WO2020039781A1 - 合わせガラス - Google Patents
合わせガラス Download PDFInfo
- Publication number
- WO2020039781A1 WO2020039781A1 PCT/JP2019/027360 JP2019027360W WO2020039781A1 WO 2020039781 A1 WO2020039781 A1 WO 2020039781A1 JP 2019027360 W JP2019027360 W JP 2019027360W WO 2020039781 A1 WO2020039781 A1 WO 2020039781A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bus bar
- heating element
- conductive heating
- intermediate film
- laminated glass
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
- B32B17/10183—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer being not continuous, e.g. in edge regions
- B32B17/10192—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer being not continuous, e.g. in edge regions patterned in the form of columns or grids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10376—Laminated safety glass or glazing containing metal wires
- B32B17/10385—Laminated safety glass or glazing containing metal wires for ohmic resistance heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/061—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
- B32B17/10183—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer being not continuous, e.g. in edge regions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
- B32B17/10201—Dielectric coatings
- B32B17/10211—Doped dielectric layer, electrically conductive, e.g. SnO2:F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
- B32B17/1022—Metallic coatings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10293—Edge features, e.g. inserts or holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10339—Specific parts of the laminated safety glass or glazing being colored or tinted
- B32B17/10348—Specific parts of the laminated safety glass or glazing being colored or tinted comprising an obscuration band
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
- B32B17/10871—Making laminated safety glass or glazing; Apparatus therefor by pressing in combination with particular heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
- B60J1/02—Windows; Windscreens; Accessories therefor arranged at the vehicle front, e.g. structure of the glazing, mounting of the glazing
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/84—Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
- H05B3/86—Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields the heating conductors being embedded in the transparent or reflecting material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/006—Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
- H05B2203/007—Heaters using a particular layout for the resistive material or resistive elements using multiple electrically connected resistive elements or resistive zones
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/011—Heaters using laterally extending conductive material as connecting means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/014—Heaters using resistive wires or cables not provided for in H05B3/54
Definitions
- the present invention relates to a laminated glass.
- a laminated glass also referred to as an electrically heated window glass or an electrically heated glass
- a conductive heating element a plurality of resistance heating wires or the like
- this laminated glass by causing the conductive heating element to generate heat, it is possible to clear the fogging of the window glass and to eliminate the freezing of the moisture attached to the window glass in winter.
- Such laminated glass generally includes a pair of glass plates, an intermediate film sandwiched between the pair of glass plates, a first bus bar provided at one end between the pair of glass plates, and the other between the pair of glass plates.
- a second bus bar provided at an end of the first bus bar, a conductive heating element provided between the first bus bar and the second bus bar, and a third bus bar connecting the first bus bar, the second bus bar, and the electrode take-out portion.
- the conductive heating element is arranged in a see-through area excluding a peripheral portion of the laminated glass.
- an intermediate film in which a thin resistance heating wire made of tungsten is embedded is disposed between a pair of glass plates (for example, see Patent Document 1), and a transparent conductive film is formed on glass.
- a transparent conductive film is formed on glass.
- a conductive heating element there is known a conductive heating element in which a conductive portion is formed on a transparent film substrate (for example, see Patent Document 4).
- the laminated glass provided with the conventional conductive heating element has a first bus bar, a second bus bar, and a third bus bar in order to secure a sufficient amount of heat generated by the conductive heating element disposed in the see-through area of the glass plate.
- Low resistance metal is used.
- the first bus bar, the second bus bar, and the third bus bar are arranged so as to be concealed by a shielding layer (for example, a black ceramic layer) formed on a peripheral portion of the glass plate from the viewpoint of design of appearance. You.
- a shielding layer for example, a black ceramic layer
- the width of the shielding layer tends to decrease.
- the widths of the first bus bar, the second bus bar, and the third bus bar must be reduced. For this reason, the resistance values of the first bus bar, the second bus bar, and the third bus bar increase, and the heat loss in the first bus bar, the second bus bar, and the third bus bar increases. There was a problem of lowering.
- the present invention has been made in view of the above points, and has as its object to provide a laminated glass in which the heat generation efficiency of a conductive heating element is improved.
- the present laminated glass is a pair of glass plates facing each other, an intermediate film located between the pair of glass plates, a conductive heating element having a surface located between the pair of glass plates and in contact with the intermediate film, A first busbar and a second busbar, which are located between the pair of glass plates and are arranged opposite to each other so as to sandwich the conductive heating element in plan view, and are connected to the conductive heating element, at least a part of which is A third bus bar that is located between the pair of glass plates and connects the first bus bar and the second bus bar to the pair of electrode extraction units, and at least a part is located between the pair of glass plates, the first bus bar; A fourth bus bar disposed so as to overlap at least a part of at least a part of at least one bus bar of the second bus bar and the third bus bar; First bus bar, the second bus bar, and the third bus bar to a requirement that they are integrally formed by the same material.
- FIG. 1 is a view (part 1) illustrating a windshield for a vehicle according to a first embodiment. It is FIG. (2) which illustrates the windshield for vehicles which concerns on 1st Embodiment. It is a figure which illustrates the windshield for vehicles which concerns on the modification 1 of 1st Embodiment. It is a figure which illustrates the windshield for vehicles which concerns on the modification 2 of 1st Embodiment. It is a figure which illustrates the windshield for vehicles which concerns on the modification 3 of 1st Embodiment.
- FIG. 9 is a diagram (part 1) illustrating a windshield for a vehicle according to a second embodiment. It is FIG. (2) which illustrates the windshield for vehicles which concerns on 2nd Embodiment. It is FIG.
- FIG. 14 is a cross-sectional view illustrating a cross-sectional structure near a fourth bus bar.
- the vehicle is typically a car, but refers to a moving object having glass including a train, a ship, an aircraft, and the like.
- planar view refers to viewing a predetermined region of the windshield from the normal direction of the predetermined region
- planar shape refers to a shape of the predetermined region of the windshield viewed from the normal direction of the predetermined region.
- FIG. 1 is a view (part 1) illustrating a windshield for a vehicle according to a first embodiment, and FIG. 1 (a) schematically illustrates a state in which the windshield is viewed from the vehicle interior to the exterior of the vehicle.
- FIG. 1B is a partially enlarged cross-sectional view taken along the line AA of FIG.
- the actual curved shape is omitted and the windshield 20 is shown in a plan view.
- the upper edge refers to the edge on the roof side of the vehicle
- the lower edge refers to the edge on the engine room side
- the left edge Means the edge on the passenger seat side
- the right edge means the edge on the driver's seat side.
- the windshield 20 includes a glass plate 21, a glass plate 22, an intermediate film 23, a shielding layer 24, a conductive heating element 30, a first bus bar 31, and a second bus bar 32. , A third bus bar 33, and a fourth bus bar 34.
- the glass plate 21 is an inside glass plate that is located inside the vehicle when the windshield 20 is attached to the vehicle. Further, the glass plate 22 is an outside glass plate that becomes the outside of the vehicle when the windshield 20 is attached to the vehicle.
- the glass plate 21 and the glass plate 22 are a pair of glass plates facing each other, and the intermediate film 23, the conductive heating element 30, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34 are paired. It is located between the glass plates.
- the third bus bar 33 and the fourth bus bar 34 only need to be at least partially located between the pair of glass plates, and may have a portion extending from between the pair of glass plates to the outside of the pair of glass plates. .
- the glass plate 21 and the glass plate 22 are fixed to each other while sandwiching the intermediate film 23, the conductive heating element 30, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34 are arranged between the intermediate film 23 and the glass plate 21.
- the inner surface of the conductive heating element 30 and the fourth bus bar 34 is in contact with the outer surface 21 b of the glass plate 21.
- the inner surfaces of the first bus bar 31, the second bus bar 32, and the third bus bar 33 are in contact with the outer surface of the fourth bus bar 34.
- the outer surfaces of the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are in contact with the inner surface of the intermediate film 23.
- the intermediate film 23 may be a multilayer body including a plurality of layers.
- the shielding layer 24 is an opaque layer, for example, the peripheral edge of the windshield 20 (upper edge 20 1, lower edge 20 2, left edge 20 3, right edge 20 4) provided in a strip along the be able to.
- the shielding layer 24 is provided on the inner surface 21 a of the glass plate 21.
- the shielding layer 24 may be provided on the inner surface 22a of the glass plate 22 if necessary, or on both the inner surface 21a of the glass plate 21 and the inner surface 22a of the glass plate 22. It may be provided.
- the opaque shielding layer 24 Due to the presence of the opaque shielding layer 24 on the periphery of the windshield 20, a resin such as urethane for holding the periphery of the windshield 20 to the vehicle body or a bracket for locking a camera or the like is adhered to the windshield 20. Deterioration of members and the like due to ultraviolet rays can be suppressed. Also, the busbar can be hidden.
- FIG. 2 is a diagram (part 2) illustrating the vehicle windshield according to the first embodiment, and is a diagram schematically illustrating a state where the windshield is viewed from the vehicle interior to the exterior of the vehicle.
- FIG. 2 illustrates a region where the shielding layer 24 is formed.
- the shielding layer 24 is provided with a shielding region 24 1 and 24 2 are formed along the upper edge 20 1 and the lower edge 20 2 of the front glass 20, left edge 20 of the windshield 20 3 and the right edge 20 4 and a shielding region 24 3 and 24 4 which are formed along the.
- the width of the shielding area 24 3 and 24 4 it is preferably formed smaller than the width of the shielding area 24 1 and 24 2.
- FIG. 1A shows a state in which the shielding layer 24 is seen through, and only the reference numerals of the shielding layer 24 and the shielding areas 24 1 , 24 2 , 24 3 , and 24 4 are shown. The same applies to FIGS. 3 to 9 described later.
- the conductive heating element 30 has a plurality of linear members.
- the pattern formed by the plurality of linear members is not particularly limited, but may be, for example, a mesh shape (mesh shape) shown in FIG.
- each linear member may be a wavy line (for example, a sine wave, a triangular wave, a rectangular wave, or the like), or a combination of a wavy line and a straight line.
- the wavelength and the period do not have to be constant.
- the phase of the adjacent linear members may be the same or may be shifted, but if the phase of the adjacent linear members is shifted, the light This is preferable in that light beams due to regular scattering can be suppressed.
- the first bus bar 31 and the second bus bar 32 are opposed to each other so as to sandwich the conductive heating element 30 in the see-through area 28 in plan view, and are connected to the conductive heating element 30.
- the first bus bar 31 is disposed along the upper edge 20 1 of the front glass 20
- the second bus bar 32 is disposed along the lower edge 20 2 of the front glass 20.
- the third bus bar 33 is a bus bar that connects the first bus bar 31 and the electrode take-out portion 38 and the second bus bar 32 and the electrode take-out portion 39. That is, the electrode extraction portion 38 is electrically connected to the first bus bar 31 via the third bus bar 33, and the electrode extraction portion 39 is electrically connected to the second bus bar 32 via the third bus bar 33.
- the electrode take-out portions 38 and 39 are a pair of electrode take-out portions located at the end of the third bus bar 33 and connected to the positive side and the negative side of the external power supply.
- the electrode take-out part 38 and the electrode take-out part 39 can be configured such that the third bus bar 33 is drawn out of the laminated glass as it is.
- a notch is provided in the glass plate 21 on the inside of the vehicle, the third bus bar 33 is fixed therein, and a connector required for energization can be connected.
- the connection is sealed with a resin such as silicone. It is desirable to be stopped.
- the electrode take-out part 38 and the electrode take-out part 39 may have a structure in which the third bus bar 33 is connected to a harness for taking out the electrode inside the laminated glass, and the harness is out of the laminated glass.
- a flat harness is suitably used as a harness for taking out electrodes, but a wire harness or the like may be used instead of this.
- As a method of connecting the third bus bar 33 and the harness for taking out the electrode at least one of the adhesive members selected from solder or a conductive adhesive (conductive adhesive layer) can be used. Further, the third busbar 33 may be brought into direct contact with the harness for taking out the electrode without using the above-mentioned solder or conductive adhesive.
- the fourth bus bar 34 is arranged so as to overlap the first bus bar 31, the second bus bar 32, and the third bus bar 33. By arranging the fourth bus bar 34 so as to overlap the first bus bar 31, the second bus bar 32, and the third bus bar 33, the following effects can be obtained.
- the resistance values of the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be reduced by an amount corresponding to the cross-sectional area of the fourth bus bar 34.
- the first bus bar 31, the second bus bar 32, and the third bus bar 33 is preferably arranged to be concealed in the shielding region 24 1, 24 2, and 24 3. At this time, with the improvement of the design of the front glass 20, reducing the width of the shielding area 24 1, 24 2, and 24 3, the first bus bar 31, the second bus bar 32, and the width of the third bus bar 33 small I have to do it.
- the first bus bar 31, the second bus bar 32, and the second bus bar 32 are reduced with the reduced width of the first bus bar 31, the second bus bar 32, and the third bus bar 33.
- the resistance value of the third bus bar 33 increases.
- the fourth bus bar 34 is disposed so as to overlap the first bus bar 31, the second bus bar 32, and the third bus bar 33. Therefore, even if the widths of the first bus bar 31, the second bus bar 32, and the third bus bar 33 are reduced, their resistance can be reduced.
- the fourth bus bar 34 is arranged so as to be superimposed on all of the first bus bar 31, the second bus bar 32, and the third bus bar 33.
- the fourth bus bar 34 is arranged so as to overlap the selected bus bar.
- the fourth bus bar 34 may completely overlap in plan view with one or more bus bars selected from the first bus bar 31, the second bus bar 32, and the third bus bar 33, or may partially overlap. You may. That is, the fourth bus bar 34 may be disposed so as to overlap at least a part of at least one region of at least one of the first bus bar 31, the second bus bar 32, and the third bus bar 33.
- the fourth bus bar 34 is arranged so as to overlap at least the third bus bar 33.
- the reason why this mode is preferable is as follows.
- shielded region 24 3 is arranged to overlap the fourth bus bar 34 to the third bus bar 33 forced narrower, it is possible to reduce the resistance value of the third bus bar 33, Heat loss can be suppressed.
- the glass plates 21 and 22 may be inorganic glass or organic glass.
- the inorganic glass for example, soda lime glass, borosilicate glass, non-alkali glass, quartz glass or the like is used without any particular limitation. Of these, soda lime glass is particularly preferred.
- the inorganic glass may be either untempered glass or tempered glass. Unstrengthened glass is obtained by forming molten glass into a plate and gradually cooling it. Tempered glass is obtained by forming a compressive stress layer on the surface of untempered glass.
- the tempered glass may be either physically tempered glass (for example, air-cooled tempered glass) or chemically tempered glass.
- physically strengthened glass the glass plate heated uniformly in the bending process is quenched from a temperature near the softening point, and a compressive stress is generated on the glass surface by the temperature difference between the glass surface and the inside of the glass, so that the glass surface is May be strengthened.
- the glass surface may be strengthened by generating a compressive stress on the glass surface by an ion exchange method or the like.
- glass that absorbs ultraviolet light or infrared light may be used.
- the glass is transparent, but it may be a glass plate that is colored to the extent that transparency is not impaired.
- examples of the organic glass include transparent resins such as polycarbonate.
- the shape of the glass plates 21 and 22 is not particularly limited to a rectangular shape, and may be a shape processed into various shapes and curvatures. Gravity molding, press molding, or the like is used for bending the glass plates 21 and 22.
- the method for forming the glass plates 21 and 22 is not particularly limited. For example, in the case of inorganic glass, a glass plate formed by a float method or the like is preferable.
- the thickness of the glass plates 21 and 22 is preferably 0.4 mm or more and 3.0 mm or less, more preferably 1.0 mm or more and 2.5 mm or less, and 1.5 mm or more and 2.3 mm or less. Is more preferably 1.7 mm or more and 2.0 mm or less.
- the glass plates 21 and 22 may have the same or different plate thicknesses. When the thicknesses of the glass plates 21 and 22 are different from each other, it is preferable that the thickness of the glass plate located inside the vehicle be smaller. In the case where the thickness of the glass plate located on the inside of the vehicle is smaller, if the thickness of the glass plate located on the inside of the vehicle is 0.4 mm or more and 1.3 mm or less, the windshield 20 can be sufficiently lightened.
- thermoplastic resin As the intermediate film 23, a thermoplastic resin is often used, and examples thereof include a plasticized polyvinyl acetal resin, a plasticized polyvinyl chloride resin, a saturated polyester resin, a plasticized saturated polyester resin, a polyurethane resin, and a plasticized polyurethane.
- Thermoplastic resins which have been conventionally used for this type of application such as a series resin, an ethylene-vinyl acetate copolymer resin, and an ethylene-ethyl acrylate copolymer resin, are exemplified. Further, a resin composition containing a hydride of a modified block copolymer described in JP-A-2015-821 can also be suitably used.
- the intermediate film 23 is preferably a plasticized polyvinyl acetal-based resin, and more preferably polyvinyl butyral.
- the thickness of the intermediate film 23 is preferably 0.3 mm or more at the thinnest part as a total thickness in the configuration of FIG. When the thickness of the intermediate film 23 is 0.3 mm or more, the penetration resistance required for a windshield is sufficient.
- the thickness of the intermediate film 23 is preferably 2.28 mm or less at the thickest part. When the maximum value of the film thickness of the intermediate film 23 is 2.28 mm or less, the mass of the laminated glass does not become too large.
- the thickness of the intermediate film 23 is preferably 0.3 mm or more and 1 mm or less. Further, the intermediate film 23 may not have a uniform film thickness, but may have a wedge shape in a sectional view.
- the intermediate film 23 may have a sound insulation function.
- the intermediate film is composed of three or more layers, and the shore hardness of the inner layer is made lower than the shore hardness of the outer layer by adjusting a plasticizer or the like, so that the sound insulation of the laminated glass can be improved. There may be.
- the Shore hardness of the outer layer may be the same or different.
- the above-mentioned resin material to be the intermediate film is appropriately selected, and is extruded in a heated and molten state using an extruder.
- the extrusion conditions such as the extrusion speed of the extruder are set to be uniform.
- the extruded resin film may be extended, for example, as necessary, in order to have curvature on the upper side and the lower side in accordance with the design of the windshield 20.
- shielding layer 24 examples include a layer formed by applying black ceramic printing ink on a glass plate by screen printing or the like and then baking it.
- the width of the shielding area either shielded area 24 1 to 24 4
- the first bus bar 31 disposed in the shielded region larger than the width of the second bus bar 32, or the third bus bar 33 Is preferred.
- the shielding layer 24 When the shielding layer 24 is provided on the inner surface 21 a of the glass plate 21, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 33 are formed by the shielding layer 24 when the windshield 20 is viewed from inside the vehicle.
- the bus bar 34 can be concealed, and the design of the appearance is not impaired.
- the shielding layer 24 when the shielding layer 24 is provided on the inner surface 22a of the glass plate 22, when the windshield 20 is viewed from outside the vehicle, the first bus bar 31, the second bus bar 32, the third bus bar 33, and The fourth bus bar 34 can be concealed, and the design of the external appearance is not impaired, which is preferable.
- the shielding layer 24 may be provided on both the inner surface 21a of the glass plate 21 and the inner surface 22a of the glass plate 22.
- the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34 can be concealed by the shielding layer 24, and the external appearance is impaired. Not preferred.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are integrally formed of the same material.
- the material of the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 is not particularly limited as long as it is a conductive material, and examples thereof include a metal material.
- the metal material include gold, silver, copper, aluminum, tungsten, platinum, palladium, nickel, cobalt, titanium, iridium, zinc, magnesium, tin, and the like. These metals may be plated, or may be a composite with an alloy or a resin.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 may be formed by an etching method such as photolithography, and may be screen printing, inkjet printing, offset printing, flexographic printing, or gravure printing. Etc. may be used. In any method, the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be integrally formed of the same material. In this case, the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 may have the same thickness or different thicknesses.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 may be a conductive thin film such as silver or tin-doped indium oxide formed by a sputtering method.
- a method of forming a thin film a PVD (physical vapor deposition) method such as vacuum evaporation or ion plating, or a CVD (chemical vapor deposition) method can also be suitably used.
- the conductive thin film may be formed by using a wet coating method.
- the line width of each linear member is preferably 25 ⁇ m or less, more preferably 20 ⁇ m or less, and further preferably 16 ⁇ m or less. As the line width of the linear member of the conductive heating element 30 is smaller, the driver becomes more difficult to visually recognize the linear member, and it is possible to prevent the presence of the linear member from hindering driving.
- each linear member is preferably 20 ⁇ m or less, more preferably 12 ⁇ m or less, and further preferably 8 ⁇ m or less.
- the manufacturing process can be simplified and the productivity is further improved.
- the thickness of the conductive heating element 30 decreases, the thickness of the first bus bar 31, the second bus bar 32, and the third bus bar 33 also decreases. That is, as the thickness of the linear member of the conductive heating element 30 is reduced, the light reflecting area is reduced, which is desirable for the driver's operation, but at the same time, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are provided. Becomes thinner.
- the resistance values of the first bus bar 31, the second bus bar 32, and the third bus bar 33 increase, and heat generation in the conductive heating element 30 cannot be sufficiently ensured due to heat loss. From this, it can be said that the present invention is particularly useful when the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are integrally formed of the same material. Both the heat resistance and the heat generation characteristics of the electrothermal glass can be improved.
- the fourth bus bar 34 can be formed of a material containing any of gold, silver, copper, aluminum, and tin. Further, a copper ribbon or a flat knitted copper wire can be suitably used for the fourth bus bar 34. A metal other than copper may be plated on the copper ribbon or the flat braided conductive wire.
- the fourth bus bar 34 may be made of the same material as the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33, or may be made of a different material.
- the fourth bus bar 34 For joining the fourth bus bar 34 to the first bus bar 31, the second bus bar 32, and the third bus bar 33, at least one of an adhesive member selected from solder or a conductive adhesive (conductive adhesive layer) is bonded. Members can be used. Further, the fourth bus bar 34 may be directly contacted with the first bus bar 31, the second bus bar 32, and the third bus bar 33 without using the above-mentioned solder or conductive adhesive.
- the fourth bus bar 34 may be formed by a method such as screen printing, inkjet printing, offset printing, flexographic printing, or gravure printing.
- the fourth bus bar 34 may be formed between the glass plate and the first bus bar 31, the second bus bar 32, or the third bus bar 33, and the intermediate film 23 and the first bus bar 31, the second bus bar 32, or It may be formed between the third bus bar and 33.
- the thickness of the fourth bus bar 34 is preferably 50 ⁇ m or more, more preferably 75 ⁇ m or more, and further preferably 100 ⁇ m or more.
- Method of manufacturing windshield 20 As a method for manufacturing the windshield 20, a general manufacturing method can be used, and an example is shown below.
- the fourth bus bar 34 is formed on the outer surface 21b of the glass plate 21.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on the inner surface of the intermediate film 23.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be integrally formed of the same material.
- the method of forming the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 on the inner surface of the intermediate film 23 may be directly formed on the intermediate film 23, for example.
- intermediate film in which the intermediate film is composed of two or more layers and the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on one intermediate film is formed.
- the intermediate film 23 may be laminated. A detailed description of the latter will be described later.
- the outer surface of the fourth bus bar 34 formed on the glass plate 21 and the inner surfaces of the first bus bar 31, the second bus bar 32, and the third bus bar 33 formed on the intermediate film 23 are in contact with each other.
- the intermediate film 23 is laminated on the glass plate 21 to produce a first laminate.
- a glass plate 22 is further laminated on the intermediate film 23 of the first laminated body to produce a second laminated body.
- the second laminate is put in a rubber bag and bonded at a temperature of about 70 to 110 ° C. in a vacuum of ⁇ 65 to ⁇ 100 kPa. Furthermore, by performing a pressure bonding treatment of heating and pressing at a temperature of, for example, 100 to 150 ° C. and a pressure of 0.6 to 1.3 MPa, a laminated glass having more excellent durability can be obtained. However, in some cases, this heating and pressurizing step may not be used in consideration of the simplification of the step and the characteristics of the material sealed in the laminated glass.
- the intermediate film 23 is deformed by heating and pressing in a vacuum, and the inner surface of the conductive heating element 30 formed on the intermediate film 23 contacts the outer surface 21 b of the glass plate 21.
- the fourth bus bar 34 is formed on the outer surface 21 b of the glass plate 21, but this is an example.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on the inner surface of the intermediate film 23, and the first bus bar 31, the second bus bar 32, and the third bus bar are formed.
- the step of forming the fourth bus bar 34 on the inner surface of the vehicle 33 may be performed.
- the fourth bus bar 34 is disposed so as to overlap with any one or more of the first bus bar 31, the second bus bar 32, and the third bus bar 33. Therefore, the resistance values of the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be reduced in a region where the fourth bus bar 34 is arranged to overlap. As a result, even if the current flowing through the first bus bar 31, the second bus bar 32, and the third bus bar 33 increases in order to increase the heat generation amount of the conductive heating element 30, the first bus bar 31, the second bus bar 32 , And the heat loss in the third bus bar 33 can be suppressed. Therefore, the windshield 20 can sufficiently exhibit the anti-fog and ice-melting performance in the see-through area 28 to be heated.
- the fourth bus bar 34 in a superimposed manner, it is possible to reduce the temperature at which the first bus bar 31, the second bus bar 32, and the third bus bar 33 generate heat. Therefore, the concern that the glass plates 21 and 22 are broken by the thermal stress generated by the heat generated in the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be solved.
- FIG. 3 is a diagram illustrating a vehicle windshield according to a first modification of the first embodiment, and is a diagram schematically illustrating a state in which the windshield is viewed from the vehicle interior to the exterior of the vehicle.
- the see-through area 28 of the windshield 20A has a heating zone A and a heating zone B divided into right and left.
- the heating zone is an area heated by energizing between one set of bus bars.
- the first bus bar 31A and the second bus bar 32A are arranged to face each other across the conductive heating element 30 in the see-through area 28 in the heating zone A, and are connected to the conductive heating element 30 in the see-through area 28 in the heating zone A.
- the first bus bar 31A is disposed along the upper edge 20 1 of the front glass 20A
- the second bus bar 32A is disposed along the lower edge portion 20 2 of the front glass 20A.
- the third bus bar 33A is a bus bar that connects the first bus bar 31A and the electrode take-out portion 38A, and connects the second bus bar 32A and the electrode take-out portion 39A. That is, the electrode extraction portion 38A is electrically connected to the first bus bar 31A via the third bus bar 33A, and the electrode extraction portion 39A is electrically connected to the second bus bar 32A via the third bus bar 33A.
- the electrode take-out portions 38A and 39A are a pair of electrode take-out portions located at the end of the third bus bar 33A and connected to the positive side and the negative side of the external power supply.
- the first bus bar 31B and the second bus bar 32B are arranged to face each other across the conductive heating element 30 in the see-through area 28 in the heating zone B, and are connected to the conductive heating element 30 in the see-through area 28 in the heating zone B.
- the first bus bar 31B are disposed along the upper edge 20 1 of the front glass 20A
- the second bus bar 32B are disposed along the lower edge portion 20 2 of the front glass 20A.
- the third bus bar 33B is a bus bar that connects the first bus bar 31B and the electrode take-out portion 39B, and connects the second bus bar 32B and the electrode take-out portion 38B. That is, the electrode extraction portion 39B is electrically connected to the first bus bar 31B via the third bus bar 33B, and the electrode extraction portion 38B is electrically connected to the second bus bar 32B via the third bus bar 33B.
- the electrode take-out portions 38B and 39B are a pair of electrode take-out portions located at the end of the third bus bar 33B and connected to the positive side and the negative side of the external power supply.
- the conductive heating element 30 disposed in the heating zone A and the conductive heating element 30 disposed in the heating zone B are not connected, and the temperature can be controlled independently.
- the windshield 20A may have three or more heating zones whose temperature can be independently controlled.
- the fourth bus bar 34 is arranged so as to overlap the first bus bars 31A and 31B, the second bus bars 32A and 32B, and the third bus bars 33A and 33B.
- the fourth bus bar 34 may be disposed so as to overlap at least a part of at least one of the first bus bars 31A and 31B, the second bus bars 32A and 32B, and the third bus bar 33A and 33B. .
- Modification 2 of the first embodiment shows an example in which the power supply direction to the conductive heating element is different from that of the first embodiment.
- the description of the same components as those of the embodiment described above may be omitted.
- FIG. 4 is a diagram illustrating a vehicle windshield according to a second modification of the first embodiment, and is a diagram schematically illustrating a state in which the windshield is viewed from the vehicle interior to the exterior of the vehicle.
- the windshield 20B As shown in FIG. 4, the windshield 20B, the first bus bar 31 along the left edge 20 3 arranged, it is arranged a second bus bar 32 along the right edge 20 4. That is, in the windshield 20B, the point that the power supply direction is the left-right direction is different from the windshield 20 (see FIG. 1) in which the power supply direction is the vertical direction. As described above, the power supply direction may be the horizontal direction of the windshield or the vertical direction.
- the fourth bus bar 34 can be arranged so as to be superimposed on all of the first bus bar 31, the second bus bar 32, and the third bus bar 33, but the superimposed form of the fourth bus bar 34 is not limited to this.
- the fourth bus bar 34 may be disposed so as to overlap at least a part of at least one region of at least one of the first bus bar 31, the second bus bar 32, and the third bus bar 33.
- the fourth bus bar 34 is arranged so as to overlap only the first bus bar 31 and the second bus bar 32.
- the reason why this mode is preferable is as follows.
- the front glass from the viewpoint of sufficiently securing the driving field is smaller than the width of the left and right shielding regions 24 3 and 24 4 and below the shielding region 24 1 and 24 2 of the width Is required. Therefore, the attempt to conceal the bus bars by the left and right shielding regions 24 3 and 24 4, it is difficult to ensure the width of the bus bar, up resistance of the bus bar is, tends to occur heat generation loss.
- the conductive heating element and the bus bar are required to have lower resistance when power is supplied in the horizontal direction.
- the fourth busbar 34 be disposed so as to overlap at least the first busbar 31 and the second busbar 32 in the windshield 20B that supplies power in the left-right direction. Thereby, the resistance values of the first bus bar 31 and the second bus bar 32 can be reduced, and the heat loss can be suppressed.
- Modification 3 of the first embodiment shows an example in which the arrangement of the linear members of the conductive heating element differs from that of the first embodiment.
- the description of the same components as those of the embodiment described above may be omitted.
- FIG. 5 is a diagram illustrating a vehicle windshield according to a third modification of the first embodiment, and is a diagram schematically illustrating a state in which the windshield is viewed from the vehicle interior to the exterior of the vehicle.
- the windshield 20C differs from the windshield 20B (see FIG. 4) in that the conductive heating element 30 is replaced by a conductive heating element 30C.
- Conductive heat generator 30C has a plurality of linear members arranged in the direction along the upper edge 20 1 and the lower edge 20 2. The line width and thickness of each linear member of the conductive heating element 30C can be the same as in the case of the conductive heating element 30.
- each linear member may be a wavy line (for example, a sine wave, a triangular wave, a rectangular wave, or the like), or a combination of a wavy line and a straight line.
- a wavy line for example, a sine wave, a triangular wave, a rectangular wave, or the like
- the wavelength and the period may not be constant.
- the phase of the adjacent linear members may be the same or may be shifted, but if the phase of the adjacent linear members is shifted, the light This is preferable in that light beams due to regular scattering can be suppressed.
- the linear member of the conductive heating element may have a mesh shape (mesh shape) shown in FIG. 1 or a horizontal line shape shown in FIG.
- FIG. 6 is a diagram (part 1) illustrating a vehicle windshield according to the second embodiment, and is a diagram schematically illustrating a state in which the windshield is viewed from the vehicle interior to the exterior of the vehicle.
- an information transmission / reception area 50 is defined on the windshield 20D.
- Information reception region 50 in the vicinity, such as the upper edge 20 1 of the front glass 20D in the vehicle, if the device for transmitting and / or receiving information (camera and various sensors, etc.) are placed, the device information It functions as a transmission and / or reception area.
- the planar shape of the information transmission / reception area 50 is not particularly limited, but may be, for example, an isosceles trapezoid.
- the device may hinder transmission and / or reception of information. Therefore, it is preferable not to dispose the conductive heating element and the bus bar in the information transmitting / receiving area 50.
- the conductive heating element 30 is not disposed in the information transmitting / receiving area 50, and the first bus bar 31 can be disposed so as to bypass the outer sides of both sides and the lower side of the information transmitting / receiving area 50.
- FIG. 6 shows an example in which the power supply direction is the vertical direction.
- FIG. 7 shows an example in which the power supply direction is the horizontal direction.
- the upper edge 20 1 of the front glass 20E, the conductive heating body 30, a region R where the first bus bar 31, and the second bus bar 32 is not present is provided, the information transmitting and receiving area 50 is defined in the region R Have been.
- the conductive heating element 30 may be arranged in the information transmitting / receiving area 50 as shown in FIGS.
- the conductive heating element 30 may have, for example, a mesh shape (mesh shape), a linear shape, or a sine wave.
- the conductive heating element 30 also exists in the information transmission / reception area 50, and power is supplied by the first bus bar 31, the second bus bar 32, and the third bus bar 33. It is possible.
- FIG. 8 shows an example in which power is supplied to the conductive heating element 30 in the information transmission / reception area 50 in the vertical direction
- FIG. 9 shows an example in which power is supplied in the horizontal direction. 8 and 9, the inside of the see-through area 28 and the inside of the information transmitting / receiving area 50 can be independently heated.
- the conductive heating element 30 can be arranged also in the information transmission / reception area 50.
- the information transmission / reception area 50 can be prevented from fogging and melt ice.
- the fourth bus bar 34 may be disposed so as to overlap a part or all of the first bus bar 31, the second bus bar 32, and the third bus bar 33 for supplying power to the conductive heating element 30 in the information transmitting / receiving area 50. . This makes it possible to reduce the resistance value of the bus bar on which the fourth bus bar 34 is arranged in a superimposed manner, thereby suppressing heat loss.
- the conductive heating element 30 is disposed only in the information transmission / reception area 50, and the first bus bar 31, the second bus bar 32, and the third A configuration in which power can be supplied by the bus bar 33 may be used. 10 and 11, the conductive heating element 30 is not disposed in the see-through area 28.
- FIG. 1B shows a cross-sectional structure near the fourth bus bar 34, but the cross-sectional structure near the fourth bus bar 34 is not limited to FIG. 1B, and in each embodiment and modified example, FIG. (A) to FIG. 12 (d). 12 (a) to 12 (d), the description of the same components as those of the embodiment described above may be omitted.
- FIG. 12 is a cross-sectional view illustrating a cross-sectional structure near the fourth bus bar, and shows a cross-section corresponding to FIG.
- the inner surface of the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 is in contact with the outer surface 21b of the glass plate 21.
- the fourth bus bar 34 is located between the first bus bar 31, the second bus bar 32, and the third bus bar 33 and the intermediate film 23, and the inner surface of the fourth bus bar 34 is the first bus bar 31.
- the second bus bar 32 and the third bus bar 33 are in contact with the outer surface of the vehicle.
- the outer surface of the conductive heating element 30 and the outer surface of the fourth bus bar 34 are in contact with the inner surface of the intermediate film 23.
- a fourth bus bar 34 is formed on the inner surface of the intermediate film 23.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on the intermediate film 23.
- the conductive heating element 30 is formed on the inner surface of the intermediate film 23, and the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on the inner surface of the fourth bus bar 34.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be integrally formed of the same material.
- the outer surface 21 b of the glass plate 21 and the inner surfaces of the first bus bar 31, the second bus bar 32, and the third bus bar 33 formed on the intermediate film 23 are in contact with each other.
- a glass plate 22 is further laminated on the intermediate film 23 of the first laminated body to produce a second laminated body.
- a laminated glass having the cross-sectional structure of FIG. 12A can be manufactured.
- the intermediate film 23 is deformed by heating and pressing in a vacuum, and the inner surface of the conductive heating element 30 formed on the intermediate film 23 contacts the outer surface 21 b of the glass plate 21.
- FIG. 12B shows a single-layered intermediate film 23 shown in FIG. 1B in which a first intermediate film 231 provided on the glass plate 21 side and a second intermediate film 232 provided on the glass plate 22 side are provided.
- the first intermediate film 231 and the second intermediate film 232 are in contact with each other.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34 are arranged between the first intermediate film 231 and the glass plate 21.
- the inner surface of the conductive heating element 30 and the fourth bus bar 34 is in contact with the outer surface 21 b of the glass plate 21. Further, the inner surfaces of the first bus bar 31, the second bus bar 32, and the third bus bar 33 are in contact with the outer surface of the fourth bus bar 34. Further, the outer surfaces of the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are in contact with the inner surface of the first intermediate film 231.
- the thickness of the first intermediate film 231 is preferably 0.01 mm or more and 0.8 mm or less, more preferably 0.025 mm or more and 0.4 mm or less, and even more preferably 0.05 mm or more and 0.1 mm or less.
- the film thickness of the first intermediate film 231 is equal to or more than the lower limit, handleability and handling during manufacturing are excellent.
- the film thickness of the first intermediate film 231 is equal to or less than the upper limit, heat transfer to the outside of the glass due to energization is excellent.
- the thickness of the second intermediate film 232 is preferably 0.3 mm or more and 2.0 mm or less, more preferably 0.4 mm or more and 1.8 mm or less, and even more preferably 0.5 mm or more and 1.5 mm or less.
- the film thickness of the second intermediate film 232 is equal to or more than the lower limit, the penetration resistance is excellent.
- the thickness of the second intermediate film 232 is equal to or less than the upper limit, the weight is excellent.
- the Young's modulus of the first intermediate film 231 is larger than the Young's modulus of the second intermediate film 232. Since the first intermediate film 231 has a high Young's modulus, it is excellent in handling even if the film thickness is small, and has rigidity, so that the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are provided. Can be formed accurately. On the other hand, the second intermediate film 232 has appropriate flexibility and satisfies safety-related performance such as penetration resistance of the laminated glass.
- the predetermined Young's modulus of the first intermediate film 231 can be obtained, for example, by adding a small amount of the plasticizer of the polyvinyl acetal resin, preferably by not adding the plasticizer.
- the fourth bus bar 34 is formed on the outer surface 21 b of the glass plate 21.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on the inner surface of the first intermediate film 231.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be integrally formed of the same material.
- the first interlayer film 231 is stacked on the glass plate 21 so that the first layer is in contact with the first interlayer film 231 to form a first stacked body. Then, the second intermediate film 232 and the glass plate 22 are sequentially stacked on the first intermediate film 231 of the first stacked body to form a second stacked body. Then, by heating and pressurizing the second laminate in a vacuum as described above, a laminated glass having the cross-sectional structure of FIG. 12B can be manufactured. The first intermediate film 231 is deformed by heating and pressing in a vacuum, and the inner surface of the conductive heating element 30 formed on the first intermediate film 231 contacts the outer surface 21 b of the glass plate 21. .
- the fourth bus bar 34 is formed on the outer surface 21b of the glass plate 21.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on the inner surface of the first intermediate film 231, and the first bus bar 31, the second bus bar 32, and the The step of forming the fourth bus bar 34 on the inner surface of the third bus bar 33 may be performed.
- FIG. 12C shows a single intermediate film 23 in FIG. 12A in which a first intermediate film 231 provided on the glass plate 21 side and a second intermediate film 232 provided on the glass plate 22 side are provided.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34 are arranged between the first intermediate film 231 and the glass plate 21.
- the inner surface of the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 is in contact with the outer surface 21b of the glass plate 21.
- the fourth bus bar 34 is located between the first bus bar 31, the second bus bar 32, and the third bus bar 33 and the first intermediate film 231, and the inner surface of the fourth bus bar 34 is the first bus bar 34.
- the bus bar 31, the second bus bar 32, and the third bus bar 33 are in contact with outer surfaces of the vehicle.
- the outer surface of the conductive heating element 30 and the outer surface of the fourth bus bar 34 are in contact with the inner surface of the first intermediate film 231.
- the fourth bus bar 34 is formed on the inner surface of the first intermediate film 231.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on the first intermediate film 231.
- the conductive heating element 30 is formed on the inner surface of the first intermediate film 231, and the first bus bar 31, the second bus bar 32, and the third bus bar 33 are formed on the inner surface of the fourth bus bar 34. I do.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be integrally formed of the same material.
- the glass plate is placed such that the outer surface 21b of the glass plate 21 and the inner surfaces of the first bus bar 31, the second bus bar 32, and the third bus bar 33 formed on the first intermediate film 231 are in contact with each other.
- the first intermediate film 231 is laminated on the substrate 21 to produce a first laminate.
- the second intermediate film 232 and the glass plate 22 are sequentially stacked on the first intermediate film 231 of the first stacked body to form a second stacked body.
- a laminated glass having the cross-sectional structure of FIG. 12C can be manufactured.
- the first intermediate film 231 is deformed by heating and pressing in a vacuum, and the inner surface of the conductive heating element 30 formed on the first intermediate film 231 contacts the outer surface 21 b of the glass plate 21. .
- FIG. 12D shows a single-layer intermediate film 23 in FIG. 12A in which a first intermediate film 231 provided on the glass plate 21 side and a second intermediate film 232 provided on the glass plate 22 side.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34 are arranged between the first intermediate film 231 and the second intermediate film 232.
- the inner surface of the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 is in contact with the outer surface of the first intermediate film 231.
- the fourth bus bar 34 is located between the first bus bar 31, the second bus bar 32, and the third bus bar 33 and the second intermediate film 232, and the inner surface of the fourth bus bar 34 is the first bus bar 34.
- the bus bar 31, the second bus bar 32, and the third bus bar 33 are in contact with outer surfaces of the vehicle.
- the outer surface of the conductive heating element 30 and the outer surface of the fourth bus bar 34 are in contact with the inner surface of the second intermediate film 232.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third The bus bar 33 is formed.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, and the third bus bar 33 can be integrally formed of the same material.
- the fourth bus bar 34 is formed on the outer surface of the first bus bar 31, the second bus bar 32, and the third bus bar 33 formed on the first intermediate film 231.
- the first intermediate film 231 is laminated on the glass plate 21 so that the outer surface 21b of the glass plate 21 and the inner surface of the first intermediate film 231 are in contact with each other to produce a first laminate.
- the second intermediate film 232 is laminated so as to be in contact with the conductive heating element 30 formed on the first intermediate film 231 of the first laminate and the outer surface of the fourth bus bar 34, and the glass plate 22 is further laminated.
- the second laminate is manufactured by lamination. Then, by heating and pressurizing the second laminate in a vacuum as described above, a laminated glass having the cross-sectional structure of FIG. 12D can be manufactured.
- the second intermediate film 232 is deformed by heating and pressurizing in a vacuum, and the outer surface of the conductive heating element 30 formed on the first intermediate film 231 is in contact with the inner surface of the second intermediate film 232. Touch
- the cross-sectional structure in the vicinity of the fourth bus bar 34 can have various forms, and the intermediate film 23 may have a laminated structure of a plurality of intermediate films.
- the embodiments and modifications can be combined as appropriate.
- the zone heated by the conductive heating element 30 may be divided into two or more zones.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34 are arranged on the glass plate 21 side inside the vehicle. showed that.
- the conductive heating element 30, the first bus bar 31, the second bus bar 32, the third bus bar 33, and the fourth bus bar 34 may be arranged on the glass plate 22 side on the vehicle outside.
- the fourth bus bar 34 is disposed on the glass plate 22 side on the outside of the vehicle, the fourth bus bar may be in contact with the glass plate 22.
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Abstract
Description
図1は、第1の実施の形態に係る車両用のフロントガラスを例示する図(その1)であり、図1(a)はフロントガラスを車室内から車室外に視認した様子を模式的に示した図である。図1(b)は、図1(a)のA-A線に沿う部分拡大断面図である。
ガラス板21及び22は、無機ガラスであっても有機ガラスであってもよい。無機ガラスとしては、例えば、ソーダライムガラス、ホウ珪酸ガラス、無アルカリガラス、石英ガラス等が特に制限なく用いられる。これらのうちでもソーダライムガラスが特に好ましい。無機ガラスは、未強化ガラス、強化ガラスの何れでもよい。未強化ガラスは、溶融ガラスを板状に成形し、徐冷したものである。強化ガラスは、未強化ガラスの表面に圧縮応力層を形成したものである。
中間膜23としては、熱可塑性樹脂が多く用いられ、例えば、可塑化ポリビニルアセタール系樹脂、可塑化ポリ塩化ビニル系樹脂、飽和ポリエステル系樹脂、可塑化飽和ポリエステル系樹脂、ポリウレタン系樹脂、可塑化ポリウレタン系樹脂、エチレン-酢酸ビニル共重合体系樹脂、エチレン-エチルアクリレート共重合体系樹脂等の従来からこの種の用途に用いられている熱可塑性樹脂が挙げられる。又、特開2015-821号公報に記載されている変性ブロック共重合体水素化物を含有する樹脂組成物も好適に使用できる。中間膜23は、可塑化ポリビニルアセタール系樹脂であることが好ましく、ポリビニルブチラールであることがより好ましい。
遮蔽層24としては、黒色セラミックス印刷用インクをガラス板上にスクリーン印刷等により塗布後に焼成することにより形成された層を例示できる。遮蔽層24において、遮蔽領域(遮蔽領域241~244の何れか)の幅は、その遮蔽領域に配置される第1バスバー31、第2バスバー32、又は第3バスバー33の幅よりも大きいことが好ましい。
導電性発熱体30、第1バスバー31、第2バスバー32、及び第3バスバー33は、同一材料により一体に形成されている。導電性発熱体30、第1バスバー31、第2バスバー32、及び第3バスバー33の材料は、導電性材料であれば特に制限はないが、例えば、金属材料が挙げられる。金属材料の一例としては、金、銀、銅、アルミニウム、タングステン、白金、パラジウム、ニッケル、コバルト、チタン、イリジウム、亜鉛、マグネシウム、スズ等が挙げられる。又、これらの金属は、めっき加工されていてもよく、合金又は樹脂とのコンポジット(複合)であってもよい。
第4バスバー34は、金、銀、銅、アルミニウム、錫の何れかを含む材料により形成できる。又、第4バスバー34には、銅リボン又は平編み銅線を好適に使用できる。銅リボン又は平編み導線には、銅以外の金属がめっきされていてもよい。又、第4バスバー34は導電性発熱体30、第1バスバー31、第2バスバー32、及び第3バスバー33と同じ材料であっても良いし、異なる材料であっても良い。
フロントガラス20の製造方法としては、一般的な製造方法を挙げることができるが、以下に一例を示す。
第1の実施の形態の変形例1では、導電性発熱体30が加熱するゾーンが2つ以上に分割されている例を示す。なお、第1の実施の形態の変形例1において、既に説明した実施の形態と同一構成部についての説明は省略する場合がある。
第1の実施の形態の変形例2では、第1の実施の形態とは導電性発熱体への給電方向が異なる例を示す。なお、第1の実施の形態の変形例2において、既に説明した実施の形態と同一構成部についての説明は省略する場合がある。
第1の実施の形態の変形例3では、第1の実施の形態とは導電性発熱体の線状部材の配置が異なる例を示す。なお、第1の実施の形態の変形例3において、既に説明した実施の形態と同一構成部についての説明は省略する場合がある。
第2の実施の形態では、情報送受信領域を有するフロントガラスに導電性発熱体を配置する例を示す。なお、第2の実施の形態において、既に説明した実施の形態と同一構成部についての説明は省略する場合がある。
図1(b)に第4バスバー34近傍の断面構造を示したが、第4バスバー34近傍の断面構造は図1(b)には限定されず、各実施の形態及び変形例において、図12(a)~図12(d)のように変形してもよい。なお、図12(a)~図12(d)において、既に説明した実施の形態と同一構成部についての説明は省略する場合がある。
201 上縁部
202 下縁部
203 左縁部
204 右縁部
21、22 ガラス板
21a、21b、22a 面
23 中間膜
24 遮蔽層
241、242、243、244 遮蔽領域
28 透視域
30、30C 導電性発熱体
31、31A、31B 第1バスバー
32、32A、32B 第2バスバー
33、33A、33B 第3バスバー
34 第4バスバー
38、38A、38B、39、39A、39B 電極取り出し部
50 情報送受信領域
52 アンテナ配置領域
231 第1中間膜
232 第2中間膜
Claims (15)
- 互いに対向する一対のガラス板と、
前記一対のガラス板の間に位置する中間膜と、
前記一対のガラス板の間に位置し、前記中間膜に接する面を備えた導電性発熱体と、
前記一対のガラス板の間に位置し、平面視で前記導電性発熱体を挟むように対向して配置され、前記導電性発熱体と接続された第1バスバー及び第2バスバーと、
少なくとも一部が前記一対のガラス板の間に位置し、前記第1バスバー及び前記第2バスバーと一対の電極取り出し部とを接続する第3バスバーと、
少なくとも一部が前記一対のガラス板の間に位置し、前記第1バスバー、前記第2バスバー、前記第3バスバーのうち少なくとも1つのバスバーの少なくとも一部の領域に重畳して配置された第4バスバーと、を有し、
前記導電性発熱体、前記第1バスバー、前記第2バスバー、及び前記第3バスバーが同一材料により一体に形成されている合わせガラス。 - 前記第4バスバーは、前記一対のガラス板の一方に接している請求項1に記載の合わせガラス。
- 前記第4バスバーは、前記少なくとも1つのバスバーと前記中間膜との間に位置する請求項1に記載の合わせガラス。
- 前記第4バスバーは、少なくとも前記第3バスバーに重畳している請求項1乃至3の何れか一項に記載の合わせガラス。
- 前記第4バスバーは、はんだ又は導電性接着層から選択される接着部材のうち少なくとも一つの接着部材を介して前記少なくとも1つのバスバーに接着される請求項1乃至4の何れか一項に記載の合わせガラス。
- 前記第4バスバーは、前記少なくとも1つのバスバーに直接接触する請求項1乃至4の何れか一項に記載の合わせガラス。
- 前記一対のガラス板は、それぞれ左縁部及び右縁部を有し、
前記第1バスバーは前記左縁部に沿って配置され、前記第2バスバーは前記右縁部に沿って配置される請求項1乃至6の何れか一項に記載の合わせガラス。 - 前記導電性発熱体は、複数の線状部材を有する請求項1乃至7の何れか一項に記載の合わせガラス。
- 前記導電性発熱体は、前記複数の線状部材によって網目状に形成される請求項8に記載の合わせガラス。
- 前記線状部材は、線幅が20μm以下である請求項8又は9に記載の合わせガラス。
- 前記導電性発熱体、前記第1バスバー、前記第2バスバー、及び前記第3バスバーは、厚さが20μm以下である請求項1乃至10の何れか一項に記載の合わせガラス。
- 前記第4バスバーは、金、銀、銅、アルミニウム、錫の何れかを含む請求項1乃至11の何れか一項に記載の合わせガラス。
- 前記一対のガラス板の間に位置し、前記中間膜が、前記導電性発熱体、前記第1バスバー、前記第2バスバー、及び前記第3バスバーを表面に有する第1中間膜と、前記第1中間膜に接して積層された第2中間膜とを有する請求項1乃至12の何れか一項に記載の合わせガラス。
- 前記第1中間膜の膜厚が0.01mm以上0.8mm以下である請求項13に記載の合わせガラス。
- 前記合わせガラスが情報の送受信用領域を有し、
前記導電性発熱体は、少なくとも前記情報の送受信領域に配置されている請求項1乃至14の何れか一項に記載の合わせガラス。
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JP2020538227A JP7196922B2 (ja) | 2018-08-21 | 2019-07-10 | 合わせガラス |
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WO2023277007A1 (ja) * | 2021-06-30 | 2023-01-05 | 日本板硝子株式会社 | 車両用ガラスモジュール |
WO2023140365A1 (ja) * | 2022-01-21 | 2023-07-27 | 日本板硝子株式会社 | ウインドシールド |
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JPWO2019131928A1 (ja) * | 2017-12-28 | 2020-12-24 | 株式会社クラレ | 電子部材取付け領域を有する複合フィルム |
WO2019230733A1 (ja) * | 2018-05-30 | 2019-12-05 | Agc株式会社 | ガラス |
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