WO2020037993A1 - Appareil et procédé de rangement et de regroupement automatique continu - Google Patents

Appareil et procédé de rangement et de regroupement automatique continu Download PDF

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Publication number
WO2020037993A1
WO2020037993A1 PCT/CN2019/081821 CN2019081821W WO2020037993A1 WO 2020037993 A1 WO2020037993 A1 WO 2020037993A1 CN 2019081821 W CN2019081821 W CN 2019081821W WO 2020037993 A1 WO2020037993 A1 WO 2020037993A1
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WO
WIPO (PCT)
Prior art keywords
plate
transmission mechanism
finishing
receiving
level
Prior art date
Application number
PCT/CN2019/081821
Other languages
English (en)
Chinese (zh)
Inventor
冉浩
包成云
张海涛
刘敏
马金龙
Original Assignee
冉浩
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Publication date
Application filed by 冉浩 filed Critical 冉浩
Publication of WO2020037993A1 publication Critical patent/WO2020037993A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/08—Bundling paper sheets, envelopes, bags, newspapers, or other thin flat articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/16—Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/52—Stationary guides or smoothers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00—Pile receivers
    • B65H31/32—Auxiliary devices for receiving articles during removal of a completed pile

Definitions

  • the invention relates to the technical field of the production of sheet-like materials such as flat prints, packaging bags, and paper, and in particular to a continuous automatic sorting and binding device and method.
  • One of the objectives of the present invention is to provide a continuous automatic sorting and bundling device, which can complete the stacking and packing of sheet materials and packaging and bundling in a fully automatic and continuous manner, reducing manual operations, improving production efficiency, and reducing production costs.
  • a continuous automatic sorting and bundling device includes a primary transfer mechanism, a stacking and finishing mechanism, a continuous receiving mechanism, a secondary transfer mechanism, a tertiary transfer mechanism, and a bundling mechanism; a discharge end of the primary transfer mechanism and a stacking and finishing mechanism The upper part is connected;
  • the stacking and finishing mechanism includes a side baffle and a front baffle, the side baffles are vertically opposite to each other and the side baffle is parallel to the transmission direction of the first-level transmission mechanism, and the front baffle is along The transmission direction of the first-level transmission mechanism is set in front of the side baffle and the front baffle is perpendicular to the transmission direction;
  • the continuous receiving mechanism includes an upper receiving mechanism and a lower receiving mechanism, and the upper receiving mechanism includes an upper receiving plate and an upper level A reciprocating mechanism, the upper receiving plate is horizontally arranged, the upper horizontal reciprocating mechanism is used to drive the upper receiving plate to extend between and retract from the side baffle, and the lower receiving mechanism includes a lower receiving plate
  • the first-level transmission mechanism includes a first-level transmission motor, an upper-level transmission component, and a lower-level transmission component.
  • the upper-level transmission component includes an upper-level power roller, an upper-level driven roller, and a bypassing upper-level power roller and upper-level driven component.
  • the upper conveyor belt of the drum, the lower conveyor assembly includes a lower power drum, a lower driven drum, and a lower conveyor that bypasses the lower power drum and the lower driven drum.
  • the first-stage transmission motor is synchronized with the upper power drum and the lower power drum.
  • the lower conveying surface of the upper conveyor belt is in contact with the upper conveying surface of the lower conveyor belt, and the feeding end of the lower conveyor belt protrudes outside the feeding end of the upper conveyor belt.
  • the first-level transmission mechanism further includes a feeding limit component, the feeding limit component is disposed above a feeding end of the lower conveyor belt, and the feeding limit component includes a feeding limit plate
  • the feed limit plates are vertically opposite to each other and the feed limit plates are parallel to the transmission direction of the first-level transmission mechanism; the feed limit components further include a limit across the feed end of the lower conveyor belt A plate mounting beam, the feed limit plate is movably mounted on the limit plate mounting beam along the axial direction of the limit plate mounting beam.
  • the stacking and finishing mechanism further includes a side baffle mounting beam disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism, and the side baffle is axially movably installed along the side baffle mounting beam.
  • the side fence is mounted on the beam.
  • the stacking and finishing mechanism further includes a front baffle mounting beam disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism, and the front baffle is axially movably mounted along the front baffle mounting beam.
  • the front bezel is mounted on the beam.
  • the front baffle mounting beam can slide along the transmission direction of the first-level transmission mechanism through the front baffle sliding mechanism II.
  • the stacking and finishing mechanism further includes a front baffle telescopic device, and a telescopic end of the front baffle telescopic device is extended and contracted along a transmission direction of the first-level transmission mechanism.
  • the front bezel installation beam is connected, the front bezel telescopic device slides synchronously with the front bezel installation beam through the front bezel sliding mechanism III, and the front bezel sliding mechanism III is provided with a sliding locking mechanism.
  • the stacking and finishing mechanism further includes a finishing push plate and a finishing push plate reciprocating mechanism.
  • the finishing push plate is arranged behind the side fence along the transport direction of the first-level transfer mechanism, and the finishing push plate and the The transmission direction is vertical, and the finishing push plate reciprocating mechanism is used to drive the finishing push plate to reciprocate in the transferring direction of the first-level transfer mechanism.
  • the upper-layer receiving mechanism further includes an upper-layer mounting plate disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the upper-layer receiving plate is movably mounted on the upper-layer mounting plate along the upper-layer mounting plate in an axial direction.
  • the lower-layer receiving mechanism further includes a lower-layer mounting plate disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the lower-layer receiving plate is movably mounted on the lower-layer mounting plate along the lower-layer mounting plate in the axial direction.
  • the upper mounting plate can slide along the transmission direction of the first-level transmission mechanism through the upper mounting plate sliding mechanism; and the lower mounting plate can slide along the transmission direction of the first-level transmission mechanism through the lower mounting plate sliding mechanism.
  • the moving end of the upper horizontal reciprocating mechanism is fixedly connected to the upper mounting plate; the moving end of the lower horizontal reciprocating mechanism is fixedly connected to the lower mounting plate.
  • the continuous receiving mechanism further includes a lower lifting mechanism, and the lower lifting mechanism is used to drive the lower receiving mechanism to move up and down.
  • the lower lifting mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a rack and pinion transmission mechanism, a linear motor, or a nut screw mechanism.
  • the upper horizontal reciprocating mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, or a linear motor; and the lower horizontal reciprocating mechanism is an air cylinder. , Hydraulic cylinder, electric cylinder, motor belt transmission mechanism, motor chain transmission mechanism, rack and pinion transmission mechanism or linear motor.
  • the strapping mechanism is a strapping machine
  • the strapping machine is connected to the side of the discharge end of the three-stage transmission mechanism
  • the belt slot of the strapping machine is parallel to the transmission direction of the three-stage transmission mechanism
  • a pushing mechanism for pushing the material to the belt conveyor is provided above the discharge end of the three-stage transmission mechanism.
  • the pushing mechanism includes a pushing plate, a pushing plate reciprocating mechanism, a pushing plate position detection switch, and a material detection sensor, and the material detection sensor is disposed above the discharge end of the three-level transmission mechanism.
  • the pushing plate is vertically arranged above the discharge end of the three-stage transmission mechanism and is parallel to the transmission direction of the three-stage transmission mechanism.
  • the reciprocating mechanism of the pushing plate is used to drive the pushing plate perpendicular to the three-stage transmission mechanism.
  • the transmission direction reciprocates.
  • the strapping mechanism is a strapping machine
  • the strapping machine is in front of the discharge end of the three-level transmission mechanism
  • the belt slot of the strapping machine is perpendicular to the transmission direction of the three-level transmission mechanism.
  • Another object of the present invention is to provide a continuous automatic sorting and bundling method, which can complete the stacking and packing of sheet materials and packaging and bundling fully automatically and continuously without stopping, reducing manual operations, improving production efficiency, and reducing production costs.
  • a continuous automatic sorting and bundling method includes the following steps:
  • the first-level conveying mechanism conveys the sheet material to the stacking and finishing mechanism
  • the lower level receiving plate is extended into the stacking and finishing mechanism to receive the sheet material conveyed and stacked, and the stacking and finishing mechanism limits the width and length of the sheet material;
  • the stacked sheet material on the secondary transmission mechanism is transported to the tertiary transmission mechanism, and then transported by the tertiary transmission mechanism to the bundling mechanism to complete the bundling.
  • the stacking and finishing mechanism limits the width and length of the sheet material through the left and right side baffles and the front baffle. The position can be adjusted, and the stacking and finishing mechanism pushes and sorts the sheet-like material forward through the rear finishing push plate.
  • the lower-layer receiving board is first lowered to be close to the secondary transmission mechanism and then retracted; in the step (5), the lower-layer receiving board is first raised and then extended into the stacking and finishing mechanism. .
  • the invention uses a continuous receiving mechanism to continuously receive and stack sheet materials, and uses the stacking and finishing mechanism to arrange the sheet materials in a stacking process, and then conveys them to the bundling mechanism through a two-level transmission mechanism and a three-level transmission mechanism. Bundling, so as to achieve fully automatic, continuous non-stop stacking and packing and packaging, reduce manual operations, improve production efficiency, and reduce production costs.
  • FIG. 1 is a schematic structural view (a perspective view) of a continuous automatic sorting and bundling device according to Embodiment 1;
  • FIG. 2 is a schematic structural view (top view) of the continuous automatic sorting and bundling device of Embodiment 1;
  • FIG. 3 is a schematic structural diagram of a first-level transmission mechanism
  • FIG. 4 is a schematic structural diagram of a feeding limit component
  • FIG. 5 is a schematic structural view (a perspective view) of a stacking and finishing mechanism
  • FIG. 6 is a schematic structural view of a stacking and finishing mechanism (a perspective view from another perspective);
  • FIG. 7 is a schematic structural view (top view) of a stacking and finishing mechanism
  • FIG. 8 is a schematic structural view of a stacking and finishing mechanism (right view);
  • FIG. 9 is a structural schematic diagram (a perspective view) of a continuous receiving mechanism
  • FIG. 10 is a schematic structural view (top view) of a continuous receiving mechanism
  • FIG. 11 is a schematic structural view of a continuous receiving mechanism (right view).
  • FIG. 12 is a schematic structural diagram of an upper receiving mechanism
  • FIG. 13 is a schematic structural diagram of a lower receiving mechanism and a lower lifting mechanism
  • FIG. 14 is a schematic structural diagram of cooperation of a three-stage transmission mechanism, a pushing mechanism, and a bundling mechanism in Embodiment 1;
  • FIG. 15 is a schematic structural view (a perspective view) of a continuous automatic sorting and bundling device of Embodiment 2;
  • FIG. 16 is a schematic structural view (top view) of a continuous automatic sorting and bundling apparatus of Embodiment 2.
  • FIG. 16 is a schematic structural view (top view) of a continuous automatic sorting and bundling apparatus of Embodiment 2.
  • the sheet-shaped material described in the present invention may be various forms of sheet-shaped material such as flat printed matter, packaging bags, paper, etc., and is applicable to the present invention.
  • the left-right direction according to the present invention refers to a direction perpendicular to the side baffle; the up-down direction according to the present invention refers to a vertical direction parallel to the side baffle; the front-rear direction according to the present invention refers to parallel to the side baffle.
  • the horizontal direction, and the front direction refers to the downstream direction in which the first-level transport mechanism conveys the sheet material, and the rear direction refers to the upstream direction in which the first-level transport mechanism transports the sheet material.
  • a continuous automatic sorting and bundling device includes a primary transfer mechanism 1, a stacking and finishing mechanism 2, a continuous receiving mechanism 3, a secondary transfer mechanism 4, a tertiary transfer mechanism 5 and a bundling mechanism 6;
  • the first-level transfer mechanism 1, the stacking and finishing mechanism 2, the continuous receiving mechanism 3, the second-level transfer mechanism 4, and the third-level transfer mechanism 5 are installed on the rack 7; the discharge end of the first-level transfer mechanism 1 and the stacking and finishing mechanism 2
  • the second transmission mechanism 4 is located below the stacking and finishing mechanism 2.
  • the transmission direction of the second transmission mechanism 4 and the transmission direction of the first transmission mechanism 1 are perpendicular to each other.
  • the end is connected with the feeding end of the three-stage transmission mechanism 5, and the output end of the three-stage transmission mechanism 5 is connected with the bundling mechanism 6.
  • the connection refers to the contact or closeness between the two mechanisms, so that the sheet material of the upstream mechanism can be smoothly transferred to the downstream mechanism.
  • the first-level transmission mechanism includes a first-level transmission motor 101, an upper-level transmission component, and a lower-level transmission component.
  • the upper-level transmission component includes an upper power roller 102, an upper driven roller 103, and a bypass upper layer.
  • the power conveyor 102 and the upper conveyor 104 of the upper driven roller 103, the lower conveyor assembly includes a lower power roller 105, a lower driven roller 106, and a lower conveyor 107 that bypasses the lower power roller 105 and the lower driven roller 106.
  • the first-stage conveying motor 101 is synchronously connected with the upper-layer power roller 102 and the lower-layer power roller 105.
  • the lower conveying surface of the upper conveyor belt 104 is in contact with the upper conveying surface of the lower conveyor belt 107, and the feeding end of the lower conveyor belt 107 protrudes. Outside the feed end of the upper conveyor belt 104; the primary conveyor motor 101, the upper conveyor component, and the lower conveyor component are all installed on the rack; the lower conveyor surface of the upper conveyor belt 104 is in contact with the upper conveyor surface of the lower conveyor belt 107, which can make the film
  • the material is flattened during transport and prevents drift.
  • the first-level transmission mechanism further includes a feeding limit component, which is disposed above the feeding end of the lower-layer conveyor belt 107.
  • the feeding limit component includes a feeding limit plate 108.
  • the material limiting plates 108 are vertically opposite to each other, and the feeding limiting plates 108 are parallel to the transmission direction of the first-level transmission mechanism.
  • the feeding limiting plates 108 are used for the limit of the sheet material during feeding. Several rows of sheet-like materials may be cut at the same time in the process. When several rows of sheet-like materials are fed at the same time, the feeding limit plate 108 can play the role of branching and guiding; the number of the feeding limit plates 108 is more than two. When the rows of sheet-like materials are fed at the same time, the corresponding number of feeding limit plates 108 can be set.
  • the feeding limit assembly further includes a limit plate mounting beam 109 across the feeding end of the lower conveyor belt 107, and the feeding limit plate 108 is axially movably mounted on the limit plate along the limit plate mounting beam 109 for installation.
  • the feed limit plate 108 slides with the limit plate mounting beam 109 through the limit plate sliding mechanism 110
  • the sliding mechanism 110 of the limit plate is a guide rail slider mechanism.
  • the guide rail is axially arranged along the limit plate mounting beam 109, and the feeding limit plate 108 is connected to the slider.
  • the feed limit plate moves along the axial direction of the limit plate installation beam.
  • the feed limit plate is clamped in the axial slot of the limit plate installation beam by the screw slider nut.
  • a plurality of mounting holes are distributed along the axial direction of the mounting plate mounting beam, and the feeding limiting plate is detachably mounted on the mounting hole.
  • a ruler I111 is provided on the limit plate mounting beam 109 to facilitate the operator to adjust and align the feed limit plate 108.
  • the first-level transmission mechanism works, first adjust the position of the feeding limit plate 108 according to the width of the sheet material, and then start the first-level transmission motor 101, which drives the upper power roller 102 and the lower power roller 105 to be synchronized.
  • the sheet material cut in the previous process is input from the feeding end of the lower conveyor belt 107, and the sheet material is conveyed forward and flattened under the cooperation of the upper conveyor belt 104 and the lower conveyor belt 107.
  • the stacking and finishing mechanism includes a side baffle 201 and a front baffle 202.
  • the side baffles 201 are vertically opposed to each other, and the side baffle 201 is connected to a first-level transmission mechanism.
  • the transmission direction is parallel, and the front baffle 202 is arranged in front of the side baffle 201 along the transmission direction of the first-level transmission mechanism and the front baffle 202 is perpendicular to the transmission direction; the left and right side baffles 201 and the front front baffle
  • the plate 202 limits the width and length of the sheet material.
  • the number of side baffles 201 is two or more. When several sheets of sheet material are fed at the same time, the corresponding number of side baffles 201 can be set.
  • the number of front baffles 202 It can be two or more pieces, the number of which corresponds to the sheet material receiving area formed between the side fences (as shown in the figure); the front fence can also be a whole front fence, which consists of a whole front fence The board limits the length of the sheet material in all sheet material receiving areas.
  • the stacking and finishing mechanism further includes a side baffle mounting beam 203 disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism.
  • the side baffle 201 is axially movably mounted on the side baffle along the side baffle mounting beam 203. Mounted on the beam 203; both ends of the side fence mounting beam 203 are mounted on the rack; the side fence 201 can be moved axially along the side fence installation beam 203, so that the spacing between the side fences 201 can be adjusted to adapt to different Sheet material with width.
  • the side fence 201 slides to fit with the side fence installation beam 203 through the side fence sliding mechanism 204;
  • the side fence sliding mechanism 204 is a guide rail slider mechanism.
  • the guide rail is arranged along the side fence mounting beam 203 in the axial direction, and the side fence 201 is connected to the slider.
  • the side fence moves axially along the side fence installation beam.
  • the side fence is installed in the axial groove of the side fence installation beam by screws, sliders, and nuts.
  • the mounting beam is axially distributed with several mounting holes, and the side baffle is detachably mounted on the mounting holes.
  • a scale II 205 is provided on the side baffle mounting beam 203 to facilitate the operator to adjust and align the side baffle 201.
  • the stacking and finishing mechanism further includes a front baffle mounting beam 206 disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism.
  • the front baffle 202 is axially movably mounted on the front baffle along the front baffle mounting beam 206.
  • the front bezel 202 can be moved axially along the front bezel mounting beam 206, so that the front bezel 202 follows the side bezel 201 to adjust the left and right positions.
  • the front bezel 202 slides to fit with the front bezel mounting beam 206 through the front bezel sliding mechanism I207;
  • the front baffle sliding mechanism I207 is that the front baffle 202 is clamped in the axial groove of the front baffle mounting beam 206 through a screw slider nut.
  • the front baffle moves along the axial direction of the front baffle mounting beam.
  • the front baffle slides and cooperates with the front baffle mounting beam through the guide rail slider mechanism.
  • the front bezel is detachably mounted on the mounting holes.
  • the front bezel mounting beam 206 can slide along the transmission direction of the first-level transmission mechanism through the front bezel sliding mechanism II208;
  • the front bezel sliding mechanism II208 includes a guide rail provided along the transmission direction of the first-level transmission mechanism, and the guide rail is installed on the On the rack, the front bezel installation beam 206 slides and cooperates with the guide rail through the slider;
  • the front bezel installation beam 206 can slide along the transmission direction of the first-level transmission mechanism, so that the front and rear positions of the front bezel 202 can be adjusted to adapt to different lengths.
  • the position of the front baffle 202 may be moved back to the middle position of the side baffle 201.
  • the side baffle 201 in the second half and the front baffle 202 are in front of each other. The material is limited in width and length.
  • the stacking and finishing mechanism further includes a front baffle telescopic device 209.
  • the telescopic end of the front baffle telescopic device 209 expands and contracts in the transmission direction of the first-level transmission mechanism.
  • the mounting beam 206 is connected, and the front bezel telescopic device 209 slides synchronously with the front bezel mounting beam 206 through the front bezel sliding mechanism III210, and the front bezel sliding mechanism III210 is provided with a sliding locking mechanism 211;
  • the plate telescopic device 209 can be an air cylinder, a hydraulic cylinder, an electric cylinder, etc.
  • the air cylinder is used in the figure; the front plate telescopic device 209 can drive the front plate mounting beam 206 and the front plate 202 to retract in time during operation. A certain distance to prevent the stacked sheet materials from being jammed by the front baffle 202 when being conveyed on the secondary transmission mechanism.
  • the stacking and finishing mechanism further includes a finishing push plate 212 and a finishing push plate reciprocating mechanism 213.
  • the finishing push plate 212 is disposed behind the side fence 201 along the transfer direction of the primary transfer mechanism, and the finishing push plate 212 and the transfer The direction is vertical.
  • the finishing push plate reciprocating mechanism 213 is used to drive the finishing push plate 212 to reciprocate along the transmission direction of the first-level transmission mechanism; the finishing push plate reciprocating mechanism 213 is installed on a rack through a mounting plate; the finishing push plate The function of the plate 212 is to pulse forward to sort the sheet material.
  • the reciprocating mechanism 213 of the pusher plate is a retractable device of the pusher plate, and the telescopic end of the retractable device of the pusher plate moves along the first-stage transmission mechanism
  • the telescopic direction of the finishing push plate telescopic device is connected to the finishing push plate;
  • the finishing push plate telescopic device may be a cylinder, a hydraulic cylinder, an electric cylinder, etc., and a three-axis cylinder is used in the figure.
  • the reciprocating mechanism of the finishing push plate can also be other linear reciprocating mechanisms, such as a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, a crank slider mechanism, and the like.
  • the stacking and finishing mechanism works, first adjust the positions of the side fence 201 and the front fence 202 according to the width and length of the sheet material.
  • the plate 202 limits the width and length of the sheet material, and pulses the sheet material forward by the rear finishing push plate 212.
  • the continuous receiving mechanism includes an upper receiving mechanism and a lower receiving mechanism.
  • the upper receiving mechanism includes an upper receiving plate 301 and an upper horizontal reciprocating mechanism 302.
  • the upper receiving plate 301 is disposed horizontally.
  • the upper horizontal reciprocating mechanism 302 is used to drive the upper receiving plate 301 to extend between and retract from the side baffles.
  • the lower receiving mechanism includes a lower receiving plate 303 and a lower horizontal reciprocating mechanism 304.
  • the lower receiving plate 303 is horizontally arranged.
  • the lower receiving plate 303 is located below the upper receiving plate 301.
  • the lower horizontal reciprocating mechanism 304 is used to drive the lower receiving plate 303 to extend between the side baffles and from the side baffles.
  • the lower receiving plate 303 extends into the side baffle to receive the sheet material conveyed from the stack.
  • the upper receiving plate 301 is extended to Above the lower receiving plate 303, the upper receiving plate 301 replaces the lower receiving plate 303 to temporarily receive the conveyed sheet material, and then retract the lower receiving plate 303 and stack them in a stack.
  • the sheet material falls, the lower receiving plate 303 extends again, and then the upper receiving plate 301 retracts, and the sheet material temporarily received by the upper receiving plate 301 falls on the lower receiving plate 303. In this way, the continuous reception of the sheet material is realized. Stacked and stacked, it is suitable for the state that the sheet material cut in the previous process is continuously input without stopping.
  • the upper receiving plate 301 and the lower receiving plate 303 can pass through the front baffle and extend from the front of the side baffle into the side baffle. When the upper receiving plate 301 and the lower receiving plate 303 are retracted, the blocking effect of the sheet material on the front baffle Fall down.
  • the upper receiving plate 301 and the lower receiving plate 303 can also extend from the rear of the side baffle into the side baffle. At this time, it is necessary to separately set a blanking plate behind the side baffle to block sheet materials or a fold behind the side baffle.
  • the bent portion is used as a material blocking plate for blocking sheet materials.
  • the upper receiving plate 301 and the lower receiving plate 303 may extend between the side baffles from the same direction, and the upper receiving plate 301 and the lower receiving plate 303 may also extend between the side baffles from opposite directions.
  • the number of the upper receiving plate 301 and the lower receiving plate 303 corresponds to the sheet material receiving area formed between the side baffles.
  • the upper receiving plate 301 and the lower receiving plate 303 may be fork-shaped, preferably composed of two or more forks.
  • a receiving plate extends into a sheet material receiving area.
  • the continuous receiving mechanism further includes a lower lifting mechanism 305, which is used to drive the lower receiving mechanism to move up and down; after the lower lifting mechanism 305 is provided, the lower receiving plate 303 is executed between the side baffles.
  • the lower receiving plate 303 In the retracting action, the lower receiving plate 303 is lowered to the second-level transmission mechanism and then retracted, so that the interval between the stacked sheet materials falling is very small, and the scattered sheet materials are prevented from being scattered; and the lower receiving plate 303 is scattered.
  • the lower receiving plate 303 When performing the extending action, the lower receiving plate 303 first rises to the horizontal position where the side fences are located, and then extends into the side fences to continue receiving in the stacking arrangement. Configuration to the receiving conveyor in stacked stack of sheet material.
  • the upper-layer receiving mechanism further includes an upper-layer mounting plate 306 disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism.
  • the upper-layer receiving plate 301 is axially movably mounted on the upper-layer mounting plate 306 along the upper-layer mounting plate 306;
  • the receiving plate 301 can be moved axially along the upper mounting plate 306, so that the upper receiving plate 301 follows the side baffle and adjusts the left and right positions to ensure that the upper receiving plate 301 smoothly performs the retracting and retracting action between the side baffles.
  • the upper receiving plate 301 slidingly cooperates with the upper mounting plate 306 through the upper receiving plate sliding mechanism 307; the upper receiving plate sliding mechanism 307 is an upper receiving
  • the plate 301 is clamped in the axial groove of the upper-layer mounting plate 306 by screws.
  • the upper receiving plate slides and cooperates with the upper mounting plate through the guide rail slider mechanism, and then, for example, several mounting holes are distributed along the axial direction of the upper mounting plate. It is mounted on the mounting hole in a detachable manner.
  • the upper mounting plate 306 can slide along the transmission direction of the primary transmission mechanism through the upper mounting plate sliding mechanism 308; the upper mounting plate sliding mechanism 308 includes a guide rail provided along the transmission direction of the primary transmission mechanism, and the guide rail is installed on the rack The upper mounting plate 306 slides and cooperates with the guide rail through the slider.
  • the upper horizontal reciprocating mechanism 302 drives the upper mounting plate 306 and the upper receiving plate 301 to reciprocate, due to the clamping of the upper mounting plate 306 by the upper mounting plate sliding mechanism 308, This makes the upper-layer receiving plate 301 reciprocate more smoothly.
  • the moving end of the upper horizontal reciprocating mechanism 302 is fixedly connected to the upper mounting plate 306, and the upper horizontal reciprocating mechanism 302 is mounted on a rack.
  • the upper horizontal reciprocating mechanism 302 can be various conventional reciprocating mechanisms such as air cylinders, hydraulic cylinders, electric cylinders, motor belt transmission mechanisms, motor chain transmission mechanisms, rack and pinion transmission mechanisms, linear motors, etc., as long as they can drive
  • the upper receiving plate 301 can perform reciprocating motion, and a rodless cylinder is used in the figure.
  • the lower-layer receiving mechanism further includes a lower-layer mounting plate 309 disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the lower-layer receiving plate 303 is axially movably mounted on the lower-layer mounting plate 309 along the lower-layer mounting plate 309;
  • the receiving plate 303 can be moved axially along the lower mounting plate 309, so that the lower receiving plate 303 follows the side baffle and adjusts the left and right positions to ensure that the lower receiving plate 303 smoothly performs the retracting and retracting action between the side baffles.
  • the lower receiving plate 303 slides to fit with the lower mounting plate 309 through the lower receiving plate sliding mechanism 310; the lower receiving plate sliding mechanism 310 is a lower receiving The plate 303 is clamped in the axial groove of the lower mounting plate 309 by screws.
  • the lower receiving plate slides and cooperates with the lower mounting plate through the guide rail slider mechanism, and for example, several mounting holes are distributed along the axial direction of the lower mounting plate. It is mounted on the mounting hole in a detachable manner.
  • the lower mounting plate 309 can slide along the transmission direction of the primary transmission mechanism through the lower mounting plate sliding mechanism 311.
  • the lower mounting plate sliding mechanism 311 includes a guide rail provided along the transmission direction of the primary transmission mechanism. The sliding block cooperates with the guide rail; when the lower horizontal reciprocating mechanism 304 drives the lower mounting plate 309 and the lower receiving plate 303 to reciprocate, the lower receiving plate 303 reciprocates due to the clamping of the lower mounting plate sliding mechanism 311 to the lower mounting plate 309. More stable.
  • the moving end of the lower horizontal reciprocating mechanism 304 is fixedly connected to the lower mounting plate 309.
  • the lower horizontal reciprocating mechanism 304 can be various conventional reciprocating mechanisms such as a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, and a linear motor.
  • the lower receiving plate 303 can perform reciprocating motion, and a rodless cylinder is used in the figure.
  • the lower lifting mechanism 305 may be various conventional lifting mechanisms such as a cylinder, a hydraulic cylinder, an electric cylinder, a rack and pinion transmission mechanism, a linear motor, or a nut screw mechanism.
  • the air cylinder is used in the figure; the lower lifting mechanism 305 Mounted on a rack.
  • the lower receiving plate 303 extends between the side baffles to receive the sheet material conveyed and is stacked into a stack.
  • the upper receiving plate 301 Protrude above the lower receiving plate 303, the upper receiving plate 301 replaces the lower receiving plate 303 to temporarily receive the sheet-shaped material conveyed, and then lower the lower receiving plate 303 to close to the second-level transmission mechanism and then retract it.
  • the sheet material drops, the lower receiving plate 303 rises to the horizontal position where the side baffle is located, and then extends again, and then the upper receiving plate 301 retracts, and the sheet material temporarily received by the upper receiving plate 301 falls on the lower receiving plate 303. It realizes continuous receiving and stacking of sheet materials.
  • the bundling mechanism 6 is a belt machine, which is connected to the side of the discharge end of the three-stage transmission mechanism 5.
  • the belt groove of the belt machine is parallel to the three-stage transmission mechanism 5.
  • a pushing mechanism 8 for pushing the material to the belt conveyor is arranged above the discharge end of the three-stage transmission mechanism 5; the sheet-like material produced or cut in the current stage of the process is longitudinal (that is, long-edge conveying) (Direction output), the three-stage transmission mechanism 5 and the bundling mechanism 6 are suitable for this connection mode, and the sheet material 9 is pushed by the pushing mechanism 8 from the side of the discharge end of the three-stage transmission mechanism 5 into the belt machine to complete the bundling.
  • the pushing mechanism 8 includes a pushing plate 801, a pushing plate reciprocating mechanism 802, a pushing plate position detection switch 803, and a material detection sensor 804.
  • the material detection sensor 804 is disposed at the discharge end of the three-level transmission mechanism 5.
  • the pushing plate 801 is vertically arranged above the discharge end of the three-stage transmission mechanism 5 and parallel to the transmission direction of the three-stage transmission mechanism 5.
  • the pushing plate reciprocating mechanism 802 is used to drive the pushing plate 801.
  • the reciprocating motion is perpendicular to the transmission direction of the three-level transmission mechanism 5.
  • the reciprocating mechanism 802 of the push plate can be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, and a linear motor.
  • a rodless cylinder is used in the figure.
  • the conveying speed of the three-level conveying mechanism 5 is faster than that of the second-level conveying mechanism.
  • the distance between 9 is opened, and the foremost stack of sheet-like materials 9 is conveyed by the three-stage transmission mechanism 5 below the material detection sensor 804.
  • the three-stage transmission mechanism 5 stops the conveyance, and the pushing plate reciprocating mechanism 802 drives the pushing plate 801.
  • a stack of sheet-like materials 9 is introduced into the belt conveyor to complete the bundling; the push plate 801 is retracted, the push plate position detection switch 803 receives a signal, the three-level transmission mechanism 5 is started, and the cyclic action completes the bundling of other sheet materials.
  • the lower sheet receiving plate 303 extends into the side baffle 201 to receive and convey the sheet material.
  • the sheet material is stacked, and the width and width of the sheet material are passed through the left and right side baffles 201 and the front baffle 202. Length limit, and push the sheet material forward through the rear finishing push plate 212;
  • the lower receiving plate 303 is lowered to the secondary transmission mechanism 4 and then retracted, and the stacked sheet materials fall onto the lower secondary transmission mechanism 4;
  • the front bezel telescopic device 209 drives the front bezel 202 Retract a certain distance, the secondary transmission mechanism 4 starts to convey the stacked sheet material, and then the front baffle retracting device 209 returns to position;
  • the stacked sheet material on the secondary transmission mechanism 4 is conveyed to the tertiary transmission mechanism 5, and then the tertiary transmission mechanism 5 is conveyed below the material detection sensor 804.
  • the tertiary transmission mechanism 5 stops the conveyance and pushes the material plate.
  • the reciprocating mechanism 802 drives the pushing plate 801 to push out a stack of sheet materials into the belt machine to complete the bundling; the pushing plate 801 is retracted, the pushing plate position detection switch 803 receives a signal, the three-stage transmission mechanism 5 is started, and the cyclic action completes other pieces Strapping.
  • a continuous automatic sorting and bundling device includes a first-level transmission mechanism 1, a stacking and finishing mechanism 2, a continuous receiving mechanism 3, a second-level transmission mechanism 4, a third-level transmission mechanism 5 and a bundling mechanism 6;
  • the discharge end of the primary transfer mechanism 1 is connected to the upper part of the stacking and finishing mechanism 2.
  • the secondary transfer mechanism 4 is located below the stacking and finishing mechanism 2.
  • the transmission direction of the secondary transfer mechanism 4 is connected to the primary transfer mechanism 1.
  • the transmission directions of the three-level transmission mechanism 4 are connected to the feeding end of the three-level transmission mechanism 5, and the output end of the three-level transmission mechanism 5 is connected to the bundling mechanism 6.
  • the structures of the primary transmission mechanism 1, the stacking and finishing mechanism 2, the continuous receiving mechanism 3, the secondary transmission mechanism 4, and the tertiary transmission mechanism 5 are the same as those in the first embodiment.
  • the difference between the continuous automatic sorting and bundling device of this embodiment and the embodiment 1 is that the bundling mechanism 6 is a belt machine, and the belt machine is directly connected to the discharge end of the three-level transmission mechanism 5, and the belt machine
  • the belt slot is perpendicular to the transmission direction of the three-level transmission mechanism 5.
  • the three-level transmission mechanism 5 and the binding mechanism 6 are suitable for In this connection method, a stack of sheet-like materials 9 is directly conveyed to the belt conveyor by the three-level transmission mechanism 5.
  • the three-level transmission mechanism 5 suspends the conveyance. After the belt machine completes the bundling, the three-level transmission mechanism 5 starts again and the cycle action is completed. Bundle of other sheet materials.
  • the operator moves the belt machine position, selects the appropriate connection mode, and then starts the entire production process.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

L'invention concerne un appareil et un procédé de rangement et de regroupement automatique continu. L'appareil de rangement et de regroupement automatique continu comprend un mécanisme de transmission de premier étage (1), un mécanisme de rangement par empilement (2), un mécanisme de réception continu (3), un mécanisme de transmission de deuxième étage (4), un mécanisme de transmission de troisième étage (5) et un mécanisme de regroupement (6). Au moyen de l'appareil de rangement et de regroupement automatique continu, le rangement par empilement et le regroupement d'emballage de matériaux en tranches peuvent être finis en continu, sans interruption, d'une manière entièrement automatique, une opération manuelle est réduite, l'efficacité de production est améliorée, et le coût de production est réduit.
PCT/CN2019/081821 2018-08-22 2019-04-08 Appareil et procédé de rangement et de regroupement automatique continu WO2020037993A1 (fr)

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CN201810962109.1A CN108750180B (zh) 2018-08-22 2018-08-22 连续自动整理捆扎装置及方法

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CN108750180B (zh) * 2018-08-22 2024-03-01 四川卡库机器人科技有限公司 连续自动整理捆扎装置及方法
CN109230764A (zh) * 2018-08-22 2019-01-18 四川卡库机器人科技有限公司 双层式连续接收机构及方法
CN110143472A (zh) * 2019-06-18 2019-08-20 四川卡库机器人科技有限公司 自动调距的分隔限位装置
CN110371752A (zh) * 2019-07-23 2019-10-25 四川卡库机器人科技有限公司 片状物料堆叠装置
CN110542305B (zh) * 2019-08-23 2021-02-26 合肥国轩高科动力能源有限公司 一种方形电池分距上料系统
CN111684935B (zh) * 2020-06-12 2021-05-14 农业农村部南京农业机械化研究所 一种工业大麻处理机
CN113046969B (zh) * 2021-03-19 2023-01-20 深圳市金绒达新材料科技有限公司 一种经编仿棉绒染整工艺
CN116513868B (zh) * 2023-03-16 2024-03-22 广东品龙精工科技有限公司 瓦楞纸收纸装置、瓦楞纸印刷包装机械及收纸方法

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