters according to the current time information.
  • the cleaning mode corresponds to the cleaning conditions, and it can be a fixed strong wash, a weak wash and a medium wash, or a cleaning mode set to improve the cleaning effect.
  • the water spray pipe 300 is controlled to rotate along its axial axis within a preset rotation angle range according to the cleaning mode.
  • the water spray pipe 300 rotates along its longitudinal axis.
  • the axial axis of the water spray pipe 300 passes through the interior of the water spray pipe 300, taking the center of its cross section as an example.
  • the preset rotation angle range is 0 to 150 °, taking 120 ° as an example for description.
  • the rotation angle range is divided into 60 ° on both sides of the surface, that is, the water spray hole 330 can be rotated in the range of 60 ° on the left and right, or In other words, the orientation of the water spray hole 330 can be any value from -60 ° to 60 ° during the operation.
  • the cleaning command is first obtained, and then the cleaning mode is obtained according to the cleaning command, and then the spray pipe 300 is controlled to rotate along its axial axis within a preset rotation angle range according to the cleaning mode, so that the rotation of the spray pipe 300 is limited to Within the preset range, to avoid the useless work of the water spray tube 300 (the water sprayed by the water spray tube 300 is not sprayed onto the object to be cleaned or sprayed to the designated cleaning area), it is beneficial to provide the water spray tube 300 Cleaning efficiency; by setting the water spray tube 300 to rotate along its axial axis, the space required for the water spray tube 300 to rotate is very small, and it is not easy to get stuck, which is conducive to improving the stability of the work of the water spray tube 300
  • the water spray pipe 300 can be arranged according to the shape of the washing chamber. Compared with the rotating water spray of the spray arm, the rotation spray of the water spray pipe 300 is beneficial to increase the coverage area and to clean the dead angle. To improve the cleaning effect.
  • the cleaning process of the object to be cleaned includes several stages, the first stage is more dirty, at this time, high-frequency cleaning is needed to clean most of the dirt, leaving only the dirt that is more difficult to clean; second At this stage, for the dirt that is difficult to clean, continuous long-term cleaning is required. For the dirt that is difficult to clean, continuous long-term cleaning is more conducive to improving the cleaning effect; specifically, the spray pipe is controlled according to the cleaning mode.
  • the steps of 300 turning within the preset rotation range include:
  • the water spray pipe 300 rotates at the first rotation speed
  • the water spray pipe 300 rotates at a second speed
  • the first speed is greater than the second speed.
  • the rotation speed of the water spray pipe 300 is 10 to 60 r / min (revolutions per minute, that is, the number of revolutions in one minute), taking 10 to 40 r / min as an example.
  • the first preset time just after cleaning the first preset time is 5-10 minutes as an example, the water spray pipe 300 rotates at a first speed, and the first speed is 40r / min as an example; in the second preset time In the second preset duration, taking 6 to 8 minutes as an example, the water spray pipe 300 rotates at a speed of 20 r / min.
  • a large amount of dirt will be cleaned by high-frequency rotation, and then the dirt that is difficult to clean will be cleaned by long-term cleaning, which is beneficial to the cleaning effect of the spray washing device.
  • the preset rotation angle range is equally divided into N cleaning areas according to the angle
  • the step of controlling the rotation of the water spray pipe 300 within the preset rotation angle range according to the cleaning mode includes:
  • the water spray pipe 300 is controlled to be deflected to the next cleaning area after the preset cleaning time for cleaning in the current cleaning area.
  • the corner range is first divided into multiple cleaning areas.
  • the range of each cleaning area is determined by the angle of the corner.
  • the range of each cleaning area can be the same or different. It can be set according to the actual situation.
  • the range is 120 °, and the range of the multiple cleaning areas is equivalent as an example. For example, if the angle range of 120 ° is divided into 30 equal parts, each equal part corresponds to a cleaning area, and the center angle corresponding to the range of each cleaning area is 4 °.
  • the duration of each spraying of the spray pipe 300 in each cleaning area may be the same, or may be set differently according to actual needs. Taking the same as an example, the spraying duration of each cleaning area is 4 to 6 seconds, taking 5 seconds as an example .
  • the spraying duration of each cleaning area is not necessarily the same, you first need to obtain the current position of the water spray pipe 300, that is, the corresponding cleaning area or the deflection angle, and then according to the angle information or the cleaning area information or accurate cleaning duration.
  • the angular range and position included in each cleaning area, and the corresponding cleaning duration can be pre-stored in the storage device of the spray cleaning device in the form of a mapping table. After staying for a period corresponding to the corresponding cleaning area, the water spray pipe 300 continues to rotate to the next cleaning area to clean the next cleaning area.
  • the rotation or stillness of the water spray pipe 300 can be controlled according to the actual situation.
  • the water spray pipe 300 can be controlled to reciprocate in a small cleaning area. This situation usually occurs when the cleaning area of the single cleaning position of the water spray pipe 300 is difficult to cover the entire cleaning area.
  • the water delivery distance and cleaning intensity thereof will change, and the cleaning corresponding to the water spray hole 330 vertically upward
  • the area is the first cleaning area, and within the preset deflection angle range, the cleaning area corresponding to the position where the angle between the hole depth direction of the water spray hole 330 and the vertical direction is the largest is the second cleaning area;
  • the preset spray washing duration corresponding to the washing area gradually increases from the first washing area to the second washing area.
  • the parameters of the above embodiment are taken as an example to continue the description. Taking the angle range covered by the vertically upward cleaning area (first cleaning area) as an example -2 to 2 °, the second cleaning area ( The two areas with the largest declination angles) cover an angular range of 56-60 ° or -56-60 °. There are various ways to increase the spray washing duration, such as increasing linearly, increasing according to a preset curve, etc. In this embodiment, each cleaning area is increased by 0.05 to 0.3 seconds, with an increase of 0.1 seconds as an example.
  • the spraying duration in the cleaning area adjacent to the first cleaning area is soaring 4.1 seconds, so calculated, the spraying duration in the second cleaning area is 4 + 15 * 0.1 second is 5.5 seconds.
  • the spray washing time when the deflection angle is large the cleaning effect of each cleaning area is ensured, which is beneficial to improve the cleaning effect of the spray washing device.
  • the step of controlling the water spray pipe 300 to rotate within a preset rotation angle range according to the cleaning mode includes:
  • the water spray pipe 300 reciprocates at a preset deflection speed.
  • the deflection speed is used as the working parameter of the water spray pipe 300 and corresponds to the cleaning module type. Different cleaning modes involve different specific working conditions and also require different deflection speeds, which are not limited here, taking 10-40r / min as an example.
  • the nozzle rotates differently, deflects from the vertical upward 0 ° to the 60 ° position, from the 60 ° position to 0 °, and then to the -60 ° position, So back and forth. In this way, the rotation rule of the water spray pipe 300 is very simple, and the work of the water spray pipe 300 is very stable.
  • the spray washing device further includes a driving gear 110 and a driven gear 120, the driving gear 110 Connected to a driving device, the driven gear 120 is connected to the water spray pipe 300, and a position detection device is provided on the driving gear 110 and / or the driven gear 120;
  • the method further includes:
  • the deflection angle of the water spray pipe 300 is adjusted so that the difference between the current deflection angle and the preset initial angle is zero.
  • the detection device can be a mechanical limit mechanism, or a pressure sensor, infrared , Light sensor or micro-control switch etc.
  • a limit block is provided on the peripheral side of the driving gear 110 and / or the driven gear 120.
  • the limit block may be set at a position corresponding to the initial position, or may be set at a position with the largest range of preset declination angles. According to the parameters in the above embodiment, it can be set at a position of 0 °, 60 °, or -60 °. The stability of the mechanical test is very reliable.
  • the micro-control switch is arranged on the peripheral side of the driving gear 110 and / or the driven gear 120.
  • the micro-control switch is directed to the main
  • the control circuit sends a position signal, and the micro-control switch can be set in many positions. Take the position set at 0 °, 60 °, or -60 ° as an example.
  • the pressure sensor, the light sensor, etc. can directly detect the current deflection angle of the water spray pipe 300 to directly obtain the deflection angle.
  • the micro-control switch and sensor can get the current deflection angle and can react quickly.
  • the initial angle is 0 ° as an example.
  • the initial position can be set to a non-zero degree according to requirements, such as 30 °, 15 °, -15 °, -30 °, etc.
  • the spray pipe 300 can be deflected by the driving motor by 15 °.
  • the motor uses a stepping motor, and the deflection speed of the water spray pipe 300 is determined by the driving pulse frequency. The higher the pulse frequency, the faster the rotation speed of the water spray pipe 300.
  • the operating angle of the water spray tube 300 is determined by the number of pulses. Different pulse numbers correspond to different operating angles, that is, different deflection angles. The greater the number of pulses, the greater the deflection angle (during a one-way driving process).
  • the rotation speed and rotation position of the water spray pipe 300 can be controlled by controlling the pulse frequency and the number of pulses of the driving motor.

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Abstract

本申请公开一种喷水管和清洗设备,其中,所述喷水管包括:管体,所述管体具有进水端,在其管壁上开设有喷水孔;所述喷水管上对应所述喷水孔的位置形成有喷水槽,所述喷水孔与所述喷水槽连通,所述喷水孔的孔径大于所述喷水槽的槽宽。本申请技术方案有效的提高喷水管的清洗效率。

Description

喷水管和清洗设备
相关申请的交叉引用
本申请基于申请号为201811208316.4和201821682041.3、申请日为2018年10月16日的中国专利申请提出,并要求上述中国专利申请的优先权,上述中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本申请涉及洗碗机技术领域,特别涉及一种喷水管和清洗设备。
背景技术
随着人们水平的提高,洗碗机已经得到普遍的使用。然而,洗碗机的传统喷臂从喷嘴喷出的是细水柱,喷嘴与喷嘴之间的区域没有水流覆盖,使得喷臂在使用过程中,存在许多的清洗盲区,使得喷臂的清洗效率低,造成洗碗机的清洗效果不佳。
发明内容
本申请的主要目的是提供一种喷水管,旨在提高喷水管的清洗效率。
为实现上述目的,本申请提出的喷水管,包括:
管体,所述管体具有进水端,在其管壁上开设有喷水孔;
所述喷水管上对应所述喷水孔的位置形成有喷水槽,所述喷水孔与所述喷水槽连通,所述喷水孔的孔径大于所述喷水槽的槽宽。
可选地,所述喷水槽的槽宽l与所述喷水孔的孔径Φ之间的比值为0.18~0.25。
可选地,所述喷水槽的槽长L与所述喷水孔的孔径Φ之间的比值大于或者等于2.5~3.5。
可选地,所述喷水槽的横截面的形状设置呈V形、梯形和矩形中的一个,其中,梯形的长底边靠近槽口。
可选地,所述喷水孔和喷水槽的数量为多个且对应设置,多个所述喷水槽的横截面的形状设置呈V形、梯形和矩形中的一个或者多个。
可选地,所述喷水管中部的喷水槽的横截面设置呈矩形或者梯形,所述喷水管两端的喷水槽的横截面设置呈梯形或者V形;或者,
靠近所述喷水管进水端的喷水槽横截面呈V形,所述喷水管中部的喷水槽横截面呈梯形,远离所述喷水管进水端的喷水槽横截面呈矩形。
可选地,所述喷水孔包括进水段和自进水段向所述喷水槽延伸的过渡段,所述过渡段切割所述喷水槽底部向喷水槽的槽口延伸。
可选地,所述过渡段顶部的孔径d小于所述进水段的孔径D。
可选地,所述过渡段的内壁自所述进水段向所述喷水槽的槽壁弧形过渡。
可选地,所述过渡段顶部与所述喷水槽相交处的槽宽为k,所述过渡段顶部的孔径d大于或等于k的2倍。
可选地,所述喷水槽的槽壁面与槽口所在平面之间的夹角为β,β为15~25°。
可选地,所述喷水槽开设于所述管体的外侧壁。
可选地,所述喷水管还包括凸块,所述凸块对应所述喷水孔设置于所述管体的外侧壁,所述喷水槽开设于所述凸块上。
可选地,所述喷水槽的数量为多个,多个所述喷水槽沿所述管体的长度方向排列呈S形。
可选地,第一喷水槽喷出水的高度为h 1,其扇形喷洗区域所对应的圆心角为α 1,与第一喷水槽相邻的第二喷水槽喷出水的高度为h 2,其扇形喷洗区域所对应的圆心角为α 2
相邻的第一喷水孔和第二喷水孔之间的距离大于0,且小于或者等于:
h 1tan(α 1/2)+h 2tan(α 2/2)。
可选地,第一喷水孔和第二喷水孔之间的距离为20mm~30mm;和/或,
每一所述喷水管上的喷水孔数量为8~10个。
可选地,若循环总水量为M,喷水孔内水的流速为V,喷水孔总数为N,喷水孔的横截面积为S,则:
M*V≥N*S/2。
本申请进一步提出一种清洗设备,包括内胆或者洗涤槽,所述内胆或者洗涤槽具有洗涤腔;
喷水管,喷水管包括:
管体,所述管体具有进水端,在其管壁上开设有喷水孔;
所述喷水管上对应所述喷水孔的位置形成有喷水槽,所述喷水孔与所述喷水槽连通,所述喷水孔的孔径大于所述喷水槽的槽宽。
本申请技术方案中,通过喷水孔和喷水槽的设置,在水压的作用下,水流在水压的作用下进入管体,并在管体中流动,经过喷水孔时,在水压的作用下进入到喷水孔,并经过喷水孔后进入到喷水槽内;在此过程中,水流先经过尺寸较大的喷水孔,再经过宽度尺寸较小的喷水槽,并在喷水槽的槽长方向延伸喷射,如此,使得水流自喷水槽喷出后形成类似扇形的水墙,随着喷管的转动而形成面状清洗,相较于现有的线状清洗区域,大幅的提高了喷水管的清洗效果。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请喷洗装置一实施例的结构示意图;
图2为本申请喷洗装置另一实施例的结构示意图;
图3为本申请喷洗装置的喷洗管一实施例的结构示意图;
图4为图3中部分管体的结构示意图;
图5为喷水管横截面的内部结构示意图;
图6为喷水管纵向截面的内部结构示意图;
图7为喷水槽横截面的形状示意图;
图8为本申请喷洗装置的喷洗管另一实施例的结构示意图;
图9为图8内部的工作状态示意图;
图10为图9中A处的局部放大图;
图11为部分喷水管的结构示意图;
图12为图11中B处的局部放大图;
图13为喷水管另一实施例的内部结构示意图。
附图标号说明:
标号 名称 标号 名称
100 传动机构 110 主动齿轮
120 从动齿轮 200 驱动机构
300 喷水管 310 管体
311 进水端 312 驱动端
320 喷水槽 330 喷水孔
331 进水段 332 过渡段
340 凸块    
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,在本申请中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少 一个该特征。同时,全文中出现的“和/或”的含义为,包括三个方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
本申请主要提出一种喷洗装置,主要应用于洗碗机中,以增加洗碗机对水的利用率和对餐具的清洗效率。其中,喷洗装置包括喷水管300,通过在喷水管300上同时设置喷水孔330和喷水槽320,并且将喷水孔330和喷水槽320连通,使得自喷水管300所喷出的水呈扇形,当喷水管300沿其长度方向的转轴转动时,在喷水管300的顶部形成清洗平面,从而提高清洗效率;通过设置多种喷水管300的转动方式,使得喷水管300的工作状态对应不同的清洗模式,以应对不同的工况,以使得清洗装置的清洗效率得到大幅提高,同时清洗设备的适应性得到大幅提高。
以下将主要描述喷洗装置的具体结构。
参照图1至图13,在本申请实施例中,该喷洗装置包括:
喷水管300,所述喷水管300上开设有喷水孔330;
传动机构100,所述传动机构100包括主动齿轮110和与主动齿轮110啮合的多个从动齿轮120,所述从动齿轮120与所述喷水管300连接以驱动所述喷水管300转动;
驱动机构200,所述驱动机构200与所述主动齿轮110连接以驱动所述主动齿轮110转动。
具体地,本实施例中,喷水管300为柱状管,其包括进水端311和驱动端312,即喷水管300的进水和驱动分设于喷水管300的两端,使得驱动和进水结构互不干扰。喷水管300的进水端311具有进水口,其驱动端312封闭,使得水流只能从喷水孔330喷出。当然,在一些实施例中,为了节约空间,也可以将驱动机构200和进水结构设置在喷水管300的同一端。喷水管300的驱动端312封闭,水从进水端311进入后,从喷水孔330中排出。喷水孔330开设在喷水管300的管壁上,水流可以直接从喷水孔330喷出,也可以在 喷水孔330内安装喷头,水从喷头中喷出。
从动齿轮120可以直接套设在驱动端312上,当然,在一些实施例中,也可以在驱动端312设置从动转轴,从动齿轮120套设在从动转轴上。从动齿轮120的转动轴线与喷水管300的轴向轴线共线。主动齿轮110与从动齿轮120啮合,其相对于从动齿轮120的位置可以有很多,例如,上,下、左、右等均可,以设置在从动齿轮120的下方为例。喷水的方向以向上喷射为例,将主动齿轮110设置在下方,避免影响对餐具等的清洗。其中,主动齿轮110和从动齿轮120都以直齿轮为例。从动齿轮120的数量为多个,可以为两个、三个甚至更多,以两个为例。主动齿轮110设置在两个从动之间的下方,主动齿轮110同时与两个从动齿轮120啮合,当主动齿轮110工作时,两个从动齿轮120的转动方向一致,使得与两个从动齿轮120连接的喷水管300的转动方向一致。从而,有利于与同一主动齿轮110驱动的多根喷水管300工作一致,使得喷水管300的清洗节奏一致,有利于提高清洗效率。
驱动机构200的形式可以有很多,例如电机、叶轮、燃油机等均可,驱动机构200具有驱动轴,驱动轴直接插接于主动齿轮110上,或者经过传动结构减速后与主动齿轮110连接。主动齿轮110以驱动轴为转轴转动。驱动机构200以驱动电机为例,所述主动齿轮110与所述驱动电机的转轴固定连接。
本实施例中,通过主动齿轮110和从动齿轮120将驱动机构200的驱动力传递至喷水管300,使得喷水管300沿其轴向轴线转动,水自喷水管300上的喷水孔330喷射,在喷水管300的转动过程中,形成喷洗区域;由于喷水管300由齿轮结构驱动,使得喷水管300的转动和动力的传递都非常的稳定、可靠,同时,可以非常精确的控制喷水管300的转动角度,从而控制喷洗区域的变化,使得喷洗装置可以准确的控制喷水区域,有利于提高喷洗装置喷洗餐具等的准确度,有利于提高水的利用率和提高清洗效率;通过一个主动齿轮110同时驱动多个从动齿轮120,以实现一个驱动机构200同时驱动多根喷水管300,提高了驱动机构200的利用率,同时也简化了传动机构100,节约了空间,提高了喷水管300的驱动和传动结构紧凑性,有利于提高喷水管300驱动的稳定性。
值得说明的是,为了保证送水区域的范围,所述喷水管300的偏转角度 α为0~150°,如100~150°,以120°~140°为例。通过将喷水管300的转动角度设置为100~150°或者120°~140°,避免角度太大时导致喷洗水压不够导致喷洗不干净,角度太小时导致喷水管300覆盖的区域太小不能覆盖整个清洗所需的区域。
值得说明的是,关于喷水管300的偏转角度,该角度为一个圆心角,即以喷水管300的轴向轴线为圆心线,以喷水孔330到圆心线的距离为半径,喷水孔330所摆动的角度范围。在喷水孔330所摆动的偏转角度范围内,水流都可以经过,当然是在水流所达到的最大高度内。以经过圆心线,且平分喷水孔330的竖直平面为基准面,偏转角度被基准面平分。以偏转角度为150°为例,以圆心线为转轴,基准面向左和右两个方向分别偏转75°形成两个斜面,两个斜面之间的夹角为150°,两个斜面之间的区域,则为喷水管300所喷水的区域。
值得说明的是,喷水管300仅为管的名称,并非该管只可以用于喷水,可以理解的是,喷水管300可以喷射清洗液、油等液体。
在一些实施例中,为了保证喷水管300在预设的角度区域内转动,从而保证清洗区域的准确性,在主动齿轮110或者从动齿轮120上设置有限位结构,限位结构可以为机械结构,通过机械结构对主动齿轮110和从动齿轮120的转动进行物理限定,以到达控制从动齿轮120转动(喷水管300)偏转区域的目的;限位结构可以为电控传感器结构,传感器可以为压力传感器,光传感器,微控开关等,传感器结构将所检测的变化转化电压或者电流信号,并传递至喷洗装置的主控电路,主控电路根据所接收到的电信号对驱动机构200进行控制。下面举几个例子进行说明:
机械限位机构:所述主动齿轮110和/或从动齿轮120的周缘设置有限位块,以限定所述从动齿轮120和所述喷水管300所偏转的角度范围。在主动齿轮110或者从动齿轮120的周缘设置限位块,限位块为方形块或者异形块,以不能与正常的齿啮合为准,当然,限位块在于齿接触的过程中,不能被齿越过,而是应当阻挡齿越过,限制主动齿轮110和从动齿轮120的继续相对转动。限位块的位置,根据喷水管300预设的偏转角度范围进行设置,当主动齿轮110上的齿与从动齿轮120上的限位块(以限位块设置在从动齿轮120 上为例)抵接时,喷水管300此时的偏角度为最大偏角。
微控开关限位:所述主动齿轮110和/或从动齿轮120的周缘设置有微控开关,所述微控开关与所述喷洗装置的主控电路连接,所述主控电路与所述驱动机构200电连接。在主动齿轮110和从动齿轮120的啮合过程中,当主动齿轮110或者从动齿轮120触碰或者挤压到微控开关时,微控开关可以直接断开驱动机构200的电源(此时,微控开关接入到驱动机构200的控制电路中),微控也可以将断开信号发送至主控电路,主控电路在接收到断开信号后,切断驱动机构200的电源关于驱动机构200,以阻止从动齿轮120继续转动。
传感器限位,所述主动齿轮110和/或从动齿轮120的周缘设置有压力传感器,所述压力传感器与所述喷洗装置的主控电路连接,所述主控电路与所述驱动机构200电连接。压力传感器接入主控电路中,在主动齿轮110和从动齿轮120的啮合过程中,当主动齿轮110或者从动齿轮120的齿触碰或者挤压到压力传感器时,压力传感器的电阻发生变化,从而导致经过压力传感器的电流和加载在压力传感器上的电压发生变化,主动电路监控到该变化后,经过触发电路或者断开电路切断驱动机构200的电压,从而阻止喷水管300继续转动。
关于主动齿轮110、从动齿轮120和驱动机构200的位置排布,在一些实施例中,为了进一步的提高空间的利用率和结构的紧凑性,所述从动齿轮120的数量为两个,所述主动齿轮110的直径小于从动齿轮120的直径,所述主动齿轮110位于两个所述从动齿轮120之间的下方。所述驱动机构200包括驱动电机,所述驱动电机的驱动轴与所述主动齿轮110的轴孔连接;所述驱动电机位于所述主动齿轮110面向所述喷水管300的一侧。
本实施例中,由于清洗设备(以洗碗机为例)的水泵等供水部件设置在内胆或者洗涤槽的下方,而喷水管300则设置于内胆或者洗涤槽内,即在喷水管300的下方设置有水泵等供水部件。当将主动齿轮110和驱动机构200也设置在喷水管300的下方时,充分的利用了空间,不会额外增加整个清洗设备的高度,提高了结构的紧凑性。同理,将驱动机构200设置在主动齿轮110朝向喷水孔330的一侧,使得驱动机构200的安装部位额外的增加清洗设备的宽度尺寸,充分合理的利用了空间,有利于提高结构的紧凑性。
关于喷水管300的结构,下面进行详细的说明:
一种喷水管300,包括:
管体310,所述管体310具有进水端311,在其管壁上开设有喷水孔330;
所述喷水管300上对应所述喷水孔330的位置形成有喷水槽320,所述喷水孔330与所述喷水槽320连通,所述喷水孔330的孔径大于所述喷水槽320的槽宽。
具体地,本实施例中,管体310呈柱状设置,具体的结构可以参照上面实施例中对喷水管300的描述,此处重点描述喷水管300和喷水槽320的形状、位置等关系。其中,喷水孔330贯穿管体310的槽壁,使得管体310中的水可以从喷水孔330流出。
管体310横截面的形状可以有很多,如圆形、椭圆形、三角形等多边形均可,以呈圆形设置为例。喷水孔330横截面的形状可以有很多,如圆形、椭圆形、多边形等,以设置呈圆形为例。喷水槽320的横截面形状也可以有很多,如呈U型、梯形、V型,以及矩形等。在水压和喷水孔330一定的情形下,喷水槽320的形状影响喷水量,V型出水量最小,梯形中水量,矩形时水量最大。所述喷水槽320的横截面的形状设置呈V形、梯形和矩形中的一个,其中,梯形的长底边靠近槽口。即开口较大的一端与槽口对应,通过将喷水槽320的横截面设置为多种形状,使得喷水管300可以提供不同水量的喷水,以适应不同的工况,从而提高喷水管300的适应性。喷水槽320呈长条形设置,喷水槽320可以沿管体310的长度方向延伸,以喷水槽320的长度方向与管体310的长度方向平行为例。喷水槽320的槽底与喷水孔330连通,在喷水管300的工作过程中,管体310内的水通过喷水孔330,再进入到喷水槽320,并沿喷水槽320的长度方向扩散和喷射。在水的喷射过程中,水流首先在水压的作用下,经过一个截面积很大的喷水孔330后,在极具缩窄后(喷水孔330与水槽的连接处,该处的面积小于喷水孔330的面积)再在喷水槽320内扩散,如此的流动过程,使得水流在一个界面上形成分散的水流,产生的水流类似扇形。扇形在管体310上的投影与喷水槽320平行,或者说喷水槽320的延伸方向,决定这扇形的与管体310长度方向之间的偏角,若喷水槽320平行于管体310的长度方向,则扇形的弦长也平行于管体 310。当在喷水管300的长度方向上布局多个喷水孔330和喷水槽320后,会在某个界面上形成类似水刀一样的水墙,使得喷水管300的清洗面积得到大幅的增加,如此,使得洗碗机内部的截面上都会被全覆盖,达到一个全面清洗的效果。
本实施例中,通过喷水孔330和喷水槽320的设置,在水压的作用下,水流在水压的作用下进入管体310,并在管体310中流动,经过喷水孔330时,在水压的作用下进入到喷水孔330,并经过喷水孔330后进入到喷水槽320内;在此过程中,水流先经过尺寸较大的喷水孔330,再经过宽度尺寸较小的喷水槽320,并在喷水槽320的槽长方向延伸喷射,如此,使得水流自喷水槽320喷出后形成类似扇形的水墙,随着喷管的转动而形成面状清洗,相较于现有的线状清洗区域,大幅的提高了喷水管300的清洗效果。
为了进一步提高喷水孔330和喷水槽320的清洗效果,所述喷水槽320的槽宽l与所述喷水孔330的孔径Φ之间的比值为0.18~0.25,以l/Φ的值为0.2为例。水流从喷水孔330进入到喷水槽320内,喷水孔330的孔径和喷水槽320的槽宽关系的水压的变化,从大面积的喷水孔330进入到喷水槽320时,水压增加,二者的比例关系涉及到水能的合理释放,影响喷射水流的距离和角度。当l/Φ太大时,压差太小,喷射水流的距离和力度得不到有效保障,将使得清洗效果不理想;当l/Φ太小时,槽宽阻碍水流的喷射,水量和水速都受到影响,使得清洗效果不理想。
为了进一步提高喷水孔330和喷水槽320的清洗效果,所述喷水槽320的槽长L与所述喷水孔330的孔径Φ之间的比值大于或者等于2.5~3.5,以大于或者等于3为例。水流从喷水孔330进入到喷水槽320内,喷水孔330的孔径和喷水槽320的槽长关系到水压的变化,从大面积的喷水孔330进入到喷水槽320时,水压增加,水流在水槽中沿其长度方向扩散,水压减小,二者的比例关系涉及到水能的合理释放,影响喷射水流的角度。当L/Φ太小时,槽长不足以供喷水孔330进入喷水槽320中的水进行扩散,从而使得喷射水流的覆盖角度减小(扇形的圆心角变小),不利于喷水管300的喷洗。
值得说明的是,喷水槽320的水流量、喷射角度和距离与喷水孔330的直径在一定范围内呈正相关。喷水孔330的孔深对喷射距离有影响,一定深 度的孔可以将管中横向流动的能量转化为竖向流动的能量,有利于远距离喷射;同理,一定的孔深会加大喷射出的流速,从而增加扩散角。
当喷水槽320的横截面形状为倒梯形时,喷水槽320的倒梯形的腰与长底边之间的倾斜夹角为β,根据水量设计,单个喷水槽320的水量越大的时候,β可设计为更大(即截面从倒梯形演变为长方形),单个喷嘴水量分配较小的时候,β应设计为更小(即截面从倒梯形向倒三角形演变),本实施例中,β为15~25°,以20°为例。具体地为喷水槽320的槽壁面与槽口所在平面之间的夹角为β,β为15~25°。
为满足不同的工况需求,同一喷水管300上可以对应设置不同形状的喷水槽320,下面进行具体的说明:
所述喷水孔330和喷水槽320的数量为多个且对应设置,多个所述喷水槽320的横截面的形状设置呈V形、梯形和矩形中的一个或者多个。本实施例中,喷水孔330和喷水槽320一一对应,在一些实施例中,可以一个喷水槽320对应多个喷水孔330,即喷水槽320为长槽,在喷水槽320的底部开设有多个喷水孔330。喷水槽320横截面的形状在同一跟喷水管300中可以有多种形式,即喷水槽320的槽壁面与槽口所在平面之间的夹角可以取多种值。在一些工况下,不同位置所需的水量和冲洗强度不同,此时,可以通过改变喷水槽320的形状或者调整β角来实现。
在一些实施例中,需要对喷洗区域进行强、中、弱等区分,以针对不同清洁程度的待清洗物进行清洗,提高清洗效率,所述喷水管300中部的喷水槽320的横截面设置呈矩形或者梯形,所述喷水管300两端的喷水槽320的横截面设置呈梯形或者V形;此时,中部为强清洗区域,而喷水管300的两端为中清洗区或者弱清洗区,如此,有利于同时高效的清洗不同清洁程度的待清洗餐具。
在一些实施例中,由于随着水流的喷出,喷水管300的进水端311和驱动端312的水压不同,导致两端的喷水效果不同,为了使得喷水管300不同位置的喷水效果均匀,靠近所述喷水管300进水端311的喷水槽320横截面呈V形,所述喷水管300中部的喷水槽320横截面呈梯形,远离所述喷水管300进水端311的喷水槽320横截面呈矩形。如此,使得距离进水端311较远 的喷水槽320也可以喷出较大量的水流。
为了充分合理的利用水能,进一步提高喷射效果,所述喷水孔330包括进水段331和自进水段331向所述喷水槽320延伸的过渡段332,所述过渡段332切割所述喷水槽320底部向喷水槽320的槽口延伸。具体地,本实施例中,喷水孔330以横截面呈圆形设置为例,过渡段332向槽口延伸,切割槽底,当喷水槽320的横截面呈V型或者倒梯形设置时,喷水孔330与喷水槽320交接处的宽度,大于喷水槽320底部的宽度。通过过渡段332的设置,使得喷水孔330的孔深向槽口移,增加了水自喷水孔330进入喷水槽320的入口面积,使得水在流动的过程中,不至于被大量的损耗,而是通过从槽侧壁的位置进入到喷水槽320中,从而有效的保留了水流的能量,大幅提高了水流从水槽中喷出的距离和偏角,有利于提高喷水管300的清洗效率。
在一些实施例中,为了进一步的增加喷射效果,所述过渡段332顶部的孔径d小于所述进水段331的孔径D。当水流在经过大直径的进水段331,经过直径较小的过渡段332时,水流的被引导过渡的同时,水压增加,有利于增加喷射的距离和范围。
在过渡的过程中,为了避免水流与孔壁发生大的摩擦和碰撞而损耗能量,所述过渡段332的内壁自所述进水段331向所述喷水槽320的槽壁弧形过渡。如此,当水流从进水段331进入到过渡段332后,从过渡段332进入到喷水槽320的过程中,水流被顺滑的引导,有利于保留水能。
为了进一步的提高喷水槽320的喷水效果,所述过渡段332顶部与所述喷水槽320相交处的槽宽为k,孔径d大于或等于k的2倍。本实施例中,通过将孔径d设置为大于或者等于槽宽k的2倍,保证了水压在从过渡段332进入到喷水槽320中的变化,保证了压差,有利益水流更加稳定、可靠、高效的进入到喷水槽320,并沿喷水槽320的槽长延伸和喷射,有利益提高喷射距离和喷射角度。
喷水槽320的形成方式有多种,可以直接成型于管体310上,也可以通过在管体310上设置其它结构以形成喷水槽320。下面分别进行说明:
所述喷水槽320开设于所述管体310的外侧壁。喷水槽320直接开设在 管体310的外侧壁上,喷水槽320沿管体310的长度方向延伸。如此设置,简化了喷水槽320的形成过程,不需要额外增加部件,减少装配的过程。同时,喷水槽320下沉于管体310内,使得外部的环境因素难以影响喷水槽320的工作,有利于提高喷水槽320工作的稳定性。
在另一些实施例中,所述喷水管300还包括凸块340,所述凸块340对应所述喷水孔330设置于所述管体310的外侧壁,所述喷水槽320开设于所述凸块340上。凸块340的形式可以有很多,如长条形凸块340、方形凸块340、圆形凸块340等均可,以长条形凸块340为例。喷水槽320开设在凸块340上,喷水槽320的底部与管体310的外侧壁连接。在一些实施例中,凸块340可以与管体310一体成型设置,如此,可以大幅的简化凸块340与管体310的连接工艺,有利于提高喷水管300的生产效率。通过将喷水槽320设置在凸块340上,在管体310相同的情形下,相当于增加了管壁的厚度,有利于保证喷水管300在开设有喷水孔330的情形下的强度,有利于提高喷水管300的使用寿命。
在一些实施例中,为了更加合理的利用水能,防止相邻喷水槽320所喷出的水流相碰而浪费水能;所述喷水槽320的数量为多个,所述喷水槽320沿所述管体310的长度方向延伸;多个所述喷水槽320沿所述管体310的长度方向排列呈S形。
值得说明的是排列呈S形的喷水槽320数量不做限定,可以为三个、四个、五个等,即在喷水管300上可以只有一个S形,也可以同时出现多个S形。即相邻的两个喷水孔330的连线与管体310的长度方向不一致,也有喷水槽320的长度方向不一致。如此设置,当喷水槽320所喷出的偏角范围较大时,由于相邻的两个扇形喷水区域在管体310上的投影不共线,使得相邻两喷水槽320所喷出的水不会相交,从而避免了相邻两喷水槽320所喷出的水发生碰撞而造成水能损耗。如此,当每一喷水槽320的喷水偏角足够大时,使得喷水管300的一些清洗区域将出现二次冲洗,即在喷水管300的一次单向转动过程中,将有两道水墙冲洗同一区域,如此,大幅的提高了喷水管300的清洗效率。
为了在保证清洗效果的同时避免水能的浪费,第一喷水槽320喷出水的高度为h 1,其扇形喷洗区域所对应的圆心角为α 1,与第一喷水槽320相邻的第二喷水槽320喷出水的高度为h 2,其扇形喷洗区域所对应的圆心角为α 2
相邻的第一喷水孔330和第二喷水孔330之间的距离大于0,且小于或者等于:
h 1tan(α 1/2)+h 2tan(α 2/2)。
关于相邻喷嘴之间的位置关系,不仅仅适用于本实施例中,也可以应用于其它实施例中;
其中,α 1和α 2,以及,h 1和h 2,受到喷水孔330和喷水槽320的加工制造、装配、与管体310所呈夹角,以及距离管体310进水端311距离等因素的影响,当α 1=α 2;h 1=h 2;时,相邻两所述喷水孔330之间的距离小于或者等于:
2h 1tan(α 1/2)或者2h 2tan(α 2/2)。
通过如此设置相邻两喷水孔330之间的距离,以确保相邻的清洗区域相交,从而有效的保证了喷水管300转动时形成的清洗平面为连续的平面,以实现无死角清洗。
关于第一喷水孔330和第二喷水孔330之间的距离,具体的实际情形具有不同的实际参数,参数可以根据实际的公开进行调整,下面举一些参数具体实例进行说明。在一些实施例中,第一喷水孔330和第二喷水孔330之间的距离为20mm~30mm。同样的,每一喷水管300上的喷水孔330数量也应当根据实际情况而定,在一些实施例中,每一所述喷水管300上的喷水孔330数量为8~10个。
在一些实施例中,为了保证喷水管300的清洗效果,若循环总水量为M,喷水孔330内水的流速为V,喷水孔330总数为N,喷水孔330的横截面积为S,则:
M*V≥N*S/2。即M≥N*S/(2V),当喷洗装置成型以后,喷水孔330总数N和喷水孔330的横截面积一定,可以根据需要的水速来设置循环的总水量。
其中,V≥(N*S/2)/M,M/N为单个喷嘴的喷水量;
流速以V≥1/2(m/s)为例。
一种清洗设备,清洗设备的形式可有很多中,如洗碗机,果蔬清洗设备等。该清洗设备包括内胆或者洗涤槽和喷洗装置,该喷洗装置的具体结构参照上述实施例,由于本清洗设备采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,内胆或者洗涤槽具有洗涤腔,喷洗装置的喷水管300安装于洗涤腔内。
为了满足人们的需求,下面公开一些适应不同工况的控制方法,具体地参照下面的实施例。
一种喷洗装置的控制方法,喷洗装置包括喷水管300,所述喷水管300的管壁上开设若干的喷水孔330;水流自喷水管300的进水端311进入喷水管300并从喷水孔330喷出,所述喷洗装置的控制方法包括:
获取清洗指令;
获取清洗指令的形式有多种,如用户通过移动终端或者手动按键发出清洗指令,也可以为当清洗设备在工作过程中符合某种调节时自动触发。其中,符合的条件可以为,检测到洗涤腔中具有待清洗物,检测的方式有多种,如红外、重力传感器等等。当然,在一些实施例,为了提高控制精度,在清洗前可以先检测待清洗物的洁净度是否达到餐具的洁净标准等。
根据清洗指令获取清洗模式;
清洗指令可以为单一开启指令,也可以为携带有模式信息的指令,当指令为携带有模式信息的指令时,清洗装置根据对应的模式,查找相应的映射表,即可根据从映射表中获取的参数进行控制。映射表为预置的关于喷洗装置的模式和工作参照之间的关系表格。当清洗指令中不具有模式信息时,可以通过检测装置检测当前的工况,或者获取当前的时间,以根据检测结果控制工作参数,或者根据当前的时间信息控制工作参数。清洗模式与清洗工况相对应,可以为固定的强洗、弱洗和中洗,也可以为为了提高清洗效果而设置的清洗模式。
根据清洗模式控制喷水管300在预设的转角范围内沿其轴向轴线转动。
喷水管300沿其长度方向的轴线转动,喷水管300的轴向轴线通过喷水 管300内部,以经过其横截面的中心为例。关于预设的转角范围请参照上面实施例中所提到的偏转角度。预设的转角范围为0~150°,以120°为例进行说明。以经过圆心线和喷水孔330的面平分转角范围为例,在面的两侧分别为60°的转角范围,即喷水孔330可以在左、右两个60°的范围内转动,或者说,喷水孔330的朝向在工作的过程中,与面的夹角可以为-60°~60°中的任意一个值。
本实施例中,首先获取清洗指令,再根据清洗指令获取清洗模式,然后根据清洗模式控制喷水管300沿其轴向轴线在预设的转角范围内转动,使得喷水管300的转动限定在预设的范围内,避免喷水管300出现做无用功(喷水管300所喷出的水没有喷射到待清洗物上或者为喷射到指定的清洗区域)的情形,有利于提供喷水管300的清洗效率;通过将喷水管300设置为沿其轴向轴线转动,使得喷水管300转动所需要的空间非常小,不容易出现被卡的现象,有利于提高喷水管300工作的稳定性;对于非圆形的洗涤腔,喷水管300可以根据洗涤腔的形状进行布置,相比喷臂的旋转喷水,喷水管300的自转喷水有利于增加覆盖面积,有利于清洗死角,以提高清洗效果。
待清洗物的清洗过程包括几个阶段,第一个阶段脏污较多,此时需要高频的清洗,以将绝大部分的脏污清洗,仅留下较难清洗的脏污;第二阶段,针对较难清洗的脏污,需要连续长时间的清洗,对于较难清洗的脏污,连续长时间的清洗,更加有利于提高清洗效果;具体地,所述根据清洗模式控制喷水管300在预设的转角范围内转动的步骤包括:
在自喷水管300开始工作起开始计时的第一预设时长内,所述喷水管300以第一转速转动;
在第一预设时长之后的第二预设时长内,喷水管300以第二转速转动;
其中,所述第一转速大于第二转速。
喷水管300的转速为10~60r/min(转每分,即一分钟内的转数),以10~40r/min为例。刚开始清洗的第一预设时内,第一预设时长以5~10分钟为例,喷水管300以第一转速转动,第一转速以40r/min为例;在第二预设时长内,第二预设时长以6~8分钟为例,喷水管300以20r/min的转速转动。通过先高频转动将大量的以冲洗脏污清洗干净,再通过长时间清洗将难清洗的脏污 清洗干净,有利于喷洗装置的清洗效果。
在一些实施例中,为了提高清洗效果,将预设的转角范围按照角度均分为N个清洗区域,所述根据清洗模式控制喷水管300在预设的转角范围内转动的步骤包括:
获取喷水管300当前所对应的清洗区域;
根据当前的清洗区域获取当前位置的预设喷洗时长;
控制喷水管300在当前清洗区域清洗预设喷洗时长后偏转到下一清洗区域。
本实施例中,首先将转角范围分为多个清洗区域,每个清洗区域的范围通过转角角度来定,每个清洗区域的范围可以相同,也可以不同,可以根据实际的情况来设置,转角范围以120°,以多个清洗区域的范围相当为例进行说明。如将转角范围120°划分为30等分,每等分对应一个清洗区域,每个清洗区域的范围所对应的圆心角为4°。
喷水管300在每个清洗区域每次喷洗的时长可以相同,也可以根据实际需求设置为不同,以相同为例,每个清洗区域喷洗时长为4~6秒,以5秒为例。当每个清洗区域的喷洗时长不一定相同时,首先需要获取当前喷水管300的位置,即所对应的清洗区域或者所偏转的角度,再根据角度信息或者清洗区域的信息或者准确的清洗时长。当然,每个清洗区域所包括的角度范围和位置,以及与之对应的清洗时长都可以通过映射表的形式预存在喷洗装置的存储装置中。喷水管300在停留与对应清洗区域相应的时长后,继续转动,转动到下一清洗区域,以对下一清洗区域进行清洗。
在上述清洗的过程中,可以理解的是,在清洗一个清洗区域时,可以根据实际情况来控制喷水管300的转动还是静止。在一些实施例中,可以控制喷水管300在小的清洗区域内往复偏移,这种情形通常为喷水管300单个清洗位置的清洗范围难以覆盖整个清洗区域的情况下发生。
在一些实施例中,为了保证清洗效果,考虑到喷水管300的偏角不同,将导致其的送水距离和清洗强度将发生变化的情形,所述喷水孔330竖直向上所对应的清洗区域为第一清洗区域,在预设的偏转角度范围内,所述喷水 孔330的孔深方向与竖直方向之间夹角最大的位置所对应的清洗区域为第二清洗区域;
清洗区域所对应的预设喷洗时长自第一清洗区域向第二清洗区域逐渐增加。
本实施例中,以上面实施例的参数为例进行继续说明,以竖直向上的清洗区域(第一清洗区域)所覆盖的角度范围为-2~2°为例,则第二清洗区域(偏角最大的两个区域)所覆盖的角度范围为56~60°或者-56~-60°。喷洗时长增加的方式有多种,如按照线性增加,按照预设的曲线增加等,本实施例中,以每个清洗区域增加0.05~0.3秒,以增加0.1秒为例。若在第一清洗区域停留的时长为4秒,则在与第一清洗区域相邻的清洗区域的喷洗时长巍峨4.1秒,如此计算,在第二清洗区域的喷洗时长为4+15*0.1秒,即为5.5秒。本实施例中,通过在偏角较大时增加喷洗时长,以保证每一清洗区域的清洗效果,从而有利于提高喷洗装置的清洗效果。
在一些实施例中,为了提高喷水管300的工作稳定性,所述根据清洗模式控制喷水管300在预设的转角范围内转动的步骤包括:
根据当前的清洗模式获取预设偏转速度;
在预设的转角范围内,所述喷水管300以预设偏转速度往复转动。
本实施例中,偏转速度作为喷水管300的工作参数,与清洗模块式相对应。不同的清洗模式所涉及的具体工况不同,也需要不同的偏转速度,在此不做限定,以10~40r/min为例。在-60~60°的范围内,喷管不同的转动,从竖直向上的0°偏转到60°的位置后,从60°的位置转动到0°,再转到-60°的位置,如此往复。如此设置,使得喷水管300的转动规律非常简单,使得喷水管300的工作非常稳定。
在一些实施例中,为了更加准确的获取喷水管300的初始位置,为了保障喷洗装置的工作正常运行,所述喷洗装置还包括主动齿轮110和从动齿轮120,所述主动齿轮110与驱动装置连接,所述从动齿轮120与喷水管300连接,在所述主动齿轮110和/或从动齿轮120上设置有位置检测装置;
在所述根据清洗模式控制喷水管300在预设的转角范围内转动的步骤之 前,还包括:
检测喷水管300的当前偏转角度;
比对偏转角度与预设初始角度;
当当前偏转角度与预设初始角度之差大于零或者小于零时,调整喷水管300的偏转角度,以使当前偏转角度与预设初始角度之差为零。
本实施例中,以喷水管300的喷水孔330朝向竖直向上时为0度,即为初始位置。检测喷水管300的当前偏角的方式有很多,可以通过机械结构来实现,也可以通过传感器或者微控开关在实现,即检测装置可以为机械的限位机构,也可以为压力传感器、红外、光传感器或者微控开关等。
首先介绍机械检测,在主动齿轮110和/或从动齿轮120的周侧设置限位块,当齿与限位块抵接时,主动齿轮110和从动齿轮120的相对转动停止。限位块可以设置在为与初始位置对应的位置,也可以设置在与预设偏角范围最大的位置。根据上面实施例中的参数,即可以设置在0°、60°,或者-60°的位置。机械式检测的稳定性非常可靠。
微控开关设置在主动齿轮110和/或从动齿轮120的周侧,当主动齿轮110和从动齿轮120啮合的过程中,挤压到微控开关后,微控开关向喷洗装置的主控电路发送位置信号,微控开关可以设置位置有很多,以设置在0°、60°,或者-60°的位置为例。压力传感器、光传感器等,可以直接检测喷水管300的当前偏角,以直接获取偏转角度。微控开关以及传感器等可以得到当前的偏转角度,可以快速的反应。
获取当前偏角后与预设的初始角度进行比较,初始角度以0°为例,当然,在一些实施例中,可以根据需求将初始位置设置为非零度,如30°、15°、-15°、-30°等。当当前的角度与预设的初始角度相差15°时,通过驱动电机驱动喷水管300偏转15°即可。
值得说明的是,关于驱动电机与喷水管300的偏转角度和偏转速度的关系,下面举一个例子进行说明。本实施例中,电机采用步进电机,喷水管300的偏转速度由驱动的脉冲频率决定,脉冲频率越高,则喷水管300的转动速度越快。喷水管300的运行角度则由脉冲的个数确定,不同的脉冲数量对应不同的运行角度,即不同的偏转角度,脉冲数量越多,偏转角度则越大(单程的驱动过程中)。可以通过控制驱动电机的脉冲频率和脉冲数量来控制喷 水管300的转动速度和转动位置。
以上所述仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (18)

  1. 一种喷水管,其特征在于,包括:
    管体,所述管体具有进水端,在其管壁上开设有喷水孔;
    所述喷水管上对应所述喷水孔的位置形成有喷水槽,所述喷水孔与所述喷水槽连通,所述喷水孔的孔径大于所述喷水槽的槽宽。
  2. 如权利要求1所述的喷水管,其特征在于,所述喷水槽的槽宽l与所述喷水孔的孔径Φ之间的比值为0.18~0.25。
  3. 如权利要求1所述的喷水管,其特征在于,所述喷水槽的槽长L与所述喷水孔的孔径Φ之间的比值大于或者等于2.5~3.5。
  4. 如权利要求1所述的喷水管,其特征在于,所述喷水槽的横截面的形状设置呈V形、梯形和矩形中的一个,其中,梯形的长底边靠近槽口。
  5. 如权利要求4所述的喷水管,其特征在于,所述喷水孔和喷水槽的数量为多个且对应设置,多个所述喷水槽的横截面的形状设置呈V形、梯形和矩形中的一个或者多个。
  6. 如权利要求5所述的喷水管,其特征在于,所述喷水管中部的喷水槽的横截面设置呈矩形或者梯形,所述喷水管两端的喷水槽的横截面设置呈梯形或者V形;或者,
    靠近所述喷水管进水端的喷水槽横截面呈V形,所述喷水管中部的喷水槽横截面呈梯形,远离所述喷水管进水端的喷水槽横截面呈矩形。
  7. 如权利要求1所述的喷水管,其特征在于,所述喷水孔包括进水段和自进水段向所述喷水槽延伸的过渡段,所述过渡段切割所述喷水槽底部向喷水槽的槽口延伸。
  8. 如权利要求7所述的喷水管,其特征在于,所述过渡段顶部的孔径d小于所述进水段的孔径D。
  9. 如权利要求7所述的喷水管,其特征在于,所述过渡段的内壁自所述进水段向所述喷水槽的槽壁弧形过渡。
  10. 如权利要求8所述的喷水管,其特征在于,所述过渡段顶部与所述喷水槽相交处的槽宽为k,所述过渡段顶部的孔径d大于或等于k的2倍。
  11. 如权利要求1所述的喷水管,其特征在于,所述喷水槽的槽壁面与槽口所在平面之间的夹角为β,β为15~25°。
  12. 如权利要求1所述的喷水管,其特征在于,所述喷水槽开设于所述管体的外侧壁。
  13. 如权利要求1所述的喷水管,其特征在于,所述喷水管还包括凸块,所述凸块对应所述喷水孔设置于所述管体的外侧壁,所述喷水槽开设于所述凸块上。
  14. 如权利要求1所述的喷水管,其特征在于,所述喷水槽的数量为多个,多个所述喷水槽沿所述管体的长度方向排列呈S形。
  15. 如权利要求1所述的喷水管,其特征在于,第一喷水槽喷出水的高度为h 1,其扇形喷洗区域所对应的圆心角为α 1,与第一喷水槽相邻的第二喷水槽喷出水的高度为h 2,其扇形喷洗区域所对应的圆心角为α 2
    相邻的第一喷水孔和第二喷水孔之间的距离大于0,且小于或者等于:
    h 1tan(α 1/2)+h 2tan(α 2/2)。
  16. 如权利要求1所述的喷水管,其特征在于,第一喷水孔和第二喷水孔之间的距离为20mm~30mm;和/或,
    每一所述喷水管上的喷水孔数量为8~10个。
  17. 如权利要求1所述的喷水管,其特征在于,若循环总水量为M,喷水孔内水的流速为V,喷水孔总数为N,喷水孔的横截面积为S,则:
    M*V≥N*S/2。
  18. 一种清洗设备,其特征在于,包括如权利要求1至17中任意一项所述的喷水管。
PCT/CN2019/092729 2018-10-16 2019-06-25 喷水管和清洗设备 WO2020078032A1 (zh)

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CN114210158B (zh) * 2021-12-24 2023-05-23 昆明中天达玻璃钢开发有限公司 一种玻璃钢喷淋塔
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